Professional Documents
Culture Documents
About HYDAC
HYDAC stands for worldwide presence and accessibility to the customer. With more than 6,500 employees, 50 overseas
subsidiaries and 500 plus sales and service partners worldwide, we are in close contact with our customers, providing
engineering advice, production support, expert installation and superior service. HYDAC has been active in the field of
hydraulic and lube filtration for more than 50 years and has become one of the leaders in innovative filtration products in
hydraulics and lube oil systems. No matter what the job entails and irrespective of location, we are able to help you find
the best solutionweve got you covered.
HYDAC Products
Our product range extends from air to water oil coolers. HYDAC is capable of
integrating products into cooler solutions for both industrial and mobile applications.
HYDAC Quality
Our internal staff and worldwide distribution network take care of the important
matter of customer service. HYDAC values high standards, professional ethics,
and mutual respect in all transactions with customers, vendors, and employees.
We invest in our relationships by providing expertise, quality, dependability, and
accessibility to foster growth and a sense of partnership. Our customer service
representatives are committed to serving the customers needs.
Mobile Market
Industrial Engineering
Process Technology
The core products of HYDAC process technology
are electronics, filters, and filtration systems for the
industrial and environmental processing industries.
HYDAC filtration products are found in chemical,
petrochemical, and plastics industries. Also, paper
and dye production, foundries, steel manufacturing,
and power plants.
Table of Contents
HYDAC Coolers Overview
Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Selection Requirements . . . . . . . . . . . . . . . . . . . 1
Selection Worksheet
OK / OKC / ELD / ELH / SC Series . . . . . . . . . . . 2
Mobile Coolers
Air Cooled
ELD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELH Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Industrial Coolers
Air Cooled
OKC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OK Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Air Cooled Accessories . . . . . . . . . . . . . . . . . 35
Water Cooled
PFC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Selection Worksheet . . . . . . . . . . . . . . . . . . . 46
Plate Heat Exchangers
HEX Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
H Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Selection Worksheet . . . . . . . . . . . . . . . . . . . 56
IMPORTANT!
The following series, in this
catalog, have been discontinued:
OK Series
SC Series
PFC Series
Combi-Coolers
Combi-Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Selection Worksheet . . . . . . . . . . . . . . . . . . . . . 58
Competitor Crossover
Cooler Crossovers . . . . . . . . . . . . . . . . . . . . . . 59
Coolers Catalog
Overview
Advantages
The advantages of an off line cooling system are a stable cooling and
filtration performance irrespective of variations in flow and duty cycle
of the main hydraulic circuit. This allows the cooler to be sized to fit
the heat load and not the maximum return flow of the main circuit.
A further advantage is that the offline cooler is completely isolated
from surge pressures in the return line that can potentially damage
the cooler. Also, maintenance can be performed on the filters without
having to shut down the main system.
Selection Requirements
2. Heat Removed
The main function of the cooler is to transfer heat from the oil into the water. Heat load is generally described in units of HP, kW, or BTUs/Hr
being removed. When designing a new system, a good rule of thumb is a cooler should be sized to remove approximately 25 to 30 % of the
input HP or kW.
In an existing system with a heat problem and the heat load is not known, then a heat load test needs to be performed. The test is performed
by measuring the temperature rise of the oil over a certain period of time. Take this temperature rise and time in minutes and use it in the
following formula to determine the kW heat load.
Heat Load Pv = Temperature rise (C) x Specific Heat (1.88 KJ/Kgk) x Density of oil (0.951 Kg/l) x Volume (l)
Operating time (Minutes) X 60
HP = kW x 1.341
See example of heat load calculation below.
3. Oil/Water Temperatures
The inlet oil temperature is the desired temperature of the oil in the reservoir. The inlet water temperature is the water temperature entering the
cooler unit.
4. Flow Ratio
Maximum capacity of a cooler is achieved when the oil to water ratio is 1:1. This is desirable where the water supply is plentiful, as this will be
the smallest, least expensive cooler. As the ratio increases, the cooling capacity decreases and a larger cooler will be required. This option
costs more initially, but will save on water usage.
= kW
T (Temperature Rise)
34.4C (93.9F)
1.88 KJ/Kgk
0.915 Kg/l
Pv =
Pv =
T x SHoil x SGoil x V
t x 60
= kW
= 8.32 kW
V (Tank Volume)
t (Time in Minutes)
45 min.
Overview
Applications
Mobile Applications
Power Generations
Agricultural
Power Plant
Construction
Cooling Tower
Railways
Gas Turbine
Environmental Control
Cranes
Wind Energy
1.
Inverter cooling
Forestry Equipment
2.
Commercial Vehicles
3.
Generator cooling
Firetruck
4.
Cement Truck
Utility Truck
Forklift
Industrial Applications
Industrial
3
Elevators
Shipbuilding
Heavy Industry
Gearboxes
Test Stands
ELD Series
Sizes 5 - 6
Description
Agricultural
Automotive
Construction
Commercial
Municipal
Features
M
ost coolers are designed with the inlet/outlet ports facing
toward the back to help reduce fittings
Available with internal pressure bypass
Railways
Coolers
Model Code
ELD 1.5H 3.5 12 S F X
Model
ELD
Size
1.5H
2H
3H
4H
4.5H
5H
6H
= 130F (55C)
60
= 140F (60C)
= 150F (65C)
60
= 158F (70C)
Coolers
ELD Series
Heat Dissipation
Cooling capacity depending on oil flow and the temperature differential T between the oil inlet. For
calculations with low T valves (i.e. below 20F), please contact our technical support.
