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Yokogawa Electric Corporation

Yokogawa Vietnam Company Ltd.


Training Center

CENTUM VP
Engineering Course
Trainer:
Email:

@vn.yokogawa.com

Schedule for the day:


Session Starts:
Tea Break:
Lunch:
Session Resume:
Tea Break:
Sessions Ends:

9:00 10:30
10:30 10:45
12:00 1:00
1:00 3:00
3:00 3:15
5:00

am
am
pm
pm
pm
pm

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Course Contents

Day 1

Day 3

Centum VP System specifications

Regulatory Control Function

Project Creation/Attribution Utility

Sequence Control Function

Project Common Definition


Day 4

FCS Configuration
I/O Module Configuration
Day 2

HIS Configuration
Window Configuration

Software Switches Configuration


Message Configuration
Control Drawing Builder

Day 5

Graphic Builder

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What is CENTUM VP
CENTUM VP is the integrated production control system to achieve the
safe, reliable, and optimum plant operation for various industries

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35 years History and the continuity


Dual redundant Token-passing bus for our DCS since 1975 as
reliable & robust control bus

2008

2011

CENTUM VP CENTUM VP R5

2001

CENTUM CS 3000 R3

1998
CENTUM CS 3000

1993
10 MBPS
Dual
Redundant
Token Pass
V net

1MBPS
Dual
Redundant
Token Pass

1983

1988

CENTUM V

CENTUM-XL

COPS2
COPSV

HF-Bus

ENGS

CENTUM CS

HIS
HIS

PICS

EWS

HIS

ICS

ABC

2005

AVR
FFCS

PFCS

Vnet/IP

NFCS

1Gbps
Dual
Redundant

FFCS

LFCS KFCS

EOPS

1975
CENTUM
COPS

CFCS2 CFCD2
CFFS

F-Bus
250 KBPS
Dual
Redundant
Token Pass

CFCS EFCD

CENTUM series has been keeping the operation continuity


and the application compatibility for customers to use the
CENTUM continuously for a long term.
20,000 + systems have been installed worldwide

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Yokogawa DCS Evolution

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Centum Capacity

System
Max. no. of tags

Centum VP
100 000 (When using LHS4000, up to
1,000,000 per system)

Max. no. of stations


Max. no. of domains
Max. no. of stations per
domain

256
16
64 (HIS (16) , FCS, BCV, CGW)

HIS : Human Interface Station


FCS : Field Control Station
BCV : Bus Converter
CGW : Communication Gateway
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CENTUM VP System Configuration - Overview


Client PC

Operator Station (HIS)


Asset management
station
for FF/HART devices
PRM

3rd party wireless gateway

Ethernet
Enclosed Display Open Display
Style Console
Style Console Desktop type TSE server
HIS
HIS
and/or ENG
HIS

Dual Redundant Vnet/IP


Real-time Control Network

FCS

ProSafe-RS
SENG

Plant Information
Management System
OPC server Exaquantum
Exaopc

Sub system gateway

Safety Instrumented
System Controller
ESD / F&G

Field Network
ProSafe-RS
SCS

Unified Gateway
Station (UGS)
3rd party
Sub systems

STARDOM
-Vnet/IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
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System Specification
Centum VP Integration Highlights

HIS-TS

Web Server
Ethernet
Console

Open

HIS
EWS

APCS

GSGW

SOE

VnetIP
router

Vnet
ABC-H

LFCS

PFCS

KFCS

FFCS

Pro-SAFE

HF-Bus

Safety Loop
Digital IOs

CENTUM-XL

Conventional Analog

Subsystems

Fieldbus

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CENTUM VP VNET/IP System Components

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Plant Resource Manager (1)

Plant Resource Manager (PRM) is designed to improve the efficiency


of the management and maintenance of field devices, that were
registered and assigned to plant hierarchy.
Also, it automatically creates management documents on devices so
that they can be managed electronically. It can also access devices with
a field communication function such as devices that support
FOUNDATION fieldbus, manage device parameters, and execute
device adjustment and diagnosis available with devices and so forth.

