Catalog Caterpillar Electronics Products Control Modules Displays Monitors Electrical Components Communications

Electronics
PRODUCT DIRECTORY
Table of Contents
Proven Reliable in the Real World
Electronic Control Modules
page
A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7
Electrical Components
page
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A3:E2FF Controller
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PS13-20N 12V
A3:E2MD Controller
Control Handles . . . . . . . . . . . . . . . . . . . 18-19
PS12-20N 24V
A3:E2HD Controller
Column Mounted Shifter
PS19-60N 24V
A3:E2IE Controller
Electronic Joystick
PS19-50N 12V
A3:E3HD Controller
Prophet Handle
Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21
A3:E3GE Controller
A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9
HID Flood Lights
On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27
EHC13-12V
EHC13-24V
A4:E1 Controller
LED Indicators
A4:E2 Controller
LED Signals
C19-12P
A4:E4FF Controller
Rotating Beacon
C19-24P
A4:E4HD Controller
Shock Resistant Lights
C19-12RP
Sensors
A4:E4MD Controller
Liquid Level Sensors . . . . . . . . . . . . . 22-23
A4:E4IE Controller
A4 & A2:M1 Machine Controllers. . . . . 10-11
Fuel Level Sensor
Coils for Proportional E/H Valves . . . . . . . 27
C19-24RP
C13-12RP
C13-24RP
A4:M1 Controller
Pressure Sensors . . . . . . . . . . . . . . . . 22-23
A4:M2 Controller
High Pressure PWM Pressure Sensors
PS19LDA
A4:M3 Controller
Integral Connector Pressure Sensors
PS13SDA
A2:M1 Controller
Wire Leaded PWM Pressure Sensors
PS13TEHC
Speed/Timing Sensors . . . . . . . . . . . . 22-24
Displays and Monitors
page
Instrument Clusters & Displays . . . . . . 13-14

Advisor Display
Dash Instrument Cluster
Hall Effect Active Speed Sensors

High Accuracy Timing Sensors
Low Speed Timing Sensors
Temperature Sensors . . . . . . . . . . . . . 22&24
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PS13TTV
PS13ETAC
Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
Electronic Key Switch
Filter By-Pass Switch
PWM Exhaust Gas Temperature Sensors
Liquid Level Switch
Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15
Exhaust Gas Thermocouples
Relay Switch
Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15
PWM Temperature Sensors
Robust Arm Bar Switch
Active Temperature Sensors
Rocker Switch
Messenger Display
page
Passive Temperature Sensors

Position Sensors . . . . . . . . . . . . . . . 22&25
Communications
page
Cylinder Position Sensors
Customer Communication Module . . . . . . 32
Heavy Duty Rotary Position Sensors
Customer Communication Module III . . . . 33
Medium Duty Rotary Position Sensors
Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34
Steering Wheel Position Sensors
Pocket Technician . . . . . . . . . . . . . . . . . . . 35
Cat Electronics Product Directory
Defining the Possible

Welcome to Cat Electronics
Caterpillar Inc. is more than big, heavy

equipment and much more than yellow
iron. Our products have evolved from simple
mechanical workhorses to sophisticated,
electronically controlled work-site solutions.
At the heart of this transformation is Cat
Electronics. We Define the Possible for our
customers every day with our industry-leading
components, software, and electronic and
electrical systems.
Proven Experience
For more than 25 years, Cat Electronics has been
providing real-world electronic and electrical
Components
Software
Systems
solutions for the markets Caterpillar serves.

From on-highway to mining, construction to
electric power, marine to agriculture, Cat
Electronics offers value-added electronic
solutions that stand up to the worlds harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,
Our Vision
Caterpillar is not just an iron company, Caterpillar

is a world-class electronics company.
We will be the global

leader in providing
This broad experience and understanding of

heavy-duty application environments like
motion and power

control solutions.
severe vibration, shock, extreme operating

temperature ranges, thermal cycle, thermal
shock, humidity, corrosion and excessive
dust has resulted in several hundred U.S.
and foreign patents in components, software
features and algorithms.
Forward Thinking
4
Electronics
Electronic Control Modules
Our Engine and Machine Controllers have been

developed for todays robust engines and
varied machine applications. They are capable
of advanced engine control and diagnostics.
This is the most comprehensive line of versatile,
configurable and rugged controllers in use
around the world today.
A3
Engine Controllers
Electronics
A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel cooled,
or military housing.
A3:E2 Controller
With the ability to be configured in several hardware

arrangements and programmable software for different
applications, this is the most comprehensive line of
configurable, rugged controllers in the world today.
A3:E3 Controllers:
A3:E3 Controller
Based on our popular A3:E2 controllers, the A3:E3 has

been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.
Environmental Specifications
Operating Temperature Range
Fuel Temperature*
Fuel Flow Rate*
Radiated Immunity
Storage Temperature Range (normal)
Output Shortage Tolerance
Input Shortage Tolerance
Humidity Tolerance
Salt Spray Tolerance
Chemical Splash Immunity
Vibration (shock isolated components tolerance)
Moisture Leakage (sealant pressure tolerance)
Electrostatic Environment
*Fuel Cooled housing only
www.catelectronics.com
A3:E2 & A3:E3

-40C to +120C
80C
10 L/min (max)
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
75% to 133% (NSV) Nominal System Voltage
Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range
115% NSV with 5% salt spray for 48 hours at 35C
Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
+/- 35 kPa against water and water vapor
Zero damage during exposure to electrostatic painting process
A3
Engine Controllers
Operating Characteristics/
Specifications
A3 ECM Model
A3:E2FF
A3:E2MD
A3:E2HD
A3:E2IE
A3:E3HD
A3:E3GE
Air Cooled
Fuel Cooled
Military Housing
Inputs
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Switch to Ground
Switch to Battery (+Bat)
Key Switch On/Boot (+Bat)
Analog Input (Active)
Analog Input (Passive)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
Analog Input 4-20mA
Sensor Power Supplies
18
2
1
7
5
1
4
4
18
2
1
7
5
1
4
4
18
2
1
6
6
1
4
4
18
2
1
7
5
1
4
4
12
1
1
8
7
1
2
7
2
14
1
1
8
8
2
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7 (1.5A)
2 (3.0A)
7 (1.5A)
2 (3.0A)
7 (1.5A)
2 (3.0A)
7 (1.5A)
2 (3.0A)
4 (1.5A)
4 (1.5A)
4 (300mA)
1 (2.0A)
4 (300mA)
1 (2.0A)
4 (300mA)
1 (2.0A)
4 (300mA)
1 (2.0A)
4 (300mA)
1 (2.0A)
4 (300mA)
1 (2.0A)
PWM Voltage Out

