Professional Documents
Culture Documents
The Royal Enfield Continental GT is our lightest, fastest, and most powerful motorcycle in production. Its a machine
with a story, a nod to motorcyclings finest hour, the best expression yet of a cultural phenomenon that has simply
refused to fade away - the cafe racer.
And now you have one of your own. Congratulations!
Your meticulously re-engineered Continental GT debuts a twin downtube cradle frame chassis developed by the
renowned Harris Performance from UK. A new engine displaces 535cc and dollops of torque, when you need it. W ith
gas-charged rear shock absorbers from Paoli and Brembo disc brakes, you stay in charge. W ith an aerodynamic
seating position, Pirelli Sports Demon tyres and a remapped ECU, the new Continental GT is part homage, part
engineering tour-de-force.
This manual will help you to operate your motorcycle and guide you to wholly maintain it. W e have also provided tips
on safe riding and on minor adjustments for the care of your motorcycle. Please avail the four free services at the
nearest Authorised Service Point at the appropriate time to maintain your motorcycle in top riding condition. We
request you to carefully read the terms and conditions of warranty and other useful information given in this manual
before starting to use your Continental GT. Log on to the exciting world of Royal Enfield on www.royalenfield.com to
get to know more about the company, its products and news from time to time.
W elcome to the world of the Rockers, and enjoy your burn-ups atop this spectacular machine.
Notice
All information in this manual is based on the latest product information available at the time of publication. Due to
continuous improvements or other changes, there may be discrepancies between information in this manual and your
vehicle. Royal Enfield reserves the right to make production changes at any time without prior notice and without
incurring any obligation to make same or similar changes to vehicles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical
specifications are subject to change without prior notice.
Copyright 2013 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied,
distributed or otherwise dealt without the express permission in writing from Royal Enfield.
Contents
23
24
SAFETY DEFINITIONS
............................
OPERATION OF CONTROLS
...................
25
25
Engine ................................................
26
10
26
27
27
Transmission ......................................
10
Electricals ...........................................
11
Chassis ..............................................
12
Dimensions .........................................
13
W eights ..............................................
13
14
18
27
27
28
30
30
30
19
31
21
31
22
31
22
Horn ..................................................
32
Contents
32
33
RUNNING IN PERIOD..................................
34
35
EFI ....................................................
35
48
48
49
50
51
35
35
36
STARTING ................................................
37
40
PARKING ..................................................
41
41
41
57
42
58
43
59
44
60
48
61
51
52
52
53
54
55
57
Contents
61
75
62
75
64
76
64
76
65
76
65
77
Fuse ..................................................
66
66
Vehicle wobbles..................................
77
67
Electricals ..........................................
77
68
Precautions ........................................
68
Af ter washing.....................................
68
70
71
72
78
W ARRANTY .............................................
79
EMISSION WARRANTY..............................
81
85
86
95
103
73
74
104
74
NOTES ....................................................
108
Name
Door No./St.
Locality
City
Contact Nos.
State
Res:
Off:
Pin
Mobile:
Email:
Engine No.
Battery No.
Frame No.
Battery make
Reg. No.
Licence No.
Date of Sale
Model
Key No.
Tyre make
Colour
Sold by
Dealer Code
It is our endeavour to provide excellent service to your CONTINENTAL GT at all times. Towards this we provide 4 free
services at specific Intervals.
Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you
and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.
Availing the free services in the specified time is a prerequisite for warranty consideration. The cost of fuel, oil, grease etc.
used for all free services are chargeable to the customer.
1st Service
2nd Service
3rd Service
4th Service
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Date of Service
Kms Covered
Servicing ASP /
Dealers Name
Address
NOTE : Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.
Safety Definitions
The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to
your motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others
and damages to the motorcycle
Statement in this manual preceded by the following words are with special significance.
Warning
Indicates a potentially hazardous situation, which if not avoided, could result in serious injury or damage.
CAUTION :
Indicates a potentially hazardous situation , if not avoided, may result in minor or moderate injury or damage.
NOTE :
Indicates important and useful messages for clear understanding.
Technical Specification
ENGINE
Engine .......................................................
Capacity ....................................................
535 cc
Bore ..........................................................
87 mm
Stroke ........................................................
90 mm
8.5 : 1
44 Nm @ 4000 rpm
2.75 Litres.
Lubrication ................................................
Technical Specification
10
IGNITION SYSTEM
Ignition system ..........................................
Electronic Ignition
0.80 - 0.90 mm
TRANSMISSION
Clutch .......................................................
W et Multiplate (7 Plates)
Duplex Chain
2.15 : 1
1-N-2-3-4-5
18 Teeth
2.00:1
100 Links
Technical Specification
11
ELECTRICALS
WARNING
Generation ................................................
Alternator
System .....................................................
12V DC
Battery ......................................................
12V - 14 AH
12V, H4 - 60/55 W,
Halogen Bulb
21/5 W
12V, 1.12W
12V, 0.9 KW
Technical Specification
12
CHASSIS
Frame .......................................................
Tyre size ..................................................
..........................................................
Tyre pressure ...........................................
..........................................................
..........................................................
..........................................................
Fuel tank capacity ....................................
Low fuel warning .....................................
Suspension ..............................................
..........................................................
Front fork oil capacity ..............................
Front fork oil .............................................
Hydraulic Brakes ......................................
..........................................................
Brake oil grade .........................................
Brake oil capacity .....................................
..........................................................
Technical Specification
DIMENSIONS
Length ......................................................
2060 mm
Width ........................................................
760 mm
Height .......................................................
1070 mm
1360 mm
800 mm
140 mm
13
NOTE: BS III
This vehicle meets Emission Norms Bharat (Trem) Stage - III
WEIGHTS
Kerb W eight (with 90% Fuel) ...................
185 Kg
365 Kg
NOTE :
1. Values / Dimensions given above are for your guidance only.
2. In view of continuous improvements being done on our products, the specifications are subject to change without notice.
