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Abstract
A number of applications of aqueous foam to
petroleum production operations have been developed
in recent years. The successful use of foaming agents
to remove water in air/gas drilling is well known. In a
number of situations the use of foam as a drilling and
sand cleanout fluid with high apparent viscosity and
low density has been successful. In these and other
applications, foam behaves like a non-Newtonian
fluid with a high but controllable apparent viscosity.
The resulting low mobility and improved sweep
efficiency in porous media has led to its application as
a displacing medium in secondary recovery. Since foam
decreases gas permeability considerably, it has been
used in several situations as a means of impeding or
blocking gas flow.
In order to understand and control the behavior of
foam, we have studied its flow properties both in
tubes and in porous media. These properties depend
on foam quality (ratio of gas volume to total volume),
foam texture (bubble size and bubble size distribution),
foaming agent (and its concentration) and the foam
stabilizer. They also depend on the shear rate as well as
the permeability and liquid saturation of the porous
medium.
We are all familiar with foam as it occurs in everyday life and hardly a day goes by without our encountering it in one form or another. A few years ago
it was said we were becoming surrounded by things
made of plastic and now one wonders if this is not
becoming true of foam of various types. From our
everyday experience we know that foams are materials
with unusual physical properties: some are quite
mobile, others viscous or even stiff and still others are
solids. These physical properties have led to the use of
foam in a number of ways in petroleum production
Rsum
De nombreuses applications de la mousse aqueuse
dans des oprations de production de ptrole ont t
mises au point ces dernires annes. La russite dans
lutilisation dagents moussants pour liminer leau
dans les forages a lair ou au gaz est bien connue.
Dans de nombreuses situations, lutilisation de la
mousse comme fluide de forage et fluide liminant le
sable par sa haute viscosit apprente et sa faible
densit, a t couronnee de succs. Dans ces autres
applications, la mousse se comporte comme un fluide
non-Newtonien, avec une haute, mais contrlable
viscosite apparente. La faible mobilit qui en rsulte,
et lexcellente efficacit de balayage en milieu poreux
ont abouti a son application comme agent de dplacement en rcuperation secondaire. Puisque la mousse
diminue la permabilit au gaz de faon considrable,
elle a t utilise, dans plusieurs cas, comme moyen
dobstruction ou darrt dun coulement gazeux.
Pour comprendre et contrier le comporizment de la
mousse, nous avons tudi ses propriets dcoulement
en tubes et en milieu poreux. Ces propriets dpendent
de lespce de mousse (rapport du volume gazeux au
volume total), de la texture de la mousse (taille des
bulles et distribution de la taille des bulles), de lagent
producteur de mousse (et de sa concentration), et de
lagent stabilisateur de la mousse. Elles dpendent
aussi (du gradient de vitesse), ainsi que de la permabilit et saturation en fluide du milieu poreux.
236
Since foam stability depends on a number of competing factors, it has been measured by a number of
investigators.. However, almost without exception
they have studied quiescent foams in bulk. Although
their results have contributed to our knowledge of
foam, they are not generally applicable to foams in
petroleum production operations since here we are
dealing with flowing foams and/or foams in porous
media.
FOAM PROPERTIES
Quality
In all work with foam it soon becomes apparent
that the relative amount of the two phases is a critical
factor. This has been described mathematically in
several ways and these have been reviewed recently3.
We prefer to describe this property as foam quality, ,
which is equal to the ratio of the gas volume, Ve,to the
total volume, Vi.In some of our work4 the quality
ranged from 0.70 for wet foams to 0.95 for dry foams.
Since the closest packing of spheres of equal size would
correspond to a quality of 0.74, the bubbles in these
wet foams were spherical in shape whereas those in the
dry foam were undoubtedly polyhedrons. In the more
usual case of bubbles of non-uniform size, the
critical concentration for transition from bubbles to
polyhedrons is higher because of smaller bubbles
displacing liquid from the regions between larger
ones.
The range of qualities that can be obtained probably
depends on the type and concentration of foameraswell
as the foam generator. Since others have described
results with foams of quality greater than 0.95 obtained with more concentrated solutions of foamers
than those used in the work mectioned above, one can
infer that there is a positive relationship between the
two factors. Because molecules of the foamer are
needed to form a stable air-solution interface, this is
not unreasonable. Quality of a quiescent foam will
increase with time because of liquid drainage but that
of a flowing foam can essentially be constant with
time. The quality of foam increases with decreasing
pressure3; because of the relationship between these
variables, the change can be quite significant for wet
foams but only of minor importance for very dry
ones.
