Pump Calculation

How to use pump hydraulic sheet.
Features:
1) This sheet has been developed to do the pump hydraulics when there are more than one
discharge streams & at different conditions.
2) One can enter all the data for all pump discharge streams at a same time. Checker can cross
check the results by shifting check boxes as per different destination. This shall still not delete
the data entered for the "unchecked" streams, while performing the calculation.
3) Equivalent length for feetings are calculated as per 2-K method. For expander & reducers,
equivalent length values are referred from API RP 14E, as attached in "Fittings" sheet.
4) Shut off head is calculated considering 25% margin on total differential head and for preliminary
estimation purpose only.
5) Use standard symbol library to create the flow sheet / schematic showing all applicable loops.
Procedure:
1) Draw the scheme, with all pump destination indicating piping iems, such as valves, filters,
strainers as well as in line equipments, such as heat exchanger, control valve on each discharge.
2) Enter the data in yellow highlighted box.
3) At the lower end, a check box is provided against various pipe sements.
User shall identify the segments, that is to be considered while calculating pump head with
one destination at a time.
Check "In" all those check boxes for those segments, which appears for a particular pump
discharge.
4) Check the head requirement & note down the same.
5) Repeat above procedure for next discharge.
6) Do not forget to check "out" the boxes which are not applicable for particular pump discharge.
7) The destination, that requires highest differential pressure, shall be considered as final
pump calculation.
SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02
PUMP HYDRAULICS
CALCULATION SHEET - PROCESS
Project No.
Project Name
01361M
EPC FOR RAS ISSA OIL TERMINAL
Pump Tag No. P-01/02/03 BOOSTER PUMP

P&ID No.
01361M-1044-01
Rev.
A
Date
22-03-14
By
KS
Ckd.
AN
B
C
05-05-14
16-05-14
NA
KS
AN
AN
Revision
CASE 1:
Booster Pump to Shipping Pump at Current Project Scope 10 Deg C, with Total Flow Rate of 60000 bbl/hr in Headers.
3 Pumps are in Operation
B
B
NOTES :
1) Pump suction strainer dirty (50% clogged) pressure loss is considered as 0.15 kg/cm2, in the calculations.
2) Pump hydraulics at 10 deg.C RVP 9 psia case is performed;

3) Margin on pressure drop considered on differential head.= 10%
4) NPSHA is calculated at the suction flange of pump. Margin of 0 M considered over calculated NPSHA.
5) 2 expansion loops are considered on Discharge Header of Booster Pump (36") as per piping inputs.
6) Deleted
B
B
7) Pressure drop for 2 flow element is considered as 0.1 kg/cm2 each.

8) Pump efficiency considered at 80 % to arrive at the kW rating calculated.
B
B
9) 10% margin has been considered on line lengths as arrived as per Piping inputs.
10) Roughness factor for CS pipes as considered in the calculation is 0.0456 mm.
B
B
11) Bottom Plate thickness of 14 mm considered.

12) Booster Pump discharge pressure is considered as per Recirculation Case 5 & 6 and destination pressure is calculated accordingly.
B
B
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
14C082-001
Raw water Booster Pump Station
210-G-0004 A/B/C (2 Duty + 1 Standby)
BA-814260.001
Normal Flow
Design (Rated) Flow
Pumping Temperature (PT)
Density at PT
Viscosity at PT
Atm. Pressure
Vapour Pressure
Suction Vessel Pressure (Nor.)
Suction Vessel Pressure (Max.) / PSV Set Press.
Geodetic Suction Height (Nor.)
Geodetic Suction Height (Max.)
Pump Efficiency
m3/hr
m3/hr
C
kg/m3
cP
kg/cm2a
kg/cm2a
kg/cm2g
kg/cm2g
m
m
%
Controlling Suction Loop

Suction Line Pressure drop
Pump Suction Pressure (Rated)
Pump Suction Pressure (Max.)
NPSHA
NPSHA to report as
kg/cm2
kg/cm2g
kg/cm2g
mlc
mlc
Controlling Discharge Loop

