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SDLINC CERTIFIED PROCESS PLANT PIPING LAYOUT ENGINEERING AND PIPING DESIGN SPPPLEPD
Eligibility Criteria
Duration of Course
: One Month
Venue
Overview
This comprehensive course systematically helps skills development and practical implementation
knowledge. This Certification Course on Process Plant Piping Layout and Piping Design is integrated
with Process Plant Layout & Equipments, per ASME B31.3, Process Piping Drafting, Hydraulic Design
of Piping Systems etc.
Process Piping is the piping that convey fluids under pressure or vacuum inside the boundaries of a
Chemical plant, Petroleum refinery, Gas Processing plant, Petrochemical, Pharmaceutical, Textile,
Paper, Semiconductor & Cryogenic Plants falls under the scope of ASME B 31.3
It is a complex arrangement of pipes, valves, support clamps, other related components and control
instrumentation.
The Certification Course comprehensively focuses from fundamentals of Process Piping Systems,
Layout of Piping Systems , Mechanical / Process Equipments , Process Piping Drafting.
ASME B 31.3 Provides requirements for design, erection, materials, inspection, fabrication, testing
for process piping in Petroleum refineries, chemical plants, pharmaceutical plants, textile plants,
paper plants, Semiconductor Plants, Cryogenic Plants process plant.
COURSE SYLLABUS
PART - 1
PIPING SYSTEMS DETAILED ENGINEERING
LAYOUT OF PIPING SYSTEMS & PIPING DRAFTING
MECHANICAL AND PROCESS EQUIPMENT
Module 1 Fundamentals of piping
Module 2 ASME codes and standards
Module 3 Classification of pipe
Module 4 Piping Material Specifications ASME / ASTM
Module 5 Calculation of standards property of piping materials
Module 6 Pipe Fittings
Module 7 Types of Flanges
Module 8 Types of Valves
Module 9 Mechanical and Process Equipment
Module 10 Flow Diagrams
Module 11 Piping Isometric
Types of Flanges based on Face and Application,-. Forged Steel and Cast Iron Flanges.
Threaded Flanges, Slip-on Flanges, Socket-Welded Flanges , WeldedNeck Flanges, Blind Flanges
Gaskets Types, Thickness, Bolts & Nuts.
Module 8 Types of Valves
Definition & basic function
Valve Types Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, &
Plug, Automatic Control , Needle , Diaphragm , Safety Pop
Application of Check Valve
Valve Storage Procedure
Valve Testing
Control Valve Manifold. Layout Representation & Requirements.
Module 9 Mechanical and Process Equipment
Static Equipment Horizontal Vessels, Vertical Vessels, Storage
Tanks, Heat Exchanger, boiler, Towers and Columns
Rotary Equipment Pumps, Compressor, Fans & Steam Turbines.
Module 10 Flow Diagrams
Process Flow Diagram PFD
Piping & Instrumentation Diagram P & ID.
Utility Flow Diagram
Line Numbering
P& ID Requirements
Flow Diagram Exercises.
Symbols & Abbreviations.
Instrument Types & Symbols Flow, Temp, and Pressure & Level.
Flow Plan arrangement etc.
Module 11 Piping Isometric
Definition
Drawing Piping Isometrics
Isometric Dimensions, Notes & Callouts.
Isometric Offsets.
Exercises on Creation of Isometrics form Piping Plans and Sections.
Module 12 Piping and Equipment Layout (Plot Plan, Equipment
Layout, & Piping GA Drawings )
Plot Plan Development & Requirements.
Equipment Layout Terminology, Control Point & Battery Limits
Preparation of Equipment Layout.
Piping GA Drawing Requirements and Layout Procedure.
Pump GA Drawing and Layout Consideration.
Tank & Vessel Layout Consideration .etc.
Module 13 Pipe Supports
Types and Functions of Supports
Anchors
Pipe Guides
Limit Stops
Pipe Shoe
Dummy Leg / Trunion
Field Support / Base Support
Rigid Hangers
Flexible or Resilient Supports - Variable & Constant Load
Pipe Rack and Yard Piping Design
PART - 2
PIPING SYSTEMS DESIGN
Module 14 Design of process piping requirements per ASME B31.3
Scope of ASME B 31.3, B31.1
Design Pressure & Design Temperature for Piping Systems.
Ratings of Flanges etc.
Reinforcement of Branch Connection
Module 15 Design pressure integrity
Concept of Pressure Integrity
Pressure Design of Straight Pipe under Internal Pressure. Wall
thickness Calculations
Module 16 Typical wall thickness calculation for Oil and Gas ,
Petrochemical , Refineries ( eg. Saudi Aramco )
Several Examples of wall thickness calculation for Oil and Gas ,
Petrochemical , Refineries ( eg. Saudi Aramco )
Module 17 Hydraulic Design of Piping Systems
Fluid Flow Sizing
Pipe Sizing
Recommended Velocities for Water and Steam Piping etc.
Reynolds Number
Types of Flow in Piping
Pressure Drop due to Friction / viscosity
Darcy Weisbach Equation
Friction Factor
Moody Diagram
Minor Losses in Piping Equivalent Length Method & Loss
Coefficient Method
Module 18 Design Calculations of Piping sizing
Several Examples of Calculation of Pipe Sizing
Module 19 Pump Calculations
Head
Section and Flooded Lift
Velocity Head
Total Dynamic Section Head , Total Dynamic Discharge Head , Total
Systems Head
Cavitations in Pumps
NPSH Required & NPSH Available for Pumps.
Several Examples of Design of Pump Calculations
Note: Certificate, Marks Sheet and Qualification Skill License Card will be awarded to the candidate
after successful completion of course & examination.
Duration of Course
: One Month
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3c
5s
Apqp
Cause And Effect Brain Storming Sessions
Competency Mapping
Computational Finance
Computer Networks And The Internet
Cp And Cpk Studies
Customer Complaint Reduction
Customer Relationship Management
Cyber Law In People Management
Dealing Customers -In Phone & Person
Doing Appraisals
Ems, Environmental management system
Engineering For Non Engineers
Error / Mistake Proofing Or Pokka Yoke
Excel working skill
Failure Mode And Effects Analysis Fmea
Finance For Non-Finance Managers
First Aid, Fire Fight
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Inspection Time Optimization
Iso 9001
Iso Ts 16949
Jit Just in time
Kaizen / Small Improvement Activity
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Kra key result area Metrics
Layout Control For Mfg. Effectiveness
Layout Control Skill
Lean
Lean Manufacturing Basics
M R Meeting Presentation Skill
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Managerial Development
Managerial Excellence
Managing Metrics
Manufacturing Process
Mentoring
Minitab
Msa
Muda waste reduction
My M/C Approach To Problem Solving
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9600162099
www.sdlinc.in