40P20-180 35-42PD SS Kg/cm2g

Piston compressors

Spare Part list

OWNERSHIP DATA
Unittype:............................................................................
Motortype:.........................................................................
Deliverydate: .....................................................................
Service Plan:.....................................................................

Parts list

Owner's machine No.:...............................................................

Unit Serial No.:..........................................................................
Motor serial No.: .......................................................................
First start-up date:

Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons:
Service: ................................................................
Telex: ..................................................................................
Parts ....................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.

When operating this unit, the operator must employ safe working
practices and observe all related local work safety requirements and
ordinances.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for
safe operation.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel.
Normal ratings (pressures, temperatures, time settings etc.) shall be
durably marked.
Any modifications on the compressor shall only be performed in
agreement with CP and under supervision of authorized, competent
personnel.
If any statement in this book, especially with regard to safety, does
not comply with local legislation, the stricter of the two shall apply.
These precautions are general and cover several machine types and
equipment; hence some statements may not apply to the unit(s)
described in this book.
Installation
Apart from general engineering practice in conformity with the local
safety regulations, the following directives are specially stressed:

1. A compressor shall be lifted only with adequate equipment in

conformity with local safety rules.

possible. If necessary, install a suction duct. Never obstruct the

air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.

4. The aspirated air shall be free from flammable fumes or

vapours, e.g. paint solvents, that can lead to internal fire or
explosion.

5. Air-cooled units shall be installed in such a way that an

adequate flow of cooling air is available and that the exhausted
air does not recirculate to the inlet.

6. Arrange the air intake so that loose clothing of people cannot be

sucked in.

7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
contact with or close to flammable material.

8. No external force may be exerted on the air outlet valve; the

connected pipe must be free of strain.

9. If remote control is installed, the unit shall bear an obvious sign

reading:
DANGER: This machine is remotely controlled and may
start without warning.
As a further safeguard, persons switching or remotely controlled
units shall take adequate precautions to ensure that there is no
one checking or working on the machine. To this end, a suitable
notice shall be affixed to the start equipment.

Loose or pivoting parts shall be securely fastened before lifting. It

is strictly forbidden do dwell or stay in the risk zone under a lifted
load. Lifting acceleration and retardation shall be kept within safe
limits.

10. On units with automatic start-stop system, a sign stating "This

Wear a safety helmet when working in the area of overhead or

lifting equipment.

11. In multiple compressor systems manual valves shall be installed

2. Any blanking flanges, plugs, caps and desiccant bags shall be

removed before connecting up the pipes. Distribution pipes and
connections shall be of correct size and suitable for the working
pressure.

- 2-

3. Place the unit where the ambient air is as cool and clean as

machine may start without warning" shall be attached near the

instrument panel.
to isolate each compressor. Non-return valves (check valves)
shall not be relied upon for isolating pressure systems.

12. Never remove ortamper with the safety devices, guards or

insulations fitted on the unit. Every pressure vessel or auxiliary
installed outside the unit to contain air above atmospheric.

1903 9349 95

Chicago Pneumatic

40P20-180 35-42PD SS Kg/cm2g

Piston compressors

Parts List
Copyright 2015, Chicago Pneumatic, India.
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
This spare parts book is based on BOM 1903 1962 82

2015 - 08
No. 1903 9349 95

www.cp.com

CONTENTS
STANDARD UNITS
01 - Base Frame assembly

08 - 09

02 - Crankcase assembly

10 - 11

03 - First stage cylidner assembly - DIA 320

12 - 13

04 - Second stage cylinder assembly - DIA 220

14 - 15

05 - Third stage cylinder assembly - DIA 115

16 - 17

06 - First stage suction valve assly - DIA 320

18 - 19

07 - First stage discharge valve assembly - DIA 320

20 -21

08 - Second stage suction valve assly - DIA 220

22 - 23

09 - Second stage discharge valve assembly - DIA 220

24 - 25

10 - Third stage suction valve assly - DIA 115

26 - 27

11 - Third stage discharge valve assembly - DIA 115

28 - 29

12 - Air flow assembly

30 - 31

13 - Drive assembly

32 - 33

14 - Water piping assembly

34 - 35

15 - Air treatment and storage assembly

36 - 37

16 - Insrumentation assembly

38 -39

17 - Cubicle assembly

40 - 41

18 - Lable

42 - 43

1903 9349 95

-5-

Parts list

OVERVIEW

- 6-

1903 9349 95

Parts list
Ref

Part Number

Qty Description

01

Base Frame assembly

02

Crankcase assembly

03

First stage cylidner assembly - DIA 320

04

Second stage cylinder assembly - DIA 220

Remark

05

Third stage cylinder assembly - DIA 115

06
07
08
09
10

First stage suction valve assembly - DIA 320

First stage discharge valve assembly - DIA 320
Second stage suction valve assembly - DIA 220
Second stage discharge valve assembly - DIA 220
Third stage suction valve assembly - DIA 115