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PRM Configuration

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PRM Configuration

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HIS: Human Interface Station


Features :
Various types of the operation views are prepared
Graphic, Trend graph, Overview, Tuning etc.
One-touch operation for related information
Alarm dialog, trend graph, Graphics, and faceplates
can be called up from each other based on the related
tag without engineering
Ex. Click alarm message then the related faceplate is shown

Large Capacity
Max. No. of Tags: 1,000,000 per system
Max. Graphic Displays: 4,000 per HIS
Real-time trend Points: 3,328 per HIS

Various types of operation environment


are available

Single, dual, Quad LCD are available.


Wide monitor is also available.
Mouse operation
Operation keyboard and touch screen are also
available
Real-time Alarm Management View
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HIS Hardware
HIS works on the latest Microsoft Windows OS platform
Windows 7 64bit, VISTA, and 2008 server

Three types of hardware can be chosen


Desktop, Solid Style Console and Open Style Console

Various Operation Styles


Mouse/Operation Keyboard/Touch panel
Single, Dual and Quad-monitor are available
Solid Style
Console

Desktop
Type

Open Style
Console

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New Screen Design

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Examples of Frames and Pop-Up Window


Frame = An element of Container Window
System Message Banner
Pop-Up Window

Browser
Bar

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System Specification
Engineering PC (ENG)

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EWS
Engineering PC (ENG)

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Operation Keyboard Features


Flat membrane type dedicated keyboard
Various functions for adequate operation

Security key
Authorized operator
System engineer
Alphanumeric buttons
Process control and plant monitoring
Special window call buttons
grouped by function
User-definable function buttons

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Field Control System


I. Process Control Functions
The FCS is the controller that executes control strategy and computation to control
the plant
Four Types of FCS to choose from, for Flexible System Configuration: FIO, FCS for
RIO, Compact FCS for FIO, and Compact FCS for RIO, according to your
application requirements, for system expansion or replacement.

FFCS
(Compact) FIO

PFCS
(Compact) RIO

KFCS/KFCS2
(Standard/Enhanced)
FIO

LFCS/LFCS2
(Standard/Enhanced) RIO

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Field Control System

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Field Control System

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FCS (Field Control Station)

Address setting on the backside of the


FCS (CPU card)
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Setting Domain Number

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Setting Station Number

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Redundant Configuration of CENTUM VP


All data are equalized in real time without
affecting the control communication among
all HISs
Dual CPU module

Dual Power

Dual Vnet/IP

Dual Vnet/IP

Dual I/O modules

Dual Power

Dual ER bus

Analog, Digital, Fieldbus, Serial

Dual ESB/ER bus

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Pair & Spare CPU Architecture


Both CPU modules are processing independently, so CENTUM achieves
real bumpless switchover (For Redundancy purpose)
Vnet/IP

Vnet/IP
I/F

CPU 1

CPU 1

CPU 2

CPU 2

Comparator

Comparator

CPU module
Main
memory
with
ECC

Vnet/IP
I/F

PIO I/F

PIO I/F

PIO I/F

PIO I/F

Power card

IO bus
I/F

IO bus
I/F

Coupler

Coupler

CPU module
Main
memory
with
ECC

Power card

A pair of CPU chips is on each


CPU module
Each CPU is processing
independently
This is not
for redundancy purpose
Result checking
Processed results of CPUs are
every time compared each other
If the results are not congruous,
control switches to the stand-by
module (To avoid the effect of
transient error)

I/O bus

Error-Correcting Code repairs transient bit inversion errors


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Control Network (Vnet/IP)