14
Warning
Royal Enfield cautions you against the use of certain
nonstandard parts such as aftermarket and custom
made extended front forks or suspensions, which may
adversely affect performance and handling. Removing
or alt erin g or igin al p art s may ad vers ely aff ect
performance and could result in to an accident.
NOTE :
If you are an inexperienced rider we recommend that
you obtain formal training on correct motorcycle riding
techniques and become thoroughly familiar with the
operation of your particular motorcycle. New riders
should gain experience under various conditions while
driving at moderate speeds.
15
Warning
Regularly inspect shock absorbers and front forks
and look for leaks. Replace worn out parts. Worn
out parts can adversely affect stability and handling.
16
Warning
For your personal welfare, all the listed service and
m aint en an ce r ec om mendations shou ld b e
performed. Lack of regular maintenance at the
suggested intervals may affect the safe operation
of your motorcycle.
Warning
Avoid any contact with the exhaust system. Wear
clothing that will completely cover the legs while
riding. The exhaust system gets very hot when the
engine is running and remains too hot, even after the
engine is turned off. Failure to wear proper or protective
clothing could result in serious injury.
Warning
E xh aust g as es c ontains p oisonous c ar bon
monoxide and chemicals, known to cause Cancer,
Birth defects or other reproductive defects.
Warning
Consult your Royal Enfield Dealer regarding any
questions or problems that occur in the operation
of your motorcycle. Failure to do so may aggravate
an initial problem, cause costly repairs & jeopardize
your personal safety.
17
Warning
DO NOT tow a disabled motorcycle. The steering
and handling of the disabled motorcycle will be
impaired due to the force of the towline. If a disabled
motorcycle must be transported, use a truck or a
trailer. Towing a motorcycle may cause loss of
control of the motorcycle in the front, leading to an
accident.
Warning
DO NOT pull a trailer behind a motorcycle. Towing
a trailer may cause reduced braking efficiency, tyre
overloading and unstable handling. Towing a trailer
may cause loss of control of the motorcycle in the
front, leading to an accident.
NOTE :
A light coloured shirt enables greater visibility to other
road users specially during nights.
CAUTION :
Loose clothing may get caught on moving parts of
your motorcycle.
SITTING POSTURE
Correct sitting posture is a pre-requisite for stable
and safe riding
Sit in lean forwarded position.
18
BRAKING
Ap ply fr on t and r ear br ak es g ently an d
simultaneously for maximum braking efficiency.
WARNING
Applying any one of the brakes suddenly may cause
the vehicle to skid. The hydraulic disc brakes fitted
on your motorcycle require very less effort. High effort
or sudden application may lock the wheel. Please use
utmost caution while applying the brakes.
19
20
Red
Yellow
Green
NOTE :
ENGINE NUMBER
21
22
2 34
1.
RH Trafficator front
2.
Brake Pedal
3.
4.
Starter Motor
5.
Horn
6.
RH Side Panel
7.
RH Trafficator Rear
23
1. Trafficator front LH
2. Spark plug
3. Gear Change Pedal
4. Centre stand
5. Side Stand
6. Side Panel LH / Battery Cover
7. Trafficator rear LH
7
3
4
TOP VIEW
24
9 10
11
3
2
13
1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
12
14
11.
12.
13.
14.
Operation of Controls
25
IGNITION SWITCH
ON
Insert ignition key and turn clockwise direction
to ON. Once you turn on the ignition key all the
indicating lights in instrument cluster starts
glowing on for few seconds and the engine will
get ready to start. The key cannot be removed
from ON possition.
OFF
Turn the ignition key in anticlockwise direction
to OFF. Once you turn off, all the electrical
s ys tems g oes off . Now th e k ey c an b e
removed.
Operation of Controls
STEERING LOCK
26
STEERING UNLOCK
CAUTION :
CAUTION :
Operation of Controls
FUEL TANK CAP
27
UTILITY BOX
U tility
b ox
is
pr ovided at th e
b ot tom ar ea of
battery carrier.
It is c over ed wit h
side panel LH
NOTE :
Key can be removed
only in locked position.
SIDE PANEL RH
be
t his
Operation of Controls
28
1. Odometer
Push Button
Switch
Alpha Numeric Display
2. Trip A
3. Trip B
4. Fuel level indicator
ODOMETER MODE
Odometer mode is the
initial display mode of
th is unit. It dis plays
odometer reading by
default.
NOTE :
Once you turn ON the ignition key, whatever was the
last selection mode will get displayed.
NOTE :
For resetting the Trip Meter
1. Set the display as TRIP A or B as a current mode.
2. Press the PUSH button for more than 3 Seconds.
3.
Warning
Do not attempt to change any setting while riding the
motorcycle. It may cause loss of control leading to an
accident.
Operation of Controls
FUEL LEVEL INDICATOR
29
NOTE :
Operation of Controls
30
POSITION LAMP
HEAD LAMP ON
DIP SWITCH
LOW BEAM
HIGH BEAM
Operation of Controls
ENGINE START SWITCH
31
PRESS
ENGINE ON
ENGINE OFF
LEFT
RIGHT
Operation of Controls
HORN
PRESS
Apply choke in cold start condition while starting the Bike
32
33
Warning
4. B rak es , s teer ing and t hr ot t le f or proper
responsiveness.
5. Cable for fraying or crimping and free operation.
Running In Period
Proper running-In is very important f or obtaining
maximum life and performance of a new motorcycle.
The following guidelines explain proper running-in
proc edures.
Since the engine is brand new, it should not be loaded
excessively for the first 2,000 kilometers. During the
first few hundred kilometers, the mating parts in the
engine will wear and polish themselves to the correct
operating clearances. Driving with prolonged f ull
throttle operation, or in any high speed conditions
might result in excessive heating of the engine and
cause abnormal wear of the moving parts and hence
the same must be avoided.
1. 0-500 Kms :
T h e recommended s p eeds f or the f ir s t 5 00
Kilometers is below 50 to 60 Kmph. During this
period avoid operating the motorcycle with full
throttle opening. Stop the motorcycle for about 5
to 10 minutes to let it cool down, after every hour
of running. Vary the speed of the motorcycle
regularly during running but avoid us ing the
motorcycle above 1/2 throttle opening position.