11

Third stage discharge valve assembly - DIA 115

12

Air flow assembly

13

Drive assembly

14

Water piping assembly

15

Air treatment and storage assembly

16

Insrumentation assembly

17

Cubicle assembly

18

Lable

1903 9349 95

-7-

Parts list

01 - BASE FRAME ASSEMBLY

- 8-

1903 9349 95

Parts list
Ref

Part Number

Qty Description

Remark

1 010 1903 0973 01

Deck

1 020 1903 5674 01

Support for iii st.cyl.d.115

1 030 1903 3215 13

10

foundation bolt

1 040 1903 5466 08

Shims

1 060 1903 2056 13

Hex.nut-m20

1 070 1903 3481 13

Stud

1903 9349 95

Ref

Part Number

Qty Description

Remark

-9-

Parts list

02 - CRANKCASE ASSEMBLY

- 10 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number
1903 2595 13

Qty Description

1903 1961 74

Compressor block assembly

1540

1903 9264 95

Running gear assembly

1550

0147 1360 03

Screw

1903 9082 95

Frame assembly

1570

1903 2621 13

12

Screw-M12x30

Screw-HM18.90

1020

1901 0603 09

Crankcase

(Not sold as a spare) 1600

1903 2860 13

Screw

1040

1901 0702 06

Crosshead

1610

1901 0028 67

28

Stud-M18x50

1060

1901 0656 06

Washer

1620

1901 0061 85

16

Stud

1070

1903 7225 02

Door

1630

1901 0066 25

Stud

1080

1901 0603 94

Bearing housing

1640

1903 3619 13

16

Washer

1081

1903 4315 07

Choke

1650

1903 3726 13

Washer

1082

0147 1362 03

16

Bolt

1660

0335 2145 00

Circlip

1090

1901 0603 96

Bearing housing

1670

1903 5110 13

Split pin

1100

1901 0604 58

Cover

1680

1901 0000 58

Bearing

1110

1903 6110 03

Breather

1690

1903 1601 17

Plug

1120

1901 0041 64

Pin

1700

1903 2901 17

Screw

1130

1901 0000 56

Bearing

1710

1903 7744 17

AR

Tube

1140

1901 0041 04

End cap

1720

1903 7746 17

AR

Tube

1150

1903 7905 04

Stud

1740

1903 9393 90

1160

1903 0536 07

Tube

1750

1903 4923 08

Data plate

1161

0147 1359 03

20

Bolt

1760

1619 6153 07

Ball valve

1170

1903 2715 07

AR

Tube

1780

0560 1308 03

Elbow

1190

1903 3622 07

Plug

1790

0603 4107 03

Nipple

1200

1903 3623 07

Plug

1810

1903 4009 07

Tee-DIA 10/12-4/6

1210

1903 3663 07

Elbow

1820

1903 3621 07

Plug -11/4"BSPT

1220

1903 3751 07

Adaptor

2010

0261 1090 84

Nut

1230

1903 3963 07

Connector

2020

1901 0680 18

Crosshead

1240

1903 3964 07

Connector

2030

0108 1358 00

Spring pin

1250

1903 3968 07

Connector

3010

1901 0085 47

Crankshaft

1260

1903 3969 07

Connector

3020

1903 2852 13

Screw

1290

1903 4008 07

Tee

3030

0333 2174 29

Washer

1310

0663 2112 06

O-ring

4010

1901 0028 86

Stud

1320

1903 0187 08

Washer

4020

0266 2111 00

Nut

1330

1903 0217 08

O-ring

4030

1901 0193 39

Flange

1340

0666 6000 52

Packing sleeve

4040

1901 0087 63

Gasket

1350

1901 0038 29

Gasket

5010

1901 0066 48

Connecting rod

1360

1901 0037 71

Gasket

5020

1901 0000 57

Bearing

1370

1901 0037 50

Gasket

5030

1903 3037 04

Bolt

1380

1901 0037 34

Gasket

5040

1903 2225 13

Nut

1390

1901 0037 53

Gasket

6010

1901 0028 68

Stud

1410

1901 0038 32

Gasket

6020

0581 2032 12

Tee

1420

1903 0762 08

Gasket

6030

1901 0602 68

Tee

1430

1901 0030 11

Oil level plug

6040

1901 0062 31

Tube

1440

1903 2113 08

Handle

6050

0581 2030 46

Connector

1450

1903 4909 08

Compressor data plate

1460

1903 0413 11

Oil cooler

1470

1903 0549 11

Strainer

1480

1903 0612 11

Oil filter

1490

1903 2051 11

Pipe

1500

1903 2053 13

Nut

1510

1903 2054 13

16

Nut

1903 9349 95

Remark

Oil pump

- 11 -

Parts list

03 - FIRST STAGE CYLINDER ASSEMBLY - DIA 320

- 12 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1901 0033 48

Qty Description
