Professional Documents
Culture Documents
M27-2009-REV00
Developed by :
Line Trainer
Maxx Teoh Ban Lee
Checked by :
OM Poon Keng Hua
Approved by :
SMLM Girad Cher
Reference :
AMM
A330-200/300 Air bus
Training Manual
CONTENTS
1.
2.
3.
4.
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Page No
Aircraft General Intro and Aircraft Handling
3-11
ATA Chapter 51 Structure Presentation
12-17
ATA Chapter 29 Hydraulic Power Presentation
18-25
ATA Chapter 32 Landing Gear Presentation
26-33
ATA Chapter 27 Flight Controls Presentation
34-42
ATA Chapter 52 Doors Presentation
43-60
ATA Chapter 25 Equipment / Furnishing Presentation
61-70
ATA Chapter 38 Water And Waste Presentation
71-80
ATA Chapter 28 Fuel Presentation
81-93
ATA Chapter 26 Fire Protection System Presentation
94-102
ATA Chapter 49 APU Presentation
103-114
ATA Chapter 70 Power Plant Presentation
115-129
ATA Chapter 36 Pneumatic Presentation
130-136
ATA Chapter 21 Air Conditioning Presentation
137-145
UNCONTROLLED COPY - LINE TRAINING PURPOSES ONLY
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11
12
ATA 51 Structure
The aircraft structure is broken down into six ATA (Air Transport Association of America) chapters:
- ATA 52 - doors,
- ATA 53 - fuselage,
- ATA 54 - pylons/nacelles,
- ATA 55 - stabilizers,
- ATA 56 - windows,
- ATA 57 - wings.
The A330-200 fuselage is ten frame bays shorter than the A330-300 fuselage (six frame bays at the forward
fuselage, four frame bays at the rear fuselage).
13
ATA 51 Structure
14
ATA 51 Structure
15
ATA 51 Structure
16
ATA 51 Structure
17
18
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20
21
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23
24
Safety Precaution
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26
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32
Safety Precaution
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36
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41
Safety Precaution
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43
ATA 52 Doors
PASSENGER DOORS
Passenger doors:
The aircraft has six passenger doors (type A), located on each side of the
fuselage at frames (Fr) 14/16A, Fr 33/35A and 73A/75A.
normal operation of the door is possible from the inside and the outside
of the aircraft. Emergency operation is only possible from the inside. The
doors are of fail-safe, plug-type construction. The door structure is of
conventional design, composed of outer and inner skins, segments, beams
and two lateral frames on which are fixed hinge fittings and locking
mechanisms. The loads resulting from cabin pressure are transferred by
eight stops located on each side of the door.
Emergency exit doors:
Two additional type I passenger emergency exits, one on each side of
the fuselage, are provided aft of the wing between Fr 53.5 and 53.7. The
structural design and operation of these plug-type exits is similar to that
of the main doors.
Pax and emergency exit doors have an evacuation system in the lower
part of the door (slide or slide/raft).
UNCONTROLLED COPY - LINE TRAINING PURPOSES ONLY
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ATA 52 Doors
45
ATA 52 Doors
46
ATA 52 Doors
47
ATA 52 Doors
FWD & REAR CARGO DOORS
Two doors in the lower RH side of the fuselage give access to the
main cargo compartments. The FWD door is located between Fr 20 and 25 and the aft door is located between
Fr 59 and 65.The doors are designed to carry the hoop tension loads from internal
pressure. With this consideration, they are of conventional design and have:- outer and inner skins,
- internal structure of drop-forged machined circumferential frames.
The upper ends of these frames are hinges for the door, and the lower
ends are attachment for the locking hooks.
48
ATA 52 Doors
49
ATA 52 Doors
50
ATA 52 Doors
51
ATA 52 Doors
Each door has ten indicator flags showing hooks unlocked. In the door manual selector valve recess, a green
light comes on when the door is locked in the fully open position.If the green light is not available for cargo
loading procedure a safety sleeve has to be installed on the actuator piston. A red light in the latching handle
recess flashes when there is residual pressure in the cabin.
The cargo compartment door hydraulic system controls the operation of the FWD and aft cargo compartment doors.
The hydraulic system of each door has a hydraulic actuator and a manual selector valve.The yellow auxiliary hydraulic
system supplies the doors with hydraulic pressure. For normal operation the yellow electric pump is used.
For the case of electric pump failure or no electric power on the aircraft a hand pump can be used. A single operator
achieves normal operation; two operators are needed for manual operation. Turning the manual selector lever to open
or close is necessary in both operating modes. Turning the manual selector lever and the normal system available will
start up the electric pump and the door will move.