Tolerance: +/- 5%
50
ELD 6
45
40
ELD 5
35
30
ELD 4.5
25
ELD 4
20
ELD 3
15
ELD 2
10
ELD 1.5
5
0
ELD 1
0
10
15
20
25
30
35
40
45
50
55
60
65
ELD 1: +/- 5%
60.0
55.0
ELD 1
50.0
45.0
40.0
ELD 1.5
35.0
ELD 5
30.0
25.0
ELD 3
ELD 6
20.0
ELD 4
15.0
ELD 2
10.0
5.0
ELD 4.5
0.0
0
20
40
60
80
Coolers
General
Housing
Heat Exchanger
Fan
Construction
Welded steel
Aluminum
Plastic
All positions
230 psi (16 bar)
Mineral oil to DIN 51524 Part 1 and 2
50 - 104 F (10 - 40C)
266 F (130C)
Pulled across heat exchanger
Mounting Orientation
Maximum Pressure
Fluids
Ambient Temperature
Maximum Oil Temperature
Air Flow Direction
Specifications
Motor Capacity
(kW)
Amp Draw
Protection
Class IP
Fan Diameter
(mm)
Noise Level
dBa* (1 meter)
Weight
(lbs.)
ELD 1
12 volt / 24 volt
0.11 / 0.11
8 / 3.9
68
190
73
8.8
ELD 1.5
12 volt / 24 volt
0.11 / 0.11
8 / 3.9
68
190
73
8.8
ELD 2
12 volt / 24 volt
0.16 / 0.16
9.4 / 5.2
68
255
74
20.688
ELD 3
12 volt / 24 volt
0.26 / 0.26
17.6 / 9.6
68
305
79
24.2
ELD 4
12 volt / 24 volt
0.35 / 0.35
24.2 / 10
68
385
76
34.98
ELD 4.5
12 volt / 24 volt
0.35 / 0.35
24.2 / 10
68
385
76
48.4
ELD 5
12 volt / 24 volt
0.53 / 0.53
35.2 / 19.2
68
305
80
66.66
ELD 6
12 volt / 24 volt
0.69 / 0.69
48.4 / 20
68
385
77
80.52
Size
*The noise levels are only a guide as acoustic properties vary and depend on the characteristics of the room, connections, viscosity, and
resonance.
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Dimensions are in inches/(mm).
Coolers
ELD Series
Dimensions
Sizes 1 - 4
W2
W1
Thermostat Port
E5
E5
E1
AIR FLOW
OPTIONAL
E2
A1
E4
STANDARD
F-Mounting Hole
(6 Places)
Z1 (2x)
Oil Port (2 Places)
E3
C1
Size
A1
C1
E1
E2
E3
E4
E5
W1
W2
Z1
Thermostat
Port
ELD 1
9.65
4.72
11.81
4.92
2.36
9.84
8.86
3.54
0.35
7.87
3.94
1 1/16-12 UN
1/2 NPT
ELD 2
12.32
8.27
15.12
7.83
2.24
12.76
11.34
3.15
0.55 x 0.4
9.84
5.91
1 5/16-12 UN
1/2 NPT
ELD 3
14.02
8.27
16.54
9.06
2.48
14.57
12.95
3.94
0.55 x 0.4
11.81
7.09
1 5/16-12 UN
1/2 NPT
ELD 4
17.72
7.83
19.69
11.38
3.17
17.72
16.57
5.91
0.63 x 0.4
15.75
7.87
1 5/16-12 UN
1/2 NPT
Size 1.5
Z1
Oil Port
(2 Places)
W2
E6
E3
A1
W1
Thermostat
Port
E1
(4x) F
E4
E2
E7
E5
C1
Size
ELD 1.5
A1
C1
E1
E2
E3
E4
E5
E6
E7
W1
W2
Z1
Thermostat
Port
8.07
5.30
11.81
1.22
1.54
10.04
4.76
1.57
0.89
0.49
5/16-18 UNC
0.31
0.16
1 1/16-12 UN
1/2 NPT
Coolers
ELD Series
Dimensions
Sizes 4.5
C1
E3
W2
W1
F - Mounting
Hole (4 places)
E2
Thermostat Port
STANDARD
E4
E1
AIR FLOW
DIRECTION
A1
AIR FLOW
PER REQUEST
STANDARD
W2
Z1 Oil Port
(2 places)
Size
ELD 4.5
W1
OPTIONAL
E5
E5
A1
C1
E1
E2
E3
E4
E5
W1
W2
Z1
Thermostat
Port
17.87
8.58
23.70
13.78
2.05
19.29
7.87
11.42
0.472
15.75
7.87
1 5/8-12 UN
1/2 NPT
Sizes 5 - 6
E5
Thermostat Port
E2
E1
E5
E4
A1
E5
E3
C1
Size
A1
Z1
Oil Port (2 places)
C1
E1
E2
E3
E4
E5
W1
W2
Z1
Thermostat
Port
ELD 5
18.70
9.25
31.89
12.64
3.03
29.53
17.72
6.69
0.63 x 0.35
15.75
7.87
1 5/8-12 UN
1/2 NPT
ELD 6
20.94
8.86
37.40
14.69
3.11
35.04
19.80
7.87
0.71 x 0.35
19.69
9.84
1 5/8-12 UN
1/2 NPT
ELH Series
Hydraulic Symbol
Description
Agricultural
Automotive
Industrial
Commercial
Municipal
Construction
Railways
Features
E
LD 2 - 5 coolers are designed with the inlet/outlet ports facing
towards the back to help reduce fittings
Available with internal pressure and temperature bypass
All units feature a built in thermostat port
Up to 180 HP cooling capacity
Rated flows up to 90 gpm
Hydraulic motor drive offers more cooling in a smaller package
Optional thermal speed control and pressure relief
(Consult Factory)
10
Coolers
Model Code
ELH 2 1.5 H6.3 S F XX X
Model
ELH
Size (See the heat transfer table found on page 11 to determine the proper size.)