2

Remark

Ref

Part Number

Door

7 110 0147 1362 03

Qty Description
8

Remark

Bolt

1 020 1901 0044 76

Gasket

8 010 1903 0903 02

Piston

1 030 0147 1359 03

20

Hex.bolt

8 020 1901 0040 16

Lifter

1 040 1901 0067 16

12

Stud

1 050 1901 0603 90

Cylinder

8 030 1901 0033 24

Spring

(Not sold as a spare) 8 040 1903 3840 08

Lock for screw

2 010 1901 0038 31

Gasket

8 050 1903 2081 13

Guide nut for lifter

2 020 1901 0062 65

Closing plate

8 060 1903 2221 13

Castle nut

2 030 0211 1479 03

12

Screw

8 070 1903 6908 13

Washer

2 040 0333 2174 30

12

Spring washer

8 080 1903 4009 13

Circlip

2 050 1901 0607 41

Outer head

8 090 1903 5108 13

Split pin

2 060 1901 0037 37

Paper gasket

8 100 1903 2568 90

Suction valve assembly

2 070 1903 1087 08

Gasket

9 010 1903 0904 02

Piston

3 010 1903 0582 02

Inner head

9 020 1901 0027 22

Suction valve cover

3 020 1903 1807 02

Stuffing box

9 030 1903 6568 03

Sleeve

3 030 1903 0216 08

O-ring

9 040 1903 0219 08

O-ring

3 040 1903 2859 13

Screw

9 050 1903 0221 08

O-ring

3 050 1903 3727 13

Spring washer

9 060 1903 6907 13

Copper washer

3 060 1901 0066 78

Vent tube

9 070 0211 1475 03

Socket head screw

3 070 1901 0033 48

Door

10010 1901 0602 61

Discharge valve cover

3 080 1901 0038 29

Gasket

10020 0211 1475 03

Socket head screw

3 090 0147 1359 03

20

Hex.bolt

10030 0653 0500 55

Copper gasket

3 100 0261 1090 84

10

Hex.nut

10040 0663 2108 49

O-ring

3 110 0852 0010 05

Ball valve

10080 1903 2570 90

Discharge valve assembly

3 120 0603 4103 03

Nipple

11010 1903 3977 08

Piston ring

3 130 0333 2174 39

10

Spring washer

11020 1903 3978 08

Rider ring

1903 0124 95

Piston assembly

3 140 1901 0037 49

Gasket

4 010 1901 0066 89

Backing ring

1901 0066 89

Backing ring for piston rod

4 020 1901 0026 91

Washer

1901 0026 91

Super bolt washer for hn compr

4 030 1901 0026 09

Piston half

1901 0026 09

Piston half dia 320

5 010 1903 4242 02

Piston rod

1903 3977 08

Piston ring d 320

5 020 1901 0002 17

Nut

1903 3978 08

Rider ring d 320

5 030 1903 6719 03

Tension nut

1903 4242 02

Piston rod(hn-modified)

6 010 1903 1444 08

Packing ring

1901 0002 17

Cross head nut,m39

1903 6719 03

Tension nut m33 x 2

6 020 1903 0763 08

Washer

6 030 1901 0041 49

Insert ring

6 040 1901 0041 47

Insert ring

1903 0730 08

Gasket for door

6 050 1901 0041 48

Insert ring

1901 0037 37

Paper gasket

6 060 1903 9655 04

Sleeve

1903 3977 08

Piston ring

6 070 1903 4482 03

Packing flange

1903 1444 08

Packing ring

1903 0326 95

Piston ring replacement kit

6 080 1903 2063 13

Helilock nut

1903 0763 08

Almn.washer

6 090 1901 0615 38

Packing sleeve (V seal)

1901 0615 38

Packing sleeve(v seal)

7 010 1901 0026 93

Gland box

1903 1067 08

Gasket

7 020 1901 0066 98

Cover

1903 9099 95

Cylinder assembly - Dia-320

7 040 1901 0031 57

Vent pipe

1903 9053 95

Cylinder head assembly (Outer)

7 050 1901 0037 45

Paper gasket

1903 9075 95

Cylinder head assembly (Inner)

7 080 0653 1046 00

Copper washer

7 081 0147 1326 03

Bolt

7 090 0333 3227 00

Spring washer

7 100 1903 1445 08

Oil wiper ring

1903 9349 95

- 13 -

Parts list

04 - SECOND STAGE CYLINDER ASSEMBLY - DIA 220

- 14 -

1903 9349 95

Parts list
Ref
1 010
1 020
1 030
1 040
1 050
1 060
2 010
2 020
2 030
2 050
2 060
2 070
2 080
2 090
2 100
2 110
2 120
2 130
2 140
2 150
2 160
2 170
2 180
3 010
3 020
3 030
3 040
3 070
3 080
4 010
4 020
4 030
5 010
5 020
5 030
5 040
5 050
5 060
5 070
5 080
5 090
6 010
6 020
6 040
6 050
6 080
6 081
6 090
6 100
6 110
6 170
7 010
7 020
7 040
7 050
8 010
8 020
8 040
8 050
9 010

