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www.monash.edu/industry
Monash University
seeks to work in
partnership with
Australian and
global mining
and resource
companies to
boost productivity
and business
success through
both technology
and workforcebased innovation.
Why Monash?
The mining and resource industry comprises
businesses in the exploration, development and
production of minerals and energy assets such
as coal, gas, oil andrenewables.
Australias mining industry is being challenged
by the higher costs of doing business and
falling global commodity prices. The industry is
switching its focus from growing its asset base
to increasing the profitability of production.
The energy sector is seeking more economical
forms of gas production to meet increasing
worldwidedemand.
Monash University seeks to work in partnership
with Australian and global mining and resource
companies to boost productivity and business
success through both technology and workforcebased innovation. We have a long history in driving
productivity gains in the mining industry, mainly
through two groups the Maintenance Technology
Institute and the Institute of Railway Technology.
Both institutes enjoy a reputation for excellence
in solving technical issues for the mining industry.
Their innovative solutions have been adopted by
companies all over the world to decrease costs,
increase profitability and improve safety.
Monash recently established a new Bachelor
of Mining Engineering (Honours), which has
the theme the mine of the future. Thisdegree
incorporates automation, environment,
sustainability, people and community, safety,
project management and teamwork, economics,
communication skills, innovation and leadership.
Our research strengths in mining and resources
are grouped around six themes:
Exploration
Productivity-enhancing technologies
Adding value to production
Business operations
Sustainable development
Cutting energy costs.
Brilliant opportunities
Monash University is a global leader in innovative and
multidisciplinary research. Ranked among the top one per
cent of universities in the world, Monash has grown to
become Australias largest university.
Monashs five Australian campuses are complemented by a
strong and expanding international presence in Italy, India,
Malaysia, South Africa and China. We also recently established
an alliance with Warwick University in the United Kingdom.
As Australias largest university which undertakes groundbreaking research, Monash University has an enormous
breadth of expertise to assist mining and resources
companies to improve operations and drive business success.
Monash undertakes more contract research with industry than
any other Australian university. The majority of this work is with
leading Australian and international mining companies.
We can connect your organisation with the right people
to meet your needs and put together a research and
development team that works for you. We work with a wide
variety of external partners, in a range of ways, including:
commissioned research, strategic partnerships, consulting
and licensing of innovations.
Contact us
innovation@monash.edu
+61 3 9905 9910
monash.edu/industry
Exploration
There is a long term trend for a huge
global demand for minerals, in spite of
the recent downturn. However mineral
discoveries are reducing, getting deeper
and harder to find. New knowledge is
needed to underpin future exploration.
Monashs geoscientists conduct research
to understand how, when and where
mineral deposits form in the Earths
crust. We are generating predictive
models that guide more economical
mineralexploration.
The mining industry considers that some
government regulation is impacting its
global competitiveness. Monash has
research and policy expertise across
a range of regulatory areas and has
experience working with the mining
industry on how policy, legislation,
and other regulatory requirements
impact upon mining, energy, and
resources. We can provide academic
and consultancyexpertise in cultural
heritage,native title and human rights.
EXPLORATION
Delivering
impact
Mapping that
improvestheodds
To improve the likelihood of a drill core finding rich deposits
of nickel, you need an excellent 3D map.
The Vale mining company needed such a map to future
proof its business. It needed to locate underground
ore deposits large enough to extend the life of its
hugely successful surface mining operation at Voiseys
Bay,Canada.
The Voiseys Bay area contains about five cubic kilometres
of a special rock called troctolite, which crystallised from
a magma that rose through the Earths crust over a billion
years ago. Nickel-bearing ore deposits are known to occur
in this rock type, often deep below the surface.
Dr Peter Lightfoot, Chief Geologist Nickel, Brownfield
Exploration, North Atlantic at Vale underlines the best
possible combination of geoscience is required to inform
the decision making process about where to drill to drive
success within present and future exploration.
