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Some polymers can undergo thermal decomposition resulting in potentially toxic fumes. Always use
the Filastruder in a well ventilated area, and understand the thermal decomposition properties of the
polymer you are extruding. It is recommended that you use a smoke detector, and/or a carbon
monoxide detector.
Assembly Instructions:
Raw Parts kit > RTA (ready to assemble) kit: (ET: 30 mins)
Tools needed:
Dremel with grinding wheel
3D Printer
1.)
2.)
3.)
4.)
17.) Mark the base with the outline of the motor mount.
18.) Predrill holes in the base (1/16 for all predrilling),
two for the motor mount.
19.) Partially screw in black screws from underside. Use
them to mark holes in the motor mount.
20.) Predrill motor mount, finish installing the screws
from underside.
21.) Attach the two white angle brackets to the bottom of
the main support using shorter silver screws.
22.) Line up main support on the base, slide feedscrew
into coupling, ensuring thrust bearing is
compressed, then attach white angle brackets to
base.
23.) Ensure supports are vertical and motor shaft/auger
alignment is still good.
24.) Install two black screws through the base into the
center support, as you did for the motor mount.
Operation Instructions:
1.) Place assembly on a table, with filament guide 3 from edge of table (some users have had
better luck with different positions. 3 is not absolute truth)
2.) Set PID to 180 degC. Wait 15 minutes.
3.) Turn on motor. Frame should not flex significantly, and nipple should not turn. If it does,
plastic is still solid inside body. Wait longer for it to heat up before running motor.
4.) Using a tool so you dont burn yourself, guide filament over nozzle and to edge of table.
5.) Let Filastruder run for 6-8 hours to ensure contaminates are flushed out. These are the bits
of metal from the cutting/grinding/filing that stuck to the inside of the barrel.
6.) After 8 hours, filament should be free of contaminates and can be used. Be sure to inspect a
reasonable length of filament for contaminants before using in a printer. It make take more
than 8 hours to flush out all the contaminants using clear ABS can make it easier to be sure.
7.) Enjoy cheap filament!
Specifications:
Extrusion Rate: 6-18 inches/minute (1.5-5 lbs/day)
Extrusion Temperature: tested with 170-210C (others may be possible)
Size: 22x6x6
Noise: 50dBA @ 3ft
Power: 110-240VAC,50/60Hz, 75watts peak, 50 watts average
Another way of changing filament diameter is raising/lowering the guide. Moving the guide
further from nozzle increases the chances of the filament tangling/blobbing, be careful doing
this. (though by no means is 1.25 the perfect distance)
As you run out of pellets in the hopper, the extruded filament will exhibit a wave-like
pattern. This means the extruder body is nearly empty.
Keep the pellets and hopper clean, and covered when not in use. Garbage in, garbage out! If
you let foreign material into the hopper, it will become part of your filament!
Every 100 hours or so, inspect the thrust bearing and for signs of wear.
Exercise caution. Though Ive tried to cover all the bases in terms of material selection, etc.,
the truth is were pressurizing hot, molten plastic. Eye protection is a good idea, and you
should maintain safe distances when the motor is running. (dont put your eyeball up to the
nozzle with it running!) It should still be plugged into a GFI outlet ideally, and never used
near water or flammable products. Always use in a well-ventilated area, and use smoke
detectors. NEVER LEAVE UNATTENDED.