Part Number
1901 0603 06
1901 0067 16
1901 0044 76
1901 0033 48
0147 1359 03
1901 0028 69
1903 0595 02
1903 1807 02
1903 0216 08
1903 3727 13
1901 0066 78
1901 0033 48
1901 0038 29
0147 1359 03
1903 1090 08
1901 0037 52
0852 0010 05
0603 4103 03
0333 2174 39
0333 2174 30
1901 0037 49
0266 2114 00
0266 1090 84
1901 0700 66
1901 0028 80
1901 0549 83
1901 0549 84
1901 0066 89
1901 0026 91
1903 4242 02
1901 0002 17
1903 6719 03
1903 1444 08
1903 0763 08
1901 0041 49
1901 0041 47
1901 0041 48
1903 9655 04
1903 4482 03
1903 2063 13
1901 0615 38
1901 0026 93
1901 0066 98
1901 0031 57
1901 0037 45
0653 1046 00
0147 1326 03
0333 3227 00
1903 1445 08
0147 1362 03
1903 2570 90
1901 0602 61
0663 2108 49
0211 1475 03
0653 0500 55
0653 0500 55
1901 0607 14
0663 2108 49
0211 1475 03
1903 1016 02

1903 9349 95

Qty Description
1
16
2
2
20
8
1
1
2
4
1
2
2
20
1
4
1
1
10
16
1
16
10
1
8
1
1
1
1
1
1
1
10
1
2
4
5
1
1
4
1
1
1
1
1
8
4
4
1
8
1
1
1
4
2
1
1
1
4
1

Remark

Cylinder
(Not sold as a spare)
Stud
Gasket
Door(pressed)
Hex.bolt
Stud
Inner head
Stuffing box
O-ring
Spring washer
Vent tube
Door
Gasket
Hex.bolt
Gasket
Gasket
Ball valve
Nipple
Spring washer
Spring washer
Gasket
Nut
Nut
Piston half
Stud
Piston half
Intermediate sleeve
Backing ring
Washer
Piston rod
Cross head nut
Tension nut
Packing ring
Washer
Insert ring
Insert ring
Insert ring
Sleeve
Packing flange
Helilock nut
Packing sleeve(v seal)
Gland box
Cover
Vent pipe
Paper gasket
Copper washer
Hex.bolt
Spring washer
Oil wiper ring
Bolt
Discharge valve assembly
Discharge valve cover
O-ring
Socket head screw
Copper gasket
Copper gasket
Blind discharge cover
O-ring
Screw
Piston

Ref
9 015
9 020
9 030
9 040
9 050
9 060
9 070
9 080
9 100
9 110
10010
10020
10030
10050
10060
10070
11010
11020
11030
11040
11050
12030
12040
-

Part Number
0335 2141 00
1901 0040 16
1901 0033 24
1903 3840 08
1903 2085 13
1903 2569 90
1903 6902 13
1901 0029 06
1903 4009 13
1903 6911 13
1901 0626 84
1901 0001 36
0663 2108 49
0211 1475 03
1903 2008 90
0661 1033 00
0653 0500 55
1901 0083 99
1901 0040 24
0663 2108 49
0211 1475 03
1903 3979 08
1903 3980 08
1903 0125 95
1901 0700 66
1901 0028 80
1901 0549 83
1901 0549 84
1903 3979 08
1903 3980 08
1901 0066 89
1901 0026 91
1903 4242 02
1903 6719 03
1901 0549 92
1901 0549 93
1901 0549 94
1901 0082 15
1901 0026 91
1903 6719 03
0108 1352 00
1901 0081 22
1901 0029 06
1903 3394 08
1903 3395 08
1901 0002 17
1903 0327 95
1903 3979 08
1903 3394 08
1901 0037 47
1901 0037 52
0663 2112 36
0663 2112 34
1903 0730 08
1903 1444 08
1903 0763 06
1901 0615 38
1903 9254 95
1903 9077 95

Qty Description
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
4
3
2
1
8
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
8
6
2
1
3
6
2
8
1
1
2
12
1
1
1
1

Remark

Circlip
Lifter
Spring
Lock for screw
Guide nut for lifter
Suction valve assembly
Washer
Simmonds nut
Circlip
Washer
Suction valve cover
Copper gasket
O-ring
Screw
Diaphragm
Washer
Copper gasket
Insert ring
Blind suction cover
O-ring
Screw
Piston ring d 220
Rider ring d 220
Piston assembly
D.220 piston half (lm16)
Stud(m10 x 55)
Piston half d.220 (c.e.side)
Intermediate sleeve for d.220
Piston ring d 220
Rider ring d 220
Backing ring for piston rod
Super bolt washer for hn compr
Piston rod(hn-modified)
Tension nut m33 x 2
Piston half d.115
Piston half dia 115
Intermediate sleeve d.115
Piston rod for p-20 compr.
Super bolt washer for hn compr
Tension nut m33 x 2
Pin
Insert washer
Simmonds nut m10
Piston ring;(d.115;p18/p20)
Rider ring;d.115(p18/p20)
Cross head nut,m39
Piston ring replacement kit
Piston ring D-220
Piston ring D-115
Gasket
Gasket
O-ring
O-ring
Gasket for door
Packing ring
Almn.washer
Paking sleeve
Cylinder assembly - Dia-220
Cylinder head assembly (Inner)