EXPLORATION
Mineral exploration
Monashs geoscience researchers have a successful track
record of collaborative research with the mining industry. Our
geoscientists are advancing the knowledge of the physics and
chemistry behind how mineralisation occurs in order to develop
better models and targeting tools for predicting where ore
deposits lie deepunderground.
Monashs geoscientists have access to a range of analytical and
technical equipment for mineral exploration and geotechnical
surveys, along with innovative methods. Our capabilities include
the Australian Synchrotron and powerful 3D modelling tools for
developing predictive models that guide mineral exploration.
From 2014, Monash will be running short courses for industry
mineral geologists to train them in interpreting regional
geophysicaldata.
Indigenous communities
Monash offers education, research and consulting expertise
across many aspects relating to Indigenous communities. We
cover culture, preserving Indigenous archaeology, Indigenous
education, legal issues such as native title law, human rights, and
Indigenous and rural health. The Monash Indigenous Centre can
work with the mining industry to meet Indigenous cultural heritage
legislative requirements and develop culturally appropriate training
for non-Indigenous staff.
EXPLORATION
Sustainable development
The Monash Sustainability Institute can assist the industry
to continue to improve its sustainable development practices
through research, education and action. MSIs expertise covers
resource management, behaviour change, the interface between
social and environmental sustainability, and legal frameworks
for extractive industries. For legal frameworks, Monash focuses
on research in local content requirements, competitive bidding,
taxation, community engagement and development, framing
and negotiation of investment and community agreements and
leveraging mining investments for infrastructure development.
To improve the
likelihood of a
drill core finding
rich deposits of
nickel, you need an
excellent 3D map.
Indigenous communities
Professor Lynette Russell
Human rights
Associate Professor Adam McBeth
Regulation
Associate Professor Pamela OConnor
EXPLORATION
Productivityboosting
technologies
PRODUCTIVITY-BOOSTING TECNOLOGIES
Delivering
impact
Keeping mining
trains on track
The Institute of Railway Technology (IRT) has been
improving the reliability and safety of mining companies
railway systems for over 40 years. One of IRTs
competencies is improving the interface where wheel
meets rail. The director of IRT, Mr Ravitharan says the
wheel-rail interface is the foundation of any rail operation:
Get this wrong at your peril.
The institute has modified wheel and rail profiles to
optimise the contact conditions. This innovation is helping
companies to cut costs in wheel and rail maintenance
and renewal. Among those to implement the new profiles
isRioTinto.
Rio Tintos superintendent of asset management Michael
Courtney says the design changes suggested by the
Monash team make it easier for the trains to steer correctly
along the track. This also reduces damage. In the past five
years the company has rolled out a reshaping program,
grinding rails to match a new profile design provided by
IRT. The result has been a drop in defects and broken rails
along its 1200-kilometre network.
Another IRT innovation championed by Mr Courtney is
the instrumented ore car. Monash first trialled monitoring
equipment fitted to an ore car at BHP Billiton Iron Ore
in 2002. IRT has now retrofitted more than 70 ore cars
around the world with instrumentation. These instrumented
cars are linked via GSM and satellite networks to offices
at Monash, providing continuous, near-real-time track
monitoring without interrupting production.
Mr Ravitharan says fitting the equipment to a standard
operational car means the dynamics of the trains
performance on the tracks can be assessed as they are
running. Potential problems are communicated to railway
operators in near real time.
PRODUCTIVITY-BOOSTING TECNOLOGIES
Delivering
impact
Optimising optimisation
Large scale businesses constantly review their end to
end processes to identify opportunities for cost savings.
Inhighly complex businesses, there are many variables to
be assessed before the right decision can be made. Using
the variables to generate the right solution requires out of
the box thinking and tremendous analytical capabilities.
Greaterefficiency in operations returns significant
rewards as a collaboration between Monash, Constraint
Technologies International (CTI) and Qantas has underlined.
At the heart of the Monash approach to optimisation is
a gifted analyst/algorithm designer/mathematician; an
expert in modelling and solving combinatorial optimisation
problems. Together with his colleagues Professor Maria
Garcia De La Banda and Dr Guido Tack, Professor Mark
Wallace leads a team of PhD researchers focused on
finding solutions that take into account numerous variables.
