Professional Documents
Culture Documents
Clean Energy Technologies Institute, University of Regina, 3737 Wascana Parkway, Regina, Saskatchewan S4S 0A2, Canada
Saskatchewan Power Corporation, 2025 Victoria Avenue, Regina, Saskatchewan S4P 0S1, Canada
a r t i c l e
i n f o
Article history:
Received 23 February 2015
Received in revised form 28 May 2015
Accepted 6 June 2015
Available online 7 July 2015
Keywords:
Solvent-based CO2 capture
Emissions
Pilot and demonstration plants
Commercial plants
Aerosol formation
Sampling and analytical techniques
Heat duty for regeneration
a b s t r a c t
Signicant progress on post combustion carbon dioxide (CO2 ) capture technology using reactive solvents
has been reported since the IPCC report of 2005. This has included both the advances in the fundamental
knowledge of the technology and practical experience in pilot, demonstration and commercial plants. This
second paper looks specically at the latter aspect. There has been a widespread deployment of pilot and
demonstration plants as well as the birth of a commercial size CO2 capture plant. The research and development work being carried out in pilot and demonstration plants have enabled the use of real conditions
to study the CO2 capture process and to provide realistic guidance in the design of commercial plants.
The lessons learned from the pilot and demonstration plants have been very varied but have contributed
to the continuous improvement of the amine-based CO2 capture technology in terms of off gas emissions,
operational issues, solvent management, corrosion, plant size reduction, new and blended amine solvents,
and non-amine based solvents. Some of these issues have been resolved through the development and
use/experimentation of corrosion inhibitors, degradation inhibitors, non corrosive materials as construction materials, and non thermal reclaiming methods, as well as the application of operating conditions
that are compatible with the solvent system used. Since the solvent-based CO2 capture technology constitutes a relatively new industry, measurement standards involving sampling and analysis of the off-gas,
and analysis of the solvent system in use were not in place prior to the IPCC 2005 report. Therefore, the
emergence of the demonstration plants has thrown light on both the need for these standards and what
are currently in place. Specically, sampling techniques are being introduced which aim to reliably obtain
representative samples from the off-gas of an amine based CO2 capture plant. Techniques are also being
developed to analyze the current complex amine solvent system itself.
Progress has also been seen on the reporting of the heat duty for solvent regeneration, especially
for smaller pilot plants. Bigger demonstration plants have been hesitant to share results on heat duty.
However, reports from small pilot plants show that heat duty improvements have been achieved based
on two approaches: namely, development of energy efcient solvents and process optimization. Based
on these two approaches, the heat duty has been brought down from about 5.01.8 GJ/ton CO2 produced.
On this issue, it has been noticed that even though the solvent used in conjunction with the process
optimization method employed are capable of providing an acceptable heat duty (i.e., close to 1.8 GJ/ton
CO2 produced), the actual heat duty obtained in pilot and demonstration plants, in most cases, is higher
than design specications.
Catalysis in amine-based post combustion CO2 capture has become a new trend which may possibly
pave the future direction for solvent-based post combustion CO2 capture. Solid mineral catalysts are used
in one approach, whereas a biocatalyst is employed in another approach. Both approaches are expected
to see extensive research and development work all the way to demonstration plants in order to perfect
the respective processes, and to generate reliable data for design of a commercial plant. Thus, future
trends could see signicantly smaller vessels and heat duties for post-combustion CO2 capture from
combustion ue gases using reactive solvents. These would result in signicantly lowering the cost for
post-combustion CO2 capture. More activity at pilot plant and large demonstration scale plants on the
use of amino acid salts and chilled ammonia process have been coming up (CAP), which may help to
enhance the performance of these alternative post combustion capture processes.
2015 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pilot, demonstration and commercial PCC CO2 capture projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pilot plants (50 ton/day) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.
Amine based processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1.
Typical process description of a CO2 capture pilot plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.2.
University of Regina CO2 capture technology development pilot plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.3.
Boundary dam (BD) eld demonstration plant (decommissioned 2012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.4.
University of Texas CO2 capture pilot plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.5.
Hitachi/Energy and Environmental Research Center (EERC) pilot plant (University of North Dakota) . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.6.
Heat duty, absorber efciency and CO2 purity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.7.
Degradation, heat stable salts (HSS) and off gas emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.8.
Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.
Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.1.
Heat duty, absorber efciency and CO2 purity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2.
Degradation, HSS and emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.3.
Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4.
Australia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5.
Asia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6.
Amino acid salts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6.1.
North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6.2.
Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7.
Aqueous/chilled ammonia process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8.
Ionic Liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.9.
Summary of lessons learned from small pilot plant operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Large demonstration plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.
Amine based process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.
Aqueous/chilled ammonia process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.1.
North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.2.
Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Commercial plants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.
Amine based Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Experience with practical implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1.
Degradation and degradation products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2.
Off gas: sampling and analytical techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2.1.
Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3.
Main body of liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3.2.
Online analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Minimizing heat duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1.
Current approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2.
Novel approaches and future trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1. Introduction
The literature (IPCC, 2005) has shown that there are three basic
CO2 capture strategies: (i) post combustion CO2 capture (PCC), (ii)
precombustion CO2 capture, and (iii) oxyfuel combustion CO2 capture. As the name implies, post combustion CO2 capture refers
to the capture of CO2 after the fossil fuel has been burned and
the energy extracted, whereas precombustion capture deals with
the decarbonisation of the fuel before the resulting non-carbon
fuel is used for energy production. Oxyfuel combustion refers to
the strategy of using almost pure oxygen (O2 ) to burn the fossil
fuel to obtain energy. Since the nitrogen content is negligible, the
exhaust gas conceptually contains mainly CO2 , and thus, requires
minimum CO2 separation. This review paper focuses on post combustion carbon dioxide (CO2 ) capture using reactive solvents. The
preponderance of information in the literature appears to show
that signicant research, development and deployment work has
been performed in CO2 separation and capture by absorption using
chemical solvents, which has led to its more rapid maturity over
time compared with other techniques (Feron et al., 2009; AbuZahra et al., 2013). The literature (Shi et al., 2014; Idem et al., 2011;
Feron et al., 2009; Abu-Zahra et al., 2013) has also shown a comprehensive scope of work ranging from molecular level computational
chemistry simulation, to fundamental laboratory scale studies, and
new developments in post-combustion carbon-capture technology with reactive solvents in terms of fundamental aspects while
the current review paper looks at Practical experience in postcombustion CO2 capture using reactive solvents in large pilot and
demonstration plants.
2. Pilot, demonstration and commercial PCC CO2 capture
projects
A rapid spread of pilot plant and demonstration plant studies
on PCC by absorption using chemical solvents is obvious as seen
by the number of pilot plants, demonstration plants and even a
full blown commercial CO2 capture plant having been constructed
and commissioned. Some are currently in use for comprehensive
studies or for commercial purposes, since 2005. Critically important information has been gathered from these experimental pilot
and demonstration plants as well as the commercial scale plant.
Work at each scale has provided unique insights which are necessary to enabling growth of a commercially competitive low carbon
energy option through CCS. The plants from which data have been
obtained and shared to contribute knowledge to the general public are scattered around the globe. In this regard, Abu-Zahra et al.
