Sbtet Ap C-14 Syllabus Dmet C-14

CURRICULUM-2014
(C-14)
3 YEAR
DIPLOMA IN
METALLURGICAL ENGINEERING
STATE BOARD OF TECHNICAL EDUCATION &

TRAINING
ANDHRA PRADESH
HYDERABAD
Minutes of Workshop held at NITTTR EXT. Centre, Hyderabad from 17-22

Feb.2014
Curriculum revision of Diploma in Metallurgical Engineering, D.MET.E.
Metallurgical Engineering teaching faculty from all the polytechnics, where such
course is offered, met at NITTTR, Hyd. Ext. Centre
from 17 th to 22 nd Feb.2014 and
discussed in length after obtaining feedback from the various Metallurgical Industries.
Inputs from the industries, are accepted and the curriculum revision committee has
incorporated all such possible suggestions.
Modifications made to the present curriculum:
1. It is also decided to follow the mandatory 6 Theory and 4 Practical Subjects in each
Year/Semester. Correspondingly included the 3 new subjects in Metallurgical
Engineering apart from common subjects that are being added in line with the other
branches of diploma.
2. Analyzing the present C-09 syllabus, curriculum is modified in a manner to impart
Skill to the student, by having 40 % practical orientation.
3. Elements of Metallurgical Engineering is being added in I-year syllabus, to have a
overall understanding of all Subjects in the branch to the student.
4. In the present day context, emphasis is given more on Fuels and recent trends like
Nuclear fuels and other Non-conventional energy sources is enlightened, while
maintaining the conventional energy importance. Hence new subject in 3 rd semester
Fuels technology is incorporated and revised/modified subject, Furnaces, Refractories
and Pyrometry is also kept in the same semester.
5. CAD lab is first time introduced to the students , to have application of computers in
the field of pattern design and understanding.
6. Safety and pollution control is now a days becoming more important, hence one full
subject is planned in the final semester to the students. This not only to educate the
7.
students, but also explore avenues in this field of activity.

Communication and Life skills labs are introduced to the students, along with other
8.
branches, to have confidence to build carrier after completion of the diploma.

Latest technologies in Iron and steel making has been incorporated, as per the feed
back from industry.

9. Experiments in Laboratory subjects are modified to impart the skills to the students
and also incorporate application oriented in the industry.
10. In the final semester project work, importance is enhanced to do more effective
work and application oriented project work to be useful to the student who is coming
out with diploma.
Revision committee consisting of

1. Dr. Y.Ganapathi Rao H.Met.ES GPT,Vijayawada
2. Sri. S.Chandra Sekhar H.Met.ES GPT,Visakhapatnam
3. Sri.M.Parameswar H.Met.ES JNGP,Hyderabad
4. Sri B.Srinivasa Reddy,S.L.MRAGR GPT,Vizianagaram.
5. Dr.K.Ratna Kumar,S.L,GPT,Visakhapatnam.
6. Sri G.Prabhakar Rao,S.L,GPT,Kothagudem
7. Dr.PRS kumar,L,GPT,Vijayawada.
8. Sri B.Somanadh,L,GPT,Vijayawada.
9. Sri K.Srinivasa Rao,L,JNGP,Hyderabad.
10. Sri S.Mallikarjuna,L,GPT,Kothagudem
Curriculum revision committee has collectively prepared and unanimously accepted
the following draft prepared keeping the above points mind.
3 YEAR
DIPLOMA IN
METALLURGICAL ENGINEERING
CURRICULUM-2014
CONTENTS
S.No
Content
Preamble
Rules and Regulations
Scheme of Instructions & Examination -I year
Scheme of Instructions & Examination -III Sem
Scheme of Instructions & Examination -IV Sem
Scheme of Instructions & Examination -V Sem &VI

Sem
Scheme of Instructions & Examination -VII Sem
DIPLOMA IN METALLURGICAL ENGINEERING

SCHEME OF INSTRUCTION AND EXAMINATION
Page No.
CURRICULUM - 2014
(FIRST YEAR)
Instruction
Perio
ds/
Scheme of Examinations.
Week
Total
Subjec
tCode
End
Periods/
Name of the Subject
The
Practi
Year
Dura
E
x
a
m
Sessio
n
a
l
Total
M
a
r
k
s
M
a
r
k
s
Marks
Theory
Met101
English-I
03
--
90
03
20
80
100
Met102
Engineering MathematicsI
05
--
150
03
20
80
100
Met103
Engineering physics
04
--
120
03
20
80
100
04
--
120
03
20
80
100
04
--
120
03
20
80
100
120
03
20
80
100
Met104
Met105
Met106
Engineering Chemistry &

Environmental Science
Mineral Processing
Elements of Metallurgical
Engineering
04
Practicals
Met107
Engineering Drawing
06
180
0
3
40
60
100
Met108
Workshop Practice
03
90
0
3
40
60
100
Met109
A. Physics Lab
B. Chemistry Lab
Met110
Computer Fundamentals
Lab
03
2
4
18
Total
03+03
3
+
3
20+20
30+30
100
90
0
3
40
60
100
1260
--
280
720
1000
90+90
Note: Met 101,102,103,104 & 107 are common with other branches
Subject
Code

(III SEMESTER)
Total
Instructio
Name of the
n
PerioSubject
Peri
ds/
ods
/
Semes
Week
t
The PraSessiEnd
Total
e Duro
E
r
n
x Marks
a
l
a
m
Marks
Marks
THEORY
Met-301
Engg. Maths-II
04
60
03
20
80
100
Met-302
Fuels Technology
04
--
60
03
20
80
100
Met-303
Furnaces,
Refractories &
Pyrometry
04
--
60
03
20
80
100
Met-304
Metallurgical
Thermodynamics
04
--
60
03
20
80
100
Met-305
Physical
metallurgy
04
--
60
03
20
80
100
Met-306
Iron Making
04
--
60
03
20
80
100
PRACTICALS
Met-307
Machine Drawing
--
06
90
03
40
60
100
--
03
45
03
40
60
100
--
06
90
03
40
60
100
03
45
03
40
60
100
18
630
--
280
720
1000
Fuels Laboratory
Met-308
Met-309
Met
-310
Metallography
Lab & Material
Characterisation
Lab
Mineral Dressing
Lab
24
Total
Note: Met-301 & 307(Machine Drawing) common

(IV SEMESTER)
Subject
Code
Name of the
Subject
Instruction
Period
s/
Total
Scheme of Examinations
Peri
Ods
Week
The
Practi
cals
Dur
Sessi
End
Total
Marks
Seme
Mark
Mark
THEORY
Met401
Engg. Maths-III
04
60
03
20
80
100
Met402
Electrical
Technology
04
--
60
03
20
80
100
Met403
Material Testing
04
--
60
03
20
80
100
Met404
Foundry
Technology
05
--
75
03
20
80
100
Met405
Heat Treatment
Technology
Met406
Steel Making
05
--
75
03
20
80
100
05
--
75
03
20
80
100
--
03
45
03
40
60
100
03
45
03
40
60
100
06
90
03
40
60
100
03
45
03
40
60
100
14
630
280
720
1000
PRACTICALS
Material
Met-
Testing Lab - 1
-Met408
Communication
Skills
Met409
Heat treatment
Lab
Met410
Foundry Lab
Total:
--
--
28
Note: Met 401 & 408 are common

3 YEAR SANDWICH DIPLOMA IN METALLURGICAL ENGINEERING
V AND VI SEMESTERS
(PRACTICAL TRAINING)
S No
Subject
Duration
Scheme of Examination
Nature
Item
Max. Marks
Remarks
1.
Practical training
in a metallurgical
Industry or allied
Industry
6 Months
Viva Voce
& Log
book
At the Industry
1.First Assessment (at the
end of 3rd month)
100
2 .Second Assessment
(at the end of 6th month )
100
At the Institution
3) Log Book 4)Training
Report
5. Seminar on training
30
30
40
Total for each semester
300
1.The Industrial training shall carry 300 marks and pass marks is 50%. A candidate failing to secure the minimum
marks should complete it at his own expenses.
2. During Industrial training the candidate shall put a minimum of 90% attendance.

(VII SEMESTER)
Subject
Code
Name of the Subject
Total
Instruction
Period
s/
Perio
ds
Week
Sessi
End
Theo
Practi
Seme
Dur
nal
Mark
Total
Mark
Mark
Met-701
Industrial
Management and
Entrepreneurship
03
45
03
20
80
100
Met-702
Industrial Safety &

Pollution Control
03
--
45
03
20
80
100
Met-703
Welding Technology
04
--
60
03
20
80
100
Met-704
Metal Casting
Technology
04
--
60
03
20
80
100
Met-705
Mechanical
Metallurgy
05
--
75
03
20
80
100
Met-706
Non-ferrous
Extractive metallurgy
05
--
75
03
20
80
100
Non -Destructive
Testing Lab
--
03
45
03
40
60
100
Met-708
Life skills
--
03
45
03
40
60
100
Met-709
A.Metal Casting
Practice
--
03+0
3
90
03
40
60
100
Project Work & Viva Voce
--
06
90
03
40
60
100
Total:
24
18
630
--
280
720
1000
PRACTICALS
Met-707
B. CAD lab
Met-710
Subject Title
ENGLISH
(Common to all Branches)
English
Subject Code
Common- 101
Periods per Week
Periods per Year
90
Time Schedule
Sl No
Major Topics
No. of
Periods
Weightage
of Marks
No of Short
Answers
No of Long
Answers
Vocabulary
13
Grammar
30
31
Reading
10
10
Writing
30
40
English in Action
15
16
90
110
10
08
Rationale and Scope

Globalization has ushered in an era of opportunities for those who have the necessary
competencies. Effective communication is one among them. This shift demands strengthening
of English in polytechnics. In C-14 Curriculum the focus is on the special English needs of
technician studies and training. This course aims at integration of the four fold language abilities
viz., listening, speaking, reading and writing. The use of English for learning technical subjects
and for performing technical functions like, writing repots, giving instructions and interpreting
graphics is of great importance. Therefore the curriculum C-14 focuses on improving
communicative abilities equipping the students to become industry- ready and employable.
On completion of this course the student shall be able to:
1.0
2.0
3.0
4.0
5.0
Build their vocabulary in the direction of their future needs

Learn various grammatical structures
Read and comprehend English and understand the details and draw inferences
Learn to be competent in various forms of written communication (writing composition
and data interpretation)
Practice spoken communication suited to various situations.
1.0
1.1
1.2
Extend their vocabulary in the direction of their future needs

Locate words, learn spellings, understand meanings
Pronounce words intelligibly
1.3
1.4
1.5
Find synonyms and antonyms

Use affixation
Comprehend meanings of words by understanding meanings of roots
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
Learn various grammatical structures

Identify and use nouns
Identify and use pronouns
Use the present tense
Use the past tense
Use the future tense
Identify and use adjectives
Identify and use adverbs
Use prepositions
Use linkers
State basic sentence structures
Construct different types of sentences
Frame questions to elicit information
Frame questions for conformation
Use active voice
Use passive voice
Use direct speech
Use indirect speech
Identify and correct errors
3.0
3.1
3.2
3.3
3.4
3.5
Read and comprehend English

Identify the main ideas
Identify the specific details
Draw inferences
Give contextual meanings of the words
Perceive tone in a text
4.0
Learn to excel in various forms of written communication (writing composition

and data interpretation)
Identify components of a good paragraph
Write types of paragraphs
Distinguish between formal and informal letters
Write personal letters
Write leave letters
Write official letters
Write letters of complaints
Prepare a resume
Write a cover letter
Write short messages
Report incidents
Report experiments
Report Industrial visits
Write work done statements
Write maintenance reports
Make notes using Cue method and Mapping method
Summarize Paragraphs
Present and Interpret Data from flow charts, tree diagrams, bar graphs, tables, pie charts
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
Practice spoken communication suited to various situations.

Use appropriate expressions to greet and take leave
Use proper expressions to make requests
Use apt expressions for asking and giving directions
Use suitable expressions to seek and offer suggestions
Use suitable expressions to state intentions
Use suitable expressions to state feelings
Use appropriate expressions to state agreement and disagreement
Use proper expressions to make complaints
Use suitable expressions to express obligations
Course Material
The textbook prepared by the faculty of English of Polytechnics in AP.
Reference Books
1. Essential English Grammar (Intermediate Level)
Raymond Murphy
2. Learn English ( A Fun Book of Functional Language, Grammar and Vocabulary)
Santanu Sinha Chaudhuri
3. Grammar Builder ( Entire Series)
Oxford University Press
4. High School English Grammar ( Revised Edition)
Wren and Martin
5. Sentence skills with Readings ( fourth Edition, Tata McGraw Hill)
John Langan, Paul Langan
6. Word Power Made Easy
Norman Lewis
7. Spoken English
Shashi Kumar and Dhamija
ENGINEERING MATHEMATICS I
Subject Title
Subject Code
Periods per week
:
:
:
Engineering Mathematics-I
MET-102
05
Periods per Year
150
Blue Print
S. No
Major Topic
No of Periods
Unit - I : Algebra
Theory Practice
Weightage
of Marks
Short Type
Essay Type
U App
App
Logarithms
Partial Fractions
10
10
16
Matrices and
Determinants
Unit - II :
Trigonometry
Trigonometric
Ratios
Compound Angles
Multiple and
Submultiple angles
Transformations
1/2
1/2
8
9
10
11
12
Inverse
Trigonometric
Functions
Trigonometric
Equations
Properties and
solutions of
triangles
Hyperbolic
Functions
Complex Numbers
Unit III : Coordinate Geometry
13
Straight Lines
14
Circle
15
Conic Sections
10
16
Unit IV :
Differential
Calculus
Limits and
Continuity
17
S. No
18
19
Differentiation
18
Major Topic
10
23
No of Periods
Unit - V :
Applications of
Differentiation
Geometrical
Applications
Physical
Applications
Theory Practice
Short Type
Weightage
of Marks
Essay Type
U App
App
20
Maxima and Minima
21
Errors and
Approximations
92
58
110
2
1/2
21
20
25
35
Total
Marks
R: Remembering type
U: Understading type
App: Application type
41 marks
34 marks
35 marks
Objectives
Upon completion of the course the student shall be able to:
UNIT I
Algebra
1.0
Use Logarithms in engineering calculations
1.1
Define logarithm and list its properties.
1.2
Distinguish natural logarithms and common logarithms.
1.3
Explain the meaning of e and exponential function.
1.4
State logarithm as a function and its graphical representation.
1.5
Use the logarithms in engineering calculations.
2.0
2.1
2.2
Resolve Rational Fraction into sum of Partial Fractions in engineering problems

Define the following fractions of polynomials:
1.
Rational,
2.
Proper and
3.
Improper
Explain the procedure of resolving rational fractions of the type mentioned below into
partial fractions
i)
f ( x)
( x a)( x b)( x c)
ii )
f ( x)
( x a) ( x b)( x c )
2
iii )
3.0
f ( x)
( x a )( x b)
2
iv )
f ( x)
( x a )( x 2 b) 2
Use Matrices for solving engineering problems
3.1
Define a matrix and order of a matrix.
3.2
State various types of matrices with examples (emphasis on 3 rd order square

matrices).
3.3
3.4
Compute sum, scalar multiplication and product of matrices.

Illustrate the properties of these operations such as associative, distributive,
commutative properties with examples and counter examples.
3.5
Define the transpose of a matrix and write its properties.
3.6
Define symmetric and skew-symmetric matrices.
3.7
Resolve a square matrix into a sum of symmetric and skew- symmetric matrices with
examples in all cases.
3.8
Define minor, co-factor of an element of a 3x3 square matrix with examples.
3.9
Expand the determinant of a 3 x 3 matrix using Laplace expansion formula.
3.10
Distinguish singular and non-singular matrices.
3.11
Apply the properties of determinants to solve problems.
3.12
Solve system of 3 linear equations in 3 unknowns using Cramers rule.
3.13
Define multiplicative inverse of a matrix and list properties of adjoint and inverse.
3.14
Compute adjoint and multiplicative inverse of a square matrix.
3.15
Solve system of 3 linear equations in 3 unknowns by matrix inversion method
3.16
State elementary row operations.
3.17
Solve a system of 3 linear equations in 3 unknowns by Gauss- Jordan method
UNIT II
Trigonometry :
4.0 Understand Trigonometric Ratios

4.1
Define trigonometric ratios of any angle.
4.2
List the values of trigonometric ratios at specified values.
4.3
Draw graphs of trigonometric functions
4.4
Explain periodicity of trigonometric functions.
5.0
Solve simple problems on Compound Angles
5.1
Define compound angles and state the formulae of sin(AB), cos(AB), tan(AB) and
cot(AB)
5.2
Give simple examples on compound angles to derive the values of sin15 0, cos150 ,
sin750 , cos750 ,
tan 150 , tan750 etc.
5.3
Derive identities like sin(A+B) sin(A-B) = sin 2 A sin2 B etc.,
5.4
Solve simple problems on compound angles.
6.0
Solve problems using the formulae for Multiple and Sub- multiple Angles
6.1
Derive the formulae of multiple angles 2A, 3A etc and sub multiple angles A/2 in terms
of angle A of trigonometric functions.
6.2
Derive useful allied formulas like sinA= (1- cos2A)/2 etc.,
6.3
Solve simple problems using the above formulae
7.0
7.1
7.2
Apply Transformations for solving the problems in Trigonometry

Derive the formulae on transforming sum or difference of two trigonometric ratios in to
a product and vice versa- examples on these formulae.
Solve problems by applying these formulae to sum or difference or product of three or
more terms.
8.0
Use Inverse Trigonometric Functions for solving engineering problems
8.1
Explain the concept of the inverse of a trigonometric function by selecting an
appropriate domain and range.
8.2
Define inverses of six trigonometric functions along with their domains and ranges.
8.3
Derive relations between inverse trigonometric functions so that given A= sin -1x,
express angle A in terms of other inverse trigonometric functions - with examples.
8.4
State various properties of inverse trigonometric functions and identities like

sin-1x+cos-1 x =
etc.
1
8.5
Derive formulae like tan x tan y tan
8.6
Solve simple problems.

x y
1 xy
, where x 0, y 0, xy 1 etc.,
9.0
Solve Trigonometric Equations in engineering applications
9.1
Explain what is meant by solutions of trigonometric equations and find the general
solutions of sin x=k, cos x =k and tan x=k with appropriate examples.
9.2
Solve models of the type a sin2 x + b sin x +c=0, a cos x + b sin x=c etc., and
problems using simple transformations.
10.0 Appreciate Properties of triangles and their solutions

10.1
State sine rule, cosine rule, tangent rule and projection rule.
10.2
Explain the formulae for sin A/2, cos A/2, tan A/2 and cot A/2 in terms of semiperimeter and sides a, b, c and solve problems.
10.3
List various formulae for the area of a triangle.
10.4
Solve problems using the above formulae.
10.5
Solve a triangle when (i) three sides, (ii) two sides and an included angle, (iii) two
sides and an opposite angle-case of two solutions and (iv) one side and two angles
are given.
11.0
Represent the Hyperbolic Functions in terms of logarithm functions
11.1
Define Sinh x, cosh x and tanh x and list the hyperbolic identities.
11.2
Represent inverse hyperbolic functions in terms of logarithms.
12.0 Represent Complex numbers in various forms

12.1 Define complex number, its modulus , conjugate and list their properties.
12.2
Define the operations on complex numbers with examples.
12.3
Define amplitude of a complex number
12.4
Represent the complex number in various forms like modulus-amplitude (polar) form,
Exponential (Euler) form illustrate with examples.
12.5
State DeMoivres theorem and its applications to complex numbers e.g., finding the
roots, powers, simplifications of a complex number with illustrative examples
UNIT - III
Coordinate Geometry
13.0 Solve the problems on Straight lines
13.1 Write the different forms of a straight line point slope form, two point form, intercept
form, normal form and general form
13.2
Solve simple problems on the above forms
13.3
Find distance of a point from a line, acute angle between two lines, intersection of two
non-parallel lines and distance between two parallel lines.
14.0 Solve the problems on Circles

14.1 Define locus of a point circle and its equation.
14.2
Find the equation of a circle given

(i)
Center and radius
(ii)
Two ends of a diameter
(iii)
Centre and a point on the circumference
(iv)
Three non collinear points
(v)
Centre and tangent
14.3
Write the general equation of a circle and find the centre and radius.
14.4
Write the equation of tangent and normal at a point on the circle.
14.5
Solve the problems to find the equations of tangent and normal.
15.0
Appreciate the properties of Conics in engineering applications
15.1
Define a conic section.
15.2
Explain the terms focus, directrix, eccentricity, axes and latus rectum of a conic with
illustrations.
15.3
Find the equation of a conic when focus, directrix and eccentricity are given
15.4
Describe the properties of Parabola, Ellipse and Hyperbola
15.5
Solve engineering problems in simple cases of Parabola and Ellipse.
UNIT - IV
Differential Calculus
16.0
16.1
Use the concepts of Limit and Continuity for solving the problems
f ( x) l and state the properties of

Explain the concept of limit and meaning of xlim
a
limits .
16.2
xn an
,
xa x a
lim
Mention the Standard limits
ex 1
lim
,
x 0
x
lim (1
x0
1
x) x
1
lim 1
x
x
sin x
,
x 0 x
lim
tan x
,
x0 x
lim
a x 1
,
x0
x
lim
(All without proof).
16.3
Solve the problems using the above standard limits
16.4
Evaluate the limits of the type lim
16.5
Explain the concept of continuity of a function at a point and on an interval with some
examples whether a given function is continuous or not.
f ( x)
a x2 b x c
and lim
2
x g ( x )
x l x x
17.0 Appreciate Differentiation and its meaning in engineering situations

17.1 State the concept of derivative of a function y = f(x) definition, first principle as
lim
h0
f ( x h) f ( x)
and also provide standard notations to denote the derivative of
h
a function.
17.2
State the significance of derivative in scientific and engineering applications.
17.3
Find the derivatives of elementary functions like x n , ax, ex, log x, sin x, cos x, tanx,
Secx, Cosecx and Cot x using the first principles.
17.4
Find the derivatives of simple functions from the first principle .
17.5
State the rules of differentiation of sum, difference, scalar multiplication, product and
quotient of functions with illustrative and simple examples.
17.6
Explain the method of differentiation of a function of a function (Chain rule) with

illustrative examples such as
(i)
17.7
t2
2
t
(ii) x 2 sin 2 x
(iii)
x
x2 1
(iv) log sin(cos x) .
17.8
Find the derivatives of Inverse Trigonometric functions and examples using the
Trigonometric transformations.
Explain the method of differentiation of a function with respect to another function and
also differentiation of parametric functions with examples.
17.9
Find the derivatives of hyperbolic functions.
17.10 Explain the procedures for finding the derivatives of implicit function with examples.
17.11 Explain the need of taking logarithms for differentiating some functions with examples
like [f(x)]g(x).
17.12 Explain the concept of finding the higher order derivatives of second and third order
with examples.
17.13 Explain the concept of functions of several variables, partial derivatives and difference
between the ordinary and partial derivatives with simple examples.
17.14 Explain the definition of Homogenous function of degree n
17.15 Explain Eulers theorem for homogeneous functions with applications to simple
problems.
UNIT - V
Applications of the Differentiation
18.0 Understand the Geometrical Applications of Derivatives
18.1 State the geometrical meaning of the derivative as the slope of the tangent to the
curve y=f(x) at any point on the curve.
18.2
Explain the concept of derivative to find the slope of tangent and to find the equation
of tangent and normal to the curve y=f(x) at any point on it.
18.3
Find the lengths of tangent, normal, sub-tangent and sub normal at any point on the
curve y=f(x) .
18.4
19.0
Explain the concept of angle between two curves and procedure for finding the angle
between two given curves with illustrative examples.
Understand the Physical Applications of Derivatives
19.1
Explain the derivative as a rate of change in distance-time relations to find the velocity
and acceleration of a moving particle with examples.
19.2
Explain the derivative as a rate measurer in the problems where the quantities like
volumes, areas vary with respect to time- illustrative examples.
20.0 Use Derivatives to find extreme values of functions

20.1 Define the concept of increasing and decreasing functions.
20.2
Explain the conditions to find points where the given function is increasing or
decreasing with illustrative examples.
20.3 Explain the procedure to find the extreme values (maxima or minima) of a function of
single variable - simple problems yielding maxima and minima.
20.4
Solve problems on maxima and minima in applications like finding areas, volumes,
etc.
21.0 Use Derivatives to find Errors and Approximations

21.1 Find the absolute error, approximate error, relative error and percentage error in
functions of single variable.
COURSE CONTENT
Unit-I
Algebra
1. Logarithms :
Definition of logarithm and its properties, natural and common logarithms; the meaning of e
and exponential function, logarithm as a function and its graphical representation.
2. Partial Fractions :
Rational, proper and improper fractions of polynomials. Resolving rational fractions in to their
partial fractions covering the types mentioned below:
i)
iii )
f ( x)
( x a)( x b)( x c)
f ( x)
( x a )( x b)
2
ii )
f ( x)
( x a) ( x b)( x c )
iv)
f ( x)
( x a )( x 2 b) 2
Matrices:
3. Definition of matrix, types of matrices-examples, algebra of matrices-equality of two matrices,
sum, scalar multiplication and product of matrices. Transpose of a matrix-Symmetric, skew
symmetric matrices-Minor, cofactor of an element-Determinant of a square matrix-Laplaces
expansion, properties of determinants. Singular and non singular matrices-Adjoint and
multiplicative inverse of a square matrix- examples-System of linear equations in 3 variablesSolutions by Cramerss rule, Matrix inversion method-examples-Elementary row operations
on matrices -Gauss-Jordan method to solve a system of equations.
Unit-II
Trigonometry :
4.Trigonometric ratios: definition of trigonometric ratios of any angle, values of trigonometric
ratios at specified values, draw graphs of trigonometric functions, periodicity of trigonometric
functions.
5. Compound angles: Formulas of sin(AB), cos(AB), tan(AB),cot(AB),and related identities
with problems.
6. Multiple and sub multiple angles: trigonometric ratios of multiple angles 2A,3A and
submultiple angle A/2 with problems.
7. Transformations of products into sums or differences and vice versa simple problems
8. Inverse trigonometric functions : definition, domains and ranges-basic properties- problems.
9. Trigonometric equations: concept of a solution, principal value and general solution of
trigonometric equations :
sin x =k , cos x= k, tan x =k.
Solutions of simple quadratic equations, equations involving usage of transformationsproblems.
10. Properties and solutions of triangles: relation between sides and angles of a triangle- sine
rule, cosine rule, tangent rule and projection rule-area of a triangle- solving a triangleproblems.
11. Hyperbolic functions: Definitions of hyperbolic functions, identities of hyperbolic functions,

inverse hyperbolic functions and expression of inverse hyperbolic functions in terms of
logarithms.
12. Complex Numbers : Definition of a complex number, Modulus and conjugate of a complex
number, Arithmetic operations on complex numbers, Modulus- Amplitude (polar) form,
Exponential form(Euler) form of a complex number- Problems. DeMoivres Theorem and its
applications in complex numbers- Simple problems.
UNIT-III
Coordinate geometry
13. Straight lines: various forms of straight lines, angle between lines, perpendicular distance
from a point, distance between parallel lines-examples.
14. Circle: locus of appoint, Circle, definition-Circle equation given (i) center and radius, (ii) two
ends of a diameter (iii) centre and a point on the circumference (iv) three non collinear
points and (v) centre and tangent equation - general equation of a circle - finding center,
radius: tangent, normal to circle at a point on it.
15. Definition of a conic section, equation of a conic when focus directrix and eccentricity are
given. Properties of parabola, ellipse and hyperbola, standard forms - applications of
parabola and ellipse to engineering situations.
UNIT-IV
Differential Calculus
16. Concept of Limit- Definition- Properties of Limits and Standard Limits -Simple ProblemsContinuity of a function at a point- Simple Examples only.
17. Concept of derivative- definition (first principle)- different notations-derivatives of elementary
functions - problems.
Derivatives of sum, product, quotient, scalar multiplication of
functions - problems. Chain rule, derivatives of inverse trigonometric functions, derivative

of a function with respect to another function, derivative of parametric functions, derivative
of hyperbolic, implicit functions, logarthmic differentiation problems in each case. Higher
order derivatives - examples functions of several variables partial differentiation, Eulers
theorem-simple problems.
UNIT-V
Applications of Derivatives:
18. Geometrical meaning of the derivative, equations of Tangent and normal to a curve at any
point. Lengths of tangent, normal, subtangent and subnormal to the curve at any point .
Angle between the curves - problems.
19. Physical applications of the derivative velocity, acceleration, derivative as a rate Measure
Problems.
20. Applications of the derivative to find the extreme values Increasing and decreasing
functions, finding the maxima and minima of simple functions - problems leading to
applications of maxima and minima.
21. Applications of derivative in finding errors and approximations of functions and simple
problems.
Reference Books :
1. A text book of matrices by Shanti Narayan,
2.
Plane Trigonometry, by S.L Loney
3.
Co-ordinate Geometry, by S.L Loney
4.
Thomas Calculus, Pearson Addison-Wesley publishers
5.
Calculus I, by Shanti Narayan and Manicavachgam Pillai, S.V Publications
ENGINEERING PHYSICS
Subject Title
Subject Code
Periods per week
Total periods per year
:
:
:
:
Engineering Physics
Common -103
04
120
S.No
Major Topics
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Units and Dimensions

Elements of Vectors
Kinematics
Friction
Work, Power and Energy
Simple Harmonic Motion
Heat & Thermodynamics
Sound
Properties of matter
Electricity & magnetism
Modern Physics
Total:
TIME SCHEDULE
No. of
Weightage of
Periods
Marks
08
12
12
08
10
12
12
12
10
14
10
120
Short
Answer Type
Essay Type
1
1
1
1
1
1
2
1
1
10
1
1
1
1
1
1
1
1
8
03
13
13
10
10
13
13
13
06
13
03
110
OBJECTIVES
Upon completion of the course the student shall be able to
1.0
2.0
Understand the concept of Units and dimensions

1.1
Explain the concept of Units
1.2
Define t h e t e r m s
a ) Physical quantity, b ) F u n d a m e n t a l physical quantities and
c ) D erived physical quantities
1.3
Define unit
1.4
Define fundamental units and derived units
1.5
State SI units with symbols
1.6
State Multiples and submultiples in SI system
1.7
State Rules of writing S.I. units
1.8
State advantages of SI units
1.9
Define Dimensions
1.10 W r i t e Dimensional formulae
1.11 Derive dimensional formulae of physical quantities
1.12 List dimensional constants and dimensionless quantities
1.13 State the principle of Homogeneity of Dimensions
1.14 State the applications of Dimensional analysis
1.15 State the limitations of dimensional analysis
Understand the concept of Elements of Vectors
2.1 Explain the concept of Vectors
2.2 Define Scalar and Vector quantities
2.3 Give examples for scalar and vector quantities
2.4 Represent vectors graphically
2.5 Classify the Vectors
2.6 Resolve the vectors
2.7 Determine the Resultant of a vector by component method
2.8 Represent a vector in space using unit vectors ( I, j, k )
2.9 State triangle law of addition of vectors
2.10 State parallelogram law of addition of vectors
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
Illustrate parallelogram law of vectors in case of flying bird and sling.

Derive expression for magnitude and direction of resultant of two vectors
State polygon law of addition of vectors
Explain subtraction of vectors
Define Dot product of two vectors with examples (Work done, Power)
Mention the properties of Dot product
Define Cross products of two vectors with examples (Torque, Linear velocity)
Mention the properties of Cross product.
Solve t h e r e l a t e d n u m e r i c a l problems
3.0
Understand the concept of Kinematics

3.1 Write the equations of motion in a straight line
3.2 Explain the acceleration due to gravity
3.3 Derive expressions for vertical motion
a) Maximum Height, b) time of ascent, c) time of descent, and d) time of flight
3.4 Derive height of a tower when a body projected vertically upwards from the top of
a tower.
3.5 Explain projectile motion with examples
3.6 Explain Horizontal projection
3.7 Derive an expression for the path of a projectile in horizontal projection
3.8 Explain oblique projection
3.9 Derive an expression for the path of projectile in oblique projection
3.10 Derive formulae for projectile in oblique projection
a) Maximum Height, b) time of ascent, c) time of descent, and d) time of flight
e) Horizontal Range, f) Maximum range
3.11 Solve t h e r e l a t e d n u m e r i c a l problems
4.0
Understand the concept of Friction

4.1 Define friction
4.2 Classify the types of friction
4.3 Explain the concept of Normal reaction
4.4 State the laws of friction
4.5 Define coefficients of friction
4.6 Explain the Angle of friction
4.7 Derive an expression for acceleration of a body on a rough horizontal surface
4.8 Derive an expression for the displacement and time taken to come to rest over a
rough horizontal surface
4.9 Define Angle of repose
4.10 Derive expressions for acceleration of a body on a smooth inclined plane (up
and down)
4.11 Derive expressions for acceleration of a body on a rough inclined plane (up
and down)
4.12 List the Advantages and Disadvantages of friction
4.13 Mention the methods of minimizing friction
Understand the concept of Work, Power, and Energy
5.1
Define t h e t e r m s 1 . W ork, 2. Power and Energy
5.2
State SI units and dimensional formula for 1.Work, 2. Power, and Energy
5.3
Define potential energy
5.4
Derive the expression for Potential energy with examples
5.5
Define kinetic energy
5.0
5.6
5.7
5.8
5.9
5.10
5.11
Derive the expression for kinetic energy with examples

State the Work- Energy theorem
Explain the relation between Kinetic energy and momentum
State the law of conservation of energy
Verify the law of conversion of energy in the case of a freely falling body
6.0
Understand the concept of Simple harmonic motion

6.1 Define Simple harmonic motion
6.2 State the conditions of Simple harmonic motion
6.3 Give examples for Simple harmonic motion
6.4 Show that the tip of the projection of a body moving in circular path with uniform
speed is SHM
6.5 Derive expression for displacement
6.6 Derive expression for velocity
6.7 Derive expression for acceleration
6.8 Derive expression for Time period and frequency of S H M
6.9 Define phase of S H M
6.10 Derive expression for Time period of simple pendulum
6.11 State the laws of simple pendulum
7.0
Understand the concept of Heat and thermodynamics

7.1 Explain the concept of expansion of gases
7.2 Explain Boyles law
7.3 State Charles law in terms of absolute temperature
7.4 Define absolute zero temperature
7.5 Explain absolute scale of temperature
7.6 Define ideal gas
7.7 Derive t h e I deal gas equation
7.8 Define gas constant and Universal gas constant
7.9 Explain why universal gas constant is same for all gases
7.10 State SI unit of universal gas constant
7.11 Calculate the value of universal gas constant
7.12 State the gas equation in terms of density
7.13 Distinguish between r and R
7.14 Explain Isothermal process wi t h t h e h e l p o f P - V a n d T- d i a g r a m
7.15 Explain adiabatic process wi t h t h e h e l p o f P - V a n d T- d i a g r a m
7.16 Distinguish between isothermal and adiabatic process
7.17 State first and second laws of thermodynamics
7.18 Define specific heats & molar specific heats of a gas
7.19 Derive the relation Cp Cv = R
8.0
Understand the concept of Sound

8.1 Define the term sound
8.2 Explain longitudinal and transverse wave motion
8.3 Distinguish between musical sound and noise
8.4 Explain noise pollution and state SI unit for noise
8.5 Explain causes of noise pollution
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
Explain effects of noise pollution

Explain methods of minimizing noise pollution
Explain the phenomenon of beats
List the applications of beats
Define Doppler effect
List the Applications of Doppler effect
Explain reverberation and reverberation time
Write Sabines formula
Explain echoes
State conditions of good auditorium
9.0
Understand the properties of matter

9.1 Define the term Elasticity
9.2 Define the terms stress and strain
9.3 S t a t e t h e u n i t s a n d d i m e n s i o n a l f o r m u l a e f o r s t r e s s a n d s t r a i n
9.4 State the Hookes law
9.5 Define the surface tension
9.6 Explain Surface tension with reference to molecular theory
9.7 Define angle of contact
9.8 Define the capillarity
9.9 Write the formula for surface tension based on capilarity
9.10 Explain the concept of Viscosity
9.11 Provide examples for surface tension and Viscosity
9.12 State Newtons formula for viscous force
9.13 Define co-efficient of viscosity
9.14 Explain the effect of temperature on viscosity of liquids and gases
9.15 State Poiseulles equation for Co-efficient of viscosity
10.0
Understand the concept of Electricity and Magnetism

10.1 Explain the concept of Electricity
10.2 State the Ohms law
10.3 E xplain the Ohms law
10.4 Define specific resistance, conductance and their units
10.5 State Kichoffs laws
10.6 Explain Kichoffs laws
10.7 Describe Wheatstones bridge with legible sketch
10.8 Derive expression for balancing condition of Wheatstones bridge
10.9 Describe Meter Bridge with legible sketch
10.10 Write the formula in Meter Bridge to determine specific resistance
10.11 Explain the concept of magnetism
10.12 State the Coulombs inverse square law of magnetism
10.13 Define magnetic field and magnetic lines of force
10.14 State the Magnetic induction field strength-units and dimensions
10.15 Describe the moment of couple on a bar magnet placed in a uniform magnetic field
10.16 Derive Magnetic induction field strength at a point on the axial line
10.17 Derive Magnetic induction field strength at a point on the equatorial line
11.0
Understand the concept of Modern physics