Destination Pressure
Geodetic Discharge Head
Discharge Pressure Drop
Margin over Line Pressure Drop
Total Differential Pressure
Total Differential (Rated) Head
Total Discharge Pressure
Shut off head
Shut off Pressure
Estimated Shaft Power
Calculated Motor Power
kg/cm2g
m
kg/cm2
%
kg/cm2
mlc
kg/cm2g
mlc
kg/cm2g
kW
kW
Flow rate in each stream

Nominal Pipe Diameter
Use Calculated ID
Pipe Schedule
Calculated Pipe ID
Enter Pipe ID (User input)
MOC
Roughness Factor
Linear Length
Fitting Details
90 Elbow Standard (R/D = 1), screwed
90 Elbow Standard (R/D = 1), flanged/welded
90 Elbow long radius (R/D = 1.5), all types
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle
45 Elbow Standard (R/D=1) all types
45 Elbow Long-radius (R/D=1.5) all types
45 Elbow Mitred, 1 Weld , 45 angle
45 Elbow Mitred, 2 Weld , 22.5 angle
180 Standard (R/D=1), screwed
180 Standard (R/D=1), flanged/welded
180 Long radius (R/D=1.5), all types
Tee (used as elbow) standard, screwed
Tee (used as elbow) Long-radius, screwed
Tee (used as elbow) swept, branch
Tee (used as elbow) standard, flanged/welded
Tee (used as elbow) stub-in-type branch
Tee (run through tee) standard, screwed
Tee (run through tee) standard, flanged/welded
Tee (run through tee) stub-in-type branch
Gate Valve,full line size
Ball valve, reduced trim = 0.9
Plug valve, reduced trim = 0.8
Globe valve, Standard
Globe valve, angle or Y-type
Diaphragm valve, dam type
Butterfly valve
Check valve, Lift
Check valve, Swing
Check valve, Tilting-disc
Entrance to Pipe
Exit from Pipe
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Sudden Contraction(d/D=1/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Sudden Expansion(d/D=1/4)
Pressure drop across inline equipments
Control Valve
m3/hr
Inches
mm
mm
mm
m
Rev.
D
Date
9/27/2015
CASE-1 : Booster pump delivering at Potable Musallah (at extreme north of beach facility)
0.50
3.60
65.0
1-2-3
0.076
0.0
0.4
8.8
5
210-G-0002A/B
4-5-6-7-8-4.6
4.0
#N/A
10.0
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
1
Stream 1
Suction
136.2748
10
YES
40S
254.46
1
Stream 2
Suction
68.1374
6
YES
STD
154.08
1
Stream 3
Suction
68.1374
4
YES
STD
102.26
1
Stream 4
Discharge
68.1374
4
YES
STD
102.26
1
Stream 5
Discharge
68.1374
6
YES
STD
154.08
1
Stream 6
Discharge
136.2748
8
YES
STD
202.74
1
Stream 7
Discharge
136.2748
6
YES
STD
154.08
1
Stream 8
Discharge
18
2
YES
STD
52.48
CS
0.046
37
CS
0.046
3
CS
0.046
1
CS
0.046
1
CS
0.046
3
PVC
#N/A
3850
PVC
#N/A
172.7
PVC
#N/A
33
45
10
Discharge Elevation = 4 m
LLL = 3400 mm
HWL = 3.6
From Pump CL
LWL = 0.5
From Pump CL
LLL = 300 mm
Ground Elevation @ Tank Area = 2.77 m

Bottom Level of Tank = 0.3
From Pump CL
Elbows
20
Branch tees
41
Straight tees
1
1
1
Valves
1
1
1
1
1
1
Reducer /
Expander
1
mlc
Date : 28-F
68.1374
51
992
0.65
1.03
0.13
0.00
0.00
15
Entrance and
Exit
By
NHA
0
Stream 9
Discharge
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
Flow Element
Restriction Orifice
Filter / Strainer
Heat Exchanger
Spray / injection nozzle
Miscellaneous
Hydraulic Calculations
Velocity
Reynold's Number
Friction Factor
Equivalent Length of fittings
Total Length
LinePressure drop
Total Pressure Drop
Press. drop in consideration
Destination Press. Considered
Geodatic Disharge Height
Geodatic Disharge Height considered
14C082-001
BA-814260.001
mlc
mlc
mlc
mlc
mlc
mlc
m/s
m
m
mlc
mlc
mlc
kg/cm2g
kg/cm2g
m
m
0.74
289069
0.0162
107.90
144.90
0.261
0.261
0.261
1.02
238696
0.0174
17.06
20.06
0.119
0.119
0.119
Rev.
D
Date
9/27/2015
2.03
477392
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
2.31
185133
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
4.57
4.6
4
4.0
2.30
359655
0.0178
7.17
8.17
0.385
0.385
0.385
2.30
359655
0.0178
77.71
78.71
3.708
3.708
3.708
1.02
238696
0.0174
18.17
21.17
0.126
1.126
1.126
1.17
362812
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
By
NHA
Ckd.
AN
Ver.: 0.02
Date : 28-Feb-2014
0
Stream 10
Discharge
Ckd.
AN
Fittings Data Sheet