(2013) have compiled a list of small pilot plants (i.e., dened in
this paper to mean pilot plants with capacity 50 ton/day) for CO2
capture activities using solvents. This is shown in Table 1 with the
pilot plants listed by capacity and by region. The table also shows
the status of each pilot plant (i.e., completed, ongoing, under construction, planning, and decommissioned, etc.). In regards to large
scale post combustion CO2 capture demonstration plants, Table 2
(Abu-Zahra et al., 2013) shows a compilation of such plants listed by
region, with the status for each plant also being provided. In addition, regarding commercial plants, Table 3 shows such plants listed
per region with the status of each plant also being provided. Some
of these pilot plants, demonstration plants as well as commercial
plants from each region (where applicable) have been selected for
more detailed discussion based on solvent technology type, uniqueness and lessons learned, especially where information is available,
in order to provide the basis for the lessons learned.
3. Pilot plants (50 ton/day)
3.1. Amine based processes
The amine based pilot plant are presented by region in order to
show global distribution as discussed below.
3.2. North America
There are a number of small pilot plants that have been used
for post combustion CO2 capture studies in North America. These
include two University of Regina (UofR) pilot plants, namely,
1 ton/day technology development pilot plant and (UofR) consortium 4 ton/day Boundary Dam demonstration plant that was
decommissioned in 2012 (Fig. 1), as well as C2P3 University of
Texas Separations Research Program (SRP), and Hitachi/EERC pilot
plant (University of North Dakota). For each of these pilot plants, the
focus is on the results obtained with regards to heat duty, absorber
efciency, ue gas source, degradation, corrosion, CO2 purity and
off gas emissions.
3.2.1. Typical process description of a CO2 capture pilot plant
The processes involved in these plants, and in fact other pilot
plants are very similar and typical. Consequently, the CO2 capture
process in pilot plants is described using the University of Regina
(UofR) Technology development pilot just as an example, as shown
in Fig. 2 (Idem et al., 2006). However, a very brief description is also
given for the other pilot plants.
Table 1
Post combustion CO2 capture pilot plants (modied from Abu-Zahra et al., 2013).
Capacity
Technology/solvent used
Operational status
Reference
3 ton/day
2002-Onging
1 ton/day
4 ton/day
19992000
2000-Ongoing
24 ton/day
20062012
50 ton/day
2009-Ongoing
1 ton/day
KS-1TM
2004-Ongoing
2 ton/day
TM
KS-1
1991-Ongoing
KS-1TM
1991-Ongoing
10 ton/day
2006-Ongoing
1800 ton/year
15,000 ton/year
2009-Ongoing
2008-Ongoing
Journal (2009)
Feron et al. (2009)
1.2 ton/day
NA
MEA
Amino acid salt formation
2012-Ongoing
2009-Ongoing
London (2012)
Siemens (2011)
1 ton/day
2013-Ongoing
Siemens (2011)
1,000 ton/year
MEA
2010-Ongoing
3,000 ton/year
2008-Ongoing
3,000 ton/year
Aqueous ammonia
2009-Ongoing
600 ton/year
Alternative solvent
1,000 ton/year
2008-Ongoing
7.2 ton/day
1.2 ton/day
Amine solvent
New CO2 capture solvent
-Ongoing
-Ongoing
10 ton/day
2009-Ongoing
Suzuki (2012)
4.5 ton/day
0.05 Nm3 /s
Project
CSIRO (2013)
Wu et al. (2010)
2010
10
Table 1 (Continued)
Project
Capacity
Technology/solvent used
0.28 Nm3 /s
H3-1 Solvent
24 ton/day
NA
0.69 kg/s
2008-Ongoing
12 ton/day
Amine solvents
2009-Ongoing
24 ton/day
CANSOLV solvents
2010-Ongoing
1200 ton/day
72 ton/day
CANSOLV solvents
MEA solvent using Econamine FG+
2012-Ongoing
2010-Ongoing
Matts (2012)
Feron et al. (2009)
0.6 ton/day
CANSOLV solvents
Variable
96 ton/day
24 ton/day
4.3 ton/day
KS-1
Chilled ammonia
Various solvents
2010-Ongoing
2009-Ongoing
1998-Currently not operational
25 ton/day
2012-Ongoing
Alstom (2012)
6 ton/day
4.8 ton/day
Amine solvents
2009-Ongoing
12 ton/day
Amine solvents
2008-Ongoing
100,000 ton/year
Amine solvents
2009-Ongoing
20 ton/day
NA
20082010
MIT (2013b)
1 ton/day
2010
29 ton/day
20082010
Reference
Eswaran et al. (2011)
Operational status
11
Table 2
Large demonstration PCCC projects completed & operating (modied from Abu-Zahra et al., 2013).
Large demonstration PCCC projects completed
Project
Feedstock
Size (MW)
Technology/solvent used
CO2 fate
Status
Ref.
Coal
Coal
Coal
Coal
Coal
5100 ton/day
30600 ton/day
5100 ton/day
5100 ton/day
360 ton/day
Vented
Saline
Vented
Vented
N/A
Operated
20082009
Operated
20092011
Operated
20092010
Operated
20122013
OperationalJanuary 20132014
PCCCS (2015)
PCCCS (2015)
PCCCS (2015)
(2015)
PCCCS (2015)
0.2 Mt/year
MEA
EOR
Shidongkou, Huaneng,
China
IFP Energies
nouvelles/EnEL Brindisi
power plant (Italy)
(HiCapt+TM process)
Wilhelmshaven, E.ON,
Germany
Mongstad, Statoil, Norway
Coal
0.1 Mt/year
Amine mix
Commercial use
Coal
54 ton/day
Different solvents
including MEA (20
wt% to 40 wt%)
EOR
Coal
3.5 or 70 ton/day
Vented
Gas
0.1 Mt/year
Coal
25 MW slip
0.15 Mt/year
10 MW
Fluors Econamine
FG PlusSM
amines, chilled
ammonia
KS-1
Saline
N/A
Coal
500 ton/day
Coal
Chilled ammonia
and KS-1 solvent
(MHI technology)
Hitachi Solvents
2 MW
Saline
N/A
Operational
Since 2009
Operational
2011
2011-ongoing
PCCCS (2015)
Operational
October 2012
Operational
May 2012
Operational
August 2012
Operational
May 2013
2011-Ongoing
PCCCS (2015)
MIT (2013c)
Under Construction
PCCCS (2015)
PCCCS (2015)
Bouillon et al. (2010)
PCCCS (2015)
PCCCS (2015)
PCCCS (2015)
Table 3
Commercial size PCCC projects worldwide.
Commercial size PCCC projects worldwide
Project
Feedstock
Size (MW)
Technology/solvent Used
CO2 fate
Status
Ref.
USA
WA Parish Petra Nova, NRG, Texas
Coal
250
MH1KS-1
EOR
Under construction
PCCCS (2015)
Canada
Boundary Dam, SaskPower, Saskatchewan
Bow City, BCPL, Alberta
Coal
Coal
110
1000
Cansolv
Cansolv
EOR
EOR
PCCCS (2015)
PCCCS (2015)
European Union
ROAD, E.ON, Netherlands
Peterhead, Shell and SSE, UK
Coal
Gas
250
385
N/A
Cansolv
Planning
Planning
PCCCS (2015)
PCCCS (2015)
Coal
101250
1.8 Mt/year
amines
Alstom amine technology
EOR
Planning
Planning 2017
PCCCS (2015)
PCCCS (2015)
that can be derived from coal power plant and a natural gas power
plant.