PWM Current Drivers (3.75A)
Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Engine Brake Drivers (low sides)
Ignition Coils
Processing Elements
3 (3.75A)
2
6
6
6
3 (3.75A)
2
6
6
6
1 (3.75A)
2
6
6
3 (3.75A)
2
6
6
2
3 (3.75A)
2
16
16
3
3 (3.75A)
2
2
16
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
68336
24 MHz
1 MB
256kB
8kB
68336
24 MHz
1 MB
256kB
8kB
68336
24 MHz
1 MB
256kB
8kB
68336
24 MHz
1 MB
256kB
8kB
68336
24 MHz
1 MB
256kB
2kB
68336
24 MHz
512kB
256kB
2kB
Standard Housing
Analog Sensor Supply (5V, 400mA)

Analog Sensor Supply - OEM (5V, 80mA)
Digital Sensor Supply (8V, 400mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers
On/Off Sinking Drivers
A4
Engine Controllers
Electronics
A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.
A4:E1 Controller
A4:E2 Controllers:
The A4:E2 range of engine controllers has been developed
for the advanced engine control requirements for engines
up to 6 cylinders. Using Power PC technology, the A4:E2 is
capable of advanced control and diagnostics of direct
injection and pump + line fuel systems.
A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrows requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.
A4:E2 Controller
Operating Temperature Range*
Fuel Temperature*
Fuel Flow Rate*
Radiated Immunity
Humidity Tolerance
A4:E4 Controller

*Fuel Cooled housing only
A4:E1, A4:E2 & A4:E4

-40C to 120C
80C
10 L/min (max)
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
A4
Engine Controllers
Specifications
A4 ECM Model
A4:E1
A4:E2
A4:E4FF
A4:E4HD
A4:E4MD
A4:E4IE
Air Cooled
Fuel Cooled
Military Housing
Inputs
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Switch to Ground
Key Switch On/Boot (+Bat)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
High Frequency Input (Turbo)
Analog Input 4-20mA
12
2
1
5
3
2
1
11
2
1
8
5
2
1
17
2
1
10
4
10
5
8
1
2
17
2
1
10
4
5
5
6
1
17
2
1
10
4
5
4
6
17
2
1
10
4
5
5
6
1
3
1 (50mA)
1 (1.0A)
1 (1.5A)
1
1
1
1
3
1
1
1
1
1
1
6 (2.0A)
2 (2.0A/PWM)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
2 (300mA/PWM)
1 (2.0A)
6 (2.0A)
2 (2.0A/PWM)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
2 (300mA/PWM)
1 (2.0A)
6 (2.0A)
6 (2.0A)
1 (2.0A/PWM/Speed) 2 (2.0A/PWM)
1 (3.0A)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
3 (300mA)
2 (300mA/PWM)
2 (300mA/PWM)
1 (2.0A)
1 (2.0A)
3 (2.5A)
1 (3.75A)
2 (2.5A)
2 (2.5A)
Standard Housing

Digital Sensor Supply (8V, 150mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers
14 (300mA)
14 (300mA)
1 (2.0A)
1 (2.5A)
3 (2.5A)
On/Off Sinking Drivers
PWM Current Drivers (3.75A)

Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
3 (2.5A)
2
2
12
8
2
6
4
2
3
2
2
6
4
MPC555
40 Mhz
448kB
282kB
8kB
MPC561
56 MHz
2Mb
256kB
64kB
MPC561
56 MHz
2Mb
512kB
8kB
MPC561
56 MHz
2Mb
512kB
8kB
MPC561
56 MHz
2Mb
512kB
8kB
MPC561
56 MHz
2Mb
512kB
8kB
A4 & A2:M1
Machine Controllers
Electronics
A4:M1 Controllers:
A4:M1 Controller
Our range of machine controllers has been developed around

our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
military housings for even more rugged applications and EMC
sensitive systems.
A2:M1 Remote I/O and Valve Controllers:

Our range of A2 controllers has been designed for use in systems
as rugged remote I/O blocks. The A2 is capable of basic feedback
making them ideal for electrohydraulic systems, machine controls, or
rugged industrial applications. The controller has four drivers
providing easy expandibility.
A4:M2 Controller
Radiated Immunity
A2:M1 Controller

Humidity Tolerance
10
A4 & A2:M1
-40C to +85C
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
A4 & A2:M1
Machine Controllers
Operating Characteristics/ A4 & A2:M1 ECM Model

Specifications
A4:M1
A4:M2
A4:M3
A2:M1
Standard Housing
Air Cooled
Military Housing
Inputs
Switch to Ground
Key Switch (+Bat)
Neutral Start Input
PWM / Frequency Input
PWM Input (High Accuracy)
Speed Input
Battery Monitor
R-Terminal Input
One 5v Sensor Supply (200mAdc)
One 8v Sensor Supply (400mAdc)
One 10v Sensor Supply (3A)
Communication Links
CAN Data Link
Outputs
On/Off Sourcing Drivers (2.0A)
On/Off Sinking Drivers (300mA)
PWM Driver, 1 wire (2.0A)
PWM Driver, 2 wire (2.0A)
Low Level Sinking Driver
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
35
3
1
1
2
3
16
4
6
1
1
35
3
1
1
2
3
16
4
6
1
1
25
1
1
2
3
11
4
1
1
1
1
1
3
2
1
1
1
3
2
1
1
2
1
1 (100mA)
6
8
10
2
6
8
2
2
4
8
8
4
1
MPC555
40 MHz
2 mb
256 kb
32 kb
Star 12
14 MHz
128 kb
5 kb
2 kb
MPC555
40 MHz
2 mb
256 kb
32 kb
MPC555
40 MHz
2 mb
256 kb
32 kb
11
Displays and Monitors

Our highly flexible line of displays and
monitoring products is comprised of both
systems and components to allow the operator
to monitor vital information and to provide
critical operating information to the user
while the machine or engine is operating.
12
Instrument Clusters
and Display Units
Electronics
Dash Instrument Cluster
Caterpillars highly flexible Dash Instrument Cluster has five gauges,