11.1 Explain Photo-electric effect
11.2 Write Einsteins photoelectric equation
11.3 State laws of photoelectric effect
11.4 Explain the Working of photoelectric cell
11.5 List the Applications of photoelectric effect
11.6 Recapitulate refraction of light and its laws
11.7 Define critical angle
11.8 Explain the Total Internal Reflection
11.9 Explain the principle and working of Optical Fiber
11.10 Mention types of optical fibbers
11.11 List the applications of Optical Fiber
11.12 Define super conductor and superconductivity
11.13 List the examples of superconducting materials
11.14 List the applications of superconductors
COURSE CONTENT
1.
Units and Dimensions:
Introduction Physical quantity Fundamental and Derived quantities Fundamental
and Derived units- SI units Multiples and Sub multiples Rules for writing S.I. unitsAdvantages of SI units Dimensions and Dimensional formulae- Dimensional
constants and Dimensionless quantities- Principle of Homogeneity- Advantages
and limitations of Dimensional analysis- - Problems.
2.
Elements of Vectors:
Scalars and Vectors Types of vectors(Proper Vector, Null Vector, Unit Vector, Equal ,
Negative Vector, Like Vectors, Co-Initial Vectors, Co-planar Vectors and Position
Vector).Addition of vectors- Representation of vectors- Resolution of vectors Parallelogram, Triangle and Polygon laws of vectorsSubtraction of vectors- Dot and
Cross products of vectors-Problems
3.
Kinematics:
Introduction- Concept of acceleration due to gravity- Equations of motion for a freely
falling body and for a body thrown up vertically- Projectiles- Horizontal and Oblique
projections- Expressions for maximum height, time of flight, range - problems
4.
Friction:
Introduction to friction- Causes- Types of friction- Laws of friction- Angle of repose-Angle
of friction Motion of a body over a horizontal surface- smooth inclined plane- rough
inclined plane- Advantages and disadvantages of friction- Methods of reducing friction
Problems
Work, Power and Energy:
Work, Power and Energy- Definitions and explanation- potential energy- kinetic energyDerivations of Potential and Kinetic energies-K.E and Momentum relation - WorkEnergy theorem- Law of Conservation of energy- Problems
Simple Harmonic Motion:
Introduction- Conditions of SHM- Definition- Examples- Expressions for displacement,
velocity, acceleration, Time period, frequency and phase in SHM- Time period of a simple
pendulum- Laws of simple pendulum-seconds pendulum- Problems
5.
6.
7.
Heat and Thermodynamics:
Expansion of Gases- Boyles law- Absolute scale of temperature- Charles laws- Ideal gas
equation- Universal gas constant- Differences between r and R- Isothermal and
adiabatic processes- Laws of thermodynamics- Specific heats of a gas - Problems
8.
Sound:
Sound- Nature of sound- Types of wave motion - usical sound and noise- Noise
pollution Causes & effects- Methods of reducing noise pollution- Beats- Doppler
effect- Echo- Reverberation-Reverberation time-Sabine s formula-Condition of
good auditorium- Problems
9.
Properties of matter
Definition of Elasticity Definition of stress and strain -th e u n i t s a n d d i m e n s i o n a l
f o r m u l a e f o r s t r e s s a n d s t r a i n - T he Hookes law- Definition of surface tensionExplanation of Surface tension with reference to molecular theory - Definition of angle of
contact - Definition of capillarity -The formula for surface tension based on capillarity Explanation of concept of Viscosity - Examples for surface tension and Viscosity Newtons formula for viscous force- Definition of co-efficient of viscosity- The effect of
temperature on viscosity of liquids and gases - Poiseulles equation for Co-efficient of
viscosity- Th e r e l a t e d n u m e r i c a l problems
10.
Electricity & Magnetism:

Ohms law and explanation- Specific resistance- Kirchoff s lawsWheatstones bridge - Meter bridge- Coulombs inverse square law magnetic fieldmagnetic lines of force-Magnetic induction field strength- magnetic induction field
strength at a point on the axial line - magnetic induction field strength at a point on the
equatorial line problems.
11.
Modern Physics;
Photoelectric effect Einsteins photoelectric equation-laws of photoelectric effect photoelectric cell Applications of photo electric effect- Total internal reflection- fiber
optics- -principle and working of an optical fiber-types of optical fibers - Applications of
optical fibers- concepts of superconductivity - applications
REFERENCE BOOKS
1. Intermediate physics Volume-I
2. Unified physics Volume 1,2,3 and 4
3. Text book of physics Volume I
4. Text book of applied physics
5. Fibre optics
Deepthi
Dr.S.L Guptha and Sanjeev Guptha
Resnick & Holiday
Dhanpath Roy
D.A Hill
Blue Print for setting question paper at different levels

S.No
Major Topics
No. of Weightage
Periods of Marks
Short answer
type
K
U
A
Essay type
K
1.
Units and Dimensions
08
03
2.
Elements of Vectors
12
13
3.
Kinematics
12
13
4.
Friction
08
10
5.
Work, Power and

Energy
Simple Harmonic Motion
10
10
12
13
13
12
13
10
06
14
13
10
03
120
110
2
2
6.
7.
8.
Heat &
Thermodynamics
Sound
12
9.
Properties of Matter
10. Electricity & magnetism

11. Modern Physics
Total:
ENGG. CHEMISTRY & ENVIRONMENTAL STUDIES

(Common Subject)
Subject Title
Subject Code
: Engg. Chemistry & Environmental Studies

: Common -104
: 120
Blue Print
S.No Major topic
1
2
3
4
5
6
7
8
9
10
18
16
Short type
(3marks)
R
U
1
0
10
10
10
8
8
10
1
0
0
0
0
0
0
1
0
0
0
1
0
1/2
0
1/2
0
0
Electrochemistry 14
13
8
14
10
13
0
1
0
0
0
0
0
1
1
0
0
0
12
6
13
3
1
1
0
0
0
0
1
0
0
0
0
0
18
16
120
110
18
30
3
1/2
35
1
1/2
15
Fundamentals of
Chemistry
Solutions
Acids and bases
Principles of
Metallurgy
Corrosion
Water
Technology
Polymers
Fuels
ENVIRONMENTAL
STUDIES
Total
No of
Weight
Periods age of
marks
remarks
A
1
Essay type (10

marks)
R
U
A
0
1
0
5 mark
5 mark
OBJECTIVES
A. ENGINEERING CHEMISTRY
1.0 Understand the concept of Atomic structure
1.1
Explain the fundamental particles of an atom like electron, proton and neutron etc.,
1.2
Explain the concept of atomic number and mass number
1.3
1.4
State the Postulates of Bohrs atomic theory and its limitations

Explain t h e c o n c e p t of Quantum numbers with examples
1.5
Explain 1 . Aufbaus principle, 2 . Hunds rule and 3 . Paulis exclusion principle with
respect to electron stability
1.6
Define Orbital in an atomic structure
1.7
Draw the shapes of s, p and d Orbitals in an atomic structure
1.8
Distinguish between Orbit and Orbital
1.9
Write the electronic configuration of elements up to atomic number 30
1.10 Explain the significance of chemical bonding

1.11 Explain the Postulates of Electronic theory of valance
1.12 Define t he f our t ypes of Chemical bonding viz.,Ionic, Covalent, Coordinate and
Metallic
1.13 Explain t he f our t ypes of Chemical bonding viz.,Ionic, Covalent, Coordinate and
Metallic
1.14 Explain bond formation in NaCl and MgO
1.15 List Properties of Ionic compounds
1.16 Explain bond formation in Hydrogen molecule, Oxygen molecule, and Nitrogen molecule
using Lewis dot method
1.17 List Properties of Covalent compounds
1.18 Explain Metallic bond with Electron sea model theory
1.18 Define the terms 1.Oxidation, 2.Reduction and 3.Oxidation number
1.19 Calculate the Oxidation Number
1.20 Differentiate between Oxidation Number and Valence
2.0
Calculate Molarity, Molality and Normality of given Solution
2.1
Define the terms 1. Solution, 2.Solute and 3.Solvent
2.2
Classify solutions based on physical state and solubility
2.3
Define mole
2.4
Explain, with examples, the Mole concept
2.5
Define the terms 1. Atomic weight, 2. Molecular weight and 3. Equivalent weight
2.6
Calculate Molecular weight and Equivalent weight of given Acids, Bases and Salts
2.7
Define 1.Molarity, 2. Molalty and 3.Normality of solutions
2.8
Explain with examples Normality
2.9
Solve Numerical problems on Mole, Molarity and Normality
3.0
Understand the concepts of Acids and bases
3.1
Explain Arrhenius theory of Acids and Bases
3.2
State the limitations of Arrhenius theory of Acids and Bases
3.3
Explain Bronsted Lowry theory of acids bases
3.4
State the limitations of Bronsted Lowry theory of acids bases
3.5
Explain Lewis theory of acids and bases
3.6
State the limitations Lewis theory of acids and bases
3.7
Explain the Ionic product of water
3.8
Define pH and explain Sorenson scale
3.9 Solve the Numerical problems on pH (Strong Acids and Bases)

3.10 Define buffer solution
3.11 G i v e t h e a t l e a s t t h r e e examples foe buffer solutions
3.12 State the applications of buffer solution
4. 0
Understand the Principles of Metallurgy
4.1
List at least eight Characteristics of Metals
4.2
Distinguish between Metals and Non Metals
4.3
Define the terms 1.Mineral, 2.Ore, 3. Gangue, 4. Flux and 5. Slag
4.4
Describe the methods of concentration of ore like 1.Hand picking,2. Levigation, and 3. Froth
Floatation
4.5
Describe the methods involved in extraction of crude metal- Roasting, Calcination and
Smelting.
4.6
Explain the purification of Metals by Electrolytic Refining
4.7
Define an Alloy
4.8
Write the Composition o f t h e f o l l o w i n g a l l o y s :1.Brass, 2 . German silver,

and Nichrome
4.9
L i s t t h e uses of following Alloys: Brass, German silver, Nichrome
5.0
Understand the concepts of Electrochemistry
5.1
Define the terms1. conductor, 2. Insulator, 3.Electrolyte and 4.Non electrolyte
5.2
Distinguish between metallic conduction and Electrolytic conduction
5.3
Explain Arrhenius theory of electrolytic dissociation
5.4
Explain electrolysis by taking example fused NaCl
5.5
Explain Faradays laws of electrolysis
5.6
Define 1 . C hemical equivalent and 2 . E lectrochemical equivalent
5.7
Solve the Numerical problems based on Faradays laws of electrolysis
5.8
Define Galvanic cell
5.9
Explain the construction and working of Galvanic cell
5.10 Distinguish between electrolytic cell and galvanic cell

5.11 Explain the standard electrode potentials
5.12 Explain the electrochemical series and its significance
5.13 Explain the emf of a cell
5.14 Solve the numerical problems on emf of cell
6.0
Understand the concept of Corrosion
6.1
Define t h e t e r m corrosion
6.2
Explain the Factors influencing the rate of corrosion
6.3
Explain the concept of electrochemical theory of corrosion
6.4
Describe the formation of a) composition cells, b) stress cells c) concentration cells
6.5
Explain the mechanism of rusting of iron
6.6
Explain the methods of prevention of corrosion: a) Protective coatings

b) Cathodic pr otect ion (Sacrificial anode process and Impressed voltage process)
7. 0
Understand the concept of Water Technology
7.1
State the various Sources of water like Surface and sub surface sources
7.2
Define the terms soft water and hard water with respect to soap consumption
7.3
Define the term of hardness o f w a t e r
7.4
E x p l a i n t h e v a r i o u s t y p e s o f h a r d n e s s o f w a t e r l i k e temporary and
permanent hardness; and c a r b o n a t e a n d b i c a r b o n a t e h a r d n e s s o f w a t e r .
7.5
L i s t t h e u s u a l compounds causing hardness (with Formulae)
7.6
State the disadvantages of using hard water in industries
7.7
Define Degree of hardness, units of hardness (mg/L)
7.8
Explain the methods of softening of hard water: a) Ion-Exchange process, b)Reverse

osmosis process(RO)
7.9
List the advantages of RO
7.10 State t hr ee essential qualities of drinking water like

1).Safety, 2). Economy and 3)..Aesthetic
8.0
Understand the concepts of Polymers
8.1
Explain the concept of polymerisation
8.2
Describe the methods of polymerisation a) addition polymerisation of Ethylene b)

condensation polymerisation of phenol and formaldehyde (Only flow chart i.e. without
chemical equations)
8.3
Define the term plastic
8.4
Classify the plastics with examples
8.5
Distinguish between thermo and thermosetting plastics
8.6
List the Characteristics of plastics
8.7
State the advantages of plastics over traditional materials
8.8
State the disadvantages of using plastics.
8.9
Explain the methods of preparation of the following plastics:

1. Polythene, 2. PVC, 3.Teflon, 4. Polystyrene and 5. Urea formaldehyde
8.9
Explain the uses of the following plastics:

1. Polythene, 2. PVC, 3.Teflon, 4. Polystyrene and 5. Urea formaldehyde
8.10 Define the term natural rubber

8.11 State the structural formula of Natural rubber
8.12 Explain the processing of Natural rubber from latex
8.13 List the Characteristics of natural rubber
8.14 Explain the process of Vulcanization
8.15 List the Characteristics of Vulcanized rubber
8.16 Define the term Elastomer
8.17 Describe the preparation of the following synthetic rubbers a) Butyl rubber, b) Buna-s
and c) Neoprene rubber
8.18 List the uses of the following synthetic rubbers a) Butyl rubber, b) Buna-s and c)
Neoprene rubber
9.0
Understand the concepts of Fuels
9.1
Define the term fuel
9.2
Classify the fuels based on physical state solid, liquid and gaseous fuels,
9.3
Classify the fuels based on occurrence- primary and secondary fuels
9.4
List the characteristics of good fuel
9.5
State the composition and uses of gaseous fuels:

a) water gas, b) producer gas, c) natural gas, d) coal gas, e) Bio gas and f) acetylene
B.
ENVIRONMENTAL STUDIES
1.1
Define the term environment
1.2
Explain the scope and importance of environmental studies
1.3
Explain the following terms 1).Lithosphere, 2).Hydrosphere, 3).Atmosphere,

4).Biosphere, 5)Pollutant, 6).Pollution, 7).Contaminant receptor - sink, particulates,
dissolved oxygen, 8).Threshold limit value, 9).BOD, and 10).COD
1.4
Explain the growing energy needs
1.5
State the differences between renewable and non renewable energy sources-alternative
energy sources.
1.6
Define an Ecosystem- biotic component, abiotic component and energy component,
1.7
Define t h e t e r m s :
1 ) . Producers, 2 ) . C onsumers and 3 ) . D ecomposers with examples.
1.8
Explain biodiversity and threats to biodiversity
1.9
Define air pollution
1.10 Classify the air pollutants- based on origin and state of matter
1.11 Explain the causes of air pollution
1.12 Explain the use and over exploitation of forest resources and deforestation
1.13 Explain the effects of air pollution on human beings, plants and animals
1.14 Explain the green house effect - ozone layer depletion and acid rain
1.15 Explain the methods of control of air pollution
1.16 Define water pollution
1.17 Explain the causes of water pollution
1.18 Explain the effects of water pollution on living and non living things
1.19 Understand the methods of control of water pollution.
COURSE CONTENT
A.
ENGINEERING CHEMISTRY
1.
Fundamentals of Chemistry
Atomic Structure:
Introduction - Fundamental particles Bohrs theory Quantum
numbers - Aufbau principle - Hands rule - Paulis exclusion Principle- Orbitals, shapes
of s, p and d orbitals - Electronic configurations of elements
Chemical Bonding: Introduction types of chemical bonds Ionic and covalent bond
with examples Properties of Ionic and Covalent compounds
Metallic bond
Oxidation-Reduction: Concepts of Oxidation-Reduction, Oxidation Number- calculations,
differences between Oxidation Number and Valency
2.
Solutions
Introduction-concentration methods Mole concept, Molarity, Normality, Equivalent
weights, Numerical problems on Mole, Molarity and Normality
3.
Acids and Bases

Introduction theories of acids and bases and limitations Arrhenius theory-Bronsted
Lowry theory Lewis acid base theory Ionic product of water pH and related
numerical problems buffer solutions Applications.
4.
Principles of Metallurgy
Characteristics of Metals and distinctions between Metals and Non Metals, Metallurgy,
ore, Gangue, Flux, Slag - Concentration of Ore Hand picking, Levigation, Froth
floatation Methods of Extraction of crude Metal Roasting, Calcination, Smelting
Alloys Composition and uses of Brass, German silver and Nichrome
5.
Electrochemistry
Conductors, insulators, electrolytes - Arrhenius theory of electrolytic dissociation
electrolysis Faradays laws of electrolysis- numerical problems Galvanic cell
standard electrode potential electro chemical series emf and numerical problems on
emf of a cell
6.
Water technology
Introduction soft and hard water causes of hardness types of hardness
disadvantages of hard water degree of hardness (ppm) softening methods
permutit process ion exchange process numerical problems related to degree of
hardness drinking water municipal treatment of water for drinking purpose
Osmosis, Reverse Osmosis - advantages of Reverse osmosis
7.
8.
Introduction - factors influencing corrosion - electrochemical theory of corrosion composition, stress and concentration cells rusting of iron and its mechanism
prevention of corrosion by coating methods, cathodic protection
Polymers
Introduction polymerization types of polymerization addition, condensation with
examples plastics types of plastics advantages of plastics over traditional materials
Disadvantages of using plastics preparation and uses of the following plastics: 1.
Polytehene 2. PVC
3. Teflon 4. Polystyrene 5. Urea formaldehyde Rubber
Natural rubber processing from latex Vulcanization Elastomers Butyl rubber,
Buna-s, Neoprene rubber and their uses.
9.
Fuels
Definition and classification of fuels characteristics of good fuel - composition and uses
of gaseous fuels.
B.
ENVIRONMENTAL STUDIES
Introduction environment scope and importance of environmental studies important

terms renewable and non renewable energy sources Concept of ecosystem,
producers, consumers and decomposers Biodiversity, definition and threats to
Biodiversity.
air pollution - causes-Effects
forest resources : uses and over exploitation,
deforestation, acid rain, green house effect ozone depletion control of air pollution
Water pollution causes effects control measures,
REFERENCE BOOKS
1.
Intermediate chemistry Vol 1&2
Telugu Acedemy
2.
Vikram Publishers
3.
Vignan Publishers & Deepthi Publishers
4.
Engineering Chemistry
Jain & Jain
5.
O.P. Agarwal, Hi-Tech.
6.
Sharma
7.
A.K. De
Mineral Processing Technology

Subject Title
:Mineral Processing Technology
Subject code
Periods/week
Periods/Year
:
:
:
Met 105
04
120
TIME SCHEDULE
S.No
Major Topics
Periods
1
2
3
4
5
6
7
Ores & ore dressing

12
Ore sampling
14
Comminution
20
Sizing
16
Classification
18
Concentration
20
Concentration processes of 20
some important ores.
Total
120
Weightage
of Marks
09
13
26
13
13
26
10
Short
Type
3
12
1
12
0
Essay
Type
1
2
1
1
2
1
110
10
OBJECTIVES:
After the completion of course the student should be able to comprehend the following:
1.0
1.1
1.2
1.3
1.4
1.5
Ores & ore dressing

Define Native Metal, Mineral, Ore & Ore Dressing.
Know the minerals of commercially important Metals such as Iron, Al, Cu, Zn., Mg., Ti.,
U., Th., Pb, Sn,.
Knowl the metal content & chemical composition of the minerals of the above Metals.
Know the advantages of mineral / ore dressing.
State the Important operations of Ore Processing.
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Ore Sampling
State the need for study of ore sampling.
Define sample & sampling.
State the rules for sampling.
Classify the sampling operations
List the types of hand sampling methods.
Explain Grab, Trench, pipe sampling and coning & Quartering and Fractional selections.
Explain the principle of mechanical sampling.
Explain the working principle of Vezin sampler
3.0
3.1
3.2
3.3
3.4
3.5
Comminution
Define Comminution& State the objectives of Comminution.
Classify the Comminution processes.
State the principles of crushing
Classify the crushing operations.
Explain the working principle & operation of Blake & Dodge Jaw Crushers
3.6
3.7
3.8
3.9
3.10
3.11
3.12
Explain the working principle & operation of roll crusher.

Define Angle of NIP of roll crusher.
Derive an equation for angle of NIP.
Define grinding & Compare crushing & grinding.
Classify the Grinding Mills.
Explain the working principle & operation of Spherical / Conical Ball Mill.
State the Laws of Comminution - Rittingers ,Kicks and Bonds laws.
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
Sizing
Understand the importance of sizing.
Know the sizing Methods.
Define screening & Classify
Define Mesh number & Mesh Size
Know designating the Mesh numbers as Per ISI.
Explain the method of making screen analysis byRotap sieve shaker.
Tabulate the results of screen analysis by direct plot & cumulative plot methods.
Know the types of Industrial screens.
State the equation for capacity of screens.
Know the factors effecting the capacity of screens.
5.0 Classification
5.1
Know the movement of solids in fluids Principles of free settling and hindered settling.
5.2
Know about Laminar and turbulent flow of fluids ,Reynolds Number and its expression.
5.3
Know the principle of classificaton
5.4
Know the mechanism of classification in relation to Stokes law of settling.
5.5
Explain the working principle of Dorr rake classifier and of hydrocyclone classifier
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
Concentration
Define Concentration & State the objectives of Concentration
State the principles of Concentration.
Define concentrate, tailing & middling.
Classify the concentration operations.
Explain the working principle of magnetic separator.
List the gravity concentration processes.
Explain the sink & float technique.
Explain the working principle of tabling.
Explain the principle of jigging.
Explain the jigging process. (Harz Jig only).
Define froth flotation.
Explain the flotation process.
Define the froather, collector, activator, depressor & conditioner with suitable examples.
Explain the operation of Denver flotation cell
Electrostatic separation principle and operation.
7.0 Concentration processes of some important ores

7.1 Know and explain the flow sheet of bauxite ore processing.
7.2
7.3
7.4
7.5
Know and explain the flow sheet of coal washing.

Know and explain the flow sheet of iron ore processing
Know and explain the flow sheet of gold ore processing.
Know and explain the flow sheet of lead/zinc concentration.
COURSE CONTENTS:
1.0 ORES AND ORE DRSSING:
Definition of native metal,mineral, ore & ore dressing, minerals of commercially
important metals, metal content and chemical composition of the important ores,
advantages of ore dressing.,important operations of ore dressing.
2.0 ORE SAMPLING:
Introduction- Rules for sampling classification-Hand sampling methods-principle of
Mechanical sampling.
3.0 COMMINUTION:
Introduction stages of crushing, primary crushing: Blake type jaw crusher-secondary
crushing: Roll crusher- Angle of Nip of Roll crusher grinding: Definition &
classification- Ball mill comparison of crushing & grinding. Laws of Comminution.
4.0 SIZING:
Introduction sizing methods- screening types- mesh size & mesh number- ISI
Designation of mesh number-screen analysis by Rotap sieve shake tabulation of resultscapacity of screen and effecting factors.
5.0 CLASSIFICATION:
Introduction movement of solids in fluids-free settling,hindered settling ,laminar flow
,turbulrntflow,Reynolds number-derivation,principle of classification,Stokes law of
settling mechanism of classification,working principle of mechanical classifier Dorrs
classifier and centrifugal classifier Hydrocyclone classifier.
6.0 CONCENTRATION:
Introduction-principles of concentration-Definitions of concentrate, tailing & middling
concentration Methods-Magnetic separator- gravity concentrations processes-sink & float
technique, tabling, Jigging- froth flotation process & additives.
7.0 CONCENTRATION OF SOME IMPORTANT ORES:
Explanation about the processing of aluminium ore bauxite - flow sheet, Processing of
coal- main operations and flow sheet,Main concentration processes of iron ores - flow
sheet,Floatation of gold ores flow sheet.Concentration flow sheet of lead/zinc.
Books Recommended
1.
2.
3.
4.
Principles of Mineral Dressing

Elements of metallurgy
Ore Dressing
Non-Ferrous extractive Metallurgy
Subject Title
Subject code
Periods/week
Periods/Year
Gaudin
Dr.Swaroop
S.K. Jain
Ray. Abraham and Sridhar
Elements of Metallurgical Engineering

:Elements of Metallurgical Engineering
: Met 106
: 04
:120
TIME SCHEDULE
S.No
1
2
3
4
5
6
Major Topics
Periods
15
20
Wheightage
of Marks
09
23
Short
Type
3
1
Essay
Type
0
2
Introduction to metallurgy
Ferrous, nonferrous metals
and their alloys.
Principles of extractive
metallurgy-pyro metallurgy
metallurgy
Hydrometallurgy
metallurgyElectrometallurgy
Manufacturing processes
Total
22
23
18
13
20
16
25
120
26
110
2
10
2
08
OBJECTIVES
After the completion of course the student should be able to comprehend the following:
1.0
1.1
1.2
1.3
1.4
1.6
1.9
1.10
Introduction to metallurgy.
Define material and classify them.
Define metal and state its properties.
Classify the metals.
Define metallurgy and state its importance.
Classify the divisions of metallurgy and explain them.
State the economic importance of metallurgical Industries.
List out important metal extraction plants in India.
a) Integrated Iron & steel plants.
b) Aluminium plants
c) Copper plants
d) Zinc & lead plants.
2.0
Ferrous,Non-FerrousMetalsandtheiralloys
2.1
Statethebasisofclassificationofplaincarbonsteels.
2.2
Listouttheapplicationsofthesteels.
2.3
Statetheneedforalloyingthesteelwithotherelements.
2.4
Statethecomposition,properties,and industrialapplicationsof alloysteels.
2.5
Know the properties of tool steels
2.6
Know the composition and properties of high speed tool steels.
2.7
Know the composition of special cutting materials like satellites,cemented
carbides
2.8
Know the classification of cast irons Gray ,white,malleable,spheroidalcomposition,properties and applications.

2.9Know theneedfornon-ferrousmetalsandtheiralloysinengineering application.
3.0List
3.1
3.0
3.1
3.2
3.4
3.5
3.6
3.7
outthecomposition,properties,andindustrialapplicationofthe
ferrousalloys like brass,bronze,muntz metal .
Knowthepropertiesof bearing metals.
importantnon-
3.12
3.13
3.14
3.15
3.16
Principles of extractive metallurgy - Pyrometallurgy

State the salient features of extractive metallurgy
Define the pyrometallurgy& List the Pyrometallurgy operations.
Explain drying.
Explain calcination.
Define roasting & classify the roasting operation.
Explain the oxidizing, blast, and sulphatise, Autogeneous roasting with chemical
reactions.
Explain multiple hearth roaster, Flash roaster & fluidised Bed Roaster.
Define smelting.
Define Flux, Slag, Matte.
Classify smelting operations
a) Reduction Smelting Carbothermic&Metallothermic
b) Matte Smelting.
State the importance of Coke as a reducing agent in Carbothermic Reduction
Define refining & State the purpose of refining.
List important methods of Refining
Define Drossing& fire refining.
Explain Zone Refining.
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Principles of extractive metallurgy - Hydrometallurgy

Define Hydrometallurgy.
State advantages & Limitations of Hydro Metallurgy
List important stages in Hydro Metallurgy
Define leaching & identify the materials for leaching
State the properties of leachant.
List important Leaching operations
Explain pressure, bacterial, ammonical, Acid & heap leaching.
Define precipitation.
Understand briefly the typical flow sheet of Hydrometallurgy.
5.0
5.1
5.2
5.3
5.4
Principles of extractive metallurgy - Electroometallurgy

Define electro metallurgy.
State advantages & Limitations of electro Metallurgy
Classify Electro Metallurgical operations
Define Electrolysis
3.8
3.9
3.10
3.11
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
6.0
State Fardays laws of Electrolysis.

State the principle of electrolysis w.r.t. to Anodic &cathodic reactions
Explain the electrolysis of molten salts.
Explain the electrolysis of aqueous solutions.
State Principle of electrolytic refining.
State applications of Electrolytic Refining
State the Principle of Electro Plating
State the commercial applications of electroplating.
Manufacturing Processes:
6.1 Know about melting process.,

6.2 Know the different furnaces used for melting like cupola,reverberatory,induction,arc.
6.2 Define casting.
6.3State different casting processes like ingot casting,sandcasting,die casting.
6.3 State rolling operation,
6.4 Know about different types of rolling mills,
6.5 Know the tube making process by using rolling operation.
6.6 State the principle of forging,
6.7 Know the types of forging hammers and press,smith forging ,closed die forging.
6.8 Know the extrusion process by direct method,and by indirect method.
6.9 Know about different drawing processes Rod drawing,wiredrawing,deep drawing.
6.10 Know about powder metallurgy process Production of metal powders,powder
mixing,sintering compacting of powders into shapes,
6.11 State the applications of powder metallurgy.
.
COURSE CONTENTS:
1.0 INTRODUCTION TO METALLURGY:
Materials classification,metal properties &classification,divisions of metallurgy,economic
importance of metallurgical industries,important metal extraction plants in India.
2.0 FERROUS,NON FERROUS METALS AND THEIR ALLOYS:
Classification of steels and their applications.need for alloying steels, different alloy steels
their properties,apllications.Properties of tool steels,Properties and composition of high speed
tool steel,Composition of special cutting steels satellites and cemented carbides.Different cast
irons gray,whitemalleable,spheroidal composition,properties and their applications.Impotant
non ferrous metals brass, bronze,muntz metals their compositions,properties and
applications.Properties of bearing metals.
3.0 PYRO METALLURGY:

Introduction- Types of pyro metallurgical operations- Drying, calcination- Roasting
classification of Roasting operations Multiple hearth roaster, Flash Roaster & fluidised bed
Roaster- smelting- Types of smelting-principle of Reduction smelting & Matte smelting
Refining: Definition & purpose -Types of refining: Drossing, fire reefing & Zone refining
4.0 HYDRO METALLURGY:
Introduction leaching- properties of leachant suitable Materials for leaching- types of
leaching methods precipitation-Typical flow sheet of Hydro metallurgy.
5.0ELECTRO METALLUGY:
Introduction- electrolysis :Definition& principle- cathodic& anodic reactions of electrolysis
Faradays laws of electrolysis- electrolysis of molten salt &aqueous solutions- Electrolytic
refining: principle & applications- Electro plating: principle &applicatications.
6.0 MANUFACTURING PROCESSES:
Melting process,differentfurnaceused for melting cupola,reverberatory,induction,arc.,
Definition of casting,various casting processes ingot, sand,die .,Rolling operation,different
rollingmills,tube making process by rolling.,Principle of forging,different types of forging
hammers and press ,smith forging and closed die forging.Process of extrusion by direct method
and indirect method.,Different drawing processes rod drawing,wiredrawing,deep
drawing.,Powder metallurgy processes production of metal powders,powder mixing ,sintering
and compacting of powders into shapes.,Powder metallurgy applications.
Books Recommended
1.
2.
3.
4.
5.
Principles of Mineral Dressing

Gaudin
Dr.Swaroop
Ore Dressing
S.K. Jain
Non-Ferrous extractive Metallurgy
Ray. Abraham and Sridhar
Engineering Metallurgy PartIIR.A.Higgins
ENGINEERING DRAWING
Subject Title
Subject Code
Periods/Week
Periods Per Year
Engineering Drawing
:
06
:
MET107
180
S.No
Major Topics
1
2
3
4
5
6
7
8
9
10
11
Importance of
Engineering Drawing
Engineering Drawing
Instruments
Free hand lettering &
Numbering
Dimensioning
Practice
Geometrical
constructions
Projection of points,
Lines, Planes &
Solids
Auxiliary views
Sectional views
Orthographic
Projection
Pictorial drawing
Development of
surfaces
Total
No. of Drawing plates
TIME SCHEDULE
Peri
ods
Weightage
of
Marks
Short
Answer
Questions
Essay type
Questions
--
03
01
03
06
01
09
03
21
15
03
21
10
01
04
06
27
5
10
1
-
04
33
10
04
30
10
03
21
10
25
180
80
04
06
01
The Course is aimed at developing basic graphic skills so as to enable them to use these skills
in preparation of engineering drawings, their reading and interpretation
Pre-Requisite: Clear visualization and sound pictorial intelligence
OBJECTIVES
Upon completion of the subject the student shall be able to
1.0
2.0
Understand the basic concepts of Engineering Drawing

1.1
State the importance of drawing as an engineering communication
medium
1.2
State the necessity of I.S. Code of practice for Engineering Drawing.
1.3
Explain the linkages between Engineering drawing and othe
subjects of study in diploma course.
Use of Engineering Drawing Instruments (No. of drawing plates: 01)
2.1
Select the correct instruments and draw lines of different orientation.
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Select the correct instruments and draw small and large Circles.
Select the correct instruments for measuring distances on the drawing.
Use correct grade of pencil for different types of lines, thickness and
given function.
Select and use appropriate scales for a given application.
Identify different drawing sheet sizes as per I.S. and Standard Layouts.
Prepare Title block as per I.S. Specifications.
Identify the steps to be taken to keep the drawing clean and tidy.
Drawing Plate 1: (Having two exercises)

3.0
Write Free Hand Lettering and Numbers (No. of drawing plates: 01)
3.1
Write titles using sloping lettering and numerals as per B.I.S (Bureau of Indian
standards)
3.2
Write titles using vertical lettering and numerals as per B.I.S.
3.3
Select suitable sizes of lettering for different layouts and applications.
3.4
Practice the use of lettering stencils.
Drawing plate 2: (Having 5 to 6 exercises)

4.0
Understand Dimensioning Practice (No. of drawing plates: 01)

4.1
State the need of dimensioning the drawing according to accepted
standard.
4.2
Define Dimensioning.
4.3
Identify notations of Dimensioning used in dimensioned drawing.
4.4
Identify the system of placement of dimensions in the given
dimensioned drawing.
4.5
Dimension a given drawing using standard notations and desired
system of dimensioning.
4.6
Dimension standard features applying necessary rules.
4.7
Arrange dimensions in a desired method given in a drawing.
4.8
Identify the departures if any made in the given dimensioned drawing
with reference to SP-46-1988, and dimension the same correctly.
Drawing Plate 3: (Having 08 to10 exercises)

5.0
Apply Principles of Geometric Constructions

(No. of drawing plates: 03)
5.1
Divide a given line into desired number of equal parts internally.
5.2
Draw tangent lines and arcs.
5.3
General method to construct any polygon.
5.4
Introduction to conics
5.5
Construction of ellipse, parabola and hyperbola by general method
5.5
Construct ellipse by concentric circles method
5.6
Construct parabola by rectangle method, rectangular hyperbola, involute, cycloid
and helix from the given data.
5.7
State the applications of the above constructions in egineering practice.
Drawing Plate -4: Draw one plate having problems up to construction of
polygon
Drawing Plate -5: Draw one plate having problems of construction of conics
Drawing Plate -6: Draw one plate having problems of construction of involute, cycloid
and helix
6.0
Apply Principles of Projection of points, lines, planes & solids
(No. of Drawing Plate: 03)
6.1
Visualize the objects
6.2
Introduction to I-angle and III-angle projections
6.3
Draw the projection of a point with respect to reference planes (HP
& VP)
6.4
Draw the projections of straight lines with respect to two references
Planes (up to lines parallel to one plane and inclined to other plane)
6.5
Draw the projections of planes (up to planes perpendicular to one plane and
inclined to other plane)
6.6
Draw the projections of solids (up to axis of solids paralle to one plane and
inclined to other plane)
Drawing Plate -7: Draw one plate having problems up to projection of points and
Lines (15 exercises)
Drawing Plate -8: Draw one plate having problems of projection of planes
(6 exercises)
Drawing Plate -9&10: Draw Two plates having problems of projection of solids
(total 10 exercises)
7.0
Understand the need for auxiliary views

7.1 State the need of Auxiliary views for a given engineering drawing.
7.2 Draw the auxiliary views of a given engineering component
7.3 Differentiate between auxiliary view and apparent view
Drawing plate No.11: (Having 4 exercises)

8.0
Appreciate the need of Sectional Views

8.1 Explain the need to draw sectional views.
8.2 Select the section plane for a given component to reveal maximum
information.
8.3 Explain the positions of section plane with reference planes
8.4 Differentiate between true shape and apparent shape of section
8.5 Draw sectional views and true sections of regular solids discussed in 6.0
8.6 Apply principles of hatching.
Drawing Plate 12: Draw one plate having problems of section of solids
.
(6 exercises)
9.0
Apply principles of orthographic projection (No. of plates: 04)

9.1 Explain the principles of orthographic projection with simple
sketches.
9.2 Prepare an Engineering drawing of a given simple engineering part
in first angle projection.
9.3 Draw the orthographic view of an object from its pictorial drawing.
9.4 Draw the minimum number of views needed to represent a given
object fully.
Drawing Plate 13 : (Having 10 to 12 exercises)
10.0
Prepare pictorial drawings

10.1
State the need of pictorial drawings.
10.2
Differentiate between isometric scale and true scale.
10.3
Prepare Isometric views for the given orthographic drawings.
Drawing plate 14: (Having 10 to 12 exercises)

11.0
Interpret Development of surfaces of different solids

11.1 State the need for preparing development drawing.
11.2 Prepare development of simple engineering objects using parallel line
and radial line method.
11.3 Prepare development of surface of engineering components like trays, funnel, 900
elbow & rectangular duct.
Drawing plate No. 15: (Having 10 exercises)
KEY competencies to be achieved by the student

S.No
List of Practical
1.
Importance of Engineering Drawing
2.
Engineering Drawing Instruments
3.
Free hand lettering & Numbering
4.
Dimensioning Practice
5.
Geometrical construction
6.
Projection of points, Lines, Planes & Solids
7.
Auxiliary views
8.
9.
Sectional views
Orthographic Projection
10.
Pictorial drawing
11.
Development of surfaces
Key Competency
Explain the linkages between Engineering
drawing and other subjects of study in
Diploma course.
Select the correct instruments to draw
various entities in different orientation
Write titles using sloping and vertical
lettering and numerals as per B.I.S
(Bureau of Indian standards)
Dimension a given drawing using
standard notations and desired system of
dimensioning
Construct ellipse, parabola, rectangular
hyperbola, involute, cycloid and helix from
the given data.
Draw the projection of a point, straight
lines, planes & solids with respect to
reference planes (HP& VP)
Draw the auxiliary views of a given
Engineering component
Differentiate between Auxiliary view and
apparent view
Differentiate between true shape and
apparent shape of section
Use conventional representation of
Engineering materials as per
latest B.I.S. Code.
Apply principles of hatching.
Draw simple sections of regular solids
Draw the minimum number of views
needed to represent a given object fully.
Differentiate between isometric scale and

true scale.
Draw the isometric views of given
objects,.
Prepare development of Surface of
Engineering components like trays,
funnel, 900 elbow & rectangular duct.
COURSE CONTENT
NOTE
1.
2.
I.S. / B.S Latest Specification should invariably be followed in all the topics.
A-3 Size Drawing Sheets are to be used for all Drawing Practice Exercises.
1.0
The importance of Engineering Drawing

Explanation of the scope and objectives of the subject of Engineering Drawing Its
importance as a graphic communication -Need for preparing drawing as per standards
SP-46 1988 Mention of I.S.O and B.I.S-Role of drawing in -engineering education
Link between Engineering drawing and other subjects of study.
2.0
Engineering drawing Instruments