- 15 -

Parts list

05 - THIRD STAGE CYLINDER ASSEMBLY - DIA 115

- 16 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

1 020 0266 2114 00

Hexagon nut

1901 0028 80

Stud(m10 x 55)

1 030 0333 2174 52

Washer

1901 0549 83

Piston half d.220 (c.e.side)

1 150 0663 2112 36

O ring

1901 0549 84

Intermediate sleeve for d.220

2 010 1901 0607 23

Cylinder

(Not sold as a spare) -

1903 3979 08

Piston ring d 220

2 020 1901 0076 50

Door for cylinder

1903 3980 08

Rider ring d 220

2 030 1901 0025 98

Gasket for cyl.door

1901 0066 89

Backing ring for piston rod

2 050 0106 2281 00

Positioning pin

1901 0026 91

Super bolt washer for hn compr

3 010 1901 0087 78

Intermediate flange

1903 4242 02

Piston rod(hn-modified)

3 020 1903 1090 08

Gasket

1903 6719 03

Tension nut m33 x 2

3 030 1901 0037 52

Gasket

1901 0549 92

Piston half d.115

3 040 0211 1964 78

Hex.cap screw

1901 0549 93

Piston half dia 115

3 050 0333 2174 30

Spring washer

1901 0549 94

Intermediate sleeve d.115

4 011 0663 2112 34

O ring,d.107.32

1901 0082 15

Piston rod for p-20 compr.

4 020 0211 1405 03

Cap screw

1901 0026 91

Super bolt washer for hn compr

4 030 1903 3492 13

Stud(type-b)m12 x 70

1903 6719 03

Tension nut m33 x 2

4 040 1903 2053 13

Hex.nut-m12

0108 1352 00

Pin

4 050 1903 3625 13

M.s. washer ; b12

1901 0081 22

Insert washer

5 010 1901 0085 40

Cylinder outer head

1901 0029 06

Simmonds nut m10

5 020 1901 0025 77

Flange

1903 3394 08

Piston ring;(d.115;p18/p20)

5 030 1901 0028 85

Stud

1903 3395 08

Rider ring;d.115(p18/p20)

5 040 0266 2111 00

Hex.nut

1901 0002 17

Cross head nut,m39

6 010 1901 0549 92

Piston half

6 020 1901 0549 93

Piston half

6 030 1901 0549 94

Intermediate sleeve

6 040 1901 0082 15

Piston rod

6 050 1901 0026 91

6 060 1903 6719 03

1903 0327 95

Piston ring replacement kit

1903 3979 08

Piston ring D-220

1903 3394 08

Piston ring D-115

1901 0037 47

Gasket

Super bolt washer

1901 0037 52

Gasket

Tension nut

0663 2112 36

O-ring

6 070 0108 1352 00

Pin

0663 2112 34

O-ring

6 080 1901 0081 22

Insert washer

1903 0730 08

Gasket for door

6 090 1901 0029 06

Simmonds nut

1903 1444 08

12

Packing ring

6 100 1901 0665 22

Flange for piston

1903 0763 06

Almn.washer

7 010 1901 0607 37

Suction valve cover for p-20

1901 0615 38

Paking sleeve

7 020 1901 0087 82

Suction valve cover

1903 9276 95

Cylinder assembly - Dia-115

7 030 0661 1033 00

Seal washer

1903 9277 95

Cylinder head assembly (Outer)

7 040 0653 0500 59

Copper washer

7 050 0663 2112 33

O ring

7 060 0211 1964 86

Hex.socket head screw

7 070 1901 0026 36

Servo cylinder

7 080 1901 0026 53

Suction valve assembly

8 010 1901 0607 38

Disch.valve cover for p-20

8 020 0653 0500 60

Copper washer

8 030 1901 0087 85

Disch.valve cover

8 040 0663 2112 33

O ring

8 050 0211 1964 86

Hex.socket head screw

8 060 1901 0026 40

Disch.valve assembly

8 070 1903 3394 08

Piston ring

8 080 1903 3395 08

Rider ring

D.220 piston half (lm16)