12
Fig. 1. UofR technology development pilot plant (left) and Boundary Dam demonstration plant (right) (University of Regina Consortium, 2010).
In the case of Hitachi/Energy and Environmental Research Center (EERC) pilot plant, Ref shows that for 90% CO2 capture, the
solvent recirculation rate needed was about 45% lower and the
energy required to regenerate the Hitachi (H3-1) solvent was about
30% lower than that for 30% aqueous MEA solution. In absolute
Fig. 2. Process ow diagram of technology development pilot plant at the University of Regina (Idem et al., 2006).
GJ/tonne CO2
13
6.00
5.50
5.00
4.50
4.00
3.50
3.00
2.50
2.00
1.50
1.00
0.50
0.00
Pilot plant
Modelling
Fig. 3. Heat Consumption for Solvent Regeneration (GJ/tonne CO2 ) for Specic Case
Scenarios (Cases: 15 M MEA with conventional design of pilot plant, 2-RS2 with
conventional design of pilot plant, 35 M MEA with optimized design of pilot plant,
4-RS1 with optimized design of pilot plant, 55 M MEA with full process integration,
6-RS2 with full process integration, 75 M MEA with advanced process integration, 8-RS2 with advanced process integration UofR Consortium Final Report, 2010)
(University of Regina (UofR) Consortium, 2010).
3.2.7. Degradation, heat stable salts (HSS) and off gas emissions
Studies using the two UofR pilot plants (Idem et al., 2006)
show that degradation of solvent and off gas emissions depended
on the ue gas contaminants (composition and concentration),
severity of operating conditions (i.e., temperature and pressure),
type of solvent, whether or not inhibitors (degradation and corrosion) are added in the solvent. It was reported (Idem et al., 2006)
that with an operating strategy involving relatively lower temperatures and pressures, low levels of contaminants in the ue
gas, as well as the addition of appropriate corrosion/degradation
inhibitors where applicable, a stable operation and very low degradation of the amine used were achieved. On the other hand, with
severe operating environments, a more pronounced degradation
was obtained. For example, in the tests done to compare the
Boundary dam demonstration plant operating environment with
the UR technology development plant operating environment for
aqueous MEA and blended MEA-MDEA solvents each with a total
amine concentration of 5 kmol/m3 , the results from analysis of the
lean amine stream showed that degradation occurred in the BD
plant but not in the UofR campus plant. The major compounds
observed included straight chain amines such as 1-propanamine,
cyclic compounds such as 1,2,3,6-tetrahydro-1-nit-pyridine and
2-pyrrolidinone, dialcohols such as 1,2-ethanediol, as well as
sulfur compounds such as isothiocynato-ethane and 1,1dioxidtetrahydro-thiophene. The presence of sulfur compounds were
attributed to contact of aqueous MEA and MDEA with trace
amounts of sulfur dioxide (SO2 ) that survived the scrubbing process in the SO2 unit. As pointed out by Idem et al. (2006), the major
difference between the Boundary Dam pilot plant and the UofR
technology development plant was primarily that the former was
fed with ue gas from a coal-red power plant (which is composed
of CO2 , O2 , SO2 , N2 , particulates, Hg, etc.) whereas the latter is fed
with ue gas derived from the combustion of natural gas (composed mainly of CO2 , O2 and N2 ). This difference in ue gas feed
components was considered to be the major factor responsible for
the difference in the degradation product slate between the two
plants. The other factor may have involved the inhibitor. According to Idem et al. (2006), it was possible that the inhibitor acted
as catalyst to facilitate degradation. In the Boundary dam pilot
plant off gas analyzed qualitatively using draeger tubes, components observed included volatile aldehydes, ketones formats, and
ammonia. Another parameter which impacted operation in the
Boundary dam CO2 capture plant was the presence of yash in the
14
(Niederaussem, 0.5 ton/h, amine solvents), RWE/Cansolv Technologies/BOC/IM Skaugen/The Shaw Group Inc./Tullow Oil Plc. (South
Wales, Cansolv solvent, 1 ton/h, Cansolv solvents), Cansolv transportable pilot plant (25 kg/h, Cansolv solvents) Aker Kvaerner
Karsto gas terminal facilities (Stavanger, 180 kg/h, various solvents), dF Le Havre (France, 25 ton/day, UCARSOLTM FGC 3000
(DOW solvent) using Alstoms advanced amine process technology), Aker Clean Carbon Scottish power (Longannet, 200 kg/h,
amine solvents); Doosan/Emissions test facility (1 ton/day, MEA
solvent, RS-2 solvent). This list is a modication of the one given in
the literature (Abu-Zahra et al., 2013).
3.3.1. Heat duty, absorber efciency and CO2 purity
The heat duty obtained per pilot plant is not readily available
for each of the listed pilot plants. However, it is possible to show
indications of the heat duty in terms of the solvent technology used.
For example, according to Feron et al. (2009), the thermal energy
requirement in a fully integrated plant using the Cansolv solvent
process can be as low as 2.2 GJ/ton CO2 .
3.3.2. Degradation, HSS and emissions
Degradation studies in CO2 capture pilot plant were performed
at Dong Energy CO2 capture pilot plant in Esbjerg as part of the
EU Project CESAR. Degradation based on the MEA solvent process was observed and the degradation products slate included
DEA, formaldehyde, methylamine, acetamide, and ammonia which
were observed in the lean amine inlet and rich amine outlet of
the absorber as well as the offgas outlet of absorber after the
water-wash section. Due to volatility, MEA was also detected in
the offgas (Aas and da Silva, 2015). Also, online measurement of
MEA, AMP, PZ as well as NH3 emissions were observed by Martens
et al. (2012) from the Ebsjerg pilot plant. In another degradation
studies under the auspices of the EU project Cesar and Aker Clean
Carbon, low concentrations of nitrosamines (ppb levels) in MEA
based pilot-plant studies were reported by da Silva et al. (2013). Still
on degradation studies in Europe, da Silva et al. (2013), reported
high MEA emissions as well as nitrosamines in the TNOs CO2
Capture pilot plant at Maasvlakte (The Netherlands). In a separate study in the same pilot plant (TNOs CO2 capture plant at
Maasvlakte, Netherlands), Khakharia (2015) reported emissions of
MEA, nitrosamines, nitramines, and NH3 contained in the aerosolemission due to solvent degradation and corrosion in post combustion CO2 Capture. In a comparative degradation study by Stoffregen
et al. (2014), the oxidation of their BASF OASE blue solvent was
monitored and measured in terms of total organic acid (HSS) during a 6 month operation in the Niederaussem CO2 capture pilot
plant in Germany. They reported that oxidation of BASF OASE
blue solvent was extremely low as compared to that for MEA
solvent.
