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BRITISH STANDARD

Safety rules for the


construction and installation
of escalators and passenger
conveyors

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Part 1. Specification and proformas for


test and examination of new installations

ICS 91.140.90

NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

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BS 5656 : Part 1 : 1997

Committees responsible for this


British Standard
The preparation of this British Standard was entrusted to Technical Committee
MHE/4, Lifts, hoists and escalators, upon which the following bodies were
represented:
Federation of the Electronics Industry

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

The following bodies were also represented in the drafting of the standard, through
subcommittees and panels:
Association of District Councils
British Broadcasting Corporation
British Retail Consortium
Chartered Institution of Building Services Engineers
Chartered Institute of Environmental Health
Department of Trade and Industry (Standards Policy Unit)
Department of the Environment, Transport and the Regions
(Construction Sponsorship Directorate)
Health and Safety Executive
Electrical, Electronic, Telecommunications and Plumbing Union
Engineer Surveyors Section of the MSF
Institution of Electrical Engineers
Institution of Incorporated Executive Engineers
Institution of Mechanical Engineers
Institution of Plant Engineers
Lift and Escalator Industries Association
Lloyds Register of Shipping
London Underground Ltd.
Post Office
Royal Association for Disability and Rehabilitation
Safety Assessment Federation Ltd.

This British Standard, having


been prepared under the
direction of the Engineering
Sector Board, was published
under the authority of the
Standards Board and comes into
effect on
15 December 1997
BSI 1998

The following BSI references


relate to the work on this
standard:
Committee reference MHE/4
Draft for comment 96/702415 DC
ISBN 0 580 28685 1

Amendments issued since publication


Amd. No.

Date

Text affected

9909

February
1998

Indicated by a sideline in the margin

BS 5656 : Part 1 : 1997

Contents

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Committees responsible
Foreword
1
Scope
2
References
3
Definitions
4
Test and examination
5
High voltage test (at manufacturer's works)
6
Electrical tests (after installation)
Tables
1
Certificate of test and examination for escalators
2
Certificate of test and examination for passenger conveyors

BSI 1997

Page
Inside front cover
ii
1
1
1
1
1
2
3
14

BS 5656 : Part 1 : 1997

Foreword
This Part of BS 5656 has been prepared by Technical Committee MHE/4, Lifts, hoists
and escalators, and is applicable to the testing and examination of new escalators and
passenger conveyors installed in accordance with BS EN 115.
BS 5656 consists of the following Parts:

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Part 1: Specification and proformas for test and examination of new installations
Part 2: Specification and proformas for test and examination after modernization
(in preparation)

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

It was originally intended that BS 5656 (EN 115) would be renumbered as


BS 5656 : Part 1 to produce a logical pair of stand-alone standards for escalators and
passenger conveyors. However, as the practice of dual numbering an EN as a BS was
replaced by implementation as a BS EN, the 1995 revision of EN 115 was published in
the UK as BS EN 115 and the identifier BS 5656 was no longer used for current
standards. Nevertheless, as this BS identifier was well known within the industry, it
was decided to retain it for the testing and examination standard.
Copyright is waived by BSI in respect of the tables in this standard. Enquiries
concerning bulk printed supplies of the form in those tables can be addressed to
BSI Customer Services, Sales Department, 389 Chiswick High Road, London W4 4AL.
CAUTION. During any inspection and test, maintenance or repair it is suggested that
precautions should be taken so that escalators and passenger conveyors cannot be set
into motion without the knowledge and consent of the person performing such work.
(See 16.1 of BS EN 115 : 1995 and BS 7801). In addition, safety barricades should be
erected at the ends of each escalator or passenger conveyor before any floor coverings
or steps etc. are removed and should remain in position until the escalator or
passenger conveyor is safe and suitable for public use. (See 15.1.2.3 of BS EN 115 : 1995).
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii, pages 1
to 26, an inside back cover and a back cover.

ii

BSI 1998

BS 5656 : Part 1 : 1997

1 Scope
This Part of BS 5656 specifies requirements for the
testing and examination of new escalators and
passenger conveyors covered by BS EN 115, before
the equipment is put into service. This Part does not
specify such requirements for the testing and
examination of equipment after modernization (this
is dealt with in Part 2) or for periodic examination.
This Part includes proformas for certificates of test
and examination (tables 1 and 2), which cover
construction, certain aspects of performance, and
contract data. A requirement to provide test
certificates relating to certain components of the
equipment is also specified in this Part.

