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ISSN- 2277-1956
Abstract- This teardown article will delve into the architectural design and components of a solar inverter card starting
from the Solar panel DC inputs and working through the DC to AC conversion process to the AC output that is sent out
to the power grid. Features needed to be implemented into such a design to meet various safety and other performance
standards as well as stringent power company demands upon the signal that is put onto their grid will be shown.
In the process, major elements and component choices made in the design of the series of solar inverters, from the EMI
suppression capacitors with a special emphasis on isolation and protection, through the smart use of optically isolated
MOSFETgatedrivers.
Keywords-Solarpanel,MOSFET.
I. INTRODUCTION
Photovoltaic (PV) power systems consist of multiple components, such as PV solar panels that convert sunlight into
electricity, mechanical and electrical connections and mountings, and solar power inverters, which are essential for
conveying solar-generated electricity to the grid. Figure 1 shows a generic, but all-encompassing and complete
Photovoltaic system block diagram.
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of the image. Each of the two DC inputs uses as part of the filter, and the filter also includes DC common mode
filter inductors wound on a common core plus a 15uF boost converter smoothing capacitor series shown in the same
lower left quadrant to Figure 2.
Also on the DC input side, two relays are used to monitor insulation resistance in accordance with IEC 61557-8 in
pure IT AC systems. See Figure 2 upper left quadrant. Measured are insulation resistances between system lines and
system earth. When falling below the adjustable threshold values, the output relays switch into the fault state.With
these relays, a superimposed DC measuring signal is used for measurement. From the superimposed DC measuring
voltage and its resultant current the value of the insulation resistance of the system to be measured is calculated.
Note the Hall-effect current measuring transducers in the diagram of Figure 2.One of the most impressive features
evident on this SMA inverter card is the use of very high quality active and passive components, enhancing
reliability and performance of this power inverter design.
Figure 3-MPP under various conditions as weather, time of day and heat of of the panels
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IJECSE,Volume1,Number 4
Devendra Doda and Ankit Kumar Sharma
A capacitor is commonly used to store the energy that must be stored and retrieved by the inverter. This capacitor is
usually located on the PV bus, and has to be large enough to control the voltage ripple across the bus. This ripple
would be detrimental to MPPT accuracy otherwise.Electrolytic capacitors are very well suited to control the ripple
because of their low Equivalent Series Resistance (ESR) and high capacitance per volume. Boost DC-to-DC step-up
converterNext in line is the step-up DC-to-DC converter that boosts the DC input to the switching MOSFET bridge
so that the inverter can efficiently create a 230V, 50Hz AC sine wave to send on to the grid. This DC-to-DC boost
converter, along with the H5 switching bridge, are contained in the separate power module that is attached to the
back side of the inverter card. Figure 4 shows the essential basic DC/AC conversion circuit or inverter in a typical
transformer-less configuration, in which:
DC/DC conversion raises or lowers the incoming PV voltage, adjusting its output for greatest efficiency in the
DC/AC conversion stage
The capacitor provides further voltage buffering
The IGBTs or MOSFETs in the H4 bridge shown use a switching frequency in the range of 20kHz to create an AC
voltage
The coils smooth the switched AC into a sinusoidal signal for use in generating a grid-frequency AC output.
IV.TRANSFORMERLESS INVERTER TECH.
The idea behind transformer-less switching has existed long before the PV market was even developed. Device
engineers have known that a pair of field-effect transistors operates most efficiently in a complete ON or OFF state,
when no current flows through them, and they dissipate no power. Thus, amplifying an ideal square wave would
theoretically be 100% efficient. If a signal is modulated by a much higher-frequency square wave, the result is pulse
width modulation (PWM), and the corresponding circuit is called Class D. In this manner, it is possible to convert
DC to DC, or efficiently switch DC to AC. For solar inverters, the technology was not available in the past because
of the high cost of the switching MOSFETs and IGBTs. These, however, are getting cheaper and faster every year,
so the technology has become more cost-effective than analog switching into large masses of copper and iron. The
same technology is making electric cars feasible.Transformer-less inverters have been available for several years
now in Europe.Transformer-less inverters are significantly lighter than their galvanically isolated counterparts and
can offer a wider range of operating voltages than traditional inverters because of their advanced switching circuitry.
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Devendra Doda and Ankit Kumar Sharma
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Twelve individually controlled enhanced PWM (EPWM) channels provide variable duty cycles for high-speed
switching in the Converter Bridge and battery charging circuits. Each of the EPWMs has its own timer and phase
register, allowing phase delay to be programmed in, and all of the EPWMs can be synchronized to drive multiple
stages at the same frequency. Multiple timers give access to multiple frequencies, and fast interrupt management is
available to support additional control tasks. Multiple standard communication ports, including the CAN bus;
provide simple interfaces to other components and systems.
Figure 6: Alternative energy systems need isolated connections (red) between the high voltage power circuits and
the controller managing power flow.
VI.FUTUREASPECTS
PV systems are relative newcomers to the energy production field. Like other emerging technologies, PV systems
will be subject to rapid changes as the technology matures. As a result, PV systems will undoubtedly continue to
evolve to meet market demands for higher capacity, lower cost and higher reliability. As this happens, PV inverters
will expand in functionality, and designers will demand more integrated, application-specific, component-level
devices. As these events unfold, PV power systems will become more widespread and ultimately represent a viable
segment of the utility mainstream that significantly reduces the dependence on fossil fuels.
VII. REFERENCES
1.From SMA Solar Technology website: http://www.sma.de/en/products/knowledge-base/sma-shifts-the-phase.html
2.Texas Instruments Application Report #SLVA446November 2010, "Introduction to Photovoltaic Systems
Maximum
Power
Point
Tracking"
3.Texas Instruments Application Report #SPRAAE3May 2006, "TMS320C2000 DSP Controllers: A Perfect Fit for
Solar
Power
Inverters"
4.Avago "Integrate Protection with Isolation In Home Renewable Energy Systems" White paper
5."Analysis and Modeling of Transformer less Photovoltaic Inverter Systems," by Tamas Kerekes, Aalborg
University Institute of Energy Technology Denmark, August 2009, second print ISBN: 978-87-89179-85-8.
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