Classifications: Basic Tools, tools for drawing straight lines, tools for curved lines, tools
for measuring distances and special tools like mini drafter & drafting machine
Mentioning of names under each classification and their brief description -Scales:
Recommended scales reduced & enlarged -Lines: Types of lines, selection of line
thickness - Selection of Pencils -Sheet Sizes: A0, A1, A2, A3, A4, A5, Layout of drawing
sheets in respect of A0, A1, A3 sizes, Sizes of the Title block and its contents - Care and
maintenance of Drawing Sheet, Drawing plate:
Lay out of sheet as per SP-46-1988 to a suitable scale.
Simple Exercises on the use of Drawing Instruments. Importance of Title Block.
3.0
Free hand lettering & numbering

Importance of lettering Types of lettering -Guide Lines for Lettering
Recommended sizes of letters & numbers - Advantages of single stroke or
simple style of lettering - Use of lettering stencils
4.0
Dimensioning practice
Purpose of engineering Drawing, need of I.S.I code in dimensioning -Shape
description of an Engineering object -Definition of Dimensioning size
description -Location of features, surface finish, fully dimensioned Drawing Notations or tools of dimensioning, dimension line extension line, leader line,
arrows, symbols, number and notes, rules to be observed in the use of above
tools -Placing dimensions: Aligned system and unidirectional system ( SP-461988)-Arrangement of dimensions Chain, parallel, combined progressive, and
dimensioning by co-ordinate methods-The rules for dimensioning standard,
features Circles (holes) arcs, angles, tapers, chamfers, and dimension of
narrow spaces.
5.0
Geometric Construction
Division of a line: to divide a straight line into given number of equal parts
internally examples in engineering application.
Construction of tangent lines: to draw tangent lines touching circles
internally and externally.
Construction of tangent arcs
i) To draw tangent arc of given radius to touch two lines inclined at given
angle (acute, right and obtuse angles).
ii)Tangent arc of given radius touching a circle or an arc and a given line.
iii)Tangent arcs of radius R, touching two given circles internally and
externally.
Construction of polygon:
construction of any regular polygon of given side length
using general method
Conical Curves: Explanation of Ellipse, Parabola, Hyperbola, as sections of a
double cone and a loci of a moving point, Eccentricity of above curves Their
Engg. application viz. Projectiles, reflectors, P-V Diagram of a
Hyperbolic process,
Construction of any conic section of given eccentricity by general method
Construction of ellipse by concentric circles method
Construction of parabola by rectangle method
Construction of rectangular hyperbola
General Curves: Involute, Cycloid and Helix, explanations as locus of a
moving point, their engineering application, viz, Gear tooth profile, screw
threads, springs etc. - their construction
6.0
Projection of points, lines and planes & solids

Projecting a point on two planes of projection -Projecting a point on three
planes of projection -Projection of straight line.
(a) Parallel to both the planes.
(b) Perpendicular to one of the planes.
(c) inclined to one plane and parallel to other planes
Projection of regular planes
(a) Plane perpendicular to HP and parallel to VP and vice versa.
(c) Plane perpendicular to HP and inclined to VP and vice versa.
Projection of regular solids
(a) Axis perpendicular to one of the planes
(b) Axis parallel to VP and inclined to HP and vice versa.
7.0
Auxiliary views
Need for drawing auxiliary views -Explanation of the basic principles of
drawing an auxiliary views explanation of reference plane and auxiliary plane Partial auxiliary view.
8.0
Sectional views
Need for drawing sectional views what is a sectional view - Location of cutting plane
Purpose of cutting plane line Selection of cutting plane to give maximum information
(vertical and offset planes) - Hatching Section of regular solids inclined to one plane
and parallel to other plane
9.0
Orthographic Projections
Meaning of orthographic projection -Using a viewing box and a model Number of views
obtained on the six faces of the box, - Legible sketches of only 3 views for describing
object -Concept of front view, top view, and side view sketching these views for a
number of engg objects -Explanation of first angle projection. Positioning of three
views in First angle projection Projection of points as a means of locating the
corners of the surfaces of an object Use of miter line in drawing a third view when
other two views are given -Method of representing hidden lines -Selection of minimum
number of views to describe an object fully.
10.0
Pictorial Drawings
Brief description of different types of pictorial drawing viz., Isometric, oblique,
and perspective and their use - Isometric drawings: Iso axis, angle between
them, meaning of visual distortion in dimensions - Need for an isometric scale,
difference between Isometric scale, and ordinary scale difference between Isometric
view and Isometric projection - Isometric and non-Isometric lines -Isometric drawing of
common features like rectangles, circular - shapes, non-isometric lines - Use of
box and offset methods
11.0
Development of Surfaces
Need for preparing development of surface with reference to sheet metal work
-Concept of true length of a line with reference to its orthographic
projection when the line is (i) parallel to the plane of projection (ii) inclined to one
principal and parallel to the other -Development of simple solids like cubes, prisms,
cylinders, cones, pyramid (sketches only) -Types of development: Parallel line and radial
line development -Procedure of drawing development, drawings of trays funnels, 90 0
elbow pipes and rectangular ducts.
REFERENCE BOOKS
Engineering Graphics by P I Varghese ( McGraw-hill)
Engineering Drawing by Basant Agarwal & C.M Agarwal - ( McGraw-hill)
Engineering Drawing by N.D.Bhatt.
T.S.M. & S.S.M on Technical Drawing prepared by T.T.T.I., Madras.
SP-46-1998 Bureau of Indian Standards.
WORK SHOP PRACTICE

Subject Title
Subject Code
Periods/Week
Periods/Year
:
:
:
:
Workshop Practice.
Met 108
03
90
TIME SCHEDULE
S.No
1
2
3
4
5
Major topics
Carpentry
Forging
Fitting
Machine shop
Welding
Total
Periods
15
15
15
15
30
90
Carpentry
1.
2.
3.
4.
5.
6.
Practice on planning, sawing and chiselling.

Prepare a half lap joint.
Prepare a Dovetail joint.
Prepare a Mortise joint.
Prepare a 20 cm x 15cm teak wood switch board with hinges and
bottom hook.
Fix the laminate sheet to the above box and cut suitable holes to mount one flush type
switch, socket.
FORGING SHOP
1
2
3
4
5
Conversion of Round to square.

Conversion of Round to Hexagon.
Preparation of Chisel from round rod.
Preparation of ring and hook from M.S. Round.
Preparation of a hexagonal bolt and nut.
Fitting
1
2
3
4
Marking and chipping on Mild steel flat 12 mm thick.

Cutting with hack saw, M.S. Flats of 6 mm thick.
Marking, cutting, drilling, Chamfering and tapping on a M.S. Flat 12 mm thick.
Assembling of two pieces, Matching by filing (6 mm thick M.S. Plate)
5. Cut a G.I pipe and solid rod using hack saw.

6. Thread cutting of G.I. pipe, metal conduit and solid rod using die set
7. Internal thread cutting using tap set and cleaning the threads using reamers and make a
hexagonal nut from a round rod.
Machine shop
1.
2.
3.
4.
5.
Turn the given rod to get three different diameters using lathe.
Make a bolt and cut threads using lathe.
Cut the threads to G.I. pipe using lathe.
Prepare a centre punch and knurl its head.
Make a square plate using power hawk saw, remove sharp edges using grinder, mark triangle
and drill three holes of different diameters at the vertices.
Welding
1.
2.
3.
4.
5.
Handle the gas welding torch for welding

Handle the Electrode Holder for laying welding beads.
Understand the operation of welding transformer and generator.
Perform various welding joint operations.
Perform spot welding operations
KEY competencies to be achieved by the student.

Carpentry
Title of the Job
Practice on planning,sawing and chipping
Prepare a half lap joint
Key Competency
Identify dimensions of the job(LXBXW)
Planning and surface finishing using jack
planner.
Based on measurement sawing or cutting.
Chipping(removal of excess material or
internal cutting)
Planning using metal jack planer or
wooden jack planer.
Cutting using hand saw or cross cut saw.
Chiseling(measurement of center portion)
Smoothening the surface using rasp file.
Joint would be square shape.
Prepare a Dovetail joint
Planning using metal jack planer.

Cutting using cross cut saw.
Chiseling with the help of mallet.
Joint would be in this shape \_/
Prepare a Mortise joint
Dimensions
of
teak
wood
job
25*45*150mm of 2 pieces.
Measurement of appropriate dimensions
using mortise gauge.
Prepare a 20cmX 15 cm teak wood switch

board with hinges and bottom hook
Prepare wooden box of dimensions

20*15cms.
Planning, cutting, and chiseling.
Mark appropriate Hand drills to produce
holes.
Fix the laminate sheet to the above box

and cut suitable holes to mount flush type
switch, socket
FORGING SHOP
Title of the Job
Key Competency
Conversion of Round to Square
Conversion of Round to Hexagon
Preparation of a Chisel from round rod
Heat the specimen to the appropriate

temperature
Identify the holding and striking tools
Hammer the specimen to the required
shape
temperature
shape
temperature
shape

Preparation of a ring and hook from M.S
round
Preparation of a hexagonal bolt and nut

temperature
shape
temperature
Upset the cylindrical rod
shape
FITTING SHOP
Title of the Job
Key Competency
Marking and Chipping on Mild steel flat of

12 mm thick
Cutting with hack saw of MS flats of 6mm thick
Marking, Cutting, drilling, chamfering and tapping

on a MS flat of 2 mm thick
Assembling of two pieces, matching by filing
Identify appropriate measuring

tool
Handle appropriate marking tool
Handle appropriate chipping tool
Mark the dimensions
Remove the material by chipping
from MS flats
Use the hack saw while cutting
MS flats
Load and unload hack saw blade
from its frame
Locate the hole on M.S. plate

Identify appropriate drill bit
Load and unload drill bit from the
machine
Identify appropriate taps
State the specifications of taps
and drill
Tap the hole
Identify appropriate file

State the specifications of a file
File the specimen
FORGING SHOP
Title of the Job
Key Competency
Conversion of Round to Square
Conversion of Round to Hexagon
Preparation of a Chisel from round rod
Preparation of a ring and hook from M.S

round
Preparation of a hexagonal bolt and nut
Machine shop

temperature
shape
temperature
shape
temperature
shape
temperature
shape
temperature
Upset the cylindrical rod
shape
Title of the Job
Key Competency
Turn the given rod to get three different

diameters using lathe
25*100mm M.S Round Rod.

Hold job in chuck.
Marking, step turning.
Make a bolt and cut threads using lathe
16mm Rod (M.S)

Holding, Marking, Threadingof 11Tpa.
Cut the threads to G.I. pipes using lathe
Prepare a centre punch and knurl its head

Make a square plate using power hawk
saw, remove sharp edges using grinder,
mark triangle and drill three holes of
different diameters at the vertices
Cut Threads on Circumference of G.I

Pipe.
20*100mm G.I Pipe.
Align Job by Holding it in Chuck,
Thread Cutting & Checking with Screw
Gauge.
Manufacture of center punch on lathe.
20*100mm M>S Round
Plain Turning, Taper, Knurling,
Chamfering.
6mm Plate*50*50mm M.s Flat, Drilling
Holes of Different Dia at Vertices of
Triangle.
Welding
Title of the Job
Handle the gas welding torch for welding
Handle the Electrode holder for laying

welding beads
Understand the operation of welding
transformer and generator
Perform various welding joint operations
Key Competency
Study the various Parts of Gas
Welding/Equipment.
Know the handling of Gas Torch &
Cylinders.
Fix the Electrode in the Clamp.
Perform the Welding operations.
Study the principle of Welding
Transformer/Generator.
Know the working of Welding
transformer/Generator.
Edge preparation
Hold the Electrode at suitable angle.
Identify the suitable method of Welding
Techniques.
Maintain proper distance between work
piece and electrode tip produce arc
Check weld Bead.
Perform spot welding operations
Resistance welding is done for two

overlapping work pieces.
PHYSICS LAB PRACTICE

Subject Title
Subject Code
Periods per week
S.No
:
:
:
:
Physics Lab Practice

Common -109 A
03
45
TIME SCHEDULE
Name of the Experiment
No. of
Periods
2.
Hands on practice on Vernier Calipers

Hands on practice on Screw gauge
03
03
3.
Verification of Parallelogram law of forces and Triangle law of forces
03
1.
4.
Simple pendulum
03
5.
Velocity of sound in air (Resonance method)
03
6.
Focal length and Focal power of convex lens (Separate & Combination)
03
7.
Refractive index of solid using traveling microscope
03
8.
Surface tension of liquid using traveling microscope
03
9.
Coefficient of viscosity by capillary method
03
10. Boyles law verification

11. Meter bridge
12.
03
03
Mapping of magnet lines of force
03
Revision
06
Test
03
Total:
45
Objectives:
1.0
2.0
Practice the Vernier caliper to determine the volume of a cylinder and sphere
Practice the Screw gauge to determine thickness of a glass plate and cross section
of a wire
3.0 Verify the parallelogram law and Triangle law
4.0 Determine the value of acceleration due to gravity using Simple Pendulum
5.0 Determine the velocity of sound in air at room temperature
6.0 Determine the Focal length and focal power of convex lenses using U-V method
7.0 Determine the refractive index of a solid using travelling microscope
8.0 Determine the surface tension of a liquid using travelling microscope
9.0 Determine the viscosity of a liquid using capillary method
10.0 Verify the Boyles law employing a Quill tube
11.0 Determine the specific resistance of wire material using Meter Bridge
12.0 Practice the mapping of magnetic lines of force
Competencies and Key competencies to be achieved by the student
1. Hands on practice on Vernier
Calipers
Competencies
Find the Least count

Fix the specimen in posit
Read the scales
Calculate the volume of
given object
Key competencies
Read the scales
Calculate the volume of
given object
2. Hands on practice on Screw gauge
3. Verification of Parallelogram law of

forces and Triangle law of forces
4. Simple pendulum
5. Velocity of sound in air

Resonance method
Find the Least count

Fix the specimen in posit
Read the scales
Calculate thickness of
glass place and cross
section of wire
Fix suitable weights
Note the positions of
threads on drawing sheet
Find the angle at
equilibrium point
Construct parallelogram
Compare the measured
diagonal
Construct triangle
Find the length of sides
Compare the ratios
Fix the simple pendulum
to the stand
Adjust the length of
pendulum
Find the time for number
of oscillations
Find the time period
Calculate the
acceleration due to
gravity
Draw l-T and l-T2 graph
Arrange the resonance
apparatus
Adjust the reservoir level
for booming sound
Find the first and second
resonanting lengths
Calculate velocity of
sound
Read the scales

Calculate thickness of
given glass plate
Calculate cross section of
wire
Competencies
Key competencies
Find the angle at

equilibrium point
Constructing
parallelogram
Construct triangle
Compare the ratios of
force and length
Find the time for number

of oscillations
Find the time period
Calculate the
acceleration due to
gravity
Draw l-T and l-T2 graph
Adjust the reservoir level

Find the first and second
resonanting lengths
sound
sound at 00 C
6. Focal length and Focal power of

convex lens (Separate &
Combination)
7. Refractive index of solid using

traveling microscope
8. Surface tension of liquid using

traveling microscope
9. Coefficient of viscosity by capillary

method
Fix the object distance

Find the Image distance
Calculate the focal length
and power of convex lens
and combination of
convex lenses
Draw u-v and 1/u 1/v
Find the least count of
vernier on microscope
Place the graph paper
below microscope
Read the scale
Calculate the refractive
index of glass slab
vernier on microscope
Focus the microscope to
the lower meniscus &
bent pin
Read the scale
Calculate height of liquid
rise
Calculate the surface
tension of water
vernier
Fix the capillary tube to
aspiratory bottle
Find the mass of
collected water
Find the pressure head
Calculate rate of volume
of liquid collected
Find the radius of
capillary tube
Calculate the viscosity of
water using capillary
method
Competencies
Calculate the focal

length and power of
convex lens
Draw u-v and 1/u 1/v
graph
Read the scale

Calculate the refractive
index of glass slab
Read the scale

Calculate height of liquid
rise
Calculate the surface
tension of water
Find the pressure head

Calculate rate of volume
of liquid collected
Find the radius of
capillary tube
Calculate the viscosity
of water
Key competencies
10. Boyles law verification
11. Meter bridge
12. Mapping of magnet lines of

force
Note the atmospheric

pressure
Fix the quill tube to retort
stand
Find the length of air
column
Find the pressure of
enclosed air
Find and compare the
calculated value P x l
Make the circuit
connections
Find the balancing length
Calculate unknown
resistance
Find the radius of wire
Calculate the specific
resistance
Draw magnetic
meridian
Placed the bar
magnet in NN and NS
directions
Draw magnetic lines
of force
Locate the neutral
points along
equatorial and axial
lines
CHEMISTRY LAB PRACTICE
Find the length of air

column
Find the pressure of
enclosed air
Find the value P x l
Find the balancing

length
Calculate unknown
resistance
Calculate the specific
resistance
Draw magnetic lines

of
force
Locate the neutral
points
along equatorial and
axial lines
Subject Title
Subject Code
Periods per week
:
:
:
:
Chemistry Lab Practice

Common -109 B
03
45
2.
TIME SCHEDULE
Familiarization of methods for Volumetric analysis
Preparation of Std Na2 CO3 and making different diluted solution.
3.
Estimation of HCl solution using Std. Na2 CO3 solution
03
4.
Estimation of NaOH using Std. HCl solution
03
5.
Estimation of H 2 SO 4 using Std. NaOH solution
03
6.
Estimation of Mohrs Salt using Std. KMnO4
03
7.
Determination of acidity of water sample
03
8.
Determination of alkalinity of water sample
03
9.
Determination of total hardness of water using Std. EDTA solution
03
S.No
1.
No. of Periods
03
03
10. Estimation of Chlorides present in water sample

11. Estimation of Dissolved Oxygen (D.O) in water sample
03
12.
03
Determination of pH using pH meter
13.
Determination of conductivity of water and adjusting ionic strength to

required
level.
14. Determination
of turbidity of water
15. Estimation of total solids present in water sample
Total:
03
03
03
03
45
Objectives:
1.0
2.0
3.0
4.0
5.0
6.0
Practice volumetric measurements (using pipetts, measuring jars, volumetric flask,

burettes) and gravimetric measurements (using different types of balances), making
dilutions, etc.
Practice making standard solutions with pre weighted salts and to make desired dilutions
using appropriate techniques.
Conduct titrations adopting standard procedures and using Std. Na2 CO3 solution for
estimation of HCl
Conduct titrations adopting standard procedures and using Std. HCl solution for
estimation of NaOH
Conduct titrations adopting standard procedures and using Std. NaOH solution for
estimation of H 2 SO 4
Conduct titrations adopting standard procedures and using Std. KMnO4 solution for
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
estimation of Mohrs Salt

Conduct titrations adopting standard procedures to determine the acidity of given
samples of water (One ground water and one surface / tap water, and rain water if
available)
Conduct titrations adopting standard procedures to determine the alkalinity of given
samples of water (One ground water and one surface / tap water)
Conduct titrations adopting standard procedures to determine the total hardness of given
samples of water (One ground water and one surface / tap water) using Std. EDTA
solution
Conduct titrations adopting standard procedures to determine the chlorides present in
the given samples of water and wastewater (One ground water and one surface / tap
water)
Conduct the test using titrometric / electrometric method to determine Dissolved Oxygen
(D.O) in given water samples (One sample from closed container and one from open
container / tap water)
Conduct the test on given samples of water / solutions (like soft drinks, sewage, etc.) to
determine their pH using standard pH meter
Conduct the test on given samples of water / solutions
a)
To determine conductivity
b)
To adjust the ionic strength of the sample to the desired value
Conduct the test on given samples of solutions (coloured and non coloured) to determine
their turbidity in NTU
Conduct titrations adopting standard procedures to determine the total solids present in
given samples of water (One ground water and one surface / tap water)
Competencies and Key competencies to be achieved by the student

Familiarization of methods for
Volumetric analysis
Preparation of Std Na2 CO3 and

making different diluted solution
Competencies
Key competencies
--
--
Weighting the salt to the

accuracy of .01 mg
Measuring the water with
volumetric flask, measuring
jar, volumetric pipette and
graduated pipette
Making appropriate dilutions
Weighting the salt to the

accuracy of .01 mg
Measuring the water with
volumetric flask, measuring
jar, volumetric pipette and
graduated pipette
Making appropriate dilutions
Competencies
Key competencies
Estimation of HCl solution

using Std. Na2 CO3 solution
Estimation of NaOH using Std.
HCl solution
Estimation of H 2 SO 4 using Std.
NaOH solution
Estimation of Mohrs Salt using
Std. KMnO4
Determination of acidity of
water sample
Determination of alkalinity of
water sample
Determination of total hardness
of water using Std. EDTA
solution
Cleaning the glassware and

rinsing with appropriate
solutions
Making standard solutions
Measuring accurately the
standard solutions and titrants
Filling the burette with titrant
Fixing the burette to the stand
Effectively Controlling the flow
of the titrant
Identifying the end point
Making accurate observations
Making standard solutions

Measuring accurately the
standard solutions and
titrants
Effectively Controlling the
flow of the titrant
Identifying the end point
Making accurate
observations
Calculating the results
Estimation of Chlorides present

in water sample
Estimation of Dissolved Oxygen
(D.O) in water sample (By
titration method)
Estimation of Dissolved Oxygen
(D.O) in water sample (By
electrometric method)
Determination of pH using pH
meter
Determination of conductivity of
water and adjusting ionic
strength to required level
Determination of turbidity of
water
Familiarize with
instrument
Choose appropriate
Mode / Unit
Prepare standard
solutions / buffers, etc.
Standardize the
instrument with
appropriate standard
solutions
Plot the standard curve
Make measurements
accurately
Follow Safety precautions
Competencies
Prepare standard
solutions / buffers, etc.
Standardize the
instrument with
appropriate standard
solutions
Plot the standard curve
Make measurements
accurately
Key competencies
Estimation of total solids

present in water sample
Measuring the accurate

volume and weight of
sample
Filtering and air drying
without losing any filtrate
Accurately weighing the
filter paper, crucible and
filtrate
Drying the crucible in an
oven
Measuring the accurate

volume and weight of
sample
Filtering and air drying
without losing any filtrate
Accurately weighing the
filter paper, crucible and
filtrate
COMPUTER FUNDEMENTALS LAB PRACTICE

Subject Title
: Computer Fundamentals Laboratory Practice (Common)
Subject Code
: Common-110
Periods/Week: 03
Periods/Year
: 90
List of Experiments:
S. No.
Major Topics
No. of sessions
each of 3 periods duration
No. of
Periods
I.
Computer hardware Basics
01
03
II.
Windows Operating System
02
06
III.
MS Word
09
27
IV.
MS Excel
09
27
V.
MS PowerPoint
09
27
Rationale:
Total
30
90
The knowledge of Computer usage has become a must for everyone, due to
widespread computer usage and related applications in all fields. This laboratory is designed to
give the students hands on practice of Windows Operating System and MS Office to enable the
students to use these skills in future courses.
I. Computer Hardware Basics (Not for end examination)
1. a).To Familiarize with Computer system and hardware connections
b).To start and Shut down Computer correctly
c). To check the software details of the computer
2. To check the hardware present in your computer
II. Windowss operating system (Not for end examination)
3. To Explore Windows Desktop
4. Working with Files and Folders
5. Windows Accessories: Calculator Notepad WordPad MS Paint
III. Practice with MS-WORD
6. To familiarize with Ribbon layout of MS Word

Home - Insert - Page layout References Review - View
7. To practice Word Processing Basics
8. To practice Formatting techniques
9. To insert a table of required number of rows and columns
10. To insert Objects, Clipart and Hyperlinks
11. To use Mail Merge feature of MS Word
12. To use Equations and symbols features
IV. Practice with MS-EXCEL

13. To familiarize with MS-EXCEL layout
14. To access and Enter data in the cells
15. To edit a spread sheet- Copy, Cut, Paste, and selecting Cells
16. To use built in functions and Formatting Data
17. To create Excel Functions, Filling Cells
18. To enter a Formula for automatic calculations
19. To practice Excel Graphs and Charts
20. To format a Worksheet in Excel, Page Setup and Print
V. Practice with MS-POWERPOINT
21. To familiarize with Ribbon layout features of PowerPoint 2007.
22. To create a simple PowerPoint Presentation
23. To set up a Master Slide in PowerPoint
24. To insert Text and Objects
25. To insert a Flow Charts
26. To insert a Table
27. To insert a Charts/Graphs
28. To insert video and audio
29. To practice Animating text and objects
30. To Review presentation
Competencies and Key Competencies to be achieved by the students
Exp
No.
1 (a).

To familiarize with Computer
system and hardware
connections
1 (b). To Start and Shut down

Computer correctly
1 (c).
To Explore Windows Desktop
2.
To check the software details of

the computer
3.
To check the hardware present in

your computer
4.
Working with Files and Folders
Exp
No.
Working with Files and Folders

Continued....
Competencies
Key Competencies
a. Identify the Parts of a Computer

system a). CPU b) Monitor c)
CD/DVD Drive d) Power Switch
e) Start Button f) Reset Button
b. Identify and connect various
peripherals
c. Identify and connect the cables
used with computer system
d. Identify various ports on CPU
and connect Keyboard & Mouse
a. Log in using the password
b. Start and shut down the
computer
c. Use Mouse and Key Board
Connect cables to external

hardware and operate the
computer
a. Familiarize with Start Menu,

Taskbar, Icons and Shortcuts
b. Access application programs
using Start menu, Task manager
c. Use Help support
a. Find the details of Operating
System being used
b. Find the details of Service
Pack installed
a. Find the CPU name and clock
speed
b. Find the details of RAM and
Hard disk present
c. Access Device manager using
Control Panel and check the
status of devices like mouse and
key board
d. Use My Computer to check the
details of Hard drives and
partitions
e. Use the Taskbar
a. Create folders and organizing
files in different folders
b. Use copy / paste move
commands to organize files and
folders
a. Access application
programs using Start menu
b. Use taskbar and Task
manager
Competencies
Key Competencies
c. Arrange icons name wise, size,

type, Modified
d. Search a file or folder and find
its path
e. Create shortcut to files and
folders (in other folders) on
a. Login and logout as per the

standard procedure
b. Operate mouse &Key
Board
Access the properties of

computer and find the
details
a. Access device manager
and find the details
b. Type /Navigate the correct
path and Select icon
related to the details
required
a. Create files and folders

Rename , arrange and
search for the required
folder/file
b. Restore deleted files from

Recycle bin
To use Windows Accessories:

5.
Calculator Notepad WordPad
MS Paint
Desktop
f. Familiarize with the use of My
Documents
g. Familiarize with the use of
Recycle Bin
a. Familiarize with the use of
Calculator
b. Access Calculator using Run
command
c. Create Text Files using Notepad
and WordPad and observe the
difference in file size
d. Use MS paint and create
.jpeg, .bmp files using MS Paint
a. Create/Open a document
b. Use Save and Save as features
c. Work on two documents
simultaneously
d. Choose correct Paper size and
Printing options
a. Use windows accessories

and select correct text
editor based on the
situation.
b. Use MS pain to create /Edit
pictures and save in the
required format.
6.
To familiarize with Ribbon layout

of MS word. Home Insertpage layout- References-ReviewView
7.
To practice Word Processing

Basics
a. Typing text
b. Keyboard usage
c. Use mouse (Left click / Right
click / Scroll)
d. Use Keyboard shortcuts
e. Use Find and Replace features
in MS- word
f. Use Undo and Redo Features
g. Use spell check to correct
Spellings and Grammar
a. Use key board and mouse

to enter/edit text in the
document.
b. Use shortcuts
c. Use spell check/ Grammar
features for auto
corrections.
8.
To practice Formatting
techniques
a.
b.
c.
d.
e.
f.
g.
h.
Formatting Text
Formatting Paragraphs
Setting Tabs
Formatting Pages
The Styles of Word
Insert bullets and numbers
Themes and Templates
Insert page numbers, header
and footer
a. Format Text and

paragraphs and use
various text styles.
b. Use bullets and numbers to
create lists
c. Use Templates /Themes
d. Insert page numbers date,
headers and footers
Competencies
Key Competencies
Exp
No.
9.

To insert a table of required
number of rows and columns
a. Edit the table by adding the fields

Deleting rows and columns
inserting sub table marking
borders. Merging and splitting of
cells in a Table
b. Changing the background colour
of the table
a. Create a Document and

name appropriately and
save
b. Set paper size and print
options
a. Insert table in the word

document and edit
b. Use sort option for
arranging data.
c. Use table design tools

d. Use auto fit fixed row/ column
height/length Even distribution
of rows / columns features
e. Convert Text to table and Table
to Text
f. Use Sort feature of the Table to
arrange data in
ascending/descending order
10.
To Insert objects, clipart and

Hyperlinks
a. Create a 2-page document.

&Insert hyperlinks and t
Bookmarks.
b. Create an organization chart
c. Practice examples like preparing
an Examination schedule notice
with a hyperlink to Exam
schedule table.
a. Insert hyperlinks
&Bookmarks
b. Create organization
charts/flow charts
11.
To Use Mail merge feature of MS

Word
a. Use mail merge to prepare

individually addressed letters
b. Use mail merge to print
envelopes.
Use Mail merge feature
12.
To use Equations and symbols

features.
Enter Mathematical symbols

and Equations in the word
document
13.
To Practice with MS-EXCEL
14.
To access and Enter data in the

cells
a. Explore various symbols

available in MS Word
b. Insert a symbol in the text
c. Insert mathematical equations in
the document
a.
Open /create an MS Excel
spreadsheet and familiarize with
MS Excel 2007 layout like MS
office Buttonb.
Use Quick Access ToolbarTitle Bar- Ribbon-WorksheetsFormula Bar-Status Bar
a. Move Around a WorksheetsQuick access -Select Cells
b. Enter Data-Edit a Cell-Wrap
Text-Delete a Cell Entry-Save a
File-Close Excel
Exp
No.
Competencies
a. Familiarize with excel

layout and use
b. Use various features
available in toolbar
a. Access and select the

required cells by various
addressing methods
b. Enter data and edit
Key Competencies
15.
To edit spread sheet Copy, Cut,

Paste, and selecting cells
16.
To use built in functions and

Formatting Data
17.
To enter a Formula for automatic

calculations
18.
To Create Excel Functions, Filling

Cells
a. Insert and Delete Columns and

Rows-Create Borders-Merge and
Center
b. Add Background Color-Change
the Font, Font Size, and Font
Color
c. Format text with Bold, Italicize,
and Underline-Work with Long
Text-Change a Column's Width
a. Sort and filter data in a
worksheet
b. Perform Mathematical
Calculations verify -AutoSum
c. Perform Automatic CalculationsAlign Cell Entries
a. Enter formula
b. Use Cell References in Formulae
c. Use Automatic updating function
of Excel Formulae
d. Use Mathematical Operators in
Formulae
e. Use Excel Error Message and
Help
Format the excel sheet
a. Use Reference Operators
a. Create Excel sheets

involving cross references
and equations
b. Use the advanced
functions for conditional
calculations
b. Work with sum, Sum if , Count

and Count If Functions
c. Fill Cells Automatically
19.
To Practice Excel Graphs and

Charts
a. Produce an Excel Pie Chart

b. Produce
c. Excel Column Chart
20.
To format a Worksheet in Excel,

page setup and print
a. Shade alternate rows of data

b. Add currency and percent
symbols
c. Change height of a row and
width of a column
d. Change data alignment
e. Insert Headers and Footers
21.
To familiarize with Ribbon layout

&features of PowerPoint 2007.
f. Set Print Options and Print

Use various options in Home,
insert , design, animation ,
slideshow, Review &View in the
PowerPoint
Use built in functions in

Excel
Enter formula for automatic

calculations
a. Use data in Excel sheet to

Create technical charts and
graphs Produce Excel Line
Graph
b. Produce a Pictograph in
Excel
a. Format Excel sheet
b. Insert headers &footers
and print
Access required options in

the tool bar
Exp
No.
22.

To create a simple PowerPoint
Presentation
23.
To Set up a Master Slide in

PowerPoint and add notes
24.
To Insert Text and Objects
25.
To insert a Flow Chart /

Organizational Charts
26.
To insert a Table
27.
To insert a Charts/Graphs
Competencies
Key Competencies
a. Insert a New Slide into

PowerPoint
b. Change the Title of a PowerPoint
Slide
c. PowerPoint Bullets
d. Add an Image to a PowerPoint
Slide
e. Add a Textbox to a PowerPoint
slide
a. Create a PowerPoint Design
Template
b. Modify themes
c. Switch between Slide master
view and Normal view
d. Format a Design Template
Master Slide
e. Add a Title Slide to a Design
Template
f. The Slide Show Footer in
PowerPoint
f. Add Notes to a PowerPoint
Presentation
a. Insert Text and objects
b. Set Indents and line spacing
c. Insert pictures/ clipart
d. Format pictures
e. Insert shapes and word art
f. Use 3d features
g. Arrange objects
a. Create simple PowerPoint

presentation with
photographs/ClipArt and
text boxes
b. Use bullets option
a. Create a Flow Chart in

PowerPoint
b. Group and Ungroup Shapes
c. Use smart art
a. PowerPoint Tables
b. Format the Table Data
c. Change Table Background
d. Format Series Legend
Create organizational charts

and flow charts using smart
art
a. Create 3D Bar Graphs in

PowerPoint
b. Work with the PowerPoint
Datasheet
c. Format a PowerPoint Chart Axis
d. Format the Bars of a Chart
e. Create PowerPoint Pie Charts
f. Use Pie Chart Segments
g. Create 2D Bar Charts in
PowerPoint
h. Format the 2D Chart
e. Format a Chart Background
Create charts and Bar

graphs, Pie Charts and
format.
a. Setup Masterslide and

format
b. Add notes
Inset Text and Objects

Use 3d features
Insert tables and format
Exp
No.
28.

To Insert audio &video, Hyper
links in a slide
Add narration to the slide
29.
To Practice Animation effects
30.
Reviewing presentation
Competencies
a. Insert sounds in the slide and
hide the audio symbol
b. Adjust the volume in the settings
c. Insert video file in the format
supported by PowerPoint in a
slide
d. Use automatic and on click
options
e. Add narration to the slide
f. Insert Hyperlinks
a. Apply transitions to slides
b. To explore and practice special
animation effects like Entrance,
Emphasis, Motion Paths &Exit
a. Checking spelling and grammar
b. Previewing presentation
c. Set up slide show
d. Set up resolution
e. Exercise with Rehearse Timings
feature in PowerPoint
f. Use PowerPoint Pen Tool during
slide show
g. Saving
h. Printing presentation
(a) Slides
(b) Handout
Key Competencies
a.
b.
c.
Insert Sounds and Video

in appropriate format.
Add narration to the slide
Use hyperlinks to switch
to different slides and
files
Add animation effects
a.
b.
c.
d.
Use Spell check and

Grammar feature
Setup slide show
Add timing to the slides
Setup automatic slide
show
S.
No
No of
Periods
Major Topic
Weightage
of Marks
Unit - I
1
Indefinite Integration
Short Type
Essay Type
App
App
18
34
1/2
17
31
1 1/2
15
29
1/2
1/2
10
16
60
110
2
1/2
2 1/2
Marks:
15
12
25
25
30
Unit - II
2
Definite Integration
and its applications
Unit - III
Differential Equations
of first order
Unit - IV
Statistical Methods
Total
R: Remembering type
40 marks
U: Understading type
37 marks
App: Application type

ENGINEERING MATHEMATICS II
Subject Title
Engineering Mathematics-II
Subject Code
MET-301
Periods per week
04
Periods per Semester
60
Blue print
Objectives
33 marks
Upon completion of the subject the student shall be able to :

Unit-I
1.0
Use Indefinite Integration to solve engineering problems
1.1
Explain the concept of Indefinite integral as an anti-derivative.
1.2
State the indefinite integral of standard functions and properties of Integrals (u + v)

dx and
ku dx where k is constant and u, v are functions of x.
1.3
Solve integration problems involving standard functions using the above rules.
1.4
Evaluate integrals involving simple functions of the following type by the method of
substitution.
i)
f(ax + b) dx where f(x) dx is in standard form.
ii)
[f(x)]n f (x) dx
iii)
f (x)/[f(x)] dx
iv)
f {g(x)} g (x) dx
1.5
Find the Integrals of tan x, cot x, sec x and cosec x using the above.
1.6
Evaluate the integrals of the form Sinm Cosn . d where m and n are positive
integers.
1.7
Evaluate integrals of powers of tan x and sec x.
1.8
Evaluate the Standard Integrals of the functions of the type

1
1
1
, 2
, 2
2
2
a x a x x a2
1
1
1
ii )
,
,
a2 x2
a2 x2
x2 a2
i)
iii ) x 2 a 2 , x 2 a 2 , a 2 x 2
1.9
Evaluate the integrals of the type
a bSin d , a b cos d and a cos b sin cd .