18 LED indicator lights, and two LCD digital displays. Communicating
on the SAE J1939 data link, the cluster is able to provide critical
operating information to the user while the machine or engine is in use.
The Navigator 10.4cTS is a compact, embedded Intel Pentium based
hardened PC designed for use in rugged outdoor environments. The
system incorporates a 10.4 transflective LCD for superior viewing in
high light conditions with a broad-range dimmable back-light for viewing
in low light conditions. The integrated high-light rejection infrared
touch-screen provides a means for reliable operator input in extreme
operating conditions.
The Cat Messenger operator information dashboard display provides
real-time, visual feedback on engine or machine operating conditions
to help ensure the best performance possible from an engine or machine.
Messenger uses a full graphics information display with transflective
LCD technology. Multiple communication data links can be utilized to
provide real-time performance and operating information while the
vehicle is in use. The information can be displayed in either
multilingual text (even graphical languages) or a graphical format.
Navigator Rugged PC
Messenger Display Unit
Advisor 6.0m2 is a monochrome, transflective graphical information

display capable of displaying real time operating information on
parameters such as engine speed, ground speed, and fuel consumption,
and is targeted for use on heavy-duty engines and machines
operating in adverse conditions. The displayed data can be obtained
from an existing data link that connects engines, transmissions,
and hydraulic systems.
Advisor Display Unit
Operating Temperature
Storage Temperature Range
Vibration
Sealing/Protection
13
-20C to 70C
-40C to 85C
-40C to 85C
-50C to 85C
8g RMS random from 20-2000Hz
9.8g 24-2000Hz
Splash proof enclosure
Sealed to +/- 35kPag case, IP68/NEMA 13
Environmentally sealed to 34.48kPa
IP68/NEMA 13 Ingress Protection
Dash Cluster
Navigator 10.4 cTS
Advisor 6.0m2
Messenger
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Instrument Clusters
and Display Units
Specifications
Instrument Clusters and Display Units

Dash Cluster
Navigator 10.4 cTS
Advisor 6.0m2
Messenger
Generic Switch to Battery

Keyswitch Input
Output Horn Driver
High Side Drivers
PWM Switch to Ground
Analog Voltage Switch to Ground
R-terminal Alternator Input
PWM Inputs
Digital Ports
Communication
4
1
1
5
8
1
1
2
8
4
1
External PC Keyboard
Ethernet
RS 232
Data Links
Processing Elements
1
1
7
8
1
3
Processor
P166 Tillamuk
Operating System
RAM/SRAM
Flash Memory
EEPROM
Electrical
Windows/NTCE
64 mb
68376 Mot.
32 bit @ 24 MHz
1 mb
68376 Mot.
32 bit @ 24 MHz
512 kb
128MB + external
1 mb
1 mb
32 kb
32 kb
12V/24V
9V-32V
Yes
Yes
9V-32V
Yes
Yes
9V-32V
Dimensions
Weight
Mounting Type
Monochrome Transflective LCD Display
10.4 Transflective Color VGA LCD Display
LED Indicators
Backlight Ratio
Backlighting
Buttons
Connectors
18
315 x 261 x 93 mm
8.5 lbs
Bracket
Yes
200:1
Touch Screen
71 x 140 x 221 mm
3.5 lbs.
Panel/Gimbal
Yes
Yes
White/Red
10
60.5 x 66 x 119.5 mm
0.6 lbs.
Panel/Gimbal
Yes
White/Red
4
70 pin mating harness

70 pin environmentally sealed
8 pin environmentally sealed integral DT
Yes
Yes
Yes
Yes
Inputs/Outputs
Power Supply
10 +/- 1V Supply (Output)
5V Regulated Supply (Output)
Physical Characteristics
14
Data Link Gauges

and Gauge Controller
Electronics
This SAE J1939 Data Link system is composed of electronically

controlled analog gauges that combine the accuracy and
dependability of electronics with the simplicity and visual clarity
of conventional analog gauges. The system is designed for plug
and play installation on various applications in many harsh
environments including building, construction, agricultural,
and marine.
The Gauge Controller receives, translates, and resends the J1939
information via a local data link to the appropriate gauge while
providing a single interface to the data link for the gauge system.
The user can mount the controller on the rear of any 3 gauge
or in a separate location if the panel location does not allow
space for the gauge controller and harnessing to be attached.
Specifications
Data Link Gauges

2Gauge
3Gauge
Auxiliary Pressure (0 -3447kPa)

Auxiliary Temperature (-40C to 49C)
Boost Pressure (0-345kPa)
Engine Coolant (-18C to 120C)
Exhaust Temperature (49C to 872C)
Fuel Level (0 - 4/4)
Fuel Pressure (0 - 862kPa)
Fuel Rate (0 - 7571ph)
Fuel Temp (-18C to 120C)
Inlet Manifold Temp (-18C to 120C)
Oil Pressure (0 - 689 kPa)
Oil Temperature (-18C to 120C)
Percent Load (0 -100%)
Speedometer (0-70mph, 0-110km, 0-60knots)
Tachometer w/LCD (0-3000rpm, 0-3600rpm
and 0-4000 rpm gauges are available
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Transmission Oil Pressure (0 - 3447kPa)

Transmission Oil Temperature (-18C to 120C)
Volt (0V-16V)
Volt (9V-32V)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Features
-40C to +85C
Storage Temperature Range
-55C to +85C
Vibration
9.8g RMS random vibration from 24 Hz to 2000 Hz
Seal
Sealed to +/- 35 kPa against water and water vapor

Humidity Tolerance

Between Input and Batt+
115% NSV, 90% relative humidity over
operating temperature range
115% NSV with 5% salt spray
for 48 hours at 35C
Diesel fuel, engine/machine oil,

& SAE J1455 chemical agents
Zero damage during exposure to

electrostatic painting process
15
Operating Characteristics/Specifications Gauge Controller