MATERIAL ROUGHNESS
Material
Roughness (mm)
(Project Specific)
User Input
Notes:
1
CS
0.046
Carbon Steel , Process Lines
2
CCS
0.460
Carbon Steel , Drains / Vent Lines
3
SS
0.050
Stainless Steel
4
DS
0.050
Duplex Steel
5
GRP
0.020
Glass Fibre Reinforced Pipe
6
GCS
0.150
Galvanised Carbon Steel
7
TCN
0.046
Titanium and CU-NI
8
CI
0.259
Cast Iron
9
FRP
0.005
Project Specific MOC (User input)
10
CSCL
1.500
CS Cement Lined
Material Roughness values are referred from SNC Lavalin data bank.
Roughness
(mm)
(Reference
Values)
0.046
0.460
0.050
0.050
0.020
0.150
0.046
0.259
The two-k method predict

K1 & K() values from paper by William B Hooper, "The two-K method predicts head losses in pipe fitting", Chemical Engineering, Aug 24, 1981, p.
96-100
Kf
K1
1
K 1
N Re
ID
Fitting
Elbows
Branch tees
Straight tees
Valves
Pipe Entrance
and Exit
Abbreviation
90 std, scr
90 Elbow Standard (R/D = 1), flanged/welded 90 std,fla/weld
Butterfly valve
Check valve, Lift
Check valve, Swing
Entrance to Pipe
Exit from Pipe
SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02
K1
800
800
800
1000
800
800
800
800
500
500
500
500
1000
1000
1000
500
800
800
800
1000
200
150
100
300
500
1000
1500
1000
1000
800
2000
1500
1000
160
0
K
0.40
0.25
0.20
1.15
0.35
0.30
0.27
0.25
0.20
0.15
0.25
0.15
0.600
0.350
0.300
0.700
0.400
0.400
0.800
1.000
0.100
0.500
0.000
0.100
0.150
0.250
4.000
2.000
2.000
0.250
10.000
1.500
0.500
0.500
1.000
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
14C082-001
BA-814260.001
Normal Flow
Design (Rated) Flow
Density at PT
Viscosity at PT
Atm. Pressure
Vapour Pressure
Pump Efficiency
m3/hr
m3/hr
C
kg/m3
cP
kg/cm2a
kg/cm2a
kg/cm2g
kg/cm2g
m
m
%

NPSHA
NPSHA to report as
kg/cm2
kg/cm2g
kg/cm2g
mlc
mlc

Shut off head
Shut off Pressure
kg/cm2g
m
kg/cm2
%
kg/cm2
mlc
kg/cm2g
mlc
kg/cm2g
kW
kW

Use Calculated ID
Pipe Schedule
Calculated Pipe ID
MOC
Roughness Factor
Linear Length
Fitting Details
Butterfly valve
Check valve, Lift
Check valve, Swing
Entrance to Pipe
Exit from Pipe
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Control Valve
m3/hr
Inches
mm
mm
mm
m
Rev.
D
Date : 28-F
Existing Line
Towards
Towards
Portable Musallah Hose Reel
0.50
3.60
65.0
1-2-3
0.076
0.0
0.4
8.8
5
3
210-G-0002A/B
4-5-6-7--8.2
6.0
#N/A
10.0
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
1
Stream 1
Suction
136.2748
10
YES
STD
254.46
1
Stream 2
Suction
68.1374
6
YES
STD
154.08
1
Stream 3
Suction
68.1374
4
YES
STD
102.26
1
Stream 4
Discharge
68.1374
4
YES
STD
102.26
1
Stream 5
Discharge
68.1374
6
YES
STD
154.08
1
Stream 6
Discharge
136.2748
8
YES
STD
202.74
1
Stream 7
Discharge
25
3
YES
STD
77.92
CS
0.046
37
CS
0.046
3
CS
0.046
1
CS
0.046
1
CS
0.046
3
PVC
#N/A
324.5
PVC
#N/A
50
10
LLL = 3400 mm
HWL = 3.6
From Pump CL
LWL = 0.5
From Pump CL
LLL = 300 mm
Ground Elevation @ Tank Area = 2.77 m

