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DOI: 10.1002/maco.201106072
1 Introduction
In recent years, high-entropy alloys (HEAs) with multi-principal
elements have been widely developed by researches [17]. The
high mixing entropy, lattice distortion, sluggish diffusion, and
cocktail effect, as a result of their multi-principal-element
mixtures, are the core factors influencing the microstructure
and properties of alloys [1]. The microstructure of HEAs is
principally composed of simple solid solution phases [4, 822] or
even amorphous [17, 19, 23, 24] and nano-precipitates [9, 12, 17, 18],
instead of the binary or ternary intermetallic compounds predicted
by traditional alloy theories. The promising properties of these
alloys, such as high strength and hardness [1219, 2328], thermal
stability [23, 2932], wear and corrosion resistance [21, 22, 3337],
contribute to their great potential in many applications, including
the manufacturing of tools, molds, dies, mechanical parts,
furnace parts, etc. [15].
As mentioned above, many works have focused on the
microstructure and mechanical properties of HEAs, but the
researches on HEAs corrosion resistance are comparatively rare.
Among the investigated alloys, the FeCoNiCrCux and AlxCrFe1.5MnNi0.5 alloys exhibit a better corrosion resistance in
3.5 wt% sodium chloride solution and 1 M sulfuric acid solution
as x 0 (x is molar ratio), respectively [35, 36]. As Cu or Al
contents increased, the corrosion resistance of the alloys
degrades. According to the research of Yuan and Shen, a low
content of Cu can enhance the corrosion resistance of alloys by
increasing the passivation ability [38]. Additionally, Cr and Ni
elements can also enhance the corrosion resistance of alloys such
as stainless steel and Ni-alloy. Based on the AlxCrFe1.5MnNi0.5
B. Ren, Z. X. Liu, D. M. Li, L. Shi, B. Cai, M. X. Wang
School of Physics and Engineering, Key Laboratory of Materials Physics,
Zhengzhou University, Zhengzhou 450052 (P. R. China)
E-mail: liuzhongxia@zzu.edu.cn
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2 Experimental methods
Table 1 presents the chemical composition of the test materials
used in this work. The alloys were prepared through arc melting
and casting under vacuum (0.01 atm). Each alloy was molten four
times to improve homogeneity. The microstructure of the
CuCrFeNiMn alloy system is characterized by a JSM-6700F type
scanning electron microscope (SEM) and XPert PROX type X-ray
diffraction (XRD).
The corrosion resistance of the alloys was evaluated by
immersion tests and potentiodynamic polarization measurements. The specimens were machined to a size of 10 mm
10 mm 3 mm and then mechanically polished for the immersion tests and potentiodynamic polarization measurements.
Before the immersion tests, all specimens were cleaned in
acetone and dried in a drying cabinet. The weight of specimens
before and after immersion tests were weighed using an electric
balance. Subsequently, the specimens were immersed in 1 M
sulfuric acid solution at room temperature for 100 h. Afterwards,
Table 1. Chemical composition (at%) of the CuCrFeNiMn alloy system and stainless steel 304
Alloy
CuCrFeNiMn (S1)
CuCrFeNi2Mn2 (S2)
CuCr2Fe2NiMn (S3)
CuCr2Fe2Ni2Mn2 (S4)
Cu2CrFe2NiMn2 (S5)
Cu2CrFe2Ni2Mn (S6)
Cu2Cr2FeNiMn2 (S7)
Cu2Cr2FeNi2Mn (S8)
Stainless steel 304
Cu
Cr
Fe
Ni
Mn
Si
Co
20
14.29
14.29
11.11
25
25
25
25
0.01
20
14.29
28.57
22.22
12.5
12.5
25
25
0.35
20
14.29
28.57
22.22
25
25
12.5
12.5
1.27
20
28.57
14.29
22.22
12.5
25
12.5
25
0.14
20
28.57
14.29
22.22
25
12.5
25
12.5
0.03
0.04
0.002
0.01
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8:76 104 W
tAD
(1)
where W is the total weight loss (in g) after the exposure time t
(in h), D the density of the alloy (in g/cm3), and A (in cm2) is the