3.3.3. Corrosion
In 2009, under the framework of CAPRICE project, evaluation of
corrosion using Dong Energys Esbjerg pilot plants was carried out
using the coupon weight loss technique (Kittel et al., 2009). The
tests used MEA and evaluated corrosion on carbon steel. According to Kittel et al. (2009), results showed the highest corrosivity
at higher temperature and uid velocity such as the outlet of the
stripper. MEA concentration was also reported to contribute to
an increase in the corrosion rate. In a more recent study, construction material evaluation was carried out in a pilot scale CO2
capture plant capable of removing 7.2 ton/day of CO2 from a slipstream extracted from a 1000 MW lignite based Niederaussem
power station in Germany (Moser et al., 2011). Various materials
including different grades of stainless steel coupons, stainless steel
tubes and anges, and glass bre reinforced plastic were placed at
different locations throughout the plant during 6 months of oper-
ation with MEA solvent. According to Moser et al. (2011), all the
tested stainless steel materials had excellent corrosion resistance
as evidenced by recording less than 0.001 mm/year corrosion rate.
Accordingly, these materials were deemed suitable for use in postcombustion CO2 capture plants. Equally, they concluded that PTFE
could be used as material for gasket in a solvent based CO2 capture
plant. According to De Vroey et al. (2013), additional investigation
on corrosion using coupons, on-line monitoring using electrochemical probe, and pilot plant inspection were also performed with MEA
solvent separately in both the Dong Energys pilot plant at Esbjerg
(Denmark), and TNOs Maasvlakte pilot plant (The Netherlands).
De Vroey et al. (2013) reported that the weight loss measurement
of coupons (placed in strategic locations throughout the process)
correlated well with on-line measurement using the electrochemical techniques. Corrosion resistance in most zones in the pilot
plants using carbon and stainless steels in the tests was generally good. However, De Vroey et al. (2013) identied the stripper
sump, high temperature lean solvent pipe, reboiler and reclaimer
as critical zones which should be carefully monitored. Studies on
the inter-relationship between corrosion rate, solvent degradation
and NH3 emissions based on MEA solvent process has recently
been reported (Khakharia et al., 2015) using the 6 ton/day TNOs
Maasvlakte CO2 capture pilot plant in the Netherlands. Measurement of corrosion was done using both on-line electrochemical
probe and off-line coupon weight loss. Based on this test, corrosion
was found to generally increase with ue gas oxygen concentration and length of operation but reduce only temporarily with
the addition of amine make-up. Corrosion was also found to be
in a direct relationship to NH3 emission and metal content (more
degradation). This work has suggested the use of online corrosion
monitoring to help detect both early degradation and increased
emissions.
3.4. Australia
In Australia, the listing in Table 2 shows the following small
CO2 capture pilot plant projects in terms of name of project,
location, CO2 capture capacity and solvent technology used:
CO2CRC/International Power (Hazelwood coal-red power plant,
Australia), 50 ton/day, BASF PuraTreatTM and other new solvents,
Tarong Energy/CSIRO/Stanwell corporation (Tarong Power Station
(QLD), 1000 ton/year, MEA), CSIRO Loy Yang power station (Victoria, 1000 ton/year, amine based solvents including MEA).
No studies have been reported on corrosion and heat duty
obtained from each specic pilot plant. On the other hand,
degradation in solvents used in CO2 capture pilot plants in
Australia was reported by Azzi et al. (2014), in which various emissions components including amines (e.g., MEA and DEA
and alkylamine products), NH3 , nitrosamines, aldehydes (e.g.,
formaldehyde and acetaldehyde), heat stable salts (e.g., formate,
acetate, and proprionate) were observed from the absorber outlet,
water-wash liquor, water-wash outlet, solvent liquor, and inlet-gas
streams.
3.5. Asia
Table 2 also shows the small post combustion CO2 capture pilot
plants in Asia. These are: MHI-KEPCP (MHI Hiroshima R&D Centre), 1 ton/day, KS-ITM ; MHI-KEPCP Nanko pilot plant; 2 ton/day,
KS-1TM and other solvents; MHI-KEPCP Kansai power, KS-ITM ;
MHI-KEPCP/J-Power Matsushima Thermal Power Station of Electric
Power Development Co. (Nagasaki), 10 ton/day, KM-CDR Process
with KS-1 solvent; CSIRO/China Huaneng Group Gaobeidian power
station (Beijing), 3000 ton/year, amine based solvents, Sigma Power
Ariake Co., Ltd./Toshiba Mikawa Power plant (Japan), 10 ton/day,
amine based Toshiba solvent; Hitachi/TEPCO Yokosuka Power
15
Fig. 5. A pilot scale test of aqueous sodium glycinate (NaGly) for CO2 capture ability
from real power plant ue gases extracted from EVN Drnrohr coal based power
plant in Austria (Rabensteiner et al., 2014).
16
aimed to reduce the energy and efciency penalties to existing and new power plants. However, this project was only
awarded to Ion Engineering, LLC to conduct bench-scale development and testing studies. Though, the current information on the
DOE website (http://energy.gov/energy-department-investmentsinnovative-carbon-capture-projects) still describes this project as
one of DOEs investments, the project status is unknown and listed
only as will test an advanced CO2 capture solvent under realistic
slipstream conditions during continuous long-term operation.
3.9. Summary of lessons learned from small pilot plant operations
Fig. 6. Pilot plant test at We Energies Pleasant Prairie Power in Pleasant Prairie,
Wisconsin, USA (Telikapalli et al., 2011).
Thus, pilot plant results are still needed as proof for such claim of
energy reduction discussed earlier.
3.7. Aqueous/chilled ammonia process
Alstom is one of the few leading technology developers in
the eld of chilled ammonia based carbon capture process (CAP).
Alstoms CAP was licensed in 2006 and showed success during multi
stages of laboratory scaled testing with Electric Power Research
Institute (EPRI) and industrial funders (Telikapalli et al., 2011). It
was based on these lab results that two pilot plant tests at We
Energies Pleasant Prairie Power in Pleasant Prairie, Wisconsin, US
(shown in Fig. 6) and E.ONs Karlshamm in Sweden shown was later
performed in parallel to prove the concept of the CAP process. Both
pilot plants could reach 90% CO2 capture efciency with less than
10 ppm emission of NH3 . A CSIRO report published in 2009 also
mentioned the start up of an aqueous ammonia based CO2 capture plant at Delta Electricity Munmorah power station in Australia
(Feron et al., 2009). This pilot plant with the process ow diagram
shown in Fig. 7 (Yu et al., 2011) is based on the use of aqueous
ammonia for CO2 capture from the power station without the ue
gas desulfurization (FGD) or deNOx unit. According to the same
report (Yu et al., 2011), various pilot plant trial conditions were
tested using up to 6% aqueous NH3 solution. Although the process
still consumed higher regeneration energy than the conventional
MEA process, it was suggested that this aspect could be improved
by increasing the concentration of NH3 even though the testing
at higher NH3 concentrations was not performed. Besides Alstom,
and CSIRO and Delta Electricity, it was only mentioned that South
Energy, MHI, SCS, SECARB, and EPR Plant Barry Power station in
Alabama, USA have had an on-going CO2 capture pilot test using
chilled ammonia based solvent (Abu-Zahra et al., 2013). The results
however, are not publicly available, to our present knowledge.
