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SERVICE MANUAL
BRIO 250
BASIC TECHNICAL MANUAL
THE CONTENTS OF THIS DOCUMENT ARE INTENDED FOR NECTAS AFTER SALES PERSONNEL.
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TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
10
11
12
Layout
Electrical systems, connections and configuration
Air-break / Boilers
Pumps and by-pass
Coffee brewer unit
Stirrer dispensing unit
Cup dispenser assembly
Doser devices and powder product containers
Mixer unit
Powder and water dose tables
Trouble-shooting
Wiring diagrams
HACCP directive (Use instructions)
Daily cleaning and hygiene
Weekly cleaning and hygiene
Monthly cleaning and hygiene
Page 3/4
Page 5/6/7/8/9/10/11
Page 12/13/14
Page 15
Page 15
Page 16
Page 16
Page 17
Page 18
Page 19
Page 20/21
Page 22
Page 24
Page 25
Page 26
Page 27
NOTE
The above systems and functional units are specific to this machine.
All functional units installed but not listed in this document, are also used in other machines in the same range; therefore they will be
described in a separate manual for machines belonging to the same range, where all base functional units will be described more in detail.
Sugar container
Coffee container
Instant containers
Coin
mechanism
Mixers
Cup
dispenser
Brewing Unit
Coin box
10 A fuses for
safety switch
Liquid waste
drip tray
Cup shift
unit
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1 - HYDRAULIC LAYOUT
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Transformers
Connectors to
the actuations
Coffee unit
ratiomotor
Terminal block
for connections
and secondary
transformer
fuses
Steam
suction unit
Noise
suppressor
power supply
cable
connector
User services
connectors
CPU/actuation board
Water (H2O)
inlet solenoid
value
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To the
printer
To
Programer
Actuation
Outputs
See note
To sensors:IVA NTC- CV
ID - CM1-2 - PG
To sensors: IPF1-2 PR
IVB CCG - IVA
Coin
mech.
EXE - BDV
Boiler
heating
element
Actuation CPU
control board
24 volt power
supply input
Door switch
Description
Temperature control probe
Volumetric counter
Printer or data reading port
Water sensor (level) switch
Coffee dose switch
Liquid waste overflow switch
Connector for 15 V power supply
Cup sensor switch
Executive coin mechanism connector
Programming mode button
Mechanical counter
Cup release motor cam
Payment systems power supply board
Transformer
Cup sensor (optional)
Diode rectifier
ESPRESSO boiler heating element
Instant boiler heating element
N.B.: Some functions are available only in some versions and in some
versions the signal is inverted on J3 (see relevant wiring diagram).
TZ
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3
7
9
10
11
2
8
1
Prospective View from rear without
the casing
Description
TRIAC - boiler heating element
Jumper - Espresso / Instant configuration
MINIDIP - Configuration
RAM
EPROM
J S 3 - EPROM size configuration Jumper
J S 4 - EPROM size configuration Jumper
TRIMMER - for boiler temperature control
BOARD - complete
RED LED -- boiler heating element actuation
GREEN LED - blinking with correct CPU function
YELLOW LED - 12 V power supply
RELAY for actuations (see separate list page 8)
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Espresso Configuration
Application
Three-way
solenoid valve for
K 01
RELAY CODE
K 02
Espresso coffee
Coffee release magnet
K 03
Instant Configuration
Application
Whipper
2
K 01
RELAY CODE
K 02
Whipper 1
K 03
Doser device 1
K 04
Pump
K 04
K 05
K 05
Solenoid valve 3
K 06
Solenoid valve 2
K 06
Solenoid valve 2
K 07
Solenoid valve 1
K 07
Solenoid valve 1
K 08
Whipper 1
K 08
Whipper 4
K 09
Doser device 4
K 09
Doser device 5
K 10
Doser device 3
K 10
Doser device 4
K 11
Doser device 2
K 11
Doser device 3
K 12
Doser device 1
K 12
Doser device 2
K 13
K 14
K 13
K 14
K 15
K 16
Whipper motor 2
K 17
Whipper motor 3
K 15
K 16
K 17
Solenoid valve 4
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LANGUAGE CONFIGURATION
LANGUAGE
Minidip
6
7
Italian
OFF
OFF
French
ON
OFF
MODEL CONFIGURATION
Model
Spanish
OFF
ON
Espresso
MINIDIP 5
OFF
Jumper (2)
2-3
Instant
o
o
o
ON
1 2
3
2
1
Jumper 2 scheme
STIRRER CONFIGURATION
Dispensed also with
STIRRER
unsweetened
selections
MINIDIP 2
ON
OFF
MINIDIP 4
MINIDIP 8
Validator
Fixed to OFF
MINI
DIP 3
MINI
DIP 4
MINI
DIP 5
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
OFF
OFF
ON
IMPORTANT NOTICE
Minidips that are not mentioned must be set to OFF.
