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ASTM Section V
ASTM Section VIII Division 1 & 2
British Standards (BS)
BS 5351
Steel ball valves for petroleum, petrochemical & allied industries
BS 5352
Specifications for steel wedge gate, globe & check valves 50 mm
& smaller for petroleum, petrochemical & allied industries
BS 5353
Steel plug valves
BS 1873
Steel globe & globe stop & check valves (Flanged & butt-welded
ends) for petroleum, petrochemical & allied industries
BS 6755 (Part 1&2) Testing of Valves
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Type
Eccentricity
Eccentric Reducer
Concentric Reducer
For E.g. if the Header Side is 6 then 6/2 = 3 and hence the next lower size possible is 2.
Hence it can be seen that reduction from 6 to 2 is possible. Further reduction beyond 2
is not possible. Reducers can be manufactured in small size.
Dimension Standard: ANSI/ASME B16.9
Thickness is same as the pipe thickness.
Material: Same as BW Elbows
2.3.5 Full Coupling: Used for Pipe to Pipe joint of small bore (upto1)
End connections are Socket Weld & Threaded
Dimensional Standard, Material and Pressure class same as Half coupling
2.3.6 Weldolet:
Used to take Butt Weld branch for which Reducing tee is not possible
Used in high pressure, high temperature pipe class from 900 rating
Dimension Standard:
MSS SP 97
Header and Branch size with thickness is to be specified
Material:
Forged same as elbow / half coupling
2.3.7 Sockolets:
Same as Weldolet except there is a Socket weld end at Branch side.
2.3.8 Caps: Used at the end of the line for the termination of the line.
End Connection: The end connections are
Socket weld }
Up to 1
Threaded end }
Butt weld
Above 2
Dimension Standard:
ANSI/ASME B 16.11
For SW & Threaded End
ANSI/ASME B 16.9
For BW/BE
Thickness for BW caps
same as thickness of pipe.
Material:
Same as Elbow
2.4. VALVES
Valves are used for main three purposes listed below.
For Isolation of flow.
For Regulation of flow.
For avoiding the reversal of the flow.
The valves used for isolation cannot be used for regulation but other way round is possible.
Training Coordinator: D.H.Saraiya
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ASTM A 105
ASTM A 216 Gr WCB
ASTM A 350 Gr LF2
ASTM A 352 Gr LCB
ASTM A 182 Gr F11
ASTM A 217 Gr WC6
ASTM A 182 Gr F22
ASTM A 217 Gr WC9
ASTM A 182 Gr F9
SS
ASTM A 182 Gr F304
ASTM A 351 Gr CF8
ASTM A 182 Gr F304L
ASTM A 351 Gr CF8M
ASTM A 182 Gr F316
ASTM A 351 Gr CF3M
ASTM A 182 Gr F316L
ASTM A 351 Gr CF3C
ASTM A 182 Gr F321
2.4.2 GLOBE VALVE
The fluid while passing through this valve changes its flow direction and hence this valve causes
increased resistance to flow which result into considerable pressure drop. So this valve is not suitable
where pressure drop is critical. This valve is mainly used for regulation of the flow.
Inlet and outlet of this valve are fixed. Hence installation of this valve is unidirectional. Flow
direction is marked on the valve body.
A) End Preparation:
Same as Gate valve.
B) Design & Dimension Standard:
Training Coordinator: D.H.Saraiya
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BS 5352
For SW/Threaded valves
BS 1873
For Flanged/BW valves
ANSI/ASTM B 16.34
For Pressure & Temperature limitation and Rating
ANSI/ASTM B 16.10
For face to face dimension of Flanged/BW end valves
API 598
For Testing of valve
C) Main parts:
Globe valve has following main parts.
Body
Bonnet
Internals/Trim/Wetted parts: Globe valve has following Wetted parts.
Disc
Seat Ring
Stem
Gland Bush
D) Pressure Class:
Same as Gate valve.