2
3
4
5
6
7
8
9
10
11
Modification Number (latest version always supplied)
Hydraulic Motor Drive Displacement
H6.3 = 6.3 ccm/rev
H14
= 14 ccm/rev
H22
= 22 ccm/rev
Air Flow Direction
S
= Suction (standard)
B
= Blowing (consult factory)
Accessories
F
=
IBT
=
IBP
=
Closing Temp.
131F (55C)
150F (65C)
158F (70C)
11
Coolers
ELH Series
Heat Dissipation
Cooling capacity depending on oil flow and the temperature differential T between the oil inlet and air inlet. For calculations
with low T valves (i.e. below 20F), please contact our technical support.
Sizes 2 - 5
50
45
ELH-5 3000
40
ELH-4 3000
35
30
ELH-5 1500
25
ELH-4 1500
20
ELH-3 3000
15
ELH-2 3000
10
ELH-3 1500
ELH-2 1500
5
0
Sizes 6 - 11
10
15
20
25
30
35
40
45
Oil Flow (GPM)
50
55
60
65
70
75
80
200
ELH-11 1600
180
160
ELH-10 1800
140
ELH-11 1000
120
ELH-9 2200
100
ELH-10 1000
ELH-8 2800
ELH-7 2000
80
60
ELH-6 3000
ELH-9 1000
ELH-7 1500
ELH-7 1000
ELH-8 1000
40
ELH-6 1000
20
0
0
10
20
30
40
Pressure Drops
50
60
Oil Flow (GPM)
70
80
90
100
40
ELH 4
35
30
ELH 2
25
ELH 6 ELH 5
ELH 7
ELH 8
20
ELH 9
ELH 10
15
ELH 11
10
10
20
30
40
50
60
70
80
90
12
Coolers
General
Construction
Housing
Welded Steel
Heat Exchanger
Aluminum
Fan
Plastic
Motor
266 F
230 psi
Mounting Orientation
All positions
Fan Rotation
Filtration
1740 psi
29 psi
Up to 194 F
Specifications
Model
Motor
Operating
Displacement Speed Range
(cm3/rev)
(rpm)
p of motor
@ max RPM
@ 34 cts (psi)
Motor Max.
Pressure (psi)
Continuous Motor
Noise level
Weight
Operating Pressure @ 1000 RPM
(lbs.)
(psi)
(dBa) (1 Meter)*
ELH 2
6.3 / 14 / 22
1000 / 3000
290
2.8 / 6 / 9.7
69
ELH 3
6.3 / 14 / 22
1000 / 3000
290
2.8 / 6 / 9.7
69
24.3
28.7
ELH 4
6.3 / 14 / 22
1000 / 3000
2.8 / 6 / 9.7
70
40.0
ELH 5
6.3 / 14 / 22
1000 / 3000
2.8 / 6 / 9.7
70
53.0
ELH 6
6.3 / 14 / 22
1000 / 3000
2.8 / 6 / 9.7
70
94.6
ELH 7
14 / 22
1000 / 3000
6 / 9.7
4350 / 2900
3625 / 2175
77
TBA
ELH 8
6.3 / 14 / 22
1000 / 2800
2.8 / 6 / 9.7
76
147.7
ELH 9
14 / 22
1000 / 2200
1885 / 1305
6 / 9.7
4350 / 2900
3625 / 2175
78
187.4
ELH 10
14 / 22
1000 / 1800
3335 / 1885
6 / 9.7
4350 / 2900
3625 / 2175
82
242.5
ELH 11
14 / 22
1000 / 1600
3625 / 2175
6 / 9.7
4350 / 2900
3625 / 2175
83
341.7
*The noise levels are only a guide as acoustic properties vary and depend on the characteristics of the room, connections, viscosity, and resonance.