2. 501-2000 Kms :
The recommended speed is below 80 90 kmph.
Avoid driving the motorcycle with full throttle
34
CAUTION :
After covering the first 500 kilometers, Please replace
the engine oil and oil filter element.
Royal Enf i eld engi nes are air- c ool ed and
cons equently require f orc ed air cooling over the
cylin der and h ead to maintain pr oper oper ating
temperature. Extended periods of idling may over
heat the engine, resulting in serious engine damage.
DO NOT run the engine at extremely high RPM with
clutch disengaged or transmission in neutral as it
can cause serious engine damage.
An engine running for long distances at high speed
must be given close attention to avoid overheating
and possible engine damage
35
Rollover Sensor
ROLLOVER SENSOR
36
Starting
Warning
37
CAUTION :
Do not force the gear lever while attempting to shift to
neu tral . Move t he m otor c yc l e bac k & f or th and
simultaneously press gear lever to come to neutral.
Ensure neutral Indicator light glows in the Speedometer.
NOTE :
If the engine does not start on the first attempt
in cold climate, release the starter button, wait
for 30 s ec onds before pressing the starter
button again.
Press starter button and release starter switch
once the engine starts.
A clutch switch is provided in the system for
the safety of the rider. This is to prevent the
vehicle from starting when the vehicle is in gear.
To start the engine when it is in gear, pull clutch
lever, press the starter button and release
slowly after the engine starts.
Starting
38
Ensure Engine
stop switch is in
RUN position
CAUTION :
Never accelerate the engine immediately after a cold
start. The engine should be allowed to run slowly for
15-30 seconds. This will allow the engine to warm up
and let oil reach all surf aces needing lubrication.
Failure to adhere may result in damage to the Engine.
Manual bi
Starter (choke)
Press Clutch
Lever.
Press Starter
Button and
release as soon
as engine starts
NOTE :
It may be necessary to operate and hold the manual
bi starter, when starting the engine for the first time in
cold mornings, temperatures below 10C or at high
altitudes, to prevent the stalling and to keep the idling
RPM steady.
Starting
As s oon as t he engine attains t he op erat ing
temperature, the RPM will raise, at which time the
manual Bi Starter should be released.
Warm up engine for 2 minutes - till idling is
consistent.
Prior to starting, check to see the fuel level from
the fuel gauge.
If the last bar is blinking refuel immediately.
39
CAUTION :
Please ensure the motorcycle is not used with the
low fuel indicator bar blinking continuously. It may not
only result in the motorcycle running out of fuel. But
will also cause serious damage to the fuel pump.
Please ensure fuel is filled up as soon as the low fuel,
last bar start blinking.
CAUTION :
Air cooled engine requires air movement over the
cylinder head and exhaust pipe to maintain proper
operating temperature.
Never accelerate the engine abnormally in stand still
condition of the motorcycle. Failure to adhere this may
result in damage to exhaust pipe / silencer of the
engine due to over heating.
Gear Shifting
40
Warm up engine
for 2 minutes t ill id ling is
consistent/stable
CAUTION :
The clutch must be fully disengaged before attempting
a gear shift. Failure to fully disengage the clutch may
cause a jerky start OR stalling the engine besides
causing damage to transmission parts.
NOTE :
Always start motorcycle with gear in neutral position.
Always move the motorcycle in first gear position only.
W hen engine speed decreases or while climbing a
gradient or running at a reduced speed, shift to the
appropriate lower gear to prevent the engine from
stalling or straining to pull.
Parking
PARKING VEHICLE ON CENTER STAND
41
Warning
Always park the motor cycle on a firm and flat surface. Parking in a soft ground may cause stand to sink and the
motorcycle to fall, causing injury to you or to others and damage to the motorcycle parts.
2 3
8 9
42
10
S.No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Description
Tool Bag
Screw Driver O6 X 160
Tommy Bar
Box Spanner 21 X 24
Double End Spanner 14 X 15
Double End Spanner 10 X 13
Double End Spanner 8 X 10
Allen Key 5 MM
Allen Key 3 MM
Tyre Removal Lever
Qty.
1
1
1
1
1
2
1
1
1
2
4
S.No.
1.
2.
3.
4.
5.
6.
7.
3
Description
2
Qty.
1
1
1
2
2
1
1
NOTE :
This Tool Kit is kept in Utility box. Refer Page No. 27.
Recommended Lubricants
Engine Oil
Grade
Grade
43
Capacity
430 ml / leg
Brake Fluid
Grade
DOT 3 or DOT 4
Capacity
Front : 50 ml
Rear : 100 ml
Capacity
Warning
DO NOT switch oil brands indiscriminately because some oil interact chemically when mixed.
Use of inferior oils or non-detergent oils can damage the engine.
DO NOT Mix DOT 3 & DOT 4 brake fluid together.
Periodical Maintenance
44
The maintenance schedule detailed here will help you to maintain your Royal Enfield motorcycle meticulously and to
get a long trouble free service. The schedule provided herein is based upon average riding conditions and indicates
the mileage at which regular inspections, adjustments, replacements and lubrications must be carried out.
The frequency of the maintenance must be shortened depending upon the severity of the Riding condition OR if the
motorcycle is used in a very dusty environment, severe climatic cold and hot conditions, bad roads, stagnant water
etc., Contact a nearest Royal Enfield Authorised Dealer / Service Point for expert advice and to carry out the
periodical maintenance.
Warning
For your personal welfare, all the listed service and maintenance recommendations should be performed. Lack of
regular maintenanc e at the s uggested intervals may aff ect the safe operation of your motorcycle causing the
motorcycle to malfunction and stall abruptly resulting in an accident and cause serious injury.