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

2 References
2.1 Normative references
This Part of BS 5656 incorporates, by dated or
undated reference, provisions from specific editions
of other publications. These normative references
are made at the appropriate places in the text and
the cited publications are listed on the inside back
cover. For dated references, only the edition cited
applies; any subsequent amendments to or revisions
of the cited publication apply to this Part of BS 5656
only when incorporated in the reference by
amendment or revision. For undated references, the
latest edition of the cited publication applies,
together with any amendments.
2.2 Informative references
This Part of BS 5656 refers to other publications that
provide information or guidance. Editions of these
publications current at the time of issue of this
standard are listed on the inside back cover, but
reference should be made to the latest editions.

3 Definitions
For the purposes of this Part of BS 5656 the
definitions given in clause 3 of BS EN 115 : 1995
apply.

4 Test and examination


4.1 Test and examination after manufacture,
installation and commissioning
NOTE. All test equipment, instruments and personnel needed to
complete the testing and inspection after installation should be
provided by the escalator manufacturer. A power supply at the
declared voltage and frequency, for test and adjustment purposes,
should also be provided by the purchaser.

BSI 1997

4.1.1 The performance of certain tests, as required


to complete the appropriate test and examination
certification (see 4.1.2) shall be undertaken for
every installation before it is put into normal service,
i.e. at the time of manufacture and commissioning.
4.1.2 The form of the appropriate certificate for test
and examination conforming to the requirements
of 16.2 of BS EN 115 : 1995 and referred to in 4.1.1
shall be as follows:
a) escalators
b) passenger conveyors

Table 1
Table 2

4.2 Component testing


Copies of test certificates relating to particular
components shall be available prior to, or during,
commissioning tests. These test certificates shall
relate to individual or type tests carried out by the
component manufacturer, escalator/passenger
conveyor manufacturer, or an independent body.
4.3 Availability of certificates
Copies of completed certificates appropriate to the
type of equipment, as referred to in 4.1.1 and 4.1.2
shall be available for inspection in accordance
with 16.2.1 and 16.2.2 of BS EN 115 : 1995.

5 High voltage test (at manufacturer's


works)
The dielectric or electrical apparatus (excluding
motors, generators, transformers, electronic
apparatus and instruments, shall withstand a test
voltage of 10 times the working voltage, with a
maximum of 2000 V when applied as follows:
a) between the live parts and the case or the
frame with all circuits completed;
b) between main terminals or equivalent parts with
all circuits open;
c) between any live parts of independent circuits.
NOTE. The dielectric or electrical apparatus should be tested in
accordance with the appropriate British Standard.

The test voltage shall be alternating of approximately


sine wave form with a frequency of approximately
50 Hz and shall be applied for 1 min.
NOTE. Owing to the impracticability of applying the foregoing
tests b) and c) on controllers and similar apparatus after
controller wiring has been completed, these tests should be made
at convenient stages of manufacture. A test certificate to this
effect issued by the manufacturer is acceptable.

BS 5656 : Part 1 : 1997

6 Electrical tests (after installation)


Electrical installations, excluding electronic
equipment, shall be subjected to test, by instruments
as follows.
a) Apply d.c. test voltage which is not less than
twice the r.m.s value of the a.c. supply voltage or
not greater than 500 V d.c. for low voltage circuits,
to prove that the insulation resistance to earth is
not less than 0.5 MW.
NOTE. If dampness in a new building prevents a reading of
0.5 MW from being obtained, an insulation resistance of 0.25
MW is provisionally acceptable provided a retest figure of 0.5
MW is obtained when conditions in the building improve.

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

b) Determine that the earthing of all conduit,


trunking, switch cases and similar metal work is
continuous and does not exceed 0.5 W impedance.
NOTE. An escalator or passenger conveyor installation is
considered to be a self-contained piece of equipment and as
such is not required to conform in all respects to BS 7671 :
1992 (formerly the IEE Regulations) in particular with regard to
the earthing of all apparatus.

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators


Notes for completion of this certificate:
1. Statements and replies to all relevant questions should be annotated in the appropriate boxes. Where multiple questions are posed
only one of the boxes should be ticked.
2. Boxes marked with an asterisk (*) should be completed by the vendor's design office.

1 Description of installation

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Do the additional requirements of BS EN 115 : 1995 apply to this


installation?1)
Location:

Vendor:

Purchaser's identification no:

Yes

No

Vendor's identification no:

Vertical rise

m *

Angle of inclination

Nominal step width

m *

Ratio speed

*
m/s *

Power supply (at time of test)


Voltage

Is supply 2)
Permanent

Phase

Temporary

Hz (Cycle)

Is the above acceptable?