E) Material:
Same as Gate valve.
2.4.3 CHECK VALVE
It is sometimes referred to as Non Return Valve.
It is self-operated valve and allows the flow to pass in one direction and will not allow reverse flow.
Installation of this valve is unidirectional.
Flow direction is marked on the body.
A) Type and End Connection:
1) Lift Check Valve (up to 1 ) : Socket Weld / Threaded / Butt Weld
2) Swing Check Valve ( >= 2) : Flanged / Butt Weld
3) Wafer type Check Valve: Wafer type / Wafer lug type. It is to be kept between two
flanges.
B) Design & Dimension Standard:
BS 5352
For Lift Check Valve
BS 1868
For Swing Check Valve
API 594
For Wafer Check Valve
ANSI/ASTM B 16.34
For Pressure & Temperature limitation and Rating
ANSI/ASME B 16.10
For Face to Face dimension
API 598
For Testing of valve
C) Main Parts:
Swing Check Valve:
Wafer Check Valve:
Lift Check Valve:
Body
Body
Body
Cover
Cover
Plates
Spring
Disc
Spring
Internals
Disc
Seat
Hinge
pin
Internals
Internals
Seat
Hinge Pin
Disc Carrier
D) Pressure Class:
Same as Gate Valve
E) Material:
Lift Check Valve (up to 1.5 & SW / Threaded / BW): Same as forged Gate Valve
Swing Check Valve (>= 2& Flanged / BW): Same as cast steel Gate Valve
Wafer type Check Valve (Wafer type / Wafer lug type): Same as cast steel Gate Valve.
2.4.4 BALL VALVE
This valve is used for isolation & for quick on / off. It is mainly used in utility line i.e. cooling water,
instrument air etc. and in hazardous and combustible fluid. Rotating the lever by 900 opens or closes
this valves fully. Hence this valve is called quarter turn valve. Fire safe design as per API 607 is
available for this valve. Installation of this valve is possible from both the ends. Hence it is bidirectional valve.
3-way and 4-way construction is possible in ball valve by providing T or L port in the ball.
A) End Connection:
Training Coordinator: D.H.Saraiya
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Cover
Plug valve has following internals.
Stem
Plug
Sealant
D) Pressure Class: Same as Gate Valve
E) Material:
Same as Gate Valve
2.4.7 CONTROL VALVE ( handled by Instrumentation Department )
These valves are self operated type. They have actuators. Actuators operate on the signal received
from an instrument. They are used for very fine throttling and to have desired process parameters
(pressure, temperature, flow) of fluid.
Control Valves can be of the following types based on parameters to be controlled:
Pressure control valve-Receives signal from Pressure Indicator / Pressure Transmitter.
Temperature control valve-Receives signal from Temperature Indicator/Temperature Transmitter
Flow control valve-Receives signal from Flow Indicator/Flow Transmitter
There are two types of signal:
Pneumatic Valve has pneumatic actuator.(tubing is used)
Electric Valve has electrical (solenoid) actuator. (cables are used)
Based on construction, control valve has following types:
Butterfly Valve
Globe Valve
Ball Valve
A) End Connection:
Flanged End or BW. Flange end is always preferred
because of regular servicing & maintenance.
B) Material :
Same as other cast steel valves.
C) Design & Dimension Standard:
Same as other valves.
D) Pressure Class:
Same as other valves.
2.4.8 SAFETY VALVE
This valve is also known as Pressure relief valve. It is used for safe operation of plant. This valve
releases excess pressure when it exceeds set pressure. Pressure is set by spring.
Inlet of this valve is one size lower or equal to the inlet pipe size. Outlet is at least one or more size
higher to outlet pipe size.
A) Material & Pressure Class:
Same as Gate Valve
Outlet Pressure class <= Inlet Pressure class
B) Main Parts:
Pressure safety valve has following main parts.
