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SAM commissioning

prepare and loading the CF-card, Prepare the SAM and operating its Menu

SAM Self-test before installation


1.)
2.)
3.)
4.)

Disconnect all plugs provided with cables (also X13 power supply).
Press the buttons [ ] + [Enter] simultaneous and keep them pressed during
the plug X13 is inserted. (it is also possible to switch OFF / ON the SAM with the fuse F2).
Observe now the Display carefully.
Fig. 1
remove your fingers from the buttons
[ ] + [Enter]
Release KEYS
For test (ITS!)

5.)

Fig. 2
Symbols changing
/ \

6.)

Fig. 3

The Display show now changing


Symbols 5 Sec. long

is 0,5 Sec. long shown


ITS -- > no fault

7.)

Fig. 4

is 1,0 Sec. long shown


Startup . . .
Please wait

8.)

Fig. 5
DWL system ext.
Wait for Server

is now shown, if no / empty CF-card


Is mounted in SAM.
The Self test is here be ended.

Genset Application
(Programming SW Application)
FTP-Server
Transfer
Contract
A04
01
40011
A1..A13last file
System_Software
BDMFILES.EXE

Notebook
Download

C:\
SW Application
Genset Application (SAM)
40011
A1..A13.last file
System_Software
BDMFILES.EXE

PROGRAM
CF-CARD
SAM

Insert CF-CARD

Card Reader
(CFCard)
BDM
BDMFILES.EXE
FW (necessary in case of
Firmware upgrade)
4

Larsen / MSA-T / Tel. 4474

Page 1

21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

Prepare the CF-card.


1.) Connect the USB-card reader to the Computer. Insert a CF-memory card in the
card reader (minimum 32KB).
2.) Open the Explorer program in Windows. Search the CF-card and format it in
FAT-Format. Be carefully if the card has more than 32KB.

3.) Make a new directory on the CF-card


with the name BDM.
BDM is standing for Backup Data Module and is
coming from the MCS-5 Typ1 system.

4.) Copy the received file Diasys.dat in


the root of the CF-card and the
BDMfiles.exe in the directory BDM
In the future will the BDMfile.exe get a new
name as for example
BDM_40011_013_04_003.EXE.

Note: For later use, it is recommended to


save this two files on your hard disk too.
The Diasys.dat you also need for the
diasys program to get access to the SAM.
You must later store the diasys.dat under
C:\DIASYS\CAN\your assembly description\BDMbackup since is it not possible to
get connection to the SAM with the diasys program.
Larsen / MSA-T / Tel. 4474

Page 2

21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

5.)

Open the BDM directory and extract the BDMfiles.exe (or


BDM_40011_013_04_003.EXE) with a double click.

6.)

The BDM directory is now looking approximately as on the picture below.

7.)

Remove the USB-card reader first by selecting the Icon below in the task-list, to
be sure nothing is changing in the CF-memory card, then disconnect the cable
to the card reader.

8.)

The message: The USB device can now be removed is indicated. The
Compact-Flash card can now be moved over to the switched OFF SAM.
Continue on next page.

Larsen / MSA-T / Tel. 4474

Page 3

21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

Configuration of the SAM for download the FSW and PSW


Before the datas from the CF-card can be downloaded to the SAM, the SAM must
first be configured in the following way.
1.

The power to the SAM must be off (plug X13 off). Press the buttons [ESC] +
[Enter] simultaneous during insetting the plug X13 for power.

2.

In the display occur.

3.

After the keys are released this text is shown

Release Keys
For menu

Configuration
Requested.

4.

Next window opens.

Clean up ?

no
next

Press the [Enter] key


[ ] or [ ] change between no and yes
if NOW clean up start with the [Enter]
The internal FEPROM will be deleted for all
Datas
If no press the [Enter] and read further
under point 6b.

5.

Next window opens.

Clean up started
erasing PF1

Then

Clean up started
erasing AF1

6a. If the Setup of the SAM is correct. e.g. Node nr and Baudrates, BDM function
enable, then is the download from the CF-card to the SAM FEPROM automatic
started
and DWL project int.
then the alarm pages A to D
DWL system int.
process

xxxxx

process

xxxxx
A-----

6b. If the Set-up of the SAM is not correct. e.g. Node nr and Baud rates wrong, BDM
function disable, then are these information to be corrected as following:
CAN 1 node: xx
Prev
next

With the [ ] or [ ] keys change the node nr to 05 and press


[Enter] to continue to the next page. [ESC] to go to previous
page.

Then
CAN 1 Baud: xxx
Prev
next

Larsen / MSA-T / Tel. 4474

With the [ ] or [ ] keys change the Baud rate to 125 and


press [Enter] to continue to the next page. [ESC] to go to
previous page.