13
Coolers
ELH Series
Dimensions
Sizes 2 - 4
6x F
W2
W1
Ports
7/8-14UNF
E4
A1
E5
E1
E5
Thermostat
Port
E2
Drain Port
7/16-20UNF
E3
Z1 (2x)
C1
Size
B
6.3 cc
A1
B
14 cc
B
22 cc
B
C1
E1
E2
E3
E4
E5
W1
W2
Z1
Thermostat
Port
ELH 2 12.32
10.63
11.14
11.70
15.12
7.83
2.20
12.76
11.34
3.15
0.55 x 0.4
7.87
5.91
1-5/16-12 UN
1/2 NPT
ELH 3 14.02
10.99
11.49
12.05
16.54
9.06
2.48
14.57
12.95
3.94
0.55 x 0.4
9.84
7.09
1-5/16-12 UN
1/2 NPT
ELH 4
11.56
12.06
12.62
19.69
11.38
3.17
17.72
16.57
5.91
7.87
1-5/16-12 UN
1/2 NPT
17.72
Fixing Point 4x 12
Size 5
W1
W2
Z1 (2x)
E4
E1
E3
E2
A1
PLUG
E5
C1
B
6.3 cc
B
14 cc
B
22 cc
C1
E1
E2
E3
E4
E515
18.11
12.25
12.73
13.29
23.70
13.78
2.17
19.29
7.87
22.83
0.47
W1
W2
Z1
Thermostat
Port
15.75
9.84
1-5/8-12 UN
1/2 NPT
ELH 5
A1
35
Size
14
Coolers
ELH Series
Dimensions
Sizes 6 - 8
Size
ELH 6
A1
25.12
B
B
B
6.3 cc 14 cc 22 cc
C1
D1
D2
D3
E1
E2
E3
W1
W2
Z1
Thermostat
Port
14.87
15.37
15.93
23.54
10.04
18.98
11.61
19.69
3.07
0.79
0.35
39.37
23.62 1-5/8-12 UN
1/2 NPT
17.50
18.06
27.80
16.14
22.05
17.72
23.62
2.87
0.79
0.35
42.00
25.00
1-5/8-12 (F)
1/2 NPT
15.57
16.13
27.64
10.04
18.98
11.61
24.74
3.06
0.79
0.35
43.31
27.56
1-5/8-12 UN
1/2 NPT
D1
D2
D3
E1
E2
ELH 7 28.58
Sizes 9 - 11
Size
ELH 9
A1
B
B
6.3 cc 14 cc
B
22 cc
C1
E3
W1
W2
Z1
Thermostat
Port
35.83
19.88
3.35
3.62
0.35
47.24
35.43
1-7/8-12 UN
1/2 NPT
ELH 10 41.73
20.72
3.54
3.66
0.35
55.12
35.43
1-7/8-12 UN
1/2 NPT
ELH 11 46.40
21.49
2.95
3.66
0.35
62.99
39.37
1-7/8-12 UN
1/2 NPT
15
OKC Series
Sizes 6 - 7
Description
Gearboxes
Industrial
Elevators
Power
Generation
Railways
Shipbuilding
Steel / Heavy
Industry
Features
Cooling Range: up to 23 HP
AC Motors in 230/460 Volt 50/60 Hz
Hydraulic Pressure: 230 psi Dynamic
16
Coolers
Model Code
OKC 1H 1.5 230 / S / TS140
Model
OKC
Size
1H
2H
3H
4S
5S
6H
7S
=
=
= 130F (55C)
60
= 140F (60C)
= 150F (65C)
60
= 158F (70C)
17
Coolers
OKC Series
Heat Dissipation
Cooling capacity depending on oil flow and the temperature differential T between the oil inlet and air inlet.
For calculations with low T values (i.e. below 20F), please contact our technical support.
Tolerance 5%
25
OKC 7S
20
OKC 6H
15
OKC 5S
OKC 4S
10
OKC 3H
OKC 2H
OKC 1H
0
0
10
15
20
25
30
35
40
45
Tolerance 5%
50
45
OKC 7
40
35
OKC 6
OKC 1
30
OKC 4
25
OKC 5
20
OKC 2
OKC 3
15
10
5
0
10
20
30
40
50
60
70
80
90
Viscosity (mm2/s)
10
15
22
32
46
54
68
100
150
K Factor
0.5
0.65
0.77
1.3
1.52
1.9
2.8
5.3
18
Coolers
General
Electrical connection box is included
Capacitor is supplied with the cooler and mounted in the connection box
All motor with IP55 have protection class F
All mounting positions possible
For direction of rotation see arrow on cooler housing
Cooling Fluid: Mineral oil to DIN 51524
Specifications
Size
Voltage (V)
Amp Draw
Speed
@ 60 Hz
(rpm)
Noise Level
dBa*
(1 meter)
Max.
Operating
Pres. (psi)
Max. Oil
Temperature
(F)
Max.
Viscosity
(mm2/s)
Weight
(lbs.)