Supply Voltage:
Gauge Controller Operating Supply
Voltage Range (+Bat Input)
Gauge Operating Supply Voltage
(Supplied by Gauge Controller)
Communication:
J1939 CAN Data Link
Gauge Data Link
9V-32V
9V-18V
1
1
Cat Electronics takes great pride in

offering to the world a line of electrical
components that are the most durable on
earth. Our components are developed to
withstand the harshest environments and
theyre tested to do so in our own facilities.
The components operate successfully in
environments ranging from the chill of the
Antarctic to the heat of the Arabian Peninsula.
The electrical component line includes
products such as heavy-duty connectors,
ergonomically designed handles and joysticks,
HID and LED lights, and robust and durable
lines of sensors, solenoids, valves, and switches.
16
Connectors
The Caterpillar Connector Series is a heavy-duty plastic

electrical connection system for use with inline, bulkhead
and device applications. Applications include wire to wire
and wire to PC applications. The sealing plugs can be
molded into the plug connectors wire seal cover. Bulkhead
connectors are available in multiple sizes along with a
wire dress cover providing wire seal protection from
pressure wash spray.
Operating Characteristics/Specifications
Current Rating:
Fluid Compatibility
Sealing
-40C to +120C
Diesel fuel, brake fluid, engine oil, engine coolant
Environmentally sealed to 1m of water (mated pair plug & receptacle)

14 AWG (SXL) 18 AWG(GXL) PC board connector sealed to 35kPa through the pins
13 amps per terminal*
Wire Range:
14-18 AWG
Mechanical:
Keying:
6 key ways plus a universal
Mating:
Jackscrew mating;
M6 thread with M4 Allen head
Connector Sizes Available: 26, 70 & 120 position

(plug & receptacle; standard length PC pins)
34 & 48 position
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance
Fans
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.
-40C to +85C
Storage Temperature
-40C to +85C
Sealing
Sinusoidal Vibration
EMI/RFI
Vented at shaft end to improve air circulation within motor.

Sealed on exposed endframe
10g 18-2000 three axis
ISO13766 compliant
Inputs:
Supply Voltage
Supply Current
Outputs:
Speed
Torque
Power
Rotation
13V-27V
20 A and 13 A max
4800RPM and 5100RPM
.37Nm and .45Nm
.19kW and .23kW
CWLE
17
Control Handles
Electronics
Operators want their machines to look, feel, drive, and

ride more like their personal vehicles. The Caterpillar line
of Handles, Joysticks, and Shifters has been developed
using highly reliable electronic components to satisfy
that operator requirement.
Column Mounted Shifter
The product line is comprised of the following:

Column Mounted Shifters have a five-million cycle life
expectancy and 2-million cycle speed capability. The reliable
electronic shifters and shuttles for transmission direction
and speed input are data link ready and exhibit excellent
environmental performance.
The Prophet Handle and Electronic Joystick are modularly
designed allowing for application customization while
minimizing development time, cost, and tooling. Both
products have a long life expectancy. The handle and
joystick are ruggedly designed making them more reliable
than other commercially available products and the
serviceable modules reduce customer costs.
Electronic Joystick
Prophet Handle
18
Control Handles
Specifications
Control Handles
Column Mounted
Shifter
Prophet
Handle
Electronic
Joystick
9V-16V
9V-32V
9V-32V
100mA max
105mA
<30mA at 32V
<100mA at 9V
500 Hz
500 Hz
4 outputs available
Output Switched
Output Signal (20mA-2.0A direct drive)
Resolution
Mechanical
Yes
Yes
3 available
1 degree
5 available
.3 degree
Rotation
Force
+/- 20 degrees
3Nm torque
Inputs
Supply Voltage
Supply Current
Outputs
Output Signal (PWM)
Chemical Compatibility
Temperatures
Vibration
EMI/RFI
Sealing
Life
Connector
Diesel Fuel
Water
Engine Oil
Tri-Sodium Phosphate Cleaners
Operating
Storage
9.8g random, three axis
8g (rms) 24-2000Hz, three axis
Meets EU requirements
100V/m radiated (15kHz to 1GHz)
+/- 35kPa
10.4kPa water spray
Direction
Speed
Integral 12 pin DT
Column Mounted
Shifter
Prophet
Handle
Electronic
Joystick
Yes
Yes
Yes
Yes
-40C to +85C
-50C to +85C
Yes
Yes
Yes
5 million cycles
2 million cycles
Yes
Yes
Yes
Yes
Yes
-40C to +85C
-40C to +85C
Yes
Yes
Yes
Yes
Yes
Yes
Yes
-40C to +85C
-40C to +85C
Yes
Yes
Yes
2.5 million cycles
19
Lights
Electronics
Today, operators demand well-lit work areas using highly

reliable lights for safety and performance. The Caterpillar
Lighting product line satisfies these user requirements
by offering the following:
HID Flood Lights
LED Indicator Lights
LED Signal Lights
High Intensity Discharge (HID) Gas Lights are used for

exterior flood lighting. The color of the light is closer to
sunlight than traditional halogen thus providing an increase
in operator safety. The HID light is more efficient as it can
produce the equivalent of several halogen lights of the
same wattage. The gas tube in HID lights has a life
expectancy of 2000 to 6000 hours.
LED Indicator and Signal Lights are designed implementing
LED technology instead of traditionally used incandescent
lighting. The LED technology extends the life of the light
and emits brilliant color against EMI/RFI. The LED light
also is very cost effective as there is no risk of a filament
breaking in high vibration conditions. LED signal lights
are now available in amber, red, or blue for off-highway
and construction equipment. Life expectancy has been
extended to approximately 25,000 hours, a greater than
25X improvement over traditional incandescent technology.
The light is designed with the lens sonic welded to the
housing for 100% sealing.
Rotating Beacons are the newest in the Caterpillar lighting
family. The rotating beacon is a warning beacon that uses
electronics to emit light using a gas tube. As with our
other lights, the rotating beacon is designed to withstand
high vibration conditions.
Rotating Beacon
Shock Resistant Lights
20
Shock Resistant Head/Flood Lights are designed for

general flood lighting. The lens and halogen burner are
shock mounted for long-life in high vibration applications
and can be mounted either vertically or suspended. Another
operator benefit to the shock resistant light is that no tools
are required to service the halogen burner.
Lights
Specifications
Lights
LED Indicator
Lights
LED Signal
Lights
Shock Resistant
Light
HID Flood
Lights
Rotating
Beacon
12V and 24V

