PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

:
:

Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

SHEET NO. : REV.:

1 of 9
B02

Technical Specification for Liquid Burner

Package

B02

5-Jan-2014

Issued For Comment

M.Zabihi

M.Zabihi

A.Bodaghi

B01

2-Oct-2013

Issued For Comment

M.Zabihi

M.Zabihi

A.Bodaghi

Rev.

Date

Description

Prepared

Checked

Approved
SAZ. POI :

This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

IFD1

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

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This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

:
:

Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

SHEET NO. : REV.:

3 of 9
B02

Table of Contents
I.

INTRODUCTION ...................................................................................................... 4

II. Definitions ................................................................................................................. 4

III.

APPLICABLE DOCUMENTS ................................................................................. 4

IV.

CODES AND STANDARDS .................................................................................. 4

1. SITE LOCATON AND CONDITIONS ........................................................................ 5

2. SCOPE OF SUPPLY ................................................................................................ 5
3. PRIORITY OF DOCUMENTS ................................................................................... 6
4. BASIC REQUIREMENTS ......................................................................................... 6
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10

GENERAL .................................................................................................................... 6
ELECTRICAL ............................................................................................................... 7
INSTRUMENTATION ................................................................................................... 7
PIPING ......................................................................................................................... 7
CIVIL ............................................................................................................................ 7
STRUCTURAL STEEL ................................................................................................. 7
EQUIPMENT ................................................................................................................ 8
PAINTING .................................................................................................................... 8
INSULATION................................................................................................................ 8
SPARE PARTS ............................................................................................................ 8

5. TESTING AND PREPARATION FOR SHIPMENT ................................................... 8

5.1
5.2

TESTING ..................................................................................................................... 8
PREPARATION FOR SHIPMENT ................................................................................ 8

6. GUARANTEE AND WARRANTY .............................................................................. 8

6.1
6.2

MECHANICAL.............................................................................................................. 8
PERFORMANCE ......................................................................................................... 9

7. TECHNICAL INFORMATION AND DATA................................................................. 9

This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

I.

:
:

Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

SHEET NO. : REV.:

4 of 9
B02

INTRODUCTION
South Yaran oil field is located in Kuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian & Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.

II.
B02

Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED

: NIOC
: Petroleum Engineering and development Co. (PEDEC)
: Sazeh Consultants
: South Yaran Petroleum Filed Development (Basic
Engineering)
: Khuzestan Province-120Km west of AHWAZ
: Approved by Client

III. APPLICABLE DOCUMENTS

LIQUID BURNER PACKAGE (PK-101) shall be designed in accordance with ANSI/API
STD 537 Flare Details for General Refinery and Petrochemical Service.

IV. CODES AND STANDARDS

The applicable provisions of the latest editions of the following codes, standards and
specifications that are in effect at the date of the Contract together with codes and
standards referred to in ANSI/API STD 537, Second edition, December 2008 Flare Details
for General Refinery and Petrochemical Service shall form part of this specification to the
extent specified herein.

AMERICAN PETROLEUM INSTITUTE (API)

API STD 537,

"Flare Details for General Refinery and Petrochemical Service"

API RP 520,

"Sizing, Selection and Installation of Pressure-relieving Devices

in Refineries"

API STD 521,

Part 1 "Sizing and Selection"

Part 2 "Installation"
"Guide for Pressure-relieving and De-pressuring Systems"

IRANIAN PETROLEUM STANDARDS (IPS)

IPS-E-PR-460,

"Engineering Standard For Process Design Of Flare And Blow

down Systems"

IPS-E-SF-860,

"Engineering Standard for Air Pollution Control"

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

:
:

Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

SHEET NO. : REV.:

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IPS-G-SF-860,

"General Standard for Air Pollution Control"

IPS-E-GN-100,

"Engineering Standards for Units"

ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS)

B02

B31.3

"Process Piping"

B16.5

"Pipe Flanges and Flanged Fittings"

PROJECT SPECIFICATIONS
Following referenced specifications shall be considered as part of this specification.