They have a proven track record in designing state of the
art software solutions in travel, transport and logistics.
CTI has been delivering airline optimisation systems for 20
years. Since 2005, the Head of Research and Development
at CTI, Ian Evans has worked with Professor Wallace and
his team to drive the evolution of transport and logistics
systems. CTI knows the value of working with a lead
researcher who is aware of the latest advances as they
occur as this means their business can access new
approaches rather than having to wait years for them to be
written up and published.
One CTI project was to develop a flexible crew rostering
system to address complex business rules, safe working
requirements, workplace agreements, leave and training
allocations and crew preferences as well as technical
requirements. Professor Wallace and his team delivered a
solution that CTI was able to customise for sale to Qantas
and major airlines in Asia and India.
Professor Wallaces skilled research team solves these and
other complex resource planning and scheduling problems
using a range of algorithms, constraint programming and
hybrid techniques. Their applications create cost saving
solutions in managing terminals, maintenance programmes,
crew rostering and equipment management.
PRODUCTIVITY-BOOSTING TECNOLOGIES
Maximising dragline
productivity
Australian and international coal mines have been able
to increase the productivity of their draglines, thanks to
Monashs Maintenance Technology Institute.
Draglines are used primarily in surface mining for the
removal of overburden above coal. These huge machines
can move over 100 cubic metres of material at a time
in their bucket, at a rate of one bucket per minute. This
means even minor improvements in dragline productivity
can lead to large increases in mine profitability.
The managing director of MTI, Gerard Chitty, says that
MTI has completed dragline capacity assessments and
production improvements for over 75 draglines.
We have calculated the safe working capacity at
various operations including BMA, Rio Tinto, Anglo
Coal, Wesfarmers, Glencore and BHBP Energy Coal
SouthAfrica. Following these assessments and
implementation of structural upgrades, most draglines are
operating at 110 to 125 per cent of the original design RSL
(rated suspended load) within a safe working envelope.
MTI uses high tech monitoring systems and applies a five
step process to maximising the performance of draglines.
MTI is developing and trialling real time monitoring systems
for other mining equipment such as excavators, shovels,
large mining trucks and drills.
Mr Chitty said we are able to remotely monitor in real time
and stream data to our Melbourne base from all mobile
equipment on site to provide feedback on issues such
as damage or poor performance. We are able to identify
operators who might need further training and highlight
specific areas where improvements are needed.
MTI prides itself on providing comprehensive,
independentadvice that makes a real financial impact
onthe miningindustry.
We estimate that we have helped our clients achieve
business benefits of about $10 million to $25 million
dragline per year, said Mr Chitty. Considering the large
number of draglines that have been upgraded on MTI
recommendations, the total estimate of financial benefits
runs into several hundreds of millions of dollars.
PRODUCTIVITY-BOOSTING TECNOLOGIES
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Performance improvement
Condition monitoring
MTI offers:
condition forecasting
Railway technologies
Monashs Institute of Railway Technology (IRT) has been delivering
technology-based solutions to the railway industry, including
heavyhaul, for over 40 years. IRT provides research and
development services to BHP Billiton, Rio Tinto, Fortescue Metals
Group and Vale (Brazil), and more than 100 other railway-based
entities. IRT has developed instrumented ore care technology
tosupport track reliability. This in turn has increased productivity
andsafety for industry.
IRTs primary areas of expertise are track structure design and
maintenance, rail welding, wheel-rail interface, vehicle and
track instrumentation, vehicle and train performance, condition
monitoring, component testing, failure analysis, quality control
andauditing, standards development and personnel training.
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PRODUCTIVITY-BOOSTING TECNOLOGIES
Railway technologies
Ravi Ravitharan
Robotics, automation,
and autonomous systems
Condition monitoring
Professor Wing Kong Chiu
robotic systems
mechatronic systems
Robotics
Professor Bijan Shirinzadeh
PRODUCTIVITY-BOOSTING TECNOLOGIES
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mining engineering
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Delivering
impact
Safe underground
transport vehicles
Monash is helping to improve the conditions for workers in
Australian underground coal mines. Using a combination
of engineering and industrial design, researchers have
been developing practical solutions for vehicles that
transport workers in underground mine tunnels.