1903 0125 95
-

1901 0700 66

1903 9349 95

Piston assembly

- 17 -

Parts list

06 - FIRST STAGE SUCTION VALVE ASSEMBLY - DIA 320

- 18 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 5857 23

Qty Description
1
1

Guard assembly

1 030 1903 5855 23

Valve plate

1 040 1903 5838 23

Lifter washer

1 050 1903 5838 23

Lifter washer

1 060 1903 6041 23

Damping plate

1 070 1903 6062 23

Closing spring

1 080 1903 5837 23

Castel nut

1 090

Locating spring

1 100

Locating spring

1 110 1903 5826 23

Washer

1 120 1903 5854 23

Part Number

Qty Description

Remark

Cotter pin
Center stud

1903 0055 95

Valve service kit

E22 29 164

Valve plate

1903 0210 08

O-ring

1903 0221 08

O-ring

1903 0808 08

Lifter washer top

1903 0809 08

Lifter washer bottom

1903 3486 08

Compression spring

1903 3637 13

Copper gasket

1903 5109 13

Split pin

1903 0219 08

O-ring

1903 9349 95

Ref

Seat

1 020 1903 5856 23

1 130

Remark

- 19 -

Parts list

07 - FIRST STAGE DISCHARGE VALVE ASSEMBLY - DIA 320

- 20 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 5858 23

Qty Description
1
1

Guard assembly

1 030 1903 5855 23

Valve plate

1 040 1903 6053 23

Lifter washer

1 050 1903 5839 23

Lifter washer

1 060 1903 6041 23

Damping plate

1 070 1903 5859 23

Closing spring

1 080 1903 5837 23

Castel nut

1 090

Locating spring

1 100

Locating spring

Washer

1 120 1903 5826 23

Cotter pin

1 130

Center stud

1903 0056 95

Part Number

Qty Description

Remark

Valve service kit

E22 29 164

1903 0221 08

O-ring

1903 0809 08

Lifter washer bottom

1903 0811 08

Lifter washer

1903 3487 08

Compression spring

1903 3637 13

Copper gasket

1903 5109 13

Split pin

1903 9349 95

Ref

Seat

1 020 1903 5860 23

1 110 1903 5854 23

Remark

Valve plate

- 21 -

Parts list

08 - SECOND STAGE SUCTION VALVE ASSEMBLY - DIA 220

- 22 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 5857 23

Qty Description
1
1

Guard assembly

1 030 1903 5855 23

Valve plate

1 040 1903 5838 23

Lifter washer

1 050 1903 5838 23

Lifter washer

1 060 1903 6041 23

Damping plate

1 070 1903 6054 23

Closing spring

1 080 1903 5837 23

Castel nut

1 090 1903 5854 23

Cotter pin

1 100 1903 5826 23

Part Number

Qty Description

Remark

Washer
Valve service kit

E22 29 164

Valve plate

1903 0210 08

O-ring

1903 0221 08

O-ring

1903 0808 08

Lifter washer top

1903 0809 08

Lifter washer bottom

1903 3488 08

Compression spring

1903 3637 13

Copper gasket

1903 5109 13

Split pin

1903 9349 95

Ref

Seat

1 020 1903 5856 23

1903 0057 95

Remark

- 23 -

Parts list

09 - SECOND STAGE DISCHARGE VALVE ASSEMBLY - DIA 220

- 24 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 5858 23

Qty Description
1
1

Guard assembly

1 030 1903 5855 23

Valve plate

1 040 1903 6053 23

Lifter washer

1 050 1903 5839 23

Lifter washer

1 060 1903 6041 23

Damping plate

1 070 1903 5859 23

Closing spring

1 080 1903 5837 23

Castel nut

1 090

Locating spring

1 100

Locating spring

Washer

1 120 1903 5826 23

Cotter pin

1 130

Center stud

1903 0058 95

Part Number

Qty Description

Remark

Valve service kit

E2231162

Valve plate - 174 cr

H0219150

O ring for unloading piston

H0224150

O ring for valve holder

H0810162

Lift washer

H3489162

12

Valve spring

M5109150

Split pin

1903 9349 95

Ref

Seat

1 020 1903 5860 23

1 110 1903 5854 23

Remark

- 25 -

Parts list

10 - THIRD STAGE SUCTION VALVE ASSEMBLY - DIA 115

- 26 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 6005 23

Qty Description
1

Ref

Part Number

Qty Description

Remark

Seat

1 020 1903 2554 90

Guard assembly

1 030 1903 0501 03

Valve plate

1 040 1903 2242 05

Spring plate

1 050 1903 0898 08

Lift washer

1 060 1903 0899 08

Lift washer

1 070 1903 5059 13

Locating pin

1 080 1903 5060 13

Locating pin

1 090 1903 2908 04

Center stud

1 100 1903 5828 23

Circlip

1 110 1903 5829 23

Unloader cover

1 120 1903 5830 23

Spring

1 130 1903 5831 23

Gide bush

1 140 1903 2404 13

JL nut M16

1 150 1903 5832 23

Washer

1 160 1903 5833 23

Bush

1 170 1903 5834 23

Unloader

1903 0302 95

Valve service kit

1903 6020 23

Valve plate

1903 2242 05

Spring plate

1903 5059 13

Locating pin

1903 5060 13

Locating pin

1903 2404 13

