CUSTOMER NAME: M/S AGROLMOS S.A.

SR
NO.
1
2
3

PROJECT CODE: UI5338

LOCATION: AGROLMOS PERU
ACT.
PLANNED/
ERECTION ACTIVITY
MATERIAL DESPATCH SCHEDULE (MDS as receive from Project)
SEQ.
ACTUAL
PLANNED
1
Foundation Checking
Reached site on 4th April ,16
ACTUAL
Support Structure Erection and
PLANNED
2
Reached site on 4th April ,2016
Alignment
ACTUAL
Ground Assembly of Casing Panels with
PLANNED
2.1
Reached site on 4th April ,2016
Columns
ACTUAL
2.2

3.1

Ground Assembly of Inlet Nozzle with GD

Screen
ESP Bearing installation & alignemnt
Ground Assembly of Outlet Nozzle with
gas Distribution(GD) screen

PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL

3.2

ESP casing erection with Girder,

alignment and welding

Erection and alignment of collecting

plate surface support channel
arrangement

PLANNED

Erection, Alignment and welding of

staircase and platform with Handrail &
Grating

PLANNED

10

5.1

Ground Assembly of Hopper

5.2

ACTUAL

Ground assembly of collecting plates

ACTUAL

12

13

14

7.1

Erection of collecting plate panels (by

crane / winch)
Erection, Alignment and Welding of Inlet
& Outlet Nozzle
Alignment of collecting plate panels
Positioning of top HV frame ( by crane /
winch)
Fixing of Rigitrodes on top High Voltage
(H.V) frame
Hot roof (inner roof) erection, Fit-up &
welding
Erection of penthouse with side wall, fitup & welding
Erection of cold roof (top roof) Fit-up &
welding

15

16

17

10

18

11

19

12

20

12.1

21

13

Erection of monorail with Its support

structure

22

13.1

Erection of hoppers, Fit-up & welding

Erection of rigitrode bottom guide frame

Erection of support Insulators & its allied

Parts
Erection of all rappers Shaft & its
components

23

13.2

24

14

25

14.1

Fixing of electrical items

26

14.2

Erection of TR sets with its base frame

27

15

Erection of all platform at hopper level

28

15.1

29

15.2

30

16

31

16.1

Cable termination

32

16.2

Cable dressing

33

17

Air leak test

34

18

Fixing of mechanical interlock system,

Sign & brackets

35

18.1

Thermal Insulation (After Air Leak Test)

36

18.2

Pre-commissioning activities started

37

19

38

19.1

39

20

Fixing of the cable trays On ESP, for all

cables
Alignment of regitrodes w.r.t. collecting
plates
Cable laying

Commissioning of ESP Start

ESP Interlock
Handing over the unit to the plant
person

ERECTION STAGE

PROTOCOL FORMAT DETAILS

Reached site

UTTAM/CLYDEBERGEMANN
CERTIFICATION
CERTIFICATION
CERTIFICATION
CERTIFICATION

Foundation Elevation & Pocket

FOUNDATION Diagonal Checking
Support Structure Column Alignment
Support Structure Cap Plate

CBI/APC/ESP/FEP/ 0901 /Rev-0

CBI/APC/ESP/FDC/ 0902 /Rev-0
CBI/APC/ESP/SSCAE/ 0903 /Rev-0
CBI/APC/ESP/SSCP/ 0904 /Rev-0

END USER
AGROLMOS S.A.
WITNESS
WITNESS
WITNESS
WITNESS

Casing Column Assembly Checking

CBI/APC/ESP/CCAC/ 0906/Rev-0

WITNESS

CERTIFICATION

CBI/APC/ESP/I/OND/ 0910/Rev-0

WITNESS

CERTIFICATION

CBI/APC/ESP/BPA/ 0905 /Rev-0

WITNESS

CERTIFICATION

CBI/APC/ESP/I/OND/ 0910/Rev-0

WITNESS

CERTIFICATION

Hopper Diagonal checking

CBI/APC/ESP/HD/ 0915 /Rev-0

WITNESS

CERTIFICATION

Base Plate Alignment

Reached Site & GD Screen is Expected to Reach CIF Callao Port on

Inlet & Outlet Nozzle Diagonal
21st May, 16
Expected to Reach CIF Callao Port on 21st May, 16

