INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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RENR4114-04
September 2005

12H, 140H and 160H Motor Grader

Hydraulic System
1251-UP
1261-UP
CCA1-UP
ASD1-UP
CBK1-UP
APM1-UP
CCP1-UP
AMZ1-UP

2005 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part
Number

Machine
Location

Cover

101-9346

B-6
D-1, D-14,
H-6, I-14

Cylinder Gp (2) (Articulation)

173-5981

F-5, F-6

Cylinder Gp (2) (Blade Lift)

262-1900

F-13, G-1,
J-2, J-4

Cylinder Gp (Blade Tip)

6E-1549

G-11

Cylinder Gp (Center Shift)

262-1907

F-4

Cylinder Gp (Side Shift)

112-5575

G-12

Cylinder Gp Steering (LH)

130-9041

G-8

Cylinder Gp Steering (RH)

130-9042

G-7

Cylinder Gp (Wheel Lean)

121-9242

F-3
D-8

Description
Accumulator Gp - Steering

248-6251

Schematic
Location

Manifold - Left

102-8385

10
11

Manifold - Right

102-6238

12

D-6

Motor Gp - Gear (Hydraulic Fan)

224-7040

13

B-5

Motor Gp - Gerotor (Circle Drive)

105-3196

14

G-10

Pump Gp - Metering (Steering)

222-3769

15

E-7

Pump Gp - Piston (Hydraulic Fan)

169-4883

16

B-11

Pump Gp - Piston
(Implement & Steering)

169-4882

17

B-9

Sensor Gp - Pressure (Fan Drive)

Switch As - Pressure Note C

167-1709
230-5771

18
19

B-5
B-6

Swivel Gp

260-6502

20

F-11

Tank Gp & Filter

207-2410

21

C-13

Valve Gp - Check (Fan Drive)

175-0447

22

B-5

Valve Gp - Combination

9T-5957

23

B-7

Valve Gp - Control (Articulation)

6E-3028

24

E-6

Valve Gp - Control (Blade Tip)

6E-3034

25

E-9

Valve Gp - Control (Center Shift)

6E-3029

26

D-4

Valve Gp - Control (Circle Drive)

6E-3035

27

E-11

Valve Gp - Control (Left Blade Lift)

6E-3037

28

E-13, I-4

Valve Gp - Control (Right Blade Lift)

6E-3031

29

E-2, H-2

Valve Gp - Control (Side Shift)

6E-3036

30

E-12

Valve Gp - Control (Wheel Lean)

Valve Gp - Mounting
(Fan Speed Solenoid)

6E-3030

31

E-3

191-5292

32

195-9639

33

104-3122

34

131-0753

35

C-8

6E-3038

36

E-14

6E-3032

37

E-1

Valve Gp - Pump Control

(for Hydraulic Fan Pump)
Valve Gp - Pump Control (Pressure,
Flow Compensator iImplement,
Steering Pump)
Valve Gp - Shuttle Note B
Valve Gp - Unit Test 4 (LH)
(Implement Control Valve Manifold)
Valve Gp - Unit Test 4 (RH)
(Implement Control Valve Manifold)

C-11
C-9
C-10

COMPONENT LOCATION
Page 2 of 2

Attachments
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp (2) (Blade Cushion)

162-7450

38

G-2, G-14

Cylinder Gp - Ripper

113-7754

39

J-11

Cylinder Gp - Scarifier

9T-6951

40

J-10

Pump Gp - Electric Drive

(Secondary Steering)

123-8867

41

A-6

Valve Gp- Check (Secondary Steering)

9T-1013

42

A-7

Valve Gp - Check (Secondary Steering)

9T-6146

43

C-7

Valve Gp - Control (Plow/Dozer Angle)

115-1007

44

I-7

Valve Gp - Control (Plow/Dozer Lift)

107-0547

45

I-8

Valve Gp - Control (Ripper)

107-0545

46

I-11

Valve Gp - Control (Scarifier)

107-0543

47

I-10

Valve Gp - Control
(Snow Wing LIft - Heel)

137-8106

48

I-14

Valve Gp - Control
(Snow Wing Tilt - Toe)

137-8104

49

I-12

253-1320
9T-8071

50
51

F-2, F-13
A-7

Description

Valve Gp (2) - Mounting

(Blade Cushion Solenoid Valve)
Valve Gp - Relief (Secondary Steering)

AccuGrade Attachments
Description

Part
Number

Machine
Location

Schematic
Location

Manifold Gp - Control (LH)

