Alstrom E Catalogue

11 Jocama Blvd.
, Suite 11A
Old Bridge, NJ 08857 USA
P. 718.824.4901 F. 718.409.3605
www.alstromenergygroup.com
Alstrom ... the leader in designing & perfecting Heat Transfer Equipment
Here is a partial list of companies that have

they could trust:
AstraZeneca Pharmaceuticals
Johnson Controls, Inc.
Proctor & Gamble Manufacturing Company
DuPont
Croll-Reynolds
Coen Company, Inc.
Igloo Products Corp.
Keyspan Energy
The Goodyear Tire & Rubber Company
AESYS Technologies, LLC
Cleaver-Brooks
Leading design capabilities, constant performance improvements and a wide range of

product applications have kept The Alstrom Corporation at the industry forefront for
over sixty years:
The Alstrom Corporation manufactures innovative
products, patented in the United States, with
worldwide patents pending. One of our unique
designs is based on utilizing heat exchangers with
one shell and two tube bundles for increased
efficiency and application flexibility. Other heat
transfer technologies involve optimizing heat
Fulton Boiler Works, Inc.

Industrial Combustion, Inc.
recovery, storage of viscous liquids and modern fuel

transfer systems. This advanced engineering is what
enables The Alstrom Corporation to provide cutting
edge solutions to our customers. Here is a brief
overview of some of the patents Alstrom has been
awarded for innovative design.
Hurst Boiler & Welding Co., Inc.

NYC Housing Authority
Storing and Discharging Viscous Liquids
Visit alstromcorp.com to request your free

copy of The Alstrom Corporations CD
Product Catalog.
US Patent # 5,626,102
US Patent # 5,797,447
US Patent # 5,845,703
US Patent # 6,125,923
US Patent # 5,651,386
US Patent # 5,819,786
US Patent # 6,002,838
US Patent # 6,115,542
Three Fluid Heat Exchangers
US Patent # 5,893,411
Method of Heating Fluids by Forced

and Natural Circulation
US Patent # 6,101,984
SHELL &
T U B E H E AT
EXCHANGERS
REPLACEMENT
TUBE BUNDLES
H O T WAT E R
G E N E R AT O R S &
S T O R A G E TA N K S
I N S TA N TA N E O U S
WAT E R H E AT E R S
H E AT R E C O V E R Y
SYSTEMS
A S P H A LT
H E AT E R S
FUEL OIL
P R E H E AT E R S
FUEL OIL
SUCTION
H E AT E R S
H E AT
EXCHANGERS FOR
H I G H LY V I S C O U S
LIQUIDS
Proud History of Innovation

Heat Recovery Systems
UNFIRED
CLEAN STEAM
G E N E R AT O R S
T H E
ALSTROM
C O R P O R A T I O N
L I Q U I D / VA P O R
S E PA R AT O R S ,
EXHAUST HEADS
& BOILER ROOM
ACCESSORIES
H E AT T R A N S F E R
EQUIPMENT & SYSTEMS
Innovators since 1939
Comprehensive
Best
Turn-Around Time In The Industry
Patented
EQUIPMENT & SYSTEMS
Product Line
Technology, Made In The USA
Advanced
Method of Heat Exchangers Optimization
T H E

chosen Alstroms equipment for the quality
they could trust:
ALSTROM
C O R P O R AT I O N
DuPont
Croll-Reynolds
Coen Company, Inc.
Keyspan Energy
Cleaver-Brooks

over sixty years:
The Alstrom Energy Group manufactures innovative


enables The Alstrom Energy Group to provide cutting

Visit alstromcorp.com to request your free

copy of The Alstrom Corporations CD
Product Catalog.
US Patent # 5,626,102
US Patent # 5,797,447
US Patent # 5,845,703
US Patent # 6,125,923
US Patent # 5,651,386
US Patent # 5,819,786
US Patent # 6,002,838
US Patent # 6,115,542
US Patent # 5,893,411

US Patent # 6,101,984
SHELL &
T U B E H E AT
EXCHANGERS
REPLACEMENT
TUBE BUNDLES
H O T WAT E R
SYSTEMS
A S P H A LT
H E AT E R S
FUEL OIL
P R E H E AT E R S
FUEL OIL
SUCTION
H E AT E R S
H E AT
EXCHANGERS FOR
LIQUIDS

UNFIRED
CLEAN STEAM
G E N E R AT O R S
T H E
ALSTROM
S E PA R AT O R S ,
EXHAUST HEADS
& BOILER ROOM
ACCESSORIES
EQUIPMENT & SYSTEMS
Comprehensive
Best
Patented
EQUIPMENT & SYSTEMS
Product Line
Advanced
Alstrom Energy Group the leaders in heat transfer equipment and systems
Alstroms Product Line Overview
Shell and Tube Heat Exchangers
Overview
Heat Transfer Packaged Systems
The Alstrom Energy has provided leadership and
manufactured using the highest quality materials and
innovation in Heat Transfer Equipment Design and
an unsurpassed level of craftsmanship. Alstrom has
Fuel Oil Heaters
General Applications
Special Applications
Manufacturing since 1939. Our comprehensive product
earned its reputation for excellence in engineering and
line includes Patented Technologies designed for maximum
manufacturing across a wide range of sophisticated heat

transfer products, setting us apart from our competitors.
U-Tube Steam to Liquid

Heat Exchangers
Series AX
Feedwater Heaters
Series AFH-DTB
performance eciency. Alstrom equipment meets and
U-Tube Baffled Fuel

Oil Preheaters
Series HST
exceeds ASME Section VIII (Division 1) requirements, is U,
No matter which product and/or options you select you will
S, H, National Board R, NB certied and meets TEMA
receive a truly unique solution, customized to address your
and other industrial standards. Alstrom equipment is based
specic needs whether they are HVAC, Industrial, Process or
Safe Guard Double

Tubes Multipass Fuel
Oil Preheaters
Series DT
Straight Tube &

Floating Tubesheet
Heat Exchangers
Series AFT
on a proven design methodology. All products are
any other application.
Tubeless Suspension
Suction Fuel Oil Heaters
Series ATL
U-Tube Liquid to Liquid

Heat Exchangers
Series ABX
U-Tube Multipass
Fuel Oil Preheaters
Series ST
Straight Tube & Fixed

Tubesheet Heat
Exchangers
Series AFX
Customer Service
Have an Application? Not sure what you need? Thats never
other supplier. We can design and fabricate a complete heat
a problem at Alstrom. We have the technical expertise you
exchanger within 2 to 5 business days. We will
can count on. Our customer service sta is here to help.
design a system that not only addresses your specic
We have extensive knowledge and experience with heat
needs, but Alstrom systems are both extremely practical
transfer systems that is unsurpassed in the industry.
and cost eective. Because our thermal and mechanical
Have an emergency? Our turnaround time is also worth
calculations are based on sophisticated software models
mentioning. We can custom design and manufacture a heat
you can rest assured that the system we design for you will
transfer solution for your unique application faster than any
be ideal.
Custom Design
Advanced Engineering
All heat exchangers are customized in order to t the
Our method of Heat Exchangers Optimization is unique
specic requirements of our end user. Each product
in the industry. It was developed by our Research and
is manufactured with certied drawings. All design
Development Department to include Computerized
limitations, such as maximum pressure drop, maximal
Thermal and Mechanical modeling which ensures maximum
permitted length, size and orientation of nozzles are
performance eciency. This scientic methodology
taken into consideration. If requested, new products may
facilitates the selection of the most suitable and eective
be developed.
heat exchangers within required performance and design

specications at minimum cost.
Smart Flow Tank Suction

Fuel Oil Heaters
Series SSF
Combination Steam-Electric
Fuel Oil Heaters
Series ASE
Hermetic Safe Guard
Double Tubes Baffled
Fuel Oil Preheaters
Series HDT
Smart Flow Vertical Tank
Series VSF
Tubular Type Fuel
Oil Heaters
Series Para-Coil
U-Tube Steam to
Liquid with Stainless
Steel Head Heat
Exchangers
Series ADW
U-Tube Immersion
Heaters
Series ATX
Integral Double
Tubesheet Hydro-Sealed
Heat Exchangers
Series AHS
Non-Contaminating
Heaters
Series ABX-DTB
Low Pressure
Steam/Vapor
Vent Condensers
Series AVC
U-Tube Baffled
for Highly
Viscous Liquids
Heat Exchangers
Series BEST
Heat Recovery
Applications
Heat Recovery
Packages
Hot Water Generators

& Storage Tanks
Unfired Clean Steam

Generators
Instantaneous Hot
Water Heaters
Multipass Blowdown
Heat Exchangers
Series ABD
Continuous Blowdown Heat

Recovery Systems
Series ALSTAR
Horizontal Hot Water

Generators
Series ASH-H, ASH-HF
Horizontal Unfired Steam

Generators
Series ASTEG
Instantaneous Hot
Water Heaters
Series ECO-PACK
True Countercurrent Flow

Heat Exchangers
Series ATC
Heat Recovery Heating

Packages
Series STEAM SAVER
Vertical Hot Water

Generators
Series ASH-V, ASH-VF
Vertical Unfired Steam

Generators
Series ASTEG-V
Multiple Shells
Countercurrent Flow
Heat Exchangers
Series AMS

Recovery Systems
for Low Pressure
Applications
Series ALSTAR-L
Hot Water Storage Tank/

Indirect Water Heaters
Series ASTOR
Heat Recovery Packages

Series HEAT BANK
Recovery Systems with
Condensate Recovery
Series ALSTAR PLUS
Separators, Exhaust Heads, Boiler Room Accessories
Replacement
Tube Bundles
Series ATB
Liquid/Vapor
Separators
Boiler Room
Accessories
Two Phase Flow

Separators
Series ALMUS
Blowdown Separators
Series ABDS
Inline Entrainment
Separators
Series ALSEP
Centrifugal Vapor-Liquid
Separators
Series ALCENT
Exhaust Heads
Exhaust Heads
Series CYCLONE
Blowoff Tanks
Series ABDT
Flash Separators
Series AFS
T H E
ALSTROM
Alstrom Corporationthe leaders in heat transfer equipment and systems
Overview
The Alstrom Corporation has provided leadership and
Fuel Oil Heaters


Heat Exchangers
Series AX
Feedwater Heaters
Series AFH-DTB
U-Tube Baffled Fuel

Oil Preheaters
Series HST
Customer Service
be ideal.
Custom Design
be developed.

Safe Guard Double

Oil Preheaters
Series DT
Straight Tube &

Floating Tubesheet
Heat Exchangers
Series AFT
Tubeless Suspension
Series ATL

Heat Exchangers
Series ABX
U-Tube Multipass
Fuel Oil Preheaters
Series ST

Tubesheet Heat
Exchangers
Series AFX

Fuel Oil Heaters
Series SSF
Fuel Oil Heaters
Series ASE
Hermetic Safe Guard
Fuel Oil Preheaters
Series HDT
Series VSF
Tubular Type Fuel
Oil Heaters
Series Para-Coil
U-Tube Steam to
Steel Head Heat
Exchangers
Series ADW
U-Tube Immersion
Heaters
Series ATX
Integral Double
Heat Exchangers
Series AHS
Non-Contaminating
Heaters
Series ABX-DTB
Low Pressure
Steam/Vapor
Vent Condensers
Series AVC
U-Tube Baffled
for Highly
Viscous Liquids
Heat Exchangers
Series BEST
Heat Recovery
Applications
Heat Recovery
Packages

& Storage Tanks
Unfired Clean Steam

Generators
Multipass Blowdown
Heat Exchangers
Series ABD

Recovery Systems
Series ALSTAR

Generators

Generators
Series ASTEG

Heat Exchangers
Series ATC

Packages
Series STEAM SAVER
Vertical Hot Water

Generators

Generators
Series ASTEG-V
Multiple Shells
Countercurrent Flow
Heat Exchangers
Series AMS

Recovery Systems
for Low Pressure
Applications
Series ALSTAR-L

Series ASTOR
Instantaneous
Hot Water
Heaters
Instantaneous Hot
Water Heaters
Series ECO-PACK

Series HEAT BANK
Condensate Recovery
Series ALSTAR PLUS
Replacement
Tube Bundles
Series ATB
Liquid/Vapor
Separators
Boiler Room
Accessories
Two Phase Flow

Separators
Series ALMUS
Blowdown Separators
Series ABDS
Inline Entrainment
Separators
Series ALSEP
Separators
Series ALCENT
Exhaust Heads
Exhaust Heads
Series CYCLONE
Blowoff Tanks
Series ABDT
Flash Separators
Series AFS
T H E
ALSTROM
Alstrom Corporationthe leaders in heat transfer equipment and systems
Overview
The Alstrom Corporation has provided leadership and
Fuel Oil Heaters


Heat Exchangers
Series AX
Feedwater Heaters
Series AFH-DTB
U-Tube Baffled Fuel

Oil Preheaters
Series HST
Customer Service
be ideal.
Custom Design
be developed.