Bottom Level of Tank = 0.3
1
4
Elbows
Branch tees
Straight tees
1
1
1
Valves
1
1
1
1
1
1
Reducer /
Expander
1
mlc
By
NHA
CASE-2 : Fire Hose Reel

68.1374
51
992
0.65
1.03
0.13
0.00
0.00
15
Entrance and
Exit
Date
9/27/2015
From Pump CL
0
Stream 8
Discharge
0
Stream 9
Discharge
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
Flow Element
Restriction Orifice
Filter / Strainer
Heat Exchanger
Miscellaneous
Velocity
Reynold's Number
Friction Factor
Total Length
LinePressure drop
Total Pressure Drop
14C082-001
BA-814260.001
mlc
mlc
mlc
mlc
mlc
mlc
m/s
m
m
mlc
mlc
mlc
kg/cm2g
kg/cm2g
m
m
0.74
289069
0.0162
107.90
144.90
0.261
0.261
0.261
1.02
238696
0.0174
17.06
20.06
0.119
0.119
0.119
Rev.
D
2.30
359655
0.0178
7.17
8.17
0.385
0.385
0.385
2.30
359655
0.0178
77.71
78.71
3.708
3.708
3.708
1.02
238696
0.0174
18.17
21.17
0.126
1.126
1.126
1.17
362812
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
1.46
173180
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
8.2
8.2
6
6.0
Date
9/27/2015
By
NHA
Ckd.
AN
Ver.: 0.02
Date : 28-Feb-2014
Existing Line
To Existing
Irrigation
0
Stream 10
Discharge
Ckd.
AN
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
EWO: 15S072
UFSU SUPPORT BUILDING FACILITY
308-G-1001A/B (Dummy Number)
BA-K00252.001
Normal Flow
Design (Rated) Flow
Density at PT
Viscosity at PT
Atm. Pressure
Vapour Pressure
Pump Efficiency
m3/hr
m3/hr
C
kg/m3
cP
kg/cm2a
kg/cm2a
kg/cm2g
kg/cm2g
m
m
%

NPSHA
NPSHA to report as
kg/cm
kg/cm2g
kg/cm2g
mlc
mlc

Shut off head
Shut off Pressure
kg/cm2g
m
kg/cm2
%
kg/cm2
mlc
kg/cm2g
mlc
kg/cm2g
kW
kW

Use Calculated ID
Pipe Schedule
Calculated Pipe ID
MOC
Roughness Factor
Linear Length
Fitting Details
Butterfly valve
Check valve, Lift
Check valve, Swing
Entrance to Pipe
Exit from Pipe
Reducer(d/D=1/2)
Reducer(d/D=3/4)
Expander(d/D=1/2)
Expander(d/D=3/4)
Control Valve
m3/hr
Inches
mm
mm
mm
m
Rev.
A
1-20.083
0.1
1.1
9.7
Existing 6" line to Water Plant