SYME-PRBASC-ENPS-BSDE-9005

South Yaran Process Design Basis

SYME-MEBASC-ENME-SPEQ-0210

Technical Specification for Flare Stacks and

Flare Ignition Panel

SYME-PRBASC-ENPS-DIPF-0001

Legend And
Diagram

SYME-INBASC-ENIN-SPDE-0001

Specification For General Instrumentation

SYME-INBASC-ENIN-SPDE-0004

Specification For Instrument And Control Of

Package Unit System (PU)

SYME-ELBASC-ENEL-LILS-0001

Electrical Legend And Symbols

SYME-ELBASC-ENEL-CIDE-0001

Electrical Design Criteria

SYME-INBASC-ENIN-DWIC-0001

Instrument Installation Drawing

Symbols

Process

Flow

SYME-PIBASC-ENPI-CIDE-0001

Piping Design Criteria

B02

SYCV-CVBASC-ENCV-DCDS-0001

Civil Design Criteria

B02

SYCV-STBASC-ENSO-CIDE-0001

Job Specification for Structural design

criteria

B02

SYME-PIBASC-ENPI-SPPA-0001

Painting Specification

SYME-PIBASC-ENPI-SPDE-0001

Insulation Specification

1. SITE LOCATON AND CONDITIONS

For site location and conditions reference shall be made to SOUTH YARAN
PROCESS DESIGN BASIS Doc no.SYME-PRBASC-ENPS-BSDE-9005.

2. SCOPE OF SUPPLY
Vendor shall supply the followings:
a) Flame front generator and pilot monitoring panel
b) Self-supporting weatherproof enclosure for the panel complete with
necessary anchor bolts, nuts and washers.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
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Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

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c) Complete piping within package limit

d) Complete wiring within package limit
e) Complete instrumentation as specified in this specification and relevant
data sheets
f) Nameplate
g) Special tools required for maintenance
h) Documentation as called for in section 5 of this specification
i) Commissioning spare parts. As a minimum 10% of bolts and nuts for piping
flanges, 100% of gaskets, and one set of strainer screens.
j) List of recommended spare parts for two years of operation, price details
included.

3. PRIORITY OF DOCUMENTS
B02

The order of priority of documents is the following:

1) Purchase Order
2) Material Requisition
3) This Technical Specification
4) Data Sheet
4) Other job specifications
5) International Codes and Standards
If any difference and/or conflicts between the documents listed should occur, the most
stringent requirements shall govern. Any ambiguity or conflict shall be referred to the
Purchaser and Approved solution shall be applied.

4. BASIC REQUIREMENTS
4.1

GENERAL

4.1.1

Flame front generator shall be designed for safe and instance performance under any
condition and positive pilot ignition under adverse weather conditions.

4.1.2

Vendor shall specify, the maximum allowable distance between ignition panel and pilot
burners, and utility requirements (such as fuel gas, compressed air flow rates, and
power consumption) for ignitor package.

4.1.3

The package shall be completely shop assembled and ready for operation when
connected to Purchasers external piping and wiring gland / conduit.

4.1.4

Ignition and control panel with all associated piping, valves, instrumentation and
electrical system shall be enclosed within a self-supporting enclosure. The enclosure
shall be explosion proof housing in accordance with IP 54.

4.1.5

Numbers of pilot burners to be ignited and available utilities are specified on data sheets
& DESIGN BASIS.

4.1.6

Ignitor package shall be suitable for outdoor installation and exposed to direct sun
radiation (82 Deg. C) without loss of performance. Provision shall be made to protect the
equipment within package limits against overheating.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
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4.1.7

When compressed air is not available, self-inspiriting ignition system shall be furnished,
utilizing fuel gas to inspirited air in to a venture mixer on the ignition line.

4.1.8

The plant life time of a minimum of 30 years shall be considered by vendor.

B02

4.2

ELECTRICAL

4.2.1

External electrical connection will be by cables terminated to Vendor supplied Junction

box. The junction box shall be fitted with metric glands, suitable for accommodating
cable up to 4C-50 sq.mm, PVC/IC/SWA/PVC.