Table 2. Corrosion rate (calculated from immersion tests) of the CuCrFeNiMn alloy system and stainless steel 304 in 1 M sulfuric acid solution for
100-h immersion tests at 25 8C
S1
S2
S3
S4
S5
S6
S7
S8
304
0.128
0.107
0.150
0.074
0.473
0.261
0.308
0.239
1.710
Figure 3. Typical surface appearances of alloys after immersion tests in 1 M sulfuric acid solution for 100-h: (a) CuCrFeNiMn (S1), (b) CuCr2Fe2Ni2Mn2
(S4), (c) Cu2CrFe2NiMn2 (S5), (d) stainless steel 304
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Figure 4. Relationship between corrosion rate (calculated from immersion tests) and bulk elemental composition of CuCrFeNiMn alloy system: (a)
CrCu, (b) NiCu, (c) MnCu, (d) FeCu
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CDR
1
CID
(2)
(3)
1
P f i ni
ai
(4)
where fi, ni, and ai are mass fraction, electrons exchanged, and
atomic weight, respectively, of the ith alloying element. The EW
for S4, S5 and stainless steel 304 are 20.82, 21.51, and 24.28,
respectively. The corrosion rate presented in Table 4 delineates
that the results obtained from immersion tests and polarization
measurements are in correspondence with each other. It can be
Table 3. EDS results (at%) of the CuCrFeNiMn (S1), CuCr2Fe2Ni2Mn2 (S4), and Cu2CrFe2NiMn2 (S5) alloys after immersion in 1 M sulfuric acid
solution for 100-h
CuCrFeNiMn (S1)
Cr
Mn
Fe
Ni
Cu
O
S
CuCr2Fe2Ni2Mn2 (S4)
Cu2CrFe2NiMn2 (S5)
Spectrum 1
Spectrum 2
Spectrum 1
Spectrum 2
Spectrum 1
Spectrum 2
32.4
12.0
32.4
18.2
5.0
23.4
10.0
21.4
16.7
2.8
25.8
30.0
9.1
30.7
25.6
4.7
39.7
24.9
21.5
13.9
3.0
30.4
7.4
13.8
45.4
5.3
8.8
10.8
7.7
11.2
52.2
4.0
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Table 4. Electrochemical parameters and corrosion rate of the CuCr2Fe2Ni2Mn2 (S4), Cu2CrFe2NiMn2 (S5), and stainless steel 304 in 1 M sulfuric
acid at 25 8C, E (V) versus VSHE
CuCr2Fe2Ni2Mn2 (S4)
Cu2CrFe2NiMn2 (S5)
Stainless steel 304
Ecorr (V)
icorr (A/cm2)
Epp (V)
icrit (A/cm2)
0.73
0.90
0.86
2.09 106
4.02 105
5.10 105
0.64
0.86
0.15
2.33 105
3.24 104
1.87 105
0.02
0.36
0.51
seen that the corrosion current density for S4 and S5 is less than
that of stainless steel 304. It is apparent that the S4 and S5 alloys
are more resistant to general corrosion in 1 M sulfuric acid
solution than stainless steel 304. The Ecorr for S4 is 0.17 and
0.13 VSHE higher than that for S5 and stainless steel 304,
respectively. The corrosion current density for S4 is lower than
that of S5 and stainless steel 304 about 20 and 25 times
respectively, as shown in Table 4. The corrosion rate of S4 is
far below that of S5 and stainless steel 304. Therefore, the S4
alloy displays the best corrosion resistance as compared to other
alloys.
4 Conclusions
Immersion tests and potentiodynamic polarization measurements show that the CuCrFeNiMn alloy system displays a good
general corrosion resistance which is mainly influenced by the Cu
content, elemental segregation degree and structure of the alloys.
The major corrosion types of the alloys are general corrosion and
intergranular corrosion.
Low Cu content and elemental segregation degree result in
good corrosion resistance. The uniform structure contributes to
the corrosion resistance, too. However, high elemental segregation degree of Cu, Cr, and Fe causes galvanic corrosion in the ID
zones, thus degrading the corrosion resistance.
The CuCr2Fe2Ni2Mn2 (S4) alloy with a low Cu content and
elemental segregation degree displays an excellent general
corrosion resistance, while the Cu2CrFe2NiMn2 (S5) alloy with
a high Cu content and elemental segregation degree displays the
worst general corrosion resistance.
Figure 8. Corroded surfaces of the typical alloys after potentiodynamic
polarization measurements in 1 M sulfuric acid solution:
(a) CuCr2Fe2Ni2Mn2 (S4), (b) Cu2CrFe2NiMn2 (S5)
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