Professional Documents
Culture Documents
035L02426-000
NOMENCLATURE
PC
46
Compressor Series
Motor Vendor
( S = A.O. Smith )
Voltage Code
17 =
28 =
40 =
43 =
40 =
50 =
58 =
59 =
63 =
64 =
70 =
Number of Cylinders
( 4, 6 or 8 )
Stroke
( 3 = short stroke )
( 4 = long stroke )
200 V 3-phase 60 Hz
230 V 3-phase 60 Hz
380 V 3-phase 60 Hz
440 V 3-phase 50 Hz
460 V 3-phase 60 Hz
380/400 V 3-phase 50 Hz
575 V 3-phase 60 Hz
190 V 3-phase 50 Hz
220 V 3-phase 50 Hz
346 V 3-phase 50 Hz
500 V 3-phase 50 Hz
Motor Code
( M, N, P, Q, S, T or V )
Note: When ordering complete replacement compressors please refer to the instructions and nomenclature table in Section 18
ORDERING INSTRUCTIONS
1.
The symbol # preceding a part's item number indicates that it is York recommended stock part.
2.
3.
When ordering parts, state the part number of each item (as given in the parts tables), and the quantity
required. Also state the compressor model number which is shown on the data plate at the oil pump end of the
compresor.
4.
035L02426-000
TABLE OF CONTENTS
Section
Page
NOMENCLATURE
ORDERING INSTRUCTIONS
TABLE OF CONTENTS
1.
2.
3.
4.
UNLOADING DEVICE
5.
10
6.
VALVE ASSEMBLIES
11
7.
CYLINDER SLEEVES
12
8.
PISTON ASSEMBLY
13
9.
13
10.
14
11.
REPLACEMENT MOTORS
15
12.
CRANKCASE HEATERS
15
13.
EDUCTOR ASSEMBLY
16
14.
16
15.
17
16.
SERVICE AIDS
18
17.
18
18.
REPLACEMENT COMPRESSORS
19
035L02426-000
035L02426-000
ITEM
P-SERIES COMPRESSOR:
DESCRIPTION
1
2
3
Housing, Compressor
Head, Compressor
Gasket, Head / Access Cover
Screw, Head
4
Screw, Access Cover
5
Cover, Motor
6
Gasket, Motor Cover to Compressor
7
Screw, Motor Cover to Compressor 1/2-13
7A Lockwasher 1/2"
8
Nut, Hex 1/2-13, Motor Cover to Compr. (stud)
8A Washer, 1/2 " Clipped, Motor Cover to Compr. (stud)
9
Manifold, Discharge
Gasket, Discharge Manifold
10
Number required per compressor
11 Head, Bearing assembly, Oil Pump End
12 Gasket, Bearing Head, Oil Pump End
Screw, Bearing Head, Oil Pump End
13
Number required per compressor
14 Head, Bearing Assembly, Motor End
Screw, Bearing Head, Motor End 7/16 - 14 x 1 1/2
15
(5 per pack) Number of packs required per compressor
#16 Pump, Oil
16A Valve, Access Tee (See Detail "B")
17 Gasket, Oil Pump
18 Screw, Oil Pump, 1/4-20xl-1/8
Number required per compressor
#19 Crankshaft:
-3 Stroke
-4 Stroke
19A Key, Motor
19B Washer, Shaft
19C Screw Cap 5/8-11 x 2 (5 per pack)
19D Lockwasher, Shaft (5 per pack)
#20 Screen, Oil Strainer
#21 Valve, Relief
#22 Sleeve, Unloader
#23 Device, Unloader
24 Cover, Hand Hole, Plain
24A Gasket, Hand Hole Cover, Plain
25 Cover, Hand Hole, Assembly - Unloader Valves
25A Gasket, Hand Hole Cover, Unloading
#26 Valve Cage Assembly (Discharge)
27 Screw, Discharge Valve Cage 3/8 - 16 x 2 - 5/8
Number required per compressor (4 per cage)
28 Plate Valve (Suction)
29 Sleeve, Cylinder - Non-unloading
29A Sleeve Assembly, Cylinder - Unloading
4 CYLINDER
064-49851
221-10387-800
(1)
026-37522
022-04060
064-49544
021-17689
(6)
6 CYLINDER
064-49852
See Section 2
064-49542
021-17783
021-17693
664-48177
064-49548
021-18021
221-05271-800
021-11154
021-17774
064-48320
064-49546
(3)
See Section 3
064-49543
021-17692
(12)
See Section 3
221-10387-800
(1)
026-37522
022-04060
064-49544
021-17689
(6)
664-49221
664-49224
064-26560
064-21835
221-01630-800
221-05295-800
029-20032
022-03871
664-49222
664-49225
064-26560
064-21835
221-01630-800
221-05295-800
029-20032
022-03871
064-49542
021-17783
021-17693
664-48363
064-49549
021-18021