Wire2)

Yes

Fuse rating

Fuse type

Specified

Actual

No

Location of control panel

|
|

Within escalator truss

With separate machine room

Other
Description:
Machine room location
Inside truss

Outside truss

1)

Note the contents of 0.4 of BS EN 115 : 1995.

2)

Delete as applicable.

BSI 1998

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


2 Static examination, mechanical
2.1 General examination
Has overall visual inspection been carried out in accordance
with 16.2.1.2 of BS EN 115 : 1995?
2.2 Test certificates
a) Are the factory test and examination records available and in
order?

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b) Is the step type test certificate available and in accordance


with 8.2.2.1/8.2.2.2 of BS EN 115 : 1995?

Yes

No

Yes

No

Yes

No

c) Is the handrail type test certificate available and in


accordance with 16.2.1.1.1(f) of BS EN 115 : 1995?

N/A

Yes

No

d) Is a speed sensing device fitted?

N/A

Yes

No

Yes

No

Yes

No

e) If fitted, is a test certificate available and in order?


2.3 Supporting structure
a) Are intermediate supports provided?

N/A
Specified

b) State the no. of supports fitted:

Actual
*

c) Is supporting structure side cladding fitted in accordance


with 5.1.1.1 of BS EN 115 : 1995?

Yes

No

d) Is the cladding permanent?3)

Yes

No

e) Are the balustrades fitted correctly and in accordance


with 5.1.5.4 of BS EN 115 : 1995?

Yes

No

f) Are deflector devices fitted?

Yes

No

Yes

No

g) If deflector devices are fitted, are they set in accordance


with 5.1.5.4 of BS EN 115 : 1995?
3)

N/A

Escalators should not be put into service with temporary cladding.

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


2.4 Machine drive
a) Type of drive:

Chain

Gear

Other

b) If other, specify:
c) If chain driven,
details of drive chains:

*
Pitch

* mm

No. of links per


chain

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2.5 Operational brake(s) (see 12.4.1 of BS EN 115 : 1995)


Specified

Actual

a) Number of brakes fitted:

b) Location:

2.6 Auxiliary brake(s) (see 12.6 of BS EN 115 : 1995)

N/A

Specified

Actual

a) Number of brakes fitted:

b) Location:

2.7 Step chain lubrication


a) Is a lubrication system fitted?

Yes

b) If yes, is it working satisfactorily?

Yes

No

N/A

No

2.8 Return station


a) Tensioning method:

Spring

Hydraulic

Counterweight

Other

b) If other, specify:
c) Does it function?

BSI 1998

*
Yes

No

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


2.9 Steps and step band
a) Length of horizontal travel (see 10.1.3 of BS EN 115 : 1995)

Top

m *

Bottom

m *

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2.10 Clearances and alignments


Are the following clearances in accordance with clause 11
of BS EN 115 : 1995?

Yes

No

a) Step to step clearance 6 mm or less in accordance with 11.1


of BS EN 115 : 1995

Yes

No

b) Step to skirting clearance 4 mm or less at either side and 7 mm


or less for the sum of both directly opposite sides in accordance
with 11.2 of BS EN 115 : 1995

Yes

No

c) Mesh depth h8 at least 6 mm (see figure 1 of BS EN 115 : 1995)

Yes

No

d) Clearance h6 not greater than 4 mm


(See figure 1 of BS EN 115 : 1995)

Yes

No

a) Does the handrail profile and position conform to 7.3.1 of


BS EN 115 : 1995?

Yes

No

b) Is the dimension between the outer edge of the handrail and


any other obstacle at least 80 mm?

Yes

No

c) Is the dimension in b) above maintained to a height of 2.10 m


above the steps?

Yes

No

2.11 Handrail

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


3 Static examination, electrical
3.1 Insulation resistance to earth
a) Escalator motor:

MW

b) Power system:4)

MW

c) Safety circuits:4)

MW

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3.2 Earthing
a) Check that the maximum continuity resistance to earth is
less than 0.5 W

Yes

No

b) Is the controller earth-bonded to the truss?

Yes

No

c) Is the handrail earthed?

Yes

No

4 Lighting
4.1 Handrail lighting
a) Is handrail lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of handrail lighting installation?

MV

4.2 Skirting lighting


a) Is skirting lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of skirting lighting installation?

MV

4.3 Comb lighting


a) Is comb lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of comb lighting installation?

MV

4.4 Understep lighting


a) Is understep lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

c) Insulation resistance to earth of understep lighting installation?