52
ATA 52 Doors
53
ATA 52 Doors
BULK CARGO DOOR
The bulk compartment, at the rear, has a conventional plug-type door,
located between Fr 67 and 69.
The door is operated, locked and unlocked manually. It is opened by
being pushed inward and upward and is locked in the open position
on the ceiling of the compartment (In this compartment nets are
provided to maintain the clearance for the door opening). The weight
of the door is compensated by a tension spring. The door is connected
to the door locking warning system.x
The bulk cargo door opens upwards and inwards and it is manually operated from the inside or
the outside of the aircraft.The bulk cargo door has an inner and an outer handle, which operate
the locking mechanism. There is a barrel lock installed at each end of the locking shaft to lock
the door in the fuselage. A balance mechanism reduces the force, which is necessary to open
the door.There is a latch assembly, which holds it in the fully open position. The locking
system operates also the latching hook. To lock the latching hook in the latch arrester it is
necessary to put the door control handles to the closed position.
54
ATA 52 Doors
55
ATA 52 Doors
The avionics compartment has two doors, and one cockpit floor door:
-the avionics compartment door located at the FWD bottom of the fuselage,
- the fixed partition door located between the FWD cargo compartment and the avionics compartment,
- the cockpit floor door located between the cockpit and the avionics compartment.
56
ATA 52 Doors
57
ATA 52 Doors
The cockpit door separates the cockpit from the cabin. It is an armored and bulletproof door made to prevent
a hijacking attempt and protect the flight compartment against an intrusion.
A Cockpit Door Locking System (CDLS) controls its electrical release and prevents an unwanted access into
the cockpit. The door also has a door escape hatch with a pneumatically operated decompression panel,
which opens the hatch when there is a rapid decompression between the cockpit and the cabin.
The door has two mechanical indicators showing the LOCKED or UNLOCKED positions. The arming lever modes
(armed or disarmed) are shown on the door lining above the lever recess.
The lever is secured in the disarmed position by a safety pin. A viewing prism window lets the two door warning lights
be seen from inside or outside. Two interior warning lights are located below the window:
- a white light indicates the armed configuration of the evacuation system, if the door handle is moved towards open,
- a red flashing light tells the operator that the cabin is still pressurized.
NOTE: The red unlocked indication will only be on when the handle is moved a few degrees during
opening and at the last movement during closing. When the door is open there is no indication.
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ATA 52 Doors
59
Safety Precaution
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65
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67
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69
Safety Precaution
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73
The toilet waste system is divided into two independent parts (LH and RH sides). Two waste tanks
are installed. When a toilet is flushed, waste from the toilet assembly is sent to the waste tanks
under the effect of differential pressure. When this differential pressure is not sufficient, a vacuum
generator operates the necessary vacuum. The waste tanks are drained from the waste service panel.
The VSC controls and monitors the toilet system. The waste level is indicated on the FAP. A Flush
Control Unit (FCU) sequences each toilet operation. To help flushing the toilet bowls, water from
the potable water system is supplied during operation. The toilet system is drained, flushed and
cleaned with disinfectant from the waste service panel.
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Safety Precaution
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Safety Precaution
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101
Safety Precautions
102
103
ATA 49 APU
The APU is designed to operate throughout the entire flight envelope. Electrical power is available whenever the
APU operate, but bleed air is shut off above Flight Level 230 approximately (FL230).
The APU is mounted in a fireproof compartment located in the fuselage tailcone. Two access doors give access to
the APU compartment for inspection and maintenance functions. The APU is suspended in its compartment by
mounts. An exhaust duct releases the APU gas into the atmosphere.
It is possible to do an emergency shut down of the APU from either the REFUEL/DEFUEL panel or the
EXTERNAL PWR panel by lifting the guard and pushing either the APU EMERGENCY P/BSW or the APU
SHUT OFF P/BSW.
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ATA 49 APU
105
ATA 49 APU
106
ATA 49 APU
107
ATA 49 APU
The APU is a constant speed, single shaft gas turbine engine that delivers mechanical shaft power to drive an accessory
gearbox and a load compressor. The main components of the accessory gearbox are:
- the starter motor,
- the lubrication module, which drives the Fuel Control Unit (FCU),
- the AC generator.