Quality of bulk foam can be measured gravimetrically by weighing a fixed volume of foam3. Since only
the solution is a conductor, it can also be determined
easily through an electricalconductivitymeasurement2,6
but this is a secondary method which must be calibrated.
Texture
Of equal importance to the quality is the foam
texture, i.e. the bubble size and bubble size distribution. This can be described in terms of an average
bubble radius or diameter as well as a distribution of
radii7. Surface area is directly related to bubble radius
and so texture has sometimes been described in terms
of specific surface. The ratio between the average
bubble diameter and the diameter of the container or
flow channel for the foam is of particular importance;
if this is small, some foams may be considered to
behave as fluids but if it is large, then the interaction of
bubbles and a solid surface will invalidate this approach.
Texture also depends on the type and concentration
of foamer and foam stabilizer as well as on the foam
generator. An increase in concentration will generally
lead to a decrease in bubble size since more of the
foamer molecules are available for the gas-solution
interface. Since the coalescence of two bubbles of a wet
foam or the rupture of the membrane between two
bubbles of a dry foam will lead to the formation of a
larger bubble, the texture of a mass of foam generally
becomes coarser with time. This is not true of foam
flowing through a porous medium where regeneration
takes place. Because of gas expansion the texture of
bulk foam becomes coarser as pressure is decreased.
Texture can be determined by measuring flattened
foam bubbles in thin cells under the microscope. Thin
sections of frozen or otherwise solidified foam have
been studied in the same wayg. These methods are
rather tedious and so other optical methods have been
devised by several investigators0.. They are generally based on the principle that a finer textured foam
has more gas-solution interfaces per unit volume than
a coarser one and therefore it will scatter a collimated
beam of light to a higher degree. Thus the amount of
light transmitted and not scattered by foam in an
optical cell decreases as the texture becomes finer.
These are secondary methods of determining texture
and they must be calibrated in terms of a microscopic
measurement.
Rheology
The foams that we are familiar with in everyday life
present a variety of physical appearance. Some flow
readily like ordinary liquids, others flow only very
slowly and still others are stiff and elastic. This
behavior has led a number of investigators to consider
foams as fluids or as macroscopically uniform bodies
and then to study their rheology. When the bubble
size is small relative to the instrument dimensions, this
237
is probably a valid approach but even when this condition does not hold, results of some engineering value
can often be obtained. Although we might expect
Newtonian behavior for very wet foams, all results to
date suggest that foams behave like non-Newtonian
fluids. Thus true viscosity cannot be measured for
foams but shear stresses can be measured at a number
of shear rates and apparent viscosities calculated.
These have been found to decrease with increasing
shear rate and with decreasing foam quality3*3.
While the effect of texture variation has not been
reported, comparable work on the apparent viscosity
of small glass spheres suspended in liquids suggests
that particle or bubble size has little effect but that size
distribution has a significant effect14.
In rheological terminology we can say that some
foams behave like pseudoplastic fluids4 while others
behave like a Bingham plastic. The reasons for the
difference are not known.
On a microscopic level we know that some foams
flow through porous media as a mass of very fine
bubbles much smaller than the pores but that others
flow as a series of foam membranes of changing
sizes, shapes and configurations16. In neither case can
we really assign an apparent viscosity to the foam; the
best we can do is calculate from Darcys law a foam
mobility, i.e., the ratio of effective permeability to
apparent viscosity3. This mobility increases with
decreasing foam quality and with increasing liquid
saturation in the porous medium.
APPLICATIONS OF FOAM IN
PETROLEUM ENGINEERING
In order to understand the use of foam in petroleum
production operations, we must know something about
the conditions under which foam is generated or not
generated. Energy must be supplied to the system to
create the interfaces as well as to lift the solution from
the lowest elevation. In the laboratory this can easily
be done by passing the gas through a porous disk and
into the solution where it emerges as a mass of
bubble^'^.^'. If the pores of the disk are uniform in
size, the foam will initially be quite uniform in texture.