4)

No

N/A

No
MV

Electronic circuits may be disconnected for this test.

BSI 1997

BS 5656 : Part 1 : 1997

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Table 1. Certificate of test and examination for escalators (continued)


5 Dynamic tests
5.1 Safety devices (see 14.1.2.4 of BS EN 115 : 1995)
Check operation of electrical contacts and connections. For identification, all details are based upon
looking from the bottom of the escalator irrespective of the direction of travel.

a) Are the handrail entry devices set in accordance


with 7.5.3 of BS EN 115 : 1995?

Yes

No

b) Does each device, when actuated, cause the


escalator to stop and remain stopped?

Yes

No

c) Are the comb safety devices set in accordance with


8.3.2.1 of BS EN 115 : 1995?

Yes

No

d) When actuated, does each comb safety device cause


the escalator to stop and remain stopped?

Yes

No

e) When actuated, does each chain tension safety


device cause the escalator to stop and remain stopped?

Yes

No

f) When actuated, do the step sag safety devices cause


the escalator to stop and remain stopped?

Yes

No

g) When actuated, does the step which has sagged stop


before reaching the comb intersection line?

Yes

No

h) When actuated, does the safety device for the


broken handrail cause the escalator to stop and remain
stopped?

Yes

No

i) Do the stop switches conform to 6.3.3 of


BS EN 115 : 1995?

Yes

No

j) Do the locations of the inspection controls conform


to 14.2.5.2 of BS EN 115 : 1995?

Yes

No

k) Do the operations of the inspection controls


conform to 14.2.5.3 and 14.2.5.4 of BS EN 115 : 1995?

Yes

No

l) When the speed control device specified in 12.5.1 of


BS EN 115 : 1995 is operated, does the escalator stop
satisfactorily?

Yes

No

m) Does the unintentional reversal safety device


conforming to 12.5.2 of BS EN 115 : 1995 work
satisfactorily?

Yes

No

N/A

N/A

BSI 1997

BS 5656 : Part 1 : 1997

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Table 1. Certificate of test and examination for escalators (continued)


5.2 Control devices
a) Do the locations of all the starting controls
satisfy 14.2.1 of BS EN 115 : 1995?

Yes

No

b) Is a system for remote starting fitted?

Yes

No

N/A

c) Are facilities for automatic starting fitted to the


escalator?

Yes

No

N/A

d) If yes, do they satisfy 14.2.1.2 of


BS EN 115 : 1995?

Yes

No

e) Do the escalator starting and directional controls


function correctly?

Yes

No

f) When actuated, do all emergency stop devices


cause the escalator to stop and remain stopped?

Yes

No

g) If not an integral part of the escalator, are they in


an easily accessible position?

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

N/A

5.3 Steps
a) Do the steps running at the rated speed in each
direction of travel conform to 12.2.3 of
BS EN 115 : 1995?
b) Are the steps running free of interference from
each other, skirting panels, comb sections and other
parts of the escalator structure in each direction of
travel?
5.4 Handrail
a) Do the handrails running at the correct speed
relative to the steps conform to 7.1 of
BS EN 115 : 1995?
b) Does the handrail guiding and tensioning conform
to 7.7 of BS EN 115 : 1995?
c) Is the handrail running smoothly and free of
interference with any other part of the machine?

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


5.5 Stopping distances
NOTE. Load tests are not required by BS EN 115 : 1995. The escalator stopping distances under loaded conditions can be
calculated.

5.5.1 Operational brake


NOTE. Operational brake test results should represent the average measurement of three separate tests after the escalator has been
run continuously for a minimum of 1 h.

a) No load test stopping distances:

b) Do these measurements conform to 12.4.4.2 of


BS EN 115 : 1995?

Running up

Running down

Yes

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5.5.2 Auxiliary brake


a) With the operational brake not in operation, does the
auxiliary brake stop the escalator in accordance with
12.6.2 of BS EN 115 : 1995?

No
N/A

Yes

No

6 Measurements of the electrical system


Provide the following details on the escalator motor(s) (as stated on data plate)
1) maker:
*
2) serial no:
*
3) type:
*
4) a.c. voltage:
V *
5) power rating:
kW *
6) current rating:
A *
7) speed:
r/min *
8) class of insulation
*
9) duty rating:
*
10) d.c. field current:
A *
d.c. field voltage:
V *
11) d.c. armature current:
A *
d.c. armature voltage
V *

10

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


6.1 Escalator motor measurements
Rated speed operation
With no load on the escalators record the following:

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Motor no.