3.8. Ionic Liquids
Information is very scanty regarding testing of ionic liquids for
CO2 capture at the pilot plant scale. In North America, according to
the Ofce of Fossil Energy (FE), US Department of Energy (DOE)
website (http://energy.gov/fe/articles/ten-projects-selected-doeadvance-state-art-carbon-capture-coal), DOE announced its funding support for the use of ionic liquids for CO2 capture from
coal combustion as one of the 10 projects in the U.S. that
Pilot plant operations generally have been used to evaluate solvents, operating strategies, and process congurations as well as
process integration and process optimization strategies for CO2
capture in terms of heat requirement for solvent regeneration, type
of heat medium, source, moisture content and temperature of ue
gas stream to absorber, packing or column internals, concentration
of CO2 in the ue gas, ue gas conditioning, lean and rich loadings,
ease of operation, CO2 production, emissions, type of solvent and
solvent stability (Idem et al., 2006). Pilot plant operations are also
used not only to compare results from different pilot plants, but
also for capacity building as well as to evaluate the degree of correlation of different simulation software with experimental data
from different pilot plants such as reported by Luo et al. (2009).
Finally, as has been mentioned earlier, pilot plant operations can be
used to obtain engineering data for design of larger demonstration
plants, which would then be used to design commercial CO2 capture plants. According to Gelowitz et al. (2013b), some pilot plant
operation results are proprietary, but there are others where results
have been made available in the open literature. Nevertheless, there
are indications that some results have shown some of the design
aws and assumptions usually made in designing absorption based
CO2 capture plants. Gelowitz et al. (2013b) points to an example
which attempts to transpose the design philosophy in natural gas
processing to amine based CO2 capture from ue gas. The notable
differences are that natural gas is at high pressure while ues gas
is generally at low pressure; also, natural gas may contain hydrogen H2 S, COS but no O2 (i.e., in a reducing atmosphere), ue gas
contains SO2 , O2 , NOx , etc. (in an oxidizing atmosphere). According
to Gelowitz et al. (2013b), pilot plant operations have highlighted
optimum ranges of operating variables such as ue gas feed temperature, solvent circulation rates, absorber size compared with
the stripper size, stripper pressure, heat exchanger sizes, type of
solvent, etc. that need to be used for optimum plant performance
while minimizing capital costs. The use of these operating variables in addition to the use of eld ue gas such as in the Regina
pilot plant (natural gas generated ue gas) and Boundary dam pilot
plant (coal red ue gas) have also shown the impact of ue gas
impurities on solvent stability, the need to condition the ue gas
stream before it is introduced into the absorber unit, off gas emissions, waste disposal and overall plant performance. Gelowitz et al.
(2013b) also indicates that there is an optimum plant size that is
suitable for pilot plant studies, even though the current authors
note that optimum size depends upon the information for which
the experiment is undertaken. Generally, commercial technologies
are evaluated rst at smaller scale, moving towards larger scale as
uncertainty boundaries are reduced. Gelowitz et al. (2013b) suggest
that the pilot plant should be big enough so that reliable engineering data can be obtained for plant design. At the same time, it should
be small enough to allow for changes in the plant conguration at
a reasonable cost. As has been demonstrated, there are a lot of pilot
plants located in different parts of the world, the ones discussed in
further detail in this review paper were selected on two bases: (1)
some of their operation results are available in the open literature,
and (2) the pilot plants span the CO2 capture capacity spectrum
17
Fig. 7. Pilot plant process ow diagram based on the use of aqueous ammonia for CO2 capture from the power station without ue gas desulfurization (FGD) and deNOx
units (Yu et al., 2011).
of (a) <1.0 ton/day, (b) = 1.0 ton/day, (c) 1.0 < CO2 capture capacity < 10 ton/day, and (d) >10 ton/day. Based on the experience by
Gelowitz et al. (2013b), pilot plant sizes or capacities in the range
of 1.010.0 ton/day are most suitable to provide this optimum size.
For example, on the low end, gas/liquid distribution is sufcient
to represent large scale plant operation. Additionally, the level of
control, types of instrumentation, measurement equipment, etc., is
typical to a large scale facility. If it is smaller than 1.0 ton/day, it
will generally tend to use lab scale type instrumentation and measuring devices. Alternative means are used to ensure column liquid
distribution and there are issues with liquid wall effects on small
diameter columns. If it is above 10.0 ton/day, it requires a signicant amount of resources such as volume of amine solvent, disposal,
electricity, heat, cooling, and other utility related items to achieve
similar results from a unit less than 10.0 ton/day but with a higher
cost. Additionally, conguration changes may require cranes and
other heavy equipment to change piping, replacement of pumps,
valves, etc., and require a large facility footprint to accommodate
the plant and use of this heavy equipment.
Operational issues have been encountered in the amine-based
pilot plants including degradation, corrosion, aerosol formation,
off gas emissions, as mentioned previously. The occurrence of
these issues has allowed remedies to be put in place in subsequent or larger demonstration plants. For example, amine solvents
now have amines that are less prone to degradation and less
volatile, while the plants are constructed with materials that are
less prone to corrosion. Also, in order to minimize degradation as
well as aerosol formation, some solvent technologies adopt a more
enhanced polishing of the inlet ue gas in order to remove degradation and aerosol forming compounds. Furthermore, in order
minimize both degradation and corrosion, some solvent technologies adopt the strategy of adding degradation and corrosion
inhibitor additives in their solvent formulation. More extensive
pilot plant activity is needed regarding the use of amino acid salt,
chilled ammonia and ionic liquids for CO2 capture in order to generate adequate results that can be used in subsequent improved
design for these alternative solvent-based post combustion capture
technologies.
18
Fig. 8. CO2 capture demonstration plant at the Technology Centre Mongstad (TCM) CO2 capture demonstration plant (Mongstad, 2015).
19
Fig. 9. AEP Mountaineer Power Plant in New Haven, USA (Lombardo et al., 2014).
There is one commercial size CO2 capture plant that has been
reported to be under construction. This is the WA Parish Petra Nova,
NRG, Texas for which the source of ue gas is coal, capacity is
250 MW, solvent technology is MHI (KS-1), and is presently under
construction. In addition, there are other commercial CO2 capture
plants that are still in the planning stage. These include the following with their respective source of ue gas, capacity and solvent
technology: Bow City, BCPL, Alberta (coal, 1000 MW, and Cansolv),
ROAD, E.ON, Netherlands (250 MW), Peterhead, Shell and SSE, UK
(gas, 385 MW, and Cansolv), Shengli Oil Field EOR, Sinopec, China
(coal, 101250 MW, and amines), and PG Elektrownia Belchatow,
Poland (N/A, 1.8 M ton/day, Alstom amine technology).
6. Experience with practical implementation
Fig. 10. Technology Centre Mongstad (TCM) chilled ammonia pilot plant in Norway
(Lombardo et al., 2014).
