D8R TRACK-TYPE TRACTOR 9EM00001-UP (MACHINE) POWERED BY 3406...

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Welcome: k040jav
Product: TRACK-TYPE TRACTOR
Model: D8R TRACK-TYPE TRACTOR 9EM09441
Configuration: D8R TRACK-TYPE TRACTOR 9EM00001-UP (MACHINE) POWERED BY 3406C Engine

Operation and Maintenance Manual

D8R Track-Type Tractor
Media Number -SEBU6891-08

Publication Date -01/03/2015

Date Updated -11/03/2015

i06101757

Maintenance Interval Schedule

SMCS - 7000

Ensure that all safety information, warnings and instructions are read and understood before any
operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all adjustments, the use of
proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging.
Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST,
in order to determine the maintenance intervals. Products that operate in severe operating
conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval
must be performed.
Note: If Cat HYDO Advanced 10 hydraulic oil is used, the hydraulic oil change interval will
change. The normal interval of 2000 hours is extended to 3000 hours. SOS services may extend
the oil change even longer. Consult your Cat dealer for details.

When Required
Battery Electrolyte Level - Check
Battery, Battery Cable or Battery Disconnect Switch - Replace
Cutting Edges and End Bits - Inspect/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Ether Starting Aid Cylinder - Replace
Fuel System - Prime

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Fuses and Circuit Breakers - Replace/Reset

Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace
Ripper Tip and Shank Protector - Inspect/Replace
Winch Wire Rope - Install
Windows - Clean
Window Washer Reservoir - Fill
Window Wipers - Inspect/Replace

Every 10 Service Hours or Daily

Air Conditioner In-Line Dryer - Inspect
Air Filter Restriction Indicator - Check
Backup Alarm - Test
Braking System - Test
Cab Filter (Fresh Air) - Clean/Inspect/Replace
Cooling System Level - Check
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Horn - Test
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Pivot Shaft Oil Level - Check
Seat Belt - Inspect
Transmission System Oil Level - Check
Walk-Around Inspection

Every 50 Service Hours or Weekly

Cab Filter (Recirculation) - Clean/Inspect/Replace
Ripper Linkage and Cylinder Bearings - Lubricate
Track Pins - Inspect

Every 250 Service Hours or Monthly

Air Conditioner Belt - Inspect/Adjust/Replace
Alternator and Fan Belts - Inspect/Adjust/Replace
Angle Blade Manual Tilt Brace - Lubricate
Coolant Sample (DEAC) - Obtain
Cooling System (DEAC) Additive - Add
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Equalizer Bar End Pins Oil Level - Check
Fan (Variable Pitch) - Inspect
Fan (Variable Pitch) - Lubricate
Fan (Variable Pitch) Oil Level - Check
Fan Drive Pulley and Idler - Lubricate
Final Drive Oil Level - Check
Track - Check/Adjust
Winch Fairlead Rollers - Lubricate
Winch Oil Level - Check

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Initial 500 Service Hours

Winch Oil and Breather - Change/Clean

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Coolant Sample (Level 1) - Obtain

Every 500 Service Hours or 3 Months

Engine Crankcase Breather - Clean
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap Filter and Strainer - Replace/Clean
Hydraulic System Oil Filters - Replace
Hydraulic System Oil Sample - Obtain
Recoil Spring Compartment Oil Level - Check
Transmission System Oil Filter - Replace
Transmission System Oil Sample - Obtain
Winch Filter and Magnetic Strainer (57H) - Replace/Clean

Initial 1000 Service Hours

Engine Valve Lash - Adjust

Every 1000 Service Hours or 6 Months

Battery - Inspect
Lift Cylinder Yoke Bearings - Lubricate
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect
Transmission Breather - Clean
Transmission Oil and Screen - Change/Clean
Winch Oil and Breather - Change/Clean

Every 2000 Service Hours or 1 Year

Engine Mounts and Equalizer Bar - Inspect
Final Drive Oil - Change
Hydraulic System Oil - Change
Radiator Guard Pin Joint - Inspect
Track Roller Frame Guides - Inspect

Every 2000 Service Hours or 1 Year

Final Drive Oil - Change
Hydraulic System Oil - Change

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Every Year
Air Conditioner In-Line Dryer - Replace
Coolant Sample (Level 2) - Obtain
Engine Air Filter Primary Element - Replace
Engine Air Filter Secondary Element - Replace

Every 3000 Service Hours or 2 Years

Cooling System (DEAC) Coolant - Change
Cooling System (ELC) Extender - Add
Cooling System Water Temperature Regulator - Replace
Engine Valve Lash - Adjust
Engine Valve Rotators - Inspect
Fan (Variable) Oil (Mineral) - Change

Every 3 Years
Seat Belt - Replace

Every 6000 Service Hours or 4 Years

Cooling System (ELC) Coolant - Change

Every 6000 Service Hours or 4 Years

Fan (Variable) Oil (Synthetic) - Change
Copyright 1993 - 2016 Caterpillar Inc.
All Rights Reserved.

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