Starting current escalator running up

Running current escalator running up

Starting current escalator running down

Running current escalator running down

Low speed operation

N/A

If a 2nd motor is fitted, with no load on the escalators record the following:
Motor no.

Starting current escalator running up

Running current escalator running up

Starting current escalator running down

Running current escalator running down

6.2 Escalator motor overcurrent protective devices


6.2.1 Main windings
a) Measure and record the following (as appropriate):
Type of device

Manual
reset

Three phase circuit breaker


Overloads, in each phase
Timing relay device
Thermistor
Other-name type
b) Have you found these satisfactory?

BSI 1997

Automatic
reset

********
********
********

Time to operate

Trip current

Setting

******
*******

Yes

No

11

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (continued)


6.2.2 Slow speed windings
a) Measure and record the following (as appropriate):
Type of device

Manual
reset

Three phase circuit breaker


Overloads, in each phase
Timing relay device
Thermistor
Other-name type

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b) Have you found these satisfactory?

Automatic
reset

Time to operate

Trip current

********
********
********

Setting

******
*******

Yes

No

7 Surrounds of the escalator (see 5.2 of BS EN 115 : 1995)


a) Do the landings of the escalator conform to 5.2.1 of BS
EN 115 : 1995?

Yes

No

b) Do the landing surfaces conform to 5.2.2 of BS EN 115


: 1995?

Yes

No

c) Does the clear height above the steps of the escalator


conform at all points to 5.2.3 of BS EN 115 : 1995?

Yes

No

d) If the installation requires head guards in accordance


with 5.2.4 of BS EN 115 : 1995, have they been located
and fitted correctly?
e) Are skirt deflector devices fitted?

Yes

No

Yes

No

f) Are warning notices displayed in the machine rooms in


accordance with 15.1.4 of BS EN 115 : 1995?

Yes

No

g) Have warning notices in accordance with 15.1.2.1 of


BS EN 115 : 1995 been provided?

Yes

No

N/A

8 Conclusions
b) Is the escalator installation complete and ready to be
put into service?

Yes

No

NOTE. Some items requiring attention may not be part of the contract for the escalator but part of the installation and the
responsibility of others.

b) If the answer to a) is `No' provide details in the space below.

12

BSI 1997

BS 5656 : Part 1 : 1997

Table 1. Certificate of test and examination for escalators (concluded)


9 Declaration
I/We certify that on
the equipment was thoroughly examined and found to be free
from obvious defects, subject to any statement in clause 8 of this table and that the foregoing is a correct
report of the results.
Vendor's/purchaser's identification number

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Signature(s)

Name and address of public service, association, company, firm or person making examination:

Position in above organization of the person who conducted the examination:

or
Qualifications of examiner, if working on his/her own account:

Test certificate serial number

Date:

BSI 1997

13

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors


Notes for completion of this certificate:
1. Statements and replies to all relevant questions should be annotated in the appropriate boxes. Where multiple questions are posed
only one of the boxes should be ticked.
2. Boxes marked with an asterisk (*) should be completed by the vendor's design office.

1 Description of installation

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Do the additional requirements of BS EN 115 : 1995 apply to


this installation?1)
Location:

Vendor:

Purchaser's identification no:

Horizontal length

m * N/A

Vertical rise

m * N/A

Nominal step
width
No. of passenger
conveyors

m *

Yes

No

Vendor's identification no:

Angle of
inclination
Ratio speed

N/A

m/s *

Power supply (at time of test)


Voltage

Is supply 2)
Permanent

Phase

Temporary

Hz (cycle)

Is the above acceptable?


Yes
No

Wire2)

Fuse rating

Specified

|
|

Actual

Fuse type
*
Location of control panel
Within passenger conveyor truss

With separate machine room

Other
Description:
Machine room location
Inside truss

Outside truss

1)
2)

14

Note the contents of 0.4 of BS EN 115 : 1995.


Delete as applicable.

BSI 1998

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


2 Static examination, mechanical
2.1 General examination
Has overall visual inspection been
carried out in accordance with 16.2.1.2
of BS EN 115 : 1995?

Yes

No

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2.2 Test certificates


a) Are the factory test and examination records
available and in order?

Yes

No

b) Is the pallet or belt type test certificate available


and in accordance with 8.2.2.1/8.2.2.2/8.2.4.6 of
BS EN 115 : 1995?

Yes

No

c) Is the handrail type test certificate available and


in accordance with 16.2.1.1.1(f) of
BS EN 115 : 1995?

N/A

Yes

No

d) Is a speed sensing device fitted?