Based on the available reports of studies on pilot plants, demonstration plants, and commercial plants, most amine solvents are
claimed to be better than the benchmark MEA solvent (30 wt%
aqueous MEA) in most performance criteria such as heat duty,
degradation characteristics, volatility, corrosion, etc. In contrast,
the toxicity characteristics of MEA appear to be much less than
these other solvents. On the other hand, amino acid salts is said to
be more stable than the amines but its performance characteristics in terms of heat duty has not yet been veried practically to
be equal to, or let alone surpass that for amines. Chilled ammonia
has not yet been compared to amine solvents on the same basis
while ionic liquids has not yet fully gone into pilot scale studies at this point in time. On the whole, the operation of many
of these pilot plants, demonstration plants and commercial plant
have contributed to the wealth of knowledge on PCC by absorption using reactive solvents. It has created awareness on the need
for optimization strategies that could be used to minimize heat
duty for solvent regeneration, design to minimize plant size, effective and economic ue gas polishing strategies, development of
online analytical methods (van der Ham et al., 2014; Pouryouse,
2015; Pouryouse and Idem, 2008), effective reclaiming methods
(Elmoudir et al., 2014), etc. Operational experience has also brought
to light the need for a thorough understanding of environmental and safety implications in amine processes. In particular, the
20
Fig. 11. Overall View of the commercial CO2 capture plant at the SaskPower BD3 plant (BD3, 2015).
6.2.2. Analysis of off-gas emissions including amines, volatile degradation products, and nitrosamines. A major problem related to the
analysis of off-gas emissions is that their measurement is extremely
difcult due to the ultra low concentration and complicated matrix
effect in the samples. Unlike bulk liquids, off-gas always contains
amines and other emitted pollutants in extremely small concentrations of which can be as low as part per billion (ppb) level. In
addition, the off-gas samples need to be collected properly to preserve the species in the emission at such low concentrations before
being sent to the laboratory for detailed analysis. As suggested
by most of the method developers listed earlier, the procedure
required to collect the emitted species in off-gas streams is nor-
21
22
also applicable to real-life amine samples containing these products. One more study related to on-line measurement of amine uses
a spectroscopic FTIR by attenuated total reectance (ATR) to carry
out an on-line analysis of MEA solution in a pilot plant (Einbu et al.,
2012). The accuracy measured in terms of relative uncertainty was
comparable with the physical property based on on-line prediction
described earlier.
8. Conclusions
In this review paper, we have seen the widespread deployment
of pilot and demonstration plants. We have also seen the birth of
a commercial size CO2 capture plant. The research and development work being carried out in these plants have enabled the use
of real conditions and to study their effects on the CO2 capture process. The lessons learned from the pilot and demonstration plants
have been very benecial and have contributed to the continuous
improvement of the amine-based CO2 capture technology. Most
of the lessons are related to emissions, heat duty, plant size, new
solvents, and solvent management. Because the amine-based CO2
capture in power plant is a relatively new industry, measurement
standards involving sampling and analysis of the off-gas, as well as
analysis of the solvent system in use were not in place prior to the
IPCC report. Therefore, the emergence of the demonstration plants
has thrown light on the need for these standards. We have started
to see methods evolving that would allow some sort of standards
to evolve. Specically, sampling techniques are being introduced
aimed at reliably obtaining representative samples from the off-gas
of an amine based CO2 capture plant. Techniques are also evolving
aimed at analysing the obtained samples qualitatively and quantitatively.
The other area that has seen tremendous progress is the heat
duty for solvent regeneration. A number of approaches have been
suggested. Currently, these approaches have focused on the development of energy efcient solvents and process optimization.
Based on these approaches, the heat duty has been brought down
from about 5.01.8 GJ/ton CO2 produced. On this issue, it has been
noticed that even though the solvent used in conjunction with the
process optimization method employed is capable of providing an
acceptable heat duty (i.e., close to 1.8 GJ/ton CO2 produced), the
actual heat duty obtained in pilot and demonstration plants, in most
cases, is higher than expected. It is suggested that more attention be
given to the assumption made in the design, especially as it relates
to the ooding percentage.
23
References
Abu-Zahra, M.R.M., Abbas, Z., Singh, P., Feron, P., 2013. Carbon dioxide
post-combustion capture: solvent technologies overview, status and future
directions. In: A chapter in an Energy Book Series 1 titled Materials and
Processes for Energy: Communicating Current Research and Technological
Developments. Formatex Research Center, Badajoz, Spain.
Aker, Aker Clean Carbon, 2015. <https://akersolutions.com/Global/PandC/
Energy%20and%20Environmental%20images/Environmental/AkerCleanCarbon.
pdf/>.
Aronu, U.E., Ciftja, A.F., Kim, I., Hartono, A., 2013. Understanding precipitation in
amino acid salt systems at process conditions. Energy Proc. 37, 233240.
Aroonwilas, A., Veawab, A., 2007. Integration of CO2 capture unit using single- and
blended-amines into supercritical coal-red power plants: implications for
emission and energy management. Int. J. Greenhouse Gas Control 1, 143150.
Aas, N., da Silva, E., 2015. Emission measurements at Dongs pilot plant for CO2
capture in Esbjerg: EU Project CESAR. Statoil and SINTEF. IEAGHG Document.
Azzi, M., Tibbett, A., Halliburton, B., Element, A., Artanto, Y., Meuleman, E., Feron,
P., 2014. Assessing Atmospheric Emissions from Amine-based CO2
Post-combustion Capture Processes and their Impacts on the Environment A
Case Study: Volume 1 Measurement of Emissions from a
Monoethanolamine-Based Post-Combustion CO2Capture Pilot Plant. A report
prepared by CSIRO for Global Carbon Capture and Storage Institute (Global CCS
Institute).
Barchas, R., Davis, R., 1992. The KerrMcGee/ABB lummus crest technology for the
recovery of CO2 from stack gases. Energy Convers. Manage. 33, 333340.
BD3, SASKPOWER CCS, 2015. <http://saskpowerccs.com/tour/>.
Bougie, F., Iliuta, M.C., 2014. Stability of aqueous amine solutions to thermal and
oxidative degradation in the absence and the presence of CO2 . Int. J.
Greenhouse Gas Control 29, 1621.
Bouillon, P.A., Lemaire, E., Mangiaracina, A., Tabasso, C., 2010. First results of the
2.25 ton/h post-combustion CO2 capture pilot plant of ENEL at the Brindisi coal
power plant with MEA from 20 to 40 wt% and HiCapt+TM process. In: Paper
Presented at 1st Post Combustion Capture Conference, UAE, May 17.
Brigman, N., Shah, M.I., Falk-Pedersen, O., Cents, T., Smith, V., De Cazenove, T.,
Morken, A.K., Hvidsten, O.A., Chhaganlal, M., Feste, J.K., Lombardo, G., Bade,
O.M., Knudsen, J., Subramoney, S.C., Fosts, B.F., de Koeijer, G., Hamborg, E.,
2014. Results of amine plant operations from 30 wt% and 40 wt% aqueous MEA
testing at the CO2 technology centre Mongstad. Energy Proc. 63, 60126022.
Cansolv, 2014. Shell Cansolvs CO2 Capture Technology: Achievement from First
Commercial Plant. GHGT-12, October, 9th, Austin, Texas, USA.
Cansolv, 2015. The CANSOLV CO2 Capture System, <http://www.shell.com/global/
products-services/solutions-for-businesses/globalsolutions/shell-cansolv/
shell-cansolv-solutions/co2-capture.html/>.
Chapel, D., Ernest, J., Mariz, C., 1999. Recovery of CO2 from Flue gases: commercial
trends, paper No. 340. In: The Canadian Society of Chemical Engineers annual
meeting, October 46, Saskatoon, Saskatchewan, Canada.
Chu, S., 2009. Carbon capture and sequestration. Science 325, 1599.