Vnet/IP is the control network that incorporates general communication
function without losing highly reliable, real-time, and stable communication
High reliability and real-time capability of Vnet are succeeded
Open communication capability is incorporated
1G bps Ethernet based control network
100 Mbps is also available
Being published by IEC as industrial communication standard PAS
(IEC/PAS 62405/Ed.1)
PAS: Publicly Available Specification
Open

Reliable

Realtime

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Vnet/IP Specifications
General specifications
Topology: Star topology
Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for
general Ethernet equipment
Access control: Full duplex
Scale: 64 stations/domain
Configuration: Redundant
Control communication: Functionally compatible with Vnet
Open communication: TCP/IP
Network equipment: Commercially available switching hubs and
routers (Layer 2 switches and Layer 3 switches)
Cables: CAT5e or higher UTP cables or single-mode fiber optic cables

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Vnet/IP Network Configuration


HMI

ENG

Vnet
Router

Vnet
System

Controller

Plant Asset
Management

OPC Server

ProSafe-RS

Domain1

Third
party
system
Interface

Field network

OPC Server

ENG

HMI

Controller

Plant Asset
Management

ProSafe-RS

Field network

Domain2
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Vnet/IP 1 Gbps Control Network

PIMS

OPC

HIS/ENG

HIS

3rd Pty Appl.

Open

Open Vnet

Open Vnet

Open Vnet

Open

LAN2 cable
Open Communication (TCP/IP)
Control Communication (Vnet Protocol)

Control Communication (Vnet Protocol)


LAN1 cable

Vnet

Open

Vnet Open

Open

FCS

Field Eye
Server

GSGW

PLC

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1 GBps Bandwidth

Vnet/IP Features (bandwidth partitioning Control)

In case of errors in
BUS 1, control is
shrift to BUS 2

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Control Network

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IP addressing Vnet/IP
HISDDSS

DD = Domain Number
SS = Station Number

Vnet:
172.16. DD.SS
VnetOpen: 192.168.[128+DD]. [SSx2]
HIS0156

Domain 1
Station 56

Network Address:
Vnet: 172.16. 1.56
Open: 192.168.129.112

HIS0324

Domain 3
Station 24

Network Address:
Vnet: 172.16. 3.24
Open: 192.168.131.48

HIS0234

Domain 2
Station 34

Network Address:
Vnet: 172.16. 2.34
Open: 192.168.130.68

Alternate Addressing for VnetOpen: 192.168.[128+DD]. [128+DD+SS]


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Cables
Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair) cable
for 1000BASE-T. It is required that the number of layer 2 switches be increased or
the maximum distances be expanded by fiber cabling according to the system
configuration or equipment installation location

Connection

Cable Standard

Transmission Rate

Max Distance

Between stations
&L2 Switch

1000BASE-T

1GBps

100m

1000BASE-T

1GBps

100m

Between L2
Switches

1000BASE-LX

1GBps

5km

1000BASE-T

1GBps

100m

1000BASE-LX

1GBps

5km

Between L2- & L3


Switches

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I/O Node

Node

The Node is a signal processing devices


that convert process input/output signals
to or from the field equipment and
transmit them to the field control unit.

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I/O Nodes
Up to 13 I/O nodes can be connected per FCS (EC402)
One I/O node has 8 I/O module slots
I/O nodes are connected by the remote I/O bus (ESB Bus)
Up to 10 m from the FCS CPU node to the end of the I/O node if electric
cables are used as the ESB bus
Up to 50 km in case of optical cables as the ESB bus

Max 9 I/O nodes/Line


Total Max 13 I/O nodes
(without CPU node)

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System Specification (FFCS)

Eight FIO slots

Centum VP Compact type


Detachable
bottom unit
EC401 ESB bus coupler(Note)

Power supply unit

CP401 CPU module


AIP504 VnetIP coupler (10BASE2 VnetIP cable is used.)
Note: Two I/O slots are to be used for NIU extension.
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HW/SW Requirement: Software


Operating system: Windows XP, Service Pack 3, Windows 7 64Bits
Processor:

Intel Core 2 Duo

Color pallet :

Above High color (65536). With at least 8MB of VRAM,


16000000 colors can be specified.

