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1. A copper bar 50 mm in diameter is placed with a steel tube 75 mm external diameter
and 50 mm internal diameter of exactly the same length. The two pieces are rigidly
fixed together by two pins 18 mm in diameter, one at each end passing through the
bar and tube. Calculate the stress induced in the copper bar, steel tube and pins
if the temperature of the combination is raised by 50%. Take
Es = 210 GN /m2 ; Ec = 105 GN /m2 αs = 11.5 × 10−6 /o C and αc = 17 × 10−6 /o C.
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strength of 500 Mpa and endurance strength of 350 Mpa. [6+10]
3. (a) What are the advantages and disadvantages of welded joints over riveted joints.
(b) A plate of 100mm wide and 10mm thick is to be welded with another plate
by means of a transverse welds at the ends. If the plates are subjected to a
load of 70 kN, find the size of the weld for static as well as fatigue load. The
permissible tensile stress should not exceed 70 MPa. [6+10]
4. (a) Derive an expression for the maximum load in a bolt when a bracket with
circular base is bolted to a wall by means of four bolts.
(b) Explain the method of determining the size of the bolt when the bracket carries
an eccentric load perpendicular to the axis of the bolt. [8+8]
5. (a) What is the difference between a cotter and key? Why a single taper is provide
in cotter and not on both sides? Discuss the advantages and limitations of
cotter joint.
(b) Design a cotter joint with two gibs to transmit an axial force of 130 kN. The
permissible stresses are 165 MPa in tension; 100 M Pa in shear and 180 MPa
in crushing. [8+8]
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should be half of the solid shaft. [6+10]
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1. A load on a bolt consists of an axial pull of 10 k N together with a transver shear
force of 5 kN. Find the diameter of bolt required according to
Take permissible tensile stress at elastic limit=100 Mpa and Poisson’s ratio=0.3.
[16]
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Load factor =0.7; surface finish factor=0.8
Size factor =0.85; stress concentration factor = 1. [6+10]
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5. (a) What is the difference between a knuckle and a cotter joint? Where is the use
of knuckle joint is best suited, give some examples of its use.
(b) Two mild steel rods of 36mm diameter are to be connected by means of a
cotter joint. The ends of the rod to be suitably enlarged by forging. The
thickness of the cotter is 12mm. Calculate the dimensions of the joint, if the
permissible stresses are 60MPa in tension, 45MPa in shear, and 90MPa in
compression. [6+10]
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the torsional stiffness of the two shafts. [16]
7. Design a bushed-pin type flexible coupling for connecting a motor shaft to a pump
shaft, with the following service conditions:
Power to be transmitted=40kW
Speed of the motor shaft=1000rpm
Diameter of motor and pump shafts=45mm
Bearing pressure on the rubber bush=0.7N/mm2
Allowable stress in the pins=60MPa. [16]
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1. (a) Classify the various types Machine Design.
(b) What is the procedure adopted in the design of Machine elements.
moment of 565 N-m to 1130 N-m as the axial load varies from 4500 N to 13500N.
The maximum bending moment occurs at the same instant that the axial load
is maximum. Determine the required diameter of the rod for a factor of safty 2.
Neglect any stress concentration and column effect. Assuming ultimate strength =
550 Mpa, yield strength =470Mpa, size factor=0.85, surface finish factor = 0.89.
Correlation factors = 0.1 for bending and 0.7 for axial load. The endurance limit
[6+10]
is reversed bending may be taken as one half the ultimate strength. [16]
3. A low carbon steel plate of 0.7m width welded to a structure of similar material
by means of two parallel fillet welds of 0.112 m length (each) is subjected to an
eccentric loa of 4000N, the line of action of which has a distance of 1.5m from the
center of gravity of the weld group. Design the required thickness of the plate when
the allowable stress of the weld metal is 60 Mpa and that of the plate is 40 Mpa.
[16]
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4. (a) Define the following terms with necessary sketch.
i. Major diameter
ii. Minor diameter
iii. Pitch
iv. Lead.
