Professional Documents
Culture Documents
September 2007
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
PRINTING HISTORY
March 1999
Issued
June 2000
Reference Section Correction
September 2007
Technical Revision
TECHNICAL REVISION
September 2007
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
Table of Contents
1. Introduction................................. 2
1.1 Purpose............................................ 2
1.2 Scope ............................................... 2
1.3 Alternative Design Proposals........... 3
2. References .................................. 3
2.1 Process Industry Practices .............. 3
2.2 Industry Codes and Standards ........ 3
2.3 Government Regulations ................. 4
7. Fabrication.................................. 7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Butt Welds........................................ 7
Formed Head-to-Shell Welds .......... 7
Backing Strips .................................. 7
Liners ............................................... 7
Gasket Surfaces .............................. 7
Threaded Connections..................... 7
Tolerances ....................................... 7
Postweld Heat Treatment ................ 7
3. Definitions ................................... 4
8. Hydrostatic Testing.................... 8
4. General ........................................ 5
4.1
4.2
4.3
4.4
4.5
5. Materials...................................... 6
5.1 Materials of Construction ................. 6
5.2 Swing Bolts ...................................... 6
5.3 Pressure-Resisting Bolting............... 6
6. Construction Responsibility...... 6
Page 1 of 10
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
1.
TECHNICAL REVISION
September 2007
Introduction
1.1
Purpose
This Practice describes the general materials, design, fabrication, examination,
inspection, testing, and documentation requirements for pressure vessels with limited
design conditions.
1.2
Scope
1.2.1
1.2.2
Page 2 of 10
1.2.3
1.2.4
TECHNICAL REVISION
September 2007
1.3
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
2.
References
Applicable parts of the following Practices, industry codes and standards, and references shall
be considered an integral part of this Practice. The edition in effect on the date of contract
award shall be used, except as otherwise noted. Short titles are used herein when appropriate.
The documents listed in this Section are only those specifically referenced in this Practice. In
applications where there are laws or regulations issued by municipal, state, provincial, or
federal authorities covering low-pressure vessels, these laws or regulations shall be reviewed
prior to the initiation of design work since the requirements may be different or more
restrictive than the specifications covered in this Practice.
2.1
2.2
Page 3 of 10
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
TECHNICAL REVISION
September 2007
Government Regulations
US Department of Labor, Occupational Safety and Health Administration
(OSHA)
OSHA 29 CFR 1910.119 Process Safety Management of Highly Hazardous
Chemicals
3.
Definitions
For the purposes of this Practice, the following definitions apply:
Code: Section VIII, Division 1 ASME Boiler and Pressure Vessel Code
Construction: An all-inclusive term comprising materials, design, fabrication, examination,
inspection, testing, certification, and pressure relief
Designer: The party responsible for defining and specifying the mechanical design
requirements (e.g., Vessel Drawing/Data Sheet) consistent with the Vessel Specifications or
User criteria for use by the Manufacturer. The Designer is frequently an engineering
contractor, but could be the User, third party consultant, or the Manufacturer.
Highly Hazardous Chemicals: See Appendix A of OSHA 29 CFR 1910.119 for list
Manufacturer (Supplier): The party entering into a contract with the Purchaser to construct a
vessel in accordance with the purchase order. In accordance with the Code definition, the
Manufacturer is the party that possesses a valid and current ASME Certificate of
Authorization to manufacturer pressure vessels with the U or UM ASME Stamp.
The Manufacturer may or may not be the Supplier.
Overlay Specification: Technical requirements that supplement or override the provisions of
this document, such as Vessel Specifications or a project specification
Purchaser: The party actually placing the order for the vessel or vessel components. This
may be the User or the Users designated agent.
User: The party responsible for establishing construction criteria consistent with the Code
philosophy and service hazards as described in the Purpose and Scope statements. This term
refers to the owner and/or operator of the equipment.
Page 4 of 10
TECHNICAL REVISION
September 2007
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
Vessel Specifications: This term shall be understood to include any drawings, specifications,
or service-specific data designated by Purchaser for a particular vessel or group of vessels.
The Manufacturer is responsible for notifying the Purchaser in writing of any apparent
conflicts between the Vessel Specifications and this Practice.
4.
General
4.1
Jurisdictional Compliance
All aspects of the work shall comply with applicable local, county, state, and federal
rules and regulations. This includes, but is not limited to, the rules and standards
established by EPA and OSHA, if applicable.
4.2
4.3
Units of Measurement
U.S. customary (English) units shall be regarded as standard; metric (SI) units may
be included for reference only and shall not be interpreted as a precise conversion.
4.4
Language
The language of all documents shall either be English or include the English
translation.
4.5
4.6
4.6.2
Page 5 of 10
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
TECHNICAL REVISION
September 2007
5.
A copy of the Manufacturers Data Report (Code Form U-1 or U-1A) shall
be furnished to Purchaser for all Code U-stamped vessels. For all Code
UM-stamped vessels, a copy of the Manufacturers Certificate of
Compliance (Code Form U-3) shall be furnished.
Materials
5.1
Materials of Construction
Materials of construction shall be carbon steel and austenitic stainless steel, except
for tubing for heat exchangers which may be copper or copper alloy. The use of other
materials shall be approved by Purchaser and noted on the Data Sheet. It is
recommended to avoid use of copper alloys in H2S (sour) service. Stainless steels
should be in solution annealed condition for corrosive services.
5.2
Swing Bolts
Swing bolts (eye bolts) shall be of one-piece construction without welding. Hinge
pins shall be solid (not rolled) and of the same material as the swing bolts.