By global standards the mining sector in Australia has
an enviable mine safety record. However safety audits of
Australian coal mines in the mid-2000s identified safety
issues relating to the use of underground transport
equipment, which contributed to injuries amongst mine
workers. The emissions from these diesel powered
vehicles also represent a considerable health hazard.
With funding from the Australian Coal Association
Research Program, the Australian Research Council
and industry partners Kestral Coal and GE-Industrea, a
multidisciplinary team at Monash used a human-centred
approach to research the safety, operation and function of
underground transport equipment.
The team developed a set of guidelines and specifications
for a new compact and lightweight concept vehicle
for underground mining, with improvements to seating
ergonomics, impact attenuation and occupant safety.
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Mining engineering
Corrosion
Industrial design
Monashs industrial design researchers generate ideas and undertake
practice that lead to the creation of new paradigms, novel approaches
and fresh insights. They are working with mining, transport, medical
and manufacturing industries to integrate design thinking and worldclass design practices into businesses. Professional services offered
by Monash include:
Brown coal
Unconventional gas
extraction technologies
In the energy resources sector, unconventional gas sources such
as tight sand, coal seam and shale offer low-carbon alternatives
to coal. The global consumption of gas has been increasing
at a rate of three per cent a year since 2000 and there are
huge untapped unconventional gas reserves across the world.
Expansion of the unconventional gas industry will require new
technologies to make this energy source economically feasible
and have minimal environmental impact.
Monash is researching new environmentally friendly and effective
techniques for reservoir development and gas extraction
from unconventional sources. We have unique capabilities for
development of new techniques, including one of the worlds
largest high pressure, high temperature testing chambers.
15
Brown coal
Geomechanics
Slope stability
Corrosion
Professor Nick Birbilis
Industrial design
Associate Professor Arthur de Bono
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Business
operations
17
BUSINESS OPERATIONS
Delivering
impact
Healthy workers in
the aluminium industry
18
Occupational health,
safety and injury
Monash University is internationally renowned for its injury, safety
and occupational health research. We are focused on using our
research expertise to deliver actionable workplace improvements
with partner organisations. Monashs expertise in these areas can
monitor the health of workers, identify any factors causing ill health
or injury and help to inform control measures.
The major areas of research are:
Workplace productivity
Innovation in workplaces requires managers and other
employees to change their mindsets and ways of working.
Workplace based training is a specialised skill and Monash
provides development programs for trainers in diverse industry
settings to enable them to attain teaching and communication
skills. These skills will translate into better on the job learning that
ultimately builds more efficient and productive workplaces.
Monash has successfully conducted programs for Visy Industries
and Nova Systems Aeronautical Engineering. Learning programs
offered include:
organisational change
leadership skills
change management
business regulations.
BUSINESS OPERATIONS
Monash Injury
Research Institute
recently worked
with Rio Tinto
to support a review
of theirvehiclefleet.
Workplace productivity
Dr Philip Riley
BUSINESS OPERATIONS
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Sustainable
development
A commitment to sustainable
development is critical for mining and
resource companies to maintain their
licence to operate in the community over
all stages of a mine or wells life. It also
makes good business sense. Responding
to sustainability challenges is a key
research priority for Monash University.
Ourinnovative and cross-disciplinary
work in sustainable development is
having a real-world impact in Australia
andoverseas.
Sustainable development includes
pursuing opportunities to be more energy
efficient. It is estimated that energy costs
currently constitute as much as fifteen
per cent of total mining and mineral
processing input costs. Monashs
strengths in the area of energy research
are in energy storage, energy systems,
renewables and clean energy. Such
solutions can help the mining industry
to become more energy efficient, and
therefore manage operational costs and
achieve corporate sustainability goals.
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SUSTAINABLE DEVELOPMENT
Delivering
impact
Tough stuff for tough
environments
Monash researchers are helping to design safe and reliable
containment facilities for mining wastes.
