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GasLiquidSeparationEnggcyclopedia

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PHASE SEPARATION PROCESS DESIGN

Gas Liquid
Separation
2 Min Read

Gas liquid separation is often based on the


principle of gravity settling, when liquid droplets
suspended in rising gas vapors settle down at the
bottom of the separation vessel and are
eventually taken out through the bottom. Gas
stream separated from liquid is taken out from
the top of the separation vessel. The separation
of liquid droplets from vapor phase can be
explained with the help of following equation for
terminal velocity of liquid droplets.

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where,
= Terminal / critical velocity of gas so that a
liquid droplet of

size can settle out of the gaseous stream


= Liquid droplet diameter
= Liquid phase density
= Vapor phase densities respectively
= Drag coecient
= Gravitational acceleration
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The drag coecient is a function of the Reynolds


number for liquid droplet which is expressed as,

The vapor phase density and viscosity are to be


used for determining the Reynolds number.
Based on these equations, simpler equations and
correlations have evolved for sizing of horizontal
and vertical gas-liquid separators.
Most vertical separators are sized based on the
following two equations which have been
developed using the terminal velocity equation
and the drag coecient expressed as a function
of Reynolds number.
For vertical separators,
..............................................(A)
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...................................(B)

where,
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K and C are sizing factors for gas-liquid separators


with C=3600K.
is the gaseous mass ow divided by the
cross sectional area.
Equations (A) and (B) are essentially the same and
(B) can be obtained by multiplying both sides of
(A) by vapor density.
For smaller horizontal vessels (length less than
3m), equations (A) and (B) can be used for sizing.
But for vessels larger than that, equations (C) and
(D) have to be followed.

............................(C)

.............(D)

For horizontal and vertical vessels, the terminal


velocity can be found by using the equations
presented above and the sizing factors commonly
used in industry. The minimum length can be
determined by equating the time required for the
liquid droplet (with minimum diameter to be
separated) to settle down with the time for the
gas stream to pass from inlet to the vapor outlet.
To perform this length calculation, vessel
diameter must be xed before. Usually gas-liquid
separators have an L/D ratio ranging from 2:1 to
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4:1. A choice of length and diameter satisfying the


sizing equations can be made to fall in this
acceptable range for L/D ratio.

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Tags

Drag coe

Gravity settling

terminal velocity

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