This document discusses dedicated storage location policies for products in a warehouse. It describes two variations of dedicated storage: part number sequence storage and throughput-based dedicated storage. Part number sequence storage assigns storage locations based solely on a product's part number, while throughput-based storage considers differences in activity levels and storage requirements between products. The document also discusses how dedicated storage requires enough space to satisfy each product's maximum storage requirement. An example is provided to illustrate calculating the total storage space needed based on each product's maximum replenishment quantities over a 24 day period.
This document discusses dedicated storage location policies for products in a warehouse. It describes two variations of dedicated storage: part number sequence storage and throughput-based dedicated storage. Part number sequence storage assigns storage locations based solely on a product's part number, while throughput-based storage considers differences in activity levels and storage requirements between products. The document also discusses how dedicated storage requires enough space to satisfy each product's maximum storage requirement. An example is provided to illustrate calculating the total storage space needed based on each product's maximum replenishment quantities over a 24 day period.
This document discusses dedicated storage location policies for products in a warehouse. It describes two variations of dedicated storage: part number sequence storage and throughput-based dedicated storage. Part number sequence storage assigns storage locations based solely on a product's part number, while throughput-based storage considers differences in activity levels and storage requirements between products. The document also discusses how dedicated storage requires enough space to satisfy each product's maximum storage requirement. An example is provided to illustrate calculating the total storage space needed based on each product's maximum replenishment quantities over a 24 day period.
Dedicated storage, also referred to as fixed slot storage, involves the assignment of specific storage locations or storage addresses for each product stored. Since a storage location is assigned or dedicated to a specific product, the term dedicated storage storage is used. Two variations of dedicated storage are commonly used. Part number sequence storage is often used due to its simplicity. The storage location of a product is based solely on the part number assigned to it. Low part of numbers are assigned to the best locations in the storage region; the higher the part number, the less desirable is its location. Typically, part number assignments are made arbitrarily, without regard activity, frequent trips will be made to very poor storage location. Throughput-based dedicated storage is an alternative to part number sequence storage. such a storage method involves a consideration of differences in activity levels and storage requirements among product s to be storage. Throughput-based dedicated storage is preferred to part number sequencing storage when there are significant differences in either activity level or the inventory level products being stored. Due to the increasing usage to throughput-based dedicated storage, hereafter, we refer to it simply as dedicated storage. 5.2.1. space requirements With dedicated storage, products are assigned to specific locations. Also, one and only one product is assigned to a storage location. Hence the number of storage location assigned to a product must be capable of satisfying the maximum storage requirement for the product. With multiproduct storage, the storage space requirements for each of the products. Example 5.1 Consider a simplified representation of warehouse the stores four products: 1, 2, 3, and 4. Daily demand and replenishment quantities for the four products are given in the table 5.1. replenishment are staggered, with product 1 being replenishment on days 1, 5, 9,; product 2 being replenished on days 3, 11, 19,; product 3 being replenished on days 2, 8, 14,; and product 4 being replenished on days 6, 18, 30, . Due to assumed deterministic conditions and the repeating inventory cycles for the four products, an aggregate cycle of 24 days will occur and repeat indefinitely as long as no changes occur in either the demand rate of replenishment plan. Table 5.2 depicts the end-of period storage requirements for each of the four products. Assuming that daily demands are met prior to storing the replenishments, the storage requirements for the product are given by their replenishment quantities.
Hence the storage requirement for dedicated storage equal the sum of the individual maxima, or 72 pallet loads.
5.2.2 sizing on the basis of service level
Once approach that can be used to size storage under dedicated storage conditions is a service-level approach. Specifically, when demand for storage is a random variable, storage capacity can be determined on the basis of the probability of a storage of space. With dedicated storage, Qj storage slots are assigned to product j for j =1,,n. therefore, the probability of there being a sufficient number of storage positions for the product j is simply the probability of storage demand being less than or equal to Qj. Thus, the probability is given by the cumulative distribution function Fj(Qj). If the storage demands for various products are statistically independent, the probability of there being one or more shortages of storage space is given by Pr (1 or more storages) = 1-Pr (no storages)