(b) Derive an expression for the maxim load in a bolt. When a bracket with a
circular base is bolted to a wall by means of four bolts. [8+8]
5. (a) Describe the purpose of gib in cotter joint? What are the applications of cotter
joints?
(b) Design a knuckle joint to transmit 140 kN, with permissible stresses in tension;
shear and compression are 75 M Pa; 60 M Pa and 150 M Pa respectively.
[6+10]
6. Design a line shaft transmitting power to two machine tools. The power received
by the shaft is 30kW at 300 rpm. The power absorbed by pulley P1 is 12 kW
and the remaining power is absorbed by pulley P2 . The diameter of pulley P1 is
300mm and its mass is 40Kg. the diameter and mass of pulley P2 are 600mm and
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7. (a) The bolt in the flange coupling should be made weaker than the other com-
ponents of coupling, Why?
(b) In a flange shaft coupling having 37.5mm bore it is desired that torsional
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stress in the shaft will not exceed 25 N/mm2 . The outside diameter of the
coupling limited by space is 200mm. There are three 15mm bolts on a bolt
circle diameter of 140mm. The radial flange thickness is 18mm. Determine
the following:
i. The power that may be transmitted at 600 rev/min.
ii. The shearing stress in the bolts.
iii. The bearing pressure on the bolts. [4+12]
8. A semi elliptical laminted spring is to carry of load of 5000N and consists 8 leaves 46
mm wide, two of the leaves being of full length. The spring is to be made 1000mm
between the eyes and is held at the center by a 60mm wide band. Assume that the
spring is initially stressed so as to induce an equal stress of 500N/mm2 when fully
loaded. Design the spring
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Assume E = 2.1×105 N/mm2 . [4×4=16]
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1. (a) Write short notes on free cutting steel and stainless steel.
(b) State the alloying elements added to steel and the effects they produce in steel.
m clockwise to 110 N-m counter clock wise and an applied bending moment at a
critical section varies from 440 N-m to -220 N-m. The shaft is of uniform cross-
[8+8]
2. A hot rolled steel shaft is subjected to a torsional moment that varies from 330N-
section and no key is present at the critical section. Determine the required shaft
diameter. The material has an ultimate strength of 550 M N/m2 and a yield
strength of 410M N/m2 . Take the endurance limit as half the ultimate strength,
factor of safty of 2, size factor of 0.85 and surface finish factor of 0.62. [16]
3. (a) What is the difference between Caulking and fullering? Explain with the help
of neat sketches.
(b) A double riveted double cover butt joint is made in 12mm thick plates with
18mm diameter rivets. Find the efficiency of the joint for a pitch of 80mm, if
σt = 115MPa; τ = 80MPa; and σc = 160Mpa. [6+10]
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4. Determine the size of the bolts and the thickness of the arm for the bracket as
shown in the figure 4, if it carries a load of 40 KN at an anlge of 600 to the vertical.
The material of the bracket and the bolt is same for which the safe stresses can be
assumed as 70,50 and 105 MPa in tension, shear and compression respectively. [16]
Figure 4
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6. Design a line shaft transmitting power to two machine tools. The power received
by the shaft is 30kW at 300 rpm. The power absorbed by pulley P1 is 12 kW
and the remaining power is absorbed by pulley P2 . The diameter of pulley P1 is
300mm and its mass is 40Kg. the diameter and mass of pulley P2 are 600mm and
75Kg respectively. Assume the belt tension ratio of 2 for both pulleys and the
shaft material as 30C8 steel with Km = 2 and Kt = 1.5. Draw the B.M and torque
diagram’s. Assuming maximum shear stress theory. [16]
7. Design a cast iron protective type flange coupling to connect two shafts in order to
transmit 7.5kW at 720rpm. The following permissible stresses may be used:
Permissible shear stress for shaft, bolt and key material=33MPa
Permissible crushing stress for shaft, bolt and key material=60MPa
Permissible shear stress for the cast iron=15MPa. [16]
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[4+12]
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