Safe Guard Double

Oil Preheaters
Series DT
Straight Tube &

Floating Tubesheet
Heat Exchangers
Series AFT
Tubeless Suspension
Series ATL

Heat Exchangers
Series ABX
U-Tube Multipass
Fuel Oil Preheaters
Series ST

Tubesheet Heat
Exchangers
Series AFX

Fuel Oil Heaters
Series SSF
Fuel Oil Heaters
Series ASE
Hermetic Safe Guard
Fuel Oil Preheaters
Series HDT
Series VSF
Tubular Type Fuel
Oil Heaters
Series Para-Coil
U-Tube Steam to
Steel Head Heat
Exchangers
Series ADW
U-Tube Immersion
Heaters
Series ATX
Integral Double
Heat Exchangers
Series AHS
Non-Contaminating
Heaters
Series ABX-DTB
Low Pressure
Steam/Vapor
Vent Condensers
Series AVC
U-Tube Baffled
for Highly
Viscous Liquids
Heat Exchangers
Series BEST
Heat Recovery
Applications
Heat Recovery
Packages

& Storage Tanks
Unfired Clean Steam

Generators
Multipass Blowdown
Heat Exchangers
Series ABD

Recovery Systems
Series ALSTAR

Generators

Generators
Series ASTEG

Heat Exchangers
Series ATC

Packages
Series STEAM SAVER
Vertical Hot Water

Generators

Generators
Series ASTEG-V
Multiple Shells
Countercurrent Flow
Heat Exchangers
Series AMS

Recovery Systems
for Low Pressure
Applications
Series ALSTAR-L

Series ASTOR

Series HEAT BANK
Condensate Recovery
Series ALSTAR PLUS
Replacement
Tube Bundles
Series ATB
Liquid/Vapor
Separators
Boiler Room
Accessories
Two Phase Flow

Separators
Series ALMUS
Blowdown Separators
Series ABDS
Inline Entrainment
Separators
Series ALSEP
Separators
Series ALCENT
Blowoff Tanks
Series ABDT
Flash Separators
Series AFS
Exhaust Heads
Exhaust Heads
Series CYCLONE
Instantaneous
Hot Water
Heaters
Instantaneous Hot
Water Heaters
Series ECO-PACK
11 Jocama Blvd., Suite 11A

P. 718.824.4901 F. 718.409.3605
T H E

chosen Alstroms equipment for the quality
they could trust:
ALSTROM
C O R P O R AT I O N
DuPont
Croll-Reynolds
Coen Company, Inc.
Keyspan Energy

over sixty years:
The Alstrom Corporation manufactures innovative

enables The Alstrom Corporation to provide cutting

Cleaver-Brooks
Visit alstromenergygroup.com to request your

free copy of The Alstrom Energy Group USB
Product Catalog.
US Patent # 5,626,102
US Patent # 5,797,447
US Patent # 5,845,703
US Patent # 6,125,923
US Patent # 5,893,411

US Patent # 6,101,984
SHELL &
T U B E H E AT
EXCHANGERS
REPLACEMENT
TUBE BUNDLES
H O T WAT E R
SYSTEMS
A S P H A LT
H E AT E R S
FUEL OIL
P R E H E AT E R S
FUEL OIL
SUCTION
H E AT E R S
H E AT
EXCHANGERS FOR
LIQUIDS
S E PA R AT O R S ,
EXHAUST HEADS
& BOILER ROOM
ACCESSORIES
EQUIPMENT & SYSTEMS
US Patent # 5,651,386
US Patent # 5,819,786
US Patent # 6,002,838
US Patent # 6,115,542
UNFIRED
CLEAN STEAM
G E N E R AT O R S
Comprehensive
Best
Patented
EQUIPMENT & SYSTEMS
Product Line
Advanced
11 J o c a m a B l v d . , S u i t e 11 A
Old Bridge, NJ 08857USA
Ph: 718-824-4901 Fax: 718-409-3605
E-mail: info@alstromcorp.com
w w w. a l s t r o m c o r p . c o m
HEAT TRANSFER PACKAGED SYSTEMS
Unfired Steam Generators

Heat Recovery Boilers
Deaerators
Pumping Systems
Instantaneous Hot Water Heaters
Blowdown Heat Recovery Systems
Fuel Oil Pump & Heater Sets
SHELL & TUBE HEAT EXCHANGERS
Heat Recovery Applications
Fuel Oil Heaters
Replacement Tube Bundles
SHELL & COIL HEAT EXCHANGERS
District Heating Applications

Commercial Heating & Hot Water Applications
Industrial & Process Applications
PLATE & FRAME HEAT EXCHANGERS
Gasketed
Brazed
Welded
BOILER ROOM ACCESSORIES
ASME Pressure Vessels

Liquid/Vapor Separators
Blowdown Separators
Blowoff Tanks
11 Jocama Blvd., Suite 11A

H E AT T R A N S F E R E Q U I P M E N T & S Y S T E M I N N O VAT O R S S I N C E 1 9 3 9
Since 1939, The Alstrom Energy Group designs and manufactures

heat exchangers, after-coolers, fuel oil preheaters, instantaneous
semi-instantaneous water heaters, storage tanks and many others
heat transfer equipment.
Comprehensive Product Line
Best Turn-Around Time In The Industry
Patented Technology
Made In The USA
Advanced Method of Heat Exchangers Optimization
Alstrom equipment is based on a proven design methodology. All products are manufactured using the highest quality materials and an unsurpassed level of craftsmanship. Alstrom has earned its reputation for excellence in engineering and manufacturing across a wide range of sophisticated heat transfer products, setting us
apart from our competitors. No matter which product and/or options you select you
will receive a truly unique solution to address your specific needs whether they are
HVAC, Industrial, Process or any other application.
ALSTROM ENERGY GROUP

11 J o c a m a B l v d . , S u i t e 11 A
Ph: 718-824-4901 Fax: 718-409-3605
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857

P. 718-824-4901
F. 718-409-3605
THE ALSTROM CORPORATION PARTIAL CLIENT LIST
BABCOCK & WILCOX GAMA TECHNOLOGY INC.
JOHNSON CONTROLS, INC.
KEYSPAN ENERGY
PREFERRED UTILITIES MANUFACTURING CORP.
AESYS TECHNOLOGIES, LLC
AQUA-CHEM INC.
COEN CANADA, INC.
FULTON THERMAL CORP.
AMERADA HESS CORPORATION
ASTRA ZENECA PHARMACEUTICALS
ALBANY PUMP COMPANY LIMITED
IBM
JHON DEER
THE GOODYEAR TIRE & RUBBER COMPANY
FRITO-LAY
DUPONT
NABISCO BRANDS, INC.
PETRO-DOTHAN INC.
INDUSTRIAL COMBUSTION, INC.
PROCTOR & GAMBLE MANUFACTURING COMPANY
CLEAVER-BROOKS BOILERS
; Unfired Steam Generators ; Shell & Tube Heat Exchangers ; Replacement Tube Bundles ; Hot Water Generators ;
Instantaneous Water Heaters ; Heat Recovery Systems ; Asphalt Heaters
; Fuel Oil Preheaters ; Fuel Oil Suction Heaters ; Liquid/Vapor Separators
11A Jocama Blvd.,

Old Bridge, NJ 08857
Ph: 800.223.4901
Ph: 718.824.4901
Fax: 718.409-3605
E-Mail:info@alstromcorp.com
SHELL AND TUBE HEAT
EXCHANGERS
HEAT TRANSFER
PACKAGED SYSTEMS
SEPARATORS, EXHAUST
HEADS, BOILER ROOM
ACCESSORIES
The Alstrom Corporation has
provided leadership and
innovation in Heat Transfer
Equipment Design and
Manufacturing since 1939.
Our comprehensive product
line includes Patented
Technologies designed for
maximum performance
efficiency. Alstrom equipment
meets and exceeds ASME
Section VIII (Division 1)
requirements, is U, S, H,
National Board R,NB
certified and meets TEMA
and other industrial
standards.
Visit us on the Internet at www.alstromcorp.com
HEAT TRANSFER EQUIPMENT & SYSTEMS

FRITO-LAY SOLAR SYSTEM PUTS THE SUN IN SUNCHIPS,
TAKES ADVANTAGE OF RENEWABLE ENERGY
The Frito-Lay plant in Modesto
CA has installed Alstrom Model
ASTEG/HC-HTW-2-24-42-144
Steam Generator to manufacture
their Sun Chips brand utilizing
solar collectors.
The solar field is made up of large
curved mirrors (parabolic trough
collectors) that move with the position of the sun, focusing the heat
into tubes of glass filled with high
temperature pressurized water.
That water is directed into the
Alstrom Unfired Steam Generator,
which converts the energy into
steam thereby heating the oil used
to cook Sun Chips. This is the largest operating solar process heat
system in the U.S., producing over
8 million Btu/h (2.4 MW) of thermal
energy under peak conditions.
"This is the first time we're using

the technology in this scenario,"
said Aurora Gonzalez, spokeswoman for Frito-Lay, a division of
PepsiCo. "You normally use natural
gas to heat the cookers. This is an
alternative. It will generate enough
steam to produce the plant's Sun
Chips within a year."
Modesto's sun-drenched climate
made it a natural choice for a solar
farm, Gonzalez said. The Modesto
region recorded 306 days in the
past year that weren't cloudy or
partly cloudy, according to statistics
from the National Weather Service.
PH: 800-223-4901 PH: 718-824-4901

FAX: 718-409-3605 E-MAIL: INFO@ALSTROMCORP.COM WWW.ALSTROMCORP.COM
PH: 8 0 0 - 2 2 3 - 4 9 0 1 / 7 1 8 - 8 2 4 - 4 9 0 1 FAX: 7 1 8 - 4 0 9 - 3 6 0 5
INFO@ALSTROMCORP.COM
At full capacity, the solar

panels in Modesto will
produce 14,700 MMBTU
(one million British
Thermal Units) a year.
This is the largest
operating solar process
heat system in the U.S.
Alstrom has provided leadership and
innovation in Heat Transfer Equipment
Design and Manufacturing since 1939.
Our comprehensive product line
includes
Patented
Technologies
designed for maximum performance
efficiency. Alstrom equipment meets
and exceeds ASME Section VIII
(Division 1) requirements, is U, S,
H, National Board R,NB certified
and meets TEMA and other industrial
standards.
ALSTROM 5 THE LEADERS IN HEAT TRANSFER EQUIPMENT AND SYSTEMS
BLUE_AX.pdf
1/10/05
10:25:00 AM
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857 USA p. 718.824.4901 f. 718.409.3605 www.alstromenergygroup.com
U-Tube Steam to Liquid Converters

Series AX
Typical Applications
To have the capacity to heat____________gpm of______________________ in the tubes
Heating systems
Service water heating
from__________F to__________F using__________psi steam in the shell.
Feedwater heaters
Steam condensers
Unit to be constructred in accordance with ASME requirements. ASME Stamp is ( not ) required.
Easy removal of tube bundle
Unaffected by thermal expansion Unit to have no more than____________ft. of length and___________psi pressure drop.
Bonnet Head "A"

G
STEAM
1/2" NPT
6"
VENT/
VAC. BREAKER
F
A
CL
CL
30
3/4" NPT
C
2 Passes
4 Passes
B
E
Bonnet Head "B"
SUPPORT
6 Passes
J
DRIP
CM
STEAM
1/2" NPT
6"
VENT/
VAC. BREAKER
45
MY
CY
CL
CL
CMY
J
3/4" NPT
SUPPORT
DRIP
F
B
Channel Head "C"
Complete model number

as per the following example:
6"
STEAM
1/2" NPT
VENT/
VAC. BREAKER
AX-2-6-36-A-F
Connections Flanged or Couplings
Type of head
Tube bundle immersion length
Nominal shell diameter

Number of tube passes
Tube
Standard
CL
J
G
" AX " Series
Side
Design
Pressure &
Shell
Temperature
CL
Customized
150 psi @ 400 F

150 psi @ 400 F
Head
Carbon Steel, Stainless Steel, Cast Iron
Shell
Carbon Steel, Stainless Steel
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"
Copper, Stainless Steel, Carbon Steel
SUPPORT
DRIP
* - Various materials and working conditions can be provided.