CSIRO, 2013. Post Combustion Capture, in Pilot-scale Achievements. CSIRO.
da Silva, E.F., Hoff, K.A., Booth, A., 2013. Emissions from CO2 capture plants; an
overview. Energy Proc. 37, 784790.
de Koeijer, G., Enge, Y., Sanden, K., Graff, O.F., Falk-Pedersen, O., Amundsen, T.,
Over, S., 2011. CO2 Technology Centre Mongstad-Design, functionality and
emissions of the amine plant. Energy Proc. 4, 12071213.
24
De Vroey, S., Huynh, H., Lepaumier, H., Absil, P., Thielens, M.-L., 2013. Corrosion
investigations in 2-ethanolamine based post-combustion CO2 capture pilot
plants. Energy Proc. 37, 20472057.
Dugas, E.R., 2006. Pilot plant study of carbon dioxide capture by aqueous
monoethanolamine, MSc Thesis, University of Texas at Austin, MSc Thesis,
University of Texas at Austin, USA, 2006. (The Rochelle lab, the University of
Texas at Austin, CO2 capture, <http://www.che.utexas.edu/rochelle group/
Pubs/Dugas DOE 2006.pdf/>.
Einbu, A., Ciftja, A.F., Grimstvedt, A., Zakeri, A., Svendsen, H.F., 2012. Online
analysis of amine concentration and CO2 loading in MEA solutions by ATR-FTIR
spectroscopy. Energy Proc. 23, 5563.
Elgarni, M., Aboudheir, A., 2011. Design of commercial post combustion CO2
capture plant using pilot plant scale-up approach. In: Paper Presented at 1st
Post Combustion Capture Conference, UAE, May 17.
Elmoudir, W., Fairchild, J., Aboudheir, A., 2014. HTC solvent reclaimer system at
searles valley minerals facility in Trona, California. In: 12th International
Conference on Greenhouse Gas Control Technologies (GHGT-12), Austin,
Texas, U.S. October.
Eswaran, S., Wu, S., Kikkawa, H., Heberle, A., 2011. Recent development of Hitachis
advanced amine-based post-combustion CO2 capture technology. Paper
Presented at Power-Gen.
Falk-Pedersen, O., Cents, T., Smith, V, Morken, A.K., Shah, M.I., Bade, O., Knudsen, J.,
Subramoney, S.C., Fosts, B., de Keoijer, G., Hamborg, E.S., 2014. Results of
amine plant operations from 30 wt% and 40 wt% aqueous MEA testing at the
CO2 Technology Centre Mongstad. In: 12th International Conference on
Greenhouse Gas Control Technologies (GHGT -12), Austin, Texas, U.S October.
Feron, P.H.M., 2010. Exploring the potential for improvement of the energy
performance of coal red power plants with post-combustion capture of
carbon dioxide. Int. J. Greenhouse Gas Control 4, 152160.
Feron, P., Hooper, B., Attalla, M., Dave, N., Kentish, S., Stevens, G., Wardhaugh, L.,
Webley, P., 2009. Research Opportunities in Post Combustion CO2Capture.
CSIRO, CO2CRC. Ferrybridge, post-combustion project, <http://www.zeroco2
no/projects/sse-2013-ferrybridge-post-combustion-project/>.
Fitzgerald, F.D., Hume, S.A., McGough, G., Damen, K., 2014a. Ferrybridge
CCPilot100+ operating experience and nal test results. Energy Proc. 63,
62396251.
Fitzgerald, F.D., Hume, S.A., McGough, G., Damen, K., 2014b. Ferrybridge
CCPilot100+ operating experience and nal test results. In: 12th International
Conference on Greenhouse Gas Control Technologies (GHGT-12), Austin,
Texas, U.S. October.
Fujita, K., Muraoka, D., Ogawa, T., Kitamura, H., Suzuki, K., Saito, S., 2013.
Evaluation of amine emissions from the post-combustion CO2 capture pilot
plant. Energy Proc. 37, 727734.
Gao, H., Zhou, L., Liang, Z., Idem, R.O., Fu, K., Sema, T., Tontiwachwuthikul, P., 2014.
Comparative studies of heat duty and total equivalent work of a new heat
pump distillation with split ow process, conventional split ow process, and
conventional baseline process for CO2 capture using monoethanolamine. Int. J.
Greenhouse Gas Control 24, 8797.
Gelowitz, D., Idem, R., Tontiwachwuthikul, P., 2013. Method and absorbent
composition for recovering a gaseous component from a gas stream. US
Patents. US 8388737 B2.
Gelowitz, D., Supap, T., Abdulaziz, N., Sema, T., Shi, H., Wattanaphan, P., Idem, R.,
Tontiwachwuthikul, P., 2013. Post-combustion CO2 capture: benets and
future trends in pilot plant studies in Recent Progress and New Developments
in Post-Combustion Carbon Capture Technology with Reactive Solvents (Eds.
Tontiwachwuthikul, P. and Idem, R.). Future Science, London, United Kingdom.
Gorset, O., Nygaard Knudsen, J., Morten Bade, O., Askestad, I., 2014a. Results from
testing of aker solutions advanced amine solvents at CO2 technology centre
Mongstad. Energy Proc. 63, 62676280.
Gorset, O., Knudsen, J.N., Bade, O.M., Askestad, I., Woodhouse, S., Hamborg, E.S.,
2014b. Results from testing of aker solutions advanced amine solvents at CO2
technology centre Mongstad. In: 12th International Conference on Greenhouse
Gas Control Technologies (GHGT-12), Austin, Texas, U.S. October.
Hamborg, E., Smith, V., Cents, T., Brigman, N., Falk- Pedersen, O., De Cazenovea, T.,
Chhaganlal, M., Feste, J.K., Ullestad, O., Ulvatn, H., Gorset, O., Askestad, I., Gram,
L.K., Fosts, B.F., Shah, M.I., Maxson, A., Thimsen, D., 2014a. Results from MEA
testing at the CO2 technology centre Mongstad. Part II: verication of baseline
results. Energy Proc. 63, 59946011.
Hamborg, E.S., Smith, V., Cents, T., Falk-Pedersen, O., Fosts, B., Shah, M.I., Gorset,
O., Askestad, I., Gram, L.R., Maxson, A., Thimsen, D., 2014b. Results from MEA
testing at the CO2 technology centre Mongstad. Part II: verication of baseline
results. In: 12th International Conference on Greenhouse Gas Control
Technologies (GHGT-12), Austin, Texas, U.S. October.
Herzog, H., Meldon, J., Hatton, A., 2009. Advanced post-combustion CO2 capture.
Clean Air Task Force.
Hook, R.J., 1997. An investigation of some sterically hindered amines as potential
carbon dioxide scrubbing compounds. Ind. Eng. Chem. Res. 36, 17791790.
HTC Purenergy, Product Offering Purenergy CCS Capture SystemTM , 2015.
<http://www.htcenergy.com/co2CaptureBusiness/ccs1000 htm/>.
Idem, R., Shi, H., Gelowitz, D., Tontiwachwuthikul, P., 2011. Catalytic method and
apparatus for separating a gas component from an incoming gas stream. WO
Patent 2011/12013821.