JL nut

0653 0500 59

Copper washer

0663 2112 33

O-ring

1903 9349 95

Remark

- 27 -

Parts list

11 - THIRD STAGE DISCHARGE VALVE ASSEMBLY - DIA 115

- 28 -

1903 9349 95

Parts list
Ref

Part Number

1 010 1903 2552 90

Qty Description
1
1

Buffer plate

1 030 1903 0501 03

Valve plate

1 040 1903 2242 05

Spring plate

1 050 1903 0899 08

Lift washer

1 060 1903 0898 08

Lift washer

1 070 1903 2404 13

JL nut M12

1 080 1903 3698 13

Washer

1 090 1903 3310 04

Stud

1 100 1903 5059 13

Locating pin

1 110 1903 5060 13

Locating pin

Part Number

Qty Description

Remark

Valve service kit

1903 0501 03

1903 2242 05

Spring plate

1903 2404 13

JL nut

1903 5059 13

Locating pin

1903 5060 13

Locating pin

Valve plate

0653 0500 60

Copper washer

0663 2112 33

O-ring

1903 9349 95

Ref

Seat assembly

1 020 1903 0401 03

1903 0303 95

Remark

- 29 -

Parts list

12 - AIR FLOW - SUCTION FILTER CUM SILENCER

- 30 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

1 010 1903 0897 11

Suction filter

1 020 1903 0617 13

Indicator

1 030 1903 0806 08

Gasket

1 040 1903 0857 23

Filter element

1 050 1903 2050 13

Nut

1 060 1903 2065 07

Nipple

2 010 1903 2787 11

Intercooler (First stage)

2 020 1903 2201 22

Safety valve

2 030 1903 0436 13

Safety valve

Remark

2 040 1903 2645 13

Screw

2 050 1903 2775 11

Intercooler (second stage)

W 27 75 801

Tube bundle assembly

W 27 75 802

Gasket (air side)

W 27 75 803

Part Number

Qty Description

Remark

Gasket (Water side)

2 060 1903 2626 13

12

2 070 1903 2049 13

12

Nut

2 080 1903 2788 11

Aftercooler

Screw

W 27 76 801

Tube bundle assembly

W 27 76 802

O-ring

W 27 76 803

Gasket

2 090 1903 2719 01

Moisture separator

2 110 1903 4634 01

Support for aftercooler

2 120 1903 4968 01

Support for aftercooler

2 130 1903 1517 08

Gasket

2 140 1903 3473 13

Stud

2 150 1903 2697 13

Screw

2 160 1903 2203 22

Safety valve

3 010 1903 0482 07

Hose

3 020 1903 3015 07

Hose

3 030 1903 3016 07

Hose

3 040 1903 1516 08

Ring gasket

3 050 1903 2645 13

44

Screw

4 010 1903 0375 13

Plate type NVR

4 020 1903 3511 13

Stud

4 030 1903 2050 13

16

Nut

4 040 1903 1046 08

Ring gasket

5 060 1903 0701 11

Air line filter

5 070 1903 2213 12

Valve

1903 9349 95

Ref

- 31 -

Parts list

13 - DRIVE ASSEMBLY

- 32 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

1 010 1903 0448 12

Motor

2 010 1903 5926 36

Motor pulley

2 020 1903 1617 05

Clamping plate

2 030 1903 2697 13

Screw

3 010 1903 6805 13

Slide rail

3 030 1903 2697 13

Screw

3 040 1903 3644 13

Washer

4 010 0147 1962 45

Screw

4 020 1903 6722 03

Taper lock bush

4 030 1903 9648 04

Key holder

4 040 0333 2174 40

Spring washer

4 050 1903 0240 02

Belt wheel

5 050 1903 5746 13

Belt

5 060 1903 3651 01

Belt-guard.

1903 9349 95

Remark

Ref

Part Number

Qty Description

Remark

- 33 -

Parts list

14 -WATER PIPING ASSEMBLY

- 34 -

1903 9349 95

Parts list
Ref

Part Number

1 200

1903 1523 08

Gasket

2 060

1903 3642 07

Equal elbow

2 070

1903 3661 07

Street elbow,

2 080

1903 3663 07

Street elbow

2 090

1903 3664 07

Street elbow

2 100

1903 3681 07

Reducing nipple

2 110

1903 3701 07

Nipple

2 120

1903 3706 07

Nipple

2 130

1903 3733 07

Reducer bush

2 140

1903 3792 07

Nipple

2 150

1903 3871 07

Tee

2 160

1903 3884 07

Equal elbow

2 170

1903 4603 07

Connector

2 180

1903 4604 07

Connector

2 190

1903 4761 07

Nipple

2 200

1903 1520 08

Gasket

2 220

1903 0857 07

Adaptor

2 230

1903 0860 07

Adaptor

3 010

1903 3052 07

Hose

3 020

1903 3053 07

Hose

3 030

1903 3055 07

Hose

3 040

1903 3054 07

Hose

3 050

1903 3062 07

Hose

3 060

1903 3063 07

Hose

3 070

1903 3059 07

Hose

3 080

1903 3056 07

Hose

3 090

1903 3058 07

Hose

3 100

1903 3057 07

Hose

3 110

1903 3060 07

Hose

3 120

1903 3064 07

Hose

3 130

1903 3061 07

Hose

3 140

1903 3067 07

Hose

3 150

1903 3069 07

Hose

3 160

1903 6330 07

Hose

1903 9349 95

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

- 35 -

Parts list

15 - AIR TREATMENT AND STORAGE ASSEMBLY

- 36 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

1 010

1903 2599 11

1 020

1903 0936 01

Deck

1 030

1903 4770 07

Reducing bush(r 2" x rp 3/4")