239-9893

52

I-5

Manifold Gp - Control (RH)

239-9894

53

I-1

TAP LOCATION

Tap
Number

Schematic
Location

Description

AA

Pump Output Pressure

(Fan)

BB

Implement & Steering Load Sensing Signal Pressure

C-9

CC

Pump Supply Pressure

B-8

(Implement / Steering)

C-12

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

14

13

12

(49) VALVE GP
CONTROL
(SNOW WING
TILT - TOE)
137-8104

(48) VALVE GP
CONTROL
(SNOW WING
LIFT -HEEL)
137-8106

11

(39) CYLINDER GP
RIPPER
113-7754

(46) VALVE GP
CONTROL
(RIPPER)
107-0545

10

(40) CYLINDER GP
SCARIFIER
9T-6951

SCARIFIER

RIPPER

(44) VALVE GP
CONTROL
(PLOW/DOZER
ANGLE)
115-1007

(52) MANIFOLD GP
CONTROL (LH)
239-9893

PLOW / DOZER
LIFT

PLOW/DOZER
ANGLE

E
D
C
B
A
(2) COVER
101-9346

(28) VALVE GP
CONTROL
(LEFT BLADE
LIFT)
6E-3037

LS

(4) CYLINDER GP
(BLADE LIFT)
262-1900

BLADE CUSHION
ATTACHMENT

I
BLADE LIFT

LS

T1

ACCUGRADE ATTACHMENTS

(9) CYLINDER GP
STEERING (RH)
130-9042

(8) CYLINDER GP
STEERING (LH)
130-9041

(14) MOTOR GP
GEROTOR
(CIRCLE DRIVE)
105-3196

(38) ACCUMULATOR GP
(BLADE CUSHION)
162-7450
(6) CYLINDER GP
(CENTER SHIFT)
262-1907

(3) CYLINDER GP
ARTICULATION
173-5981

(20) SWIVEL GP
260-6502

SIDE SHIFT

(50) VALVE GP
MOUNTING
(BLADE CUSHION
SOLENOID VALVE)
253-1320

(10) CYLINDER GP
(WHEEL LEAN)
121-9242
(15) PUMP GP
METERING
(STEERING)
222-3769

(25) VALVE GP
CONTROL
(BLADE TIP)
6E-3034

(27) VALVE GP
CONTROL
(CIRCLE DRIVE)
6E-3035
BLADE LIFT

T1

(2) COVER
101-9346

(5) CYLINDER GP
(BLADE TIP)
6E-1549

(7) CYLINDER GP
(SIDE SHIFT)
112-5575
(50) VALVE GP
MOUNTING &
(BLADE CUSHION
SOLENOID VALVE)
253-1320

F
(36) VALVE GP
UNIT TEST 4
(LEFT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3038

K
J
H
G
F

SNOW WING TILT (TOE)

SNOW WING LIFT (HEEL)

(38) ACCUMULATOR GP
(BLADE CUSHION)
162-7450

(53) MANIFOLD GP
CONTROL (RH)
239-9894

(4) CYLINDER GP
(BLADE LIFT)
262-1900

BLADE LIFT

BLADE LIFT

(45) VALVE GP
CONTROL
(PLOW/DOZER LIFT)
107-0547

(47) VALVE GP
CONTROL
(SCARIFIER)
107-0543

CIRCLE DRIVE

(11) MANIFOLD
LEFT
102-8385

(24) VALVE GP
CONTROL
(ARTICULATION)
6E-3028

(29) VALVE GP
CONTROL
(RIGHT BLADE LIFT)
6E-3031

(31) VALVE GP
CONTROL
(WHEEL LEAN)
6E-3030
WHEEL LEAN

CENTER SHIFT

ARTICULATION

BLADE TIP

BLADE CUSHION
ATTACHEMENT

(29) VALVE GP
CONTROL (RIGHT
BLADE LIFT)
6E-3031

(4) CYLINDER GP
(BLADE LIFT)
262-1900

(37) VALVE GP
UNIT TEST 4
(RIGHT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3032