Dia 6" Line of L=6 m CSCL + ~375 m FRP + ~35 CSCL
Dia 6" Line of L=~6
Assuptions:-
CSCL
1.500
20
CSCL
1.500
10
1. Ground level elevation difference (between UTMn-0795 facility & UFSU support Building Facility) is considered as ~5 m.
2. Aramco has provided the Tie-in pressure as minimum 16 PSIA & average as 30 PSI. The same has been conidered for the pum
3. Indicated Pump number is a dummy number.
4. Strainer Pressure drop is considered as 1.5 PSI
3.9176245591
3.9759915516 5.0084915516
5.9727277989 7.0052277989
1
Stream 2
Suction
170.35
10
YES
40S
254.46
0
Stream 3
Suction
1
Stream 4
Discharge
170.35
4
YES
40S
102.26
Stream 5
Discharge
170.35
6
YES
40S
154.08
1
Stream 6
Discharge
170.35
6
NO
1
Stream 7
Discharge
170.35
6
YES
40S
154.08
CSCL
1.500
0.5
CSCL
1.500
6
159
FRP
0.005
373.6766
CSCL
1.500
33
15.0
Elbows
Branch tees
Straight tees
Valves
mlc
1
1
1
0.05836699 1.09086699
1.0756971 2.1081971
4-5-6-7--0.0
15.6
2.21
10.0
3.9
39.5
4.0
49.4
6.0
28.0
32.2
1
Stream 1
Suction
170.35
8
YES
40S
202.74
FW Tank
Primary RW Booster Pump

308-G-1001A/B
Reducer /
Expander
By
NHA
Date : 28-F
170.35
40
990.72
0.65
1.03
0.13
0.09
1.08
0.50
0.00
65.0
Entrance and
Exit
Date
5/25/2016
1
1
0
Stream 8
Discharge
0
Stream 9
Discharge
PUMP HYDRAULICS
Project No.
Project Name
Pump Tag No.
P&ID No.
Flow Element
Restriction Orifice
Filter / Strainer
Heat Exchanger
Miscellaneous
Velocity
Reynold's Number
Friction Factor
Total Length
LinePressure drop
Total Pressure Drop
EWO: 15S072
UFSU SUPPORT BUILDING FACILITY
308-G-1001A/B (Dummy Number)
BA-K00252.001
mlc
mlc
mlc
mlc
mlc
mlc
m/s
m
m
mlc
mlc
mlc
kg/cm2g
kg/cm2g
m
m
1.47
452948
0.0346
17.74
37.74
0.704
0.704
0.704
0.93
360884
0.0323
13.03
23.03
0.129
0.129
0.129
Rev.
A
1.0668
5.76
898011
0.0434
4.52
5.02
3.605
3.605
3.605
2.54
595993
0.0377
34.07
40.07
3.220
4.287
4.287
2.38
577551
0.0133
52.20
425.87
10.321
10.321
10.321
2.54
595993
0.0377
17.88
50.88
4.089
4.089
4.089
0
0.0
15.6
15.6
Date
5/25/2016
By
NHA
Ckd.
AN
Ver.: 0.02
Date : 28-Feb-2014
EL=10 m
EL=0.0
ded the Tie-in pressure as minimum 16 PSIA & average as 30 PSI. The same has been conidered for the pump sizing.
0
Stream 10
Discharge
Ckd.
AN
SAES-A-132
AFR
Average Flow Rate
https://neutrium.net/fluid_flow/absolute-roughness/
http://www.enggcyclopedia.com/2011/09/absolute-roughness/
Strainer Drop :
dP through any permanent strainer shall be based on 50% clogging. Default value for strainer
ging. Default value for strainer dP at normal flow is 1.5 psi.

Pump Calculation

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pump Calculation

Uploaded by

Copyright:

Available Formats

How to use pump hydraulic sheet.

SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02

Pump Tag No. P-01/02/03 BOOSTER PUMP

2) Pump hydraulics at 10 deg.C RVP 9 psia case is performed;

7) Pressure drop for 2 flow element is considered as 0.1 kg/cm2 each.

11) Bottom Plate thickness of 14 mm considered.

Controlling Suction Loop

Controlling Discharge Loop

Flow rate in each stream

Ground Elevation @ Tank Area = 2.77 m

Fittings Data Sheet

The two-k method predict

SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02

Controlling Suction Loop

Controlling Discharge Loop

Flow rate in each stream

Ground Elevation @ Tank Area = 2.77 m

CASE-2 : Fire Hose Reel

Controlling Suction Loop

Controlling Discharge Loop

Flow rate in each stream

Existing 6" line to Water Plant

Dia 6" Line of L=~6

Primary RW Booster Pump

Average Flow Rate

ging. Default value for strainer dP at normal flow is 1.5 psi.

You might also like