- Legs can be supplied when specified.
- Space equal to or greater than dimension "B"
should be provided for removal of tube bundle.
* - All Heat Exchangers are designed and manufactured according
to ASME Code, Section VIII, Div.1. ASME U-1 Form, Stamp,
and N.B. Number are provided upon request for an additional cost.
* - All heaters have a one year guarantee against failure caused by
materials or workmanship, but not against gasket failure or damage
caused by corrosion, water hammer, fouling, sealing, excessive pressure
or temperature, incorrect installation or other factor beyond the
manufacturer's control.
BLUE_AX (Rev).pdf
1/10/05
10:23:04 AM
U-Tube Steam to Liquid Converters

Series AX
Dimension Table
Threaded couplings are according to

ANSI NPT for sizes up to 3".
Flanged connections are optional.
For 4" and up the connections are
flanged according to ANSI.
AX
*-4-**
*-5-**
*-6-**
Direction and sizes of connections may be

specified by the customer, providing easy
assembly of a new system or replacement
of an old heat exchanger.
The actual dimensions of a heat exchanger
depend upon its performance and may
be modified during the preparation of
working drawings.
*-5-**
CM
MY
*-6**
CY
CMY
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
7
7
9
10
11
15
16
18
18
20
G
2 PASS 4 PASS 6 PASS
2-1/2 2-1/2
2-1/2 2-1/2
3-1/4 2-7/8 4-3/4
5
3-7/8
6
5-7/8 4-1/4 7-5/8
6-1/2 6-1/4
9
22
7
22
24
12
24
27
13
28
28
14
30
32
16
34
1-1/4
1
1-1/4
1
2
1-1/2 1-1/4
2-1/2
2
2
3
3
2-1/2
3
3
4 Flg
5 Flg 4 Flg
3
6 Flg 5 Flg 4 Flg
8 Flg 5 Flg 4 Flg
8 Flg 6 Flg 5 Flg
10 Flg 8 Flg 6 Flg
2
2-1/2
2-1/2
4 Flg
5 Flg
6 Flg
8 Flg
8 Flg
10 Flg
10 Flg
12 Flg
3/4
1
1
1-1/4
1-1/2
2
2-1/2
2-1/2
3
3
4
Head
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
Optional
**42
**48
**54
**60
**66
**72
**78
**84
**90
**96 **108 **120 **144
33
39
45
51
57
63
69
75
81
87
93
99
105
117
129
153
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
142
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
204
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
WGT
100
115
130
145
160
175
190
205
230
245
260
275
290
320
350
142
380
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
142
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
335
365
395
36
42
48
54
60
66
72
78
84
90
96
102
108
120
132
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
156
142
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
650
690
37
43
49
55
61
67
73
79
85
91
97
103
109
121
133
157
21
27
33
39
45
51
57
63
69
75
81
87
93
106
142
WGT
320
348
377
404
432
459
487
515
544
571
599
626
653
710
118
766
38
44
50
56
62
68
74
80
86
92
98
104
110
122
134
158
118
142
812
21
27
33
39
45
51
57
63
69
75
81
87
93
106
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
55
61
67
73
79
85
91
97
103
109
115
121
127
139
148
172
23
29
35
41
47
53
59
65
71
77
83
89
95
107
119
143
WGT
660
704
748
791
835
879
923
967
1146
1190
1282 1420
1558
104
110
116
122
128
140
70
76
82
88
94
106
56
62
68
74
80
86
92
98
46
52
58
64
22
28
34
40
WGT
819
874
929
984
62
68
74
80
24
30
1055 1130
62
68
24
30
WGT
*-24-**
F
WGT
*-20-**
7-1/4 4-1/2
8-1/4 5-9/16
9-1/4 6-5/8
8-5/8
12
15 10-3/4
17 12-3/4
19
14
21
16
23
18
25-1/2 20
29-1/2 24
SIZE
Dimensions in inches Weight in pounds

**24 **30 **36
AX
TYPE
CUSTOMIZED CONNECTIONS
*-4-**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
36
42
1040 1096 1152

86
48
92
54
98
60
1014 1058 1102
1207 1271 1327 1383
1438 1494
104
128
66
110
72
116
78
122
84
90
134
96
1205 1280 1356 1431 1506 1582 1662 1742 1818 1893 1968
74
80
86
92
98
104 110 116 122 128 134
36
42
48
54
60
66
72
78
84
90
96
1011 1085
152
118
176
142
1614 1725
146 158
1836
108
182
120
144
2129 2279
146 158
2430
120
144
3064
108
1258 1357 1456 1555 1654 1753 1852 1951 2062 2161 2260 2359 2458 2668 2866
172
68
74
80
86
92
98
104
110
116
122
128
134
140
152
160
184
24
30
36
42
48
54
60
66
72
78
84
100
96
108
120
144
WGT
1450 1560 1650 1750 1850 1950 2050 2150 2260 2360 2460 2560 2660
2870 3070 3270
BLUE_ATX.pdf
1/10/05
12:23:56 PM
U-Tube Immersion Heaters

Series ATX
The "ATX" Immersion Heater is designed to heat liquids in storage tanks with steam, hot water or other
high temperature liquid, flowing through the tubes. Another application is heating of liquid, which flows through
tubes, by immersion the tube bundle in a boiler with steam, hot water or other high temperature liquid.
The number of tube passes is variable in order to provide the highest velocity of liquid for maximal heat transfer.
The Head Type "A" is more economical. The Head Type "B" permits removalRIWKH tube bundle without dismounting
head piping. The channel Head Type "C"DOORZV check and plug ofleaking tubes without dismounting the head.
B
C
Head Type "A"

G
F
A
CL
CL
30
1/2" NPT
2 Pass
4 Pass
6 Pass
Head Type "B"
43
SUPPORT
COLLAR
C
E
CM
MY
CL
CL
CY
CMY
SUPPORT
3/4" NPT

B
C
Channel Head Type "C"
ATX-2-6-36-A-F
Type of Head
CL
CL
Tube Bundle immersion length

"ATX" Series
Side
Standard
SUPPORT
Customized
Design
Pressure &
Shell
Temperature
150 psi @ 400 F
Head
Carbon Steel, Stainless Steel.
Collar
Tubesheet
Tubing O.D.
1/2", 5/8", 3/4",
"1", "1 1/4"
Tube
150 psi @ 400 F
Copper, Stainless Steel.

BLUE_AX (Rev).pdf
1/10/05
10:23:04 AM
U-Tube Immersion Heaters

Series ATX
DIMENSION TABLE
Threaded couplings VKDOOEH according to
ATX
ATX*-4-**
ATX*-5-**
ATX*-6-**

depend upon its performance and
may be modified during the preparation of
working drawings.
21
23
25
12
12
12
12
16
18
20
24
29
Head
2 PASS 4 PASS 6 PASS 2 PASS 4 PASS 6 PASS
7-3/4 4-1/2 6-1/8

9-1/4 5-9/16 6-5/8
9-1/4 6-5/8 6-5/8
12 8-5/8
8
15 10-3/4 8-1/4
17 12-3/4 10-1/4
19
14 10-1/4
ATX*-8-**
ATX*-10-**
ATX*-12-**
ATX*-14-**
ATX*-16-**
ATX*-18-**
ATX*-20-**
ATX*-24-**

2-1/2 2-1/2
1-1/4
2-1/2 2-1/2
1-1/4
3-1/4 2-7/8 4-3/4
2
5
3-7/8
2-1/2
6
5-7/8 4-1/4 7-5/8
3
6-1/2 6-1/4
9
4 Flg
22
7
5 Flg
22
24
12
6 Flg
24
17
13
8 Flg
26
8 Flg
28
14
28
32
16
32 10 Flg
1
1
1-1/2
2
3
3
4 Flg
5 Flg
5 Flg
is
6 Flg
8 Flg
Type "A"
1-1/4
Types
2
"B"&"C"
2-1/2
are
optional
3
3
Types
4 Flg "B"&"C"
4 Flg
Type "A"
5 Flg
Optional
6 Flg
TYPE
Dimensions in inches.
Weights in pounds.
ATX
B
*-4-**
C
*-5-**
CM
MY
CY
*-6**
CMY
SIZE
**24
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
27
33
39
45
51
57
63
69
75
81
87
93
**96 **108 **120 **144

99
111
123
147
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
30
35
40
45
50
55
60
65
70
75
80
85
90
100
110
130
27
33
39
45
51
57
63
69
75
81
87
93
99
111
123
147
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
40
45
50
55
60
65
70
75
80
85
90
95
100
110
120
140
27
33
39
45
51
57
63
69
75
81
87
93
99
111
123
147
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
50
55
60
65
70
75
80
85
90
95
100
105
110
120
130
150
27
33
39
45
51
57
63
69
75
81
87
93
99
111
123
147
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
110
120
130
140
150
160
170
180
190
200
210
220
230
250
270
310
27
33
39
45
51
57
63
69
75
81
87
93
99
111
123
147
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
134
WGT
150
165
180
195
210
225
240
255
270
285
300
315
330
360
390
450
27
33
39
45
51
57
63
69
75
81
87
93
99
111
123
147
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
230
255
280
305
330
355
380
405
430
455
480
505
530
580
630
730
39
45
51
57
63
69
75
81
87
93
99
105
111
123
135
159
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
300
330
360
390
420
450
480
510
540
570
600
630
660
720
780
900
40
46
52
58
64
70
76
82
88
94
100
106
112
124
136
160
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
400
440
480
520
560
600
640
680
720
760
800
840
880
960
1040 1200
42
48
54
60
66
72
78
84
90
96
102
108
114
126
138
162
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1200
1300 1500
42
48
54
60
66
72
78
84
90
96
102
108
114
126
138
162
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
600
660
720
780
840
900
960
1020
1080
1140
1200
1260
1320
1440
1560 1800
44
50
56
62
68
74
80
86
92
98
104
110
116
128
140
164
24
30
36
42
48
54
60
66
72
78
84
90
96
108
120
144
WGT
700
780
860
940
1020
1100
1180
1260
1340
1420
1500
1580
1660
1820
1980
2300
BLUE_ATB.pdf
1/10/05
10:50:27 AM
Alstrom Replacement Tube Bundles

Series ATB
The ALSTROM Tube Bundles Series "ATB" are designed and manufactured for replacement of damaged tube
bundles in existing shell and tube heat exchangers. Our company can duplicate and replace any existing tube bundle,
fabricated by The ALSTROM Corporation or another manufacturer. Our FAST EMERGENCY SERVICE reduces
the down time usually associated with the replacement period. In most cases we can ship a replacement tube bundle
within two working days. Each tube bundle can be redesigned for better performance without changing the size or
connections,Whus accomodating your current piping and increasing your savings. We provide replacement tube bundles
manufactured from long standing 316 Stainless Steel tubing. Our data bank includes over 75,000 heat exchangers and
tube bundles, fabricated by The ALSTROM Corporation. 3lease include the Manufacturer, Type, Serial Number and
National Board Number (if available) of the heat exchanger withyour order. So that we may provide you fast and
accurate service. If this data is not available please fill out the tube bundle information requested in this catalog.
C
Bolt Hole
Diameter
No. of
Bolts
CM
MY
CY
NONE
4
6
8
12
16
20
24
28
32
36
Dia. of
Bolts
1/2
5/8
3/4
7/8
1
1-1/8
1-1/4
1-1/2
Type "A"
D
E
U-Tube Bundle and Tubesheet with Bolt Holes
Bolt Circle
Diameter
C
B
CMY
Type "B"
SHELL SIDE FLUID

A
STEAM_______________
LIQUID_______________
U-Tube Bundle and Tubesheet without Bolt Holes
This data is very important !