1.10
Evaluate integrals using decomposition method.
1.11
Evaluate integrals using integration by parts with examples.
1.12
State the Bernoullis rule for evaluating the integrals of the form u.vdx .
1.13
Evaluate the integrals of the form ex [f(x) + f (x)] dx.
Unit-II
2.0
Understand definite integral and use it in engineering applications
2.1
State the fundamental theorem of integral calculus
2.2
Explain the concept of definite integral.
2.3
Calculate the definite integral over an interval.
2.4
State various properties of definite integrals.
2.5
Evaluate simple problems on definite integrals using the above properties.
2.6
Explain definite integral as a limit of sum by considering an area.
2.7
Find the areas under plane curves and area enclosed between two curves using
integration.
2.8
Obtain the volumes of solids of revolution.
2.9
Obtain the mean value and root mean square value of the functions in any given
interval.
2.10
Explain the Trapezoidal rule, Simpsons 1/3 rules for approximation of integrals and
provide some examples.
Unit -III
3.0
Solve Differential Equations in engineering problems.
3.1
Define a Differential equation, its order, degree
3.2
Form a differential equation by eliminating arbitrary constants.
3.3
Solve the first order first degree differential equations by the following methods:
i.
Variables Separable.
ii.
Homogeneous Equations.
iii.
Exact Differential Equations
iv.
Linear differential equation of the form dy/dx + Py = Q,

where P and Q are functions of x or constants.
iv.
3.4
Bernoullis Equation (Reducible to linear form.)
Solve simple problems leading to engineering applications
Unit -IV
4.0
Use Statistical Methods as a tool in data analysis.
4.1
Recall the measures of central tendency.
4.2
Explain the significance of measures of dispersion to determine the degree of

heterogeneity of the data.
4.3
Find the measures of dispersion range, quartile deviation, mean deviation, standard
deviation for the given data.
4.4
Explain the merits and demerits of the above measures of dispersion.
4.5
Express relationship between measures of dispersion
4.6
Find the coefficient of variation
4.7
Explain bivariate data.
4.8
Explain the concept of correlation between two variables and co-varience.
4.9
Explain coefficient of correlation and its properties
4.10
Calculate the coefficient of correlation between two variables.
4.11
Find rank correlation co-efficient.
COURSE CONTENTS
Unit-I
Indefinite Integration:
1. Integration regarded as anti-derivative Indefinite integral of standard functions. Properties of
indefinite integral. Integration by substitution or change of variable. Integrals of the form
sinm. cosn . where m and n are positive integers. Integrals of tan x, cot x, sec x, cosec x
and
powers of tan x, sec x by substitution.
Evaluation of integrals which are reducible to the following forms :
1
1
1
, 2
, 2
2
2
a x a x x a2
1
1
1
ii )
,
,
2
2
2
2
2
a x
a x
x a2
i)
iii ) x 2 a 2 , x 2 a 2 , a 2 x 2
Integration by decomposition of the integrand into simple rational, algebric functions.

Integration by parts , Bernoullis rule.
Unit-II
Definite Integral and its applications:
2. Definite integral-fundamental theorem of integral calculus, properties of definite integrals,
evaluation of simple definite integrals. Definite integral as the limit of a sum. Area under
plane
curves Area enclosed between two curves. Volumes of solids of revolution.
Mean and RMS
values of a function on a given interval. Trapezoidal rule, Simpsons 1/3
rule to evaluate an
approximate value of a define integral.
Unit -III
Differential Equations:
3. Definition of a differential equation-order and degree of a differential equation- formation of
differential equations-solution of differential equation of first order, first degree: variableseparable, homogeneous, exact, linear differential equation, Bernoullis equation.
Unit IV
Statistical Methods:
4. Revise measures of central tendency, measures of dispersion: range, quartile deviation,
mean
between
deviation, standard deviation for the given data, merits and demerits, relationship
measures of dispersion, coefficient of variation, bivariate data, concept of
correlation, covariance,
efficient.
coefficient of correlation and its properties, rank correlation co-
Reference Books:
1. Integral Calculus Vol.I, by M.Pillai and Shanti Narayan
2. Thomas Calculus, Pearson Addison Wesley Publishers
3. Statistical Methods Vol.I, Das, Tata McGraw-Hill
4. Statistics, 4/e, Schaums Outline Series (SIE), McGraw-Hill
FUELS TECHNOLOGY
SUBJECT TITLE
:FUELS TECHNOLOGY
SUBJECT CODE
: 302
PERODS/WEEK
:4
PERIODS/SEMESTER : 60
TIME SCHEDULE
S.NO.
1
2
3
4
5
6
MAJOR TOPICS
IMPORTANT
INDUSTRIAL
FUELS
GASIFICATION
OF FUELS
FIRING OF FUELS
&
PULVERIZATION
COMBUSTION OF
FUELS
NONCONVENTIIONAL
FUELS
NUCLEAR FUELS
TOTAL
PERIODS
WEIGHTAGE
OF MARKS
SHORT
TYPE
ESSAY
TYPE
10
16
12
23
16
10
23
10
16
10
60
16
110
2
10
1
8
OBJECTIVES
On the completion of the course the student will be able to understand
1.IMPORTANT INDUSTRIAL FUELS
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
Define the terms Fuel, Calorific value Net and gross, combustion of fuels,
carbonisation, flash and fire points, Ignition temperature, coking.
Classify the fuels based on occurrence and state.
State the origin of fuels.
State the various types of solid, liquid and gaseous fuels and their applications with
chemical compositions.
Distinguish between proximate and ultimate analysis of coal.
Classify the coals I S I and Seylors.
List out the Merits and Demerits of solid, liquid and gaseous fuels.
State the carbonisation processes - L.T and H.T.
Distinguish between Low temp and High temp carbonisation.
State the characteristics of metallurgical coke.
1.11
1.12
Explain the manufacturing processes of metallurgical coke by beehive, retort and by

product processes.
List out various by-products of coke oven & State their uses
2.0
GASIFICATION OF FUELS:
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Define gasification
State the purpose of gasification.
Explain the manufacturing processes of producer gas,
Water gas, carburetted water gas.
State the composition and uses of each gaseous fuel.
Distinguish between Producer gas and Water gas.
Distinguish between Water gas and Carburetted water gas.
State the composition and uses of B.F/c gas and Coke oven gas.
3.0
FIRING OF FUELS & PULVERIZATION:
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
List out the types of solid fuel firing.

Appreciate the advantages and limitations of mechanical and hand fi ring.
State the purpose of atomisation.
Name the types of liquid fuel burners.
Name the types of Gas burners.
Define pulverisation.
State the necessity of pulverisation.
Name the methods of pulverisation.
List out the advantages and limitations of Pulverised fuels.
State the industrial applications of pulverised fuels.
4.0
NUMERICAL PROBLEMS ON COMBUSTION:
4.1
4.2
4.3
4.4
4.5
4.6
Explain the General Principles of combustion.

Explain the Raw materials and Products of combustion.
Calculate the theoretical & actual air required for combustion.
Calculate the composition of products of combustion.
Convert the volume basis to weight basis and vice versa.
Calculate the calorific value of a fuel by Dulongs formula.
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
AN INTRODUCTION TO NON-CONVENTIONAL ENERGY RESOURCES:

Define Non-Conventional Energy Resources.
State the necessity of Non conventional Energy Resources.
List out the non-conventional energy resources and classify them.
Appreciate the applications of various non-conventional energy resources in India.
Explain the use ofsolarenergy as non-conventional resource.
Explain the principle of solar energy converter.
Explain the construction of solar panel.
Mention the important specifications of solar panels.
5.9
Describe solar energy conversion system with a block diagram.
5.10
List out the merits and demerits of solar energy converter
5.11 Applications of solar energy.
5.12 Introduction to wind energy.
5.13 List out the different types of windmills.
5.14Explain the working principle of a windmill.
6.0
NUCLEAR AND ROCKET FUELS:
6.1 State the importance of Nuclear Fuels.
6.2 List out the types of Nuclear Fuels.
6.3Explain the principle of Nuclear Fission and Fusion with examples.
6.4List the ores of Uranium with their chemical composition.
6.5 Explain the Manufacture of Uranium from beach sand with help of flow chart.
6.6 List the Uranium resources and its extraction plants for India
6.7 List out the applications of Nuclear Fuels.
6.8 Explain the construction and operation of Nuclear Reactor.
6.9Explain the Manufacture of Plutonium with help of flow chart
6.10State the importance of Rocket Fuels.
6.11 List out the types of Rocket Fuels with examples.
6.12 List out the types of Oxidants with examples.
COURSE CONTENTS
1. IMPORTANT INDUSTRIAL FUELS
Define the terms Fuel, Calorific value Net and gross, combustion of fuels, carbonisation, flash
and fire points, Ignition temperature, coking. Classify the fuels based on occurrence and
state.State the origin of fuels.State the various types of solid, liquid and gaseous fuels and their
applications with chemical compositions.Distinguish between proximate and ultimate analysis of
coal. Classify the coals I S I and Seylors. Merits and Demerits of solid, liquid and gaseous
fuels.State the carbonisation processes - L.T and H.T. Distinguish between Low temp and High
temp carbonisation.State the characteristics of metallurgical coke.Explain the manufacturing
processes of metallurgical coke by beehive, retort and by product processes.List out various byproducts of coke oven & State their uses
2.0
GASIFICATION OF FUELS:
Define gasification. State the purpose of gasification.Explain the manufacturing processes of

producer gas, Water gas, carburetted water gas.State the composition and uses of each gaseous
fuel.Distinguish between Producer gas and Water gas.Distinguish between Water gas and
Carburetted water gas.sState the composition and uses of B.F/c gas and Coke oven gas.
3.0
FIRING OF FUELS & PULVERIZATION:
List out the types of solid fuel firing.Appreciate the advantages and limitations of mechanical
and hand fi ring.State the purpose of atomization.Name the types of liquid fuel burners.Name the
types of Gas burners.Definepulverisation.State the necessity of pulverisation.Name the methods
of pulverisation.List out the advantages and limitations of Pulverised fuels.State the industrial
applications of pulverised fuels.
4.0
NUMERICAL PROBLEMS ON COMBUSTION:
Explain the General Principles of combustion. Explain the Raw materials and Products of
combustion. Calculate the theoretical & actual air required for combustion.Calculate the
composition of products of combustion.Convert the volume basis to weight basis and vice
versa.Calculate the calorific value of a fuel by Dulongs formula.
5.0
AN INTRODUCTION TO NON-CONVENTIONAL ENERGY RESOURCES:
Define Non-Conventional Energy Resources. State the necessity of Non conventional Energy
Resources.Listout the non-conventional energy resources and classify them.Appreciate the
applications of various non-conventional energy resources in India. Explain the use of solar
energy as non-conventional resource. Explain the principle of solar energy converter. Explain the
construction of solar panel. Mention the important specifications of solar panels. Describe solar
energy conversion system with a block diagram. List out the merits and demerits of solar energy
converter. Applications of solar energy.Introduction to wind energy. List out the different types of
windmills. Explain the working principle of a windmill.
6.0
NUCLEAR AND ROCKET FUELS:
State the importance of Nuclear Fuels. List out the types of Nuclear Fuels. Explain the principle
of Nuclear Fission and Fusion with examples. List the ores of Uranium with their chemical
composition. Explain the Manufacture of Uranium from beach sand with help of flow chart.List
the Uranium resources and its extraction plants for India. List out the applications of Nuclear
Fuels.Explain the construction and operation of Nuclear Reactor.Explain the Manufacture of
Plutonium with help of flow chart. State the importance of Rocket Fuels. List out the types of
Rocket Fuels with examples.List out the types of Oxidants with examples.
REFERENCE BOOKS
1. Fuels, Furnaces and Refractories - by O.P. Gupta
2. Non-conventional fuels- by G.D.Rai
3. Fuels and combustion - by Sameer sarkar.
FURNACES, REFRACTORIES & PYROMETRY
SUBJECT TITLE:FURNACE, REFRACTORIES & PYROMETRY

SUBJECT CODE: 303
PERODS/WEEK:4
PERIODS/SEMESTER: 60
TIME SCHEDULE
10
WEIGHTAGE
OF MARKS
16
SHORT
TYPE
2
ESSAY
TYPE
1
12
23
16
10
23
10
10
60
16
16
110
2
2
10
1
1
8
S.NO.
MAJOR TOPICS
PERIODS
FURNACES
PROCESSING
FURNACES
REFRACTORIES
MANUFACTURING
OF REFRACTORY
BRICKS
HEAT TRANSFER
PYROMETRY
TOTAL
2
3
4
5
6
OBJECTIVES
1. Furnaces
1.1Importance of furnaces.
1.2Types of furnaces.
1.3Distinguish between heat treatment and processing furnaces.
1.4 List out the various types of heat treatment furnaces.
1.5 Classification of heat treatment furnaces.
1.6 Differentiate furnaces based on their fuels used.
1.7 Classify the heat-treating furnaces based on their design and use.
1.8 Explain the working principle of the following furnaces with a neat sketch.
a. Muffle Furnace B.Salt bath d. Bogie e. Pit f. Rotary hearth
1.9 Explain about furnace atmospheres.

1.10 Define the controlled atmosphere.
1.11 Know about the necessity of maintaining controlled atmosphere.
1.12 Know about the exothermic and endothermic atmosphere.
1.13 State the methods of controlling furnace atmosphere.
2. PROCESSING FURNACES
2.1 List out the different types of processing furnaces.
2.2List out the different types of roasting furnaces.
2.3 Explain the following furnaces with a neat sketch.
a. Multiple Hearth furnace
b. Flash Roaster
2.4 List out the different types of smelting furnaces.

2.5 Explain the construction of the following furnaces with a neat sketch.
a. Iron Blast Furnace
d. Electric Arc Furnace
b. Reverberatory furnace c. Induction Furnace

e. Flash smelter
f. Lead Blast Furnace
3.REFRACTORIES
3.1 Define the term Refractory.
3.2 State the needs of refractories.
3.3 Classify the refractory materials.
3.4 List out the properties of refractory materials.
3.5 Explain the properties of the refractory material.
3.6 Explain the following tests on Refractories.
a. Porosity
b. P.C.E c. R.U.L.
d. Bulk Density
e. Permeability
f. Cold Crushing Strength
3.7 Explain the causes of refractory failures and remedies
4.MANUFACTURING OF REFRACTORY BRICKS

4.1 Explain the manufacturing of Alumino-silicate refractories-Fire Clay.
4.2 State the properties and applications of Fire Clay Refractories.
4.3 Explain the manufacturing of SiO2 refractories.
4.4 State the properties and applications of SiO2.
4.5 State the phase transformations in Silica/Quartz.
4.6 Explain the manufacturing of Magnesite refractories.
4.7 State the properties and applications of Magnesite refractories.
4.8 Name the Neutral Refractories.
4.8 Describe the manufacturing process of carbon bricks.
4.10 State the properties and applications of carbon bricks.
5.HEAT TRANSFER
5.1 State the different modes of heat transfer.
5.2 Define conduction.
5.3 State the Fouriers Law of Heat Conduction.
5.4 Calculate the rate of heat transfer in single and composite walls of metallurgical
systems.
5.5 Define Radiation.
5.6 State the Stefan-Boltzman Law of radiation.
5.7 Define Black Body.
5.8 Define Emissivity, Absorbivity and Reflectivity.
5.9 State Planck and Wiens law of distribution of radiant energy
6.PYROMETRY
6.1 Define Pyrometer.
6.2 State the need of pyrometer
6.3 State the different types of pyrometers.
6.4 State the advantages, limitations and applications of Pyrometers.
6.5 Explain the working principle of Thermocouple.
6.6 State the advantages, limitations and applications of thermocouples
6.7 State the principle of resistance Pyrometers.
6.8 State the advantages, limitations and applications
6.9 Describe the working principle of Optical Pyrometers.
6.10 Explain the working of Radiation Pyrometer.
6.11 Compare Optical and Radiation Pyrometers.
COURSE CONTENTS:
1.0 Furnaces:
Importance of furnaces, Types of furnaces, Distinguish between heat treatment and
processing furnaces, List out the various types of heat treatment furnaces, Classification of
heat treatment furnaces, Differentiate furnaces based on their fuels used, Classify the heattreating furnaces based on their design and use, Explain the working principle of Muffle
furnace, Induction Furnace, Salt bath furnace, Bogie furnace, Pit furnace, Rotary hearth
furnace, Explain about furnace atmospheres, Define the controlled atmosphere, Know about
the necessity of maintaining controlled atmosphere, Know about the exothermic and
endothermic atmosphere, State the methods of controlling furnace atmosphere.
2.0 PROCESSING FURNACES:
List out the different types of processing furnaces, List out the different types of roasting
furnaces, Explain MacDougall furnace, Flash Roaster, Fluidized Bed roaster
DwightLloyd sintering Machine, List out the different types of smelting furnaces, Explain the
construction of Iron Blast Furnace, Reverberatory furnace, Retort furnace, Electric Arc
Furnace, Flash smelter, Lead Blast Furnace, Explain about processing furnace atmospheres.
3.0 REFRACTORIES:
Define the term Refractory, State the needs of refractories, Classify the refractory materials, List
out the properties of refractory materials, Explain the properties of the refractory material,
Explain Porosity, P.C.E, R.U.L, Bulk Density, Permeability, Cold Crushing Strength,
Explain the causes of refractory failures and remedies
4.0 MANUFACTURING OF REFRACTORY BRICKS:
Explain the manufacturing of Alumino-silicate refractories-Fire Clay, State the properties
and applications of Fire Clay Refractories, Explain the manufacturing of SiO 2 refractories,
State the properties and applications of SiO 2, State the phase transformations in
Silica/Quartz, Explain the manufacturing of Magnesite refractories, State the properties
and applications of Magnesite refractories, Name the Neutral Refractories Describe the
manufacturing process of carbon bricks, State the properties and applications of carbon
bricks.
5.0 HEAT TRANSFER:
State the different modes of heat transfer, Define conduction, State the Fouriers Law of Heat
Conduction, Calculate the rate of heat transfer in single and composite walls of
metallurgical systems, Define Radiation, State the Stefan-Boltzman Law of radiation,
Define Black Body, Define Emissivity, Absorbivity and Reflectivity, State Planck and
Wiens law of distribution of radiant energy
6.0 PYROMETRY:
Define Pyrometer, State the need of pyrometer, State the different types of pyrometers,
State the advantages, limitations and applications of Pyrometers, Explain the working
principle of Thermocouple, State the advantages, limitations and applications of
thermocouples, State the principle of resistance Pyrometers, State the advantages,
limitations and applications, Describe the working principle of Optical Pyrometers,
Explain the working of Radiation Pyrometer, Compare Optical and Radiation Pyrometers.
REFERENCE BOOKS
1. Fuels, Furnaces and Refractories - by O.P. Gupta
2. Refractories
- by Chasti.
3. Fuels and combustion
by Sameer sarkar.
METALLURGICAL THERMODYNAMICS
Subject Title
Subject Code:
Periods per week
:
:
:
:
Metallurgical Thermodynamics
Met-304
04
60
S.No. MAJOR TOPICS

1.
2.
3.
4.
5.
6.
7.
8.
Introduction and application of

thermodynamics
First law of thermodynamics
Thermo-chemistry
Second law of thermodynamics
Ellingham diagrams
Phase Equilibria
Fugacity,Activity,Equilibrium
constant,
Solutions
TOTAL
PERIODS WEIGHTAGE
OF MARKS
6
13
10
8
10
4
7
18
16
18
06
13
13
7
60
13
110
SHORT
TYPE
1
ESSAY
TYPE
1
1
2
1
2
1
1
1.5
1
1.5
1
1
1
10
1
8
OBJECTIVES
1.0
Introduction and applications of thermodynamics
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
Applications of Thermodynamics
Define ideal gas and derive the ideal gas equation PV=nRT.
Define real gas and perfect gas.
Define system, surrounding & boundary with examples.
Distinguish between Homogeneous and Heterogeneous systems.
Define isolated system, closed system, open system and adiabatic system.
Define intensive, extensive properties, state and path properties with examples.
Define state of a system and equation of state.
Define equilibrium state and the criteria for equilibrium.
Explain isothermal, adiabatic, Isochoric and Isobaric process.
1.11
1.12
1.14
Define reversible and irreversible processes and state differences between them.
Explain the terms heat and work with units. (S.I. Units) state sign conventions of heat and
work.
Explain about pressure volume work (or) work of expansion
Derive equation for
work of expansion.
State complete / exact differential of thermodynamic properties.
2.0
First law of Thermodynamics
2.1
2.2
2.3
2.4
2.5
2.6
State First law of thermodynamics.

Explain energy content and energy changes.
Derive heat changes at constant volume and constant pressure.
Explain concept of enthalpy or heat content.
Define heat capacity.
Define heat capacities at constant volume and constant pressure.
1.13
2.7
2.8
2.9
2.10
2.11
Derive the relation between heat capacities at constant volume and constant pressure.
State heat capacity temperature relationships.
Define reversible adiabatic expansion and compression.
Derive the fallowing relations in reversible adiabatic process.
a) Temperature - Volume relationship
b) Pressure Volume relationship
Solve a range of problems using the above derivations and
equations from the above mentioned objectives.
3.0
Thermo Chemistry
3.1
3.2
3.3
3.4
3.5
3.6
Define heat of reaction.

Define heat of reaction at constant pressure and constant volume.
Define exothermic and endothermic reactions and the sign conventions of H from E.
Define heat of formation
Define heat of combustion.
State the thermo-chemical laws
a) Laplace Law.
b) Hess law of constant heat summation.
Explain variation of heat of reaction with temperature and derive the Kirchoffs
equation..
Solve a range of problems using the above derivations and
Equations from the above mentioned objectives.
3.7
3.8
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
Second law of Thermodynamics.

State the Second law of thermodynamics.
Define spontaneous and irreversible process.
Derive the efficiency of Carnot engine.
State the concept of entropy and the relation.
State the entropy changes in reversible and irreversible processes
Define entropy change and phase change.
State the conditions for equilibrium in terms of change in Entropy
Derive equation for variation of entropy with temperature.
State third law of thermodynamics.
State the concept of free energy.
Derive the free energy relationships.
State the conditions for equilibrium in terms of change in free energy.
Derive the Gibbs Helmholtz Equation.
4.14
4.15
4.16
Define partial molar properties.

Define chemical potential partial molar free energy.
Solve a range of problems using derivations and equations from the above-mentioned
objectives.
5.0
5.1
Ellingham diagrams
Understand the construction of the standard free energy - temperature (Go T) diagram.
5.2
5.3
5.4
Explain Go T diagram in terms of the formation of FeO,Fe2O3,Fe3O4, CO2& CO.

State the applications of Go T diagram.
State the limitations of Go T diagrams.
6.0
6.1
6.2
6.3
Phase Equilibria
Explain the equilibrium between phases of one component system.
Derive the CLAPEYRON equation.
State the equation for solid-liquid equilibrium, liquid-vapour
Equilibrium and solid-vapor equilibrium.
Derive the CLASIUS CLAPEYRON equation and explain its applications.
State the vapor pressure-temperature relationships.
State Troutons rule.
Solve a range of problems using derivations and equations from the above mentioned
objectives.
6.4
6.5
6.6
6.7
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Fugacity, Activity & Equilibrium Constant

Define fugacity, activity and equilibrium constant.
State the equation for fugacity of an ideal gas & Non Ideal gas
Define chemical equilibrium.
State Le-chatliers rule for law of mass of action.
Explain the factors effecting the position of equilibrium.
Define equilibrium constant.
Derive the VANTHOFFs equation for isotherm and Isochors.
Solve range of problems using derivations and equations in the
above mentioned objectives.
8.0
8.1
8.2
Solutions
Define Solution, Mole Fraction, Weight % and Atom %.
Know the conversion of Weight % to Atom % and Atom % to
Weight % .
8.3
Classify Solutions, Define Ideal Solution & Regular Solution.
8.4
State Roults law for ideal solutions.
8.5
Define the activity coefficient.
8.6
State the factors causing deviation from ideal behavior.
8.7
Define Dilute solution and state Henrys law.
8.8
State Sieverts law and its applications.
8.9
Solve range of problems using derivations and equations in the
above mentioned objectives.
COURSE CONTENS:
1.0INTRODUCTION TO THERMODYNAMICS:
Applications, Ideal gas equation, system & types, properties of system,
equilibrium state, thermodynamic processes, work of expansion.
2.0FIRST LAW OF THERMODYNAMICS:
Introduction, Heat change, Heat capacity, relation between Cp&Cv, enthalpy,
Heat capacity & temperature relationship.

3.0 THERMOCHEMISTRY.
Heat of relation, Heat of formation, heat of combustion, endothermic &
exothermic reactions, thermo chemical laws, solve a range problems.
4.0SECOND LAW OF THERMODYNAMICS
Introduction, Carnot cycle, Entropy changes, free energy, Gibbs- helmoboltz equation,
chemical potential , partial molar properties, solve a range of problems.
5.0 ELLINGHAM DIAGRAMS
Construction, Ellingham diagram for formation of FeO, Fe2O3 , Fe3O4,and CO ,uses
and limitations.
6.0 PHASE EQUILIBRIA
ClasiusClapeyron equation, equation for solid- liquid, liquid-vapour& solidvapour
equilibrium, Troutons rule, solve a range problems.
7.0FUGACITY, ACTIVITY & EQUILIBRIUM CONSTANT ,
Introduction, fugacity of an ideal & non-ideal gas, position of equilibrium,
Vanthoff equation, solve a range problems.
8.0 SOLUTIONS
Definitions, classification, Renaults law & ideal
solution, Henrys law &dilute solution, sieverts law, regular solution,solve a range problems
REFERENCE BOOKS
1.Thermodynamics for chemists- by S. Glasstone.
2.Problems in metallurgical
Thermodynamics and kinetics- by Dube and Upadhyaya
3.Chemical metallurgy- by J.J. More.
4.Physical chemistry of Metals- by Darken &Gurry.
5.Metallurgical thermodynamics- by Gaskel.
PHYSICAL METALLURGY
Subject Title
Subject Code
Periods per Week
S
Major Topics
:
:
:
:
Physical metallurgy.
Met-305
04
60
TIME SCHEDULE
Periods Weightage
Short
Essay Type
No
Of Marks
13
Type
1
Structure of Metals and

7
1
Alloys
Solidification of Metals
10
21
2
1.5
and Alloys.
Binary Thermal
12
26
2
2
Equilibrium Diagrams
Study of Iron Carbon
10
16
2
1
System
Study of important Non11
18
1
1.5
Ferrous binary Systems
Microscopic and
10
16
2
1
Macroscopic examination
of Metals and Alloys
Total
60
110
10
8
OBJECTIVES
Upon the completion of study of the subject the student should be able to Understand
1.0
Structure of Metals and alloys.
1.1
Explain Metallic bond.
1.2
Define Space lattice & Unit Cell.
1.3
State different Crystal Systems and classify them into Space Lattices.
1.4
Define the terms:
a) Lattice parameter,
b) Co-ordination number,
c) Effective no. of atoms,
1.5
1.6
Calculate the c/a ratio for H.C.P. Structure.

Calculate the packing factor for
a) BCC
b) FCC
c) HCP
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Solidification of Metals & Alloys

Differentiate Metal & Alloy.
Define Phase & List the types of Solid phases.
Define Solid solution and classify the Solid Solutions.
Explain the rules governing the formation of Solid Solutions.
State different types of Intermediate phases and their properties.
Define cooling curve.
Draw the cooling curves for a pure metal and alloy.
Explain the process of crystallization with respect to
a) Nucleation
b) Growth
c) under cooling
Define dendritic growth & Coring
Define Homogeneous Nucleation.
Define Heterogeneous Nucleation.
2.9
2.10
2.11
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Binary thermal Equilibrium Diagrams.

Define Equilibrium diagram.
State the applications and limitations of Equilibrium diagrams.
Classify the Binary Systems.
Define an Isomorphous system.
Explain the Construction of Equilibrium diagram for an Isomorphous System.
Define
a) Liquidus line
b) Solidus line
c) Tie line
State Lever Rule and its applications.
State the phase rule and explain the terms
a) Phase.
b) Number of components.
c) Degrees of freedom
State the applications of phase rule in Binary phase diagrams.
Explain the Cooling of an alloy in Isomorphous System by showing the microstructures
at various points during Solidification.
Calculate the amount of phases at various temperatures in Isomorphous System using
Lever Rule.
Define an Eutectic reaction.
Draw the equilibrium diagrams of Eutectic systems with examples.
Explain the cooling of eutectic, hypoeutectic and hypereutectic alloys showing the
microstructures at various points during Solidification.
Calculate the amount of phases at various temperatures in Eutectic systems using Lever
Rule
State property variations in Eutectic system.
Define Peritectic reaction.
Draw the equilibrium diagram of a peritectic system with examples.
Define eutectoid reaction.
Define peritectoid reaction
Define monotectic reaction
Define Syntectic reaction
Study of Iron Carbon System
Define Allotropy and list the examples
State the allotropic transformation in pure iron and curie temperature,
State the importance and characteristics of iron Carbon system.
Draw the Phase Diagram of Iron Iron Carbide System.
Define a) Austenite b) Ferrite c) Cementite d) Ledeburite e) Pearlite
Define steel and cast iron.
State the differences between cast iron and steel.
Explain the Isothermal transformations in IronIron Carbide System.
a) Peritectic b) Eutectic c) Eutectoid
DefineEutectoid, Hypo & Hyper eutectoid steels.
4.10
4.11
4.12
4.13
4.14
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.19
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
Explain the phase transformations during slow cooling for Eutectoid, Hypo & Hyper
eutectoid steels with the help of microstructures.
Calculate the amount of phases at various temperatures using Lever Rule.
State the upper & lower critical temperatures.
State the effect of carbon on mechanical properties of steel.
Classify cast irons and draw their microstructures.
Study of Important Non-ferrous binary systems.
Draw the Copper-Zinc equilibrium diagram up to 50% Zinc.
Explain the peritectic reaction in Copper-Zinc system.
List out the different types of brasses.
State the composition,properties and applications of alpha brasses.
Explain season cracking and its remedies.
State the composition,properties and applications of alpha
+ beta brasses .
Draw the typical microstructures of alpha and alpha
+ beta brasses .
State the composition of high tensile brass
Draw the equilibrium diagram for Copper-Tin System.
Explain the peritectic reactions in Copper-Tin System.
State the composition, properties and applications of
a) Phosphor Bronze b) Gun metal
c) Aluminum bronze.
State the composition,properties and applications of Copper Nickel alloys
Draw equilibrium diagram for Aluminum-Silicon System.
Explain the cast structure of Aluminum-Silicon eutectic.
Explain the modification treatment and modified structure of Aluminum-Silicon eutectic.
Draw Lead-Tin equilibrium diagram.
Draw Lead-Antimony equilibrium diagram.
State the composition,properties and applications of Babbitts
Draw the typical microstructure of Babbitts.
Microscopic and Macroscopic Examination of Metals.
List the various parts of a microscope.
Explain the principle & operation of a metallurgical microscope with the help of line
diagram.
State the various types of objective lenses.
State the various types of microscope eyepieces.
State the working principle of Scanning & Transmission Electron microscope.
Compare Optical & Electron Microscope.
Define Macroscopic Examination & Microscopic Examination.
State the importance of macroscopic examination.
State the importance of Microscopic examination.
Explain the Steps involved in the preparation of specimen for Microscopic examination.
a) Mounting
b) Polishing
c) Etching.
Explain the etching mechanism.
List the etchants for important Ferrous and Non-ferrous metals and alloys.
COURSE CONTENTS
1.0
Crystal Structure: Define Metallic Bond, Space lattice, Unit cell, classify crystal
systems into space lattices, , Lattice parameter, Co-ordination Number, Effective Number
of atoms,Calculate c/a ratio for HCP, packing factor of BCC, FCC, HCP Structures,
2.0 Solidification of Metals and Alloys: Differentiate Metal & Alloy, types of Solid phases,
Cooling curves , process of crystallization with respect to Nucleation, Grain growth &
under cooling, Dendritic Growth & Coring, Homogeneous & Heterogeneous Nucleation,
3.0
Binary thermal Equilibrium Diagrams: Phase rule and Define Equilibrium diagram,
usefulness of Equilibrium diagrams, Classification of Binary Systems, Understand
Equilibrium diagrams of different Alloy Systems, Solidus line, Liquidus line, Tie line
Rule & Lever Rule, Application of Phase rule to Binary phase diagram.
4.0
Study of Iron-Carbon diagram: Allotropy Transformations in pure Iron, curie
temperature, meta-stable phase, iron Carbon system, Isothermal Transformations Iron
Carbon System, Hypo & Hyper eutectoid steels, transformations during slow cooling for different steels, upper & lower critical temperatures, effect of Carbon on Mechanical
properties of steel, Classification of Cast irons.
5.0
Study of Important Non-ferrous binary systems :Copper-Zinc equilibrium diagram up
to 50% Zinc, different brasses, season cracking and its remedies, Copper, Nickel alloys
with composition and applications, equilibrium diagram of Copper-Tin System,
Aluminum-Silicon equilibrium diagram, modified structure of Aluminum-Silicon
eutectic, Lead-tin equilibrium diagram, Lead-Antimony equilibrium diagram, Babbitt
metal.
6.0
Microscopic and Macroscopic Examination of Metals: Parts of a microscope, principle
& operation of a metallurgical microscope, objective lenses and eye pieces, their
usefulness, Working principle of Scanning & Transmission Electron microscope,
Macroscopic Examination & Microscopic Examination, Steps involved in the preparation
of specimen for Microscopic examination, etching mechanism,types of etchants.
Reference Books
1.
Introduction to physical metallurgy
2.
Physical metallurgy
3.
Physical metallurgy for engineers
4.
Physical metallurgy
5.
Metallurgy for engineers
6.
Materials science and Metallurgy
- Sydney H. Avener
V.Raghavan
Clark&Warney
Lakhtin
Rollason
kodigere
IRON MAKING
Subject Title
Subject Code
Periods/Week
:
:
:
:
Iron Making
Met 306
04
60
TIME SCHEDULE
S
No.
1
2
3
4
5
6
7
8
Perio
ds
Short
Questions
Essay Questions
10
Weight
age of
Marks
16
6
8
13
13
1
1
1
1
13
12
6
26
13
2
1
2
1
13
62
110
10
Major Topics
Iron ores and their
preparation
Burden distribution
Blast furnace profile &
reactions
Blast furnace plant &
equipment
Blast furnace operation
Recent/Alternate Methods
of pig iron production
Recent developments in
Iron making
Blast furnace burden
calculations
Total
OBJECTIVES
On the completion of the course the student will be able to understand:
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
Introduction of iron making

List various types of iron ores.
Give the chemical composition, specific gravity of various ores
Know the chemical analysis of iron ore
Classify the iron ores based on colour and gangue material associated
State the importance of evaluation of ores
Explain the factors in the evaluation of ores
Mention reserves of iron ores in India
List the sources of iron ores for various steel plants in India
State the need of preparation of iron ores for charging into blast furnace
State the different Methods of preparation of iron ores
Define the term agglomeration
State purpose of agglomeration
Identify the different Methods of agglomeration
Define the term sintering
State the principle of sintering
Identify the factors affecting sintering
Explain the construction and operation of Dwight Lloyd sintering machine
Know various types of sinters.
Define the term pelletizing
State the principle of pelletizing
Explain the process of palletising-disc and drum pelletizing
Appreciate the advantages and disadvantages of pellets over sinter
2.0
2.1
2.2
2.3
2.4
2.5
BURDEN DISTRIBUTION
Define the term blast furnace burden.
Explain the charging methods of raw materials in blast furnace.
State the importance of burden distribution.
State the methods of distributing the burden inside the furnace
Explain the factors effecting burden distribution.
3.0
3.1
Blast furnace profile and reactions

Explain the profile of Blast furnace
i) Throat
ii) Stack
iii) Bosh
iv) Hearth
Know the lining details of blast furnace
State the causes for the failure of the lining
Understand the term useful volume of Blast Furnace
State the raw materials required
State the purpose of adding coke and lime stone
Explain the reactions in various zones of blast furnace with reference to the descending
column of raw materials and ascending column of gases
Define direct & indirect reduction
Define coke rate & importance of Co/Co2 ratio
List the main product and other by products of blast furnace
Identify the constituents of ascending gases and state its use.
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
4.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
5.1
5.2
5.3
5.4
5.5
Blast furnace plant and equipment

Draw the layout of blast furnace plant.
List the sections in Blast furnace plant.
Know the methods of raw material storage and its supply to
the blast furnace
Explain the construction and operation of hot blast stove.
State the principle of dust catcher,scrubber and electro static precipitator
Explain the operation of dust catcher , scrubber and electro static precipitator
Operation of blast furnace

Explain the method of starting the B/F operation
State the procedure of banking the furnace
Mention the procedure for blowing out operation
State the composition of pig iron
State the favorable conditions for the removal of Silicon, Manganese, Sulphur and
Phosphrous
5.6
Explain the external desulphurisation by soda ash treatment.
5.7
Explain the ladle desiliconisation process.
5.8
Identify the Methods of disposing pig iron by Pig casting machine and hot metal ladles
5.9
State the function of blast furnace slag
5.10 Know the constituents of blast furnace slag and slag basicity.
5.11 State the by product value of slag
5.12 State the Methods of disposing the slag
5.13
5.14
List out the irregularities in blast furnace operation

Discuss the causes and remedies for each irregularity
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
Recent/Alternative Methods of iron production

State the necessity of other Methods of pig iron production
List out the other Methods of pig iron production
Define the terms - sponge iron, Percentage of reduction and degree of metallisation
Classify sponge iron making processes.
Explain the physical chemistry of DR processes
Explain the production of DRIby coal based processes i.e rotary Kiln process
Explain the production of DRIby Gas based processesi.eMidrex Process.
State the applications of DRI
State the principle of reduction smelting of iron ores
know the recent reduction smelting processes Corex, Elred, Inred, Plasma smelting
Explain the reduction smelting of iron ores in Corex process
7.0
7.1
7.2
7.3
7.4
7.5
7.6
Recent trends of blast furnace:

list out recent trends of blast furnace
Explain
a) Large capacity furnaces
b) High top pressure operation
c) burden preparation& burden distribution
d) oxygen enrichment
e) humidification of blast
f) fuel injection through tuyeres
8.0
Blast furnace burden calculations
8.1
8.2
8.3
8.4
Calculate the quantity of metal produced from known quantities of burden

Calculate the analysis of hot metal from known quantities of burden with given analysis
Calculate the available carbon in the coke charged in the Blast furnace
Estimate the analysis of slag and its basicity
COURSE CONTENTS :
1.0 IRON ORES AND THEIR PREPARATION: Types, chemical composition, classification,
Evaluation, Deposits in India, Need of preparation, Methods of preparation Agglomeration
Methods, Sintering, Dwight Lloyd sintering machine, Types of sinters, Pelletisation, Disc and
Drum pelletisers, Comparison of sinter and pellets.
2.0 BURDEN DISTRIBUTION: Raw materials, Double Bell charging, Principles of Burden
distribution, factors effecting Burden Distribution
3.0 BLAST FURNACE PROFILE AND REACTIONS: Profile of Blast furnace, Construction
and lining details, useful volume, constituents of Ascending gases, Reactions in various zones,
Direct and Indirect reduction, co/co2 ratio
4.0 BLAST FURNACE PLANT AND EQUIPMENT: Lay out, Raw material storage and
supply, Hot Blast stoves, Dust catcher, scrubber, Electro static precipitator.
5.0 OPERATION OF BLAST FURNACE: Blowing-in, Banking, Blowing-out, Disposal of pig
Iron, : Function of slag, Fusibility, Constitution, By product value, de sulphurisation Pig casting
machine, Irregularities.
6.0 ALLTERNATIVE METHODS OF PIG IRON PRODUCTION: Necessity, Types of
Alternative methods, Sponge Iron: Rotary kiln process and Midrex process, corex process
7.0 RECENT DEVELOMENT IN IRON MAKING : Large capacity Blast Furnace, Burden
preparation, High Top Pressure operation, Oxygen enrichment, Humidification of Blast, Bell less
charging.
8.0 BLAST FURNACE BURDEN CALCULATIONS:- Estimation of quantity of metal
produced Estimation of analysis of hot metal.Calculation of available carbon- Slag
Claculations.
REFERENCE BOOKS
1.
2.
3.
4.
5.
6.
7.
Iron & Steel Vol 1

