AC-19asphalt Con. Mix Design PDF

Standard Mixed Ratio of Asphalt Concrete AC-19
1.Proportions of material used

aggregate
aggregate
12.5-19mm 4.75-12.5mm
19
30
sand
filler
49
2.Bitument Content
Quantity for designed asphalt(bitument content)4.56%allowable error: 0.4%
3.Combined Grading for asphalt Concrete -19
(AASHTO)
(mm)
Passing
Percent
(%)
1"
25
100.0
100
100
Pass
-7~+7
3/4"
19
99.2
90
100
Pass
-7~+7
1/2"
12.5
84.7
3/8"
9.5
70.4
60
80
Pass
-7~+7
#4
4.75
49.7
40
60
Pass
-7~+7
#8
2.36
30.8
28
48
Pass
-4~+4
#16
1.18
22.3
20
36
Pass
-4~+4
#30
0.6
17.3
14
26
Pass
-4~+4
#50
0.3
10.5
20
Pass
-4~+4
#100
0.15
7.6
15
Pass
-4~+4
#200
0.075
5.3
Pass
-2~+2
(%)
min.
max.
70
4750
49.744
40
60
60
2360
30.766
28
48
50
1180
22.316
20
36
600
17.337
14
26
300
10.508
20
10
150
7.579
15
75
5.317
40
30
0.010
20
For the Contractor:
For the Engineer
100.0
80
25.00
80
4.750
100
60
2.360
90
70.42
1.180
99.221
9500
0.060
19000
0.300
100
0.150
100
0.075
100
90
Allowable error
(%)
-7~+7
25000
100
Status
19.00
110
Spec's limit
9.500
Seive
bitumen test result

test item
test result
requirement
penetration
P100,5s,0.01
66.3
60-90
softening point
48.5
ductility(cm)
122.5
100
flash point()
348
232
Solubility in
trichloroethylene
99.5
>99
RTFOT test
test item
thin-film oven
test Lt (%)
Penetration, of
residue, percent
Ductility of
residue at 25C,
test result
requirement
0.39
<0.8
73.4
54
88.7
50
coarse aggregate test result

test item
percentage by
mass of particles
water
absorption x
stripping/coating
(%)
flat and
elongateed
Los Angeles
abrasion value(
soundness
aggregate
(4.75-12.5mm)
aggregate
12.5-19mm
Sand
requirement
95
92
>90
0.51
0.4
1.3
<2%
97
>95%
12.1
14.8
<30%
14.4
13
<30%
1.7
1.5
1.13
<12%
filler test result

percent by mass passing(%)
test item
PI%
0.6mm
0.3mm
0.15mm
0.075mm
test result
N.P
100
99.1
97.2
96.8
requirement
N.P
100-100
95-100
70-100
specific gravity test result

Materials type
aggregate
(4.75-12.5mm)
aggregate
12.5-19mm
Sand
filler
bitumen
bulk specific
gravity(g/cm3)
2.66
2.663
2.63
2.769
1.008
For the Contractor:
For the Engineer
Sieve analysis of aggregates and mineral filler (AC-19)

materials
size
Percent
25
19
12.5
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.075
12.5-19mm
0.19
100
95.9
20.5
1.0
0.3
0.0
0.0
0.0
0.0
0.0
0.0
4.75-12.5mm
0.3
100
100.0
99.4
64.1
3.3
0.5
0.1
0.0
0.0
0.0
0.0
0-4.75mm
0.49
100
100.0
100.0
100.0
95.3
58.4
41.4
31.3
17.4
11.5
6.9
filler
0.02
100
100.0
100.0
100.0
100.0
100.0
100.0
100.0
99.1
97.2
96.8
Combined
gradation
100.0
99.2
84.7
70.4
49.7
30.8
22.3
17.3
10.5
7.6
5.3
Status
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
mid
100
95
70
50
38
28
20
14
11
min.
100
90.0
60.0
40.0
28.0
20.0
14.0
8.0
7.0
2.0
max.
100
100.0
80.0
60.0
48.0
36.0
26.0
20.0
15.0
8.0
Spec's limits
100
90
80
25000
19000
9500
4750
2360
1180
600
300
150
75
100
95
70
50
38
28
20
14
11
100
90
60
40
28
20
14
100
100
80
60
48
36
26
20
15
100
99.2
70.4
49.7
30.8
22.3
17.3
10.5
7.6
5.3
0.300
110
0.150
remark
70
60
50
40
30
20
For the Contractor:
For the Engineer
100.0
25.00
19.00
9.500
4.750
2.360
1.180
0.600
0.075
0.010
10
Annex 1:
1. MARSHALL TEST RESULT(AASHTO-T245)
XBRB/PA/: 245
Date of test:25/07/13
Type of material:AC-19
Useage:The mixed ratio of asphalt concrete
Aggregate
type
Filler
Sand
AGG(mm)
4.75-12.5)
AGG(mm)
(9.5-19)
Bitumen
Density
(g/cm3)
2.769
2.63
2.66
2.663
1.008
Mineral aggregate bulk