5.3
Pressure-Resisting Bolting
Pressure resisting bolting for Class A (except as otherwise permitted in this
paragraph), B, and C vessels shall be either low- or high-alloy steel. Carbon steel
SA-307, Grade B bolting is permitted on Class A vessels only and is limited to
nameplate temperatures not hotter than 450F (232C) and not colder than -20F
(-29C).
6.
Construction Responsibility
Manufacturer shall be responsible for the design and construction of vessels in accordance
with this Practice. Mechanical design provided in the Vessel Specifications by Purchaser
shall not relieve Manufacturer of this responsibility.
Page 6 of 10
TECHNICAL REVISION
September 2007
7.
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
Fabrication
7.1
Butt Welds
Except as permitted in Section 7.2, all longitudinal and circumferential welded joints
in pressure-resisting components (Code Categories A, B, and if butt-welded C and D)
shall be full penetration butt welds.
7.2
7.3
Backing Strips
For vessels larger than NPS 12 or any vessel in corrosive or cyclic service, permanent
weld-joint backing strips, including butt welds with one plate edge offset [Code
Figure UW-13.1, Sketch (k)], shall not be permitted.
7.4
Liners
Loose liners shall not be used.
7.5
Gasket Surfaces
All gasket seating surfaces shall be plane and true. Gasket seating surfaces of
fabricated flanges, fabricated lap rings, and bolted tubesheet joints (including passribs) shall be machined after welding and other fabrication steps that can cause
warpage or distortion from a plane and true surface. Nozzle flange gasket surface
finish shall be 125-255 AARH.
7.6
Threaded Connections
Threaded connections over 2 NPS (DN 50) shall not be used. Tapped holes in the
shell are not permitted. Threaded connections shall be couplings or branch
connections installed onto or through the shell or head. Flanged connection with
insulating gaskets can be provided with purchaser approval for dissimilar metals to
avoid galvanic corrosion.
7.7
Tolerances
Dimensional tolerances shall be in accordance with Manufacturers standard practice
and the applicable requirements of the codes and standards designated in Table 1 and
the notes thereto.
7.8
Page 7 of 10
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
8.
TECHNICAL REVISION
September 2007
Hydrostatic Testing
All vessels constructed to this Practice shall be hydrostatically tested in accordance with the
provisions of Paragraph UG-99(b) of the Code. All gasketed joints shall be assembled in
accordance with the procedures of ASME PCC-1.
9.
Purchaser Access
Purchaser shall have free access to those parts of the Manufacturers plant concerned with
fabrication, examination, and testing of the vessel.
10.
Manufacturers Nameplates
All vessels shall be furnished with the Manufacturers nameplate. The nameplate shall be
made of austenitic stainless steel and attached by an austenitic stainless steel nameplate
bracket in accordance with PIP VEFV1101. Nameplates for Class B and C vessels shall
satisfy Code requirements. Nameplates for Class A vessels shall include:
Maximum and minimum design temperatures and the coincident maximum allowable
design pressures
Manufacturers serial number
Year built
Manufacturers name
11.
11.2
Painting
11.2.1 All required coatings shall be as indicated in the Design Data information.
Only surfaces that are required by the Design Data information to be painted
and that will be inaccessible after assembly (e.g., mating surfaces between
lap-joint flanges and associated nozzle necks, shells, lap rings, or stub ends,
bolt holes, and welded joints) shall be painted prior to assembly and
hydrostatic testing. Otherwise, all painting shall be performed after
hydrostatic tests.
11.2.2 All PWHT vessels shall have the following notice painted on two sides of the
shell and insulation covering, if present, in 3-inch (75 mm) high letters
visible in the shipping position from grade:
POSTWELD HEAT TREATED - DO NOT BURN OR WELD
Page 8 of 10
TECHNICAL REVISION
September 2007
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
11.2.3 All vessels with nonmetallic linings shall have the following notice painted
on two sides of the shell and insulation covering, if present, in 3-inch (75
mm) high letters visible in the shipping position from grade:
LINED VESSEL - DO NOT BURN OR WELD
11.3
Page 9 of 10
TECHNICAL REVISION
PIP VESSM001
Specification for Small Pressure Vessels and
Heat Exchangers with Limited Design Conditions
September 2007
MAWP
Class A(2)(3)
Class B
Class C(4)
6 inches
(150 mm) ID
24 inches
(600 mm) OD
300 psig
(2 dMPa)
300 psig
(2.1 MPa)
Carbon Steel
Minus 20 F (Minus 29 C)
Austenitic
Stainless
Steel(5),
Copper, and
Copper Alloy
o
o
Minus 155 F (Minus 104 C)
Construction Standard
Manufacturers
Standard(6)
Not Required
(6)(7)(8)
U Stamp
Required
NOTES:
1. When the Vessel Specifications do not designate the Vessel Class, the Manufacturer shall select the Class that covers
all of the design parameters and minimum construction requirements included in the Vessel Specifications.
2. Plate coil type heat exchangers are included in this Class without size limitations.
3. See Section 1.2.3.
4. Filter presses and plate-and-frame, spiral-plate, and spiral-tube heat exchangers, without size limitations, are included in
this Class.
5. Carbon content shall not exceed 0.10% and thermal treatments are not performed (see Code Paragraph UHA-51).
6. See Sections 7.1, 7.2, and 7.3 for weld joint requirements.
7. Applicable requirements of the Standards of the Tubular Exchanger Manufacturers Association (TEMA), Class B, shall
also apply for custom-designed tubular heat exchangers. All hydrocarbon heat exchangers, however, shall meet TEMA
Class R standards. For Manufacturer's standard exchangers, requirements for compliance with TEMA Standards shall
be as specified in the Vessel Specifications.
8. Applicable requirements of API 660 may be used to supplement ASME and TEMA requirements if specified in the
Vessel Specification.
Page 10 of 10