Iron making
Beyond Blast Furnace
Smelting reduction of iron ores
Sponge iron production in rotary kiln
Principles of blast furnace iron making
MACHINE DRAWING
Subject Title
Subject Code
Periods/ Week:
Periods/Semester
:
:
:
Machine Drawing
MET-307
06
90
by Bashforth
by R.H.Tupkary
by D. Swaroop
By AmitChatterjee
by Chatterjee
by Sarangi&sarangi
by A.K. Biswas
TIME SCHEDULE
S.No
Major Topics
Periods
1
2
3
4
5
Introduction
Fastening Devices
Assembly Drawings
Piping Layouts and Joints
Welding Fabrication Drawings
Total
12
18
33
15
12
90
Weightage of
Marks
10
80
05
05
100
Short answer
Questions
02
01
01
04
Essay type
Questions
02
02
Note:Candidate has to answer all questions in part- A and one question out of two in part- B
OBJECTIVES
Up on completion of the course the student shall be able to
1.0 Understand the importance of machine drawing
1.1. Explain the importance of Machine drawing.
1.2. Review of 1st angle and 3rd angle Projections
1.3. Review of Orthographic Projections and Sectional Views.
2.0 Practice the drawing of fastening devices
2.1. Draw the standard thread profiles.
2.2. Draw bolted connections to standard proportions.
2.3. Draw different types of screws.
2.4. Draw different types of rivets and riveted connections.
2.5. Draw different types of keys and cotters.
3.0 Understand the assembly drawing practice and procedure
3.1. List the sequence of steps for preparing assembly drawing.
3.2. Practice the assembly drawing for the given components drawing.
3.3. Prepare the list of parts.
4.0 Formulate piping layouts
4.1. State the distinction between pipes and tubes.
4.2. Identify the common components of a piping layout.
4.3. Identify the conventional symbols used for the various components of piping layout.
4.4. Prepare single line and double line diagrams of piping layouts.
4.5. Draw the assembly drawing and sectioned views of pipe joint.
4.6. Explain the use of packing material in joint.
5.0 Appreciate welded fabrication drawing.
5.1. Identify the different types of welds and their symbolic representation as per B.I.S., SP46-1988.
5.2. Identify the elements of welding symbol and their standard location on the symbol.
5.3. State welding process to be used, surface contour and finish of weld when given in
symbolic form.
5.4. Practice the Preparation of working drawing of welded fabrications.
Key competencies to be achieved by the student
Topic
Introduction
Fastening devices
Assembly drawing
Piping layouts
Welded fabrication
drawing
Key competency
Understand the difference between I & III angle projections
Appraise the importance of sectional views in Mechanical
Engineering
Differentiate the temporary and permanent joints and their
applications
Draw the bolts, screws, nuts, rivets, keys and cotters with
standard proportions
Read the external and internal features of each part
Prepare the table of parts giving part number, its name, material
and quantity
Acquaint with the symbols used for the various components of
piping layout
Understand the importance and use of all the valves and packing
material used in pipe fittings
Specify the weld joint
Prepare the working drawing of welded fabrications.
COURSE CONTENT
1.0 Introduction
1.1. Importance of Machine Drawing.
1.2. Brief revision of 1st and 3rd angle projections
1.3. Understand the concepts of Orthographic projections and Sectional views.
2.0 Fastening Devices.
2.1. Temporary and Permanent fastenings and their areas of application-thread
nomenclature, forms of screw thread profiles, metric, B.A., Acme, Knuckle, etc.
2.2. Bolts and Nuts: Specification of bolts and nuts, Different types of bolted joints (like
using through bolts, studs, screws etc.,) in different applications. Purpose of lock nuts
and their Types.
2.3. Keys and cotters: Types of keys and cotters: Difference between key and cotter uses.
2.4. Rivets and Rivetted joints: Types and proportions and specification of rivets :Different
types of riveted joints: Lap, butt-single row, double row etc., chain and zig-zag riveting
calculation of diameter of rivet: Pitch and arrangement of rivets in row use of
standard proportions.
Drawing Plate: 1
1. Exercise on Orthographic projections and Sectional views.
2. Thread Nomenclature and forms of screw thread profiles.
3. Exercises in drawing bolted connections using standard proportions.
4. Drawing of various types of lock nuts & types of keys indicating their proportionate
dimensions.
5. Exercise in drawing riveted joints using standard proportions: Single row, double row
(chain and zigzag) in lap and butt joints (single & double strap).
3.0 Assembly Drawings.
3.1. Need and functions of assembly and detailed drawings.
3.2. Steps in preparing assembly drawings.
3.3. Bill of materials and parts list.
3.4. Exercises in preparing assembly drawings of commonly available engineering
components.
Drawing Plate:2
Draw the views / sectional views of
1. Jib and cotter joint assembly
2. Knuckle joint assembly
3. Assembly of muffs coupling (sold & split) coupling
4. Screw jack assembly,
5. Stuffing box.
6. Bearings.
NOTE: With the knowledge gained by the above exercises students must be able to
draw exercises on Socket and spigot joint, protective type flanged coupling, piston of
petrol engine, cross head, connecting rod, eccentric, flexible coupling, universal
coupling, sleeve and cotter joint, Oldhams-coupling, lathe tool post, big end of a
connecting rod, foot step bearing, Plummer block, lathe tail stock.
4.0 Piping layouts.
4.1. Classification of pipes and tubes.
4.2. Components of pipes lay-out.
4.3. Screw fitting bend, elbow, tee, lateral Cross-nipple, reducing socket and plug.
4.4. Unions: screwed, ground and flanged.
4.5. Valves: Gate valve: angle valve, check valve.
4.6. Various conventional symbol used for the above components.
Drawing Plate: 3
1. Single line diagram of pipe layout two exercises.
2. Double line diagram of pipe layout one exercise.
3. Cast iron flanged pipe joint, spigot and socket joint, hydraulic pipe joint, expansion
joint, screwed joint, union joint - draw half sectional elevation and end view.
5.0 Welded fabrication drawings.
5.1. Different types of weld and their basic symbols including sectional representation as per
table of I.S. standards, fillet, square butt, single V-Butt, double V-Butt, single bevel butt,
double bevel butt, stud, bead (edge or seal) spot, seam.
5.2. Elements of welding symbol and their standard location the symbol as per IS standards
reference Kode arrow head, weld symbol supplementary symbol dimensions of welds,
method of welding process, special reference.
5.3. Significance of arrow & position of arrow head significance of reference line as per I.S.
standards with reference to fillet, V-Butt an stud welds.
5.4. Supplementary symbols and special instructions: surface of reference line; as per I.S.
standards with reference to fillet, V-Butt an stud welds.
5.5. Dimensions of welds : length, location and spacing of welds as per I.S., B.I.S.,
standards with showing dimensions required on a welding.
5.6. Need of special reference
Drawing Plate: 4
1. Drawing tables and figs. Referred in the contents above taking form I.S. standards.
2. Dimensioning a given welding drawings as per I.S., SP-46-1988.
3. Preparing working drawing of welding fabrication from given data.
REFERENCE BOOKS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
T.S.M & S.S.M in respect of Technical Drawing by TTTI, Madras

Machine Drawing by A.C. Parkinson.
Machine Drawing by Jones & Jones.
Machine Drawing by N.D. Bhat.
A text book for Technical Schools Engg. Drawing by N.C.E.R.T
Machine Drawing by R.B. Gupta.
Indian Standard Scheme of symbol for Welding by SP-46-1988.
Machine Drawing by Bhattacharyya (Oxford Publishers).
Machine Drawing by Ajeeth Singh (MGH Publishers)
Machine Drawing by N.Siddeswar, Kannaih, Sastri. (MGH Publishers)
FUELS LABORATORY
Subject Title
Subject Code
Total No. of Periods
Total Periods Per Semester
:
:
:
:
Fuels Laboratory
Met 308
03
45
TIME SCHEDULE
Sl.No.
1
2
3
4
5
Experiment Title
Proximate analysis
Flash point &Fire point
Viscosity
Calorific value
Measurement of furnace temperature
Total periods
No. of periods
12
12
09
09
03
45
OBJECTIVES
Up on Completion of the course the student shall be able to:
1.0
To estimate the amount of moisture , volatile matter , ash and fixed carbon of
given sample of coal
1.1
Define proximate analysis
1.2
Types of moisture contents in coal
1.3
Working of oven
1.4
Handling of apparatus
1.5
Observing and manipulating of furnace temperature
1.6
Use empirical formulae to determine moisture, volatile matter, ash and
fixed carbon of given sample of coal
1.7
Explain the need and scope of the Experiment in industry
2.0
Understand the determination of flash and fire point of a given sample of fuel
using given apparatus
2.1
Define the flash and fire points of fuels.
2.2
Distinguish between open and close tests.
2.3
Identify the Parts of apparatus
2.4
Explain the function of each component part
2.5
Handle the apparatus
2.6
Manipulate the apparatus
2.7
Perform the precise operations to determine flash
and fire point of given sample of fuel
2.8
Record the observations
2.9
List the Precautions and safety procedures
2.10 Explain the need and scope of the Experiment in industry
3.0
Understand the determination of Viscosity of a given sample of oil using

given apparatus
3.1
Explain the properties of lubricating oil
3.2
Explain the viscosity of oil and its units
3.3
Explain the importance of viscosity as applied to Oils.
3.4
Relate the Absolute viscosity and kinematic viscosity
3.5
3.6
3.7
3.8
3.9
3.10
Classify the viscometers

Identify the parts of viscometer
Perform the precise operations to record Redwood seconds
Use empirical formulae to determine the Kinematic &
Absolute viscosities of given Oil.
4.0
Understand the determination of Calorific value of a given sample of fuel

using given apparatus
4.1
Explain the phenomenon of combustion of fuel
4.2
Explain the calorific value of fuel
4.3
State the differences between higher and lower Calorific values of fuels.
4.4
List the types of fuels
4.5
Indentify the parts of Junkers Gas Calorimeter
4.6
4.7
Perform precise operations on bomb, Junkers Calorimeter to record
various parameters
4.8
Determine the Calorific values of solid, liquid and gaseous fuels
5.0
Understand the determination of furnace body using an optical pyrometer

5.1 Types of optical pyrometers
5.2
Principles of pyrometer
5.3
To know the working of pyrometer
5.4
Handling of equipment
5.5
Record the readings of optical pyrometer
Title of the experiment

1. Proximate analysis
Key competency
1. Weigh the porcelain crucible with and without coal sample.
2. Place the bowl in oven and furnace

3. Opening and closing of furnace
2. Flash and Fire point tests
1. Observe the flame for change in color and type of flame

2. Record the temperature of fuel using thermometer
1.Handle the Hydrometer to measure the density of given oil
3. Viscosity measurement
4. Calorific value tests
5. Measurement of furnace
temperature
2. Record the temperature of oil using thermometer

3. Record the time to collect 50 ml of oil
1. Weigh the water collected and condensed steam
2. Record the inlet &outlet temperature of water
3. Record volume of gas burnt
1. Initial setting of furnace temperature
2. Observation of filament in optical pyrometer
3. Record the temperature using pyrometer
COURSE CONTENT
1. Estimate the amount of moisture,volatile matter,ash&fixed carbon of given coal sample
2. Determination of flash and fire points of various fuels and lubricants using Pensky
Martins, and Clevelands apparatus.
3. Determination of Kinematics and Absolute viscosities of the fuel and lubricating Oils
using Redwood &Saybolt viscometers.
4. Determination of Calorific values of Solid and liquid fuels using Bomb Calorimeter
5. Determination of Calorific value of gaseous fuel by using Junkers Calorimeter.
6. Determine the temperature of a furnace body by using an optical pyrometer
METALLOGRAPHY LAB
Subject Title
Subject Code
:
:
:
:
Metallography lab
Met 309
03
45
TIME SCHEDULE
Sl.No.
1
2
3
4
5
Experiment Title
Metallurgical microscope
Preparation of specimen
Etching reagents
Microstructures of steels and cast irons
Microstructures of stainless steel, case hardened
steel and weld steel
Microstructures of non ferrous metals
No. of periods
03
06
03
12
12
09
45
OBJECTIVES
1.0
Operating a metallurgical microscope

1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
To know the parts of metallurgical microscope

Able to know coarser adjustment and finer adjustment
Placing of prepared specimen under the objective lens
Eye pieces of different magnifications
Resolving power in metallurgical microscope
Differences between micro and macro examination
Prepare a specimen for metallographic examination

2.1
2.2
2.3
2.4
2.5
2.6
To know the rough grinding equipment

Parts of rough grinding equipment
Grades of emery papers for intermediate polishing
To know the way of polishing specimen on emery paper
Mixing of alumina powder with water for fine polishing
Parts of fine polishing machine
3.0
Preparation of etching reagents for ferrous and non ferrous metals

3.1
3.2
3.3
3.4
3.5
4.0

4.1
4.2
4.3
4.4
4.5
5.0
Identify the etching reagents used for ferrous and non ferrous metals
To know the composition of chemicals for preparation of etching reagents
Effect of etching reagent on polished specimen
Difference between under etching and over etching
To know about the etching techniques
Identify the phases in the Low, medium and high carbon steels
Identify the phases present in gray cast iron
Identify the phases present in nodular cast iron
Identify the phases present in malleable cast iron
Identify the phases present in white cast iron
Microstructures of stainless steel, case hardened steels and weld steels

5.1
5.2
5.3
5.4
Identify the phases present in stainless steel

Identify the phases present in case hardened steel
Observation of heat affected zone in weld sample
Identify the phases present in case and core parts of weld sample
1.0 Microstructures of brass, bronze and aluminium alloys

6.1
6.2
6.3
Identify the phases present in brass sample

Identify the phases present in bronze sample
Phases present in aluminium alloys

1. Metallurgical microscope
Key competency
1. Adjustment of coarser and finer knobs
2. Placing the sample on mounting table
3. Observing the microstructure
2. Preparation of specimen
1. Selection of proper sample

2. Selecting the order of different grades of emery papers for
polishing
3. Way of polishing on emery paper
4. Fine polishing on disc polisher
3. Etching reagents
1.Selecting reagents for ferrous and non ferrous metals

2. Applying the etching reagent on prepared specimen surface
3. Etching techniques and etching time
4. Microstructures of steels
and cast irons
1. Identify the phases in microstructure

2. Different types of steel and cast iron microstructures
5. Microstructures of stainless
steel, case hardened steel and
weld steel
1. Identify the phases in microstructure stainless steel

2. Identify the phases present in case hardened steel
3. Phase distribution in weld steels
6. Microstructures of non
ferrous Metals
1. Identify the phases present in microstructure

2. Identify the inclusions present in microstructure
COURSE CONTENT
1.
2.
3.
4.
5.
6.
Operating a metallurgical microscope

Prepare a specimen for metallographic examination
Preparation of etching reagents for ferrous and non ferrous metals
Microstructures of stainless steels, case hardened steels and weld steels
Microstructures of brass, bronze and aluminium alloys
MINERAL DRESSING LABORATORY
Subject Title
Mineral Dressing Laboratory.
Subject Code
Met -310
Periods / Week
03
Periods / Year:
45
TIME SCHEDULE
Sl.No
Experiment Title
No. of Periods
Jaw crusher
06
Roll Crusher
06
Ball Mill
06
Rod Mill
06
Rotap sieve shaker
06
Vibrating Screens
03
Mineral Jig
06
Floatation cell
06
Total periods
OBJECTIVES
Up on the completion of the course the student shall be able to:
45
1.
Determine the energy consumption as a function of size reduction by using Jaw crusher and
verify the energyconsumption & size reduction relationship with Crushing laws - Kicks law
2.
Determine the energy consumption as a function of size reduction by using Jaw crusher and
verify the energyconsumption & size reduction relationship with Crushing laws - Rittingers
law
3.
Determination of energy consumption as a function of size reduction by using roll crusher

verify the energyconsumption & size reduction relationship with Crushing laws - Kicks law
and Rittengers law
4.
Determination of energy consumption as a function of size reduction by using roll crusher

and Calculate the angle of NIP of roll crusher.
5. Study the effect of the following variables on grinding in a Ball Mill

a) Determination of energy consumption as a function of size reduction
b) Variation of energy consumption as a function of time of reduction.
6. Study the effect of following variables on grinding in a Rod Mill.
7. Perform the Sieve analysis of the given material by using Rotap
sieve shaker and Plot the fallowing graphs
a) size in microns vs. percentage Wt. Retained by individual sieve
by using ASTM/BSS sieves.
b) Size in micros vs. Cumulative weight percentage coarse & finer
8. Determination of effectiveness of screening in separating the given material by use of
Vibrating screens
9. Concentrate the given Mineral by using the mineral Jig
a) Through the screen
b) above the screen.
10. Study the flotation characteristics of a sulphide ore using a Froth Flotation cell.
Key competencies to be learnt by the student after completion of each experiment:
Experiment
Jaw crusher
Key competencies to be learnt

1. Construction of Jaw crusher
2. Reduction ratio
3. Equation for power consumed
4. How to read the energy meter readings
5. Kicks law and Rittergers law
Roll crusher
Ball mill
Rod mill
Rotap sieve shaker
Vibrating screens
6.
7.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
6.
7.
8.
Calculation of average size of feed and product

Industrial applications of Jaw crusher
Construction of Roll crusher
Reduction ratio
Equation for power consumed
How to read the energy meter readings
Kicks law and Rittergers law
Measurement of circumference of roll thereby its
diameter
Equation for angle of NIP
Industrial applications of Roll crusher
Construction of Ball mill
Reduction ratio
Critical speed of the mill
Open circuit grinding and closed circuit grinding
Industrial applications of ball mill
Construction of Ball mill
Reduction ratio
Critical speed of the mill
Open circuit grinding and closed circuit grinding
Industrial applications of Rod mill
1. Know BSS, ASTM and classification of
sieves
2. Relation between aperture size and sieve
number
3. Need of measuring average size of the
particles
4. Equation foe determining average size of the
particle
5. Working mechanism of Rotap sieve shaker
6. Interpretation of graph between size in
microns vs. percentage Wt. Retained by
individual sieve by using ASTM/BSS sieves.
7. Size in micros vs. cumulative weight
percentage coarse & finer
8. Industrial applications of sieve analysis
1. Know BSS, ASTM and classification of
sieves
Mineral Jig
1.
2.
3.
4.
5.
6.
7.
8.
Flotation cell
2. Relation between aperture size and sieve

number
3. Need of separation of particles
4. Effect of blind particle on the effectiveness
of screen
5. Mechanism of vibrating screen
6. Calculation of weight fractions on each sieve
7. Industrial applications of Vibrating screens
Mineral, Ore and concentrate
Interpretation of Stokes law
Renaults number
Free settling and hindered settling
Terminal velocity and settling velocity of the
particles
Settling of small dense particle and coarse light
particles
Suction and pulsation
Industrial applications of Mineral jig
1. Purpose of agitation of bath

2. Hydrophobic particles and aero phobic particles
3. Purpose and names of frother, collector,
activator and depressors
4. Industrial applications of Froth flotation
COURSE CONTENT:
1. Determination of the energy consumption as a function of size reduction by using Jaw
crusher and verification of the energyconsumption & size reduction relationship with
Crushing laws - Kicks law and Rittegrers law
2.
Determination of energy consumption as a function of size reduction by using roll

crusher verify the energyconsumption & size reduction relationship with Crushing laws Kicks law and Rittengers law Calculation of angle of NIP
3. Study the effect of the following variables on grinding in a Ball Mill and Rod mill
4. Perform the Sieve analysis of the given material by using Rotap sieve shaker and Plot the
necessary graphs
5. Determination of effectiveness of screening in separating the given material by use of
Vibrating screens
6. Concentrating the given Mineral by using the mineral Jig

7. Study the flotation characteristics of a sulphide ore using a Froth Flotation cell.
Engineering Mathematics - III

Blue Print
S.
N
o
Major Topic
No of
Perio
ds
Weight
age
of
Marks
Unit -I Differential
Equations
Short
Type
Essay Type
Ap
p
Ap
p
Homogenous Linear
Differential equations with
constant coefficients
Non-homogenous Linear
Differential equations with
constant coefficients
10
23
20
32
13
26
12
23
1/
2
1/
2
110
2
1/
2
2
1/
2
Marks:
1
5
1
2
25
25
30
Unit - II
3
Laplace Transforms
Unit - III
Fourier Series
Unit - IV
Probability
Total
60
Remembering
R: type
40
marks
Understanding
U: type
37
marks
Application
App: type
33
marks
ENGINEERING MATHEMATICS III

(Common Subject)
Objectives
Upon completion of the subject the student shall be able to :
Unit-I
1.0
Solve Homogeneous linear differential equations with constant coefficients in

engineering situations
1.1
Solve Differential equations of the type (aD2 +bD + c)y = 0 when the roots of the
auxiliary equation are real and different, real and repeated, complex.
1.2
2.0
Solve the higher order homogeneous differential equations with constant coefficients.
Solve Non Homogeneous linear differential equations with constant coefficients in
engineering situations
2.1
Explain the concept of complementary function, particular Integral and general

solution of a differential equation.
2.2
Solve nth order differential equation of the type f(D) y = X where f(D) is a polynomial of
nth order and X is a function of the form k, eax , Sinax, Cosax, xn.
Unit-II
3.0
Use Laplace Transforms to solve differential equation in engineering problems
3.1
Write the definition of Laplace Transform and Laplace transform of standard functions.
3.2
Explain the sufficient conditions of existence of Laplace Transform.
3.3
Write the properties of Laplace Transform Linear property, First shifting property,
Change of Scale.
3.4
Solve simple problems using the above properties
3.5
f (t )
, f ( n ) (t ),
Write formulae for Laplace transform of t f (t ),
t
n
f (u) du
interms of
Laplace transform of f (t ) .
3.6
Solve simple problems using the above formulae.
3.7
Define unit step function and write the Laplace Transform of unit step function.
3.8
Write second shifting property.
3.9
Define inverse Laplace Transform and write inverse Laplace Transform of standard
functions.
3.10
Solve simple problems on 3.9
3.11
Write first shifting property of inverse Laplace Transfrom.
3.12
Solve simple problems on 3.11
3.13
Write inverse Laplace Transforms corresponding to Laplace Transform of the

functions mentioned in section 3.5
3.14
Solve simple problems on 3.13.
3.15
Define convolution of two functions and state convolution theorem.
3.16
Solve simple problems on 3.15.
3.17
Use Laplace and inverse Laplace Transforms to solve simple differential equations of
second order.
Unit-III
4.0
Know Fourier Series expansion of functions
4.1
Define the orthogonality of functions in an interval.
4.2
Define Fourier series of a function on the interval (c, c 2 ) and write the Eulers
formulae for determining the Fourier coefficients.
4.3
Write sufficient conditions for the existence of Fourier series for a function.
4.4
Find Fourier series of simple functions in the range (0, 2 ), ( , ) .
4.5
Write Fourier series for even and odd functions in the interval ( , ) .
4.6
Write Fourier series expansion of a function over the interval (l , l )
4.7
Write half range Fourier sine and cosine series of a function over the interval (0, l )
4.8
Solve simple problems on 4.5, 4.6 and 4.7
Unit-IV
5.0
Understand the basic concepts of Probability
5.1
Recall sets, operations on sets and Venn-diagrams.
5.2
Explain the terminology random experiment, outcome, sample space, elementary

event and event.
5.3
Define Probability Empirical approach and axiomatic approach (Mathematical).
5.4
Prove addition theorem of probability for two mutually exclusive and exhaustive
events.
5.5
State addition theorem of probability for three mutually exclusive and exhaustive
events.
5.6
Solve simple problems on addition theorem.
5.7
Explain dependent, independent events and conditional event.
5.8
State the formula for conditional probability.
5.9
State multiplication theorem of probability.
5.10
State Bayes theorem.
5.11
Solve simple problems on conditional probability and Bayes theorem.
Course Content
1. Homogenous linear differential equations with constant coefficients of order two and higher
with emphasis on second order.
2. Non-homogenous linear differential equations with constant coefficients of the form f(D)y = X
where X is in the form k, eax, sin ax, cos ax, xn, (n= 1,2) complimentary function, particular
integral and general solution.
Laplace Transforms(LT)
3.
Definition, sufficient conditions for existence of LT, LT of elementary functions, linearity

property, scale change property, first shifting property, multiplication by t n, division by t, LT of
derivatives and integrals, unit step function, LT of unit step function, second shifting
theorem, inverse Laplace transforms- shifting theorems and change of scale property,
multiplication by sn and division by s examples of inverse LT using partial fractions
convolution theorem (no proof) applications of LT to solve ordinary differential equations
with initial conditions (2nd order only)
Fourier Series
4. Orthogonality of trigonometric functions, Representation of a function in Fourier series over
the interval c , c 2 , Eulers formulae , sufficient conditions for existence of Fourier
series for a function, even, odd functions and their Fourier series over the interval 0, 2 ,
Change of length of interval Fourier series , half range series.
Probability
5
Review of sets, operations on sets and Venn-diagrams; random experiment, outcome,

sample
space, elementary event and event, equally likely events, Definition of
Probability Empirical approach and axiomatic approach (Mathematical), addition theorem

of probability for two mutually exclusive and exhaustive events, extension of addition
theorem for three mutually exclusive and exhaustive events,
dependent, independent
events and conditional event, probability of a conditional event, multiplication theorem,

Bayes theorem.
Reference Books :
1. Higher Engineering Mathematics, B.V.Ramana, Tata McGraw-Hill
2. Probability, 2/e Schaums Outlines Series, McGraw-Hill
3. Elementary Probability and Statistics, by S.C.Gupta and V.K.Kapoor
ELECTRICAL TECHNOLOGY
Subject Title
Subject Code
Periods per Week
Periods / Semester
:
:
:
:
Electrical Technology
Met-402
05
75
TIME SCHEDULE
S
N
o
Major Topics
Periods
Weightage
of Marks
Short
Type
D.C. Series Parallel circuits

Electro Magnetism and
Electromagnetic Induction
D.C. Generators
D.C. Motors
Single phase and 3 phase
Circuits
Single phase and 3 phase
Transformers
Electric Welding and heating
Electrical measuring
instruments
Semiconductor Diode and
Transistor
TOTAL
4
6
3
13
1
1
5
6
10
13
10
16
1
2
1
1
1
10
16
9
5
13
13
1
1
1
1
13
60
110
10
Essay Type
OBJECTIVES
Upon study the students is able to understand
1.0
1.1
1.2
1.3
Solve D.C. Series parallel circuits

Calculate equivalent resistance series parallel circuits
To solve problems on series parallel circuits
State and explain Kirchhoffs laws
2.0
2.1
2.2
2.3
2.4
2.5
2.6
Understand principles of Electro-Magnetism and electromagnetic Induction

Explain the terms permeability, Field strength, Flux and Flux Density.
State cork screw rule
Express field strength due to straight current carrying conductor (No derivation)
Express Field strength on the axis of a solenoid (No derivation)
State Faradays Laws of Electro Magnetic Induction
State Lenzs Law
2.7
2.8
Distinguish between self induced e.m.f and mutually induced e.m.f

State expression for self-inductance and mutual inductance (No derivation).
3.0
3.1
3.2
3.3
3.4
3.5
3.6
Understand working of D.C. Generators

Explain working principle of D.C. generators
List the parts of D.C. generators and materials used
State functions of each part of D.C. generator.
State E.M.F equation
Solve problems on E.M. F. equation.
Classify D.C. Generators as shunt, series and compound generators and indicate direction
of currents.
Simple problems on the above.
3.7
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
Understand working of D.C. Motors

Explain principle of working of D.C. motor
Classify D.C. motors as shunt, series and compound motors and indicate directions of
currents.
State back E.M.F. (no derivation)
Write formula for speed of D.C. motor in terms of supply voltage current and flux.
State Torque equation (no derivation).
Explain necessity of starter.
Describe 3-point starter with diagram of connections.
Explain speed control of D.C. shunt motor by
(1) Armature control
(2) Field control
with necessary circuit diagram and characteristics
State applications.
5.8
5.9
Understand single and 3 phase systems

Define : waveform, cycle, time, period, frequency, instantaneous value, maximum value,
average value and R.M.S. value.
State expression for average and R.M.S. values in terms of maximum value.
Explain instantaneous value in terms of maximum value.
Explain phase and phase difference (with graph only), and power factor.
State equation for power in single-phase circuits.
State actual, apparent and reactive currents and powers.
State phase and line voltage and currents and their relationships in star and in delta
connections.
State expression for power in 3-phase circuit.
Work problems on star and delta connected loads.
6.0
6.1
6.2
6.3
6.4
Know working of single and 3 phase transformer

Explain principles of working of transformer.
Explain construction of transformer.
Classify transformers basing on types of cores (core, sheel and berry type)
State step up and step down transformers.
5.2
5.3
5.4
5.5
5.6
5.7
6.5
6.6
State autotransformer and its uses.

Explain conversion of 3-phase voltage to 2 phase (scolt -connection)(descriptive
treatment with circuit diagram).
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
Understand principles of Electric Heating

Explain functions of resistance heatings and distribution of resistance elements in furnace
Explain core type and core less type induction furnace.
Explain arc furnace.
Design of heating elements and simple problems.
State principles of arc welding and power sources in arc welding.
Principles of welding rectifiers.
Describe welding transformer and measure open circuit voltage.
Describe welding generator.
State safety precautions to be adopted for prevention of electric shock to persons working
on electric equipments or live wires.
8.0
8.1
8.2
8.3
Understand the use of electrical measuring instruments

State the use of M.C. & M.I. ammeter and voltmeter.
State use of Megger, Multimeter and Energy meter in electrical measurements.
Explain the thermocouple measurements and their calibration.
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
Understand electronic devices.

Understand the use of semi conductor diode and Transistor.
Classify materials as conductors, semi conductors and Insulators.
Distinguish between Intrinsic and extrinsic semiconductors.
Describe the formation of a P type and N type materials
Identify majority and minority carries in P & N type materials
Explain the formation of PN junction diode
Explain the working of PNP and NPN transistor and their applications
Describe the operation of Zenar Diode and its applications.
List the materials used for LED, LCD.
Define rectifier.
COURSE CONTENTS
1.
2.
3.
4.
5.
Solutions of D.C. series, parallel circuits, Kirchoffs laws.

Electro Magnetism, electro magnetic induction, self and Mutual inductances
D.C. generators, working construction, types of generators E.M.F. equation
D.C. motors- working, types of motors, applications, back E.M.F, torque equation, 3point
starter, speed control
Single phase circuits, generation of E.M.F. wave form values of A.C., phase and phase
difference, power factor, equation for power, different expressions for apparent and
reactive power. Generation of 3 phases E.M. F., star and delta connected system and
loads.
6.
7.
8.
9
Transformers single phase and 3-phase transformers auto transformer- conversion of 3

phases to 2 phases.
Electric heating, Resistance heating furnace, applications of core type and core less types
of furnace, Electric arc welding, types, welding transformer, welding generator, Electric
arc circuit elements open circuit voltage welding rectifiers.
Electrical Instruments, ammeter, voltmeter, megger, multi meter and energy meter (single
phase), thermocouple measurement and calibration.
Semi conductor n-type p-type Behavior of p-n junction diode, Introduction of PNP,
NPN transistors zenerdiodes, LED, LCD rectifiers
Reference Books
1.
2.
3.
4.
5.
6.
7
by
B.L. Theraja
Utilization of Electrical Power
by
Taylor.
Advanced Electrical Technology
by
H. Cotton
The Art & Science of Utilization of Electrical Energy by H. Partap.
by
Huges
Electrical technology
by
V.K. Mehta.
Electrical Engineering
by
M.S.Naidu& S.Kamakshiah
MATERIAL TESTING
Subject Title
Subject Code
Periods/Week
:
:
:
:
Material Testing
Met-403
04
60
TIME SCHEDULE
S.No
Major Topics
1.
2.
3.
4.
5.
6.
7
.
Tension test
Hardness test
Fracture
Impact test
Fatigue test
Creep test
Non Destructive testing
Total
P Weightage
eriods
of Marks
10
16
8
16
7
13
6
13
8
13
6
13
9
16
60
Short
Type
2
2
1
1
1
1
2
110
10
Essay Type
1
1
1
1
1
1
1
8
OBJECTIVES
On completion of this subject the student should be able to Understand
1
TENSION TEST
1.1 Know the importance of tension test in industrial application.
1.2 Define stress & strain
1.3 Plot the Engineering stress strain curve from the data.
1.4 Explain the salient features of the stress strain curve.
1.5 Identify the specifications of test samples for tension test
1.6 Define the important tensile properties viz., UTS, YS. Proof stress percentage elongation and
percentage reduction in area, resilience, toughness
1.7 Calculate the above properties from the test data.
1.8 Numerical problems on tensile data
1.9 Draw the stress strain curve for ductile and brittle material.
1.10 Define true stress true strain.
1.11 Convert the engineering strain to the true strain
1.12 Convert engineering stress to true stress
1.13 Know Flow curve, mathematical equation.
1.14 Define the importance of flow curve properties viz., true stress at maximum load, true
uniform strain, true local necking strain, true fracture stress
1.15 Explain the necking phenomenon.
1.16 Derive the two conditions for necking viz., the true stress is equal to
the slope of
the flow curve and true strain equals to the strain hardening coefficient
1.17 Define modulus of elasticity, modulus of rigidity, Bulk modulus,
Poissions ratio.
1.18 Know the relation between the above four.
1.19 Discuss the effect of temperature on tensile properties.
2.
Hardness test
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
Know the importance of hardness test.

Define hardness & Classify hardness tests.
State the scratch hardness & Name different minerals in Mohs hardness scale
Tell the principle of Brinell hardness test.
Tell different Indentors and loads used for different materials.
Know the test procedure of BHN test.
Understand the terms Ridging and Sinking in.
Measure the indentation diameter with the help of eyepiece.
Derive BHN formula.
Calculate the hardness number using BHN formula.
Find the industrial importance of Brinell hardness test.
Tell the principle of Vickerss hardness test.
Tell the Indentors and loads used.
Know the test procedure of VHN test.
Measure the diagonal length of impression with the help of microscope.
Calculate the hardness number from the test data.
Find the industrial importance of Vickerss hardness test.
Tell the principle of Rockwell hardness test.
Tell different combinations of Indentors and loads used.
Explain the description of the dial.
Read the hardness value from the dial.
Convert the Rockwell to brinell hardness number.
Tell the principle of Rockwell superficial hardness test.
Tell the importance of Rockwell superficial hardness test.
Tell the different Indentors and the loads used.
Find the applications of Tukon hardness test.
Calculate the Knoop hardness number from the test data.
Discuss the importance of Rebound hardness test.
State the industrial applications of Shore scheleroscope.
3.
Fracture
3.1
3.2
2.3
2.4
2.5
Know what is fracture.

Differentiate the ductile and brittle fracture.
Derive the equation for theoretical cohesive strength.
Explain the Griffith theory of brittle fracture.
Analyse different metallographic aspects of fracture.
4.
Impact test
4.1
4.2
4.3
4.4
4.5
4.6
Identify the specifications of test samples for conducting Izod and charpy tests.
Explain the principle of operation of Izod and charpy impact tests.
Define notch sensitivity.
Define notch toughness
Define transition temperature.
Know the factors which effect transition temperature.
5.
Fatigue test
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
Know the importance of the fatigue test.

Explain the different cycles of stress Alternating, Repeating & fluctuating.
Explain loading systems reverse bend, torsion and tension- compression.
Plot the S-N curve from the test data and identify the endurance limit
Discuss typical fatigue failure.
State the theories of fatigue Orowons and Woods concept.
Discuss the effect of stress concentration on fatigue.
Discuss the effect on surface roughness on fatigue.
Discuss the effect of surface residual stress on fatigue.
Discuss the effect of corrosion on fatigue properties.
Explain the effect of metallurgical variables on fatigue properties.
Explain the effect of temperature on fatigue properties.
Identify the specifications of test samples for fatigue test.
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
Creep test
Define creep.
Know the importance of creep test.
Know the essential features of creep test.
Explain the creep curve and its regions.
Know the presentation of creep data.
Tell the mechanism of creep.
Know the stress rupture test.
Distinguish stress rupture test and creep test.
7.
Non-destructive testing
7.1
7.2
7.3
7.4
7.5
7.6
Explain the need of non- destructive test.

Know the importance of Non- destructive test.
Explain about Visual examination.
State the steps involved in dye penetrant test.
State the principle of magnetic particle test.
Know about longitudinal magnetization
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18
7.19
7.20
Know about circular magnetization

Explain the Magnetic Particle test
Know the de-magnetisation methods
State the principle of radiography
Know the interpretation of radiograph.
Give the precautions while carrying out radiography.
State the importance of ultrasonic test.
State the principle of ultrasonic test.
Know the calibration of ultrasonic test.
Explain the test procedure for ultrasonic test.
Know the interpretation of ultrasonic test result.
State the importance of Eddy current test.
State the principle of Eddy current test.
Know the applications of Eddy current test.
COURSE CONTENTS
1.0
Tension test Introduction. Stress strain diagram salient features. Tensile properties,
effect of temperature, true stress strain diagram. Various features, necking phenomena,
Elastic constants, strain measurements instruments.
2.0
Hardness test Definition of hardness, classification, various hardness testsbrinell,

Rockwell, Vicker, micro hardness test, and Shorescleroscope principles, operation and
applications. Relevant derivations.
3.0
Fracture Definition, ductile and brittle fracture, cohesive strength equation, Griffith
theory of brittle fracture, metallographic aspects of fracture
4.0
Impact test Test specimens, principles of operation of testing machines, Notch

sensitivity, Notch toughness, transition temperature.
5.0
Fatigue test Importance, different cycles, S-N Curve, endurance limit, Fatigue failures,
theory of fatigue, effect of surface, metallurgical variables and temperature on fatigue,
test sample specifications.
6.0
Creep test Definition, importance, salient features of creep curve and mechanism of
creep, stress rupture test.
7.0
Non Destructive testing Need for non destructive testing, Various non destructive
tests, - Visual, Dye penetrant, Magnetic particle, Radiography, Ultrasonic and Eddy
current test.
REFERENCE BOOKS
1.
2.
Mechanical metallurgy by G.E. Dieter

The testing of metallic Materials by A.V.K. Suryanarayana.
3.
4.
Non-destructive testing by Barry Hull and Vernon Jhon, ELBS.