density (g/cm):2.648
Aggregate percent of
asphalt mixture(%):96.5
Maximum theoretical specific

gravity (g/cm):2.591
Ratio
(%)
49
30
19
3.6
Specimen
height:63.51.3mm
Temperature of the
specimen:140
Specimen:101.6mm
Mold NO.
Thickness
Weight of
mold in air
(DRY) (g)
Weight of
mold in
water (g)
64.1
1197.2
684.8
1202.6
2.312
64
1201.4
687.0
1207.1
64.5
1196.3
687.6
64.6
1195.8
686.6
Asphalt-aggregate ratio(%):3.6
Asphalt content(%):3.5
VMA %
VFA%
Marshall
stability
KN)
7.7
15.7
51.0
13.06
2.59
2.31
7.7
15.8
51.3
15.15
2.3
1206.2
2.307
7.9
15.9
50.3
13.69
2.12
1203.4
2.314
7.6
15.7
51.6
11.8
2.51
2.311
7.7
15.8
51.0
13.4
2.38
Weight of Bulk specific Air voids in

mold in air (S gravity of
total mix
S D) (g)
mold (g/cm)
(%)
Average
Flow value
mm
Percentage
retained
stability after
immersion
2.Maximum specific gravity of bituminous mixture

Specimen
No.
Weight of the asphalt

mixture (g)
Weight of container and

water (g)

water and asphalt mixture
(g)
Maximum specific gravity

(g/cm)
1627
6531
7507
2.501
1721
Average
2.504
6521
7556
2.507
Remarks
For the Contractor
date:
For the Engineer
date:
Annex 1:
XBRB/PA/: 245
Aggregate
type
Filler
Sand
AGG(mm)
4.75-12.5)
AGG(mm)
(9.5-19)
Bitumen
Density
(g/cm3)
2.769
2.63
2.66
2.663
1.008

Maximum theoretical
specific gravity
(g/cm):2.582
Ratio
(%)
49
30
19
4.2
Specimen
height:63.51.3mm
Temperature of the
specimen:140
Specimen:101.6mm
Mold NO.
Thickness
Weight of
mold in air
(DRY) (g)
Weight of
mold in
water (g)
63.8
1197.1
689.7
1201.1
2.341
64.3
1204.9
691.3
1207.1
63.9
1198.3
686.1
63
1186.7
678.8
VMA %
VFA%
Marshall
stability
KN)
6.3
15.1
58.3
12.64
2.47
2.336
6.5
15.3
57.5
13.73
2.8
1200.6
2.329
6.8
15.6
56.4
13.37
2.5
1188.1
2.33
6.7
15.5
56.8
14.78
2.7
2.334
6.6
15.4
57.2
13.63
2.62

total mix
S D) (g)
mold (g/cm)
(%)
Average
Flow value
mm
Percentage
retained
stability after
immersion

Specimen
No.

mixture (g)

water (g)

(g)

(g/cm)
1527
6531
7447
2.500
1536
Average
2.499
6521
7442
2.497
Remarks
For the Contractor
date:
For the Engineer
date:
Annex 1:
XBRB/PA/: 245
Aggregate
type
Filler
Sand
AGG(mm)
4.75-12.5)
AGG(mm)
(9.5-19)
Bitumen
Density
(g/cm3)
2.769
2.63
2.66
2.663
1.008


Ratio
(%)
49
30
19
4.7
Specimen
height:63.51.3mm
Temperature of the
specimen:140
Specimen:101.6mm
Mold NO.
Thickness
Weight of
mold in air
(DRY) (g)
Weight of
mold in
water (g)
62.3
1190.7
687.1
1191.2
2.362
62.6
1194.1
690.4
1195.3
62.7
1190
686.0
62.6
1195.3
687.4
VMA %
VFA%
Marshall
stability
KN)
5.3
14.8
64.2
13.2
3.43
2.365
5.2
14.7
64.6
12.44
2.6
1190.5
2.359
5.4
14.9
63.8
13.74
2.72
1196
2.35
5.8
15.2
61.8
12.38
2.38
2.359
5.4
14.9
63.6
12.9
2.78

total mix
S D) (g)
mold (g/cm)
(%)
Average
Flow value
mm
Percentage
retained
stability after
immersion