BLADE LIFT

(2) COVER
LEFT
101-9346

E
D
C
B
A

(21) TANK GP
AND FILTER
207-2410

K
J
H
G
F
(28) VALVE GP
CONTROL
(LEFT BLADE LIFT)
6E-3037

(30) VALVE GP
CONTROL
(SIDE SHIFT)
6E-3036

(34) VALVE GP
PUMP CONTROL
(FOR HYDRAULIC FAN)
195-9639

(33) VALVE GP
PUMP CONTROL(PRESSURE, FLOW
COMPENSATOR - IMPL. STEERING
104-3122

PRESSURE & FLOW

COMPENSATOR VALVE

PRESSURE & FLOW

COMPENSATOR VALVE

(12) MANIFOLD RIGHT

102-6238

SIGNAL
LINE
PRESSURE

BB

C
AA

SIGNAL
PURGE VALVE

PUMP OUTPUT
PRESSURE
ADAPTER

(32) VALVE GP
MOUNTING
(FAN SPEED
SOLENOID)
191-5292

SIGNAL
RELIEF VALVE

SIGNAL
RESOLVER VALVE

STEERING
PRIORITY VALVE

CC
PUMP
SUPPLY
PRESSURE

HYDRAULIC FAN PUMP

IMPLEMENT / STEERING PUMP

(35) VALVE GP
SHUTTLE
131-0753

(26) VALVE GP
CONTROL (CENTER SHIFT)
6E-3029

(43) VALVE GP
CHECK (SECONDARY
STEERING)
9T-6146
(22) VALVE GP
(23) VALVE GP
CHECK
COMBINATION
(FAN DRIVE)
9T-5957
175-0447

(13) MOTOR GP
GEAR
(HYDRAULIC FAN)
224-7040

(2) COVER
101-9346

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pressure Line

Supply Line.
Drain / Return Line.
Scarifier and Ripper Cylinder Circuits.
Signal Line
Blade Tip Cylinder Circuit.
Steering (Circle Drive) Control Circuit.
Side Shift Cylinder Circuit.
Blade Lift Cylinder Circuits.
Articulation Cylinder Circuit.
Center Shift Cylinder Circuit.
Wheel Lean Cylinder Circuit.

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group
Attachment

IMPLEMENT
RELIEF VALVE

(19) SWITCH AS
PRESSURE
230-5771

STEERING
RELIEF VALVE

Air Line

(18) SENSOR GP
PRESSURE
(FAN DRIVE)
167-1709

CALLOUTS
YY

Implement & Steering Pump Output.

Secondary Steering Pump Output.
Steering Metering Pump Output and
Cylinder Circuit.
Hydraulic Fan Pump Output.
Snow Wing Lift and Tilt Cylinder Circuits.

LINE PATTERNS

(1) ACCUMULATOR GP
STEERING
248-6251

Taps (Pressure, Sampling, Sensor) by letter

Plow/Dozer Lift and Tilt Cylinder Circuits.

(17) PUMP GP
PISTON (IMPLEMENT AND STEERING)
169-4882
SECONDARY STEERING
HYDRAULIC PUMP

A
(16) PUMP GP
PISTON (HYDRAULIC FAN)
169-4883

14

13

12

11

10

(51) VALVE GP
RELIEF (SECONDARY
STEERING)
9T-8071

(42) VALVE GP
CHECK (SECONDARY
STEERING)
9T-1013

(41) PUMP GP
ELECTRIC DRIVE
(SECONDARY STEERING)
123-8867

THIS SCHEMATIC IS FOR THE 12H, 140H and 160H MOTOR GRADER
Part #: 172-9349 CHG06
Components are shown installed on a fully operable machine with the key and engine
off and transmission shiffter in neutral.

MACHINE COMPONENT LOCATIONS

(LH) Side

VIEW ALL CALLOUTS

(RH) Side

10
9
40

50

14

20

49

38

48

47

27

46

52

36

25

30
28

11

15

33

45

AA

2
29

1
41

12

42

31

43

24

51

26
37

BB

53

CC

16

19
23

34

32

13

18

22

17

21

The Following Control Valves may be located

on either (LH) or (RH) side of
machine dependent on machine arrangement.

24 25 26 27 28 29 30 31
36 37 44 45 46 47 48 49

35

COMBINATION VALVE
VIEW ALL CALLOUTS

AA

23

CC
34

BB

1
23

ALT.

CC
Alternate Location
for some models.

43

BB

34

COMBINATION VALVE - PORT AND FEATURE IDENTIFICATION

RIPPER ATTACHMENT

39

STEERING SYSTEM

Steering Cylinder Line

for a Right Turn

Combination Valve Outlet Port

Outlet Port to Steering
Cylinders for a
Left Turn
Steering Cylinder Line
for a Left Turn

Implement
Supply Lines

Load Sensing Signal Port

Inlet Port from

Combination Valve