4.2.2

Purchaser will provide a 400 V, 3 Phase, 50 Hz, feeder at the delivery limits of packaged
unit. Vendors supply shall include 110 VAC and 24 VDC supply through suitable
transformer and 1 + 1 (redundant) rectifier unit with all necessary protections and
distribution for the packaged unit consumers. All components and execution indicated
above shall be performed and furnished by vendor.

4.2.3

Power supply of packaged panel instruments and solenoid valve shall be 110 VAC, 50
Hz.
4.3

INSTRUMENTATION

4.3.1

Instrument materials shall meet the requirements of the project specifications.

4.3.2

The ignition and control panel shall be equipped with temperature indicators to
continuously check the pilot state. Vendor shall provide pilot failure switch for the event
of failure of one or more pilots.

4.3.3

Provision for pilot failure display in the process control room shall be made by
providing normally closed dry contacts on the ignition and control panel, which can be
powered by 24 volts DC from Purchaser`s relay panel located in the control room.

4.3.4

All instruments within package limits shall be pre-wired, pre-assembled, and terminated
to suitable terminal strips for connection to incoming extension wires.

4.3.5

Individual pressure indicators shall be provided for compressed air and fuel gas feed
lines within package limits.

B02

4.4

PIPING

All piping required for the interconnections between the supplied equipment and the
package boundary line shall be supplied by vendor. Where preassembling is not
practicable prefabricated piping will be supplied as loose items.
B02

4.5

CIVIL

Civil materials shall meet the requirements of the project specifications.

B02

4.6

STRUCTURAL STEEL

In order to allow a complete installation and safe access to all supplied equipment,
valves and instrumentation, the supply shall include:

Piping and insulation supports

Canopy for ignition panel

In addition the supply shall include: Anchor bolts, templates, nuts, gaskets, etc.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO
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4.7

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Technical Specification for Liquid Burner Package

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EQUIPMENT

Equipment materials shall meet the requirements of the project specifications and the
equipment data sheets.
B02

4.8

PAINTING

Painting including finish coat shall be in accordance with project specification SYMEPIBASC-ENPI-SPPA-0001. Vendor shall get purchasers approval for final coating
color before painting.
B02

4.9

B02

INSULATION

Insulation at shop for all skid mounted equipment, where required (if any) supply of all
material necessary for insulation for interconnecting piping (if any)
4.10

SPARE PARTS

4.10.1 Spare parts for erection, pre-commissioning, commissioning, and start up shall be
shall be recommended by vendor.
4.10.2 Vendor shall submit 2 years spare parts list with unit price during bid stage and this price
shall be valid for 6 months after purchases order.
4.10.3 Two years operational spare parts shall be ordered together with main equipment /
package.

5. TESTING AND PREPARATION FOR SHIPMENT

5.1

TESTING

Piping within package limit shall be hydrostatically tested according to ASME B 31.3
standard.
5.2

PREPARATION FOR SHIPMENT

5.2.1

The equipment shall be given a coat of the manufacturers standard paint. Exterior
machined surfaces shall be coated with a suitable rust preventive compound.

5.2.2

Flanged openings shall be provided with metal closures, rubber gaskets and four fulldiameter bolts. Threaded openings shall be provided with steel caps.

5.2.3

The equipment shall be suitably packed for overland and sea transportation and 18
months storage at site conditions. Instruments and other delicate items shall be specially
packed to ensure additional protection during transportation.

6. GUARANTEE AND WARRANTY

6.1

MECHANICAL

Supplied ignitor package shall be warranted by vendor against defective materials,

design, and workmanship for 12 months after commissioning or 18 months after
shipment.

PROJECT:

SOUTH YARAN OIL FIELD

DEVELOPMENT PROJECT
DOCUMENT TITLE
DOCUMENT NO

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Technical Specification for Liquid Burner Package

SYME-MEBASC-ENME-SPEQ-0211-B02

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PERFORMANCE

Supplied ignitor packaged shall be guaranteed for satisfactory performance under

operating conditions specified on data sheet and DESIGN BASIS.

7. TECHNICAL INFORMATION AND DATA

Detailed drawings, catalogues, manuals, certificates, etc., required from Vendor are
indicated on Vendors Drawing and Data Commitment Form.