Dimensions - Inches
1. It is important to know the distance E
between the tubesheet and first baffle
in order to provide the correct flow
orientation for heat exchanger entrance.
2. Tube bundles for steam condensers usually
have four vertical baffles. If you do not know
the diameter of baffles, please indicate
the shell inside diameter or thickness.
3. If you do not know the number of tubes, the
maximum number of tubes will be installed.
4. The heat transfer area and performance of
the tube bundle may be increased using
tubes with a smaller diameter.
5. If you do not know the bolt circle diameter,
number of bolts and their diameter, use
the tubesheet without bolt holes.
NUMBER OF TUBE PASSES
TUBE DIAMETER
5/8"
1/2"
6
3/4"
1"
TUBE MATERIAL___________________________________
TUBESHEET MATERIAL_____________________________
BAFFLE MATERIAL & NUMBER_____________________
BLUE_ATB (Rev2).pdf
1/10/05
10:52:06 AM
Replacement Tube Bundles

Series ATB
Type Of Transverse Baffles
J/2
3/4 J
Horizontal cut baffle

designed for liquid to
liquid heat exchangers
series "ABX".
Full baffle designed

for immersion heaters
series "ATX".
Vertical cut baffle

designed for steam to liquid
heat exchangers series "AX".
TUBE-TO-TUBESHEET JOINTS
EG
EW
Expanded, no grooves,
ASME efficiency of joint: 0.60
Expanded, two grooves,

ASME efficiency of joint: 0.90.
Welded only,
Welded and expanded,

CM
HEAT TRANSFER AREA - SQ. FT. PER ONE FT. LENGTH
MY
CY
CMY
Nominal
Diameter
of Shell
1/2" O.D.
1 PASS
5/8" O.D.
2 PASS
4 PASS
6 PASS
1 PASS
2 PASS
3/4" O.D.
4 PASS
6 PASS
1 PASS
2 PASS
4 PASS
6 PASS
2.22
1.83
1.57
1.49
4.06
3.40
3.14
2.98
3.43
2.94
2.61
2.47
5.77
4.97
4.44
4.21
5.06
4.25
3.27
3.10
8.52
7.58
7.32
6.95
7.03
5.88
5.23
4.96
5.10
4.31
3.92
3.72
16.11
14.65
13.86
13.16
14.06
12.42
11.77
11.18
9.42
7.85
7.06
6.70
10
27.11
25.11
24.06
22.85
22.07
19.94
18.96
18.01
16.09
14.91
13.34
12.67
12
39.30
36.88
35.57
33.79
32.53
30.08
28.77
27.33
23.16
21.20
19.63
18.64
14
38.09
35.31
34.00
32.30
29.05
27.08
25.91
24.61
16
52.48
49.37
47.74
45.35
38.47
36.51
35.54
33.76
18
66.38
62.78
60.82
57.77
49.07
46.32
43.97
41.77
20
84.85
80.76
78.48
74.55
64.38
61.63
59.67
56.68
24
124.58
119.68
117.06
111.20
95.79
92.65
90.29
85.77

as per the the following example:
ATB-2-6-36-A-F-T-5/8-W
Type of joint
Tube O.D.
Tube pattern
Baffle cut
Tube bundle type
" ATB " Series
Design
Pressure &
Temperature
Side
Standard
Shell
Tube
150 psi @ 400 F
Customized
100 psi @ 400 F
Head
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"
BLUE_AFX.pdf
1/10/05
12:17:47 PM
Alstrom Straight Tube & Fixed Tubesheet

Series AFX
To have the capacity to heat__________gpm of _________________ in the ____________
Process heat transfer
from________F to ________F using_____________________________, entering at__________

Unit to be constructred in accordance with ASME requirements . ASME Stamp is ( not ) required.
Mechanical cleaning inside the tubes

Limited to applications with small
temperature difference
Unit to have no more than _____ ft. of length and ____ psi pressure drop in the shell and _____psi in the tubes.
Bonnet Head "A"

G
1/2" NPT
VENT
F
A
CL
Optional
Expansion
Joint
30
1/2" NPT
2 Passes
4 Passes
Bonnet Head "B"
6 Passes
G
C
H
1/2" NPT
VENT
45
CM
MY
CY
CL
Optional
Expansion
Joint
CL
CMY
3/4" NPT
B
G
Channel Head "C"
C
H

1/2" NPT
VENT
AFX-2-6-36-A-F
CL
OPTIONAL
EXPANSION
JOINT
CL

Type of head
G

" AFX " Series
Side
Design
Pressure & Shell
Temperature
Tube
Standard
Customized
150 psi @ 400 F

150 psi @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"

BLUE_AFX (Rev).pdf
1/10/05
12:19:16 PM
Straight Tube & Fixed Tubesheet Heat Exchangers

Series AFX
Dimension Table

AFX
*-4-**
*-5-**
*-6-**

*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**

working drawings.
7-1/4 4-1/2
8-1/4 5-9/16
9-1/4 6-5/8
12 8-5/8
15 10-3/4
17
19
21
23
25
29
12-3/4
14
16
18
20
24
E
6
7
7
8
F
2 PASS 4 PASS
2-1/2
2-1/2
3-1/4
9
10
16
18
18
20
22
5
5-7/8
6-1/2
22
24
27
28
32
G
6 PASS
Head
1-1/4
2-1/2
1-1/4
1
2
2-1/2
1-1/4
1
2
2-7/8 4-3/4
2
1-1/2 1-1/4
3
6
2
3-7/8
2-1/2
2
3
2-1/2
4-1/4 7-5/8
3
3
3
3
9
6-1/4
3
4 Flg
3
22
7
5 Flg 4 Flg
4 Flg
24
12
6 Flg 5 Flg 4 Flg 4 Flg
26
13
28
14
32 10 Flg 8 Flg 6 Flg 8 Flg
16
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
optional
TYPE
Customized Connections
SIZE

AFX
C
*-4-**
CM
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
**96
31
37
43
49
55
61
67
73
79
85
91
97
103
21
27
33
39
45
51
57
63
69
75
81
87
93
105
117
141
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
220
92
98
104
116
128
152
92
B
*-5-**
MY
CY
CMY
**24
B
*-6**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
32
38
44
50
56
62
68
74
80
86
20
6
32
8
34
40
56
52
68
64
70
86
WGT
100
115
130
145
160
175
190
205
220
235
250
265
80
**108 **120 **144

115
127 151
104
116
140
210
240
300
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
20
26
32
38
44
50
56
62
68
74
80
86
92
104
116
140
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
440
470
530
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
18
4
20
36
32
48
44
50
66
62
78
74
90
102
114
138
WGT
190
222
250
277
305
333
360
388
416
444
472
500
27
590
650
770
34
40
46
52
58
64
70
76
82
88
94
100
106
118
137
161
20
6
22
38
34
40
56
52
68
66
70
86
92
104
116
140
710
766
900
WGT
320
348
377
404
432
459
487
515
544
571
599
26
6 53
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
18
4
20
36
32
48
44
50
66
62
78
84
90
102
114
138
1010 1160
WGT
417
453
490
527
564
601
638
675
714
751
788
25
8 62
937
46
52
58
64
70
76
82
88
94
100
106
112
118
130
142
166
17
3
29
25
31
47
43
59
55
71
77
83
89
101
113
137
WGT
660
704
748
791
835
879
923
967
1146
1190
1282
1420 1700
48
54
60
66
72
78
84
90
96
102
108
114
120
132
144
168
16
2
28
24
30
46
52
58
64
70
76
82
88
100
112
136
WGT
819
874
929
984
1040
1096
1152
20
1 7
1438
49 1 4
1614
1725 1950
50
56
62
68
74
80
86
92
116
122
134
146
170
88
100
112
112
16
22
28
34
40
46
52
58
WGT
1055
1130
20
1 5
1280
1356
1431
1506
1582
50
56
62
68
74
80
86
92
1014
05 1 8
102 1
1271
32 1 7
38 1 3
98
64
104
70
110
76
82
1662
74 1 2
1818
1893
96 1 8
2130
2280 2580
104
110
116
122
134
146
170
112
136
98
16
22
28
34
40
46
52
58
64
70
76
82
88
100
WGT
1258
1357
1456
1555
1654
1753
1852
1951
2062
2161
2260
2359
2458
2670
2870 3270
52
58
64
70
76
82
88
94
100
106
112
118
124
136
148
172
56
62
68
80
86
110
134
14
20
26
32
38
44
50
WGT
1450
1560
1650
1750
1850
1950
2050
2150
26 2 0
36 2 0
74
2460
2560
66 2 0
98
2870
3070 3470
BLUE_AFT.pdf
1/10/05
10:38:05 AM
Straight Tube & Floating Tubesheet Heat Exchangers

Series AFT
To have the capacity to heat__________gpm of_________________________ in the ( shell ) ( tubes )

from__________F to__________F using____________gpm of_________________________, entering at__________F

Unaffected by thermal expansion
Mechanical cleaning inside the tubes
Unit to have no more than_________ft. of length and__________ psi pressure drop in the shell and _____psi in the tubes.
Bonnet Head "A"
1/2" NPT
VENT
CL
CL
3/4" NPT
FLOATING TUBESHEET
2 Passes
Bonnet Head "B"
1/2" NPT
VENT
CM
MY
CY
CL
CL
CMY

Channel Head "C"
FLOATING TUBESHEET
AFT-2-6-36-A-F
Type of head

" AFT " Series
Side
Design
Pressure &
Shell
Temperature
Tube
Standard
CL
Customized
150 psi @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"
C
1/2" NPT
VENT
CL
150 psi @ 400 F
3/4" NPT
3/4" NPT
H
FLOATING TUBESHEET

BLUE_AFT (Rev).pdf
1/10/05
10:40:04 AM
Straight Tube & Floating Tubesheet Heat Exchangers

Series AFT
Dimension Table
AFT
*-4-**
*-5-**
*-6-**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**

working drawings.
7-1/4 4-1/2
8-1/4 5-9/16
9-1/4 6-5/8
12
8-5/8
15 10-3/4
17
19
21
23
25
29
12-3/4
14
16
18
20
24
6
7
7
8
9
10
16
18
18
20
22
F
2 PASS 4 PASS
2-1/2 2-1/2
2-1/2 2-1/2
3-1/4 2-7/8 4-3/4
6
5
3-7/8
5-7/8 4-1/4 7-5/8
9
6-1/2 6-1/4
22
22
7
24
24
12
26
27
13
28
28
14
32
16
32
1-1/4
1-1/4
1
1
Head
6 PASS 2 PASS 4 PASS 6 PASS
1-1/4
2
2
3
3
3
2
1-1/2 1-1/4
2
2-1/2
2
2-1/2
3
3
3
3
4 Flg
3
5 Flg 4 Flg
4 Flg
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
optional
TYPE
SIZE

AFT
**24
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
136
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
220
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
*-4-**
*-5-**
CM
MY
*-6**
CY
CMY
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
**96 **108 **120 **144
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
138
WGT
100
115
130
145
160
175
190
205
220
235
250
265
280
210
240
300
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
138
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
440
470
540
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
138
650
770
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
126
WGT
320
348
377
404
432
459
487
515
544
571
599
626
653
710
766
880
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
126
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
1011
1170
46
52
58
64
70
76
82
88
94
100
106
112
118
130
142
166
16
22
28
34
40
46
52
58
64
70
76
82
88
100
112
124
WGT
660
704
748
791
835
879
923
967
1014
1058
1102
1146
1190
1282
1420
1690
48
54
60
66
72
78
84
90
96
102
108
114
120
132
144
168
16
22
28
34
40
46
52
58
64
70
76
82
88
100
112
136
WGT
819
874
929
984
1040
1096
1152
1207
1271
1327
1383
1438 1494
1614
1725
1940
50
56
62
68
74
80
86
92
98
104
110
116
122
134
146
170
16
22
28
34
40
46
52
58
64
70
76
82
88
100
112
136
WGT
1055
1130
1205
1280
1356
1431
1506
1582
1662
1742
1818
1893
1968
2129
2279
1580
50
56
62
68
74
80
86
92
98
104
110
116
122
134
146
170
16
22
28
34
40
46
52
58
64
70
76
82
88
100
112
136
WGT
1258
1357
1456
1555
1654
1753
1852
1951
2062
2161
2260
2359
2458
2668
2866
3260
52
58
64
70
76
82
88
94
100
106
112
118
124
136
148
172
14
20
26
32
38
44
50
56
62
68
74
80
86
98
110
134
WGT
1450
1560
1650
1750
1850
1950
2050
2150
2260
2360
2460
2560
2660
2870
3070
3470
ADW.pdf
1/18/05
12:04:46 PM
U-tube Steam to Water Instantaneous Heaters

Series ADW
Instantaneous heaters series "ADW" are fabricated from 316 stainless steel tubes, TIG welded to the stainless steel
tubesheet. The ADW model is used to heat city water for domestic usage. The degasation of heated water releases
oxygen and other gases. The water side all stainless steel construction guarantees superior mechanical properties
and corrosion resistance.
Application
To have the capacity to heat___________________gpm of water in the tubes
Domestic Water Supply
from_____________F to________________F using_____________psi steam in the shell.