Principles of metallographic Laboratory Practice by Kehl
FOUNDRY TECHNOLOGY
Subject Title
Subject Code
Periods/Week
:
:
:
:
Foundry Technology
Met-404
05
75
TIME SCHEDULE
S.No
1.
2.
3.
4.
5.
6.
7.
8.
9
10
Major Topics
Introduction
Patterns
Moulding Sands
Cores
Moulding process
Hand moulding tools and
equipment
Machine moulding
Equipment
Fluid Flow
Pouring and feeding of
casting
Defects of casting
Total
eriods
4
10
10
4
15
4
P Weightage
of Marks
3
13
13
6
23
3
Short
Type
1
1
1
2
1
1
Essay Type
1
1
2
-
13
6
10
10
13
1
1
6
75
13
110
1
10
1
8
OBJECTIVES
On completion of the subject the student should be able to understand
1.0 Introduction
1.1 Define the terms foundry, casting, pattern.
1.2 Classify the foundries.
1.3 State the advantages and limitation of foundry as a production process.
1.4 List the basic steps involved in a casting process such as pattenmaking,core making,
moulding, melting&pouring and cleanin& Inspection
1.5 Draw the flow sheet of a foundry plant.
2
2.1
2.2
Patterns
State the functions of a pattern:
List various pattern making material such as
i) Wood
ii) Metal
iii) Plaster of paris,
2.3
2.4
2.5
2.6
2.7
2.8
3.
3.1
3.2
3.3
3.4
3.5
iv) Wax,
v) Quick setting compounds.
State the relative advantages and limitations of the above materials.
Mention the types of patterns such as
i) Single piece,
ii) Two piece/multi piece,
iii) Loose piece,
iv) Gated,
v) Match plate,
vi) Cope and drag pattern,
vii) Skeleten pattern,
viii)
Follow board,
ix) Sweep,
x) Master pattern
Define pattern allowance.
Explain various pattern allowances.
i) Shrinkage,
ii) Machining,
iii) Draft,
iv) Distortion,
v) Mould wall movement.
State the importance of colour coding used on pattern.
Give the colours used for
i) Machined,
ii) Unmachined,
iii) Loose piece,
iv) Core print,
v) Parting surface.
Moulding Sands
State the basic ingradients of molding sand.1
a) Sand grains b) Water c) Binder
State different types of sands used in foundry.
a) silica b) Zircon c) olivine d) chromite
Define the terms Natural sand , Synthetic sand
State the purpose of sand conditioning
Explain the properties of a good moulding Sand such as
i) Green, dry , hot, Tensile, Compressive and shear Strengths
ii) Permeability.
iii) Refractoriness.
iv) Flowability.
v) Cohesiveness.
vi) Adhesiveness.
vii) Thermal Stability.
viii)
Thermal expansion.
ix) Collapsibility.
x) Reusability.
xi) Moldability.
xii) Compactability.
3.6 Define the term Clay and list different clays
3.7 Explain the effects of grain size, moisture content and clay content on the properties of
moulding sand
3.8 Write down the composition of
i) Green Sand,
ii) Dry sand,
iii) Loam sand,
iv) Core sand.
3.9 State the use of
i) Facing sand,
ii) Parting sand,
iii) Back up sand
3.10 Define the term Sand additive
3.11 State the function of the additives
4.
4.1
4.2
4.3
4.4
4.5
Cores
Define the term core
State the functions of cores
State the properties of core sand.
List the ingredients in a core sand.
Explain the process of core making.
i) Core making,
ii) Core backing
iii) Finishing and sizing of cores.
iv)
Core assembly,
4.6 State the function of chaplets.
5.
5.1
5.2
5.3
5.4
5.5
5.6
Molding processes
Explain the process, application and limitations of
i) Green sand molding,
ii) Dry sand molding,
iii) Core sand molding,
iv) Loam molding,
v) Pit and floor moulding
vi) Skin dried molding.
Distinguish between Green sand molding & dry sand molding.
Explain the following casting processes their application and limitation. (Briefly)
i) Permanentmould casting.
ii) Die casting Hot chamber, Cold chamber, Goose neck type,
iii) Centrifugal casting. Semi centrifugal, True centrifugal, Centrifuging
Distinguish between hot chamber & cold chamber die casting.
Distinguish between true centrifugal & semi centrifugal.
Explain the following processes..
5.7
6.
6.1
6.2
7.
7.1
7.2
7.3
8.
8.1
8.2
8.3
a) Shell moulding.
b) Investment casting Lost wax process.
c) Carbon dioxide process.
d) Graphite mould casting.
e) Hot box process
f) No bake process.
g) Cold Box Process.
h) Replicast / Full mold process.
i) V Process.
j) Cement bonded molds.
k) Squeeze casting.
l) Gravity die casting.
state the importance of mould and core coatings.
Hand moulding tools and equipment
Draw the neat sketches of the following hand moulding tools.
i) Mould boxes cope drag- cheek.
ii) Peen and Butt rammers,
iii) Cleaners,
iv) Riddle,
v) Gate cutter,
vi) Swab,
vii) Bellows,
viii) Vent wire,
ix) Trowel,
x) Mould board.
xi)Jig,
xii)Fixures.
State the uses of the above tools.
Machine moulding Equipment
State the advantages of machine moulding
List the molding machines
i) Jolt machine
ii) Squeezer.
iii) jolt-squeeze Roll over draw.
iv) Mold or Core blower.
v) Sand Slinger,
Explain with neat sketch the operation of
a) Jolt-squeeze Roll over draw. b) Sand Slinger.
Fluid Flow
Define a Fluid
Difference between compressible and incompressible
Define various properties of fluids surface tension, Density,
Viscosity and specific weight.
8.4
8.5
8.6
8.7
8.8
8.9
Define Intensity of pressure.

Understand the behaviour of liquids in motion.
Distinguish between leminar flow and Turbulent flow.
State the various types of energies and the total energy.
Know about the velocity of a flowing liquid.
State Bernouliseqution and its application.
9.
9.1
9.2
9.3
9.12
9.13
9.14
9.15
Pouring and feeding of casting

Draw a diagram for feeding system of a casting:
Explain the function of pouring basin Sprue. Runner.Gate. Riser.
State the effect of
i)Turbulence Laminar steady flow
ii)Pouring rate.
iii)Pouring temperature.
iv) Solidification characteristics,
v ) Freezing temperature range,
Define Gating Ratio.
Define Pressurised&unPressurised gating systems.
Give the suitable gating ratios for different applications.
Determine the dimensions of sprue, runner and gate for simple casting process.
List the different types of gating systems
State the advantages and limitations of Top gating, Bottom gating and parting line gating
State the functions of Riser in casting.
Describe the factors involved in Riser design
i) modulus( Location of riser)
ii) Size and shape of riser
iii) Chronivovs principle,
iv) Importance of (V/A) ratio.
Types of Risers Open, Blind
State the caines principle
Define directional & progressive soldification.
Explain the factors affecting directional solidification.
10.
Defects in Castings
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
10.1 List out various casting defects:

a) shifts b) blow holes c) Pin holes d) Porosity
e) shrinkage cavity f) metal penetration. g) Rough surface.
h) Scabs i) hottears j) cold shuts. k) misrun
10.2 Explain the above defects with remedial measures
COURSE CONTENTS
-INTRODUCTION :Foundry as a production process, advantages and
limitation of foundry. Type of foundries, Basic steps involved in a sand casting process such as
pattern making, core making, moulding, melting, pouring and cleaning.
2. Patterns :Pattern and its function in a foundry, Pattern making materials, Their relative
advantages and limitations, Types of patterns, Pattern allowances, Pattern colour codes:
Machined, unmachined, core prints, loose piece, parting line
3. Moulding Sands Sand moulds: Green and dry sand moulds, Properties of sand, shatter
Index value, sand testing methods, Ingredients of amoulding sand, Sand grains, Effect of clay
on strength, expansion , permeability and water content. Sand conditioning its effect on mould,
Additives ,Types of sands
4. Cores :Function of cores, core sands, core ingredients, core oils, core binders, Properties of
core sands, Core making . Finishing of core & sizing core assembly, use of chaplets.
5 Molding processes :i) Sand moulding : Green sand, dry sand, core sand moulds, loam moulds,
pit and floor moulding, skin dried molds, Special casting processes, applications, advantages
and limitations, High pressure molding, hot box process. No bake process, cold box process,
replicostprocess fluid sand process , V- process, cement bonded molds, squeeze casting
(Briefly), Gravity die casting.
6. Hand moulding tools and equipment :Mould boxes, peen and butt rammers cleaner, riddle,
gate cutter, swab, bellows, draw spike, vent wire, mould board, trovel, (Sketches and purpose
only),jigs and fixures.
7. Machine mouldingequipment :Description and application of jolt squeezer, sand slinger roll
over moulding machines, mould or core blower.
8. Fluid Flow :Definition of fluid, compressive & incompressive fluids, specific weight ,
density, viscosity & surface tension of fluid, Intensity of pressure,Flow of liquids: Types of
flow, pressure, potential & kinetic energy of liquids, total energy, equation of continuity,
Bernoults equation & practical application.
9. Pouring and feeding of casting: Pouring, filling the mould. Factors involved, Shrinkage,
solidification characteristics freezing temperature range & fluidity, Feeding system, Sprue
design, Runners, eliminating slag and dross, Types of Gates, Their applications. Design of
gate, Risers : Function, factors involved in the design and their importance, Moulding of riser,
Chevinrous rule & Caines method, Factors effecting riser efficiency, Chills, their use, simple
Progressive and directional solidification, Fluidity factors.
10. Deffects in casting :Moulding defects, - shifts, blow holes, pin holes,
shrinkage cavity , porosity, metal penetration and rough surface,
Scabs, hot tears, cold shuts and misrun, warpageof casting, swell,
slag holes.
REFERENCE BOOKS
1. Principles of metal casting
2. Foundry Technology
3. Foundry Technology
4. Modern foundry Pactiee
-by Heine and Rosential

-by P.K Jain
-by M. Lalkhanna Publishers
-by Hayward
HEAT TREATMENT TECHNOLOGY

Subject Title
Subject Code
Periods/Week
Periods/Semester
:
:
:
:
Heat Treatment Technology.

Met 405
05
75
TIME SCHEDULE
S.No
Major Topics
1.
Heat treatment of plain

carbon steels
Hardenability
Grain size
Alloy steels and their
Heat Treatment
Special Heat Treatment
Techniques
&defects
Heat Treatment furnaces
Furnace atmospheres
Heat Treatment of Nonferrous Metals
Total
2.
3.
4.
5.
6.
7.
8.
P Weightage
eriods
of Marks
18
26
Short
Type
2
Essay Type
2
6
6
13
10
10
19
1
1
1
13
19
8
3
8
10
3
13
1
1
1
1
75
110
10
OBJECTIVES
On the completion of the subject ,the student should be able to understand,
1.
Heat treatment of steels:
1.1 Define Heat Treatment.
1.2 State the objectives & purposes of Heat Treatment.
1.3 List the Heat treatment processes.
1.4 Know about the phase transformations on heating of steels.
1.5 Know about the decomposition of austenite on cooling.
1.6 Define isothermal transformation.
1.7 Explain the construction of Time Temperature Transformation Diagrams.
1.8 List out the factors affecting position of TTT curve.
1.9 Define Critical Cooling rate.
1.10 Explain the superimposition of continuous cooling curves.

1.11 Define a) Pearlite
b) Bainite& c) Martensite
1.12 Explain the mechanism of austenite to
a. Pearlitic transformation
b. Bainitictransformation
c. Martensitic transformation.
1.13 State the effect of carbon content on Maximum hardness of steel.
1.14 Define and state the purpose of
a) Annealing
b) Normalizing
c) Hardening
1.15 Mention the Annealing, Normalizing and Hardening temperatures of eutectiod, hypo
eutectiod, hyper eutectiod steels.
1.16 Explain a) Annealing
b) Normalizing
c) Hardening processes.
1.17 List out the types of annealing.
1.18 Draw the microstructures at various temperatures of annealing
1.19 Define & state the purpose of spheroidizing annealing
1.20 Explain the spheroidizing process.
1.21 Draw the spheroidized structure.
1.22 Draw the normalized microstructure.
1.23 Compare annealing & normalizing.
1.24 Mention the stages of quenching.
1.25 Draw the hardened microstructure.
1.26
1.27
1.28
1.29
1.30
1.31
1.32
2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
Define & state the purpose of Tempering

Explain the Tempering process.
Describe the theory of Tempering.
.
State the effect of Tempering on microstructure and mechanical properties.
Describe the types of tempering
Define retained austenite.
Define Temper Embrittlement and state the causes and remedies..
Hardenability:
Define hardenability
Differentiate Hardness and Hardenability.
State different Quenching Media.
Define the cooling power of Quenching Media.
List out merits & demerits of each quenching medium.
Define critical diameter & ideal critical diameter.
Draw the relationship between critical diameter & ideal critical diameter.
Determine the relationship between ideal critical diameter, chemical composition &
hardenability.
2.9 Explain the Jominey end quench test .
2.10 State the use of Jominey end quench test
3.
3.1
3.2
3.3
3.4
Grain size
Define grain size.
Determine the grain size by carburising method.
Determine the grain size by ASTM comparative Method..
State the measurement of Austenite grain size by Heyns intercept method and Jefferies
planimetric method.
4
4.1
4.2
4.3
Heat Treatment of Alloy steels:

State the purpose of alloying.
Mention the effect of alloying elements on the Fe-Carbide diagram & hardenability.
Classify the alloying elements which tend to
a. form carbides.
b. graphitise the carbides
c. stabilize the austenite
d. stabilise the Ferrite
4.4 Give the composition, properties & applications of
a.
Nickel steels.
b.
Chromium steels
c.
Manganese steels
4.5 Define stainless steels.
4.6 Classify the stainless steels.
4.7 State the composition, properties and applications of
a. Ferritic
b. Austenitic
c. Martensitic
stainless steels.
4.8 State the heat treatment process for ferritic, austenitic and matensitic stainless steels.
4.9 Know about sensitisation&stabilisation.
4.10 List the causes and remedies of sensitisation.
4.11 Know about composition, properties and applications of Maraging
steels.
4.12 Define tool steels.
4.13 Give the composition of
a) Water hardening steels b) High-speed tool steels.
4.14 List the properties of high-speed tool steels.
4.15 Give the heat treatment procedure for tool steels.
4.16 Explain the heat treatment cycle for high-speed steels.
4.17 Define secondary hardening.
4.18 Know the Special cutting materials.
4.19 Know the chemical composition & properties of stellite.
4.20 Know the chemical composition, microstructure & properties of cemented carbides.
5.0
5.1
5.2
5.3
Special heat treatment techniques:

Define case hardening.
Know the case hardening techniques.
Define
a) carburising
b) Nitriding
c) Cyaniding
d) Flame Hardening
e) Induction Hardening
5.4 Sate the types of carburising Techniques.
5.5 Explain a) Packcarburising,
b) Liquidcarburising
c) Gascarburising.
5.6 Enumerate the advantages & disadvantages of carburising.
5.7 List the applications of carburised steels
5.8 Draw the microstructure of carburised steel.
5.9 Explain the post carburising heat treatment.
5.10 Explain the nitriding process.
5.11 Know the effect of nitriding on properties of steels.
5.12 State the applications of nitriding.
5.13 Know about white layer.
5.14 Explain the cyaniding process.
5.15 Understand the composition of cyanide bath.
5.16 Enumerate advantages of cyaniding.
5.17 Explain the flame hardening process.
5.18 Explain the induction hardening process.
5.19 Define Austempering&Martempering
5.20 Explain the austempering process.
5.21 Mention the effect of austempering on properties of steels.
5.22 Explain the martempering process.
5.23 Mention the effect of martempering on properties of steel.
5.24 Know about defects in heat treated products.
5.25 Mention the causes and remedies of low hardness, soft spots, oxidation, decarburisation,
overheating, burning, quench cracks, distortion and warping.
5.26 Know about Widmanstatten structure.
6.0 Heat Treatment furnaces
6.1 Know about Heat treatment furnaces:
6.2Classify the heat-treating furnaces based on design and their use
6.3 Explain the working principle of the following furnaces with a neat sketch Muffle, Salt
bath, Bogie type, pit & rotary hearth.
7.0
7.1
7.2
7.3
7.4
Furnace atmospheres
Define the controlled atmosphere.
Know about the necessity of maintaining controlled atmosphere.
Know about the Exothermic and Endothermic atmosphere.
State the methods of controlling Furnace atmosphere.
8.0
8.1
8.2
Heat treatment of Non-ferrous Metals:

Know about the Heat treatment of Al-Cu alloy.
Explain solution treatment with the help of Al Cu phase diagram
8.3
8.4
8.5
8.6
Explain precipitation hardening.

Explain the theory of Age-hardening.
List the Al alloys respond to precipitation hardening
State the Heat treatment process for Brass and Bronzes
COURSE CONTENTS:
1.0
2.0
Heat Treatment of Plain Carbon Steels :

Introduction, Transformation of Austenite to pearlite, bainite, martensite, construction of TTT
curves and their applications, types of heat treatment processes- Annealing, Normalising,
Hardening and Tempering, Temper embrittlement.
Hardenability :
Definition, difference between hardness and harden ability, critical & ideal critical diameter,
calculation of ideal critical diameter, jominey end quench test process and its uses,.
Grain Size:
Effect of grain size on properties of steel, Grain size determination by.Carburising method,
ASTM Comparative method heyns intercept method, Jefferies planimetric method,.
3.0
4.0 Alloy Steels & their Heat treatment:

Definition, Purpose of alloying, Effect of alloying elements on Fe C diagram. Classification of
alloying elements, Nickel steels, Manganese steels, Chromium steels, Stainless steels, Tool
steels heat treatment, properties and uses. Maraging steels.
5.0 Special heat treatment techniques and defects in heat treated products :Introduction,
Chemical heat treatments -Carburising, Nitriding, Cyaniding,. Surface hardening treatmentsFlame and Induction hardening. Austempering, Martempering and sub-zero
treatment.Defects in the Heat treatment.
6.0 Heat treatment Furnaces:
Classification according to design and use, Continuous and Batch furnaces.
7.0 Furnace Atmospheres:
Introduction, definition, need of controlled atmosphere, Types of furnace atmospheres
Exothermic and Endothermic atmosphere, Method of controlling of controlled atmospheres.
8.0 Heat treatment of Non-ferrous Metals:
Introduction, Precipitation hardening of Al-Cu alloys, Heat treatment of Brasses and
Bronzes.
REFERENCE BOOKS:
1.
2.
3.
4.
5.
6.
7.
Heat Treatment Principles and Techniques - by T.V. RajanSarma, AshokSharma.

Engineeeering metallurgy Part I - by Raymond Higgins
Metallurgy for Engineers
- by E.C. Rollason ELBS.
Physical metallurgy and Heat Treatment - byLakhtin
Introduction to physical metallurgy
- Sydney H. Avener
Physical metallurgy for engineers
- Clark&Warney
Materials science and Metallurgy
- kodigere
STEEL MAKING
Subject Title
Subject Code
Periods/Week
:
:
:
:
Steel Making
Met-406
05
75
TIME SCHEDULE
S.No
1.
2.
3.
4.
5.
6.
7.
8.
Major Topics
Introduction of steel making
Open hearth process
Oxygen steel making
Electric furnaces
vacuum treatment of liquid
steel
Secondary steel making
process
Casting pit practice
Ferro - Alloys
Total
10
8
15
10
8
Weightage
of Marks
13
13
16
16
13
Short
Type
1
1
2
2
1
15
13
15
6
75
03
13
110
1
1
10
1
8
Periods
Essay Type
1
1
1
1
1
OBJECTIVES
1.0 Introduction of steel making.
1.1 History Of Steel Making: Cementation and crucible processes.
1.1 Know the wrought iron making process.
1.2 State the principle of Steel making.
1.3 Chemistry of Steel Making processes, Theories of slag. Oxidation of Si, Mn and C.
1.3 List the steel making processes.
1.4 List out the raw materials required for steel making.
1.5 State the principle of Bessemer process.
1.6 Explain acid Bessemer process.
1.7 Explain basic Bessemer process -fore blow & after blow.
1.8 State the limitations of Bessemer process.
1.9 Define the mixer.
1.10 Classify the mixers.
1.11 Differentiate the Active mixer & inactive mixer.

2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Open hearth process:

State the general principles.
Classify the open-hearth process.
Explain construction &lining of basic open-hearth f/c.
i) Hearth and walls II) Roof iii) Ports iv) Slag pockets.
Explain the chemistry of the Basic open hearth process.
Know the types of steels produced.
State the advantages of Open Hearth Process as compared to Bessemer process.
Explain recent trends in open hearth process.
i) Ajax ii) Tandem iii) tilting open hearth iv) Twin hearth
3.0
Oxygen steel making:
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.10
3.11
State the principles of Oxygen Steel making Process.

List Oxygen Steel making processes
Advantages of using pure Oxygen in Steel making.
State the Raw materials for L.D. Process
Explain the constructional details of converter & design of the lance.
Know the lining of the converter.
Explain the operation of L.D. Process with chemical reactions.
Understand the sequence of elimination of impurities
Appreciate the advantages & uses of L.D. process.
Understand dephosphorization, desulphurization and deoxidation
Explain stainless steel making process by L.D.
Understand the developments in L.D.process - LD-AC, LAM process, Kaldo, Rotor and
OBM.
4.0
Electric Furnaces:
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.10
4.11
4.11
4.12
4.13
4.14
Classify the electric furnaces.

State the principle of Arc furnace.
List the raw materials.
State the sequence of the charging.
Know the electrode material.
Explain the construction and lining details of furnace.
Explain the melting practice for the production of carbon steels
Define carbide slag.
State the importance of carbide slag.
Brief outline of manufacture of alloy steels.
Appreciate advantages & disadvantages of Arc furnace.
Know the use of gaseous oxygen in Electric Arc furnace
Explain stainless steel making by electric arc furnace(Rust less Process)
State the principle of induction furnace.
4.15 Explain the melting practice in Induction furnace

4.16 Appreciate the advantages of induction furnace
5.0
vacuum treatment of liquid steel
5.1
5.2
5.3
5.4
Know the gasses and inclusions in liquid steel

State the objectives of degassing
Classify the degassing processes.
Explain the ladle degassing, steam degassing, circulation degassing ( R-H &D H process)
6.0
Secondary steel making processes:
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
Need for production of high quality steels

State the objectives of secondary steel making.
Classification of Secondary steel making processes.
Explain Furnace based processes-A.O.D process.
Explain Ladle based processes-Ladle furnace..
Explain Remelting processes-E.S.R. and V.A.R.
Recent trends in steelmaking processes.
Understand the Hybrid Steel making processes, EAF OSM &SLP and EOF process.
understand the Continuous steel making processes: WOCRA, IRSID, DIOS
7.0
Casting pit practice
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
Classify the ingot moulds.

Know the ingot mould material.
List the Methods of teeming.
Explain various methods of teeming.
Classify the steels basing on gas evolution killed, semi killed, rimmed & capped steels
List the ingot defects.
Explain various ingot defects with remedial measures.
Define the continuous casting.
Appreciate the advantages of continuous casting.
State the Principle of Continuous Casting
State junghans principle
Classify the continuous casting machines.
Explain the vertical mold horizontal discharge type Machine.
Explain the curved mold continuous casting machine and state its advantages
List the problems in the production of ingots by CCM.
8.0
8.1
8.2
Ferro alloys
Define the term Ferro-alloy
State the types of Ferro alloys
8.3
8.4
8.5
State the purpose of using Ferro-alloys

Explain manufacturing process of Ferro-silicon
Identify the applications of Ferro-silicon in iron and steel industry
COURSE CONTENTS:
1.0
Introduction of steel making :

Wrought Iron, Bessemer Process, Mixers, Raw Materials, Chemistry of Steel Making, Acid
and Basic steel Making.
2.0
Open Hearth Process:

General principles, Regeneration principle, Classification, Basic open Hearth process,
construction, Lining, operation Reactions, Tilting O.H. Process, Twin hearth, Ajax, Tandem
furnace
3.0
Oxygen Steel Making:

L-D process:
Principles, Raw Materials, Lining of the converter, Blow period, lance, carbon steel Making;
stainless steel Making, Advantages and uses.Developments in LD LDAC LAM
KALDO ROTOR.
4.0
Electric Furnaces:
Principles of arc Furnace, classification, Raw materials sequence of charging, Electrode
Material, construction of arc furnace, Melting practice, single and double slag practice
carbide slag, Use of oxygen lancing, Advantages and disadvantages, Melting practice in
Induction furnace, Advantages of induction Furnace.
5.0
VACCUM TREATMENT OF LIQUID STEEL

Gases dissolved in liquid steel, Function of degassing plant Ladle degassing, stream
degassing, circulation degassing, (R.H&D.H process)
6.0
SECONDARY STEEL MAKING PROCESS

AOD process, Ladle furnace, ESR process, vaccum Arc melting,
7.0
CASTING PIT PRACTICE

Classification of Ingot moulds, Mould materials, methods of teeming, killed, semi-killed,
Rimmed, capped steels, Ingot defects.Continuous casing of steel:Principle, Advantages,
Junghanspriciple, Curved type; Vertical type Horizontal discharge CCM
8.0 FERRO ALLOYS:- Definition, types, purpose, manufacture of ferro silicon, its
applications
Reference Books :
1. Introduction of modern steel making --
R.H. Tupkary
2. Manufacture of iron and steel Vol.II -3. Elements of metallurgy

-4. Iron and steel making theory and practice --
G.R.Bashforth
Dr. Swaroop
AhindraGhosh&Chatterjee
MATERIAL TESTING LAB-I

Subject Title
Material Testing Lab-I
Subject Code
Periods/Week
Periods/Semester
:
03
:
Met-407
Sl.No
1
2
3
4
5
45
TIME SCHEDULE
Experiment Title
Tensile test
Brinell hardness test
Rockwell hardness test
Rockwell superficial hardness test
Impact test
Total periods
No. of Periods
15
06
06
09
09
45
OBJECTIVES
Up on the completion of the course the student shall be able to:
1.0
Material testing Laboratory Understand the various material testing methods.

1.1
Define the various properties of materials such as: yield stress, Ultimate stress,
percentage elongation, elastic limit ,breaking stress ,percentage reduction in area
1.2
Define brinell hardness number of given material
1.3
Conduct experiments on ferrous and non ferrous materials by using brinells
hardness tester
1.4
Conduct experiments on ferrous and non ferrous materials by using Rockwell
hardness tester
1.5
Conduct experiments on given thin materials by using Rockwell superficial
hardness tester
1.6
Appreciate the importance of various mechanical properties such as hardness,
impact strength.
1.7
Perform tests to determine the impact strength by using izod and charpy test
specimens
Key competencies to be achieved by the student

1. Tensile test
Key competency
1.Fix specimen in the jaws of the machine
2.Fit strain gauge to the specimen
3.Apply load gradually on the specimen
4.Record load, elongation, diameter without error
5.Plot graph stress vs strain
2. Brinell hardness test
1.Place the specimen on the machine at correct location

2..Make indent on the specimen properly
3.Measure diameter of indentation and calculate hardness number
3. Rockwell hardness test
1. Place the specimen on the machine at correct location

2.Identify suitable indenter for the specimen
3.Make indent on the specimen properly
4.Measure diameter of indentation and Calculate hardness
number
4. Rockwell superficial hardness

test
5. Impact test
COURSE CONTENT
1. Place the specimen on the machine at correct location

2.Identify suitable indenter for the specimen
3.Make indent on the specimen properly
4.Measure diameter of indentation and Calculate hardness number
1.Prepare specimen by making V notch at the required height
2.Fix specimen on the machine
3.Release load to hit the specimen precautious and record load
1.
Determination of yield strength, ultimate strength, percentage reduction in area,

percentage elongation, elastic limit, breaking stress, stress-strain curve by using
UTM
Determine the brinells hardness number of ferrous and non ferrous materials by
using brinells hardness tester.
Determine the brinells hardness number of ferrous and non ferrous materials by
using Rockwell hardness tester.
Determine the hardness of thin specimens such as raser blades, hacksaw blades, thin
sheets using Rockwellsuperficial hardness tester.
Determination of impact strength of the material using Izod and Charpys tests.
2.
3.
4.
5.
Communication Skills Lab Practice

Subject title
Communication skills
Subject code
Common 408
Periods per week
Periods per semester
45
Introduction :
In the context of globalization , competence in speaking skills is the need of the hour The gap
between the needs of the industry and the curriculum can be bridged by enabling the students
to hone their speaking and listening skills. This course aims at providing opportunities for
practicing speaking.
Objectives :
On completion of the course the students will be able to
Strengthen their listening skills

Strengthen their speaking skills
Time Schedule
Sno.
Topic
Periods
Weightage of marks
Sessional
Total
(End Exam )
1
Listening I
2
3
4
Listening II
Introducing oneself
Describing objects
3
3
3
Describing events
Reporting past incidents
Speaking from observation /

reading
JAM
Group discussion
10
Mock interviews
11
Making presentations
6
45
Marks
10
10
20
50
30
80
60
40
100
Competencies and key competencies to be achieved by the student
Topic
Teachers input/
methodology
Students competence
Listening I
Pre- Listening eliciting,

pictures
Identifying the main idea,
Listening II
While - Listening
Post Listening project ,
writing
Identifying specific details,

Identifying parallel and contradictory
ideas
Drawing inferences,
Reasoning
Introducing oneself
Kinds of introduction --official/

personal, dynamic vocabulary,
Body language, Model
Use of simple present tense,

Sequencing,
Reporting incidents
introduction, Use of line ups
Appropriate vocabulary
Group work /pair work,
Use of past tense,
Elicit,
Relevant vocabulary
Use of past tense,

Student presentations
Describing objects
Describing events
Reporting past
incidents
Vocabulary ,
Use of adjectives,
Use of adjectives,
Dimensions,shapes
GamesI spy,
Compare and contrast,
Group presentations
Sequence
Group work/pair work
Use of appropriate tense,
Use of appropriate tense
Sequencing
Use of past tense,
Use of past tense , sequencing
Vocabulary
Speaking from
Group work/pair work,
observation/reading
Reading techniques ,
Use of past tense,
JAM
Effective techniques ,
Vocabulary,
Good beginning , conclusion,

tips,
Sequencing,
Use of line ups
Summarising , evaluating,
comprehension
Fluency,
Thinking spontaneously
Group discussion
Expressing opinion, body

language,
Expressing opinion, agree/ disagree,

fluency,Persuasive and leadership skills
Mock interview
FAQs , body language
Role play, body language,
Making
presentations
Using charts , pictures, interpreting data,

sequencing,PPTs
Communicative methodology (CLT) should be used to create an interactive class. Apart from
the suggestions given teachers are free to innovate to use any activity to improve the language
competence of students . Attention can also be given to improve the accent and intonation of
students.
Note:
* This subject is a theory subject.
** The workload should be calculated as theory workload.
***Examinations in the subject will be treated as a practical one.
HEAT TREATMENT LAB
Subject Title
Subject Code
:
:
:
:
Heat treatment lab

Met 409
03
45
TIME SCHEDULE
Sl.No.
1
2
3
4
5
6
Experiment Title
Annealing
Hardening
Normalizing
Tempering
Jominey-end quench test
Precipitation hardening
OBJECTIVES
No. of periods
06
06
09
06
09
09
45
1.0
Conducting annealing heat treatment of given steel sample and study the
properties
1.1
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.0
Conducting hardening process and study the effect of quenching media

2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
3.0
Define hardening
List of quenching media
Identify the parts of muffle furnace
Calibrate the temperature of the furnace
Handling the specimen before quenching by using fixtures
Analysis of Microstructures of hardened specimens by using different
quenching media
Observe the phases of microstructures
Draw the microstructure
Recording the hardness values before hardening and after hardening
Explain the need and scope of the Experiment in industry
Conduct the normalizing process and study the properties of a given sample
of steel
3.1
3.2
3.3
3.6
3.5
4.0
Define Annealing
Types of annealing process
Working of Muffle furnace
Observing and manipulating of furnace temperature
Cooling of specimen in the furnace
Microstructure analysis of annealed specimen
Draw the microstructure of annealed steel sample
Define normalizing
Need of normalizing of annealed specimens
Recording of normalizing temperature
Draw the microstructure of normalized steel
Identify the phases present in normalized steel sample microstructure
Conduct the tempering heat treatment process and study the tempering
temperature on properties of steel
4.1
4.2
Define tempering
Need of tempering heat treatment for hardened steels
4.3
4.4
4.5
5.0
Determine the hardenability by using jominey-end quench test apparatus.

5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6.0
Types of tempering processes

Draw the microstructures of tempered steel specimens
Study the structural changes during tempering process
Define hardenability
Specimen dimensions of sample used in jominey end quench test
To know the critical diameter
Handling of equipment
Maintaining the constant pressure of water through an orifice
To maintain temperature of water
To know maintaining of distance between orifice and end of steel bar
Plot the hardenability curve
Conduct precipitation hardening process of aluminium alloys and study the

effects of precipitates.
6.1
6.2
6.3
6.4
6.5
6.6
Define precipitation hardening

Types of precipitates formed during precipitation hardening
To know the over aging
Effect of precipitates during age hardening
To know the time and temperature for formation of precipitates
To know about double aging

1.Annealing
Key competency
1. Calibration of furnace temperature
2. Load the sample
3. Cooling the sample in furnace atmosphere
2.Hardening
1. Selecting of quenching media

2. Soaking of sample in furnace temperature
3. Holding of quenching media
3.Normalizing
1.Recording of normalized temperature
2. Soaking of sample in furnace

3. Cooling of sample in open air
4.Tempering
1. Selecting of hardened sample

2. Soaking of sample in the furnace
3. Air cooling of sample
5.Jominey-end quench test
1. Hardening of the sample

2. Quenching of sample by using fixtures
3. Maintain the water temperature and pressure
6.Precipitation hardening
1. Selection of sample suitable for the process

2. Applying artificial or natural aging
3. observe the microstructures of precipitate hardened sample
COURSE CONTENT
2.
3.
4.
5.
Conducting annealing heat treatment of given steel sample and study the properties
Conducting hardening process and study the effect of quenching media
Conduct the normalizing process and study the properties of a given sample of steel
Conduct the tempering heat treatment process and study the tempering temperature
on properties of steel
6. Determine the hardenability by using jominey-end quench test apparatus.
7. Conduct precipitation hardening process of aluminium alloys and study the effects of
precipitates.
FOUNDRY LAB
Subject title
Subject Code
Periods / week
Periods / semester
:
:
:
:
Foundry Lab
Met- 410
03
45
TIME SCHEDULE
S. No.
1.
2.
Major Components
Periods
03
Standard sand specimen

Green Compression & Green Shear
Dry Compression & Dry Shear strength
06
3.
AFS Grain Fineness number
06
4.
Hardness of the moulding sand
06
5.
Moisture content determination
06
6.
Preparation of mould cavity
12
7.
Preparation of sand core and assembling in the cavity.
06
Total No. Periods
45
OBJECTIVES
5.0
Prepare a standard sand specimen

1.1
Define the term moulding sand.
1.2
List the constituents of moulding sand.
1.3
State the properties of a good moulding sand
1.4
Explain the function of sand rammer
1.5
prepare a suitable sand mixture
1.6
1.7
1.8
Perform the precise operations to prepare a standard sand specimen
1.9
List the Precautions and safety procedures
1.10 Explain the need and scope of the Experiment in industry
6.0
Determination of Green compression, Green shear, Dry compression & Dry

shear strength of a given sand mixture using given apparatus
2.1
Explain the properties of moulding sand
2.2
Explain the importance of green & dry strength of the moulding sand.
2.3
Differentiate between compressive loading and shear loading
2.4
Prepare a suitable sand mixture
2.5
Identify the parts of a universal sand testing machine
2.6
2.7
2.8
2.10
2.11
2.12
2.13
Perform the precise operations to determine the compression and shear

strength of a sand mixture
Record various observations
State the effect of temperature on the strength.
Draw the graph between the temperature and strength.
Explain the need and scope of the Experiment
7.0
Determination of AFS Grain Fineness number of a given sample of sand mix using
given apparatus
3.1
Explain the importance of size and shape of sand grains
3.2
State the effect of size and shape of sand grains on the properties of sand
mould.
3.3
Identify various parts of sieve shaker.
3.4
Arrange the set sieves in the order
3.5
3.6
3.7
Perform precise operations on sieve shaker to record various parameters
3.8
Determine the AFS Grain Fineness Number from the observations.
3.9
8.0
Determination of the hardness of a given sample of sand mix.

4.1
Explain the importance of sand hardness
4.2
Identify the parts hardness tester.
4.3
4.4
4.5
Perform precise operation of hardness tester on sand specimen and mould
cavity and record the observations
4.6
5.0
Determination and importance of moisture content of the given sand mixture

5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6.0
State the importance of moisture content in the sand mix.

Explain the methods of determination of moisture content
State the principle on which rapid moisture teller works
Perform precise operations on rapid moisture teller
Observe and record the readings
Prepare a green sand mould cavity with the given pattern

6.1
6.2
6.3
6.4
Define pattern and List different patterns

List various hand moulding tools for preparation of mould cavity
Prepare suitable sand mixture
Explain the procedure for preparation of sand mould
7.0
6.5
Handle the tools
6.6
Manipulate the tools
6.7
Prepare a precise mould cavity
6.8
Explain the need of the experiment
Prepare a sand core and assemble in the mould cavity
7.1.1
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.1.8
Define core and state the function of core

List different types of cores
State the ingredients of a core sand mixture
Explain the procedure for preparation of sand core
Handle the tools
Manipulate the tools
Prepare a precise sand core and assemble it in the mould cavity
Explain the need of the experiment.

