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Seat Number
*6591*
Machine Design I
1.
2.
c)
Design a Knuckle joint to transmit 150 KN load. The design stresses may be
taken as 75 N/mm2 in tensions, 60 N/mm2 in shear and 150 N/mm2 in
crushing.
a) The layout of a shaft carrying two pulleys 1 and 2 and supported on two
bearings A and B is shown in fig. The shaft transmit 7.5 kw power at 360 rpm
from pulley 1 to pulley 2. The diameters of pulley 1 and 2 are 250 and 500
mm respectively. The masses of pulley 1 and 2 are 10 and 30kg respectively.
The belt tension act vertically downward and ratio of belt tensions on tight
side to slack side for each pulley is 2.5:1. The shaft is made of plain carbon
steel 40c 8 (syt= 380 N/mm2) and the factor of safety is 3. Estimate suitable
diameter of shaft. If the permissible angle of twist is 0.5 per meter length.
Calculate the shaft diameter on the basis of torsional rigidity Assume G =
79300 N/mm2
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500
250
250
A
1
2
T4 T1
3.
T2
T3
c)
100
50
w1
50
w2
7.5 kN
50
c)
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P
1
3
2
4
4.
b) A semi elliptical multi leaf spring is used for the suspension of the rare axle of
a truck. It consist of two extra full length leaves & ten graduated length leaves
including the master leaf. The center to center distance between the spring
eye is 1.2m. the leaves are made of steel 55si2mo90 (syt=1500N/mm 2 &
E=20700N/mm2) and the factor of safety is 2.5. The spring is to be designed
for a maximum force of 30 KN. The leaves are prestressed so as to equalize
stresses in all leaves. Determine cross section of leaves & the deflection at
the end of the spring.
c)
The following data is given for a rimmed flywheel made of gray cast iron
FG200 :
Mean radius of rim = 1.5m
Width of rim
= 300mm
Cross sectional area of
each spoke
= 10,000mm2
Calculate The tensile stress in rim at =30 < =0 & the axial stress in
each spoke.
The mass density of cost iron FG 200 is 7,100kg/m3.
5.
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8
8
8
4
116
/ 30
P.T.O
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