Unit to have no more than____________ft. of length and___________psi pressure drop.
Bonnet Head "A"

A
G F
6"
F
A
H Steam
1/2" npt
VENT/
VAC. BREAKER
CL
CL
30
C
3/4" npt
Drip
2 passes
CM
4 passes
6 passes
B
E
Bonnet Head "B"
C
6"
MY
CY
Support
H Steam
1/2" npt
VENT/
VAC. BREAKER
45
CMY
3/4" npt

CL
CL
Drip
Support
Tubesheet
TIG
WELD
ADW-2-6-36-A-F
Type of head
"ADW" Series
Design
Pressure &
Temperature
Side
Shell
Tube
Standard
150 psi @ 400 F

150 psi @ 400 F
Head
Stainless Steel
Shell
Carbon Steel
Tubesheet
Stainless Steel
Tubes O.D.
1/2", 5/8", 3/4"
316 Stainless Steel
Customized
Stainless Steel Tubes

Stainless steel tubes have superior mechanical
properties and corrosion resistance.
TIG weld provides the best tube to tubesheet joint
(ASME joint efficiency equals 1).
caused by corrosion, water hammer, fouling, sealing, excessive
pressure or temperature, incorrect installation or other factor beyond
the manufacturer's control.
BLUE_ADW (Rev).pdf
1/10/05
12:22:30 PM
U-tube Steam to Water Instantaneous Heaters

Series ADW
Dimensions Table
ADW
*-4-**
*-5-**
*-6-**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**

depend upon its performance and
may be modified during the preparation of
working drawings.
7-1/4 4-1/2
8-1/4 5-9/16
9-1/4 6-5/8
8-5/8
12
15 10-3/4
17 12-3/4
19
14
21
16
23
18
25-1/2 20
29-1/2 24
2 PASS 4 PASS
7
7
7
9
10
11
15
16
18
18
20
6 PASS
2-1/2 2-1/2
2-1/2 2-1/2
3-1/4 2-7/8 4-3/4
5
3-7/8
6
5-7/8 4-1/4 7-5/8
6-1/2 6-1/4
9
22
7
22
24
12
24
27
13
28
28
14
30
32
16
34
1-1/4
1
1-1/4
1
2
1-1/2 1-1/4
2-1/2
2
2
3
3
2-1/2
3
3
4 Flg
5 Flg 4 Flg
3
6 Flg 5 Flg 4 Flg
8 Flg 5 Flg 4 Flg
8 Flg 6 Flg 5 Flg
10 Flg 8 Flg 6 Flg
2
2-1/2
2-1/2
4 Flg
5 Flg
6 Flg
8 Flg
8 Flg
10 Flg
10 Flg
12 Flg
3/4
1
1
1-1/4
1-1/2
2
2-1/2
2-1/2
3
3
4
Head
Type "A"
Type "B"
is
optional
Type "B"
Type "A"
is
Optional
TYPE
SIZE
ADW
B
*-4-**
C
*-5-**
**24
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
33
39
45
51
57
63
69
75
81
87
93
99
**96 **108 **120 **144

105
*-6**
CY
CMY
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
142
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
204
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
WGT
100
115
130
145
160
175
190
205
230
245
290
320
350
142
380
34
40
46
52
58
64
70
76
82
88
94
100
106
118
130
154
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
142
395
75 2
260
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
335
365
36
42
48
54
60
66
72
78
84
90
96
102
108
120
132
22
28
34
40
46
52
58
64
70
76
82
88
94
106
118
156
142
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
650
690
37
43
49
55
61
67
73
79
85
91
97
103
109
121
133
157
21
27
33
39
45
51
57
63
69
1
75
87
93
106
320
348
377
404
432
459
487
515
544
571
599
626
653
710
118
766
142
WGT
B
38
44
50
56
62
68
74
80
86
92
98
104
110
122
134
158
21
27
33
39
45
51
57
63
69
75
87
93
106
118
142
81
812
1011 1085
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
55
61
67
73
79
85
91
97
103
109
115
121
127
139
148
172
107
119
143
23
29
35
41
47
53
59
65
WGT
660
704
748
791
835
879
923
967
56
62
68
74
80
86
92
22
28
34
40
46
52
58
WGT
819
874
929
984
1207 1271 1327 1383
1438 1494
62
68
74
80
86
92
98
104
110
116
122
128
134
24
30
36
42
48
54
60
66
72
78
84
90
96
B
C
WGT
B
*-24-**
153
WGT
*-20-**
129
WGT
CM
MY
117
C
WGT
1040 1096 1152
89
95
1014 1058 1102
1146
1190
98
104
110
116
122
128
140
64
70
76
82
88
94
106
71
77
83
1282 1420 1558

152
118
176
142
1614 1725
146 158
1836
108
144
120
182
1055 1130 1205 1280 1356 1431 1506 1582 1662 1742 1818 1893 1968 2129 2279 2430
172
62
68
74
80
86
92
98
104 110 116 122 128 134 146 158
144
120
108
24
30
36
42
48
54
60
66
72
78
84
90
96
1258 1357 1456 1555 1654 1753 1852 1951 2062 2161 2260 2359 2458 2668 2866 3064
68
80
86
92
98
104 110 116 122 128 134 140 152 160 184
74
144
108 120
24
30
36
42
48
54
60
66
72
78
84
100
96
1450 1560 1650 1750 1850 1950 2050 2150 2260 2360 2460 2560 2660 2870 3070 3270
BLUE_ABX.pdf
1/10/05
10:58:51 AM
U-Tube Liquid to Liquid Heat Exchangers

Series ABX
Heating systems
To have the capacity to heat__________gpm of ______________ in the ( shell ) ( tubes )

from__________F to__________F using__________gpm ___________, entering at__________F
Unit to be constructred in accordance with ASME requirements. ASME Stamp is ( not ) required

Unit to have no more than _____ ft. of length and ____ psi pressure drop in the shell and _____psi in the tubes
Bonnet Head "A"

A
G F
1/2" NPT
VENT
F
A
CL
CL
CL
CL
30
1/2" NPT
C
2 Passes
4 Passes
G
B
45
6 Passes
Bonnet Head "B"
CM
C
1/2" NPT
VENT
MY
CY
CL
CMY
3/4" NPT
B
Channel Head "C"
E
H
ABX-2-6-36-A-F
Type of head

" ABX " Series
Design
Pressure &
Temperature
Side
Standard
Shell
Tube
150 psi @ 400 F
CL
G
Customized
150 psi @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"
1/2" NPT
VENT

BLUE_ABX (Rev).pdf
1/10/05
11:00:51 AM
U-Tube Liquid to Liquid Heat Exchangers

Series ABX
Dimension Table
ABX
*-4-**
*-5-**
*-6-**
*-8-**
*-10-**

of any old heat exchanger.
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**

working drawings, according to
ASME Code, Section 8, Div.1.
7-1/4 4-1/2
8-1/4 5-9/16
9-1/4 6-5/8
12 8-5/8
15 10-3/4
17
19
21
23
25
29
12-3/4
14
16
18
20
24
E
6
7
7
8
9
10
16
18
18
20
22
F
2-1/2 2-1/2
2-1/2 2-1/2
3-1/4 2-7/8 4-3/4
5
3-7/8
6
5-7/8 4-1/4 7-5/8
6-1/2 6-1/4
9
22
7
22
24
12
24
27
13
26
28
14
28
32
32
16
1-1/4
1-1/4
1
1
Head
1-1/4
2
2
3
3
3
2
1-1/2 1-1/4
2-1/2
2
2
3
3
2-1/2
3
3
4 Flg
5 Flg 4 Flg
4 Flg
3
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
optional
TYPE
SIZE

ABX
B
*-4-**
C
*-5-**
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
**96
31
37
43
49
55
61
67
73
79
85
91
97
103
115
127
151
117
141
21
27
33
39
45
51
57
63
69
75
81
87
93
105
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
204
92
98
104
116
128
152
32
38
44
50
56
62
68
74
80
86
20
26
32
38
44
50
56
62
68
74
80
86
92
104
116
140
WGT
100
115
130
145
160
175
190
205
220
235
250
265
280
210
240
270
CM
**108 **120 **144
**24
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
20
26
32
38
44
50
56
62
68
74
80
86
92
104
116
140
CY
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
440
470
500
CMY
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
138
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
650
710
34
40
46
52
58
64
70
76
82
88
94
100
106
118
137
161
20
26
32
38
44
50
56
62
68
76
80
86
92
104
116
140
WGT
320
348
377
404
432
459
487
515
544
571
599
626
653
710
34
40
46
52
58
64
70
76
82
88
94
100
106
118
766
130
822
154
MY
*-6**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
18
24
30
36
42
48
54
60
66
72
78
84
90
102
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
46
52
58
64
70
76
82
88
94
100
106
112
118
17
23
29
35
41
47
53
59
65
71
77
83
89
130
101
WGT
660
704
748
791
835
879
923
967
1014
1058 1102
1146
48
54
60
66
72
78
84
90
96
102
108
114
16
22
28
34
40
46
52
58
64
70
76
82
WGT
819
874
929
984
50
56
62
68
74
80
86
92
98
104
110
16
22
28
34
40
46
52
58
64
70
76
WGT
1055
1130
1205
1280
50
56
62
68
74
80
86
92
98
16
22
28
34
40
46
52
58
64
WGT
1258
1357 1456
1555
1040 1096
1356 1431
1654 1753
1152
1506
1852
1207 1271
1582 1662
1951 2062
1327 1383
100
112 136
1725 1935
146 170
88
1438 1494 1614

116 122 134
82
88
100
112
1742 1818
1893
1968
2130
104
110
116
122
134
70
76
82
88
100
2280 1430
146 170
112 136
2161 2260
2360
2460 2670
52
58
64
70
76
82
88
94
100
106
112
118
124
14
20
26
32
38
44
50
56
62
68
74
80
86
98
1560 1650
1750
1850 1950
2050
2150 2260
137
1420 1560
144 168
1450
113
1190 1282
120 132
136
WGT
114 138
1011 1065
142 166
2360 2460
2560
2660 2870
136
2870 3070
148 172
110 134
3070 3280
BLUE_BEST.pdf
1/10/05
12:47:10 PM
Baffled U-Tube Heat Exchangers for Highly

Viscous Liquids Series BEST
Syrup Heaters
Asphalt Heaters
Food Processing
To have the capacity to heat _____________gpm of______________________________________in the shell

from__________F to__________F using____________________________, entering at______________

Unit to be constructed in accordance with ASME requirements. ASME Stamp is ( not ) required.
Outlet
Chamber
Inner
Chamber
Outer
Chamber
Inlet
Chamber
Viscous Liquid
Inlet
Viscous Liquid Outlet
CM
MY
CY
CMY
The Alstrom "BEST" Heat Exchanger is designed to heat asphalt, syrup and other highly viscous liquids with
steam, hot water or thermal fluid. Usually, the initial viscosity of these liquids is extremely high, complicating
their transfer from a storage tank to the processing equipment. The viscosity is reduced with the temperature rise
in the heat exchanger, but the pressure drop may remain extremely high. The "BEST" heater has minimal pressure
drop due to proper flow. Because the inlet chamber is free of tubes thepressure drop is minimal.
The flow is divided into upstream and downstream flows, reducing the liquid velocity by half. After heating by tubes,
the flows enter the outer chambers, which are created by the outer tube rows and the shell. The flows enter the next
chamber without the friction resistance of tubes, resulting in a reduced pressure drop.
The liquid flows are directed to cross the tubes, improving heat transfer.
6 Tube
Passes
4 Tube
Passes
2 Tube
Passes
B
G
F
A
C
Air
Vent
CL
30
1/2" NPT
Due to extreme variety of possible

performance requirements and
transport properties of liquids
these heaters are manufactured
only by custom design.
Design
Pressure &
Temperature
Side
Shell
Tube
Standard
Best-2-10-12

Customized
150 psi @ 400 F

150 psi @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
5/8", 3/4", 1"
Stainless Steel 304, 316
Drain

"BEST" Series
* - Other materials and working conditions can be provided.

