DRIVELINE/AXLE

SECTION

TF

TRANSFER

TF

CONTENTS
SERVICE INFORMATION ............................ 2

REAR OIL SEAL ................................................ 3

Removal and Installation .......................................... 3

MODIFICATION NOTICE .................................... 2

Major Modification Item ............................................. 2

TRANSFER ASSEMBLY ................................... 4

Disassembly and Assembly ...................................... 4

Revision: 2011 June

TF-1

D40

MODIFICATION NOTICE
< SERVICE INFORMATION >

SERVICE INFORMATION
MODIFICATION NOTICE
Major Modification Item

INFOID:0000000007555178

Oil cover is applied.

Revision: 2011 June

TF-2

D40

REAR OIL SEAL

< SERVICE INFORMATION >

REAR OIL SEAL

Removal and Installation

INFOID:0000000007555175

INSTALLATION

When installing the oil cover to dust cover, note the following.
CAUTION:
Install the oil cover until it reaches the end face of the new dust cover.
Position the oil cover with notch at bottom position.

TF

Revision: 2011 June

TF-3

D40

TRANSFER ASSEMBLY
< SERVICE INFORMATION >

TRANSFER ASSEMBLY
Disassembly and Assembly

INFOID:0000000007555177

COMPONENTS

JSDIA2879GB

1.

Baffle plate

2.

Breather tube

3.

Front case

4.

Snap ring

5.

Input oil seal

6.

Front revolution sensor

7.

Self-lock nut

8.

Companion flange

9.

Front oil seal

10. 4LO switch (gray with green paint)

11. ATP switch (black)

12. Rear case

13. Wait detection switch (gray)

14. Gasket

15. Filler plug

16. Check ball

17. Check spring

18. Check plug

19. Drain plug

20. O-ring

21. Transfer control device

22. Harness bracket

23. Dust cover

24

25. Rear oil seal

26. Retainer bolt

27. Gasket

Oil cover

28. Air breather hose clamp

ASSEMBLY
When installing the oil cover to dust cover, note the following.
CAUTION:
Install the oil cover until it reaches the end face of the new dust cover.
Position the oil cover with notch at bottom position.

Revision: 2011 June

TF-4

D40