20
OKC 1H
230 / 460
0.52 / 0.25
3105 / 2990
71
230
266
2000
OKC 2H
230 / 460
0.52 / 0.30
2990 / 2875
71
230
266
2000
27
OKC 3H
230 / 460
0.74 / 0.56
2990 / 2875
75
230
266
2000
32
OKC 4S
230 / 460
0.91 / 0.50
1610 / 1887
69
230
266
2000
47
OKC 5S
230 / 460
0.91 / 0.50
1610 / 1887
72
230
266
2000
62
OKC 6H
230 / 460
0.74 / 0.41
2990 / 2875
75
230
266
2000
86
OKC 7S
230 / 460
0.91 / 0.50
1610 / 1887
71
230
266
2000
99
19
Coolers
OKC Series
Dimensions
Sizes 1
Size
OKC 1
A1
C1
D1
D2
D3
E1
E2
E3
W1
W2
Z1
F
(6x)
Plug
11.81
8.07
13.39
4.33
10.63
5.35
7.94
2.48
11.81
7.87
2.76
8.33
E1
E2
Sizes 2 - 5
Size
A1
C1
D1
D2
D3
15.12
E3
E4
E5
W1
W2
Z1
F
(4x)
Plug
OKC 2
12.91
11.42
10.04
6.30
11.61
7.87
2.80
12.75
11.34
3.15
9.84
5.91
0.35
OKC 3
14.61
9.45
11.61
9.06
3.07
14.57 12.95
3.94
11.81
7.09
0.35
OKC 4
11.38
3.76
17.72
16.57
5.91
15.75
7.87
0.35
OKC 5
13.76
2.75
19.29
7.87
22.83 15.75
9.84
0.35
20
Coolers
OKC Series
Dimensions
Sizes 6 - 7
Size
A1
C1
D1
D2
D3
E1
OKC 6 19.49
11.38
31.89
10.04
18.98
11.61
12.68
OKC 7 21.54
11.38
37.40
10.04
18.98
11.61
14.69
E2
E3
E4
E5
3.70
29.53
17.72
6.69
3.72
35.04 19.80
7.87
W1
F
(4x)
W2
Z1
15.75
7.87
19.80
9.84
Plug
21
HEX Series
Hydraulic Symbol
Corrosion:
The following limits refer to a pH value of 7
Description
c
hloride ions CL
< 700 ppm at 20 C
< 200 ppm at 50 C
Other Limits:
ph 7 10
sulphate SO4 2 <100 ppm
Features
Plates and connections are manufactured from stainless steel to AISI
316, 1.4401, vacuumbrazed with copper. The special moulding of
the plates produces the turbulent flow necessary for effective heat
transfer and provides the plate heat exchanger with a high level of
mechanical strength.
Operating Details
Medium:
Water glycol (coolants)
HFC operating fluids
Water
Oil
Applications
Contamination:
The quantity of particles in suspension should be less than 10 mg/l.
Particle size < 0.6 mm (spherical).
Threadlike particles cause a rapid rise in pressure drops.
Temperature Range:
50 to 437F (10 to 225C)
Agricultural
Automotive
Construction
Gearboxes
Industrial
Elevators
Commercial
Municipal
Power
Generation
Railways
Shipbuilding
Steel / Heavy
Industry
Pressure:
max. 435 psi (30bar) (static) up to 437 (225C)
Test pressure: 650 psi
46
1 NPT Female X 4
1 BSPP Female X 4
1 NPT Female X 4
1 BSPP Female X 4
1 1/2 NPT Female X 4
1 1/2 BSPP Female X 4
This table is based on an ISO VG45 oil at 130F and shows the pump flows with the 1,800 RPM motors. If other grades of oil are to be used,
consult the sizing software. When using the 72 psi clogging indicator the pressure drop should not exceed 15 psi max across the heat
exchanger. When using the 29 psi clogging indicator the pressure drop should not exceed 30 psi max across the heat exchanger.
Heat
Exchanger
Size
Pump 3.5
Pump 7
1.6 gpm
3.3 gpm
(6.3 l/min) (12.6 l/min)
Pump 10
4.75 gpm
(18 l/min)
Pump 15
7 gpm
(18 l/min)
Pump 20
9.5 gpm
(18 l/min)
Pump 30
14.5 gpm
(55 l/min)
Pump 40
18.5 gpm
(70 l/min)
Pump 50
23.5 gpm
(90 l/min)
Pump 70
34 gpm
(130 l/min)
Pump 100
47.5 gpm
(180 l/min)
610-10
610-20
13.66
610-40
7.35
9.85
13.4
610-50
5.64
7.54
10.27
16.19
610-70
4.1
5.2
11.1
16.8
610-100
3.8
4.9
7.6
11.66
610-120
2.55
3.25
4.2
6.35
9.8
615-10
15
615-20
3.3
13
615-40
13.25
17.8
615-60
8.15
10.8
14.75
615-80
5.95
7.75
10.5
16.6
47
80
70
P (HP)
120
Oil
: ISO VG 46
Oil temp in
: 140F
Water temp in : 70F
Oil/Water flow = 4
delta p oil
< 23 psi
90
60
100
70
60
50
50
40
40
30
30
20
20
10
10
0
220
10
15
20
25
30
35
40
45
50
55
Number of
plates (N)
H = 10 + Nx2.4
(mm)
lbs
5.5
10
34
20
58
8.4
30
82
11.2
40
106
14.0
50
130
17.0
60
154
19.8
70
178
22.6
100
250
31.2
120
298
37.0
Number of
plates (N)
H = 10 + Nx2.4
(mm)
lbs
10
34
9.2
60
P (HP)
Size 615
130
120
110
100
90
80
70
60
50
40
30
20
10
0
100
Oil
: ISO VG 46
Oil temp in
: 140F
Water temp in : 70F
Oil/Water flow = 4
delta p oil
< 23 psi
80
60
50
40
30
20
20
58
14.3
30
82
19.4
40
106
24.4
50
130
29.7
60
154
35.5
80
202
44.6
Number of
plates (N)
H = 10 + Nx2.85
(mm)
lbs
10
10
15
20
25
30
35
40
45
50
55
60
Size 422
P (HP)
0
0
0
550
320
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
150
120
100
80
Oil
: ISO VG 46
Oil temp in
: 140F
Water temp in : 70F
Oil/Water flow = 4
delta p oil
< 23 psi
60
50
40
30
20
20
40
60
80
100
120
20
67
34.7
30
95.5
44.5
40
124
54.1
50
152.5
63.8
60
181
73.5
80
238
92.8
100
295
112.2
140
48
Selection Program
The cooler selection program calculates the correct heat exchanger in
the case of non-standard operating data.