To identify the right lining for the disposal of hazardous
waste in a mining environment pushes the performance
of geosynthetics beyond the limits typical for other
environmental and engineering applications. It requires highly
specialised research conducted in custom built facilities.
Geofabrics Australasia Pty Ltd (Geofabrics) is a
manufacturer of geosynthetic products used in road and
railway construction, mining and resources projects, landfill
and coastal engineering.
Brendan Swifte, Managing Director of Geofabrics supports
research into this area, stating design engineers are asked
to provide efficient and effective solutions to address the
problems faced by their clients. The more the engineer
understands about the interaction between the waste and
the lining system, the better the design outcome.
He says that mining wastes will vary widely, depending upon
the ore to be mined and processed. Some wastes are
very aggressive and the chemical interaction with the lining
systems can be very complex. To understand the nature of
the interaction requires technical expertise he says.
Professor Malek Bouazza is a world-leading researcher
in geosynthetics. He is a civil engineer, internationally
renowned for his research in geosynthetics and
environmental geotechnics.
At Monash, Professor Bouazzas team has the facilities to
run highly sophisticated laboratory tests and specialised
modelling of thermo-hydro-chemical permeability of liners to
refine the design of liner systems used in mining operations.
Brendan Swifte, says working with Professor Bouazza is
an excellent investment because Professor Bouazzas
focused research delivers practical outcomes that are
readily implemented within our industry.
22
Sustainable practices
Sustainable chemistry
Mining chemicals and reagents play a vital role in mineral
extraction, but the costs of chemicals are increasing and many
are potentially damaging to the environment. Monash has been
leading green or sustainable chemistry for more than a decade.
We are designing new chemical products and processes that are
non-toxic, energy efficient, waste free and more economical.
Green Chemical Futures is a large-scale program at Monash
for supporting research and education in sustainable chemistry.
It includes a new purpose-built facility at the Clayton campus.
Green Chemical Futures also encompasses the Victorian Centre
for Sustainable Chemical Manufacturing (VCSCM) at Monash
and CSIRO, a research and training centre dedicated to assisting
industry to deploy more sustainable manufacturing processes
through sustainable chemistry. The VCSCM can help the mining
industry to change mining processes such as replacing solvents
and improving the treatment of tailing dams and waste water.
SUSTAINABLE DEVELOPMENT
SUSTAINABLE DEVELOPMENT
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Cutting
energy costs
Energy materials
Energy systems
Clean technology
Monash researchers are investigating ways in which clean energy
can be produced from coal and pioneering technologies for
capturing carbon via geo-sequestration.
Our research includes:
SUSTAINABLE DEVELOPMENT
Sustainable chemistry
Professor Milton Hearn
Energy materials
Professor Udo Bach
Clean technology
Professor Sankar Bhattacharya
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Centres of
Australian Synchrotron
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CAVE2
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Monash alumni
Opportunities
for collaboration
Mining and resource companies can engage with
Monash University through a variety of mechanisms.
Specific contract research
We have expertise across many areas of research. We can provide you with direct access to
Monash researchers and their facilities and develop a tailored research project that works for
you. In a research contract, you can specify the research to be carried out that will help you
obtain a commercial outcome for your business.
We can:
Consultancy
You may wish to purchase the skills and expertise of university staff and equipment to help
resolve a specific problem or gain competitive advantage.
We offer:
expert witnesses
Monash Consulting Services can connect your organisation to internationally respected experts
across a diverse range of fields including science, engineering, health sciences, economics,
sustainability and education. Monash Consulting Services simplifies the process of companies
engaging with Monash by locating required expertise, managing all contractual negotiations and
the administrative details related to consulting.
Licensing
Monash is recognised for its success in developing new products and services with our
commercial partners including the commercialisation of inventions and development of
intellectual property.
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Further information
Industry Engagement and Commercialisation
Monash University
Clayton Campus
Wellington Road
Clayton, Victoria, Australia 3800
www.monash.edu.au/industry
www.monash.edu/industry