30mA/15mA
18V to 32V
350 mA
12V and 24V

4.7 and 3.4 Amps
18V to 32V
3.5 Amps
12V and 24V

4.7 and 3.4 Amps
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
LED Indicator
Lights
LED Signal
Lights
Shock Resistant
Light
HID Flood
Lights
Rotating
Beacon
Inputs
Supply Voltage
Supply Current
Chemical Compatibility
Diesel Fuel
Water
Engine Oil
Ethylene Glycol
Environmental
Specifications
Storage Temperature
-40C to +85C
-40C to +85C
-40C to +85C
-40C to 65C
-40C to +85C
-55C to +120C
-55C to +120C
-55C to +120C
-55C to 85C
-55C to +120C
EMI/RFI
Class B Region II
Class B Region II
ISO 13766
Environmentally Sealed to:
+/- 35kPa
+/- 20.6kPa
+/- 35kPa
21
Sensors
Electronics
Fuel Level Sensor
Caterpillar offers a robust and durable family of sensors

for industrial, off-highway, diesel, and engine applications.
Our product line includes such sensor types as liquid level
sensors, pulse width modulated pressure sensors, active
speed sensors, high accuracy speed timing sensors,
position sensors, and temperature sensors.
Our sensor offerings include:
Liquid Level Sensors
Fuel Level Sensors
High Pressure PWM Sensor
Heavy Duty Rotary Position Sensor
Position Sensors
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Pressure Sensors
High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Active Temperature Sensor

Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Hall Effect Active
Speed Sensor
Integral Connector
Pressure Sensor
22
Sensors
Specifications
Fuel
Level
Sensor
High Pressure
PWM
Pressure Sensor
Integral
Connector
Pressure Sensor
Wire Leaded
PWM
Pressure Sensors
Hall Effect
Active
Speed Sensors
High Accuracy
Timing
Sensors
18V-32V
80mA
8V-32V
35mA
2X
3X
3000kPaG to 70MPaG
5V +/- .25V
20mA max
2X
3X
116 lPaG to 6394kPaA
8V +/- .25V
20mA max
2X
3X
197kPaA to 1135kPaA
8V-13V
PWM-500Hz
305-2286mm
12.7-25.4mm
PWM-500Hz
Analog
PWM-500Hz
0-15Hz
2.3 to .5
140 Ohms
55mH @ 1000Hz
15ms
15ms
15ms
Inputs
Supply Voltage
Supply Current
Proof Pressure
Burst Pressure
Pressure Range
Outputs
Output Signal
Sensing Range
Output Range
Resistance
Inductance
Resolution (Short-Tall Tank)
Response to Step input change
(10% to 90% of full scale step)
Total Error Band
Max Sink Current
Max Source Current
Short to Ground or Vs Protection
Yes
20mA
20mA
Yes
1.5mA
1.5mA
Yes
1.5mA
1.5mA
Yes
Yes
Fuel
Level
Sensor
High Pressure
PWM
Pressure Sensor
Integral
Connector
Pressure Sensor
Wire Leaded
PWM
Pressure Sensors
Hall Effect
Active
Speed Sensors
High Accuracy
Timing
Sensors
-40C to +125C
-40C to +110C
-40C to +125C
-40C to +125C
-40C to +120C
-40C to +120C
Storage Temperature
-60C to +58C
-55C to +135C
-55C to +135C
-55C to +135C
-55C to +150C
-55C to +150C
Vibration
10g (18-2kHz)
26grms (20-2kHz)
26Grms (20-2kHz)
26grms (20-2kHz)
26grms (20-2kHz)
26grms (20-2kHz)
EMI/RFI
100v/m Radiated
100v/m
100v/m
100v/m
100v/m
Sealing
+/-35kPa
+/-35kPa
+/-35kPa
+/-35kPa
+/-35kPa
+/-35kPa
Environmental
Specifications
+/-3% of max pres.(-40C to125C) 3% of max pres. (-40C to125C) 3% of max pres. (-40C to125C)
23
Sensors
Electronics
Specifications
Temperature Sensors
Low Speed
Timing
Sensors
PWM Exhaust
Gas Temperature
Sensors
Exhaust
Gas
Thermocouples
PWM
Temperature
Sensors
Active
Passive
8V +/- .25V
20mA max
8V or 24V
3mA
5V-8V
3mA
10mA
<60s
<25s
<20s
<60s
<15s
-40C to 1095C
-40 to 1095 C
-60C to 120C
-50C to 150C
1056 Ohms
420mH @1000Hz
PWM
500 MHz
20 to 80% duty cycle
Type K Thermocouple
PWM
500 MHz or 5kHz
9 to 90% duty cycle
Active Analog Voltage
.2 to 4.5V
Variable Resistance
1000 Ohms @25C
Low Speed
Timing
Sensors
PWM Exhaust
Gas Temperature
Sensors
Exhaust
Gas
Thermocouples
PWM
Temperature
Sensors
Active
Passive
-40C to +120C
-40C to +1095C
-40C to +1095C
-60C to +120C
-40C to +120C
-50C to +150C
Storage Temperature
-55C to +150C
-55C to +125C
-55C to +125C
-55C to +125C
-55C to +125C
-55C to +150C
Vibration
20grms (20 to 2kHz)
10g (20 to 2kHz)
20grms (20 to 2kHz)
20grms (20 to 2kHz)
20grms (20 to 2kHz)
EMI/RFI
100v/m
100v/m
100v/m
100v/m
Sealing
+/-35kPa
+/-35kPa
35kPa (housing),
1000kPa (probe)
35kPa (housing),
1000kPa (probe)
35kPa (housing),
1000kPa (probe)
Inputs
Supply Voltage
Supply Current
Response Time from 10% to 90%
of a Temperature Change
Sensed Temperature
Outputs
Output Signal
Frequency
Output Range
Resistance
Inductance
Environmental
Specifications
24
Temperature Sensors
Sensors
Specifications
Cylinder Position Sensor
Rotary Position Sensor
Class 2
Class 3
Heavy Duty
Medium Duty
Steering
Wheel
Position Sensor
10V +1/-3V
100mA max
10V +1/-3V
100mA max
18V-32V
40mA max
140 and 120 deg.
9V-32V or 8V
30mA max
72, 102, & 310 deg.
8V-12V
90mA max
+/- 170 deg.
PWM
500 Hz +/-100 Hz
PWM
115 Hz +/-15 Hz
PWM
350-700 Hz
< 1V @15mA sink
>3.3V @ 1.4mA source
PWM
350-700 Hz
< 1.0V @ 9mA sink
3.5-10V @ 9mA source
PWM
380-620 Hz
< 1V @ 10mA sink
>4V @ 1.4mA source
Yes
Yes
2000 mm/s
< 1.5 X resolution
+.6 mm
<4 mm @1 MHz,
and <1 mm @ 5MHz
2000 mm/s
< .12 X resolution
+0.004% or 0.15 mm
<0.5 mm @1 MHz,
and <0.1 mm @ 5MHz
1% for sensors with