Memory :

2 GB or more RAM
80GB HDD (recommended minimum)

Memory :

CRT or LCD (21 min recommended)


Video memory (512 MB minimum)

PCI/Express Slot: Vnet/IP card (VF701/VI701/VI702)


Ethernet port

LAN connection (for Vnet only)

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Test Function
The Test function allows combination of monitoring/operation and
control functions to be tested before being put into operation. The
Engineers use this tool to debug the changes they are about to do.
Virtual Test

Target Test

ooo

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Types of Test Function


1. Virtual Test Function
It uses an FCS simulator instead of an actual FCS. The FCS simulator
simulates the functions and operation of the FCS and runs under an HIS.

Virtual Test

FCS simulator

Operation and monitoring


Function

ooo

HIS01XX
FCS01XX
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Types of Test Function


2. Target Test
It uses an actual FCS. When there are no I/O modules and I/O test devices, an FCS
input and output can be simulated by using the I/O Disconnect and Wiring
Functions. These use actual HIS and FCS for the test.

Tag01
PID

I/O simulator
HIS01XX

FCS01XX
ooo

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Engineering Work Flow


Specification Review
Review the I/O list, process control methods
and necessary hardware.
Basic Design
Using organized and structured windows to
realize the desired control functions
(regulatory control, sequence control and unit
supervision) and the operation and monitoring
functions.

Detailed Design
Design detailed items (program configuration,
creation of data list) for the regulatory control,
sequence control, unit supervision and the
operation and monitoring windows according
to the basic design.

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Engineering Work Flow


System Generation
Construct a system using various builders
based on the basic design and detailed design.

Unit Test
Check the control loop operation as well as the
operation and monitoring windows by using the
virtual test function.

Integration Test
Using the actual FCS, check the overall validity
of functions and execution timings that were
checked individually through the unit test.

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Engineering Work Flow


Start Up
Install and wire the target machine, carry
out test operation and then normal operation.

Maintenance
Back up engineering data, inspect hardware,
etc.

Expansion and Modification


Expand the station, as well as add and
change functions.
Review the I/O list, process control methods
and necessary hardware.

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Project Creation
1. Start System View
Start Programs YOKOGAWA CENTUM System View

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Project Creation
Start Default Project Creation
When the System View could not identify an existing current or default
project, it will prompt the user to create a default project with the dialog box as
shown below. Click [YES] to create the default project.

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Project Creation
Project Outline
The project information area allows the project creator to enter arbitrary characters.
Enter information on the process and the person in charge of DCS to manage the
project.

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Project Creation
Project Property
Project name is an alphanumeric character string less than 8 characters.
The comment within 32 alphanumeric characters or 16 double - byte characters may be
entered as the project description.
Moreover, an alias can be created for a project. An alias of project can be defined with
8 alphanumeric characters.

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Project Creation
Creating an FCS folder
A folder for the first FCS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional FCS can be created in future for more FCSs.

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Project Creation
Creating a HIS folder
A folder for the first HIS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional HIS can be created in future for more HISs

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Project Creation
Project folders
The project consists of 3 basic folders Common, FCS and HIS.
Additional FCS, HIS or other stations can be created under the pull down menu.
Select project Right click on project Create New HIS or FCS

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Project Creation

Subfolders of
your project

Now you have your new project under the name TRAINVP
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Projects Attribution Utility


The Projects Attribution Utility is an engineering tool that
makes it convenient to register a project created from other
PC, to change a projects properties or to remove the
registration of a project.
Before using the Projects Attribution Utility, check that the
System View is not running. If it is running, the Project
Attribute Change Utility cannot run.
Only one project can exist as default project or current
project in System View

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Projects Attribution -Differences

Default

Current

User-defined

Created the first time when the


System View starts

Yes

Virtual test with the FCS


simulator.