Specimen
No.

mixture (g)

water (g)

(g)

(g/cm)
1623
6531
7505
2.500
1685
Average
2.494
6521
7528
2.487
Remarks
For the Contractor
date:
For the Engineer
date:
Annex 1:
XBRB/PA/: 245
Aggregate
type
Filler
Sand
AGG(mm)
4.75-12.5)
AGG(mm)
(9.5-19)
Bitumen
Density
(g/cm3)
2.769
2.63
2.66
2.663
1.008


Ratio
(%)
49
30
19
5.3
Specimen
height:63.51.3mm
Temperature of the
specimen:140
Specimen:101.6mm
Mold NO.
Thickness
Weight of
mold in air
(DRY) (g)
Weight of
mold in
water (g)
62.7
1191.4
686.6
1192.1
2.357
62.6
1182
680.7
1182.2
62.5
1179
678.1
62.5
1193
685.9
VMA %
VFA%
Marshall
stability
KN)
4.5
15.4
70.8
11.4
3.2
2.357
4.5
15.4
70.8
10.7
3.07
1179.8
2.35
4.8
15.7
69.4
10.2
2.71
1193.3
2.351
4.7
15.7
70.1
11.2
2.8
2.354
4.6
15.6
70.3
10.9
2.95

total mix
S D) (g)
mold (g/cm)
(%)
Average
Flow value
mm
Percentage
retained
stability after
immersion

Specimen
No.

mixture (g)

water (g)

(g)

(g/cm)
1521
6531
7436
2.470
1569
Average
2.468
6521
7454
2.466
Remarks
For the Contractor
date:
For the Engineer
date:
Annex 1:
XBRB/PA/: 245
Aggregate
type
Filler
Sand
AGG(mm)
4.75-12.5)
AGG(mm)
(9.5-19)
Bitumen
Density
(g/cm3)
2.769
2.63
2.66
2.663
1.008


Ratio
(%)
49
30
19
5.8
Specimen
height:63.51.3mm
Temperature of the
specimen:140
Specimen:101.6mm
Mold NO.
Thickness
Weight of
mold in air
(DRY) (g)
Weight of
mold in
water (g)
62.5
1192.7
681.2
1193.1
2.33
63.1
1195.5
683.1
1196
2.331
62.7
1189
680.5
1189.9
62.9
1193.9
681.8
1194.6

total mix
S D) (g)
mold (g/cm)
(%)
Average
VMA %
VFA%
Stability
KN)
Flow value
mm
3.8
16.9
77.5
9.6
2.59
3.8
16.8
77.4
9.8
3.25
2.334
3.7
16.7
77.8
9.4
3.51
2.328
3.9
16.9
76.9
3.51
2.331
3.8
16.8
77.4
9.5
3.22
Percentage
retained
stability after
immersion

Specimen
No.

mixture (g)

water (g)

(g)

(g/cm)
1400.3
6531
7353.6
2.424
1479.7
Average
2.423
6521
7389.5
2.421
Remarks
For the Contractor
date:
For the Engineer
date:
Marshall test
1.estimation for quantity of asphalt in mixed materials 4.5 %
2.estimation for quantity of asphalt in mixed materials as mineral filler mixed ratio, do Marshall Test on different
asphalt quantity as 0.5 % .compact both sides 75 times individuallythe test result as following
Marshall test result

most
relative
Asphalt content(%)
density
theoretical
ly
bulk
density
percentag
Percentag
Percentan
bitumen e of voids degree of
e retained
flow value
ge of
saturation
in
stability
stability
mm
voids%
after
% aggregate KN
immersion
%
3.5
2.504
2.311
7.7
51.0
15.8
13.4
2.40
4.0
2.499
2.334
6.6
57.2
15.4
13.6
2.62
4.5
2.494
2.359
5.425
63.6
14.9
12.9
2.78
5.0
2.468
2.354
4.6
70.3
15.6
10.9
2.95
5.5
2.423
2.331
3.8
77.4
16.8
9.5
3.22
mid
65
max
70
min
60
requiremen
t
14
Confirmation of mixed ratio