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21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

CAN 2 node: xx
Prev
next

With the [ ] or [ ] keys change the node nr to 05 and press


[Enter] to continue to the next page. [ESC] to go to previous
page.

Then
CAN 2 Baud: xxx
Prev
next

With the [ ] or [ ] keys change the Baud rate to 125 and


press [Enter] to continue to the next page. [ESC] to go to
previous page.

Then
CAN 3 node: xx
Prev
next

With the [ ] or [ ] keys change the node nr to 05 and press


[Enter] to continue to the next page. [ESC] to go to previous
page.

Then
CAN 3 Baud: xxx
Prev
next

With the [ ] or [ ] keys change the Baud rate to 125 and


press [Enter] to continue to the next page. [ESC] to go to
previous page.

Then
Serial
Prev

no term
next

With the [ ] or [ ] keys changing between No Terminal


and Terminal. Select for genset the No Term and press
[Enter]

Then
Enable BDM: no
Prev
next

With the [ ] or [ ] keys change to YES and press [Enter]

Then
Force DWL: no
Exit
save

With the [ ] or [ ] keys change to YES and press [Enter]


The YES is stopping the blinking.

Press the [Enter] once again. The download from the CF-card to the SAM FEPROM
begin, and the following pages are shown
Start up
Please wait

is shown for some seconds

Then
DWL system int.
Process
xxxx

xxxx means that the xxxx value is counting up

Then
Start up
Please wait

DWL project int.


Wait
0

Then
DWL project int.
Process
xxxx

xxxx means that the xxxx value is counting up

When the DWL project is finished, will the display change over to the Error page to
shown the A, B, C, and D alarms, which indicate that the download is finished
Larsen / MSA-T / Tel. 4474

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21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

Configuration of the SAM to work together with the ECU-7


1.

Press the [ESC] and [Enter] for proximately 5 seconds, until the display indicate
Release Keys
For menu

2.

Press the [ ] key to call up the PASSWORD page. Press then [Enter] and page
is shown
PASSWORD
left zero is blinking
H 0000
The PASSWORD is depending of that the SAM is connected to the ECU-7
through the CAN-Bus or not.
With connection to the ECU-7 the password is the engine running hours in the
HEX-format. With the [ ] or [ ] keys you can change from 0 to F, and with
[Enter] you will change to the next position. When all values are set correctly
press the [Enter] at last for confirm the password.
If the SAM have no connection to the ECU-7 the password is ACDC.
Attention: Dont show this text to any customer

The text will be continued / Jack Larsen 27.11.2007

Larsen / MSA-T / Tel. 4474

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21:55 Oclock 27.11.2007

SAM commissioning
prepare and loading the CF-card, Prepare the SAM and operating its Menu

Testing the CAN Adapter with connection to the SAM.


On the WINDOWS desktop.
Test 1
Open Start / Properties / System / IXXAT Interface with a double click
Mark out TinCAN in the window and press [test].
The window opens up with the message: Hardware test was successful if
every thing is ok.
Stop the Test, and do the Test 2
Test 2
Open the menu Start / Programme / IXXAT / VCI2.16 / Minimon32
Select In the window Board type: TinCAN (if not already shown)
Press [OK] .
The connection is build up to the SAM and the window RECIEVE open with
scrolling any different HEX-codes.
The CAN connection is functioning correctly.
Stop the Test and start up the Diasys Program

Connection of Diasys to the SAM


1. Start Diasys and select [MCS-5/RCS-5/SAM]
2. Make a new units assembly description. Name: for example: SAM_test1
3. minimize Diasys down to the Task-list
4. Copy the file Diasys.dat from the CF-card (mounted in the SAM) or from your
hard disk (see the note on page 2) to your Laptop in
C:\diasys\CAN\SAM_test1\BDMbackup\diasys.dat
(or the assembly description you was making.
5. Bring the Diasys program back from the Task-list to the desktop.
6. Select the button [read assembly description] (Button left up).
7. Press [select Unit] and select SAM (click on the [ + ]
8. Press [Establish data link to CAN-bus]
9. Press again [select Device] and select SAM (click on the [ + ]
10. Press [Modify single-Parameter].
Try to change a Parameter.
Remark: After you have pressed the [Transmit] or [F11] button, will you see no
change. Move the cursor to the value and press the right mouse button. A Menu with
Menu Take over as Active value, Press this highlighted choice (The data from the
Laptop is written in RAM as active value). Do the same again and a menu with Menu
take over as Start value, Press this highlighted choice (The data is written to the
EPROM and will be used by every start). The Basic value can not be changed, they
are basic-datas and are used for safety, if the Start-datas are defect.
Larsen / MSA-T / Tel. 4474

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21:55 Oclock 27.11.2007