When foaming solution is put into a mixer or blender,
foams quite heterogeneous in texture can be preparedlg. If a foam is desired at some elevated pressure
so it can be studied in a flow system, it is best to mix
both components in a graded porous medium and
allow the foam produced to flow directly into the flow
system4. Having a soluble gas dissolved in the foamer
solution at an elevated pressure and then decreasing
the pressure to well below the bubble-point will also
produce a very fine foam.
238
239
results of field tests have been thoroughly described in drive this slug by continued injection of air. The foam
the literat~re~*~*~.
slug moves through the reservoir as a bank or zone
which is preceded by an oil zone that gradually builds
up. Both the oil recovery and the gas-oil ratios are
Use in decreasing or blocking gas flow
improved considerably over those obtained by conconventional displacement methods, particularly for
When conducting laboratory experiments with foam high viscosity oils. These improvements are a direct
in porous media, one soon becomes impressed with its consequence of the pronounced decrease in k,, along
ability to impede and block gas flow. We have obtained with only a minor decrease in k,. Another interpretacomplete blockage of gas flow in coarse beach sand tion of the results is to attribute these improvements to
when the pressure differential was almost 50 psi/ft. of the high viscosity of the foam bank.
sand. Others have noted that gas permeability is
decreased considerably in the presenceoffoamers and
that aqueous permeability is only slightly affected26.
RECENT EXPERIMENTAL RESULTS
This behavior suggests the use of foam in several
situations where gas permeability decrease is desirable.
The mobility of foam in porous media has been
In some gas storage reservoirs leakage through shown to decrease with increasing quality and with
faults, improperly abandoned wells or other breaks in decreasing liquid saturation within a porous medium3.
the cap-rock is often serious. The use of foam in Limited results indicate that mobility also decreases
blocking such leakage is now under study here under with increasing foamer concentration. In the same
an American Gas Association Fellowship. The appli- study an unsuccessful attempt was made to relate
cation of foam to improve the vertical permeability mobility and foam texture12. This work has now been
profile of a heterogeneous reservoir by decreasing the extended to include a more thorough study of the
effective permeability of loose streaks has been des- relationship between these variables as well as the
cribed. The use of foam for plugging gas producing change in foam quality and texture as it flows through
strata and thus improving the gas/oil ratio has also several porous media in series.
been proposed2*. A patent describes the use of a
surfactant in an in situ combustion process and foam
Apparatus and procedure
undoubtedly makes a strong contribution here. No
published reports of field tests of these several applicaThe apparatus used is shown schematically in Fig.
tions have yet appeared.
1. The foam generator has been described previously4;
in these experiments it was packed with sand which
ranged from 20/30 mesh at the inlet to 80 mesh at the
Use of foam as a displacing medium
outlet. The foam produced could be directed either
through
the series of four identical porous media
Although it is difficult to say where research on this
application of foam was initiated, it is probable that alternating with five blank, optical cells or else
Fried with the first to conduct successful experiments through a thin cell under a microscope. The porous
along this line. Bond and Holbrook received a media consisted of 20/30 mesh Ottawa sand having a
patent29 on this application prior to publication of porosity of 35% and a permeability of 5.2 darcies.
Frieds work but it is still a moot question as to who Pressure drops across each were measured with a small
were the inventors of the process. Craig and Lummus displacement transducer (Pace Engineering KP-15).
also received a patent on a foam drive process at a
later date. Although there are indications that field
tests have been made, no publications describing these
tests have yet appeared in the literature.
Frieds report covered a wide range of aspects of
O PRESCURE TRANSDUCER
foam and anticipated a good deal of the work done
R THIN CELL
later on by others. He demonstrated that foam can be
made to flow through porous media and that foam can
ro
*BURETTE
be an effective displacement medium for brine and/or
oil in porous media, The procedure which he desLBLINK
OR
PORWS
DELECTROES
OPTICAL CELLS
MEDIA
cribed and tested in the laboratory was to generate
an aqueous foam external to the porous medium,
Fig. I-Schematic diagram of apparatus
inject a slug of it into the porous medium and then
240
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241
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FOAM QUALITY,
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242
Society for financial support of a major portion of this 14. ROBINSON, J. V.,J. Phys. undCoIl. Chem., 1951,55,455464.
work.
15. BLACKMAN. S.. Trans.Farad. Soc.. 1948.44.204-206.
16. SHARMA, S.; Report for Masters-Degre h Petroleum
Engineering, Stanford Univ., 1965.
References
17. FRIED, A. N., USBM Report of Investigations 5866,1964.
ABSTRACTO