Cilacap Resid Fluid Catalytic

Doc.No. : RFCC-G-CS-PR-006
Rev. No. : 0

Cracking (RFCC) Project

Page No : 1 / 12

PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

PROJECT

CILACAP RESID FLUID CATALYTIC CRACKING

(RFCC) PROJECT

LOCATION

PERTAMINA RU-IV, CILACAP, CENTRAL JAVA,

INDONESIA

OWNER

PT. PERTAMINA (PERSERO)

CONTRACT NO

15/C00000/2011-S2

CONSORTIUM ADHI GS E & C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 2 / 12

Issued for Approval

Dec 7, 2012

NHK

YGK

IF/SDL

Rev.

Description

Date

Prepared
By

Checked
By

Approved
By

REVISION HISTORICAL SHEET

Rev.

Page/ Paragraf

Item

Description of Change

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 3 / 12

INDEX
1. INTRODUCTION(4/12)
2. METHOD OF WORK.(5/12)
3. QA / QC ..(10/12)
4. SAFETY ......(12/12)
5. ATTACHMENT
- JOB SAFETY ANALYSIS

1. INTRODUCTION

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 4 / 12

This method statement describes the method, sequence of work at construction site for
cutting pile work :
Project Name

: Cilacap RFCC Project

Contractor

: GS E & C (GS Engineering & Construction.)

Owner

: PT. Pertamina

This work procedure is a guidance to achieve a successful project completion with

acceptable quality, within specified schedule, and within a controllable budget for the
purpose of clients satisfaction. The following topics will be described / explained in this
work procedure.
To prevent uncontrollable discrepancy of work performance from this work procedure,
this procedure must be followed strictly. Any change or adapting action taken to nticipate
job site / work conditions, can only be performed under written notice / instruction from
Site Manager and approval of Client or Authorized Client Representative.

2. METHOD OF WORK
2.1 Cutting pile will be conducted by 2 (two) methods :
2.1.1 First method : pile is cut after the soil excavation is finished until elevation
below foundation or elevation match the planning design.
CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 5 / 12

2.1.2 Second method : Pile is cut first as high as the existing ground level and
then excavation work is conducted until the design level. Afterward, the
pile is cutting.
2.2 The first method (2.1.1) is done because the height of the existing ground level is not
more than 3 meter.
2.3 The second (2.1.2) method is done because the height of the cutting pile is more
than 3 meter. This condition is not safe if the first method is applied.
2.4 There are 2 (two) stages for cutting pile:
- The first stage : pile is cut directly, concrete and iron, it means that the pile is all
cut. The equipments used are portable grinder machine for (iron and concrete)
- The second stage: pile will be sliced with 3-4 cm depth or not touch the iron part of
the pile. Then, the piles will be perforated carefully so that the iron pile for the
starter bar is not damaged or broken.
- The distance between the first stage and the second stage is 30 cm.
2.5 The equipments / tools used for cutting pile :
- String wire + clip + accessories
- Crane or excavator
If the height of the cutting pile is not more than 3.5 meter, string wire will be
installed in 4 (four) sides (north, south, east and west) to maintain the stability of
the cutting piles falling down and if the height of the cutting pile is more than 3.5
meter, crane will be used to maintain the balance of the cutting pile so that its
dropdown may be properly controlled.

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 6 / 12

2.6 The last stage is the finishing and cleaning pile cut waste in the work area:
- Cleaning cutting pile surface will use grinder so that surface of cutting pile will be
flat and rebar installation can be done properly.
CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 7 / 12

- The concrete waste stuck in the pile /starter bar should be cleaned so that the
formwork foundation will completely bind the old re-bar and the new foundation
structure.
- The cutting pile waste will be removed to the temporary stock pile, that have been
provide by clients using dump truck or other vehicle .

2.7 Specification of cutting pile:

- Elevation is around 10 cm from the below foundation.
- The height of the existing pc wire is around 30 cm from the below foundation.
- When cutting the pile, collapsing the cutting pile is not allowed because it may
collide the other pile and cause damage.

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

CONSORTIUM ADHI GS E&C

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 8 / 12

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

CONSORTIUM ADHI GS E&C

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 9 / 12

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 10 / 12

3. QA / QC
Site QA/QC Manager under the direction of Site Manager and Construction
Manager is responsible for supervision of Site Quality Assurance and Quality
Control activities and coordinates project quality control efforts to ensure the
desired results.
QC Engineer and Inspectors will be working under direction of QA/QC
Manager.
Site QA/QC Engineer & Inspector shall be responsible for the followings:
1)

Monitors and controls implementation of Site inspection policies and

procedures.

2)

Reviews individual inspection / testing procedure for each category of

work, prepared by engineer in charge or Subcontractor to ensure all
requisitions, project specification and codes are satisfied.

3)

Verifies inspection / testing results and documentation and issue

inspection reports to PERTAMINA.

4)

Holds

Inspection

Meeting

between

PERTAMINA,

other

parties

and

CONTRACTOR regarding inspection and quality control activities.

5)

Attends

kick-off

meeting

with

Subcontractors,

PERTAMINA

and

CONTRACTOR inspector / engineers of each discipline to review inspection

policy and procedures and to discuss detail procedure including inspection
/ test items to be witnessed by PERTAMINA.
6)

Attends or has his representative attend for all inspection / testing,

confirm the record and ensure the test results obtain the signature of
acceptance from PERTAMINA.

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

7)

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 11 / 12

Maintains close contact with PERTAMINA:

To solicit and study PERTAMINA comments and opinions on quality
control implementation.
To jointly study and resolve any problems related to inspection matters
and procedures applied.

8)

Sets up a documentation filing system including filing original documents

and controls all documents of inspection and quality control.

9)

Monitors and controls quality control activities to confirm that they comply
with the specified procedure.

10) Supports Site and Construction Managers activities for quality control
matters by:
Obtaining PERTAMINA ideas, by evaluating the specified procedures.
Demarcate inspection activities between QC group and Construction
group.
Advising or being consulted by QC Engineer or QC Inspector on quality
control procedures, methods and application.
Interpreting

codes,

standards,

specifications

and

government

regulations.
11) Holds Inspection Meeting between CONTRACTOR and Subcontractor to
emphasize procedures, progress or other inspection and test matters.
12) Reviews and submits Daily Inspection Schedule and Weekly Inspection
Schedule for specified items to PERTAMINA.

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC)

Project
PT. PERTAMINA (Persero)

METHOD STATEMENT FOR CUTTING PILE

Doc.No. : RFCC-G-CS-PR-006

Rev. No. : 0

Page No : 12 / 12

4. SAFETY
4.1 Before commencing the activity, the complete works force will receive a toolbox
meeting, which covers the importance of PPE precountionary measure to the
forecasted risk.
4.2 The field engineer in charge shall ensure that all necessary to work have been
obtained in advance and are available at site all the time for verification , and any
special condition imposed in the permit to work shall be implemented.
4.3 The use or restriction of the machine or hand tools will be monitored all the time by
the foreman concerned personally.
4.4 Prior to commence cutting pile work and if applicable and required, hard barricades,
signs and warning lights shall be arranged and assembled at the area of
excavation. Likewise suitable steps for safe access for workers and for inspection
purpose shall be provided.
4.5 Banksman or signal man must standy by for 1 (one) equipment in the site when
cutting pile work begin.
4.6 Toilet facility, shelter and drinkable water will be provided at site all time.

CONSORTIUM ADHI GS E&C