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3 - AIR-BREAK / BOILERS
It is the same functional unit used in the Venezia and Spazio vending machines, therefore with established
characteristics and reliability.
It is a functional unit that permits various functions:
Its main function is to keep the water level constant and to signal a water flow interruption from the mains; in the
event of such water failure the current selection can be completed.
In addition, it serves the purpose of holding a reservoir of water at normal atmospheric pressure, so that the
pump can draw the correct water dose for the selection and deliver it to the Espresso boiler without changes in
pressure that may affect the volumetric counter reading.
The dose is measured by means of the volumetric counter.
The water level is ensured by a float that triggers a microswitch, keeping the level between the factory set
minimum and maximum (it is very important not to replace the microswitch with another one of different
mechanical characteristics, as a variety of malfunctions may occur).
Furthermore, in the event of failure to the maximum level microswitch, an overflow hole allows the water to be
conveyed through a tube and to the safety device fitted on the water inlet solenoid valve, thus causing its
mechanical lock (such safety device is triggered also in the event of a power failure).
The air-break also causes a signal to be sent to the machine control board necessary for the initial installation and
for filling with water. This air break operation initially needs to be done manually.
If upon switching the machine on, the float does not trigger the maximum level microswitch within a set time
(e.g. 60 sec) the vending machine locks due to a water failure.
Water
inlet tube
Actuation rod for
float microswitch
Float
Pressure boiler
Overflow drain
tube
Open top
boiler
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Level indicator
microswitch
Water inlet
filter F
Overflow
drain tube
NOTE: The above cycle applies to the espresso version only, as in the
instant version the air-break is incorporated in the boiler and there is no
pump, since water for a selection is dispensed by 2-way gravity solenoid
valves, the dose computation is by timing according to the valve rated
flow (normally between 10 and 12 cc/sec).
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3.1 - BOILERS
In the Brio Espresso model there is only one pressure type boiler identical to the model used for the Venezia
vending machine and controlled by an air-break and a vibration pump. Installed power 1200 W
On the other hand in the Instant version there is a specific open-top boiler with an incorporated air-break.
Installed power 1600 W
HYDRAULIC DIAGRAMS - ESPRESSO AND INSTANT VERSIONS
Open-top
boiler
Pressure
boiler
ESPRESSO
3-way solenoid
valve
INSTANT
2-way solenoid
valves
Safety
thermostat
NTC Probe
NTC
Probe
Open-top
boiler
Pressure
boiler
Thermostat
Value in ohm
35875
12000
2900
1475
1260
963
Allowed tolerance
7 ohm
4 ohm
,,
,,
,,
,,
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Check valve
12 bar bypass
Klixon protection
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Hydraulic Tube
Fitting
Release knob
Brewing
chamber
heating system
(kit)
Manual
positioning
knob
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CUP
RELEASE
ASSEMBLY
POSITIONING
ASSEMBLY
CENTRAL COLUMN
INSPECTION AND
LOADING HATCH
CUP SUPPORT
RELEASE KNOB
MANUAL
RELEASE
SWITCH
CUP LOADING
COLUMN
LOADING POSITION
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Instant tea
container
Milk and
chocolate
container
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9 - MIXER UNIT
Apart from their application, the mixers are the usual excellent and reliable ones used in the entire Necta
production.
A mixer must have two main features:
1) Ease of disassembly and limited number of components to be able to meet the HACCP directive.
2) The quality of dispensed products that must have as much as possible the appearance of products served
at the bar.
The motors are special high rotation speed commutator motors (20,000 rpm) powered with 230 V AC and fitted
with interference suppressors and self-resetting overheating protections.
THE CONSTRUCTION CHARACTERISTICS OF THE MOTORS ENSURE LONG OPERATING LIFE
The motors are activated by relay K08 (Espresso version) K03 (Instant version)
Drawer cover
Powder deposit drawer
Powder funnel
Water funnel
Feeder
Mixer wheel
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Notes
Short coffee
Time
Espresso
Coffee
Coffee
beans
Instant
2 sec.
--
Long coffee
Quantity
Time
7g
2sec.
--
Quantity
Time
7g
2sec.