A : Adjust
C : Clean
D : De-car bonise
I : Inspect
L : Lubr icate
R : Replace
NOTE :
For maintenance after 30,000 Kms, please repeat the same frequency levels specified above, in consultation with a
Royal Enfield Authorised Dealer / Service Point.
Periodical Maintenance
S.
No.
45
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
Months
0.5
1.5
PAID SERVICE
12
15
18
21
24
27
30
R
Engine Oil
Spark plug
Fuel Pump
Periodical Maintenance
S.
No.
46
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
Months
PAID SERVICE
0.5
12
15
18
21
24
27
30
1.5
C
3
C
6
C
9
C
15 Exhaust pipe
I
Adjust every 1000 Kms or earlier as required
Periodical Maintenance
S.
No.
47
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
Months
0.5
1.5
PAID SERVICE
12
15
18
21
27
I& R
24
30
I
I& R
I
I& C I& C I& C I& C I& C I& C I& C I& C I& C I& C
48
MAX
MIN
Side Stand
Pivot
49
Primary
Drain
Plug
Secondary
Drain Plug
Primary
Filter Cap
NOTE :
Min
CAUTION :
Do not fill oil over MAX mark. It may cause the engine
to smoke and result in loss of power. Do NOT use the
motorcycle if the oil is below the MIN mark. Doing
so will cause serious damage to the moving parts
inside the engine and result in an engine lock up.
50
SPARK PLUG
Gap 0.80 to 0.90 mm.
51
FRONT BRAKE
REAR BRAKE
CAUTION :
Brake fluid is highly corrosive and can cause damage
to painted parts. Please ensure that brake fluid does
not spill on any part of the motorcycle. In the event of
a spill, please clean the area immediately with a soft
cloth (preferably a wet cloth) to avoid damage.
TYRE PRESSURE
Solo
With Pillion
Front
Rear
1.41 kg/cm2
(20 PSI)
2.11 kg/cm2
(30 PSI)
1.55 kg/cm2
(22 PSI)
2.25 kg/cm2
(32 PSI)
Warning
Tyres, rims and air valves must be correctly matched
to wheel ri ms . See your Royal E nf ield D ealer.
Mismatching tyre, tubes, rims and air valves may result
in damage to the tyre bead during mounting, allow
tyre slippage on the rim and cause tyre failure.
52
Locating
TAB
CAUTION :
Do not pres s the front brake lever when wheel is
removed as this will result in the brake pads coming
too far out of the brake caliper.
53
54
CAUTION :
Do not press the rear brake pedal when wheel is
removed as this will result in the brake pads coming
too far out of the brake caliper.
55
56
CAUTION :
Do not force the spindle into
the wheel as the threads
may get damaged. Tap it
through the wheel gently.
Warning
57
Index mark
P lace m ot or c yc le on it s
center stand on
a firm & f lat
surface.
Swing Arm
reference mark
Shift t he gear
into the neutral
position
Ad j u s t e r
Lock nut
Meas ur e t he
drive chain free
play as shown.
The drive chain
free play is 20 to
25 mm
1.
58
b.
Loosen the QD
sprocket spindle nut.
c.
d.
e.
59
Warning
Chain slackness beyond 30mm will lead to chain
slippage.
Maintain drive chain slackness within the specified
limits at every 1000 kms interval.
Please Check the front and rear wheels are correctly
aligned, after the chain adjustment.
Warning
The f itment of lock in wrong direction other than
shown above can lead to its falling off, and thus can
cause the sudden disconnection of the chain during
the drive.
60
Warning
Riding the motorcycle with the shock absorbers
adjusted in diff erent positions can caus e los s of
control.
NOTE :
Ensure accessories, fitted if any, do not foul with
rear s hock absorbers. C hec k f or s uf f ic ient gap
between the shock absorbers and the attachments
in a condition that the rear end of the Motorcycle is
fully loaded and the shock absorbers are maximum
compressed.
61
BATTERY MAINTENANCE
(-)
(+)
TERMINAL TERMINAL
Electrolyte level.
NOTE :
NOTE :
For chec king the battery voltage and elec trolyte
spec ific gravity, contact authorised Royal Enf ield
Dealer / service point or battery service centre.
CAUTION :
Do not use battery with low electrolyte level as
the battery internal cells will get damaged.
Do not overfill the battery electrolyte level as it
will spill out through the overflow pipe and cause
corrosion to vehicle parts.
Use only distilled water meant for use in batteries
to avoid damage to battery.
62
NOTE :
Clean the wire terminals free of corrosion and keep
the terminals coated with petroleum jelly.
CAUTION :
63
NOTE :
64
Remove t he s eat
assembly by pulling
seat lock cable.
Replace the bulb 12V 21 / 5W.
Remove t he t ail
light
g lass
by
u ns cr ew ing
it s
mounting screw
As semble
back the tail
light in the
r evers e
order
of
dismantling
process.
65
R ef it t he holder
fit t in g it s lock in
proper position.
66
8
7
Warning
Electronic Control Unit (ECU) may fail due to loose
electrical connections, loose battery terminals etc.
Hence, it is very important to keep all the Electrical
connections intact.
Fuse
No .
1
2
3
4
5
6
7
8
Color Amps
Blue
Blue
Red
Red
Red
Red
Blue
Red
15A
15A
10A
10A
10A
10A
15A
10A
Application
RR Fuse
MAIN Fuse
ECU Fuse
General illumination / Tail / Trafficator
Head Lamp Fuse
Instrument Cluster / Horn
Spare Fuse
Spare Fuse
Warning
Please get the electrical system of your Motorcycle checked
throughtly and get the faults corrected immediatly after
experiencing any fuse failure. Not doing this can result in to
repeated fuse failures.
Usage of fuses other than spcified rating will damage the complete
electrical system.
Warning
While doing Arc welding any where in motorcycle,the battery
terminals and the Electronic Control Unit (ECU) coupler are to be
completely disconnected. Failure to do so many cause damage to
the Electrical system of the Motocycle.
67
NOTE :
Remove the air filter
cover screws and
then takeout air filter
box cover.