Please contact our technical sales department.
System requirements:
Windows 95/
Windows NT/
Hard disk memory
8 MB RAM
DIN912-M8x70
S3
S4
S2
S1
4.92
(125mm)
13.03
(331mm)
SW41
0.87
(22mm)
0.94
(24mm)
1.18
(30mm)
DIN912-M8x70
S3
S4
S2
S1
4.92
(125mm)
21.50
(546mm)
SW41
0.87
(22mm)
0.94
(24mm)
1.18
(30mm)
DIN912-M8x70
S3
S4
3.62
7.52
(191mm) (92mm)
8.15
(207mm)
S2
S1
25.12
(638mm)
SW41
1.10
(28mm)
1.18
(30mm)
1.18
(30mm)
Dimensions are for general information only, all critical dimensions should be
verified by requesting a certified print.
Dimensions are in inches.
Please note: For mounting heat exchangers with 60 plates and above, two
clamps are recommended.
49
H Series
Description
Features
The gasketed plate heat exchanger consists of a pack of individual,
embossed heat transfer plates made of stainless steel 1.4401 (AISI
316), 1.4306 (AISI 304). The plates are sealed and the media kept
separate by using gaskets in nitrile rubber (NBR) or optionally FKM
(Viton) or EPDM.
The plate pack is installed in a frame which consists of a fixed plate
and a pressure plate, tightening bolts and supports. There are
several sizes with different numbers of plates available to cover the
capacity range.
The heat exchanger is connected inline via threaded or flange
connections. Depending on the application, special models
are available with higher grade materials (Titanium). For such
applications, please contact the relevant department.
Applications
Operating Details
Motors
Fluids:
Water glycol (coolants)
HFC operating fluids
Water
Oil
Agricultural
Automotive
Construction
Gearboxes
Industrial
Elevators
Commercial
Municipal
Power
Generation
Railways
Shipbuilding
Steel / Heavy
Industry
Contamination:
The quantity of particles in suspension should be less than 10 mg/l.
Particle size < 0.6 mm (spherical).
Threadlike particles cause a rapid rise in pressure drops.
Temperature Range:
max. 284F (140C)
Pressure:
max. 145 psi (10 bar)
max. 232 psi (16 bar)
max. 363 psi (25 bar)
Note: Pressure surges must be avoided.
50
Corrosion Limits
Water Ingredient
A/A
< 2 / 2 20 / > 20
A/A/A
Advice 1.4401
A/B
A/A/A
A/A
< 5 / 5 20 / > 20
A/A/A
Total Hardness
4.0 8.5dH
Glycol Content
A/A/A
HCO3 SO4-2
Hydrocarbonate HCO3
A/A
A/A/A
A/A
A/A
B / A/B / A / A
A/A/C
<1/15/>5
A / A / A/B
Hydrosulfide H2S
A/A
Other Limits
Chloride Contant
176F (80C)
248F (120C)
10 ppm
304 SS
304 SS
304 SS
266F (130C)
316 SS
25 ppm
304 SS
304 SS
316 SS
316 SS
50 ppm
304 SS
316 SS
316 SS
Titan
80 ppm
316 SS
316 SS
316 SS
Titan
150 ppm
316 SS
316 SS
Titan
Titan
300 ppm
316 SS
Titan
Titan
Titan
Titan
Titan
Titan
Titan
Note: This spreadsheet is not complete, just for orientation (no guarantee)
PN#02085359 / 12.12 / COL1112-1396
51
1.89
(48mm)
10.7
(272mm)
0.35
(9mm)
F1
6.89
(175mm)
F2
2.34
(59.5mm)
0.16
(4mm)
1.89
(48mm)
1.89
(48mm)
F4
F3
L
6.49
(165mm)
Sizes H8 / H16
Size
1.57
(40mm)
H8
24.45
(621mm)
15
(381mm)
H16
35.28
(896mm)
25.83
(656mm)
F1
F2
H
2.76
(70mm)
18mm
F4
7.875
(200mm)
1.18
(30mm)
F3
0.47
(12mm)
6.3
(160mm)
0.787
(20mm)
7.875
(200mm)
L
L +2.36
(+60mm)
L +3.94
(+100mm)
7.875
(200mm)
1.18
(30mm)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Dimensions are in inches.
52
Dimensions
Sizes H14 / H28 / H40
Size
H14
27.32
(694mm)
15.51
(394mm)
H28
39.13
(994mm)
27.32
(694mm)
H40
47.00
(1194mm)
35.20
(894mm)
F1
F2
C
4.96
(126mm)
18mm
6.3
(160mm)
10.24
(260mm)
F4
0.787
(20mm)
L
L +2.36
(+60mm)
F3
L +3.94
(+100mm)
11.81
(300mm)
L
11.81
(300mm)
H18
24.65
(626mm)
14.96
(380mm)
H38
37.24
(946mm)
27.56
(700mm)
H62
57.02
(1926mm)
41.34
(1050mm)
F1
H
F2
7.56
(192mm)
18mm
0.787
(20mm)
13.54
(344mm)
5.2
(132mm)
14mm
18mm
0.67
(17mm)
F4
1.18
(30mm)
L +4.02
(+102mm)
F3
L
15.55
(395mm)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Dimensions are in inches.