221-05271-800
021-11154
021-17774
064-48340
064-49546
(2)
064-49543
021-17692
(12)
8 CYLINDER
064-49853
064-49542
021-17783
021-17693
644-48178
064-49548
028-18021
221-05721-800
021-11154
021-17774
064-48341
064-49546
(4)
064-49543
021-17692
(12)
221-10387-800
(1)
026-37522
022-04060
064-49544
021-17689
(6)
664-49223
664-49226
064-26560
064-21835
221-01630-800
221-05295-800
029-20032
022-03871
See Section 4
064-49542
064-49547
021-16827
(16)
See Section 5
064-49542
See Section 5
064-49547
See Section 6
021-16827
(24)
See Section 6
064-49542
064-49547
021-16827
(32)
See Section 7
035L02426-000
Continued
COMPRESSOR COMPONENTS - GENERAL
ITEM
P-SERIES COMPRESSOR:
DESCRIPTION
4 CYLINDER
#30
#31
32
33
34
35
36
36A
37
38
39
40
41
#42
#43
44
45
45A
46
46A
47
47A
48
49
50
#51
52
53
54
55
56
57
58
59
60
Piston Assembly
Connecting Rod Assembly
Terminal Box inc. Cover & Screws
Terminal Strip
Module, Motor Protector
Block, Terminal
Valve, Suction Stop
Suction Strainer
Screw, Cap Suction Stop Valve (4 per valve)
Gasket, Suction Valve to Motor Cover (2 per valve)
Valve, Discharge Stop
Screw, Cap Discharge Stop (4 required per valve)
Gasket, Discharge Valve To Manifold
Sight Glass, Oil (2 Required)
Valve, Oil Charging
Cap, Oil Charging Valve
Screw, Motor to Compressor
Lockwasher Spring 7/16"
Screw, Cap Hex 7/16" - 14 x 5 (5 per pack)
Number required per compressor
Screw, Hex Flange, 3/8"
Number required per compressor
Screw, Cap Hex
Number required per compressor
Screw, Cap Hex
Number required per compressor
Screw, Cap Hex 7/16" - 14 x 1 - 1/2 (5 per pack)
Number required per compressor
Washer, Plain 13/32" I.D. (1 0 per pack)
Number required per compressor
Washer, Thrust (Not Shown)
Motor
Heater, Crankcase
Drain Orifice
Number required per compressor
Ceramic Magnet
Number required per compressor
Suction Plenum Injection Orifice
Number required per compressor
Eductor Assembly (Not Shown)
Elbow
Connecting Pipe, Plenum to Bearing Head
Connection, Capacity Control, Oil Pipe
Liquid Injection Cooling System (Not Shown)
6 CYLINDER
See Section 8
See Section 9
8 CYLINDER
See Section 10
022-02844
026-28473
021-16817
064-47079
022-01394
021-16821
064-47078
026-17581
022-01582
023-00977
221-05270-800
221-01485-800
(2)
221-01274-800
(1)
029-11098
064-48637
(1)
029-22748
(2)
023-18956
364-49283
364-48618
022-02844
026-28473
021-16817
064-47079
022-01394
021-16821
064-47078
026-17581
022-01582
023-00977
See Section 11
221-05270-800
021-17782
(4)
021-17781
(4)
021-17784
(4)
029-11098
See Section 11
See Section 12
064-48637
(2)
029-22748
(2)
023L00844
(2)
See Section 13
023-18956
364-49284
364-48618
See Section 14
022-02845
026-28474
021-16818
064-47204
022-02844
021-16817
064-47079
026-17581
022-01582
023-00977
221-05270-800
221-08875-800
(2)
221-01485-800
(2)
221-01274-800
(1)
029-11098
064-48637
(3)
029-22748
(2)
023L00844
(3)
023-18956
364-49285
364-48618
035L02426-000
CYLINDER HEADS
ITEM
2A
2B
DESCRIPTION
Cover, Access
( unloading cylinders )
Head, Compressor ( non-unloading cylinders )
PART NUMBER
064-48176
064-48321
035L02426-000
DESCRIPTION
11
#11A
11B
11C
11D
11E
11F
11G
PARTNUMBER
664-49266
664-49260
029-11097
023-01972
023-04298
026-35313
064-49267
021-01361
DETAIL A
DESCRIPTION
Head, Bearing Assembly
Head, Bearing , Motor end
Bearing, Crankshaft, 2.51" long (2 required)
Bearing, Crankshaft, Oil Control, 0.5" long
Plunger, Oil Relief Valve
Spring, Helical
Cap, Seal, Oil Relief Valve
Pin, Roll 1/8" Dia. x 3/8 lg.