Idem, R., Wilson, M., Tontiwachwuthikul, P., Chakma, A., Veawab, A., Aroonwilas,
A., Gelowitz, D., 2006. Pilot plant studies of the CO2 capture performance of
aqueous MEA and mixed MEA/MDEA solvents at the University of Regina CO2
capture technology development plant and the Boundary Dam CO2 capture
demonstration. Ind. Eng. Chem. Res. 45, 24142420.
Imai, N., Mitchell, R., 2008. MHIs Experience in Post Combustion CO2 Capture: An
Effective Means to Counter Anthropogenic Global Warming. In: Forum, S.R.E.
(Ed.). Mitsubishi Heavy Industries Ltd., Oslo, Norway.
IPCC, 2005. IPCC Special Report on Carbon Dioxide Capture and Storage, A Special
Report of Working Group III of the Intergovernmental Panel on Climate Change,
<http://www.ipcc.ch/pdf/special-reports/srccs/srccs wholereport.pdf/>.
Journal, C.C., 2009. Alstom and Dow open CO2 Capture Pilot Plant.
Khakharia, P., 2015. Aerosol-based emission, solvent degradation, and corrosion in
post combustion CO2 Capture. In: M. Sc. Thesis. Delft University of Technology,
The Netherlands.
Khakharia, P., Kvamsdal, H.M., da Silva, E.F., Vlugt, T.J.H., Goetheer, E., 2014a. Field
study of a Brownian Demister unit to reduce aerosol based emission from a
post combustion CO2 capture plant. Int. J. Greenhouse Gas Control 28, 5764.
Khakharia, P., Mertens, J., Vlugt, T.J.H., Goetheer, E., 2014b. Predicting aerosol based
emissions in a post combustion CO2 capture process using an aspen plus
model. Energy Proc. 63, 911925.
Khakharia, P., Mertens, J., Huizinga, A., De Vroey, S., Sanchez, E.F., Srinivasan, S.,
Vlugt, T.J.H., Goetheer, E., 2015. Online Corrosion Monitoring in a
Postcombustion CO2 capture pilot plant and its relation to solvent degradation
and ammonia emissions. Ind. Eng. Chem. Res., Web Publication Date: 20 Apr
2015.
Khalilpour, R., Abbas, A., 2011. HEN optimization for efcient retrotting of
coal-red power plants with post-combustion carbon capture. Int. J.
Greenhouse Gas Control 5, 189199.
Kikkawa, H., et al. 2010. Hitachis Carbon Dioxide Scrubbing Technology with New
Absorbent for Coal-red Power Plants. HITACHI.
Kittel, J., Idem, R., Gelowitz, D., Tontiwachwuthikul, P., Parrain, G., Bonneau, A.,
2009. Corrosion in MEA units for CO2 capture pilot plant studies. Energy Proc.
1, 791797.
Knudsen, J.N., 2015. SOLVit phase 3 solvents from Laboratory to Industrial
Deployment. In: Paper presented at CLIMIT SUMMIT, February 2425.
Kozak, F., Telikapalli, V., Hiwale, R., Bollinger, R., 2011. CCS Project: CHilled
ammonia process at the AEP mountaineer plant. In: Paper Present at Co-Gen
Conference & Exhibition, August 1719, Ohio, USA.
Liang, Z., Rongwong, W., Liu, H., Fu, K., Gao, H., Fan, C., Zhang, R., Sema, T., Henni, A.,
Sumon, K., Nath, D., Gelowitz, G., Srisang, W., Saiwan, C., Benamor, A., Al-Marri,
M., Shi, H., Supap, T., Chan, C., Zhou, Q., Abu-Zahra, M., Wilson, M., Idem, R.,
Tontiwachwuthikul, P., 2015. Recent progress and new developments in
post-combustion carbon-capture technology with reactive solvents, IJGGC, In
Press, 2015.
Lombardo, G., Agarwal, R., Askander, J., 2014. Chilled ammonia process at
technology center mongstad-rst Results. Energy Proc. 51, 3139.
London, I.C., 2012 Students Take Control of Four Storey Carbon Capture Pilot Plant
in the Heart of a University Campus. London, UK.
Luo, X., Knudsen, J.N., de Montigny, D., Sanpasertparnich, T., Idem, R., Gelowitz, D.,
Notz, R., Hoch, S., Hasse, H., Lemaire, E., Alix, P., Tobiesen, F.A., Juliussen, O.,
Kpcke, M., Svendsen, H.F., 2009. Comparison and validation of simulation
codes against sixteen sets of data from four different pilot plants. Energy Proc.
1, 12491256.
Majchrowicz, M.E., (Wim), Brilman D.W.F, Groeneveld, M.J., 2009. Precipitation
regime for selected amino acid salts for CO2 capture from ue gases. Energy 1,
979984.
Matts, D., 2012. Aberthaw Carbon Capture Pilot Scale Demonstration, NPower.
Journal, C.C., 2009. Alstom and Dow open CO2 Capture Pilot Plant.
Maxson, A., Thimsen, D., Smith, V., Cents, T., Falk-Pedersen, O., Gorset, O.,
Hamborg, E.S., 2014. Results from MEA testing at the CO2 Technology Centre
Mongstad. Part I: post-combustion CO2 capture testing methodology. In: 12th
International Conference on Greenhouse Gas Control Technologies (GHGT-12),
Austin, Texas, U.S. October.
Mertens, J., Knudsen, J., Thielens, M.-L., Andersen, J., 2012. On-line monitoring and
controlling emissions in amine post combustion carbon capture: a eld test.
Int. J. Greenhouse Gas Control 6, 211.
Mertens, J., Lepaumier, H., Desagher, D., Thielens, M.-L., 2013. Understanding
ethanolamine (MEA) and ammonia emissions from amine based post
combustion carbon capture: Lessons learned from eld tests. Int. J. Greenhouse
Gas Control 13, 7277.
Mimura, T., Nojo, T., Iijima, M., Yoshiyama, T., Tanaka, H., 2003. Recent
developments in ue gas CO2 recovery technology. Greenhouse Gas Control
Technologies, Proceedings of the 6th International Conference on Greenhouse
Gas Control Technologies (GHGT-6), 14 Oct. 2002, Kyoto, Japan, J. Gale and Y.
Kaya (Eds.), Elsevier Science Ltd, Oxford, UK.
Mimura, T., Satsumi, S., Iijima, M., Mitsuoka, S., 1999. Development on energy
saving technology for ue gas carbon dioxide recovery by the chemical
absorption method and steam system in power plant. In: Riemer, B. (Ed.),
Greenhouse Gas Control Technologies. Elsevier Science Ltd., United Kingdom,
pp. 7176.
MIT, 2013. Carbon Capture & Sequestration Technologies @ MIT, in E.ON
Karlshamn Fact Sheet: Carbon Dioxide Capture and Storage Project.
MIT, 2013. Carbon Capture & Sequestration Technologies @ MIT, in Berger Project
Fact Sheet: Carbon Dioxide Capture and Storage Project.
MIT, 2013. Carbon Capture & Sequestration Technologies @ MIT, in Plant Barry Fact
Sheet: Carbon Dioxide Capture and Storage Project.
Mitsubishi Heavy Industries, Ltd. 2012. MHI, KM CDR Process, in R and D, Pilot
Plant and Engineering Head Quarters.
25