INSPECTIONAL AUTHORITIES

Casing Structure Column Alignment

CBI/APC/ESP/CSCA/ 0907/Rev-0

WITNESS

CERTIFICATION

Reached site

Casing Column Top Plate

Top Girder Alignment

CBI/APC/ESP/CCTP/ 0908/Rev-0
CBI/APC/ESP/TGA/ 0909 /Rev-0

WITNESS
WITNESS

CERTIFICATION
CERTIFICATION

Reached site

Floating Channel Alignment

CBI/APC/ESP/FCA/ 0911/Rev-0

WITNESS

CERTIFICATION

NA

NA

WITNESS

CERTIFICATION

NA

NA

ACTUAL

PLANNED
11

PROJECT ISO PROTOCOL

Nozzle Reached Site & GD Screen is Expected to Reach CIF Callao

Inlet & Outlet Nozzle Diagonal
Port on 21st May, 16

PLANNED
ACTUAL

INSPECTION

PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL
PLANNED
ACTUAL

Staircase & Plateform reached site. Handrail & Grating is

expected to Reach CIF Callao Port on 21st May, 16

NA

Collecting Plate is Expected to Reach CIF Callao Port on 21st May, Ground Assembly of Collecting Plate
16 & Tadpole is Expected Date to Reach CIF Callao Port on 21st
May, 16
NA
NA
NA
NA

NA
NA
Collecting Plate Plum
Collecting Plate Field Alignment
High Voltage Frame Alignment

NA

CBI/APC/ESP/GACP/ 0912/Rev-0

NA
NA
CBI/APC/ESP/CPP/ 0913/Rev-0
CBI/APC/ESP/CPFA/ 0916 /Rev-0
CBI/APC/ESP/HVFA/ 0914/Rev-0

NA

NA

WITNESS
WITNESS
WITNESS

CERTIFICATION
CERTIFICATION
CERTIFICATION

Expected to Reach CIF Callao Port by last week of June ,2016

NA

NA

NA

NA

NA

NA

NA

NA

NA

Reached site

NA

NA

NA

NA

NA

NA

NA

NA

NA

Expected to Reach CIF Callao Port on 21st May, 16

NA

NA

NA

NA

Expected to Reach CIF Callao Port bylast week of June ,2016

NA

NA

NA

NA

NA

NA

NA

NA

NA

WITNESS

CERTIFICATION

NA

Support Insulator Alignment

CBI/APC/ESP/SIA/ 0917/Rev-0

Reached site

NA

NA

NA

NA

Expected to Reach CIF Callao Port on 21st May, 16

NA

NA

NA

NA

Expected to Reach CIF Callao Port bylast week of June ,2016

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

Expected to Reach CIF Callao Port bylast week of June ,2016

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

WITNESS

CERTIFICATION

NA

Air Leak Test (Soap Solution Test)

CBI/APC/ESP/ALT/ 0918 /Rev-0

Expected to Reach CIF Callao Port on 21st May, 16

NA

NA

NA

NA

Expected to Reach CIF Callao Port bylast week of June ,2016

NA

NA

NA

NA

CBI/APC/ESP/PCR/ 0922 /Rev-0

WITNESS

CERTIFICATION

WITNESS
WITNESS

CERTIFICATION
CERTIFICATION

NA

Pre-commissioning Report

NA

Mechanical Completion Checklist

Electrical Completion Checklist

NA
NA

NA
Commissioning Report
Acceptance Report

CBI/APC/ESP/MCC/ 0919 /Rev-0

CBI/APC/ESP/ECC/ 0920 /Rev-0
NA
CBI/APC/ESP/CR/ 0923 /Rev-0
CBI/APC/ESP/AR/ 0924 /Rev-0

NA

NA

WITNESS
ACCEPTANCE

CERTIFICATION
ACCEPTANCE