N/A

Yes

No

Yes

No

Yes

No

e) If fitted, is a test certificate available and in


order?

2.3 Supporting structure


a) Are intermediate supports provided?

N/A
Specified

Actual

b) State the no. of supports fitted:


c) Is supporting structure side cladding fitted in
accordance with 5.1.1.1 of BS EN 115 : 1995?

Yes

No

d) Is the cladding permanent?3)

Yes

No

e) Are the balustrades fitted correctly and in


accordance with 5.1.5.4 of BS EN 115 : 1995?

Yes

No

f) Are deflector devices fitted?

Yes

No

Yes

No

g) If deflector devices are fitted, are they set in


accordance with 5.1.5.4 of BS EN 115 : 1995?
3)

N/A

Passenger conveyors should not be put into service with temporary cladding.

BSI 1997

15

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


2.4 Machine drive
a) Type of drive:

Chain

Gear

Other

b) If other, specify:
c) If chain driven,
details of drive chains:

*
Pitch

* mm

No. of links per


chain

2.5 Operational brake(s) (see 12.4.1 of BS EN 115 : 1995)

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Specified

Actual

a) Number of brakes fitted:

b) Location:

2.6 Auxiliary brake(s) (see 12.6 of BS EN 115 : 1995)

N/A

Specified

Actual

a) Number of brakes fitted:

b) Location:

2.7 Pallet or belt chain lubrication


a) Is a lubrication system fitted?

Yes

b) If yes, is it working satisfactorily?

Yes

No

N/A

No

2.8 Return station


a) Tensioning method:

Spring

Hydraulic

Counterweight

Other

b) If other, specify:
c) Does it function?

16

*
Yes

No

BSI 1998

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


2.9 Pallets or belts and pallet band
Length of horizontal travel (see 10.1.3 of BS EN 115 : 1995)

Top

m *

Bottom

m *

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

2.10 Clearances and alignments


Are the following clearances in accordance with clause 11 of BS EN 115 : 1995?
a) Pallet to pallet clearance 6 mm or less except at
the transition curves where the clearance shall be
8 mm or less, in accordance with 11.1 of
BS EN 115 : 1995

N/A

Yes

No

b) Pallet or belt to skirting clearance 4 mm or less at


either side and 7 mm or less for the sum of both
directly opposite sides in accordance with 11.2 of
BS EN 115 : 1995

N/A

Yes

No

c) Pallet or belt vertical clearance to skirting 4 mm


or less in accordance with 11.2.2 of
BS EN 115 : 1995

N/A

Yes

No

d) Mesh depth h8 at least 6 mm for pallet treads


(see figure 1 of BS EN 115 : 1995)

N/A

Yes

No

e) Clearance h6 not greater than 4 mm for pallet


treads (see figure 1 of BS EN 115 : 1995)

N/A

Yes

No

f) Mesh depth h8 at least 4 mm for belt


(see figure 1 of BS EN 115 : 1995)

N/A

Yes

No

g) Clearance h6 not greater than 4 mm for belt


(see figure 1 of BS EN 115 : 1995)

N/A

Yes

No

2.11 Handrail
a) Does the handrail profile and position conform to 7.3.1 of
BS EN 115 : 1995?

Yes

No

b) Is the dimension between the outer edge of the handrail and any
other obstacle at least 80 mm?

Yes

No

c) Is the dimension in b) above maintained to a height of 2.10 m above


the pallets or belt?

Yes

No

BSI 1997

17

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


3 Static examination, electrical
3.1 Insulation resistance to earth
a) Passenger conveyor motor:

MV

b) Power system:4)

MV

c) Safety circuits:4)

MV

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

3.2 Earthing
a) Check that the maximum continuity resistance to
earth is less than 0.5 V.
b) Ensure that the controller is earth-bonded to the truss.

Yes

No

Yes

No

c) Is the handrail earthed?

Yes

No

Yes

No

d) Is the belt earthed?

N/A

4 Lighting
4.1 Handrail lighting
a) Is handrail lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of handrail lighting


installation?

MV

4.2 Skirting lighting


a) Is skirting lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of handrail lighting


installation?

MV

4.3 Comb lighting


a) Is comb lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

No

N/A

No

c) Insulation resistance to earth of handrail lighting


installation?

MV

4.4 Understep lighting


a) Is understep lighting fitted?

Yes

b) If yes, is it correctly installed?

Yes

c) Insulation resistance to earth of comb lighting


installation?
4)

18

No

N/A

No
MV

Electronic circuits may be disconnected for this test.