Body / Bonnet
Safety valve internals: Spring / Disc / Stem
C) Design & Dimension Standard: API 526: For Pressure & Temperature limitation and Rating and
for Center to Face Dimension.
2.5
FASTENERS
It consists of Bolts, Full threaded Stud Bolts and Nuts.
Bolts have Hexagonal or Round head while Studs are without heads.
One stud with two nuts forms a set of fastener.
Fasteners are used for flange joints in piping to retain flanges and gaskets.
Threading is done on the studs and bolts by two methods.
1. Cut threads using cutting tool on Lathe.
2. Thread Rolling using rollers on thread rolling machine.
A) Design & Dimension Standard:
ANSI/ASME B 16.5
For Studs (Length & Diameter)
ANSI/ASME B 18.2.1
For thread types with details of Studs & Bolts
ANSI/ASME B 18.2.2
For Nuts
B) Material:
(1) CS
ASTM A 193 Gr B7
For Stud
ASTM A 194 Gr 24
For Nut
Training Coordinator: D.H.Saraiya
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(2) LTCS
(3) LAS
(4) SS
2.6
ASTM A 320 Gr L7
ASTM A 194 Gr 4
ASTM A 193 Gr B16
ASTM A 194 Gr 4
ASTM A 193 Gr B8
ASTM A 194 Gr 8
For Stud
For Nut
For Stud
For Nut
For Stud
For Nut
GASKETS
Gaskets are used to avoid Static leakage and metal to metal contact.
There are two types of gaskets from material point of view.
1. Metallic Gasket:
Metal is used in the construction of Gasket either as main
material or as reinforcing material..
e.g.
Spiral wound gasket. Used with RF flanges up to 600 rating.
Thickness of spiral wound gasket is 4.5 mm.
2. Non-metallic Gasket:
3. PIPING MANUAL :
ANSI/SME B 31.3 is used in Process Piping of following plants.
Petroleum Refineries.
Chemical Plants.
Pharmaceutical Plants.
Textile Industries.
Paper Industries.
Semiconductor Plants.
Cryogenic plants.
For piping components it specifies following details:
Design
Fabrication
Details
Testing requirements
/ Methods
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It gives types of branch whenever it is required to be taken from header pipe. In German
language Abzweig is Branch. So in LINDE pipe classes for all the branch types A is
specified as commodity code. Actual type is to be selected from the table. Branch types are
Unreinforced Branch- here direct welding of branch pipe to header pipe is done.
Reinforced Branch- here branch pipe is welded to header pipe with reinforced pad or ring.
(As per R-SP-1020 of Linde based on ASME B 31.3)
Equal / reduced tee
Weldolet
Sockolet
Half coupling
Based on calculation as per para 304.3 of ASME B 31.3, above branches are designed & their
dimensions are calculated. These branches are tabulated in branch table of a pipe class.
Appropriate branch is to be selected from this table.
3.2.3 Pipe Class Dsignation
The piping class designation consists of maximum six characters.
L A 1 R 61
Sequential Number
Flange Facing
Pressure Rating
Material Group
Job Letter
First digit Job Letter
L
C
Stainless Steel
Killed Carbon Steel (Low Temperature)
Carbon Steel / Carbon Steel for High Temperature
1.25% Cr 0.5% Mo Steel
Ni-Materials (Monel)
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For example, Pipe Class CD1R66 indicates that it is a special pipe class with material group as
Carbon Steel having 150 pressure rating with Flange having Raised Face and it follows ANSI
Standard
3.2.4
Item Codes:
Piping Items
R
A
BD
BS
B45
B90
F
FSW
FSO
FWN
FTH
FB
FM
FS
FSB
FSL
MU
MUR
RDE
RDK
RSK
SA, SB
Flange unions
FVA
FVB
FVC
FVE
D
M
S
Valves
Pipe
Branch (Weldolet, Tee etc.)
