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Key-Words: Rapid tooling, 3D printing, additive fabrication, composite material, rubber parts, flight stick
development time and cost of tool development is
made in [3].
In [1] is presented a rapid soft-tooling approach,
namely, aluminium filled epoxy resin tooling for
injection mould preparation.
An integrated CAD/CAM system for tyre mould
production is presented in [2]. This mould was made
from epoxy and created by CNC machining.
The purpose of this paper is to develop an
innovative manufacturing process for rubber parts.
Thus it is proposed a rapid tooling based on 3D
printing technology. The proposed tooling is made
of composite materials.
1 Introduction
Under the umbrella of RapidX [6] there are some
specific terms such as: Rapid Prototyping (RP),
Rapid Tooling (RT), Rapid Manufacturing (RM)
and Rapid Nanotechnology.
Rapid prototyping [1, 3, 5] represents a general
term, which describes a variety of systems that can
construct three-dimensional physical objects directly
from electronic data (CAD data) by additive
manufacturing.
Rapid Tooling [3, 5] is the technology that adopts
RP techniques and applies them to tool and die
making. RT technology is classified as a soft tooling
process and a hard tooling process according to the
applied material. Tooling for short manufacturing
runs is often known as soft tooling [3] as these tools
are often made from materials such as silicon
rubber, epoxy resins, low-melting-point alloys, or
aluminium. Tooling for longer manufacturing runs
is known as hard tooling and is usually made of hard
tooling steels.
In direct tooling, the tool or the die is created
directly by the RP process. In indirect tooling, only
the master is created using the RP technology. From
this master, a mould is made out a material such as
silicone rubber, epoxy resin, soft metal, or ceramic.
Different approaches for rapid prototyping and
rapid tooling applications for rubber parts exist in a
more or less advanced stage. A comparison of rapid
tooling technologies based on tool life, tool
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2 Rapid tooling at
University of Brasov
Transilvania
177
Stick
Bellows
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ZD5 Powder
Recycling Station
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Walls printed at
higher saturation
179
4 Conclusion
The paper presents industrial applications of the
rapid
product
development
and
additive
manufacturing technologies, developed at the
Industrial Innovative Technologies Laboratory,
Transilvania University of Brasov.
This paper introduces a new rapid product
development with focus on flight stick bellows.
Thus we were proposed an innovative process of
design and rapid tooling of complex rubber parts.
The tool was produced by 3D printing technology.
Further research will be focused on complex rubber
parts manufacturing.
Bonded powder
and binder
Infiltrated
resin
displaces the air
within the part
References:
[1] Cheah, C. M., C. K. Chua, H. S. Ong, Rapid
Moulding Using Epoxy Tooling Resin,
International
Journal
of
Advanced
Manufacturing Technology, no.20, 2002, pp.
368374.
[2] Chu, C., H., Song, M., C., Luo V., C., S.,
Computer aided parametric design for 3D tire
mould production, Computers in Industry, no.
57, 2006, pp. 1125.
[3] Chua C.K., Hong K.H., Ho S.L., Rapid Tooling
Technology. Part 1 A Comparative Study.
International
Journal
of
Advanced
Manufacturing Technology, No.15, ISSN 02683768, 1999, p. 604-608.
[4] Ivan, N.V., Platform for
Innovative
Technological Development. Interdisciplinary
training and research platphorm / laboratories.
Bucuresti. CNCSIS-UEFISCSU, TopServ R98
Press, 2009, p.39-42.
[5] Kalpakkjian S., Schmid S.R., Manufacturing
Engineering and Technology, Pearson Pretince
Hall, U.S.A. ISBN 0-13-148965-8, 2006.
[6] Udroiu R., Ivan N.V., Rapid-X Using 3D
Printers, Supplement of Academic Journal of
Manufacturing Engineering, No.2, Timisoara,
ISSN 1583-7904, 2008, pp.199-205.
The resulting
composite
material
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