* - All heat exchangers are designed and manufactured according
to ASME Code, Section VIII, Div.1. ASME U-1 form, stamp,
and N.B. number are provided upon request for an additional cost.
* - The heaters have an one year guarantee against failure caused by
caused by corrosion, water hammer, excessive pressure, temperature
or any other factor beyond the manufacturer's control.
Outer No-Tube
C hamber
D
E
F
G
Squar e Tube
A r r angement
K
Drain
Outer No-Tube C hamber
E
Liquid
Inlet
Due to extreme variety of possible

performance requirements and
transport properties of liquids
these heaters are manufactured
only by custom design.
Inner
Chamber
SCALE
SIZE
RELEASE DATE
DWG NO.
SHEET
Rev.
0
CUSTOM DESIGNED BAFFLED "U-TUBE" HEAT EXCHANGER

FOR HIGHLY VISCOUS LIQUIDS "BEST"
P. 718-824-4901 F. 718-409-3605 INFO@ALSTROMCORP.COM
ALSTROM ENERGY GROUP LLC
In order to prevent contamination

o f th e v i s c o u s l i q u i d b y h ea ti n g m ed i a
the tubes are welded to the tubesheet.
Seal TIG weld provides the best
tu b e - to - tu b e s h e e t j o i n t .
A S M E C o d e w e l d jo i n t ef fi c i en c y eq u a l s 1 .
I nner No-Tube
C hamber
B affle
C ut
CY
Outer No-Tube
C hamber
I -I
CMY
I nner No-Tube C hamber
MY
CM
I nlet & Out let of

Hea t ing Media
Outer No-Tube C hamber
L
Vent
1/10/05
Liquid
Outlet
BLUE_BEST (Rev).pdf
2:08:15 PM
BLUE_AVC.pdf
1/10/05
12:45:41 PM
Low Pressure Steam/Vapor Vent Condenser

Series AVC
To have the capacity to condense____________lb/hr of (steam)(___________) in the shell @_______(psia)(psig) with
Heating systems
Vacuum condensers
__________ lb/hr (air) (inert gas), using_____________lb/hr of (water)(______________cooling fluid)

entering @__________F and leaving @__________F in the tubes.

Unit to have no more than____________ft. of length and___________psi cooling fluid pressure drop.
Bonnet Head "A"

G
Inert Gas
(Optional)
A F
B
H
(Steam)
(Vapor)
30
3/4" NPT
4 Passes
6 Passes
2 Passes
Support
Condensate
Bonnet Head "B"
Inert Gas
(Optional)
CM
MY
CY
(Steam)
(Vapor)
CMY
Channel Head "C"
Support

AVC-2-6-36-A-F
Condensate
Inert Gas
(Optional)
H
(Steam)
(Vapor)
Type of head

"AVC" Series
Side
Design
Pressure &
Shell
Temperature
Tube
Standard
Customized
150 psig @ 400 F / FV

150 psig @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4", 1"

Stainless Steel
Support
Condensate

- Fixed tubesheet is optional.
* - All condensers are designed and manufactured according
BLUE_ABX-DTB (Rev).pdf
1/10/05
12:44:25 PM
Low Pressure Steam/Vapor Vent Condenser

Series AVC
DIMENSIONS TABLE
AVC
Vapor Vent Condenser shell nozzles are

flanged.
*-4-**
*-5-**
*-6-**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**

of an old heat exchanger. The actual size
of the vapor inlet is calculated for its
volume flow rate.
Actual dimensions of the condenser
depend on its performance and are
provided by a certified drawing upon
receipt of order.
4-1/2
5-9/16
6-5/8
11
13-1/2 8-5/8
16 10-3/4
19 12-3/4
14
21
23-1/2 16
25
18
27-1/2 20
32
24
9
10
E
9
9
10
10
11
11
15
16
18
20
22
2-1/2 2-1/2
1-1/4
2-1/2 2-1/2
1-1/4
3-1/4 2-7/8 4-3/4
2
6
5
3-7/8
2-1/2
5-7/8 4-1/4 7-5/8
3
9
6-1/2 6-1/4
4 Flg
22
22
7
5 Flg
24
24
12
6 Flg
28
27
13
8 Flg
8 Flg
30
28
14
34 10 Flg
32
16
1
1
AS
CALCULATED
1-1/2
2
3
3
4 Flg
5 Flg
5 Flg
6 Flg
8 Flg
1-1/4
2
2-1/2
3
3
4 Flg
4 Flg
5 Flg
6 Flg
AS
CALCULATED
TYPE
SIZE
Dimensions in inches for condensers with head type "A". Weight in pounds.
M
AVC
*-4-**
CM
*-5-**
*-6**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
**96 **108 **120 **144
**24
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
38
44
50
56
62
68
74
80
86
92
98
104
110
122
134
158
29
35
41
47
53
59
65
71
77
83
89
95
101
113
125
149
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
204
39
45
51
57
63
69
75
81
87
93
99
105
111
123
135
159
30
36
42
48
54
60
66
72
78
84
90
96
102
114
126
150
WGT
100
115
130
145
160
175
190
205
230
245
260
275
290
320
350
380
40
46
52
58
64
70
76
82
88
94
100
106
112
124
136
160
30
36
42
48
54
60
66
72
78
84
90
96
102
114
126
150
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
335
365
395
40
46
52
58
64
70
76
82
88
94
100
106
112
124
136
160
30
36
42
48
54
60
66
72
78
84
90
96
102
114
126
150
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
650
690
41
47
53
59
65
71
77
83
89
95
101
107
113
125
137
161
30
36
42
48
54
60
66
72
78
84
90
96
102
114
126
150
WGT
320
348
377
404
432
459
487
515
544
571
599
626
653
710
766
812
42
48
54
60
66
72
78
84
90
96
102
108
114
126
138
162
31
37
43
49
55
61
67
73
79
85
91
97
103
115
127
151
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
1011
1085
59
65
71
77
83
89
95
101
107
113
119
125
131
143
155
179
36
42
48
54
60
66
72
78
84
90
96
102
108
120
132
156
WGT
660
704
748
791
835
879
923
967
1014
1058
1102
1146
1190
1282
1420
1558
62
68
74
80
86
92
98
104
110
116
122
128
134
146
158
182
38
44
50
56
62
68
74
80
86
92
98
104
110
122
134
158
WGT
819
874
929
984
1040
1096
1152
1207
1271
1327
1383
1438
1494
1614
1725
1836
65
71
77
83
89
95
101
107
113
117
125
131
137
149
161
185
39
45
51
57
63
69
75
81
87
93
99
105
111
123
135
159
WGT 1055
1130
1205
1280
1356
1431 1506
1582
1662
1742
1818
1893
1968
2129
2279
2430
192
72
78
84
90
96
102
108
114
120
126
132
138
144
156
168
44
50
56
62
68
74
80
86
92
98
104
110
116
128
140
164
WGT 1258
1357
1456
1555
1654
1753 1852
1951
2062
2161
2260
2359
2458
2668
2866
3064
74
80
86
92
98
104
110
116
122
128
134
140
146
158
170
194
44
50
56
62
68
74
80
86
92
98
104
110
116
128
140
164
1560 1650
1750
1850
1950 2050
2150
2260
2360
2460
2560
2660
2870
3070
3270
WGT 1450
3/4
1
1
1-1/4
1-1/2
2
2-1/2
2-1/2
3
3
4
Head
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
Optional
BLUE_AHS.pdf
1/10/05
12:39:33 PM
Integral Double Tubesheet Hydro-Sealed Heat

Exchanger with Real Time Leak Indicator AHS
Pressure
Transmitter
Channel
Head
Vent 1/2" Npt
6"
Baffle
Hydro-sealed
Chamber
CM
MY
SIDE
CY
CMY
DESIGN PRESSURE
& TEMPERATURE
SHELL
TUBE
STANDARD
CUSTOMIZED
150 psi @ 400 F

150 psi @ 400 F
HEAD
CARBON STEEL, STAINLESS STEEL
SHELL
INNER TUBESHEET, DOUBLE GROOVED & EXPANDED
OUTER TUBESHEET, DOUBLE GROOVED, EXPANDED & SEAL CARBON STEEL, STAINLESS STEEL
WELDED
TUBE O.D. ", 5/8", 3/4"
SEAMLESS CARBON & STAINLESS STEEL
FOR AVAILABILITY OF OTHER MATERIALS CONSULT THE FACTORY

AHS-2-6-36-F
" AHS " Series
The Alstrom Heat Exchanger Series AHS is the only heater, manufactured in accor dance with ASME Pressure Vessel Code and TEMA
Standard that provides real time indication in the case of damaged tube-to-tubesheet joint.
AHS Heat Exchangers feature double tubesheet design with Hydro-Seal Chamber between the tubesheets. This hermetic chamber
contains aninert liquid and is equipped with a pressure gauge. If a leak occurs, pressure of inert liquid evens out with the pressure of the
shell or tube side fluid . The pressure gauge will register the leak and its source. Equilibrium of pressure between the Chamb er and the
leaking side will stop the leak and prevent cross contamination until a replacement tube bundle is installed. Removable head cover allows
visual inspection of the external tubesheet.
In addition, an alarm sensor can be installed to provide real time signal to the systems of control. A tube bundle can be tested without
the shell by providing high pressure air or water into the chamber.
Combination of different materials can be used in manufacturing of Hydro-Seal Chamber to minimize the cost.
This Heat Exchanger was developed by The Alstrom Corporation upon request of a major American chemical manufacturer that hadsuffer ed
heavy financial losses due to cross contamination of heat transfer fluids.
BLUE_AHS (Rev).pdf
1/10/05
12:41:25 PM
Intergral Double Tubesheet Hydro-Sealed Heat

Exchanger with Real Time Leak Indicator AHS
Table Of Dimesions
Threaded couplings are according to ANSI
NPT for sizes up to 3. Flanged connections
are optional. For 4 and up, connections are
Direction and sizes of connection may
be specifie by a customer, allowing easy
assembly of a system or replacement of an
old one.
Actual dimensions of a heat exchanger
depending on its performance and can
be modified during preparation of working
drawing, according to ASME Code,
Section 8, Div.1.
AHS
*-4-**
*-5-**
*-6-**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
*-20-**
*-24-**
7-1/4
8-1/4
9-1/4
12
15
17
19
21
23
25
4-1/2
5-9/16
29
6-5/8
8-5/8
7
7
8
10-3/4
12-3/4
14
16
18
20
24
9
10
16
18
18
20
22
2-1/2 2-1/2
2-1/2 2-1/2
3-1/4 2-7/8 4-3/4
5
3-7/8
6
5-7/8 4-1/4 7-5/8
6-1/2 6-1/4
9
22
7
22
24
12
24
27
13
26
28
14
28
32
16
32
1-1/4
1-1/4
2
2-1/2
3
4 Flg
5 Flg
6 Flg
8 Flg
8 Flg
1
1
1-1/2
2
3
3
4 Flg
5 Flg
5 Flg
6 Flg
10 Flg 8 Flg
1-1/4
2
2
1-1/4
3
2
3
2-1/2
3
3
3
4 Flg
4 Flg 4 Flg
4 Flg 6 Flg
5 Flg 8 Flg
6 Flg 8 Flg
TYPE
SIZE
Dimensions in inches. Weight in pounds.

