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CENTUM VP
Engineering Course
Trainer:
Email:
@vn.yokogawa.com
9:00 10:30
10:30 10:45
12:00 1:00
1:00 3:00
3:00 3:15
5:00
am
am
pm
pm
pm
pm
Course Contents
Day 1
Day 3
FCS Configuration
I/O Module Configuration
Day 2
HIS Configuration
Window Configuration
Day 5
Graphic Builder
What is CENTUM VP
CENTUM VP is the integrated production control system to achieve the
safe, reliable, and optimum plant operation for various industries
2008
2011
CENTUM VP CENTUM VP R5
2001
CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993
10 MBPS
Dual
Redundant
Token Pass
V net
1MBPS
Dual
Redundant
Token Pass
1983
1988
CENTUM V
CENTUM-XL
COPS2
COPSV
HF-Bus
ENGS
CENTUM CS
HIS
HIS
PICS
EWS
HIS
ICS
ABC
2005
AVR
FFCS
PFCS
Vnet/IP
NFCS
1Gbps
Dual
Redundant
FFCS
LFCS KFCS
EOPS
1975
CENTUM
COPS
CFCS2 CFCD2
CFFS
F-Bus
250 KBPS
Dual
Redundant
Token Pass
CFCS EFCD
Centum Capacity
System
Max. no. of tags
Centum VP
100 000 (When using LHS4000, up to
1,000,000 per system)
256
16
64 (HIS (16) , FCS, BCV, CGW)
Ethernet
Enclosed Display Open Display
Style Console
Style Console Desktop type TSE server
HIS
HIS
and/or ENG
HIS
FCS
ProSafe-RS
SENG
Plant Information
Management System
OPC server Exaquantum
Exaopc
Safety Instrumented
System Controller
ESD / F&G
Field Network
ProSafe-RS
SCS
Unified Gateway
Station (UGS)
3rd party
Sub systems
STARDOM
-Vnet/IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Yokogawa Vietnam Company Ltd.
Training Center
System Specification
Centum VP Integration Highlights
HIS-TS
Web Server
Ethernet
Console
Open
HIS
EWS
APCS
GSGW
SOE
VnetIP
router
Vnet
ABC-H
LFCS
PFCS
KFCS
FFCS
Pro-SAFE
HF-Bus
Safety Loop
Digital IOs
CENTUM-XL
Conventional Analog
Subsystems
Fieldbus
10
11
PRM Configuration
12
PRM Configuration
13
Large Capacity
Max. No. of Tags: 1,000,000 per system
Max. Graphic Displays: 4,000 per HIS
Real-time trend Points: 3,328 per HIS
14
HIS Hardware
HIS works on the latest Microsoft Windows OS platform
Windows 7 64bit, VISTA, and 2008 server
Desktop
Type
Open Style
Console
15
16
Browser
Bar
17
System Specification
Engineering PC (ENG)
18
EWS
Engineering PC (ENG)
19
Security key
Authorized operator
System engineer
Alphanumeric buttons
Process control and plant monitoring
Special window call buttons
grouped by function
User-definable function buttons
20
FFCS
(Compact) FIO
PFCS
(Compact) RIO
KFCS/KFCS2
(Standard/Enhanced)
FIO
LFCS/LFCS2
(Standard/Enhanced) RIO
21
22
23
24
25
26
Dual Power
Dual Vnet/IP
Dual Vnet/IP
Dual Power
Dual ER bus
27
Vnet/IP
I/F
CPU 1
CPU 1
CPU 2
CPU 2
Comparator
Comparator
CPU module
Main
memory
with
ECC
Vnet/IP
I/F
PIO I/F
PIO I/F
PIO I/F
PIO I/F
Power card
IO bus
I/F
IO bus
I/F
Coupler
Coupler
CPU module
Main
memory
with
ECC
Power card
I/O bus
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Reliable
Realtime
29
Vnet/IP Specifications
General specifications
Topology: Star topology
Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for
general Ethernet equipment
Access control: Full duplex
Scale: 64 stations/domain
Configuration: Redundant
Control communication: Functionally compatible with Vnet
Open communication: TCP/IP
Network equipment: Commercially available switching hubs and
routers (Layer 2 switches and Layer 3 switches)
Cables: CAT5e or higher UTP cables or single-mode fiber optic cables
30
ENG
Vnet
Router
Vnet
System
Controller
Plant Asset
Management
OPC Server
ProSafe-RS
Domain1
Third
party
system
Interface
Field network
OPC Server
ENG
HMI
Controller
Plant Asset
Management
ProSafe-RS
Field network
Domain2
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31
PIMS
OPC
HIS/ENG
HIS
Open
Open Vnet
Open Vnet
Open Vnet
Open
LAN2 cable
Open Communication (TCP/IP)
Control Communication (Vnet Protocol)
Vnet
Open
Vnet Open
Open
FCS
Field Eye
Server
GSGW
PLC
32
1 GBps Bandwidth
In case of errors in
BUS 1, control is
shrift to BUS 2
33
Control Network
34
IP addressing Vnet/IP
HISDDSS
DD = Domain Number
SS = Station Number
Vnet:
172.16. DD.SS
VnetOpen: 192.168.[128+DD]. [SSx2]
HIS0156
Domain 1
Station 56
Network Address:
Vnet: 172.16. 1.56
Open: 192.168.129.112
HIS0324
Domain 3
Station 24
Network Address:
Vnet: 172.16. 3.24
Open: 192.168.131.48
HIS0234
Domain 2
Station 34
Network Address:
Vnet: 172.16. 2.34
Open: 192.168.130.68
35
Cables
Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair) cable
for 1000BASE-T. It is required that the number of layer 2 switches be increased or
the maximum distances be expanded by fiber cabling according to the system
configuration or equipment installation location
Connection
Cable Standard
Transmission Rate
Max Distance
Between stations
&L2 Switch
1000BASE-T
1GBps
100m
1000BASE-T
1GBps
100m
Between L2
Switches
1000BASE-LX
1GBps
5km
1000BASE-T
1GBps
100m
1000BASE-LX
1GBps
5km
36
I/O Node
Node
37
I/O Nodes
Up to 13 I/O nodes can be connected per FCS (EC402)
One I/O node has 8 I/O module slots
I/O nodes are connected by the remote I/O bus (ESB Bus)
Up to 10 m from the FCS CPU node to the end of the I/O node if electric
cables are used as the ESB bus
Up to 50 km in case of optical cables as the ESB bus
38
39
Color pallet :
Memory :
2 GB or more RAM
80GB HDD (recommended minimum)
Memory :
40
Test Function
The Test function allows combination of monitoring/operation and
control functions to be tested before being put into operation. The
Engineers use this tool to debug the changes they are about to do.