spring return
+/-0.1% of full stroke

or +/- resolution
50 mm to 1200 mm
2 million strokes
+/-0.05% of full stroke

or +/- resolution
50 mm to 2000 mm
2 million strokes
Inputs
Supply Voltage
Supply Current
Angular Range
Outputs
Output Signal
Frequency
Output Low (Sink)
Output High (Source)
Output (PWM) V (low) maximum<1.0V
and V (high) minimum >3.9V
Maximum Velocity
Hysteresis
Resolution
Position Accuracy
Displacement Range
Sensor Life
Max Sink Current
Linearity
Short to Ground or Vs Protection
Environmental
Specifications
Cylinder Position Sensor
2%
1.5%
3 million cycles
10Ma
+/- 2.5% Full scale
Yes
10 million cycles
9Ma
+/- 2.5% Full scale
Yes
2 million cycles
10Ma
+/- 2.5% Full scale
Yes
Rotary Position Sensor
Class 2
Class 3
Heavy Duty
Medium Duty
Steering
Wheel
Position Sensor
-40C to +120C
-40C to +120C
-40C to +85C
-40C to +85C
-40C to +85C
Storage Temperature
-55C to +150C
-55C to +150C
-55C to +85C
-55C to +85C
-55C to +85C
Vibration
15.3 grms (20 to 2kHz)
15.3 grms (20 to 2kHz)
20 grms (24 to 2kHz)
20 grms (50 to 2kHz)
9 grms (24 to 2kHz)
EMI/RFI
100 v/m
100 v/m
100 v/m Rad Immunity
Stop Strength
< 60Nm
Actuation Force
> 2Nm
Axial Load
1000 N max
Radial Load
1000 N max
41,358kPa / 82,717kPa
41,358kPa / 82,717kPa
+/-35kPa
+/-35kPa when mounted

per specifications
not sealed - must be mounted

inside a sealed assembly
Hydraulic Pressure Limits: Continuous/Transient

Sealing
25
Solenoids
Electronics
Our lightweight, compact Proportional Solenoids

provide force output proportional to applied current
over a stroke range. Many thousands of hours in
tough engine and machine applications have proven
the performance and durability of our solenoids.
Specifications
Nominal Voltage
26
Proportional Solenoids
PS13-20N
12V
PS13-20N
24V
PS19-60N
24V
PS19-50N
12V
12V
24V
24V
12V
0 to 2
0 to 1
0 to 1.9
0 to 1.8
14
14
28
28
<3%
<3%
<3%
<3%
Current Range
Amps:
Wattage
(maximum):
Hysteresis
%:
Proof Pressure
(34,465kPa)
345 bar
345 bar
345 bar
345 bar
Burst Pressure
(68,931kPa)
Over 690 bar
Over 690 bar
Over 690 bar
Over 690 bar
Duty Rating
@ 100% Voltage
Continuous
Continuous
Continuous
Continuous
Usable Stroke
Millimeters:
1.6
1.6
Rated Force
Newtons:
20
20
60
50
Ambient Temperature
Degrees
Mating Connector
Standard DT Plug Assembly

Lead Wire
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Mating Port
Custom Face Seal, 28 threads
Yes
Yes
Wire Class
H Class
Yes
Yes
Yes
Yes
Package Size
Length: mm
Width: mm
Height: mm
67.3
35
54.5
67.3
35
54.5
75
42
65
75
42
65
Coil
IP69 rated Certified to CSA Standard C22.2
Yes
Yes
Yes
Yes
-40C to 121C -40C to 121C -40C to 100C -40C to 121C
Coils
Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillars tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.
Specifications
On/Off Coils
EHC13-12V
EHC13-24V
12V
24V
Nominal Voltage
Resistance
(Ohms at 25C)
10.5
55
Windings
Turns
995
2160
Ambient Temperature
Degrees
Wire Rating
Wire Rating
Mating Connector
Package Size
-40C to 121C -40C to 121C
Deutsch 2 pin DT
Standard DT Plug Assembly
Lead Wire
Length: mm
Width: mm
Height: mm
I.D.: mm
Specifications
200C
200C
Yes
Yes
Yes
Yes
45
35
55
13.2
Yes
Yes
45
35
55
13.2
Coils for Proportional E/H Valves

C19-12P
C19-24P
C19-12RP
C19-24RP
C13-12RP
C13-24RP
Nominal Voltage
12V
24V
12V
24V
12V
24V
Resistance (Ohms at 25 C)
4.75
5.0
4.75
5.0
Rated Current
1.8A
1.9A
1.8A
1.9A
2A
1A
Housing Shape
Rectangular
Rectangular
Round
Round
Round
Round
Connector Type
Integral DT
Integral DT
Integral DT
Integral DT
Integral DT
Integral DT
27
Valves
Electronics
Pressure Control Reducing Valve
Specifications
Valves
PS19LDA
PS13SDA
PS13TEHC
PS13TTV
PS13ETAC
Fluid
Hydraulic fluid at viscosities of

6 to 420 cSt (45 to 2000 SSU)
Yes
Yes
Yes
Yes
Yes
Filtration
ISO 4406 (18/15) cleanliness
Yes
Yes
Yes
Yes
Yes
Ambient Temperature
Degrees
Weight
Grams:
Typical Supply Pressure
kPa:
Wattage
Wire Class
Coils and Connectors
-40C to 100C -40C to 121C -40C to 121C -40C to 121C
-40C to 121C
550
315
343
390
387
5,500kPa
3,300kPa
2,500kPa
1,600kPa
3,800kPa
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
14 Watts (Maximum)
Yes
Yes
Yes
Yes
Yes
H Class for all voltages
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
11.6 lpm (3.06 gpm) @ 500kPa

control pressure
3.5 lpm (.924 gpm) @ 500kPa
control pressure
24 lpm (5.28 gpm) @ 80kPa
Flow Rate to Control
with Full Current
control pressure
41 lpm (10.8 gpm) @ 1500kPa
control pressure
16.3 lpm (4.3gpm) @ 1,180kPa
control pressure
.20 lpm (.052 gpm) @ max current
.920 lpm (.202 gpm) @ min current
Maximum Internal
Leakage to Tank
.73 lpm (.19 gpm) @ min current
1.14 lpm (.30 gpm) @ min current
3% with dither signal
Hystersis
6 and 3.5% with 1,600 and 3,800kPa
pressures respectively with dither signal
0 to 9 amps (100% duty @ maximum
Controlled Current Range current @ 121C ambient)
0 to 2 amps (12V coil)
0 to 1 amps (24V coil)
28
Our family of Pressure/Control Reducing Valves