**24
**30
**36
**42
**48
**54
**60
**66
**72
**78
**84
**90
**96
**108 **120 **144
31
37
43
49
55
61
67
73
79
85
91
97
103
115
127
151
21
27
33
39
45
51
57
63
69
75
81
87
93
105
117
141
WGT
68
75
83
90
96
104
112
119
127
134
141
148
156
172
188
204
CM
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
116
140
AHS
C
*-4-**
*-5-**
MY
CY
CMY
*-6**
*-8-**
*-10-**
*-12-**
*-14-**
*-16-**
*-18-**
20
26
32
38
44
50
56
62
68
74
80
86
92
104
WGT
100
115
130
145
160
175
190
205
220
235
250
265
280
210
240
270
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
20
26
32
38
44
50
56
62
68
74
80
86
92
104
116
140
WGT
134
148
162
176
190
204
218
233
248
261
276
290
305
440
470
500
32
38
44
50
56
62
68
74
80
86
92
98
104
116
128
152
18
24
30
36
42
48
54
60
66
72
78
84
90
102
114
138
WGT
190
222
250
277
305
333
360
388
416
444
472
500
527
590
650
710
34
40
46
52
58
64
70
76
82
88
94
100
106
118
137
161
20
26
32
38
44
50
56
62
68
76
80
86
92
104
116
140
WGT
320
348
377
404
432
459
487
515
544
571
599
626
653
710
34
40
46
52
58
64
70
76
82
88
94
100
106
118
766
130
822
154
18
24
30
36
42
48
54
60
66
72
78
84
90
102
WGT
417
453
490
527
564
601
638
675
714
751
788
825
862
937
46
52
58
64
70
76
82
88
94
100
106
112
118
17
23
29
35
41
47
53
59
65
71
77
83
89
130
101
WGT
660
704
748
791
835
879
923
967
1014
48
54
60
66
72
78
84
90
16
22
28
34
40
46
52
58
WGT
819
874
929
984
50
56
62
68
74
80
86
92
98
104
110
16
22
28
34
40
46
52
58
64
70
76
WGT
*-20-**
1205 1280
1356 1431
1152
82
88 100
1438 1494 1614
116 122 134
1725 1935
146 170
96
102
108
114
64
70
76
1506 1582 1662
1327 1383
137
1420 1560
144 168
1146
1207 1271
113
1190 1282
120 132
1058 1102
82
88
1742 1818
1893 1968
112
100
112
2130
136
136
50
56
62
68
74
80
86
92
98
104
110
116
122
134
16
22
28
34
40
46
52
58
64
70
76
82
88
100
2280 1430
146 170
112 136
2870 3070
2161 2260
2360 2460 2670
52
58
64
70
76
82
88
94
100
106
112
118
124
136
148
14
20
26
32
38
44
50
56
62
68
74
80
86
98
110
WGT
*-24-**
1055 1130
1040 1096
114 138
1011 1065
142 166
WGT
1258 1357
1450 1560
1456 1555
1650 1750
1654 1753
1850 1950
1852 1951 2062
2050 2150 2260
2360 2460
2560 2660 2870
172
134
3070 3280
Head
Type "A"
Types
"B"&"C"
are
optional
Types
"B"&"C"
Type "A"
is
optional
BLUE_AFH-DTB.pdf
1/10/05
12:37:24 PM
Alstrom Feedwater Heaters

Series AFH-DTB
Us Patent
Worldwide Patent PendinJ
To have the capacity to heat__________gpm of water from____________F to_____________F
Power Plants.
Process heat transfer.
using __________lbs/hour (saturated) ( superheated ) steam, entering at__________psi & _________F
The condensate should be subcooled to _____________F.

Easy removal of tube bundles.
Wide selection of tube materials. Unit to be constructed in accordance with ASME requirements. ASME Stamp is ( not ) required.
Unaffected by thermal expansion.
Unit to have no more than _____ ft. of total length and ____ psi pressure drop of steam
and ____ psi pressure drop of water.
Feedwater
Outlet
Steam Inlet
Desuperheating Zone
First Tube Bundle

First Condensation Zone
CM
MY
Drains Subcooling Zone
Second Condensation Zone
CY
CMY
Feedwater
Inlet
Drain Outlet
Second Tube Bundle
The Alstrom Feedwater Heater "AFH-DTB" represents an important implementation of the innovative
Alstrom Double Tube Bundle shell and tube heat exchanger. The superheated steam enters the heater via
the steam inlet between the inner rows of tubes of the first tube bundle and cooled in the desuperheating zone.
The double segmental baffles control the velocity of superheated steam. The condensation of steam begins
in the first condensation zone, when the temperature of the heat transfer surface is equal to or below the
temperature of saturation at given steam pressure. Uncondensed steam and condensate from the first tube
bundle pass to the second tube bundle, where steam is condensed totally in the second condensation zone.
The condensate is cooled in the drains subcooling zone and drained via drain outlet. The segmental baffles
provide the required velocity of the condensate. When saturated steam is used, the desuperheating zone
is not necessary. Also the drains subcooling zone is eliminated when subcooling of condensate is not required.
Compared to the commonly used closed feedwater heaters, recommended by Heat Exchange Institute,
the Alstrom Feedwater Heater features simple construction, better usage of the inner volume, savings
of materials, simplicity of repair and replacement of the damaged tube bundles and a lower price.
Due to smaller diameter of the shell, the advantages are significantly greater for high pressure applications.
The Alstrom Feedwater Heater "AFH-DTB" is fabricated according to ASME Code, Section 8, Div. 1,
and TEMA Standard. While the conceptual design of the heater is different, all major recommendations
for Feedwater Heaters closely follow the standards of the Heat Exchange Institute.
BLUE_AFH-DTB (Rev).pdf
1/10/05
12:38:23 PM
Alstrom Feedwater Heaters

Series AFH-DTB
D
F
3/4"
CM
MY
CY
CMY
Dimensions In Inches
Power
Hp
Phase
Pump Data
Model
The actual dimensions of the heaters depend on

performance and maximum length requirements.
The heaters are designed and fabricated per order.
The certified drawings are available for customers'
approval.
Voltage
Volt
Flow Rate
Gpm
Special
Requirements

* - The heaters have a 1-year guarantee against failure caused by
caused by corrosion, water hammer, excessive pressure or temperature.
BLUE_ABX-DTB.pdf
1/10/05
12:42:42 PM
Alstrom Non-Contaminating Heaters

Series ABX-DTB
Us Patent
Worldwide Patent Pending
To have the capacity to heat__________gpm of ______________ from__________F to__________F
Domestic Water Heater

using__________gpm ______________, entering at__________F
Prevents liquid contamination

Easy removal of tube bundles
Wide selection of tube materials
Unit to have no more than _____ ft. of length and ____ psi pressure drop of heating liquid
and ____ psi pressure drop of heated liquid
Pressure Gauge
Pressure Relief Valve
Air Vent
Circulating
Water
C
Heating
Flow
CM
Centrifugal
Pump
MY
CY
First Tube Bundle

Second Tube Bundle
CMY
Heated
Flow
Drain
Alstrom Non-Contaminating Heaters Series "ABX-DTB" provide heat transfer between two flows
via the intermediate third flow. The hot liquid or gas passes through the tubes of the first tube bundle,
while the heated flow passes through the tubes of the second tube bundle. Low pressure water or other
liquid is circulated in the shell by a centrifugal pump, transferring heat energy from the hot flow
to the cold flow. If the heating or heated flow leaks to the shell, the pressure gauge installed in the shell
will show a rise in pressure indicating the necessity for repair. When the shell side pressure equals
the pressure of flow in a leaking tube bundle, the leak will be stopped, giving the maintenance personnel
an opportunity to order and install a replacement tube bundle without the interruption of service.
The contamination of the heating and heated flows is totally eliminated. Since heating and heated flows
are located in the tubes, "ABX-DTB" heaters will be especially effective when the heat transfer occurs
between high pressure or highly corrosive flows by eliminating an expensive shell.
Each tube bundle can be fabricated from different tube diameters and materials, with different numbers
of passes, asLV best suited to the working pressureand corrosivity of flow and intensityRI heat transfer.
The centrifugal pump operation can be a part of a control system.
BLUE_ABX-DTB (Rev).pdf
1/10/05
12:44:25 PM
Alstrom Non-Contaminating Heaters

Series ABX-DTB
E
3/4"
C
C
CM
Dimensions In Inches
MY
CY
CMY
Pump Data
Model Power Phase Voltage

Hp
Volt
The actual dimensions of the heaters depend on

performance and maximum length requirements.
The heaters are designed and fabricated per order.
The certified drawings are available for customers'
approval.
Flow Rate
Gpm
Special
Requirements

* - The heaters have a 1-year guarantee against failure caused by
caused by corrosion, water hammer, excessive pressure or temperature.
ATC.pdf
1/4/05
9:51:57 AM
CM
MY
CY
CMY
ATC (Rev).pdf
1/4/05
9:51:32 AM
CM
MY
CY
CMY
ABD.pdf
1/4/05
9:47:17 AM
CM
MY
CY
CMY
ABD (Rev).pdf
1/4/05
9:45:08 AM
CM
MY
CY
CMY
AMS.pdf
1/4/05
9:47:41 AM
CM
MY
CY
CMY
Sludge-To-Sludge
Water-To-Sludge
Close temperature approach
To have the capacity to heat__________gpm of ________________________ in the ( shell ) ( tubes )

from__________F to__________F using__________gpm of ______________________, entering at__________F
Series AMS Sludge-To-Sludge & Water To-Sludge Heat Exchangers are custom built
to your requirements in the concentric tube counter-flow style. This design is the gold
standard for the industry, proven to be the most efficient design available.
Sludge must be heated to more than 130F and transferred to a thermophilic digester. The
sludge is then cooled before being pumped to a conventional mesophilic (less than
120F) digester. Series AMS heat exchanger is used to accomplish both tasks removing heat from the thermophilic transfer sludge before it goes to the mesophilic
digester and using the recovered heat to preheat raw sludge for the thermophilic digester.
Series AMS Sludge Heat Exchangers meet

ASME standards and are National Board
inspected and stamped.
Smart Flow Vertical Tank Suction Oil Heaters

Series VSF
To have the capacity to heat___________( gph ) ( gpm ) of #__________fuel oil in the shell
Fuel oil underground

storage tanks
from__________F to__________F using_______________, entering at__________ in the tubes.

Easy removal of tube bundle.