Confirmation of optimum quantity of asphalt
athe quantity of asphalt as maximum density 4.1 % the quantity of asphalt as maximum degree of stability 4.7
% the quantity of asphalt as average gap rate 4.75 % the quantity of asphalt as average degree of saturation
4.75% , confirmation for optimum quantity of asphalt
QAC1= 4.1+4.7+4.75 /3=4.51
bconfirmation for optimum quantity of asphalt as qualified technique aims: upper limit:6.0 % , lower limit: 4.4 %
QAC2= 4.25+5.0 /2=4.62
cThe final of asphalt content
QAC= QAC1+QAC2 /2=4.56
d other technique aims for optimum quantity of asphalt
Relative aims for mixed materials as the optimum quantity of asphalt

Asphaltaggregate
ratio(%)
Maximum theoric
specific gravity
(g/cm)
bulk density(g/cm)
degree of
stabilityKN
Air voids in total mix

%
flow value
(0.1mm)
2.422
2.313
11.43
4.5
3.79
2.370
14.0
2.360
13.0
Bulk density(g/cm3)
2.350
12.0
stability(Kn)
2.340
2.330
11.0
10.0
2.320
9.0
2.310
8.0
2.300
3.0
4.7
3.5
4.0
4.5
5.0
Asphalt content(%)
5.5
3.0
6.0
2.36
3.5
4.1
4.0
4.5
5.0
Asphalt content(%)
13.7
5.5
6.0
4.1
5.5
80.0
9.0
8.0
75.0
7.0
VFA(%)
Air voids(%)
70.0
6.0
5.0
65.0
4.0
60.0
3.0
55.0
2.0
3.0
4.0
5.0
50.0
6.0
3.0
Asphalt content(%)
3.5
4.0
4.5
5.0
5.5
6.0
Asphalt content(%)
4.75
Vv4-6
5.35 60-70
4.25
4.25
3.50
17.0
16.8
3.25
16.3
3.00
16.0
flow value
flow value (mm)
16.5
2.75
2.50
15.8
15.5
15.3
15.0
14.8
2.25
14.5
14.3
2.00
3.0
4.0
5.0
6.0
14.0
3.0
4.0
Asphalt content(%)
2-4
3.5
5.0
Asphalt content(%)
5.5
VMA>14
3.5
5.5
6.0
Scope of common
VMA
4.1
5.5
1.4
4.25
5.35
1.1
4.25
0.75
3.5
5.5
Flow value
VFA
Air voids
3.5
Stability
4.25
3.25
5.5
5
3.5
2
0.75
3.75
4.25
4.5
4.75
Asphalt content(%)
5.25
5.5
5.75

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Standard Mixed Ratio of Asphalt Concrete AC-19

1.Proportions of material used

For the Contractor:

For the Engineer

bitumen test result

coarse aggregate test result

filler test result

specific gravity test result

For the Contractor:

For the Engineer

Sieve analysis of aggregates and mineral filler (AC-19)

For the Contractor:

For the Engineer

Useage:The mixed ratio of asphalt concrete

Mineral aggregate bulk

Maximum theoretical specific

Weight of Bulk specific Air voids in

2.Maximum specific gravity of bituminous mixture

Weight of the asphalt

Weight of container and

Weight of container and

Maximum specific gravity

For the Contractor

For the Engineer

Useage:The mixed ratio of asphalt concrete

Mineral aggregate bulk

Weight of Bulk specific Air voids in

2.Maximum specific gravity of bituminous mixture

Weight of the asphalt

Weight of container and

Weight of container and

Maximum specific gravity

For the Contractor

For the Engineer

Useage:The mixed ratio of asphalt concrete

Mineral aggregate bulk

Maximum theoretical specific

Weight of Bulk specific Air voids in

2.Maximum specific gravity of bituminous mixture

Weight of the asphalt

Weight of container and

Weight of container and

Maximum specific gravity

For the Contractor

For the Engineer

Useage:The mixed ratio of asphalt concrete

Mineral aggregate bulk

Maximum theoretical specific

Weight of Bulk specific Air voids in

2.Maximum specific gravity of bituminous mixture

Weight of the asphalt

Weight of container and

Weight of container and

Maximum specific gravity

For the Contractor

For the Engineer

Useage:The mixed ratio of asphalt concrete

Mineral aggregate bulk

Maximum theoretical specific

Weight of Bulk specific Air voids in

2.Maximum specific gravity of bituminous mixture

Weight of the asphalt

Weight of container and