Key competency
Standard sand specimen
1. weighed quantities of ingredients of sand

2.Place the tube in the base of the rammer
3.observe whether the tip coincides with
zero or not
4. measure the length of the specimen
Green Compression & Green Shear
1. identify the compressive & shear heads
Dry Compression & Dry Shear strength
2. Apply the load gradually

3. Record the reading carefully after
specimen breaks
AFS Grain Fineness number
1. Arrange the set of sieves in order

2. weigh the quantities of sand retained on
the sieves after shaking
3. Tabulate the readings and calculate the
fineness number
Hardness of the moulding sand
1.Operate the tester

2. Apply load gradually
3. Observe and record the reading
Moisture content determination
1.Operate the moisture teller

2. Add CaC2 powder and shake vigorously
3.Observe and record the reading
Preparation of mould cavity
1. Identify various tools

2. operate the tools precisely
3. with drawl of pattern
4. Cut the gates and runners
5. finish the cavity & close the boxes
Preparation of sand core
1. Identify the tools required

2. operate the tools carefully
3. withdraw the finished core
4. Assemble the core in the cavity
COURSE CONTENT
1.
2.
3.
4.
5.
6.
7.
Preparation of a standard sand specimen.

Determination of green compression, shear & Dry compression and shear strength of a
given sand mixture by using universal sand testing machine
Determination of AFS Grain Fineness Number of given sand mixture by using a standard
sieve shaker
Determination of hardness of the given sand mixture by using hardness tester
Determination of moisture content of the given sand mixture by using rapid moisture
teller .
Preparation of a green sand mould cavity with the given pattern.
Preparation a sand core and assembly of the core in the mould cavity
INDUSTRIAL MANAGEMENT AND ENTREPRENEURSHIP
Subject Title
:Industrial Management and Entrepreneurship
Subject Code
: Met -701
Periods/Week
: 03
: 45
TIME SCHEDULE
S.
No
Major Topics
.
Periods
Weightage
Of
Short
Answer
Questions
Essay
Type
Questions
1.
Principles and functions of

Management
Marks
08
2.
Organisation structure &

organisational behaviour
21
02
Production Management
13
01
01
4.
Materials Management
13
01
01
5.
Marketing
,Sales
Feasibility study
16
02
01
6.
Industrial legislation
13
01
01
7.
Introduction to ISO 9000

& T.Q.M.
13
01
01
Role of Entrrprenuer and

Entrepreneurship
13
01
01
45
110
10
08
Total
OBJECTIVES
&
01
On completion of the course the student will be able to

1.0
Understand the principles of management as applied to industry.

1.1 Define industry, commerce (Trade) and business.
1.2 Know the need for management.
1.3 Understand the evolution of management
1.4 Explain the principles of scientific management.
1.5 Understand functions of Management.
1.6 Differentiate between management and administration.
2.0
Know types of ownerships, the organisation structure of an industry and the

behaviour of an individual in an organisation.
2.1 Understand types of ownerships
2.2 Differentiate types of ownerships.
2.3 Understand salient features of joint stock companies.
2.4 Understand the philosophy and need of organisation structure of an industry.
2.5 Understand the line, staff and Functional organisations.
2.6 List the advantages and limitations of line, staff and functional organisations.
2.7 List different departments in a large scale industry.
2.8 Explain the factors of effective organisation.
2.9 Understand organisational behaviour.
2.10 State motivation theories.
2.11 State Maslows Hierarchy of needs.
3.0
Understand the different aspects of production management.

3.1 Differentiate and integrate production, planning and control.
3.2 Relate the production department with other departments.
3.3 State the need for planning and its advantages.
3.4 Explain the stages of Production, planning and control.
3.5 Explain routing methods.
3.6 Explain scheduling methods.
3.7 Explain dispatching.
3.8 Draw PERT/CPM networks.
3.9 Identify the critical path.
4.0
Understand the role of materials management industries.

4.1 Explain the role of the materials in Industry.
4.2 Derive expression for inventory control.
4.3 Explain ABC analysis.
4.4 Define safety stock.
4.5 Define reorder level.
4.6 Derive an expression for economic ordering quantity.
4.7
4.8
4.9
4.10
4.11
4.12
4.13
Explain stock layout.

List out stores records.
Explain the Bin card.
Describe Cardex method.
Explain purchasing procedures.
List out purchase records.
Know the stores equipment
5.0
Understand marketing, sales and feasibility study.

5.1 Explain marketing functions.
5.2 Explain Sales function.
5.3 List out market conditions.
5.4 Differentiate Sellers and Buyers market.
5.5 Differentiate monopoly, oligarchy, and perfect competition.
5.6 Know market and demand surveys.
5.7
Differentiate product and production analysis.
5.8 Identify the input materials, i.e. Bill of materials
5.9
Explain the concept of cost.
5.10 List out the elements of cost.
5.11 Explain the concept of contribution.
5.12 Explain break-even analysis.
5.13 Define the main policy requirements.
5.14 Decide the location.
5.15 Evaluate Economic and Technical factors.
5.16 Preparation of feasibility study.
5.17 List out different products currently in demand with market or industry.
6.0
Comprehend the provisions of industrial legislation in India.

6.1 Describe employer and employee relations.
6.2 Describe the mechanics of Trade Unions.
6.3 Describe mechanics of settlement of in outs.
6.4 Explain the significance of collective bargain.
6.5 List out Welfare activities.
6.6 Explain the total welfare concept.
6.7 List out the rights and responsibilities of employees and employers.
6.8 List out the salient features of Indian Factories Act.
7.0
Understand ISO 9000 & TQM.

7.1
Understand the concept of quality.
7.2
Know the quality systems and elements of quality systems.
7.3
Know the principles of quality Assurance.
7.4
Know the Indian Standards on quality systems.
7.5
Know the evolution of ISO standards.
7.6
8.0
Discuss ISO standards and ISO 9000 series of quality systems.
Understand the role of entrepreneur in economic development and in improving the

quality of life.
8.1 Outline the concepts of Entrepreneurship.
8.2 Define the word entrepreneur.
8.3 Determine the role of Entrepreneurship.
8.4 Describe the profile of an entrepreneur.
8.5 Explain the requirements of an entrepreneur.
8.6 Outline the expectations of Entrepreneurship.
8.7 Determine the role of entrepreneurs in promoting Small Scale Industries.
8.8 Describe the details of self-employment schemes.
8.9 Explain the method of product selection.
8.10 Explain the method of site selection.
8.11 Outline the method of plant layout.
8.12 List the financial assistance programmes.
8.13 List out the organisations that help an entrepreneur.
COURSE CONTENTS
1.
Principles and functions of management.

Definitions of Industry, Commerce and Business.Evolution of management
theories.Principles of Scientific Management, functions of management.Difference of
administration and management.
2.
Organisation Structure & organisational behaviour.

Role of industry, Types of ownership Sole proprietorship, Partnership, Private limited,
Public limited company, Industrial Cooperatives, Philosophy, types of Organisations,
Line and Staff and functional organisations. Advantages and limitations, departments in a
large scale industry. Effective organisation. Job analysis, Assessing applicants, selection,
motivation, different theories, Leadership in organisation, decision making,
communication,
3.
Production Management.
Production, planning and control, relation with other departments, need for planning and
its advantages, Routing, scheduling, despatching, PERT and CPM, simple problems.
4.
Materials Management.
Materials in industry, inventory control model, ABC Analysis, Safety stock, re-order,
level, Economic ordering quantity, Stores layout, stores equipment, Stores records,
purchasing procedures, purchase records, Bin card, Cardex.
5.
Marketing, Sales & Feasibility Study

Sellers and Buyers markets, Marketing, Sales, Market conditions, monopoly, oligarchy,
perfect competition, Pricing Policies. Cost Elements of Cost, Contribution, Break even
analysis, Market Survey, Product and production Analysis, Materials input, Manpower,
Location, Economic and Technical Evaluation, preparation of Feasibility study reports, different products Mechanical, Electrical, Electronics, consumer items, Consumer
desires etc.
6.
Industrial Legislation & safety.

Employer Employee relations, Trade, Union Settlement of disputes, collective
bargaining, Welfare activities, subsidies, Total Welfare concept, rights and responsibilities
and Employers and employees. Salient features of Indian Factories Act
7.
Introduction to ISO 9000 and TQM.

Concept of quality.Quality systems Definitions of the terms used in quality systems
like, quality policy, quality management, quality systems, quality control and quality
assurance.
Elements quality systems : Management responsibility, Quality system, contract review,
design control, document control, purchasing, purchaser supplied product, product
identification and traceability, process control, Inspection and testing.
Principles of quality assurance Definition of quality assurance.
Indian standards on quality systems Main features of IS 13999 : 1990, IS 14000 : 1990,
IS 14004 : 1990, IS 14001: 1990, IS 14002 : 1990, IS 14003: 1990.
Know the necessity of International standards Evolution of ISO. Various standards
under ISO Outstanding features of ISO 9000 series of standards ISO 9000
Phenomenon ISO 9000 series of quality systems Constituents of ISO 9000 series of
standards for quality systems.
8.
Role of Entrepreneur & Entrepreneurial Development.

Concept, definition, role, expectation, entrepreneurship Vs Management, promotion of
S.S.I. Self employment schemes.Product selection, site selection, plant layout, profile
and requirement, Institutional support needed, financial assistance programmes.
REFERENCE BOOKS
1.
Industrial Engineering and Management
-by O.P Khanna
2.
Production Management- by Buffa.
3.
Engineering Economics and Management Science - by Banga& Sharma.
4.
S.S.I Hand Book by S.B.P. Publishers.
5.
Personnel Management by Flippo.
6.
Entrepreneurship by NITTT&R, Chennai.
INDUSTRIAL SAFETY & POLLUTION CONTROL
Subject Title
: Industrial Safety & Pollution Control
Subject code
: MET-702
Periods / Week
: 3
Periods / Year
: 45
TIME SCHEDULE
S.N
O
Name of the Chapter
01.
Industrial safety and

Importance
02.
Periods
Weight
age of
marks
Short
answer type
questions
Essay type
questions
10
23
01
02`
Fire fighting equipment

and Personal protection
equipment
16
02
01
03.
Safety in Industries
16
02
01
04.
Pollution causes and

effects
16
02
01
05.
Pollution control Methods
10
26
02
02
06
Disaster management
13
01
01
Total
45
110
10
08
Objectives
On completion of the subject Industrial Safety the student will be able to
understand
1.0 Industrial Safety and Importance :8.14
8.15
8.16
8.17
8.18
8.19
8.20
8.21
8.22
8.23
Introduction and importance of safety at Work place.

General instructions for safety .
Define hazard and accident.
Classification of accidents in the Industry.
Name reasons for accidents.
Explain the direct and indirect cost of accidents.
How to prevention of accidents
Safety Management system and Planning
Safety Committees and departments
Safety Legislation and responsibilities.
9.0
Fire fighting equipment and personal protection equipment

9.1 Fundamentals of fire and combustion. Classification of fires.
9.2 Preventive measures
9.3 List types of fire extinguishers.
2.4 Know about portable and fixed fire extinguishers
2.5 Know about the detection of fire through automatic fire alarms
2.6 Know about safety instructions.
2.7 Fire detection and Alarm
2.8 Protection against spreading of fire
2.9 Training of fire fighting equipment
3.0
Safety in Industries
3.1 Know about safety practices
3.2 Safety instructions during maintenance works.
3.3 Know the types of personal protection equipment and their applications
3.4 Know about selection of protective equipment for the handling of
different chemical
substances.
3.5 Safety department and training of the personnel to have safety in the
industry
3.6 General rules of safety in industry
3.7 Safety devises and tools
3.8 Safety instructions for welding
3.9 Economic aspects of accidents and mitigation and Insurance.
4.0
Pollution and causes and effects

4.1 Natural Environment, its effect on Economic activities of man
4.2 Ecology and Bio- diversity
4.3 Reasons for degradation of environment
4.4 Causes of environmental pollution
4.5 Air pollution, Water pollution and Soil pollution
4.6 Climate change
4.7 Environmental awareness
4.8 Government policies on environment protection
4.9 Environment protection act and National environment policy
4.10 Environment Management System
5.0
Pollution control Methods

5.1 Pollution prevention methods
5.2 Water Quality and pH value
5.3 Chemical impurities in water
5.4 Waste water treatment
5.5 Sustainable development of water resources
5.6 Need to conserve water
5.7 Air Quality and Management
5.8 Sources of air pollution and types of air pollutants
5.9 Air pollution control techniques
5.10 Gravity setting chambers, Cyclones, Scrubbers
5.11 Air filters and Electrostatic precipitators
Disaster management
6.1 Disaster definition and Classification of Disasters
6.2 Disaster Management plan and Disaster preparedness
6.3 Disaster Management Groups
6.4 Safety equipment and Safety measures
6.5 Training and education
6.7 Emergency and Public awareness
6.8 Need for clean development
6.9 Rehabilitation and Resettlement
6.0
Course content:
1. Industrial Safety and Importance
Introduction, Fundamentals of safety, important points for consideration for
safety, General Instructions for safety, Definitions - accident, danger, hazard,
safety, Classification of accidents-minor, major, moderate, disaster, Causes
for accidents (accidents with machines, plants, tools, civil works, human
made accidents etc.), Approach to prevent accidents, Dos and Donts, safety
management principles and planning, safety department and activities,
safety provisions for workers in Factories Act, Employees State Insurance Act
(ESI).
2. Firefighting equipment and personal protection equipment
Introduction, Fundamentals of fire- fire and combustion, Classification of fires
(Class A,B,C,D), Causes of fire, fire accidents and its prevention, Fire
extinguishing agents-water, carbon dioxide, dry chemical powders, Portable
Fire extinguishers - sprinkle type, foam type, Dry powder type, Carbon dioxide
type, soda acidic type, Fire proofing material, passive fire protection systems,
automatic fire detection and alarms, training of firefighting equipment.
3. Safety in Industries
Safety training, general safety rules, hazard check list, Human factors in
machine equipment safety, safety in industry- fencing of machinery,
employment of young persons on dangerous machines, casing of machines,
lifting machines, chains, ropes, pits, pumps and their safety, Notification of
accidents, Fire and accident prevention, Economic aspects of accidents and
controlling systems-Insurance, Safety training, safety devices-helmets,
goggles etc. and instructions for using them
4. Pollution and causes and effects
Introduction to environment, Environmental Engineering and Environment
Management, protection of environment, development process with
sustainability, Industrialization, economic activity and its effects,
Manufacturing process which produces pollution, Need to maintain ecology
and bio-diversity, Types and Causes of Environmental Pollutions, Air, Water,
Soil Pollutions and its effects , Climate change, Awareness of Environmental
Science, Public participation, Government agencies to prevent pollution and
their policies on Environmental pollution, Central pollution boards and its
regulations, Environment protection Act, National Environmental Policy.
Environmental Management systems
5. Pollution control Methods
Pollution Prevention methods, Water quality, pH value, chloride, nitrate,
sulphate contents, Iron, manganese, calcium contents etc, Biological
characteristics, waste water treatment- screening, passing through skimming
tanks, Water stabilization ponds, need to conserve water, Air pollution-air
quality, sources of air pollution, types of air pollutants (sulphur dioxide,
hydrides, halides, carbon monoxides, etc.), suspended particulates, air
pollution controlling techniques-settling chambers, scrubbers,

electrostatic precipitators and their principles of operations.
6. Disaster management
filters,
Definition of disaster, classification of disasters, disaster management,

Important points in disaster management- disaster preparedness, community
participation, disaster mitigation, disaster training, reconstruction and
rehabilitation, constitution of disaster management groups in industries,
Communication and training, Need for with clean environment with
development.
Reference Text Book:
1. Industrial Safety, Health and Environment Management systems
R.K.Jain and Sunil S.Rao
Khanna Publishers, New Delhi.
2.Environmental Engineering By D.Srinivasan PHI Learning Pvt.Ltd
3. Environmental Studies By S.R.Lakshmi Prasad, Falcon Publishers
WELDING TECHNOLOGY
By
Subject title
Subject Code
Periods/week
:
:
:
:
Welding Technology
Met 703
04
60
TIME SCHEDULE
S.No
1.
2.
3.
4.
5.
6.
7.
Major Topics
Basic concepts of Welding
Oxy-Acetylene welding
Shield arc welding
Gas shield Arc welding (Inert gas
welding)
Special Welding processes
Metallurgy of welds
Inspection and testing of welds
Total
eriods
8
9
9
9
P Weightage
of Marks
13
17
17
17
12
7
6
60
23
13
10
110
Short
Type
1
2
2
2
Essay
Type
1
1
1
1
1
1
1
10
2
1
1
8
OBJECTIVES
Upon the completion of the course the student will be able to:
1.0
1.1
1.2
1.3
1.4
1.5
1.6
a.
e.
1.7
a.
d.
1.8
a.
1.9
1.10
a.
c.
1.11
Basic concepts of Welding.

State the various metal joining techniques.
Define welding.
Classify the welding processes fusion and pressure welding processes
List the important welding process
Know the importance of welding as a fabrication technique.
Know the important welding terms.
Weld bead b.Crater,
c. Filler weld d. Penetration
Puddle
f.Weld metal g. Weld pass
Know the different types of weld joints .
Butt joint
b.Lap joint c. Corner joint
T joint
e. Edge joint
Know about the welding position.
Flat b. Vertical
c. Horizontal
d. Overhead
Know the need for edge preparation in welding.
Mention the edge preparation Methods for butt joints.
V type
b. Bevel
U type
d. T type
Know the safety practices in welding.
2.0
2.1
2.2
2.3
Oxy Acetylene welding.

List the steps involved in burning of Oxygen and acetylene.
Know the characteristics of oxy acetylene flame.
Describe the types of oxy acetylene flames and state their applications.
a.
Carburising
b.
Oxidizing
c.
Neutral
2.4
Mention the equipment for oxy acetylene welding.
2.5
Oxygen and acetylene cylinders
a.
Regulators
b.
Torches
c.
Hose pipes
d.
Control valves
2.6
Draw the sketch of oxyacetylene welding outfit and label the parts with colour
codes.
2.7
Know the principles and operations of pressure reduction regulator, with line
diagrams.
a.
Single stage regulator
b.
Two stage regulator
2.8
Explain the types of torches used in oxyacetylene welding with neat sketches.
a.
Injector or low pressure torch
b.
Equal pressure torch
2.9
Know the operation of a Oxyacetylene welding torch.
2.10 Know the precautions in storage of O2 & C2H cylinders
2.11 Explain the different welding techniques with neat sketches
a.
Fore hand welding techniques
b.
Back hand welding technique
2.12 Mention the advantages and applications of Oxyacetylene welding .
7.
3.
Electric Arc welding.
3.1
Define Arc Column
3.2
Explain arc column theory with typical Arc welding circuit.
3.3
Know what are the major heat areas in the arc column
3.4
Define arc blow
3.5
Its causes and effect on welding
3.6
Mention the Methods of reducing the arc blow
3.7
Know about straight and reverse polarity DCSP and DCRP and differentiate.
3.8
Mention arc welding machines based on source of electric power
a.
AC welding machines
b.
DC welding machines
3.9
Know about DAV, CAV and RAV.
3.10 List the major ways to control the fluctuating current in arc welding machine
3.11 State the advantages and limitations of
a.
AC power supply
b.
DC power supply
c.
AC rectified power supply
3.12 Define welding crater.
3.13 Explain the metal transfer mechanism from electrode to the base metal with line
sketches
3.14 Know what is burn off rate.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
3.15 Mention the functions of flux coating on shield arc electrodes.

3.16 State the electrode classification as per ISI.
3.17 Define proper arc length
3.18 Mention the Methods of striking an arc
3.19 List the basic movements in manipulating the electrode and weld puddle
3.20 Know how the angle of electrode affects the weld bead.
3.21 State the advantages and applications of Arc Welding
3.22 Explain the principle of submerged arc welding
3.23 List the advantages and applications of submerged arc welding
4.
4.1
4.2
Gas shield arc welding.

Introduction
List different inert gas welding processes.
(a) Tungsten inert gas welding (TIG) or GTAW.
(b)
Metal inert gas welding (MIG processes
4.3
Know how heat is liberated in TIG & MIG processes.
4.4
Know the difference in penetration in TIG & MIG.
4.5
State the functions shielding gases.
4.6
Explain the metal transfer mechanism in MIG with line sketches.
4.7
Know the Methods of striking an arc.
4.8
Write down the types of electrodes used
a)
Tungsten b) Thoriated Tungsten
4.9
Know the power supplies for TIG & MIG.
4.10 State the equipment required for TIG & MIG welding
4.11 List the components of complete TIG & MIG out fits.
4.12 Explain the TIG welding technique.
4.13 Know how filler metal is added to the puddle
4.14 List the types of joint design used in TIG
4.15 State the advantages and application of TIG
4.16 Explain the MIG welding technique
4.17 List the types of joint design used in MIG
4.18 State the advantage and applications of MIG.
5.0
5.1
a.
b.
c.
d.
e.
5.2
5.3
5.4
5.5
5.6
5.7
Special Welding processes.

List the special welding processes
Plasma arc welding
Resistance welding
Electro slag welding
Electro beam welding and laser beam welding
Thermit welding
Define plasma arc welding
Differentiate plasma gas and shielding gases.
Explain the plasma arc welding process(in brief)
State application and advantages of plasma arc welding
Define resistance welding
List the types of resistance welding
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
A.
Spot welding
B.
Seam welding
C.
Projection welding
D.
Butt welding
E.
Flash welding
5.8
Explain in brief the above resistance welding processes and state its applications
5.9
Define electro slag welding
5.10 Explain in brief the electro slag welding process
5.11 State its application
5.12 Define electron beam welding
5.13 Explain in brief the electron beam welding
5.14 State the application of electron beam welding
5.15 Define thermit welding
5.16 Explain in brief the thermit welding process
5.17 State the applications of thermit welding process
5.18 Define laser beam welding
5.19 Explain in brief the laser beam welding
5.14 State the application of laser beam welding
6.0
Metallurgy of welds
6.1
Explain the metallurgical aspects of welding w.r.t weld puddle solidification
6.2
Explain the different heat affected zones in welding.
6.3
Draw the microstructure of a cross section of a weld joint and state the salient
features
7.4 Define weldability
6.5
Explain the factors influencing weldability of Metals and Alloys.
6.6
State the necessity of post weld treatment
6.7
Explain in brief the post weld treatments
77.
78.
79.
80.
81.
82.
7.0
Inspection and testing of welds
83.
7.1
Define strength of a weld
84.
7.2
List the various welding defects and state their remedies
85.
a) Under cut & overlap
86.
b) Gas porosity
87.
c) Slag inclusion
88.
d) Poor penetration
89.
e) Centre line cracking
90.
7.3
List the inspection and testing Methods of welds
91.
7.4 Mention the purpose of each test
92.
93.
94.
COURSE CONTENTS
95.
96. 1.0 Basic concepts of Welding.: Def. and importance Types of Metal joining techniques.
Important Welding Terms. Edge Preparation and safety measures.
97.
98. 2.0 Oxyacetylene Welding : Introduction, Types and characteristics, Equipment used in oxy
acetylene welding, pressure reduction regulators, Types of torches, different welding
techniques, butt edge preparation, advantage and applications.
99.
100. 3.0
Electric Arc welding : Introduction, Arc column theory, Arc blow, power
supplies, Types of welding machines, Welding crater, burn off rate, electrode
classification, function of flux coating, Methods of striking an arc and Arc length
electrode movements, advantages and applications, submerged arc welding.
101.
102. 4.0
Gas shield arc welding (inert gas welding) : Introduction, Types of processes TIG & MIG. Mode of heat liberation. Types of electrodes in TIG & MIG. Metal transfer
mechanism, Power Supplies, joint design in TIG & MIG processes. Advantages and
application of TIG & MIG.
103.
104. 5.0
Other Welding processes : Introduction, List of special welding processes,
plasma Arc welding Resistance welding, Electro slag welding, electron beam welding,
thermit welding and laser beam welding.
105.
106. 6.0
Metallurgy of Welds : Introduction, metallurgical aspects of welding, weld
ability, HAZ. Micro structures of welds. PWHT.
107.
108. 7.0
Inspection and testing of welds : Introduction, welding defects and remedies,
Inspection and testing of welds.
109.
110. REFERENCE BOOKS
111.
112. 1. Welding and welding technology
-by R.Little
113. 2. Welding Engineering
-by Agarwal&Tahilani
114. 3. Welding Technology
-by O.P.Khanna.
115. 4.Manufacturing technology
-by P.N.Rao
116. 5. Engineering metallurgy part I & II
-by Raymond A. Higgins
117.
METAL CASTING TECHNOLOGY

Subject Title
Subject Code
Periods/Week
:
:
:
:
Metal Casting Technology

Met-704
04
60
TIME SCHEDULE
S.No
Major Topics
1.
2.
3.
4.
5.
6.
7.
8.
9
The types of Cast Irons

Melting of Cast Irons
Grey Iron
Ductile Iron
Malleable Iron
Aluminium Foundry practice
Copper Foundry Practice
Steel Foundry Practice
Cleaning & Salvage of castings
Total
eriods
3
10
11
8
6
6
6
5
5
60
P Weightage
of Marks
3
13
16
13
13
13
13
13
13
110
Short
Type
1
1
2
1
1
1
1
1
1
10
Essay
Type
1
1
1
1
1
1
1
1
8
OBJECTIVES
On the completion of the course the student will be able to:
1.
1.1
1.6
Introduction to cast irons

Define the terms cast iron, grey cast iron, white cast iron, chilled cast iron, malleable
iron , nodular iron and compacted grayIron
Express the composition of various cast irons
Define graphitisation.
State the factors effecting graphitisation.
Explain the solidification process of cast irons.
(a) Grey cast iron
(b) White cast iron.
State the micro constituents present in cast irons.
2.
2.1
2.2
2.3
2.4
2.5
2.6
Melting of cast irons

State the advantages & limitations of cupola.
Describe the mechanical structure of cupola with a sketch.
Explain various steps in the operation of cupola.
Describe various zones with chemical reactions.
Explain the principles of cupola operation.
Explain the melt control tests
1.2
1.3
1.4
1.5
2.7
2.8
2.9
2.10
2.11
(a) Chill test (b) Spiral fluidity test.

Calculate the molten metal analysis from the given charge analysis.
State the advantages and disadvantages of Induction furnace.
List out different types of Induction furnaces.
State the principle of Induction melting.
Explain the melting practice of cast iron in induction furnace.
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
Grey iron
State the properties and applications of Grey iron.
Classify the Grey irons.
State the effect of Silicon on the iron-iron carbide system.
Explain the chemical composition requirements of Grey iron.
Explain the solidification of Grey iron w.r.t Graphitisation.
List out the moulding methods used in Grey iron foundry.
Describe the additives required for ease of moulding.
State the foundry properties of Grey iron.
Calculate the pouring temperature and fluidity for a given composition of grey iron.
State different heat treatments of Grey iron.
Explain the effect of alloying elements on the properties and structure of grey iron.
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Ductile iron
State the properties and uses of ductile iron.
Explain the composition requirements for ductile iron.
State the role of Mg.
Explain various Magnesium treatment methods.
Describe the metallurgical process controlFading of Mg. (b) Nodule size and count. (c) Carbide formation.
State the inoculation process.
State different heat treatments of ductile iron.
Draw the microstructure & identify the phases of ductile iron.
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Malleable iron
State the properties & uses of malleable iron.
Mention the composition of white iron.
Draw the microstructure & identify of phases of white iron.
Explain the malleabilisation treatment of white iron for the production of malleable iron
with referance to microstructural changes
List out the types of malleable iron.
Draw the microstructure of white & black heart malleable iron.
List the methods of producing black heart malleable iron.
Explain the method of producing black heart malleable iron
6.
6.1
6.2
Aluminium foundry practice

List the uses of Aluminium castings.
State the different moulding methods used in an aluminium foundry.
6.3
6.4
6.5
6.6
6.7
6.8
7.
7.1
7.2
7.3
7.4
7.5
7.6
.
8.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
9.
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
Explain the melting procedure of aluminium alloys with respect to drossing, gas
absorption, fluxing and flushing, grain refining and pouring temperature.
state suitable Gating ratios for aluminium alloys.
State the methods of Gating &Risering of aluminium alloys.
State the importance of Multiple-ingating.
State effect of unpressurised gating systems for aluminium castings
Explain the different casting defects in aluminium castings with remedial measures
Copper alloy foundry practice
State the uses of copper alloy castings.
state the moulding procedures used in a copper alloy foundry
Explain the melting procedure of copper alloys with respect to drossing, oxygen and
Hydrogen in copper melting, reaction of impurities, de-oxidation, control of gases and
temperature control.
State the design of gating &risering system in the case of copper alloy casting
Define the term reverse shrinkage
Explain the different casting defects in copper castings with remedial measures
Steel foundry practice
State the moulding processes used in steel foundry.
State the importance of Zircon sands .
State the importance of mould coating in steel foundry
State the effects of fluidity and shrinkage in the design of gates
State the purpose of a riser.
Give the effective feeding distance of a riser.
Explain the defects caused due to cores.
(a) Hot tear formation (b) metal penetration.
Cleaning of casting
List out the various cleaning operations.
Explain different techniques employed in removal of gates ,risers.
Explain the various surface cleaning operations.
Differentiate between Tumbling & Blasting.
Describe the Trimming operations.
Mention the Finishing operations.
Define the term Salvage of castings.
List out various Salvage Techniques.
State different inspection methods
COURSE CONTENTS
1. Introduction to Cast irons; Definition of Cast Iron Types of Cast irons, Graphitisation,
factors effecting, Solidification of cast irons-GI, W.I, and Micro constituents.
2. Melting of Cast irons; Introduction, Cupola Advantages & limitations, Mechanical

structure, Steps in operation, Principles of cupola operation; melt control tests, induction
melting, advantages & disadvantages, types, principle, operation.
3. Grey Iron;Introduction,properties, uses, classification, Fe-C-Si system, chemical composition
requirements, solidification w.r.t Graphitisation, method of moulding, additives, Gating &
Feeding, foundry properties, heat treatment, alloy grey iron.
4. Ductile Iron; Introduction, properties & uses, chemical composition requirements, role of Mg,
Mg treatment methods, inoculation, metallurgical process control, heat treatment.
5. Malleable Iron; Introduction, Properties & uses, composition of white iron, malleabilisation
treatment, micro structures, methods of black heart malleable iron production.
6. Aluminium foundry practice; Introduction, properties & uses, melting procedure, moulding,
gating and risering.
7. Copper alloy foundry practice; Introduction, properties & uses, moulding, melting
procedure, gating and risering.
8. Steel Foundry Practices; Introduction, moulding, zircon sands, gating and risering, common
defects due to cores.
9. Cleaning of casting; Introduction, Cleaning operations, Salvage of casting, inspection.
10. Pollution Control & Safety precautions in foundries; method of Pollution Control, Safety
Precautions in Foundries.
REFERENCE BOOKS
1. PRINCIPLE OF METAL CASTING
2. FOUNDRY TECHNOLOGY
3. Foundry technology
4. Foundry technology
by HEINE AND ROSENTAL

by P.L. JAIN
by M.Lal, Khanna Publications.
by N.SRINIVAS.
MECHANICAL METALLURGY
Subject Title
Subject Code
Periods/week
Periods/Semester
: Mechanical Metallurgy
: Met 705
: 05
: 75
TIME SHEDULE
S.No
Major Topics
1
2
3
4
5
6
7
8
Periods
Plastic deformation of
Metals
Strengthening
Mechanisms
Mechanical working of
Metals
Rolling
Extrusion
Forging
Sheet metal forming
processes
Powder Metallurgy
Total
15
Weightage
of Marks
19
Short
Questions
3
EssayQuesti
ons
1
10
13
13
10
8
8
8
16
13
13
10
2
1
1
-
1
1
1
1
10
75
13
110
1
10
1
8
OBJECTIVES
1.
Plastic deformation of Metals
1.1
1.2
1.3
1.4
1.5
1.6
Know Miller & Miller Bravias Indices.

Find out the Miller & Miller Bravias indices for Different Planes and Directions.
Calculate the Planar Density for different planes.
Define Lattice Defect.
Classify Lattice defects.
Define
a.
Point Defect
b.
Vacancy
c.
Substitutional impurity
d.
Interstitial impurity
Give the relation between number of vacancies and temperature
Define dislocation.
Define edge and screw dislocation.
Explain Edge Dislocation and Screw dislocation.
Know burgers vector and burgers circuit.
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
1.23
1.24
1.25
Define slip and slip system.

List the slip systems for F.C.C., B.C.C. & H.C.P. crystals.
Explain Slip with both Edge & Screw Dislocations.
Explain Dislocation climb & Cross slip.
Differentiate Edge & Screw Dislocations.
Define Critical Resolved Shear Stress (C.R.S.S).
Derive C.R.S.S for a single crystal.
Explain the low angle grain boundaries, stacking faults.
Explain Twinning.
Differentiate annealed & mechanical twins.
Identify twin planes of B.C.C., F.C.C and H.C.P.
Compare Slip with Twinning.
Define Jog & sessile dislocation.
Tell the Bauschinger effect.
2.
Strengthening Mechanism.
2.1
2.1
2.3
2.4
2.5
2.6
2.7
List different Strengthening mechanisms.

Explain strain hardening of a F.C.C. single crystal.
Explain Solid Solution Strengthening.
Explain Grain Boundary Strengthening.
Explain Precipitation Hardening.
Explain Dispersion Hardening.
Explain Yield point phenomenon & Strain Ageing.
3.
Mechanical Working of Metals.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
Define Mechanical working of Metals

Define hot working & Cold working.
List out the advantages and disadvantages of hot working and cold working.
Tell the Necessity of annealing to cold worked metal.
State various stages in annealing.
Explain recovery, re-crystallization and grain growth.
Define the re-crystallization temperature.
Explain the variables influencing the re-crystallization.
4.
Rolling
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Define Rolling.
Explain the rolling process.
Generalize the forces and geometrical relationships involved in rolling
Derive the Limiting Condition for Rolling (prove = tan).
Derive the Expression for Maximum Reduction in Rolling.
Summarize the main variables in rolling.
Classify the rolling mills with respect to number of rolls in each stand and the types of
products to be manufactured.
4.8 List the different shapes and types of grooves.

4.9 Explain various types of rolling defects and their remedies.
5.
Extrusion
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
Define Extrusion
Classify the extrusion processes.
Differentiate the direct and indirect extrusion processess.
List the extrusion equipment.
Discuss the variables in extrusion processes.
Explain the extrusion of tubes.
Tell the extrusion defects and their remedies.
Explain the production of seamless pipes.
Discuss about wire drawing process.
Forging
6.1 Define Forging.

6.2 Classify the forging operations.
6.3 Explain the opendie forging operations of Edging, Fullering, Swaging, Drawing down,
Punching & Piercing.
6.4 Specify the importance of rotary swaging.
6.5 State the principles underlying the upset forging.
6.6 Explain the process of manufacture of bolt head.
6.7 Explain the cold heading process for manufacture of Nails.
6.8 Explain in detail the closed die forging operation.
6.9 Tell the various forging defects and their remedies.
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
Sheet Metal Forming
Explain Rubber forming operation and its importance.

Explain the spinning process.
Explain the Roll forming process.
Explain the shearing and blanking processes.
Explain the bending operations.
Explain stretch forming process.
Explain the uses of deep drawing process and its importance.
Discuss the deep drawing process.
Discuss the various deep drawn product defects orange peel effect,
strains, earing and their remedy.
7.10 Explain the re-drawing process
stretcher
8.
Powder Metallurgy.
8.1 State the importance of Powder Metallurgy.

8.2 List various steps involved in the production of Powder Metallurgy parts
8.3 Explain production of Metal Powders through
a.
Atomization,
b.
Carbonyl Process,
c.
Thermal Reduction,
d.
Electrolytic Deposition.
8.4 State the Characteristics of Metal powders.
8.5 Explain Die Compaction and Iso - Static Compaction.
8.6 Explain the Sintering Mechanism.
8.7 Explain Infiltration & Impregnation.
8.8 Discuss the Advantages and Limitations of Powder Metallurgy.
8.9 State the applications of Powder Metallurgy.
COURSE CONTENTS
1.0 Plastic deformation of Metals : Miller & Miller Bravis Indices for Planes and Directions,
Planar Density, Lattice Defects, Slip and Slip system, Slip systems for F.C.C., B.C.C. & H.C.P.
crystals, Dislocation Climb & Cross slip, Critical Resolved Shear Stress, Low angle grain
boundaries, stacking faults, Twinning, Twin planes of B.C.C., F.C.C and H.C.P., Jog & sessile
dislocation, Bauschinger effect.
2.0 Strengthening Mechanisms: Strain hardening of a F.C.C. single crystal, Solid Solution
Strengthening, Grain Boundary Strengthening, Precipitation Hardening, Dispersion Hardening,
Yield point phenomenon & Strain Ageing.
3.0 Mechanical working of Metals: Hot working & Cold working, Necessity of annealing to
cold worked metal, Recovery, Re-crystallization and Grain Growth, Re-crystallization
Temperature, Variables influencing the re-crystallization.
4.0 Rolling : Rolling Process, Forces and geometrical relationships involved in rolling, Limiting
Condition for Rolling ( = tan ), Maximum Reduction in Rolling, Variables in rolling,
Classification of rolling mills, different shapes and types of grooves, Rolling defects and their
remedies.
5.0 Extrusion : Extrusion, Direct and Indirect extrusion process, extrusion equipment,
variables in extrusion process, Extrusion of tubes, Extrusion defects and their remedies,
Production of seamless pipes, Wire drawing process.
6.0 Forging: Forging, Open die forging operations Edging, Filleting, Swaging, Drawing down,
Punching & Piercing, Rotary swaging. Principles of upset forging, Process of manufacture of
bolt head, cold heading process for the manufacture of Nails, closed die forging operations,
forging defects and their remedies.
7.0 Sheet Metal Forming : Rubber forming, spinning, Roll forming process, shearing and
blanking, bending operations, stretch forming, uses of deep drawing process and their
importance, deep drawing process, deep drawn product defects orange peel effect, stretcher
strains, earing and their remedy, re-drawing process.
8.0 Powder Metallurgy :
Various steps involved in Powder Metallurgy, Atomization,
Carbonil Process, Thermal Reduction, Electrolytic Deposition, Characteristics of Metal powders,
Die Compaction and Iso - Static Compaction, Sintering Mechanism, Infiltration & Impregnation,
Advantages and Limitations of Powder Metallurgy, applications of Powder Metallurgy.
REFERENCE BOOKS
1.
2.
3.
4.
Mechanical metallurgy
by G.E. Dieter.
Engineering metallurgy Violin
by Higgins.
Manufacture of Iron and Steel Vol.IV by Bash forth.
Introduction to Powder metallurgy by Sinha
NON FERROUS EXTRACTIVE METALLURGY

Subject Title
Subject Code
Periods / Week
:
:
:
:
Non Ferrous Extractive metallurgy

Met 706
05
75
TIME SHEDULE
S.No
1.
2.
3.
4.
5.
6.
7.
8.
Major Topics
Copper Extraction
Aluminium Extraction
Zinc Extraction
Lead Extraction
Magnesium Extraction
Titanium Extraction
Zirconium Extraction
Thorium Extraction
Total
Periods
19
16
8
8
6
6
6
6
75
Weightage
of Marks
16
16
13
13
13
13
13
13
110
Short
Type
2
2
1
1
1
1
1
1
10
OBJECTIVES
After the completion of the course the students will be able to:
1.0 Copper extraction
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.8
1.9
1.11
1.12
1.12
1.13
1.14
1.15
List the properties

State the effect of impurities on properties.
Appreciate the uses.
Classify the ores.
State the native ores, oxide ores, and sulphide ores.
Give the chemical composition of the ore.
List the copper extraction plants in India.
State the extraction techniques of copper.
State the important steps in the pyrometallurgical extraction of copper.
Explain roasting process.
Explain the smelting of oxide &sulphide ores.
Explain the reverberatory smelting, flash smelting.
State the advantages of Flash smelting over reverberatory smelting
Define the grade of matte.
Define converting.
State the purpose of converting.
Explain the two stages of converting with chemical reactions.
Essay Type
1
1
1
1
1
1
1
1
8
1.16
1.17
1.18
1.10
1.21
1.22
State the advantages of side blown converter.