1 040

1903 4619 07

Male elbow(r 3/4"x 3/4"tube)

1 050

1903 4618 07

Male connector((rp 3/4"x 3/4")

1 060

1903 0814 22

Pre filter

1 070

1903 4768 07

Nipple

Ref

Part Number

Qty Description

Remark

Dryer

1 080

1903 1157 07

Pipe

1 090

1903 0815 22

Micro filter

1 100

1903 5958 07

Nipple

1 110

1903 0285 13

Ball valve

1 140

1903 4773 07

Nipple

1 150

1903 4620 07

Elbow

1 160

1903 5776 07

AR Tube

2 010

1903 2480 22

Air receiver

2 020

1903 0687 13

Pressure gauge

2 200

1903 5873 07

Nipple

2 210

1903 0258 13

Ball valve

1903 9349 95

Remark

- 37 -

Parts list

16 - INSTRUMENTATION ASSEMBLY

- 38 -

1903 9349 95

Parts list
Ref

Part Number

Qty Description

Remark

Ref

Part Number

Qty Description

Remark

1089 0575 37

Kavilco sensor

1903 4631 07

S.s.male elbow 1/4nptx6dia tub

1089 0574 70

Temperature sensor

1903 8203 90

ADT assembly

1903 4243 12

Temperature sensor cable

1903 2230 12

Solenoid valve

1901 0672 94

Thermowell

K 05 54 178

Strainer

1903 1104 13

Air pressure regulator

M 02 49 150

Ball valve

1903 0695 13

Pressure gauge

1903 8206 90

ADT assembly

1903 0257 13

Ball valve

1903 2231 12

Solenoid valve

1903 0696 13

Pressure gauge

1903 0559 11

Strainer

1089 9625 16

Pressure sensor

M 02 61 150

Ball valve

1903 7601 17

CP troniciii

1903 7602 17

CP logo

1903 3688 07

Nipple

1903 3240 12

Flow switch

1901 0561 77

Pressure sensor

1903 3751 07

Adaptor

1903 4661 07

Adaptor

1903 2764 07

AR Tube

Unloader piping assembly

1903 3706 07

Nipple

1903 3872 07

Equal tee

1903 4409 07

Nipple

1903 0261 13

Drain valve

1903 2229 12

Valve

1903 3664 07

Elbow

1903 2111 07

Silencer

1903 4877 07

Male elbow

1903 4878 07

Male elbow

1903 4879 07

Male branch tee

1903 4880 07

Male branch tee

Drain line assembly

1903 8206 90

Sol.valve adt assly.

1903 2229 12

Sol.valve-0-25(for vent)

1903 3872 07

Equal tee, 1/2 " bspp (rp)

1903 3706 07

Hex.nipple 1/2"bspt

1903 4409 07

Std.pipe nipple(1/2"bspt)

1903 0249 13

Ball valve,1/2"bsp(f)legris

1903 3664 07

St.elbow r1/2"bsptxrp1/2"bsp

1903 2111 07

1/2" silencer

1903 8203 90

Sol.valve adt assy.(3rd st.)

1903 5299 07

Flanged adaptor

1903 1043 08

Ring gasket

1903 2636 13

Hex.hd.screw(m12x60)

1903 2050 13

Hex.nut-m16

1903 4761 07

Hex.nipple(m)s.s.1/2"npt

1903 0249 13

Ball valve,1/2"bsp(f)legris

1903 4630 07

S.s.male elbow 1/2nptx6dia tub

1903 4604 07

Male pipe connector(s.s.)

1903 5954 07

Hex.nipple (r 1/2"x r 1/4")

1903 4789 07

AR S.s.tube 6 dia

1903 0257 13

1903 9349 95

Ball(drain)valve,ss(r&rp1/4")

- 39 -

Parts list

SMPS

T1

17 - CUBICLE ASSEMBLY

- 40 -

1903 9349 95

Parts list
Ref

Part Number

1 010

1903 4404 12

Qty Description
1

Bare panel
Elektronikon

1 020

1900 0713 82

2 020

1903 4325 12

AR Control cable

2 030

1903 4326 12

AR Control cable

2 060

1903 4906 12

25

Cu-lug

2 070

1903 4342 12

Cable harness

1903 9349 95

Remark

Ref

Part Number

Qty Description

Remark

- 41 -

Parts list

18 - LABEL

- 42 -

1903 9349 95

Parts list
Ref

Part Number

1030

1903 4917 08

2010

1903 7603 17

Sticker-general danger

2020

1903 7604 17

Sticker-risk of electric shock

2030

1903 7605 17

Sticker-ejection of fluid

2040

1903 7606 17

Sticker-nip points

2050

1903 7607 17

Sticker-high pressure

2060

1903 7608 17

Sticker-hot parts

2070

1903 7609 17

Sticker-helmet

2080

1903 7611 17

Sticker for lifting compressor

2090

Qty Description
1

Remark

Part Number

Qty Description

Remark

CP logo

1903 7612 17

Sticker-arrow

1903 7615 17

Sticker receip lube oil usage

1903 9349 95

Ref

- 43 -