Virtual Test
Target Test
ooo
41
Virtual Test
FCS simulator
ooo
HIS01XX
FCS01XX
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42
Tag01
PID
I/O simulator
HIS01XX
FCS01XX
ooo
43
Detailed Design
Design detailed items (program configuration,
creation of data list) for the regulatory control,
sequence control, unit supervision and the
operation and monitoring windows according
to the basic design.
44
Unit Test
Check the control loop operation as well as the
operation and monitoring windows by using the
virtual test function.
Integration Test
Using the actual FCS, check the overall validity
of functions and execution timings that were
checked individually through the unit test.
45
Maintenance
Back up engineering data, inspect hardware,
etc.
46
Project Creation
1. Start System View
Start Programs YOKOGAWA CENTUM System View
47
Project Creation
Start Default Project Creation
When the System View could not identify an existing current or default
project, it will prompt the user to create a default project with the dialog box as
shown below. Click [YES] to create the default project.
48
Project Creation
Project Outline
The project information area allows the project creator to enter arbitrary characters.
Enter information on the process and the person in charge of DCS to manage the
project.
49
Project Creation
Project Property
Project name is an alphanumeric character string less than 8 characters.
The comment within 32 alphanumeric characters or 16 double - byte characters may be
entered as the project description.
Moreover, an alias can be created for a project. An alias of project can be defined with
8 alphanumeric characters.
50
Project Creation
Creating an FCS folder
A folder for the first FCS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional FCS can be created in future for more FCSs.
51
Project Creation
Creating a HIS folder
A folder for the first HIS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional HIS can be created in future for more HISs
52
Project Creation
Project folders
The project consists of 3 basic folders Common, FCS and HIS.
Additional FCS, HIS or other stations can be created under the pull down menu.
Select project Right click on project Create New HIS or FCS
53
Project Creation
Subfolders of
your project
Now you have your new project under the name TRAINVP
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55
Default
Current
User-defined
Yes
Yes
Yes
No
Yes
Yes
No
No
No
Yes
When any one of the FCSs created in default project is successfully downloaded,
the attribute changes to a current project.
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56
Click
Programs
Click start
Click Projects
Attribution Utility
57
Click
58
59
60
61
The Station Configuration Viewer displays the overview of the station configured
for the project and a print out can be generated. However, modification to the
configuration is not allowed in this viewer
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62
The security policy is set to prevent illegal operations and other problems and
ensuring the safety of the system.
63
Security Level
An attribute called
Security Level is
assigned to the
function blocks.
The security policy
is set to prevent
illegal operations
and other problems
and ensuring the
safety of the system
64
ONUSER
ENGUSER
Page.6
ONUSER
ENGUSER
Page.6
ONUSER
ENGUSER
Page.6
68
Privilege Level
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70
User Group
Users group classified into groups based on their operation and monitoring
authorities/Scopes.
The following attributes are assigned to each user group: User group name, Operation
scope, Operation and monitoring scope, Windows scope, Confirmation operation scope,
Messaging scope, Comment
71
Valid User
Valid User classified into User name based on their users group of operation and
monitoring authorities/scopes.
Users can be defined to automatic user out time, the users automatically changes to
OFFUSER when automatic user out time elapsed
72
Tag Label:
Up to 8 single-byte characters can be entered as the text on the label (string).
The operation mark label maybe temporarily changed during the operation on
the HIS Setup window.
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Colors:
The following colors maybe used
on operation Marks and maybe
temporarily changed on the HIS
Setup window.
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75
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Page.7
78
1- 4 System fixed
5 16 User defined
Page.7
End of Presentation
THANK YOU
FOR
YOUR ATTENTION
80