PARTNUMBER
664-49228
664-49227
029-11097
029-22495
065-01331
029-06143
065-06394
029-05395
035L02426-000
UNLOADING DEVICE
ITEM
#22
#23
#23A
23B
DESCRIPTION
Sleeve, Unloader
Device, Unloader
Union, Unloader Device
Plug, Pipe 3/8" NPTE
PART NUMBER
064-48636
364-49846
023-19094
023-04298
035L02426-000
DESCRIPTION
10
035L02426-000
DESCRIPTION
Cage, Discharge Valve Assembly
Assembly Includes the following items:
Cage, Discharge Valve
Plate, Inner Valve
Valve, Discharge
Screw, Cap
Nut, Hex Self ( 5 per pack )
Spring, Wave (2 per Cage Assembly)
PART NUMBER
364-49722
664-49658
664-48032
064-43012
021-17649
221-09932-800
022-10021
DESCRIPTION
Plate, Valve Suction, Assembly
Assembly includes the following items:
Valve, Suction
Spring, Wave (2 per pack)
Valve Plate
11
PART NUMBER
664-49723
022-10020
222-09742-800
664-49657
035L02426-000
DESCRIPTION
Sleeve, Cylinder
(Number required - See Section 2)
PART NUMBER
664-49654
DESCRIPTION
Sleeve Assembly, Cylinder
(Number required - See Section 2)
Each Assembly includes the folloing items
Sleeve, Cylinder
Pin, Lift (24 per pack)
6 Pins required per cylinder
Spring (24 per pack)
6 Springs required per cylinder
Ring, Retainer
(12 required per cylinder)
12
PART NUMBER
664-49845
664-49654
229-19841-800
229-13487-800
029-09016
035L02426-000
PISTON ASSEMBLY
ITEM
#30
30A
30B
30C
30D
DESCRIPTION
Piston Assembly
Includes the following items:
Piston, Bare
Ring, Piston (2 required)
Pin, Piston (2 per pack)
Retainer (2 required) ( 8 per pack )
PART NUMBER
364-46757
064-46538
029-15175
229-13090-800
229-13091-800
DESCRIPTION
Rod, Connecting Assembly
Bolt (2 required)
Washer (10 per pack)
13
PART NUMBER
"-3" STROKE
"-4" STROKE
364-49011
364-49012
021-13665
021-13665
221-01262-800
221-01262-800
035L02426-000
Early Style
Terminal Bolt Insulation
Later Style
Terminal Bolt Insulation
DESCRIPTION
QUANTITY
PART NUMBER
*32
33
33A
33B
33C
33D
Terminal Box, inc. Cover & Screws - To order, the unit model and serial number MUST be given.
Terminal Strip comprises items 33A-33D
Block Terminal, Flat Base
15
025-20944
Strip, Marker
1
025-30960
Block, Terminal End
1
025-20946
Screw, Tap Thread
2
021-13784
Module Motor Protection : Select Module for relevant voltage
34
24V
1
025-29939
120V, 240V
1
398L00512
34A
Screw Mach. Pan Head ( 10 per pack )
2
221-03743-800
*35
Terminal Block
1
025-30402
35A
Gasket, Terminal Block
1
064-49545
Washer, Insulating (early compressors) ( 10 per pack )
12
228-09410-800
35B
Spacer, Insulating (later compressors)
1
025-30978
Bolt assembly - Screw, Hex, Flange
35C
16
021-17691
Terminal Block Washer, Plain 7/8"
35D
16
021-01267
to Compressor Lockwasher (int. 3/8") (Corner bolts only)
35E
4
021-01155
35F
Lockwasher (int. TH.)
6
021-16246
Bolt Assembly - Nut, Hexagon 7/16"
35H
18
021-12724
Main Motor
35J
Washer, Plain
6
021-14111
connections Seal, 'O' Ring 7/16"
35K
12
028-12551
35L
Bolt, Terminal
6
021-18660
35M
Term. Push-on Adpt. 90 Deg.
8
025-18650
35N
Washer, Plain
16
021-18694
Bolt Assemby35P
Seal,'O'Ring
4
028-09347
Motor winding
35Q
Washer, Terminal
4
028-09525
sensor
35R
Screw, Cap Hex. Socket Head
4
021-14817
connections
35S
Nut, Hex Mech.
4
021-08661
35T
Lockwasher (int. TH.) ( 20 per pack )
4
221-01133-800
* Item 35 does not include items 35A - 35T.
CAUTION: Item 35L The main Terminal Bolts are manufactured from copper and should be tightened to a torque value
of 19-22lb/ft. These bolts are plated and are very similar in apperance to older J-Series Compressor bolts made from
steel, which use a higher torque value. A magnet should be used to confirm the correct bolt material before fitting.