Washing Procedure
PRECAUTIONS
W ash vehicle when the engine is cold.
Cover the silencer tail end and control switches
with suitable plastic bags and tie it firmly to prevent
water entry into them.
Remove ignition key and seal key hole using
adhesive tape.
Do not remove RH side cover (panel) while
washing to avoid water entry into air filter box
assembly.
68
Washing Procedure
AFTER WASHING
Ensure the vehicle is thoroughly dry by wiping
with a c lean soft water absorbent cloth or
chamois leather.
Remove all plastic bags and adhesive tapes.
Lubricate control cables, pivots for footrest, side
stand, centre stand, brake and gear shifter
linkages, rear chain etc.with lube oil.
Polish the painted and plated surfaces using
polishing wax.
Start the bike and allow engine to idle & warm up.
Drive the motorcycle slowly, applying both brakes
intermittently to dry up the brake pads.
Test brakes for full efficiency.
69
Warning
Observe warnings and cautions given on labels of
cleaning compounds before it is used.
W hen washing your motorcycle, be careful not to get
the brakes, engine, mufflers or air cleaner etc., too
wet. Wet brake pad and / or disc can affect braking
eff ic ienc y. Engine can be s tarted af ter washing.
Ensure brakes and engine are working properly before
riding in the traffic and / or in highways at high speeds.
Storage Precautions
Incase your Motorcycle is not going to be used for
a m on th or mor e, w e advise th e following
precautions to be taken
70
Storage Precautions
71
NOTE :
Do not raise the engine rpm the moment it is started,
but allow the engine to run at Idling speed.
CAUTION :
72
ITEMS TO BE CARRIED
Tool kit.
First aid kit.
Bulbs for Headlight, Trafficator light and mini
Blade Fuses (15 & 10 Amps).
Accelerator and Clutch cable.
Rear chain master link lock assembly.
Spare tubes.
Foot operated Air Pump.
Insulation tape.
Spark plug (M14).
73
BLUE/WHITE
LIGHT GREEN
A
B
RED
3X6.3 COUPLER
RED/WHITE
RELAY STARTER
YELLOW
YELLOW
BROWN
RECTIFIER
REGULATOR UNIT
(THREE PHASE)
BLACK/YELLOW
BLACK
BROWN
GREEN
GREY
BLUE/WHITE
2X6.3 COUPLER
BLACK
BLACK
YELLOW
CG
RG
YELLOW / WHITE
YELLOW/RED
BLACK
FUSE 2-15A
RED
GREY
HEAD LIGHT
60/55W-HALOGEN
WHEEL
SPEED
SENSOR
TRAFFICATOR
REAR RH
RED
FUSE 1-15A
BLACK/GREEN
THREE
PHASE
MAGNETO
24T
9X2.8
COUPLER
BLACK
SWITCH MODULE
FRONT
BRAKE
SWITCH
2X2.8 COUPLER
BLACK
TANK UNIT
TAIL/STOP
LIGHT
RED/WHITE
RED
GREEN
RED/WHITE
WHITE
2X6.3 L TYPE
COUPLER
9
SWITCH MODULE LH
RED/WHITE
FUSE 4-10A
BLACK
BLACK
RED/WHITE
HORN HT
ECU FUSE
HORN LT
BLACK/GREEN
BLACK/WHITE
FUSE 3-10A
BLACK
RED/WHITE
BROWN
LH
6X2.8 COUPLER
GREY
GREY
BLACK
FRONT TRAFFICATORS
TRAFFICATOR
REAR LH
BLACK
2X6.3MM COUPLER
RH
BLACK/
WHITE
REAR BRAKE
SWITCH
FLASHER
RED
RED
BLACK
2X2.8 COUPLER
BLACK
BLACK/WHITE
BLACK/GREEN
IGNITION
SWITCH
OFF
POSITION
GREY
NEUTRAL SWITCH
BROWN
FUSE 5-10A
FUSE 6-10A
POSITIVE - RED/WHITE
GREY
MIN
12V 14AH
BATTERY
GREEN
BATTERY - RED
MIL - BLACK/GREEN
TRAFFICATOR LH-BLACK/WHITE
MAX
EG
GREEN
RED / WHITE
SPEED SENSOR-BLUE/WHITE
9X2.8
COUPLER
BLACK
BLUE
CLUTCH SWITCH
YELLOW
GREY
RED/WHITE
BLACK
BLACK
BLUE
BLACK/GREEN
BLACK / GREEN
BLACK/WHITE
BLACK / WHITE
ORANGE
FUSE DETAILS
POWER RELAY
BLACK
MAGNETO WITH
CRANK POSITION SENSOR
TPS
3 PIN
WATER PROOF
COUPLER
MAP
2 PIN
WATER PROOF
TE
3 PIN (4 POLE)
WATER PROOF
COUPLER
ROLL
OVER
SENSOR
BLACK
ORANGE
WHITE/RED
INJ
LG
PG
GREY
IGNITION
COIL
2 PIN
WATER PROOF
COUPLER
3 PIN (6 POLE)
WATER PROOF
COUPLER
BULLET
TERMINAL
BLACK
2 PIN
WATER PROOF
FUEL
PUMP
YELLOW
PIN NO. 10
(K-LINE)
2 PIN
WATER PROOF
SG
RED/WHITE
PIN NO. 11 (FLPR)
ORANGE
3 PIN
WATER PROOF
COUPLER
2 PIN
WATER PROOF
COUPLER
BLACK
WHITE
24T
BLACK/GREEN
ORANGE
F 1 - 15A - RR FUSE
K-LINE
SPARK PLUG
NOTE
SG - SENSOR GROUND
PG - POWER GROUND
LG - LOGIC GROUND
CG - CHASSIS GROUND
EG - ENGINE GROUND
RG - RR BODY GROUND
Trouble Shooting
74
Warning
Warning
The trouble shooting section of this Owners Manual
is intended solely as a guide for diagnosing problems.
Carefully read the appropriate sections of this manual
before performing any work. Repair and maintenance
operations not listed in this Owners Manual should
be perf ormed by your Royal Enf ield Dealer only.