BSI 1997

BS 5656 : Part 1 : 1997

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Table 2. Certificate of test and examination for passenger conveyors (continued)


5 Dynamic tests
5.1 Safety devices (see 14.1.2.4 of BS EN 115 : 1995)
Check operation of electrical contacts and connections. For identification, all details are based upon
looking from the bottom of the passenger conveyor irrespective of the direction of travel on inclined
machines and looking in the direction of drive for horizontal machines.
a) Are the handrail entry devices set in accordance
with 7.5.3 of BS EN 115 : 1995?

Yes

No

b) Does each device, when actuated, cause the


passenger conveyor to stop and remain stopped?

Yes

No

c) Are the comb safety devices set in accordance


with 8.3.2.1 of BS EN 115 : 1995?

Yes

No

d) When actuated, does each comb safety device


cause the passenger conveyor to stop and remain
stopped?

Yes

No

e) When actuated, does each chain tension safety


device cause the passenger conveyor to stop and
remain stopped?

Yes

No

f) When actuated, do the step sag safety devices


cause the passenger conveyor to stop and remain
stopped?

Yes

No

g) When actuated, does the step which has sagged


stop before reaching the comb intersection line?

Yes

No

h) When actuated, does the safety device for the


broken handrail cause the passenger conveyor to
stop and remain stopped?

Yes

No

i) Do the stop switches conform to 6.3.3 of


BS EN 115 : 1995?

Yes

No

j) Do the locations of the inspection controls


conform to 14.2.5.2 of BS EN 115 : 1995?

Yes

No

k) Do the operations of the inspection controls


conform to 14.2.5.3 and 14.2.5.4 of
BS EN 115 : 1995?

Yes

No

l) When the speed control device specified in 12.5.1


of BS EN 115 : 1995 is operated, does the passenger
conveyor stop satisfactorily?

Yes

No

m) Does the unintentional reversal safety device


conforming to 12.5.2 of BS EN 115 : 1995 work
satisfactorily?

Yes

No

BSI 1997

N/A

N/A

19

BS 5656 : Part 1 : 1997

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Table 2. Certificate of test and examination for passenger conveyors (continued)


5.2 Control devices
a) Do the locations of all the starting controls
satisfy 14.2.1 of BS EN 115 : 1995?

Yes

No

b) Is a system for remote starting fitted?

Yes

No

N/A

c) Are facilities for automatic starting fitted to the


passenger conveyor?

Yes

No

N/A

d) If yes, do they satisfy 14.2.1.2 of


BS EN 115 : 1995?

Yes

No

e) When actuated, do all emergency stop devices


cause the passenger conveyor to stop and remain
stopped?

Yes

No

f) If not an integral part of the passenger conveyor,


are they in an easily accessible position?

Yes

No

a) Do the pallets or belts running at the rated speed


in each direction of travel conform to 12.2.3 of
BS EN 115 : 1995?

Yes

No

b) Are the pallets running free of interference from


each other, skirting panels, comb sections and other
parts of the passenger conveyor structure in each
direction of travel?

Yes

No

a) Do the handrails running at the correct speed


relative to the pallets or belts conform to 7.1 of
BS EN 115 : 1995?

Yes

No

b) Does the handrail guiding and tensioning conform


to 7.7 of BS EN 115 : 1995?

Yes

No

c) Is the handrail running smoothly and free of


interference with any other part of the machine?

Yes

No

N/A

5.3 Pallets and belts

5.4 Handrail

20

BSI 1997

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


5.5 Stopping distances
NOTE. Load tests are not required by BS EN 115 : 1995. The passenger conveyor stopping distances under loaded conditions can be
calculated.

5.5.1 Operational brake


NOTE. Operational brake test results should represent the average measurement of three separate tests after the passenger
conveyor has been run continuously for a minimum of 1 h.

a) No load test stopping distances:


inclined passenger conveyor

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

horizontal passenger conveyor

Running up

Running down

Running in direction of drive

Running away from direction of


drive

b) Do these measurements conform to 12.4.4.4 of


BS EN 115 : 1995?

Yes

No

Yes

No

5.5.2 Auxiliary brake


a) With the operational brake not in operation, does
the auxiliary brake stop the passenger conveyor in
accordance with 12.6.2 of BS EN 115 : 1995?