consists of products with such characteristics as
proportional/reducing capability, a closed 3-way
cartridge valve, solenoid operated, and direct acting.
IP 69 rated
Certified to CSA Standard
Duetsch DT standard
Others available: lead or integral
Switches
Electronics
Rocker Switches
Caterpillars family of switches offers components such as

the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
The Liquid Level Switch allows the operator to detect fluid
levels in various systems.
Liquid Level Switch
The Filter-By-Pass Switch provides information when dirty oil

is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.
Filter By-Pass Switch
The Relay Switch allows the operator to electronically relay

engine start-up information.
The Electronic Key Switch operates the on-off switch via a
removable key.
Robust Arm Bar Switch
Electronic Key Switch
Relay Switch
29
Switches
Specifications
Rocker
Switch
Electronic
Key
Switch
Filter
By-Pass
Switch
Robust
Arm Bar
Switch
Liquid
Level
Switch
Relay
Switch
Gold 5V, Silver 12V
9V-16V
6mA max
12V-24V
.5A
12V-24V
100V max
.5A
100 mV @ 2.5mA max

5V-28V
12V max
35A
40A
133mA
Output Signal
Protection
Mechanical
Switch to +Battery
5 Amp fuse
Number of Poles
Number of Throws
Life
Contact Configuration
Medium (Hydraulic oil)
Medium (Lubricant)
Medium (Ethanol)
Schematics
10,000 cycles
50,000 cycles
Single
Single
100,000 cycles
Yes
Yes
Yes
100,000 cycles
SPDT
Pin 1
Pin 2
Max Load
N/O side of contact
N/O side of contact

Common
Resistive
Inductive
Lamp
20 Amp
15 Amp
7 Amp
Rocker
Switches
Electronic
Key Switch
Filter By-Pass
Switch
Arm Bar
Switch
Liquid Level
Switch
Relay
Switch
-60C to +85C
-40C to +85C
10.34kPa
-50C to +85C
-40C to +85C
Yes
-40C to +121C
35kPa
Yes
-40C to +85C
10.34kPa
Yes
-40C to +125C
Impervious to oil, fuel, salt

Yes
-40C to +85C
Engine Isolated
Inputs
Supply Voltage
Switching Voltage
Leakage Current
Contact Rating
Max Contact Current (normally closed)
Max Contact Current (normally open)
Coil Current
Voltage Drop
Voltage Actuation
Outputs
Standard Specs
Protection
Vibration
Storage Temperature
Mounting
Sealing
18 to 500 Hz, 10 G
9.8g (rms) 24-2000 Hz three axis
15.3g, 24 to 2000Hz
10g, 20 to 2000 Hz
30
Communications
Information technologies from Cat Electronics
are powerful enough to transform the way users
manage their operations. Our communication
solutions provide both single and two-way
communication links. Operators can remotely
control, monitor, or program the engine in
much the same way that an operator does
from the panel inside the vehicle.
The Gateway product line allows the operator
to connect the on-board machine or engine
standard data link with off-board data networks.
The Pocket Tec device is an easy-to-install
and easy-access information product that
plugs into your Palm hand-held organizer to
read and capture engine data in real time.
Data can be saved and downloaded to your
personal computer.
31
Customer Communication Module

The Customer Communication Module (CCM)

provides a means to remotely control and
monitor single or multiple packaged generator
sets (PGS) at a common site. By accessing the
CCM from a personal computer or other RS-232C
device, each PGS can be remotely started and
stopped, and engine and generator parameters
can be monitored on a real time basis.
Converts proprietary Cat data link to an

industry standard RS-232C serial data link
Up to eight-packaged generator sets can be

linked at a common site
Power Supplies:
One Battery +/- Input (15V - 45V)
Software provided with the CCM can

be used for all control and monitoring
functions available on the EMCPII and
EMCPII+ control panels
Communication:
One RS-232 Data Link
One High Speed Proprietary Data
Allows communication with a remote

customer PC via direct connection or Hayes
compatible modem
Remote monitoring of all real time engine
and generator parameters
Remote monitoring of all alarms,
shutdowns, and diagnostic codes
Processing and Memory:

One 4MHz MC68HC11F1
RAM Battery Backed
Flash
Real-time Clock
Displays:
One 3-digit 7-segment
Remote start/stop
Remote fault set
Remote control of flow / high idle relay /
fault relay
Cool down timer override
32
Customer Communication
Module III
Electronics
The Customer Communications Module (CCM) III

provides a remote two-way communication link
between the electronic controller (Generator Set
Control/GSC or Electronic Control Module/ECM) and
a host device (Personal Computer or a Programmable
Logic Controller). The operator of the host device is
able to remotely control, monitor, or program the
engine equipped with electronic engine control in much
the same way that an operator does from the panel.
During normal operation, the CCM display shows the
status of the data link, the transmit/receive status of the
RS-232C port, and the status/fault codes.
Remote communication
Power Supplies:
Power Source Genset (GSC) Battery
Battery Voltage Input 15V - 45V
Battery Connections 16 AWG Wire
Windows based PC software
Communication:
One RS-232C Port Data Link
One High Speed proprietary Data Link
Processing and Memory:
68HC11K1 16 MHz 1
RAM 32K
FLASH 128K
Rugged design
Data Terminal Equipment (DTE) classed
for RS-232C closed communication
Easy to read 3-Digit display
Replaceable internal battery for backup
memory (5 year expected life)
Rubber pads for freestanding use
Predrilled holes for mounting use
Low cost, small size
33
-40C to +70C
Operating Temperature Range (normal)
-40C to +85C
Gateway Explorer
The Gateway Explorer connects the on-board

machine or engine standard data link with offboard data networks. The Gateway provides
the capability to communicate quickly and
seamlessly with systems using serial ports,
data link networks, or ethernet. Gateway
Explorer enables network access to information
and operating parameters. Explorer provides
the capability to access and communicate
with Caterpillar controllers and includes
numerous interfaces and protocols that enable
communications between dissimilar devices
and extend network capabilities to mobile
and stationary equipment.
Communication:
Data Link support with an optional software
enabled hardware boost
Two CAN ports Galvanically isolated CAN data link
supports both standard (11-bit) and extended (29-bit)
message frames, DeviceNet devices including
master/slave and peer-to-peer connections
CAN data link (CAN_J1939)
Allows for custom and personal design