The air intake flap lets external air supply the APU inlet plenum. It cuts off the air supply when the APU
does not operate. The APU bleed air system includes a bleed valve, a flow regulation with the Inlet Guide
Vane (IGV) and surge protection by a surge control valve. The ECB fulfills the control and monitoring of
these components. During starting, the electrical starter motor drives the APU and the initial combustion is
initiated by the ignition system.
The oil, contained in the gearbox sump, is used to lubricate, to clean and to cool the APU bearings and the
accessory gearbox. The oil cools and lubricates the gearbox mounted AC generator. The oil system has a
lubrication module for distribution, filtration, scavenging, and oil cooler.
The main role of the APU air system is to supply pressurized air to the A/C pneumatic system. This is achieved
by the APU load compressor. The ECB controls and operates the bleed valve for air supply. The ECB also
controls and operates the IGVs for flow regulation, and the surge control valve for surge protection.
108
ATA 49 APU
GRAVITY FILLING PORT, PRESSURE FILLING PORT
AND OIL OVERFLOW PORT
The gravity filling port is on the left-hand side lower part of the
gearbox. It gives a method for the servicing of the Auxiliary Power
Unit (APU) with oil and it is big enough to have a servicing from a
1-quart can. It has a positive locking device when closed. A pressure
filling port and an oil overflow port are also installed for remote fill
servicing.
OIL LEVEL SIGHT GLASS
A sight glass is installed on the gravity fill port for oil level indication.
It has two sets of markings for the levels, one when the APU is
running, and the other one when the APU is not running. For each of
them, there is an "ADD" and a "FULL" mark. The "ADD" mark is
equal to an oil quantity of 4.1 liters (low oil level); the "FULL" mark
is equal to a level of 7.3 liters.
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ATA 49 APU
110
ATA 49 APU
111
ATA 49 APU
112
ATA 49 APU
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Safety Precaution
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OIL TANK
The oil tank is attached to the Low Pressure (LP) compressor case, on the right side of the engine. It stores the oil
used by the engine to lubricate and cool the bearings and gears. It can be replenished by gravity from the oil filler
cap and has a maximum total capacity of 23.7 litres. A sight-glass installed in the side of the oil tank gives a visual
indication of the oil level.
PNEUMATIC STARTER
The pneumatic starter is a pneumatically operated turbine installed on the gearbox by a Quick Attach
Detach (QAD) adapter. The starter rotates the HP rotor (N3) through an external gearbox module input
shaft. An oil fill plug and an oil level overflow plug are installed on the starter case. An oil level sight
glass is also installed on the starter case for oil level indication. A drain plug with a Magnetic Chip
Detector (MCD) is installed on the starter case lower surface. The continuous operation of the
pneumatic starter must be limited in accordance with the limits outlined in the AMM.
STARTER CONTROL VALVE (SCV)
The Starter Control Valve (SCV) controls the airflow delivered to the pneumatic starter. The SCV is located on the
lower LH side of the LP compressor case. The SCV is electrically controlled and monitored by the EEC and is
pneumatically operated.The primary components of the SCV are: a valve assembly which has a butterfly valve, an
actuator assembly that transmits the movement to open and close the butterfly valve, a dual coil solenoid, controlled by
electrical signals from the EEC.The SCV has a square socket to get manual operation of the butterfly valve in case of
SCV electrical control failure. It is accessible through an access door located on the left fan cowl door (it is not
necessary to open the fan cowl doors). The valve position is given to the EEC by two microswitches, one for each EEC
channel.
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IDG Servicing
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Safety Precaution
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ATA 36 Pneumatic
The pneumatic system may be supplied with High Pressure (HP) bleed air from 3 types of sources:
- ground cart, APU, engines.
The bleed air is distributed to the different users via a distribution and supply ducting network. These users are:
- the water system pressurization,
- the hydraulic reservoir pressurization,
- the wing anti-icing system,
- the engines starting systems,
- the packs bay ventilation system,
- the air conditioning packs,
HP AIR GROUND SUPPLY
The ground air source supplies air through the two HP ground connectors installed at the
bottom left of the belly fairing. Each connector contains a non-return valve and a built-in
nipple. A short duct connects the HP ground connectors to the crossbleed manifold, to the
left of the crossbleed valve. Once connected and switched ON, ground cart delivered
pressure can be checked on the ECAM BLEED page. This pressure indication is given
through the engine bleed system.CAUTION: all A/C bleed systems must be switched off
before the crossbleed manifold is pressurized by the ground cart.
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ATA 36 Pneumatic
132
ATA 36 Pneumatic
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ATA 36 Pneumatic
134
ATA 36 Pneumatic
135
Safety Precaution
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Safety Precaution
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