Cap
Plug
Elbow 45
Elbow 90
Flange
Socket Weld Flange
Slip On Flange
Weld Neck Flange
Flange Threaded
Blind Flange
Orifice Flange
Spectacle Blind
Slip Blind
Slip Ring
Coupling
Coupling reduced
Reducer eccentric
Reducer concentric
Swadged Nipple
Mitre Bends type A B etc.
Flange Union
Flange Union
Flange Union
Flange Union
Gasket
Nut
Bolt
(Flange / Flange)
(Orifice Flange)
(Flange / Spectacle / Flange)
(Flange / Wafer Item / Flange)
A
Globe Valve
B
Globe Valve with regulating disc
D
Lift Check Valve
E
Swing Check Valve
F
Gate Valve
H
Butterfly Valve
K
Ball Valve
M
Valve according to pipe class for instrument connection
Valves are generally written in codes with end condition. For that following letters are used.
B
Butt welded ends
F
Flanged ends
S
Socket-weld-ends
G
Threaded ends
WA
Wafer / Wafer-lug type
SG
Socket weld/threaded ends
For example,
Training Coordinator: D.H.Saraiya
A-B
means
D-G means
H-WA means
Strainer: Three letters generally code strainers. First letter is always N which indicates that it
is a strainer. Second letter indicates end condition.
B
Butt welded ends
F
Flanged ends
S
Socket welded ends
Third letter indicates mesh size.
B
mesh size 0.315mm
C
mesh size 0.4mm
D
mesh size 0.5mm
G
mesh size 1.0mm
F
mesh size 1.6mm
H
mesh size 2.5mm
K
mesh size 3.15mm
Writing T or Y indicates the type of the strainer that is T-type or Y-type.
For example, NBB Strainer, T-type, mesh size 0.135mm, Butt welded ends.
NSF Strainer, Y-type, mesh size 1.6mm, Socket weld ends.
NFK Strainer, T-type, mesh size 3.15mm, Flanged ends.
Codes for End Connection
A
Outer thread
SS
Socket-weld both ends
B
Buttweld
TB
Welding joint T-type/ Butt weld
I
Inner thread
TS
Welding joint T-type/ Socket-weld
BB
Buttweld both ends
AA
Outer thread both ends
BF
Buttweld/Flanged
II
Inner thread both ends
F
Flanged
SI
Socket-weld/Inner thread
FF
Flanged both ends
3.3
INSTRUMENT NOZZLE ASSEMBLIES
Various Instruments are
(1) Pressure Indicator and Transmitter
Used on Piping & Equipment
(2) Temperature Indicator and Transmitter Used on Piping & Equipment
(3) Flow Indicator and Transmitter
Used on Piping
(4) Level Indicator and Transmitter
Used on Equipment
Above Instruments require piping parts to sit on / fix on. Such piping components (Branch, Pipe,
Flange, Valve, Flange Union etc.) are grouped together and an instrument nozzle assembly is formed
for modeling and for BOM.
Each assembly has an identifying number. This number is mentioned on P&ID. This assembly is
created in PDS (for modeling) & in MARIAN (for BOM) with same identifying number.
Designer can place the assembly by selecting its identifying number in PDS.
In BOM an assembly appears with its no. and break up.
Flange Union:
Flange Union is an assembly of Gaskets, Stud bolts & Nuts.
We do not model flange union. It is linked with flanges.
In BOM we get gasket, stud bolts & nuts as an assembly.
Following types of flange unions are available
FVA
Flange Union for Flange to Flange joint
FVC
Flange Union for Spectacle blind
FVE
Flange Union for Wafer Check valve
FVH
Flange Union for Butterfly valve
FVX
Special Flange Union (for Safety valve inlet)
3.4
LINDE SUPPORT STANDARD:
Supports are not defined in pipe class. They are independent of pipe class. So following LS
are used for supports:
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3.5
3.5.1
3.5.2
3.5.3
3.5.4
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