53
Dimensions
Sizes H42 / H44 / H94 / H128
Size
H42
H44
42.09
(1069mm)
28.31
(719mm)
H94
67.52
(1715mm)
53.74
(1365mm)
H128
83.50
(2121mm)
69.72
(1771mm)
F1
H
C
F2
18mm
8.86
(225mm)
0.787
(20mm)
L +2.36
(+60mm)
14.96
(380mm) 18mm
7.87
(200mm)
L +3.97
(+100mm)
18.9
(480mm)
F4
F3
18.9
(480mm)
Size
H82
H84
23.94
(608mm)
57.09
(1450mm)
35.04
(890mm)
72.91
(1852mm)
50.87
(1292mm)
88.74
(2254mm)
66.69
(1694mm)
104.99
(2654mm)
82.44
(2094mm)
H124
25.20
(640mm)
H172
H220
F1
H
11.65
(296mm)
F2
18mm
C
0.787
(20mm)
B -3.97
(-100mm)
10.83
(275mm)
F4
18mm
L -1.97
(-50mm)
F3
L
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Dimensions are in inches.
54
Heat Exchangers
Gasketed Plate Heat Exchanger
Technical Data Inquiry Sheet
Customer Information
Name
Title
Company
Address
State
Phone
Fax
Zip
Application
Sizing Data
Unit of
Measurement
Hot Side
Cold Side
Power Dissipation
Fluid
State of Aggregation
Flow Rate
Inlet Temperature
Outlet Temperature
Permissible Pressure Drop
Density
Specific Heat Capacity
Thermal Conductivity
Viscosity
Operating Pressure
Design Pressure
Test Pressure
Design Temperature
Design
Type of Construction
Material
Plates
Gaskets
Miscellaneous
55
Combi-Coolers
Hydraulic
Radiator
Charge Air
Fuel
Auxiliary Cooler
Transmission
Please see following page for our technical data inquiry sheet and contact our cooling department for more details.
56
Combi-Coolers
Combi-Coolers
Date
Customer Information
Name
Title
Company
Address
State
Phone
Fax
Zip
Specifications
Description
Project
Engine Type
Customer
Ambient Requirement
Ambient Requirement
Cooling Circuit 1
Heat Rejection
KW
Mass Flow
Kg/min
Temperature Inlet
Temperature Outlet
mbar
Cooling Circuit 2
bar
RAD Required Data
Heat Rejection
KW
Volume Flow
L/min
Temperature Inlet
mbar
Cooling Circuit 4
bar
T/C OIL Required Data
Type Of Oil
Heat Rejection
KW
Volume Flow
L/min
Temperature Inlet
bar
57
Coolers
OK / OKC / ELD / ELH / SC
Date
Contact Information
Distributor:
Company Name:
Distributor Contact:
Customer Contact:
Distributor Phone:
Customer Phone:
Distributor Fax:
Customer Fax:
Distributor E-mail:
Customer E-mail:
The following basic information is needed for the proper sizing and ordering of a cooler unit.
Power Data
AC
DC
115V1PH
12V
230V1PH
24V
230V3PH
460V3PH
575V3PH
Other
Specify:
58
gpm (l/min)
Cooler Crossover
OKC / OK / ELD / ELH Series
Crossovers
HYDAC
OKC-1H
OKC-5S
Thermal Transfer
AO5
AO10, AO15, AOVH5, AOC19, AOC-22
AO20, AOVH10, AOC-24,
BOL-8
AO25, AOVH15, AOC-33,
BOL-16
AO30, AOVH20, AOC-37
OKC-6H
OKC-6S
OKC-2H
OKC-3H
OKC-4S
OKC-7S
OK-1H
OK-2S
OK-2H
OK-3S
OK-3H
OK-4L
OK-4S
OK-5L
OK-5S
OK-6L
OK-6S
OK-7L
OK-7S
OK-8L
AKG
Oil Air
American Industrial
Hayden
108-028510
OAI 04
108-028514
AC8
OAI07-4, OAI07-2
AOCH5
OAI11-4
AC 20, AOCH10
208-028518, 208-028522
AC16
AOVH25, AOC-50
AC30
OAI23-6, OAI23-4
AC30
AO35
BOL-30. APC-54. BOL400, AO40
BOL-8
AO20
AOVH15, AOC33
AOVH20, AOC-37
AO25, BOL-16
AO30, AOC-50
AO35, AOVH25
AO40
213-028538
113-028526, 113-028530,
213-028534
AC35, AOCH25
AC5, AC10
108-028514
AC8
AC16
AC30
OAI-04, OAI07-4
OAI07-2
OAI11-4
OAI11-2
OAI23-6, OAI16-4
OAI-16-4
AC15, AOCH5
AC20
AOCH10
AC25
AOCH15
AC30, AOCH20
208-028518, 208-028522
113-028530
113-028526, 213-028534
213-028534
313-028542, 313-028546
AC35, AOCH25
AC40
318-028926
AC10
OAI44-4, QAI56-6
AOCH35
318-028926
AC100
AOCH40
DC-10
OATBD04
DC-16
OATBD07
DC-20
HC-14
HC-26
HC-32
HC-48
HC-120
HC-180
OATBD11, OATBD16
OATBD23
OAH007
OAH011, OAH016
OAH023
OAH033, OAH094
OAH056
OAH058, OAH076
OAH028, OAH110
OAH112
AOMF-1, LP15
EOC-220
AOMF-2, AOMF-4, LP-30,
LP-60, EOC-249
EOC-337
EOC-375, EOC-505
EOC-545
OK-8S
AOC-57, BOL-725
AC40
OK-9L
OK-10L
AOVH35
AOC-70, BOL-950
AOVH40, BOL-1200, BOL1600
AOC-19
DF-11
AOC-22, AOC-24, DF-12,
MA-12
AOC-33
AOC-37, DF-22, MA-32
AOC-50
AOC-54
AOC-57
AOC-70, DF-11, DF12
AOC-22, AOC-24
AOC-33, DF-22
AOC-37
AOC-50
AOC-54
AOC-57
AOC-70
OK-11L
ELD-1H
ELD-1.5H
ELD-2H
ELD-3H
ELD-4H
ELD-4.5H
ELD-5H
ELD-6H
ELH-2
ELH-3
ELH-4
ELH-5
ELH-6
ELH-7
ELH-8
ELH-9
ELH-10
ELH-11
108-028510
Every effort has been made to insure the accuracy of the cooler data and cross reference information.