--
Cappuccino
Quantity
Time
7g
2 sec.
Quantity
7g
Instant coffee
(Instant version)
Instant coffee
Long
Instant coffee
with milk
Cappuccino
Instant
Chocolate
Strong chocolate
Instant tea
(Optional)
Milk
Time
Quantity
Time
--
--
Quantity
Time
Quantity
Time
Quantity
Time
Quantity
Time
Quantity
Time
Quantity
-1.3 g
1.3 g
1.3 g
--
--
35 sec.
60 cdv
40
38 sec.
95 cdv
60
38 sec.
60 + 35 cdv
Powder
Sugar
Notes
--
7.5 g
CDV =
Flow-meter
pulses
--
7.5 g
--
2.0 g of milk
45 sec.
60 + 72 cdv
40+55
1.3 g
--
c.c.
40+25 c.c.
--
--
Water
22 sec.
55 cdv
40 c.c.
23 sec.
72 cdv
55 c.c.
27 sec.
55 +35 cdv
40 + 25 c.c.
31 sec.
55 + 72 cdv
40-+55 c.c.
32 sec.
7.5 g
7.5 g
-7.5 g
-7.5 g
2.0 g of milk
7.5 g
6.0 g of milk
23 g
--
27 g
--
32 sec.
116 cdv
90 c.c.
12.5 g
32 sec.
116 cdv
90 c.c.
7.5 g
6.0 g of milk
116 cdv
90 c.c.
--
8g
--7.5 g
NOTE 1
The water flow in the mixers is approximately 10 c.c. per second and it is given as an indication, as there are
many variables that can affect the accuracy.
The liquid dose is determined by the counting of flow-meter pulses (cdv).
The Espresso version uses an electromechanical vibration pump for the water flow; therefore the liquid dose in
both versions is measured in flow-meter pulses (cdv).
NOTE 2
To be noted that the number of pulses does not change in a linear manner (i.e. double the amount of water does
not correspond to double the number of pulses), however the counter varies the accuracy according to the water
flow velocity, and namely:
For espresso coffee the volumetric counter is slowed considerably because of the coffee compress reaction that
slows down the water flow, triggering the by-pass, while it is accelerated in the instant drinks selections, since
there are no obstructions to the water flow. Therefore, in the event of changing the default doses set at the
factory, some measurements must be made using graduated measuring containers to check the accuracy of the
doses.
In the instant version, water is delivered to the mixers from the open-top boiler by means of gravity solenoid
valves, and the dose is calculated in tenths of a second, based on the valve rated flow (on average, set to 10-12
c.c. /sec.).
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11 - TROUBLE-SHOOTING
Problem
Possible cause
Solution
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The water amount for both espresso coffee and instant drink
selections is ensured by a volumetric counter; with the water
flow a wheel rotates and through sensors sends a number of
pulses corresponding to the water dose programmed in the
SW. If such dose is not reached within 60 sec. it means that
there is a problem:
Check for the correct functioning of the volumetric counter;
there must be 5 V AC on the terminals during the counter
operation.
Check that coffee is not ground too fine and the dose
excessive.
Check for clogging in the coffee filters.
If in the period taken to make 6 selections with any dose the
No water from the mains.
Faulty air-break microswitch
microswitch controlled by the air-break float is not triggered
Failure to the float actuation
The vending machine is locked for air-break failure.
system.
The malfunction could occur for lack of water from the
mains, or because of a failure to the float microswitch
system.
Replace the microswitch with one having the same
characteristics, otherwise other malfunctions may occur.
Wrong RAM data, which must be
Enter into the installation procedure and initialise the
retrieved by initialising the EPROM. software; if the failure persists replace the CPU.
Check
Check
Check
Check
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13 - WIRING DIAGRAMS
Espresso version wiring diagram
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Therefore, each vending company must develop a Company Hygiene Self-control Manual according to the
provisions of the directive - and if necessary use the information and recommendations formulated by some
associations in the sector. The manual must contain a programming and checking schedule for the vending
machine hygiene condition
Important notes:
For correct use of the machine, the directives must be fully applied. The operator is responsible for correct
operations on a vending machine
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FIG.1
FIG. 3
FIG.2
FIG. 4
FIG.5
FIG. 7
FIG 6
FIG. 8
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FIG. 1
FIG. 3
FIG.4
FIG.5
FIG. 7
FIG. 6
FIG. 8
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FIG. 1
FIG. 2
FIG,5
FIG.3
FIG.4
FIG 7
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