Improper repair / maintenanc e could result in the
motorcycle not functioning properly or injury seriously.
CAUSES
I. ENGINE FAILS TO START
REMEDIES
1)
2)
3)
4)
5)
6)
7)
Trouble Shooting
CAUSES
75
REMEDIES
*Re-adjust properly
Clean / Replace air filter
*Re-adjust properly
*Inflate to correct pressure
Adjust cable free play
*Adjust clutch cable free play
*Remove fuel pump & clean.
Trouble Shooting
CAUSES
76
REMEDIES
V. ENGINE OVERHEATING
1)
2)
3)
2)
Clean / Replace
3)
*Check and rectify, tank float unit, drain pipe, breather pipe,
fuel line / pump.
Trouble Shooting
CAUSES
77
REMEDIES
2)
3)
IX. ELECTRICALS
Bulbs do not glow
1) Bulb fused ........................................
* Replace bulb
Trouble Shooting
78
CAUSES
REMEDIES
Warning
Please get the electrical system of your
Motorcycle checked throughtly and get the
faults corrected im m ediatly aft er
experiencing any fuse failure. Not doing
this can result in to repeated fuse failures.
Usage of fuses other than spcified rating
will damage the complete electrical system.
Warranty
79
Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and
workmanship.
Royal Enfield (RE) warrants CONTINENTAL GT EFI Motor Cycle to be free from manufacturing and material defect
under normal use subject to following conditions.
1.
RE will replace or repair defective part / parts at their Authorised Dealer / Service Point, free of charge within a
period of 12 months from the date of sale (date of Installation) or 10,000 kms whichever occurs earlier.
2.
3.
The warranty shall be applicable only if all the free services are availed at the respective period / kilometer range
as per the schedule given in the owners manual from RE Authorised Dealer / Service Point.
4.
During the warranty period, REs obligations shall be limited to repairing / replacing free of charge such part or
parts of the vehicle, which on examination to have manufacturing defect. Such defective part / parts which have
been replaced becomes property of RE.
5.
Cost of oil, oil filter, fuel and other consumables are chargeable to the customer.
6.
Claims on proprietary items like tyres, tubes, spark plug, battery etc. should be taken up with respective
manufacturer or their authorised agents in the area directly by customer. RE shall not be liable in any manner to
replace them though their Dealers will provide assistance in preferring such claims on their manufacturer.
7.
Warranty
80
(b) Components like fuel line, oil filter element, control cables, brake shoes, clutch plates, which are subjected
to normal wear and tear.
(c ) Damages due to use of lubricant / oil / grease etc., other than specified by RE.
(d) Damages due to use of non-genuine parts.
(e) Damages due to lack of proper maintenance of the vehicle.
(f ) Damages due to incorrect driving or riding habits.
(g) Parts damaged due to accidents, collision, abuse etc.
(h) Irregularities not recognized as affecting the quality or function of the vehicle such as slight vibration, oil
leakage, discoloration of exhaust bent pipe / silencer / soft or hard shock absorber etc.
(i)
(j)
Electrical component like bulbs, fuses etc. & Electronic components failure due to repairs by arc welding.
(m) Normal maintenance operations like adjustment of brakes, cleaning fuel system, engine tune up and other
such adjustments
8.
9.
RE reserves the right to make changes in Design of the vehicle without any obligation to install these changes on
previously supplied vehicles.
Emission Warranty
81
In compliance with the provisions of Rule 115(2) of the Central Motor Vehicle Rules, 1989, Royal Enfield certifies that
the following warranty is applicable to those components liable to affect the emission of the gaseous pollutants in its
range of motorcycles, in normal use to which it may be subjected to.
This emission warranty comes into force from 01st July 2001 and is valid for a period of 30,000 Kms. or 36 months,
whichever occurs earlier, from the date of sale to the first customer and is in addition to and parallel to the warranty
policy, conditions and obligations laid down in the Owners Manual.
Royal Enfield further warranty that if on examination by its Authorised Dealer / Service Point, the motorcycle fail to
meet the specified emission standards, then the Authorised Dealer / Service Point shall take necessary corrective
measures and shall at its sole discretion, repair or replace free of charge such components of the emission control
system to meet the required emission standards.
The method/s of examination to determine the warranty conditions of the emission warranty related components will
be at the sole discretion of Royal Enfield and / or our Authorised Dealer / Service Point and results of such examination
will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal enfield
will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the
components.
In case of acceptance of the component/s under Emission warranty, Royal Enfield will replace free of charge, the
component/s as required. However, the consumables like fuel, lubricants, solvents, etc shall be chargeable to the
customer as per actual.
In case any of the components covered under emission warranty or the associated parts, are not independently
replaceable. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly,
through suitable repairs.
Emission Warranty
82
Royal Enfield reserves the right to carry out necessary consequential repairs to the motorcycle or replace any part,
in addition to the repair or replacement of the components covered under emission warranty, to establish compliance
to in-use emission standards. Such repairs / replacements will be chargeable to the customer.
All parts removed for replacement under warranty will become the property of Royal Enfield.
Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Dealer
/ Service Point OR for any loss due to non availability of the motorcycle during the period of examination and repairs
by Royal Enfield and / or their Authorised Dealer / Service Point.
Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account of
failure to comply with the in-use emission standards.
That cost/s incurred to check emission of the motorcycle will have to be borne by the customer.
Emission warranty will be applicable irrespective of the change of ownership of the vehicle provided all the conditions
as laid down in this document are met from the date of original sale of the motorcycle.
Emission Warranty
83
Produce the Pollution Under Control certificate valid for the period immediately preceding the test during which
the failure is discovered, the test having been carried out either for obtaining a new certificate or pursuant upon
being directed by an officer as referred to in sub rule (2) of rule 116 of the Central Motor Vehicles Rules (CMVR).
Produce the Owners Manual and Log book for verification details.
Produce receipts covering maintenance of the motorcycle is specified in the owners manual from the date of
original purchase of the vehicle.