However, due to manufacturer design changes, HYDAC cannot accept responsibility for selection or
misapplication of the product. Please contact HYDAC for additional information.
PN#02085359 / 12.12 / COL1112-1396
59
Coolers
Hydraulic & Lube Oil Filters
Process Filtration
Inline Filters
Inline Duplex Filters
In-Tank Filters
In-Tank Inline Duplex Filters
In-Tank Return Line Filters
In-Tank Suction Filters
Inside Tank Filters
Manifold Mount Filters
Modular Stacking Filters
Manifold Cartridge Filters
Low, Med. & High Press. Filters
Filter Elements
Clogging Indicators
Filter Systems
Hydraulic Accessories
Contamination Monitors
Water Sensors
Offline Filtration
Water & Solid Removal
Portable Data Recorder
Portable Particle Counters
Portable Filters
- Hand-held
- Wheeled Carts
- Mobile Fluid Cleaner
60
Valves
High & Low Press. Ball Valves
Flow Control Valves
Hose Break Valves
Metric Cartridge Valves
Clamps
DIN 3015 Clamps
Standard Clamps
Custom Solutions
Accessories
Breathers & Filler Breathers
Fluid Level Indicators
Suction Strainers
Gauge Isolators
TestPoints
Electronics
Mobile Hydraulics
Pressure Transducers
Special Environment
Transducers
Pressure Switches
Display Units
Temperature Transducers
Temperature Switches
Level Sensors
Flow Sensors
Diagnostic Equipment
Adapters
Connectors
Mounting Kits
Demonstration Kits
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Piston Accumulators
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Safety & Shut-off Blocks
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Mounting Components
Sizing Information
Spare Parts, Seal Kits & Tools
Solution packages.
One supplier.
One contact.
Wherever you need us, were there to help you find the
best solution. For every application, from components to
a complete system.
System consultation
and design (also for
extreme climates to -40F)
Gearbox lubrication
Gearbox cooling
Generator cooling
Gearbox Generator
Inverter Cooling:
Water pump / control package
NF 1300
Gearbox Filtration:
Motor Pump Unit
with Filtration
Combined cooling of
gearbox and generator
Inverter cooling
Hydraulic power unit
for cooling and filtration
Accessories
Accumulators
Clamps
Compact Hydraulics
Cooling Systems
Cylinders
Electronics
Filters
Filter Systems
Mobile Directional
Control Valves
Mobile Systems
Process Filters
Valves
USA
www.HYDACusa.com
HYDAC CORPORATION
Accumulator Division
+1.610.266.0100
2204 Avenue C
Bethlehem, PA 18017
+1.610.266.0100
HYDAC TECHNOLOGY CORPORATION
Hydraulic Division - Compact Hydraulics
HYDRO POWER
HYDAC Cylinders LLC
+1.630.545.0800
+1.205.520.1220
+1.630.545.0800
+1.610.266.0100 x1805
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Mobile Hydraulic Division
Sales Office
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Sales Office
1718 Fry Road Suite 100
Houston, TX 77084
+1.281.579.8100
+1.610.266.0100 x1902
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Sales Office
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Sales Office
+1.360.882.0977
C
anada
www.HYDAC.ca
HYDAC CORPORATION
HYDAC CORPORATION
Sales Office
14 Federal Road
Welland, Ontario, Canada L3B 3P2
+1.905.714.9322
+1.780.484.4228
HYDAC CORPORATION
Sales Office
Montreal, Qubec, Canada J2M 1K9
+1.877.539.3388
Mexico
www.HYDACmex.com
HYDAC INTERNATIONAL SA DE CV
Av. Industria No. 102 Nave V
Los Reyes Ixtacala Tlalnepantla De Baz
Edo. de Mexico, Mexico 54090
+52.5.55565.8511
Copyrigh
t 2012
E
AC T
HYD
CHN
YC
LO G
OR
PO
N
TI O
RA
at a l
og
le r
- Coo
s #02 0
8 5 3 5 9 / 08.12 / COL1112-1396