14
035L02426-000
DESCRIPTION
Screw, Motor
to Compressor
Number Required
Lockwasher 7/16"
45A
Number Required
Motor Code 17
Motor Code 28
Motor Code 59
Motor Code 40
Motor Code 46
Motor Code 50
Motor Code 58
51
Motor Code 70
Motor Code 63
Motor Code 43
Motor Code 64
Star/Delta
Part Wind
*45
Motor Code 50
021-16819
021-16819
021-16819
021-16820
021-16820
021-16820
021-16820
(4)
(4)
(4)
(4)
(4)
021-05270
021-05270
021-05270
021-05270
021-05270
(4)
(4)
(4)
(4)
(4)
324-25506-001 324-25506-008 324-25506-015 324-25506-022 324-25506-029
(4)
021-05270
(4)
-
(4)
021-05270
(4)
-
* Item 45 - (refer to Fig. 1). To be ordered only if existing screws are damaged. Reuse existing screws whenever possible.
NOTES
1) For Voltage Range and Frequency relating to Motor Codes, See Nomenclature Section on Page 2.
2) Replacement motors must be the same size as the original (indicated by sixth digit of model number).
3) Rotors and stators are not available separately.
4) The unused protector leads should be cut-off in the area where they exit the bundle. They should be cut at different lengths
(approximately 1/4"difference) to prevent the bare ends from touching one another. The remaining portion of the unused protector
leads must then be tie-wrapped rigidly to the stator coils to prevent the exposed ends from touching any other components.
HEATER, CRANKCASE
ITEM
52
RATING
110 V
110 V
240 V
240 V
/
/
/
/
350 W
450 W
350 W
450 W
15
PART NUMBER
025L02392
025L02400
025L02296
025L02297
035L02426-000
EDUCTOR ASSEMBLY
ITEM
56
56A
56B
56C
56D
56E
DESCRIPTION
PART NUMBER
Eductor Assembly
Check Valve
Eductor, Oil Return
Connection, Eductor to Check Valve
Elbow
O' Ring
022-09741
022-09716
664-49345
032-00868
028-13896
Notes
1. For application of Liquid Injection Cooling
System - See Section 2
2. Compressors on AWHP, LCHM/LCHHM
and YCAJ Heat Recovery Units have two
solenoid valves (60A) and coils (60B) fitted.
3. 8 Cylinder compressors manufactured
before April 2001 (according to Unit Data
Plate) use the same solenoid valve as 4 & 6
Cylinder compressors
PART NUMBER
DESCRIPTION
Valve, Solenoid (see notes 2 and 3)
Coil (see note 2)
Strainer / Drier
Ball Valve
Injection Orifice 1.2mm Dia.
16
4 & 6 Cylinder
025L01523
025L02381
023L00842
022L00088
023L00844
8 Cylinder
025L02873
025L02381
023L00889
022L00088
023L00844
035L02426-000
DESCRIPTION
PART NUMBER
364-26809
664-26808
064-26807
064-45531
068-04542
068-04545
068-01594
065-02071
022-00530
221-09610-800
021-05273
221-08073-800
229-08228-800
17
035L02426-000
SERVICE TOOLS
ITEM
Valve Retaining Clip
Bearing Removal Tool
Rotor Mandrel
Stator Remmoval Tool
PART NUMBER
064-37274
364-37260
364-37273
029-13597
18
035L02426-000
PC - 8 - 3 - 3 - S - 50 - S - N - 2 - 4 - B - 1 - F
Motor Protection
T = 2 Wire
F = 4 Wire
Compressor Series
Number of Cylinders
4, 6 or 8
Refrigerant
1 = R-134a
2 = R-22
4 = R-407c
Stroke
3 = short stroke
4 = long stroke
Motor Protector
A = 24V
B = 110/230V
G = Gold Standard
Number of Unloading
Solenoid Valves
1, 2 or 3
Heater Wattage
3 = 350W
4 = 450W
Motor Code
M, N, P, Q, S, T or V
Auxiliary Voltage
1 = 110V
2 = 230V
Voltage Code
17 =
28 =
40 =
43 =
40 =
50 =
58 =
59 =
63 =
64 =
70 =
200 V 3-phase 60 Hz
230 V 3-phase 60 Hz
380 V 3-phase 60 Hz
440 V 3-phase 50 Hz
460 V 3-phase 60 Hz
380/400 V 3-phase 50 Hz
575 V 3-phase 60 Hz
190 V 3-phase 50 Hz
220 V 3-phase 50 Hz
346 V 3-phase 50 Hz
500 V 3-phase 50 Hz
Compressor Supplied
N = New
X = Exchange
Motor Style
P = Part Wind
S = Star/Delta
19
035L02426-000
20