Explain fire refining operation.
Explain electrolytic refining- multiple systems & series systems.
Explain hydrometallurgical extraction of copper with flow sheet
Explain the recovery of precious Metals with flow sheet
State the recent extraction techniques in copper extraction
2.0 Aluminum extraction

2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
State the properties and applications of aluminium

State the different ores with chemical composition.
State the deposits of Aluminum in India.
List extraction plants of aluminium in India.
State the steps in the extraction of aluminium.
Explain purification of bauxite by Bayer process
Understand the factors effecting Bayer process
State the reasons for the unfeasibility of carbothermic reduction of alumina
State the role of Cryolite in the electrolytic reduction of alumina.
Explain the construction &operation of reduction cell.
Explain factors effecting Hall-Heroult process.
Define Anode effect.
State the causes & remedies of anode effect.
Know the necessity of refining Aluminium.
Explain the Hoopes process.
Explain the Gadau process of refining.
Define anodizing.
3.0 Zinc extraction

3.1
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.13
3.14
3.15
3.16
List the properties and uses of zinc.

Know the ores & their chemical composition.
List the deposits of zinc in India
List the extraction plants in India
List the extraction Methods & techniques.
Explain pyrometallurigical extraction.
Explain roasting.
State the purpose of roasting.
Define distillation.
Explain the horizontal retort process.
Explain the vertical retort process.
Distinguish between vertical retort and horizontal retort process.
Explain the electrothermic production of zinc.
Explain the blast furnace method of production of zinc (Imperial Smelting Process)
Explain the hydrometallurgical techniques for the production of zinc with flowsheet.
Understand galvanizing.
4.0 Lead extraction

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
List the properties & uses.

State the ores & their chemical composition.
List the deposits in India
List the extraction plants in India.
Explain the sinter Roasting of lead ores with chemistry
Explain the smelting process in blast furnace.
Understand the chemistry.
Know the products.
Explain the treatment of base bullion.
Define drossing.
Define cupellation.
Explain the parkes process of desilversation of lead.
5.0 Magnesium extraction

5.1
5.2
5.3
5.4
5.5
5.6
5.7
List the properties & uses

Name the ores & their chemical composition.
List the deposits in India.
List the extraction plants of Mg in India
Know the extraction techniques.
Explain the Dows process of Mg extraction.
Explain the pidgeon process.
6.0 Titanium extraction

6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
State the properties and applications of titanium.

Name the ores & chemical composition.
Understand the metallothermic reduction of halides.
Know the treatment of illuminate for up gradation.
Explain the chlorination of titanium oxide.
Explain the production of titanium by reduction of titanium tetrachloride (krolls process).
State the advantages of Mg-Na alloy reduction over Mg reduction
Explain melting of titanium sponge.
Explain the purification of titanium by Vanarkells iodide process.
List the recent extraction techniques in the extraction of titanium
7.0 Zirconium extraction

7.1
7.2
7.3
7.4
State the properties of zirconium.

Know the applications of zirconium.
Name the ores of zirconium.
Understand the treatment of zircon.
7.5
7.6
7.7
7.8
7.9
7.10
7.11
Mention the Methods of separating the hafnium from zirconium.

Know the solvent extraction, fractional crystallization Methods.
Explain the production of pure zirconium oxide with flow sheet
Explain the production of zirconium sponge with flow sheet
Explain the production of mill products from sponge metal with a flow sheet
Know the production of zirconium powder.
Draw the flow diagram for the production of zirconium metal powder.
8.0 Thorium extraction.

8.1
8.2
8.3
8.4
8.5
8.6
8.7
State the properties.

State the applications of thorium.
List the ores & deposits of thorium in India.
Explain treatment of Monazite sands (alkali leaching).
Distinguish between Acid leaching and alkali leaching of Monazite
Understand the Methods of production of Thorium metal.
Draw the flow sheet for the production of reactor grade thorium nitrate.
COURSE CONTENTS:
1.0
Copper Extraction Properties, uses, ores, Deposits, Extraction Plants in India, roasting, pyro
metallurgical Extraction, reveberatory smelting, Flash smelting, converting, Fire refining,
Electrolytic refining, Recovery of precious Metals, Hydrometallurgy of copper.
2.0 Aluminum Extraction Properties, uses, ores, Deposits, Extraction plants in India, Bayer
process, Hall Heroults process, refining of Aluminum, Hoopes process, Geadau process,
Anodizing process
3.0 Zinc Extraction: Properties uses, ores, deposits, extraction plants in India, Extraction
Methods, Roasting, distillation, Pyro metallurgical Extraction, Horizontal Retort, Vertical
Retort process, Electro thermic reduction, Imperial smelting process, Hydro metallurgy;
Galvanizing.
4.0 Lead Extraction: Properties, uses, ores, deposits, Extraction plants, roasting, sintering,
smelting in Blast Furnace, Treatment of base bullion, Refining of lead, Parkes process of
desilverisation.
5.0 Magnesium Extraction Properties, uses, ores, deposits, Pidgeon process, Dow process.
6.0 Titanium extraction Properties, Applications, ores, deposits, metallothermic reduction,
Treatment of Ilmenite, chlorination, krolls process, Vanarkells process.
7.0Zirconium Extraction; Properties, Uses, ores, Treatment of Zircon, Solvent extraction,
Fractional crystallization, production of pure zirconium oxide, Zirconium sponge, Zircalloy
-2 Tubes, Zirconium Metal powder.
8.0 Thorium Extraction; Properties, Uses, Ores, Treatment of Monazite sands, Alkali Leaching,
Methods of Thorium Metal production, production of reactor grade thorium nitrate
REFERENCE BOOKS
1.
2.
Non-ferrous Extractive metallurgy by Ray, Abraham & Sridhar

Non-ferrous extractive metallurgy by Dennis
3.
4.
by Dr. Swaroop
Metal News Magazine for Economic & Status by I.I.M.
Non-Destructive Testing Lab

Subject title
:
Subject Code
:
Periods per week
:
Periods per semester :
S.No.
1.
2.
3.
4.
5.
6.
Non-Destructive Testing Lab

Met -707
03
45
Experiment
Liquid Penetrant Test

Magnetic Particle Test
Longitudinal Crack Detection
Transverse Crack Detection
Ultrasonic Test
Calibration of Equipment with V- block
Ultrasonic Test
Detection of Flaws using standard Blocks
Eddy Current Test
Total periods
No. Of
Periods
06
06
06
09
12
06
45
OBJECTIVES
On the completion of course a student should be able to:
1. Know how to conduct the liquid penetrant test to locate the surface cracks on
the given material.
2. Detect longitudinal surface and sub surface defects in the given materials by
magnetic particle test.
3. Detect transverse surface and sub surface defects in the given materials by
magnetic particle test.
4. Calibrate the ultrasonic flaw detector using V-blocks and measure the
given sample.
thickness of
5. Detect the flaws in metallic objects using ultrasonic flaw detector.

6. Detect the defects in given objects by using Eddy current test.
Key competencies
Exercise
Liquid Penetrant test

(Longitudinal Crack
Detection)

(Transverse Crack Detection)
Ultrasonic Test
(Calibration of equipment)
Key competencies expected

1.
2.
3.
4.
5.
Prepare the sample for the test

Identify the chemicals used
Distinguish the chemicals employed
Identify the cracks and interpret the result.
Know the industrial applications.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
Prepare the equipment with relevant connections.

Identify the material suitability for the test
Self Handling of the Equipment
Identify the magnetic media for the test
Set the equipment for longitudinal magnetization
Identifying the cracks
Know the industrial applications
Identify the material suitability for the test
Self Handling of the Equipment
Set the equipment for transverse magnetization.
Identifying the cracks
Know the industrial applications
Recognise the IIW test block
Prepare the equipment with relevant connections
Identify the probes for the test
Knowing the connections for the equipment
Fixing the different settings for calibration of the
equipment.
6. Measure the thickness of the object.
7. Know the industrial applications
Ultrasonic Test
1. Prepare the standard test blocks with flat bottom

holes
2. Identify the flaws and interpret the results.
(Flaws detection)
Eddy current Test.
1. Identify the material suitability for the test

2. Prepare the equipment with relevant connections.
Course Content
1. Determination of surface cracks by liquid penetrant test.

2. Identification of surface and sub-surface cracks by magnetic particle testi) longitudinal
methods ii) Transverse method.
3. Calibration of ultrasonic flaw detector using IIW test blocks and measure the
thickness of given sample.
4. Identification of flaws by ultrasonic flaw detector.
5. Determination of the defects by using Eddy current test.
Subject Title
Subject Code
Periods per week
Period per semester
:
:
:
:
LIFE SKILLS
Life skills
MET 708
03
45
TIME SCHEDULE
Sl No.
Major Topics
No. of periods
Theory
Practical
Total
1.
Concept of life skills
03
00
03
2.
Enhancing self esteem
01
02
03
3.
Goal setting
01
02
03
4.
Positive attitude
01
02
03
5.
Managing emotions
1 1/2
4 1/2
06
6.
Stress management
1 1/2
4 1/2
06
7.
Time management
1/2
2 1/2
03
8.
Interpersonal skills
01
02
03
9.
Creativity
01
02
03
10.
Problem solving and Decision making

skills
01
02
03
11.
Assertiveness
1 1/2
4 1/2
06
12.
Leadership skills &Team spirit
1 1/2
11/2
03
15 1/2
29 1/2
45
TOTAL
Note: No Written Examination

The students may be asked to Demonstrate 1 or 2 skills from unit 2 to unit 12.
Marks: Internal 40; External - 60
OBJECTIVES
Upon the completion of the course the student shall be able to
1.0
Understand the concept of life skills

1.1
1.2
1.3
1.4
Define Life skills

Explain need and impact of Life skills programme
List the elements of Life skills
Identify the sources of Life skills
2.0
Understand the concept of Self esteem
2.1
2.2
2.3
2.4
2.5
2.6
Define the term self esteem

Explain the concept of self esteem
List the characteristics of High self esteem
List the characteristics of Low self esteem
Explain the advantages of High self esteem
Explain the behavior patterns of low self esteem
2.7
2.8
Explain the causes of Low self esteem

List the steps to build a positive self esteem
Practicals
Exp
No
1.
2.
3.0
Exercise
Identifying the Behavior
Practice Positive Self
Esteem
Activity (Questionnaire / Game and Role play)

Identifying the behavior patterns of low selfesteem people.
Steps to build a positive self esteem
Understand the concept of Goal setting

3.1
3.2
3.3
3.4
3.5
3.6
Define the term Goal

Explain the significance of Goal setting
Explain the following concepts
a) Wish b) Dream c) Goal
Explain the reasons for not setting goals
Explain the effective goal setting process
List the barriers to reach goals
Practicals
Exp
No
4.0
Exercise
Differentiate among
Wish, Dream and Goal
Activity
Drawing a picture of Your Self/ Your Country/
Your Society after 10yrs.
Discussion: Setting Personal Goals
Story Telling
Identifying of barriers
Analysis of barriers
Overcoming Barriers
Practice positive attitude

4.1
4.2
4.3
4.4
4.4
4.5
4.6
4.7
Define Attitude
Explain the concept of positive attitude
Explain the concept of negative attitude
Explain the affects of negative attitude
Identify the attitude of self and peers
Explain the effect of peers on self and vice-versa.
List the steps to enhance positive attitude
Explain the strategies to enhance positive attitude
Practicals
Exp
No
Exercise
Activity (Psychological Instrument/ Game & Role

play)
5.0
1.
Identify Positive attitude
Observe
Practice Strategies to
enhance Positive attitude
To study & to identify the attitude of self and

peers.
List & practice the strategies to enhance
positive attitude.
Positive attitudes of self and Peers
Negative attitudes of self and Peers
Celebrating the success
Listing the successes
Practice managing emotions

5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
Explain the concept of emotion

List the different types of emotions
Differentiate between positive and negative emotions
Identify the type of emotion
Explain the causes of different types of emotions.
Implement the methods to manage major emotions ( anger / depression )
Define Emotional Intelligence.
Explain the method to enhance emotional Intelligence.
Practicals
Exp
Exercise
No
1.
Identify the Type of Emotion
2
6.0
Managing Emotions
Activity (Story / simulated situational act /GD &

Role play)
To identify the type and to study the cause of
the emotion.
Managing major emotions -Anger and
Depression
Practice stress management skills

6.1
6.2
6.3
6.4
6.5
Define Stress
Explain the concept of stress
List the Types of stress
Explain the causes of stress
Comprehend the reactions of stress
a) Physical b) Cognitive c) Emotional d) Behavioral
6.6
Explain the steps involved in coping with the stress by
a) Relaxation b) Meditation c) Yoga
6.7
Practice the stress relaxing techniques by the 3 methods.
a) Relaxation b) Meditation c) Yoga
6.8
Comprehend the changing personality and cognitive patterns.
6.9
Observe the changing personality and cognitive patterns.
Practicals
Exp
Exercise
No
1
Identify the type of stress
Activity(Questionnaire /Interview and practice)

To study & to identify the type and causes of
stress.
7.0
Stress Relaxation
Techniques
Practice some simple Stress Relaxation

Techniques, Meditation, Yoga.
Practice Time management skills

7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Define Time management.

Comprehend the significance of Time management.
Explain the strategies to set priorities.
List the steps to overcome barriers to effective Time management.
Identify the various Time stealers.
Explain the Time-Management skills.
List different Time-Management skills.
Comprehend the advantages of Time-Management skills.
Practicals
Exp Exercise
No
1
Identify Time stealers
2.
8.0
Practice Time-Management
skills
Activity ( Group work and Games)

Assign a activity to different Groups Observe
the time of accomplishing the task, Identify the
time stealers.
Perform the given tasks- Games
Practice Interpersonal skills

8.1
8.2
8.3
8.4
Explain the significance of Interpersonal skills.

List the factors that prevent building and maintaining positive relationships.
Advantages of positive relationships.
Disadvantages of negative relationships
Practicals
Exp
Exercise
No
1
Identify Relationships
2.
9.0
Practice Rapport building
Activity
Positive Relationships, Negative Relationships
Factors that affect them- Through a story
Exercises on Rapport building
Developing Correct Body Language
Understand Creativity skills

9.1
9.2
9.3
9.4
9.5
Define Creativity
List the synonyms like Invention , Innovatioin, Novelty
Distinguish between Creativity , Invention, innovation, and novelty
Discuss the factors that lead to creative thinking like observation and imitation ,
improvement etc.
Distinguish between Convergent thinking and divergent Thinking
9.6
9.7
9.8
9.9
Explain various steps involved in Scientific approach to creative thinking namely

a) Idea generation b) Curiosity c) Imagination d)Elaboration e) Complexity
f). Abstract ion and simplification g). Divergent Thinking h) Fluency i). Flexibilty
j).Persistance k).Intrinsic Motivation l).Risk taking m).Projection/empathy
n).Originality o). Story telling p). Flow.
List the Factors affecting the creativity in Individuals.
Give the concept of Vertical thinking and lateral thinking.
Explain the importance of Lateral thinking.
Compare lateral thinking and Vertical thinking
Practicals
Exp
Exercise
No
1
Observe any given object
2.
Imagine
3
4
5
10.0
Skills
Product development
Developing originality
Activity (Games and Group work)
Identifying finer details in an object

Imagining a scene
Modifying a story (introduce a twist)
Improving a product
Finding different uses for a product
Making paper craft
Brain storming session
Come up with original solutions for a given
problem
Understand Problem solving and decision making skills

10.1
10.2
10.3
10.4
Define a Problem
Analyze the performance problems
Categorize the problems
List the barriers to the solutions to problems.
Practicals
Exp
Exercise
No
1
Gather the facts and Data
and Organizing the
information.
2.
11.0
Problem solving
Activity (Brainstorming checklist technique free

association, attribute listing)
Information gathering and organizing
Identifying the solutions to the problem
Identifying the barriers to the solutions
Zeroing on Optimum solution
Games on Problem solving
Understand Assertive and non Assertive behavior
11.1
List the 3 types of Behaviors 1. Assertive 2. Non assertive (passive) 3.

Aggressive Behaviour 4.Submissive behaiviors
11.2
11.3
11.4
11.5
11.6
11.7
11.8
Discuss the personality of a person having above behaviours

Explain the usefulness of assertive behavior in practical situations.
Explain the role of effective communication in reflecting assertive attitude
Give examples of Assertive statements a) Assertive request b) assertive NO
Explain the importance of goal setting
Explain the method of Conflict resolution.
Discuss the methods of controlling fear and coping up with criticism.
Practicals
Exp
Exercise
No
1
Observation of behavior
12.0
2.
Practicing assertiveness
Skills
Simulation
Activity ( Simulated situational act)
Identifying different personality traits from the

body language
Write statements
Reaction of individuals in a tricky situation
Facing a Mock interview
Detailing the characteristics of peers
setting goals Games like throwing a coin in
a circle
Giving a feedback on a )Successful program
b) Failed project
Self disclosure
Dealing with a critic
Saying NO
Dealing with an aggressive person
Role play- skit
1. Assertive statements
2. goal setting
3. self disclosure
Practice Leadership skills

12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
Explain the concept of leadership

List the Traits of effective leader
Distinguish between Managing and leading
List the 3 leadership styles
Compare the above styles of leadership styles
Discuss choice of leadership style
Explain the strategies to develop effective leadership.
Explain the importance of Decision making
Explain the procedure for making effective decisions.
Practicals
Exp
Exercise
No
1
Observation
2.
Identification of a Leader
3
4
Skills
Building Team spirit
Activity ( Games and Group work)
Questionnaire
Give a task and observe the leader
Discuss the qualities and his /her leadership
style
Ask the other members to identify the
leadership qualities
Reflection on the self
Decision making followed by discussion
Motivation Intrinsic and Extrinsic
Training- Communication- Challenge
Competencies for Practical Exercises

S.No
Title
1.
2.
3.
Goal setting
4.
Positive attitude
5.
Managing emotions
6.
Stress management
Practice stress management techniques
7.
Time management
Practice Time management techniques
8.
Identify positive and Negative Relations
Lead a small group for accomplishment of

a given task.
Build positive relationships.
Identify the various Problem solving and
decision making skills
Make appropriate Decision
Practice Assertive and non Assertive
behavior
Exhibit Leadership skills
9.
Creativity
10.
Problem solving and decision

making skills
11.
Assertive and non Assertive

behavior
12. Leadership skills

COURSE CONTENT
1.0
Competency
Explain need and impact of Life skills
Follow the steps to build a positive self
esteem
Practice the effective goal setting process
Practice the steps to enhance positive
attitude.
Observe the effects of peers on self and
vice-versa.
Practice the steps to manage emotional
intelligence
Identify different types of emotions
Exercise control over Emotions
Definition of life skills, Need and impact of life skills programme

2.0

Concept, Characteristics of high and low self esteem people, Advantages of high self
esteem, Causes of low esteem- Identification of behavior patterns of low self esteem
Practice session of Questionnaire / Game -Steps to build a positive self esteem
Practice session of Role play
3.0
Goal setting
Significance of goal setting,Concepts of Wish, Dream, and Goal Identify Wish, Dream,
and Goal and differentiate among them Reasons for not setting the goals, Barriers to
reach goals,Identify Barriers Effective goal setting process & Practice Effective goal
setting
4.0
Positive attitude
concept ,affects of negative attitude,attitude of self and peers,effect of peers on self and
vice-versa, steps to enhance positive attitude,strategies to enhance positive attitude
5.0
Managing emotions
Problem-definition, performance problems ,Categorize the problems,
barriers to the solutions to problems.
6.0
Stress management
concept of stress, Types of stress, causes of stress, reactions of stress, coping with the
stress, stress relaxing techniques, changing personality and cognitive patterns
7.0
Time management
Definition, significance of various Time stealers, Time management, strategies to set
priorities, steps to overcome barriers, Time-Management skills- its advantages.
8.0
Significance of Interpersonal skills,positive relationships- Advantages, negative
relationships- Disadvantages
9.0
Creativity
Definition, Invention, Innovation, Novelty,creative thinking , observation and imitation ,
improvement,Expertise ,skill, and motivation, components of Creativity ,Convergent
thinking and divergent Thinking, various steps involved in Scientific approach to creative
thinking namely , Factors affecting the creativity in Individuals, Vertical thinking and
lateral thinking.
10.0
Problem solving and decision making skills

Definition, performance problems analysis, categorizing,barriers to the solutions to
problems.
11.0
Assertive and non Assertive behavior

Types of Behaviors their characteristics, need for controlling and avoiding aggressive
behaviors, making and refusing an assertive request their evaluation, importance of
goal setting, method of giving feed back.
Leadership skills
12.0
Concept , importance, Role of a Leader in an Organization, Traits of effective

leader, Managing and leading, leadership styles-their Comparison, theories of
leadership, strategies to develop effective leadership, importance of Decision
making, concept of ethical leadership and moral development.
REFERENCES
1.Robert NLussier, Christopher F. Achua Leadership: Theory, Application, & Skill development:
Theory, Application.
METAL CASTING PRACTICE

Subject Title
Subject Code
:
:
:
:
Metal casting practice

Met 709A
03
45
TIME SCHEDULE
Sl.No.
Experiment Title
1
Cupola furnace
2
Pit fired furnace
3
Oil fired furnace
4
Electric Induction furnace
5
Cleaning of castings
6
Casting defects
Total periods
OBJECTIVES
1.0
Operation of cupola for melting of cast iron

1.1
Know the uses of cupola in foundry
1.2
Identify the various parts of cupola furnace
1.3
Know the sequence of operations
1.4
Calculate the burden
1.5
Melting of cast iron
No. of periods
15
06
06
06
06
06
45
2.0 Prepare cast iron castings and conduct chill test

2.1
Prepare the green sand mould
2.2
Conduct chill test
2.3
Pouring of molten metal in to mould
3.0
Analyse the casting defects and cleaning of castings

3.1
Removal of casting from the mould
3.2
Removal of gates and risers
3.3
Observe the casting defects like blow holes, pin holes etc.
3.4
Analyse the reasons for casting defects
4.0
Operation of Electric induction furnace for melting of ferrous& non ferrous alloys
4.1
Parts of induction furnace
4.2
Know the charge material and melting process of induction furnace
4.3
castings of non ferrous metals and alloys like Al, Mg, cu . non ferrous
metals and alloys.
5.0
Operation of pit furnace for melting of aluminium, copper and its alloys
5.1
Parts of the pit furnace
5.2
Know the melting points of aluminium and copper alloys
5.3
Know the raw material composition
5.4
Reduce of dross formation
6.0
Operation of oil fired furnace for melting of aluminium, copper and its alloys
6.1
Parts of oil fired furnace
6.2
Know the charging sequence
6.3
Maintaining of furnace temperature
6.4
Melting of charge material
7.0
Use of fluxes in melting of aluminium and copper alloys

7.1
Define flux and purpose of flux
7.2
Types of fluxes used in melting aluminium and copper alloys
7.3
Know the composition of fluxes
8.0
Analyse the casting defects in aluminium and copper alloys

8.1
8.2
8.3
Types of defects occur in non ferrous castings

Method of analysis of casting defects
Classification of defects
COURSE CONTENT
1.
2.
3.
4.
5.
6.
7.
8.
Operation of cupola for melting of cast iron

Prepare cast iron castings and conduct chill test
Analyse the casting defects and cleaning of castings
Operation of pit furnace for melting of aluminium, copper and its alloys
Operation of oil fired furnace for melting of aluminium, copper and its alloys
Use of fluxes in melting of aluminium and copper alloys
Analyse the casting defects in aluminium and copper alloys
Operation and casting process of Electric induction furnace for melting of non
ferrous alloys.
Subject Title
Subject Code
Periods per week
Period per semester
CAD PRACTICE
CAD Practice
: MET709B
: 03
: 45
TIME SCHEDULE
Sl No.
Major Topics
No. of
periods
1.
Introduction to CAD
03
2.
Selecting commands & Working with drawing
03
3.
Viewing drawing
03
4.
Working with coordinates
03
5.
Creating simple and complex entities
06
6.
Getting Drawing information
03
7.
Modifying entities
03
8.
Working with text
03
9.
Dimensioning drawing
03
10.
2D Drawing
15
TOTAL
45
OBJECTIVES
Up on completion of the course the student shall be able to
1.0
Understand about the Computer Aided Drafting and its software

1.1
Define Computer Aided Drafting
1.2
List the Advantages of CAD
1.3
Explain the importance of CAD software
1.4
Explain the features of Graphic Work station
1.5
Use CAD Environment: Screen, Various tool bars and menus.
2.0
Use appropriate selection commands

2.1
Practice commands using toolbars, menus, command bar
2.2
Practice repeating a command, Nesting a command and modifying
a command
2.3
Use prompt history window and scripts
2.4
Practice mouse shortcuts
2.5
Practice the Creating the drawing, Opening existing and damaged
Files, saving the drawing
2.6
Practice the setting up a drawing
2.7
Practice the setting and changing the grid and snapping alignment
2.8
Practice the Entity snaps
3.0
4.0
5.0
Use Viewing tools of CAD

3.1
Practice the use of Scroll bar, pan command, and rotating view to
move around within drawing
3.2
Practice the changing of magnification of drawing
3.3
Practice the displaying of multiple views
3.4
Practice the use of controlling visual elements like Fill, Text, Blips
and Line weight
Use coordinate systems of the drawing
4.1
Practice how the coordinate system work
4.2
Practice how the coordinate system displayed
4.3
Practice the Find tool to determine the coordinates of a point
4.4
Practice the Two dimensional coordinates such as Absolute
Cartesian, Relative Cartesian and Polar coordinates
4.5
Practice the use of right-hand rule
4.6
Practice the how to enter into x, y, z - coordinates
4.7
Practice the Three dimensional coordinates such as Spherical and
Cylindrical coordinates
4.8
Practice the use of filters in two and three dimensions
4.9
Practice the defining user coordinate system
4.10 Practice the use of present user coordinate system
Create the simple and complex entities
5.1
Draw the lines, circles, arcs, ellipses, elliptical arcs, rays and infinite lines
5.2
Practice the Creation of point entities
5.3
Practice the Editing of point entities
5.4
5.5
Draw the complex shapes like rectangles, polygons, polylines,

Splines, donuts, planes
Practice the adding of hatch pattern
6.0
Use the drawing information retrieving tools Measure, Divide,

Calculate, Display, and Track
6.1
Measure the intervals on entities
6.2
Divide the entities in to segments
6.3
Calculate the areas defined by points, of closed entities, and
Combined entities
6.4
Calculate the distance between the entities
6.5
Calculate the angle between the entities
6.6
Display the information about the entities and drawing status
6.7
Track time spent working on a drawing
7.0
Use the Modifying tools to modify the properties of entities

7.1
Practice the entity selection and deselection methods
7.2
Practice the Deletion of entities
7.3
Practice the Copying of entities within a drawing, between drawings
7.4
Practice the making of parallel copies, Mirroring entities and
Arraying entities
7.5
Practice the Rearranging of entities by Moving, Rotating and
Reordering
7.6
Practice the Resizing of entities by Stretching, Scaling, Extending,
Trimming, and Editing the length
7.7
Practice the Braking and joining of entities
7.8
Practice the creating, modifying the groups and ungrouping of
Entities
7.9
Practice the Editing of polylines: Opening, Closing, Curving, Decurving, Joining,
Changing width and editing vertices
7.10 Practice the Exploding of entities
7.11 Practice the Chamfering and Filleting of entities
8.0
Use the Text tool to create and formatting the various types of text
fonts and its styles
8.1
Practice the creating, naming and modifying the text fonts
8.2
Practice the Creation of line text, paragraph text
8.3
Practice the Setting of line text style and its alignment
8.4
Practice the Setting of Paragraph text style and its alignment
8.5
Practice the Changing of line text and Paragraph text
8.6
Practice the use of alternate text editor
9.0
Use Dimensioning concepts to create dimensions, Edit dimensions,

Control dimension styles & variables and Adding geometric tolerances
9.1
Practice the creating of linear, Angular, Diametral, Radial, Ordinate
dimensions
9.2
Practice the creating leaders and annotations
9.3
Practice the making dimensions oblique
9.4
Edit the dimension text
9.5
Practice the Controlling of dimension arrows and format
9.6
Practice the Controlling of line settings and dimension text
9.7
10.0
S.No
1.
2.
3.
4.
5.
7.
9.
10.
Practice the Controlling of dimension units, and dimension tolerance
Create 2D Drawings
10.1 Create 2D drawings of standard mechanical components
Experiment Title
Key Competency
Open/close Autocad program
Introduction to CAD
Understands Autocad Graphic User
Interface(GUI) and various toolbars
Use prompt history window and scripts
Selecting commands & Working with
Practice the setting up a drawing
drawing
Practice the Entity snaps
Use Scroll bar, pan command, and
rotating view to move around within
Viewing drawing
drawing
Control visual elements like Fill, Text,
Blips and Line weight
Use Two dimensional coordinates and
Three dimensional coordinates
Use right-hand rule

Working with coordinates
Use filters in two and three dimensions
Define user coordinate system
Draw the simple shapes like lines, circles,
arcs and complex shapes like polygons,
planes etc.,
Practice the adding of hatch pattern
Measure the intervals and distance
between entities
Divide the entities in to segments
Getting Drawing information
Calculate the areas defined by points, of
closed entities, and Combined entities
Create linear, Angular, Diametral, Radial,
Ordinate dimensions
Practice the making dimensions oblique
Dimensioning drawing
Edit the dimension text
Practice the Controlling of dimension
units, and dimension tolerance
Use proper 2D commands to create 2D
2D Drawings
drawings
COURSE CONTENT
1.0
The Computer Aided Drafting and its software

Definition of Computer Aided Drafting, the Advantages and importance of
CAD software ,The features of Graphic Work station, CAD Environment:
Screen, Various tool bars and menus.
2.0
Selection of commands
Commands using toolbars, menus, command bar
Repeating a command, Nesting a command and modifying a command
Use of prompt history window and scripts, mouse shortcuts
Creating the drawing, Opening existing and damaged files, saving of
drawing, setting up a drawing
Setting and changing the grid and snapping alignment, the Entity snaps
3.0
Use of viewing tools of CAD

Use of Scroll bar, pan command, and rotating view to move around within
drawing, changing of magnification of drawing
Displaying of multiple views, the use of controlling visual elements like Fill,
Text, Blips and Line weight
4.0
Use of coordinate systems of the drawing

Two dimensional coordinates such as Absolute, Cartesian, Relative
Cartesian and Polar coordinates, the use of right-hand rule,
Three dimensional coordinates such as Spherical and Cylindrical
Coordinates, the use of filters in two and three dimensions, Defining user
Coordinate system
5.0

Drawing of lines, circles, arcs, ellipses, elliptical arcs, rays and infinite
lines, Creating and editing of point entities
Drawing of complex shapes like rectangles, polygons, polylines,
Splines, donuts, planes, and adding of hatch pattern
6.0
Use the drawing information retrieving tools Measure, Divide,

Calculate, Display, and Track
Measuring the intervals on entities, dividing the entities in to segments
Calculation of areas of defined by points, closed entities, and combined
Entities, calculate the distance and angle between the entities
Displaying the information about the entities and drawing status
Tracking time spent working on a drawing.
7.0
Use the Modifying tools to modify the properties of entities

Entity selection and de selection methods, the Deletion of entities
Copying of entities within a drawing, between drawings, parallel copies, Mirroring
entities and Arraying entities
The Rearranging of entities by Moving, Rotating and Reordering
The Resizing of entities by Stretching, Scaling, Extending, Trimming, and
Editing the length
The Braking and joining of entities,The creating, modifying the groups and
ungrouping of Entities
Editing of polylines: Opening, Closing, Curving, Decurving, Joining,

Changing width and editing vertices,
The Exploding of entities, the Chamfering and Filleting of entities
8.0
Use the Text tool to create and formatting the various types of text
Fonts and its styles
The creating, naming and modifying the text fonts, the Creation of line
text, paragraph text, setting of line text style and its alignment
The Setting of Paragraph text style and its alignment, the Changing of line
text and Paragraph text, the use of alternate text editor
9.0
Use Dimensioning concepts to create dimensions, Edit dimensions,

Control dimension styles & variables and Adding geometric tolerances
The creating of linear, Angular, Diametral, Radial, Ordinate dimensions
The creating leaders and annotations, making dimensions oblique,
Editing the dimension text, controlling of dimension arrows and format
The Controlling of line settings and dimension text, the Controlling of
dimension units, and dimension tolerance
10.0
2D Drawings
Using appropriate commands creation of 2D drawings of standard
mechanical components
REFERENCE BOOKS
4MCAD User Guide- IntelliCAD Technology Consortium (WWW.intellicad.org)
4MCAD Software:
1. 4MCAD Viewer,
2. 4MCAD Classic,
3. 4MCAD Standard,
4. 4MCAD Professional.
PROJECT WORK & VIVA VOCE
Subject title
Project work & Viva Voce
:
06
Period /semester :
90
Subject Code
Periods /Week
Met 710
A list of Topics suggested for project work.
1.
Design and fabrication of small proto type metallurgical Engineering

equipment such as furnace etc. useful for demonstration in the laboratory.
2.
Study of the effect of various heat treatment processes on

microstructures & properties of ferrous , non-ferrous metals & alloys.
the
3.
Collection of different ferrous and non-ferrous metal samples and compile the
metallographic data with photographs.
4.
Identify castings and interpretation of defects on various metallic components

by using NDT Techniques.
5.
Preparation of Castings for different ferrous & Non-ferrous Alloys.
6.
Any other project in consultation with industry / R & D Laboratory.

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CURRICULUM-2014

STATE BOARD OF TECHNICAL EDUCATION &

Minutes of Workshop held at NITTTR EXT. Centre, Hyderabad from 17-22

from 17 th to 22 nd Feb.2014 and

students, but also explore avenues in this field of activity.

branches, to have confidence to build carrier after completion of the diploma.

back from industry.

Revision committee consisting of

Rules and Regulations

Scheme of Instructions & Examination -I year

Scheme of Instructions & Examination -III Sem

Scheme of Instructions & Examination -IV Sem

Scheme of Instructions & Examination -V Sem &VI

Scheme of Instructions & Examination -VII Sem

DIPLOMA IN METALLURGICAL ENGINEERING

Name of the Subject

Engineering Chemistry &

DIPLOMA IN METALLURGICAL ENGINEERING

Note: Met-301 & 307(Machine Drawing) common

Note: Met 401 & 408 are common

Total for each semester

DIPLOMA IN METALLURGICAL ENGINEERING

Name of the Subject

Industrial Safety &

Project Work & Viva Voce

Periods per Week

Periods per Year

Rationale and Scope

Build their vocabulary in the direction of their future needs

Extend their vocabulary in the direction of their future needs

Find synonyms and antonyms

Learn various grammatical structures

Read and comprehend English

Learn to excel in various forms of written communication (writing composition

Practice spoken communication suited to various situations.

Periods per Year

Maxima and Minima

Distinguish natural logarithms and common logarithms.

Explain the meaning of e and exponential function.

State logarithm as a function and its graphical representation.

Use the logarithms in engineering calculations.

Resolve Rational Fraction into sum of Partial Fractions in engineering problems

Use Matrices for solving engineering problems

Define a matrix and order of a matrix.

State various types of matrices with examples (emphasis on 3 rd order square

Compute sum, scalar multiplication and product of matrices.

Define the transpose of a matrix and write its properties.

Define symmetric and skew-symmetric matrices.

Define minor, co-factor of an element of a 3x3 square matrix with examples.

Expand the determinant of a 3 x 3 matrix using Laplace expansion formula.

Distinguish singular and non-singular matrices.

Apply the properties of determinants to solve problems.

Solve system of 3 linear equations in 3 unknowns using Cramers rule.

Compute adjoint and multiplicative inverse of a square matrix.

Solve system of 3 linear equations in 3 unknowns by matrix inversion method

State elementary row operations.

Solve a system of 3 linear equations in 3 unknowns by Gauss- Jordan method

4.0 Understand Trigonometric Ratios

List the values of trigonometric ratios at specified values.

Draw graphs of trigonometric functions

Explain periodicity of trigonometric functions.

tan 150 , tan750 etc.

Derive identities like sin(A+B) sin(A-B) = sin 2 A sin2 B etc.,