flexibility and configuration of a product
Allows user to display and analyze vital engine
performance and health information from
any system quickly and accurately
Three EIA RS-232 Serial ports Two supported

data links include: MODBUS, PPP, NMEA183,
Cat SIP, Optically Isolated EIA RS-232 data link,
Supported data links include: MODBUS,
M50/M5X, PPP, NMEA183, Cat SIP, IrDA
Provides an on-board web server and data

protocol translator for embedded controllers
Programmable EIA RS485/RS422 Serial port Supported data links include: MODBUS
View status and parameters using a web

browser to display the current ECM
configuration and much more
View status and parameters using custom
centralized site software to monitor engines
or machines
Use as a communication adapter to
connect to ET; check operating conditions
to display parameter status (temperatures,
pressures, etc.) simultaneously, view and
clear active and logged diagnostics
Offers a network enabler for Caterpillar
engine/machine controls to interface with
other control or display equipment
Ethernet (IEEE 802.3 10Base-T) - full duplex,

high speed port capable of communicating at
distances up to 130 meters
One 70-pin connector - Connections to a control
is made using 14-18AWG wire type SXL or GXL
Module dimensions: 194mm X 170mm X 54mm
Operating voltage range: 9V - 32V
Operating temperature range: -40C to 85C
Processor: Motorola MPC555
Memory: 2M Flash, 2M SRAM,
2M Battery backed RAM
Sealed enclosure, machine and engine mountable
with shock isolation
34
Pocket Tec
Electronics
Want a tool that helps organize trip information,

tailor engine electronics and parameter settings,
and diagnose problems?
Theft Deterrent
Protect your vehicle from theft when idling
or shutdown
Configuration
Programmable engine parameters allow you to
customize the configuration of your engine
The Caterpillar Pocket Tec solution is an easy-toinstall and easy-access information product for
Cat and other electronic engines. Pocket Tec plugs
into your Palm hand-held organizer to read and
capture engine data in real time. You can save
information and download it to your personal
computer later. Pocket Tec has a plug-in dash
adapter for communicating directly to the engine
control whenever you need to perform diagnostics.
Just plug it in, and youre on your way to basic
business management of your vehicle or fleet.
Caterpillar has put business management tools in
the palm of your hand.
Status
Review the status of electronic engine conditions.
For example, you can view pressures, temperatures,
and speeds as well as information like engine
load factor, fuel economy, desired engine speed,
estimated fuel rate, vehicle speed limit, and more
Diagnostic
Quickly access active and logged diagnostic codes
and advice on what to do or how to proceed
Lifetime and Trip
Review the lifetime totals for fuel economy, distance,
average speed, fuel consumption, engine hours,
and more. Trip accesses the same data and it can
be reset
Maintenance
Easily track your oil change preventive
maintenance intervals
Fleet Management
Driver reward-view and program targets,
factors and scores
Manage trip data for multiple vehicles
35
SAVE TRIP DATA for a vehicle or fleet, with

ability to synchronize to a PC for review
SAVE TO MEMO function that allows user to
save configuration data for use at a later time
View logged diagnostic codes or events read
and change capability on 54 engine parameters
allows changes instantly and routinely view
engine operating information for up to 40
status parameters
Cat Electronics
Building AC 6130, P.O. Box 610
Mossville, IL 61552-0610
[888] 598-8186
fax: [309] 578-8534
Electronic & Electrical Systems

Caterpillar Inc.
EEDE2600
2004 Caterpillar
Printed in USA

Catalog Caterpillar Electronics Products Control Modules Displays Monitors Electrical Components Communications

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Catalog Caterpillar Electronics Products Control Modules Displays Monitors Electrical Components Communications

Uploaded by

Copyright:

Available Formats

Electronics

Electronic Control Modules

A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7

Control Handles . . . . . . . . . . . . . . . . . . . 18-19

Column Mounted Shifter

HID Flood Lights

Shock Resistant Lights

Liquid Level Sensors . . . . . . . . . . . . . 22-23

Fuel Level Sensor

Coils for Proportional E/H Valves . . . . . . . 27

Pressure Sensors . . . . . . . . . . . . . . . . 22-23

High Pressure PWM Pressure Sensors

Integral Connector Pressure Sensors

Wire Leaded PWM Pressure Sensors

Speed/Timing Sensors . . . . . . . . . . . . 22-24

Displays and Monitors

Instrument Clusters & Displays . . . . . . 13-14

Hall Effect Active Speed Sensors

PWM Exhaust Gas Temperature Sensors

Liquid Level Switch

Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15

Exhaust Gas Thermocouples

PWM Temperature Sensors

Robust Arm Bar Switch

Active Temperature Sensors

Passive Temperature Sensors

Cylinder Position Sensors

Customer Communication Module . . . . . . 32

Heavy Duty Rotary Position Sensors

Customer Communication Module III . . . . 33

Medium Duty Rotary Position Sensors

Steering Wheel Position Sensors

Cat Electronics Product Directory

Defining the Possible

Caterpillar Inc. is more than big, heavy

solutions for the markets Caterpillar serves.

Caterpillar is not just an iron company, Caterpillar

We will be the global

This broad experience and understanding of

motion and power

severe vibration, shock, extreme operating

Electronic Control Modules

Our Engine and Machine Controllers have been

With the ability to be configured in several hardware

Based on our popular A3:E2 controllers, the A3:E3 has

A3:E2 & A3:E3

PWM Voltage Out

Analog Sensor Supply (5V, 400mA)

Vibration (shock isolated components tolerance)

A4:E1, A4:E2 & A4:E4

Analog Sensor Supply (5V, 200mA)

On/Off Sinking Drivers

PWM Current Drivers (3.75A)

Proven Reliable in the Real World

Our range of machine controllers has been developed around

A2:M1 Remote I/O and Valve Controllers:

Output Shortage Tolerance

Operating Characteristics/ A4 & A2:M1 ECM Model

Displays and Monitors

Proven Reliable in the Real World

Dash Instrument Cluster

Caterpillars highly flexible Dash Instrument Cluster has five gauges,

Messenger Display Unit

Advisor 6.0m2 is a monochrome, transflective graphical information