6 Measurements of the electrical system


Provide the following details on the passenger conveyor motor(s) (as stated on data plate)
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)

maker:
serial no:
type:
a.c. voltage:
power rating:
current rating:
speed:
class of insulation:
duty rating:
d.c. field current:
d.c. field voltage:
11) d.c. armature current:
d.c. armature voltage

BSI 1997

V
kW
A
r/min

A
V
A
V

*
*
*
*
*
*
*
*
*
*
*
*
*

21

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


6.1 Passenger conveyor motor measurements
Rated speed operation
With no load on the passenger conveyors record the following:

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Motor no.
Starting current passenger conveyor running up
(inclined) running in direction of travel (horizontal)

*
A

Running current passenger conveyor running up


(inclined) running in direction of travel (horizontal)

Starting current passenger conveyor running down


(inclined) running away from direction of travel
(horizontal)

Running current passenger conveyor running down


(inclined) running away from direction of travel
(horizontal)

Low speed operation

N/A

If a 2nd motor is fitted, with no load on the passenger conveyors record the following:
Motor no.
Starting current passenger conveyor running up
(inclined) running in direction of travel (horizontal)

22

*
A

Running current passenger conveyor running up


(inclined) running in direction of travel (horizontal)

Starting current passenger conveyor running down


(inclined) running away from direction of travel
(horizontal)

Running current passenger conveyor running down


(inclined) running away from direction of travel
(horizontal)

BSI 1997

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (continued)


6.2 Passenger conveyor motor overcurrent protective devices
6.2.1 Main windings
a) Measure and record the following (as appropriate):
Type of device

Manual
reset

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Three phase circuit breaker


Overloads, in each phase
Timing relay device
Thermistor
Other-name type

Automatic
reset

Time to operate

Trip current

********
********
********

Setting

******
*******

b) Have you found these satisfactory?

Yes

No

6.2.2 Slow speed windings


a) Measure and record the following (as appropriate):
Type of device

Manual
reset

Three phase circuit breaker


Overloads, in each phase
Timing relay device
Thermistor
Other-name type

b) Have you found these satisfactory?

BSI 1997

Automatic
reset

Time to operate

Trip current

********
********
********

Setting

******
*******

Yes

No

23

BS 5656 : Part 1 : 1997

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Table 2. Certificate of test and examination for passenger conveyors (continued)


7 Surrounds of the passenger conveyor (see 5.2 of BS EN 115 : 1995)

a) Do the landings of the passenger conveyor


conform to 5.2.1 of BS EN 115 : 1995?

Yes

No

b) Do the landing surfaces conform to 5.2.2 of


BS EN 115 : 1995?

Yes

No

c) Does the clear height above steps of the


passenger conveyor conform at all points to 5.2.3 of
BS EN 115 : 1995?

Yes

No

d) If the installation requires head guards in


accordance with 5.2.4 of BS EN 115 : 1995, have
they been located and fitted correctly?

Yes

No

e) Are skirt deflector devices fitted?

Yes

No

f) Are warning notices displayed in the machine


rooms in accordance with 15.1.4 of
BS EN 115 : 1995?

Yes

No

g) Have warning notices in accordance with 15.1.2.1


of BS EN 115 : 1995 been provided?

Yes

N/A

No

8 Conclusions
a) Is the passenger conveyor installation complete
and ready to be put into service?

Yes

No

NOTE. Some items requiring attention may not be part of the contract for the passenger conveyor but part of the installation and
the responsibility of others.

b) If the answer to a) is `NO' provide details in the space below.

24

BSI 1997

BS 5656 : Part 1 : 1997

Table 2. Certificate of test and examination for passenger conveyors (concluded))


9 Declaration

I/We certify that on


the equipment was thoroughly examined and found to be free
from obvious defects, subject to any statement in clause 8 of this table and that the foregoing is a correct
report of the results.
Vendor's/purchaser's identification number

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

Signature(s)

Name and address of public service, association, company, firm or person making examination:

Position in above organization of the person who conducted the examination:

or
Qualifications of examiner, if working on his/her own account:

Test certificate serial number

Date:

BSI 1997

25

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

26

blank

BS 5656 : Part 1 : 1997

List of references (see clause 2)

Normative references
BSI publications
BRITISH STANDARDS INSTITUTION, London

BS EN 115 : 1995

Safety rules for the construction and installation of escalators and


passenger conveyors

Informative references
BSI publications

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

BRITISH STANDARDS INSTITUTION, London

BS 7801
BS 7671 : 1992

Safe working on escalators and passenger conveyors


Requirements for electrical installations. IEE Wiring Regulations.
Sixteenth edition

Licensed copy:IMPERIAL COLLEGE, 16/09/2004, Uncontrolled Copy, BSI

BSI
389 Chiswick High Road
London
W4 4AL

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