Produce valid certificate of Insurance and R.T.O. Registration Certificate (RC Book).
Emission Warranty
84
On examination by Royal Enfield or its Authorised Dealer / Service Point, if the motorcycle shows that any of the
conditions stipulated in the Owners manual with regard to use and maintenance have been violated.
The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal Enfield
in the Owners manual or any other document given to the customer at the time of sale of the motorcycle.
The emission related components are tampered with.
All service and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced.
All maintenance activities carried out on the vehicle during the tenure of the emission warranty is not entered in
the log book.
Ensure that the periodical maintenance is carried out as stipulated in the owners manual through a Royal Enfield
Authorised Dealer / Service Point.
Use only Unleaded petrol (> 91 octane) from reputed fuel pumps.
Ensure the fuel used is not adulterated.
Use correct spark plug as recommended in the owners manual.
Use lubricants as per recommendations given on grade / brand in the owners manual.
85
Royal Enfield
203, 204 Sneha Ganga,
Near Vega Centre,
Shankar Seth Road, Swargate,
PUNE - 411 037.
Ph: 020-40028090
Fax: 24447174
Royal Enfield
Plot No. 350 to 354,
2nd Floor, 4th Link Street,
Nehru Nagar Industrial Area,
Kottivakkam,
(OMR-IT Highway),
CHENNAI- 600 096.
Ph: 044-42070661, 24540828
R7 : A.P, Chattisgarh,
Jharkhand & Orissa
Royal Enfield
Plot No. 3,
Kandukuri Business Chambers,
Sunder Nagar Colony,
Beside ESI Hospital,
Erragadda,
Hyderabad - 500 038.
Ph: 040 - 40213540
Royal Enfield
A Unit of Eicher Motors Ltd.
407, 4th Floor, Nirmala Plaza,
Forest Park,
R8 : Karnataka, Kerala,
Tamilnadu & Puducherry
Royal Enfield
Door no. 2067/1, 2068/2,
East End A Main
9th Block, Jayanagar,
BANGALORE - 560 069.
Ph: 080-22440588, 41753277,
41536488
Royal Enfield
25/85A, Opp. to IOC Pump,
Koonamthai, Edappally Post,
KOCHI - 682 024.
Ph: 0484-6494990, 6494991
Fax: 2543616
86
It is our endeavour to provide excellent service to your Royal Enfield Motor Cycle at all times. Towards this we provide
four free services at specific Intervals.
Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest
to you and as a token of satisfactory service, kindly return the free service coupon duly filled in and signed, to the
service outlet.
Availing the free services in the specified time is a prerequisite to warranty consideration.
The cost of fuel, oil, oil filter element, grease etc. used for free service is chargeable to the customer.
Dealer Code :
Address :
Frame No:
Regn. No:
Engine No:
Sale Date:
Serviced Date:
ODO Reading :
Serviced by
(Dealers/ASP Name & Address)
Received the above vehicle after the service having been done to my entire satisfaction.
Customers Signature : .................................
Contact Phone / Mobile No.:
Date :
87
cloth
Check level & top-up
Clean and apply petroleum jelly
Check, clean, lubricate & adjust
Lubricate
Check & top up brake fluid level
Check spokes tightness
Inspect for leakage
Clean
Check, clean & adjust gap
Inspect for cracks
Check mounting screws
Inspect for cracks
Inspect for cracks
Adjust play
Adjust play
Clean
Replace
Replace
Lubricate
88
CUSTOMER COPY
Job Card No:
Date :
Odo Reading :
Name of Dealer/
ASP with Code:
..........................
..........................
ASP / Dealers
Stamp & Signature
Dealer Code :
Address :
Frame No:
Regn. No:
Engine No:
Sale Date:
Serviced Date:
ODO Reading :
Serviced by
(Dealers/ASP Name & Address)
Received the above vehicle after the service having been done to my entire satisfaction.
Customers Signature : .................................
Contact Phone / Mobile No.:
Date :
89
cloth
Check level & top-up
Clean and apply petroleum jelly
Check, clean, lubricate & adjust
Lubricate
Check & top up brake fluid level
Check spokes tightness
Inspect for leakage
Clean
Check, clean & adjust gap
Inspect for cracks
Check mounting screws
Inspect for cracks
Inspect for cracks
Adjust play
Adjust play
Check level & top up
Lubricate
Check & Adjust
Clean
90
CUSTOMER COPY
Job Card No:
Date :
Odo Reading :
Name of Dealer/
ASP with Code:
..........................
..........................
ASP / Dealers
Stamp & Signature
Dealer Code :
Address :
Frame No:
Regn. No:
Engine No:
Sale Date:
Serviced Date:
ODO Reading :
Serviced by
(Dealers/ASP Name & Address)
Received the above vehicle after the service having been done to my entire satisfaction.
Customers Signature : .................................
Contact Phone / Mobile No.:
Date :
91
cloth
Check level & top-up
Clean and apply petroleum jelly
Check, clean, lubricate & adjust
Lubricate
Check & top up brake fluid level
Check spokes tightness
Check wear and tread depth
Clean
Check, clean & adjust gap
Inspect for cracks
Check
Inspect for cracks
Inspect for cracks
Check & adjust play
Adjust play
Clean
Replace
Replace
Lubricate
Check & Clean
Check, Lub. steering balls & Adj. play
92
CUSTOMER COPY
Job Card No:
Date :
Odo Reading :
Name of Dealer/
ASP with Code:
..........................
..........................
ASP / Dealers
Stamp & Signature
Dealer Code :
Address :
Frame No:
Regn. No:
Engine No:
Sale Date:
Serviced Date:
ODO Reading :
Serviced by
(Dealers/ASP Name & Address)
Received the above vehicle after the service having been done to my entire satisfaction.
Customers Signature : .................................