Yes

Yes but target test

Yes

Yes but off line

Yes but on line

No

Can be downloaded to HIS.

Yes

Yes

No

Multiple projects can be created


in System View.

No

No

Yes

Can be downloaded to the FCS


of the target system

When any one of the FCSs created in default project is successfully downloaded,
the attribute changes to a current project.
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Projects Attribution Utility

Click
Programs
Click start

Click Projects
Attribution Utility

Click YOKOGAWA CENTUM


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Projects Attribution Utility

Click

To change the Attribute of a Project

To remove a Project from System View


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Projects Attribution Utility

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Project Common Item Definition

Station Configuration Viewer


Security Builder
Operation Mark Builder
Engineering Unit Symbol Builder
Switch Position Label Builder
Alarm Builder
9
Alarm Priority Builder
9
Alarm Processing Table Builder
9
System Fixed Status Character String Viewer

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Project Common Item Definition


From the System View

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Project Common Item Definition


Station Configuration Viewer

The Station Configuration Viewer displays the overview of the station configured
for the project and a print out can be generated. However, modification to the
configuration is not allowed in this viewer
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Project Common Item Definition


Security Builder

The security policy is set to prevent illegal operations and other problems and
ensuring the safety of the system.

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Security Level

An attribute called
Security Level is
assigned to the
function blocks.
The security policy
is set to prevent
illegal operations
and other problems
and ensuring the
safety of the system

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Security Builder Tag View


OFFUSER

ONUSER

ENGUSER

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Security Builder Window Monitoring


OFFUSER

ONUSER

ENGUSER

Properties of Function Block FIC100

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Page.6

Security Builder Window Operation


OFFUSER

ONUSER

ENGUSER

Users with S3 rights can write data to Block mode,


SV and MV, but users with S2 rights cannot write
data to Block mode, SV and MV.

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User Name & User Switching

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Privilege Level

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Automatic User Time-Out

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User Group
Users group classified into groups based on their operation and monitoring
authorities/Scopes.
The following attributes are assigned to each user group: User group name, Operation
scope, Operation and monitoring scope, Windows scope, Confirmation operation scope,
Messaging scope, Comment

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Valid User
Valid User classified into User name based on their users group of operation and
monitoring authorities/scopes.
Users can be defined to automatic user out time, the users automatically changes to
OFFUSER when automatic user out time elapsed

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Operation Mark Builder

Tag Label:
Up to 8 single-byte characters can be entered as the text on the label (string).
The operation mark label maybe temporarily changed during the operation on
the HIS Setup window.
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Operation Mark: Privilege level & Color


Privilege Level:
The privilege level required for a
user to attach/remove the
operation mark.

Tag Level write access right on


function blocks can be changed

Colors:
The following colors maybe used
on operation Marks and maybe
temporarily changed on the HIS
Setup window.

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Project Common Item Definition


Engineering Unit Symbol Builder

Up to 256 engineering unit symbols


can be used for one project

Engineering Unit symbols nos. 1-8


cannot be changed or deleted. Default
values are from nos. 9-126

The following symbol cannot be used to


define engineering unit: @, /, (),(),(,) and #

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Alarm Priority Builder - Alarm Action

The alarm processing


level is defined for
each function block.
The output operation
for each alarm
priority can be
selected.

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Alarm Priority Builder - Rewarning

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Alarm Processing Table


Alarm Processing Level Numbers:
1- 4 System fixed
- High
- Medium
- Low
- Alarm Logging
5 16 User defined
- High
- Medium
- Low
- Alarm Logging
- Reference Alarm

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System-fixed Status Character String Viewer/ Alarms

Alarm Status Bit Positions

1- 4 System fixed
5 16 User defined

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Page.7

End of Presentation

THANK YOU
FOR
YOUR ATTENTION

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