Contact Phone / Mobile No.:
Date :
93
cloth
Check level & top-up
Clean and apply petroleum jelly
Check, clean, lubricate & adjust
Lubricate
Check & top up brake fluid level
Check spokes tightness
Replace oil
Clean
Check, clean & adjust gap
Inspect for cracks
Check
Inspect for cracks
Inspect for cracks
Check & adjust play
Adjust play
Check & top-up
Lubricate
Check & Adjust
Check wear and tread depth
94
CUSTOMER COPY
Job Card No:
Date :
Odo Reading :
Name of Dealer/
ASP with Code:
..........................
..........................
ASP / Dealers
Stamp & Signature
95
Date : .........................
Date : .........................
CUSTOMER COPY
Date : .........................
Date : .........................
96
CUSTOMER COPY
12,000 + 250 Kms. Service
CUSTOMER COPY
15,000 + 250 Kms. Service
97
Date : .........................
Date : .........................
CUSTOMER COPY
Date : .........................
Date : .........................
98
CUSTOMER COPY
18,000 + 250 Kms. Service
CUSTOMER COPY
21,000 + 250 Kms. Service
99
Date : .........................
Date : .........................
CUSTOMER COPY
Date : .........................
Date : .........................
100
CUSTOMER COPY
24,000 + 250 Kms. Service
CUSTOMER COPY
27,000 + 250 Kms. Service
101
Date : .........................
Date : .........................
CUSTOMER COPY
Date : .........................
Date : .........................
102
CUSTOMER COPY
30,000 + 250 Kms. Service
CUSTOMER COPY
33,000 + 250 Kms. Service
INFORMATION SIGNS
103
CAUTIONARY SIGNS
Log Book
Sl.
No.
Date
Kms.
104
Details
Idling
CO%
Log Book
Sl.
No.
Date
Kms.
105
Details
Idling
CO%
Log Book
Sl.
No.
Date
Kms.
106
Details
Idling
CO%
Log Book
Sl.
No.
Date
Kms.
107
Details
Idling
CO%
Notes
108
Notes
109
Notes
110
Notes
111
Notes
112
Telephone Residence
Bike Regn. No.
Telephone Office
Invoice No.
Sales Representative
or
Yes
No
Engine No :
Dealer's Name :
Location :
Colour :
Key Number :
Battery Make :
Battery Number
Aggregate
Tyre Number
Area
Defect Code
Measure
DF
ENGINE OIL
Replace oil & oil filter / Check Oil level (Loose three EO - (Drained Oil
Drain Bolts)
Level)
Clean
H / LF / NW
Same
6 Fill Petrol
3 Litres
7 Fuel Leak
Straight
LF
2.7 to 3 Kgm
11 Fr.Wheel Rotation
W / T / LF / N
M / RB
Straight
LF
WF
Good
LESS
22PSI
NW / F
PETROL
FRONT WHEEL
LOCK OPERATION
FUEL TANK
Same
H/N
Smooth
EP / V / T
2 - 3 mm
20 Accelerator Operation
T / SY
Smooth
LF
Tight
LF
Tight
Free
CLUTCH
ELECTRICALS
LF
LF
NW /F
No Defects
NW / F
No Defects
NW / F
No Defects
29 Parking light
NW / F
No Defects
NW / F
No Defects
NW / F
No Defects
32 Neutral Lamp
NW / F
No Defects
NW /F
No Defects
34 Battery indication
NW /F
No Defects
35 Trip A Check up
NW /F
No Defects
36 Trip B Check up
NW /F
No Defects
NW /F
No Defects
NW /F
No Defects
NW /F
No Defects
NW /F
No Defects
41 Seat Alignment
H / NW / LF
LF
44 Seat Cover
INSTRUMENT CLUSTER
SEAT ASSY
Lock Number:
Front
Defect
#1
Rear :
Defect
#2
Defect
#3
Remarks
REAR WHEEL
T / EP
10-15mm
Low
WF
T / EP
20 -25 mm
W / T / LF / N
LF
M /WF
Straight
LESS
32PSI
WF
Good
H / N / AD
Smooth
LF
H / NW
Missing
SC / PD / R / DN
No Defects
SC / PD / R / DN
No Defects
SC / PD / R / DN
No Defects
AESTHETICS
62 Powder Coated Parts (Scratch/ Rust / Chipped OFF) SC / PD / R
No Defects
SC / R / PO
No Defects
64 Indicators Alignment
No Defect
LF
NA
ST / N
Easy Start
AD / SG
Sharp
Straight
71 ExcessiveVibration
72 Wobbling
No Defects
No Defects
N / ST / J / H
Smooth
LF / V / SC / DN /
R / PO
No Defects
ST / NW
78 Leak
79 Smoke
SK / EO
No Smoke
OTHERS
TEST RIDE
Any OTHER
Note **
Please inform plant in case of any engine dismantling during the PDI stage
INSTRUCTIONS
Noise
Vibration
Leak
Starting
Trouble/Missing
Less
Wobbling
Loose
Fitment
Discharing
Tight
Fused
Scratch
Pulling
Dent
Wrong
Fitment
Hard
Jerking
ST
LESS
LF
SC
DN
WF
Excess Play
Different
Spongy
Sticky
Not
Available
Smoke
Adjustment
Not
Working
Paint Defect
Rust
Peel Off
Dull
Excessive Oil
Rubbing
Not Charging
EP
DF
SG
SY
NA
SK
AD
NW
PD
PO
DU
EO
RB
NC
DLR / CS COPY
FORM 22
[See Rules 47(g), 115, 124 (2), 126A and 127 (1), 127 (2)]
INITIAL CERTIFICATE OF COMPLIANCE WITH POLLUTION STANDARDS, SAFETY
STANDARDS OF COMPONENTS AND ROAD WORTHINESS
Certified that the following vehicle complies with the provisions of the Motor Vehicles Act, 1988, and the
rules made there under, including the following mass emission norms:
Continental GT
:-
Chassis number
:-
:-
:-
115(2)(i), 115(14)(F)
Emission norms
[Bharat Stage-I/II/III/Bharat (Trem) Stage-III etc.]
:-
Date :
Quality Assurance