Low pressure drop
Unit to have no more than _____ ft. of length and ____ psi pressure drop in the shell.
VSF-LC
VSF-RP
A1
G
A1
G
Condensate
Oil Out
F1
3/4" NPT
Vent Line
R
Return Line
L
A2
F1
3/4" NPT
Vent
CL
Oil Out
D1
J
Steam
CL
Condensate
J
Steam
D3
Return Oil
B
F2
F2
D1
D2
CL
CL
Tank
6"
Tank
D4
H
Channel
(Optional)
Steam
The optional channel head permits the plugging

of leaking tubes without dismounting steam,
condensate and oil piping.
Condensate
VSF-LC-10-6-B
Oil Out
C B
Bonnet or Channel
Model
6"
Smart Flow Vertical Tank Suction Oil Heaters

Series VSF
Smart : - Variable distance between baffles with change of fuel oil viscosity to optimize the flow velocity
Flow - Divided flow of fuel oil to reduce pressure drop
- True crossflow of fuel oil to tubing to improve heat transfer
Bonnet
B
C
Channel
B
C
VSF
A1
A2
63
66
69
612
83
86
89
812
103
106
109
1012
123
126
129
1212
143
146
149
1412
163
166
169
1612
183
186
189
1812
203
206
209
2012
9-1/4
13-1/2
42
52
9-1/4
13-1/2
78
88
9-1/4
13-1/2
114
9-1/4
13-1/2
150
12
16
43
10
12
16
79
12
16
115
12
16
15
WGT.
VSF
7-1/2
185
7-1/2
265
63
66
69
612
83
86
89
812
103
106
109
1012
123
126
129
1212
143
146
149
1412
163
166
169
1612
183
186
189
1812
203
206
209
2012
D1
D2
F1
F2
12
6-5/8
8-5/8
26
12
6-5/8
8-5/8
62
124
12
6-5/8
8-5/8
98
7-1/2
345
160
12
6-5/8
8-5/8
134
7-1/2
425
53
14
8-5/8
10-3/4
24
300
10
89
14
8-5/8
10-3/4
60
435
10
125
14
8-5/8
10-3/4
96
570
151
10
161
14
8-5/8
10-3/4
132
705
19
44
12
54
16
10-3/4
12-3/4
8
10
15
19
80
12
90
16
10-3/4
12-3/4
10
15
19
116
12
126
16
10-3/4
12-3/4
10
93
10-1/2
845
15
19
152
12
162
16
10-3/4
12-3/4
10
129
10-1/2
1045
21
57
445
10-1/2
10-1/2
645
17
21
45
13
56
18
12-3/4
14
10
10
18
17
21
81
13
92
18
12-3/4
14
10
10
54
11-1/2
885
17
21
117
13
128
18
12-3/4
14
10
10
90
11-1/2
1160
17
21
153
13
164
18
12-3/4
14
10
10
126
11-1/2
1435
19
23-1/2
46
16
58
19
14
16
11
12
18
12-1/2
765
19
23-1/2
82
16
94
19
14
16
11
12
54
12-1/2
1130
19
23-1/2
118
16
130
19
14
16
11
12
90
12-1/2
1495
19
23-1/2
154
16
166
19
14
16
11
12
126
12-1/2
1860
11-1/2
610
21
25
47
16
60
20
16
18
11
12
18
13-1/2
955
21
25
83
16
96
20
16
18
11
12
54
13-1/2
1395
21
25
119
16
132
20
16
18
11
12
90
13-1/2
1835
21
25
155
16
168
20
16
18
11
12
126
13-1/2
2275
23
27-1/2
47
18
64
23
18
20
12
12
16
14-1/2
1220
23
27-1/2
83
18
100
23
18
20
12
12
52
14-1/2
1795
23
27-1/2
119
18
136
23
18
20
12
12
88
14-1/2
2370
23
27-1/2
155
18
172
23
18
20
12
12
124
14-1/2
2945
25-1/2
29-1/2
47
18
64
23
20
22
12
12
16
15-3/4
1495
25-1/2
29-1/2
83
18
100
23
20
22
12
12
52
15-3/4
2200
25-1/2
29-1/2
119
18
136
23
20
22
12
12
88
15-3/4
2905
25-1/2
29-1/2
155
18
172
23
20
22
12
12
124
15-3/4
3610
Customized or Replacement Tank Suction Fuel Oil Heater

Recommended Connections Sizes - Inches
J
Design Data
The weight is calculated for the heater
with bonnet head and without the collar
Design Temperature
Above 20 deg. F
Shell Side
100 psi
Design
Pressure
Front Head
Tubing
Shell
Tubesheet
Tube Side
Below 20 deg.F
100 psi
150 psi
150 psi
C.S. SA516 Gr. 70
S.S. SA240 Gr. 304
C.S. SA214
S.S. SA249 Gr. 304
C.S. SA53 Gr. B

C.S. SA516 Gr. 70
S.S. SA312 Gr. 304

S.S. SA240 Gr. 304
D3
D4

Multipass U-Tube Fuel Oil Preheaters

Series ST
The Alstrom Multipass "U-Tube" preheaters series "ST"are used for preheating fuel oil
with steam or boiler water. Fuel oil flows through the tubes and steam or water passes through
the shell. The major features of this construction are the removable tube bundle
for inspection or servicing, and the elimination of strains in the tubing due to free expansion.
The Multipass design allows the selection of 2, 4 or 6 tube passes for the maximal fuel oil
velocity in the tubes within the permitted pressure drop. When boiler water is the heating medium
the low shell side pressure drop increases performance on a gravity circulation hook-up by
increasing boiler flow rate and allowing the heater to keep its full rating.
Fuel oil heaters
for water boilers
Low pressure drop
provides better
circulation of
boiler water
To have the capacity to heat __________( gpm ) ( gph ) of # ___________fuel oil in the tubes
from__________F to__________F using______________of ______________, entering at__________
Unit to have no more than__________ft. of length and__________psi pressure drop in the shell and _____psi in the tubes.
Vent
Steam
or
water out
Fuel Oil out

Fuel Oil in
Condensate
or
water in
1 1/4" Blind For Legs

Tubesheet
Stainless Steel Tubes
6 ST 120
Optional stainless steel tubes have superior mechanical

(ASME joint efficiency equals 1)
Nominal size
"ST" Series
Design
Pressure &
Temperature
TIG
Weld
Side
Shell
Tube
Standard
150 psi @ 400 F
Customized
150 psi @ 400 F
Head
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"

Multipass U-Tube Fuel Oil Preheaters

Series ST
B
F
C
1/2" NPT
Vent
4 ST
2 ST
6 ST
6 Passes
4 Passes
2 Passes
G F
F
F
Dimensions in inches and weights in lbs.
4 ST
2 ST
WGT
1-1/4
2-7/8
1-1/4
1-1/4
101
4-1/2
1-1/4
2-7/8
1-1/4
1-1/4
110
4-1/2
1-1/4
2-7/8
1-1/4
1-1/4
122
2-7/8
1-1/2
1-1/4
2-1/2
156
3-7/8
5-7/8
2-1/2
178
4-1/2
3-7/8
5-7/8
185
2-1/2
3-7/8
5-7/8
192
2-1/2
3-7/8
5-7/8
2-1/2
3-7/8
5-7/8
3
3
221
70
2-1/2
3-7/8
5-7/8
335
9-1/2
83
2-1/2
3-7/8
5-7/8
470
10
80
2-1/2
4-1/4
2-1/2
5-7/8
653
20
4-1/2
6-5/8
26
6-5/8
36
ST
50
9-1/4
46-3/4
70
9-1/4
51-3/4
45-3/4
90
9-1/4
61-3/4
55-3/4
120L 9-1/4
72-1/4
67-3/4
6-5/8
36
2-1/2
4-1/2
1-1/2
120
12
62-1/2
54-1/2
8-5/8
36
2-1/2
4-1/2
150
12
62-1/2
54-1/2
8-5/8
36
2-1/2
180
12
62-1/2
54-1/2
8-5/8
36
250
12
71-1/2
63-1/2
8-5/8
42
320
12
86-1/2
78-1/2
8-5/8
57
400
12
99
89-1/2
8-5/8
9-1/2
480
12
112
102-1/2 8-5/8
600
15
110
40-3/4 6-5/8
100
10-3/4
Customized Or Replacement
Fuel Oil Preheater
6 ST
5-7/8
254
Smart Flow Tank Suction Fuel Oil Heaters

Series SSF
To have the capacity to heat____________( gph ) ( gpm ) of #____________fuel oil in the shell
Fuel oil
above ground tanks
from__________F to__________F using_______________, entering at___________in the tubes.


Low pressure drop
Unit to have no more than _____ ft. of length and ____ psi pressure drop in the shell.
Bonnet
Channel
(Optional)
Model " SSF "

are recommended for
Steam
F1
H
A1
operating temperatures
Tank
D2
Steam
The standard heaters
B
C
CL
D1
A2
CL
Oil Out
above 20 deg. F.
3/4"
Drain
Condensate
Condensate
N
F2
Oil In
B
C
R
Return Oil
D2
Steam
A1
The heaters with long collar

temperature operation and new
F1
Model " SSF-LC "

are recommended for low
CL
D1
CL
Oil Out
tanks when the long collar
A2
can be welded to the tank.
Tank
3/4"
Drain
Condensate
N
Oil In
F2
B
F1
Model " SSF-RP "
Tank
R
Return Oil
Steam
The heaters with return pipe
low temperature operation and
A1
are recommended for

CL
A2
CL
Oil Out
tanks with already welded collar.
K
Condensate
3/4"
Drain
D1
D3
N
Oil In
Smart Flow Tank Suction Fuel Oil Heaters

Series SSF
Smart : - variable distance between baffles with change of fuel oil viscosity to optimize the flow velocity
Flow - divided flow of fuel oil to reduce pressure drop
- true crossflow of fuel oil to tubing to improve heat transfer
SSF
63
66
69
612
83
86
89
812
103
106
109
1012
123
126
129
1212
143
146
149
1412
163
166
169
1612
183
186
189
1812
203
206
209
2012
A1
A2
9-1/4
13-1/2
Bonnet
B
C
42
Channel
B
C
D1
D2
F1
F2
WGT.
SSF
52
12
6-5/8
8-5/8
26
7-1/2
185
63
66
69
612
83
86
89
812
103
106
109
1012
123
126
129
1212
143
146
149
1412
163
166
169
1612
183
186
189
1812
203
206
209
2012
9-1/4
13-1/2
78
88
12
6-5/8
8-5/8
62
7-1/2
265
9-1/4
13-1/2
114
124
12
6-5/8
8-5/8
98
7-1/2
345
9-1/4
13-1/2
150
160
12
6-5/8
8-5/8
134
7-1/2
425
12
16
43
10
53
14
8-5/8
10-3/4
24
300
12
16
79
10
89
14
8-5/8
10-3/4
60
435
12
16
115
10
125
14
8-5/8
10-3/4
96
570
12
16
151
10
161
14
8-5/8
10-3/4
132
705
15
19
44
12
54
16
10-3/4
12-3/4
8
10
15
19
80
12
90
16
10-3/4
12-3/4
10
57
15
19
116
12
126
16
10-3/4
12-3/4
10
93
10-1/2
845
15
19
152
12
162
16
10-3/4
12-3/4
10
129
10-1/2
1045
21
10-1/2
10-1/2
445
645
17
21
45
13
56
18
12-3/4
14
10
10
18
11-1/2
17
21
81
13
92
18
12-3/4
14
10
10
54
11-1/2
885
17
21
117
13
128
18
12-3/4
14
10
10
90
11-1/2
1160
17
21
153
13
164
18
12-3/4
14
10
10
126
11-1/2
1435
19
23-1/2
46
16
58
19
14
16
11
12
18
12-1/2
765
19
23-1/2
82
16
94
19
14
16
11
12
54
12-1/2
1130
19
23-1/2
118
16
130
19
14
16
11
12
90
12-1/2
1495
19
23-1/2
154
16
166
19
14
16
11
12
126
12-1/2
1860
610
21
25
47
16
60
20
16
18
11
12
18
13-1/2
955
21
25
83
16
96
20
16
18
11
12
54
13-1/2
1395
21
25
119
16
132
20
16
18
11
12
90
13-1/2
1835
21
25
155
16
168
20
16
18
11
12
126
13-1/2
2275
23
27-1/2
47
18
64
23
18
20
12
12
16
14-1/2
1220
23
27-1/2
83
18
100
23
18
20
12
12
52
14-1/2
1795
23
27-1/2
119
18
136
23
18
20
12
12
88
14-1/2
2370
23
27-1/2
155
18
172
23
18
20
12
12
124
14-1/2
2945
25-1/2
29-1/2
47
18
64
23
20
22
12
12
16
15-3/4
1495
25-1/2
29-1/2
83
18
100
23
20
22
12
12
52
15-3/4
2200
25-1/2
29-1/2
119
18
136
23
20
22
12
12
88
15-3/4
2905
25-1/2
29-1/2
155
18
172
23
20
22
12
12
124
15-3/4
3610
Complete Model Number:
Customized or Replacement
Tank Suction Fuel Oil Heater
SSF-LC- 10-6-B-F
Recommended Connections Sizes - Inches

F
Model
K
The weight is calculated for the heater

with the bonnet head and without the collar
Design Temperature
Design
Pressure
Shell Side
Tube Side
Front Head
Tubes OD 1/2", 5/8", 3/4"
Shell
Tubesheet
Above -20 deg. F
Below -20 deg.F
100 psi
100 psi
150 psi
150 psi
C.S. SA516 Gr. 70
S.S. SA240 Gr. 304
C.S. SA214
S.S. SA249 Gr. 304
C.S. SA53 Gr. B

C.S. SA516 Gr. 70
S.S. SA312 Gr. 304

S.S. SA240 Gr. 304
Couplings or Flanges
Bonnet or Channel
R
D3

Tubular Type Fuel Oil Heater

Series "Para-Coil "
PARA-COIL Tubular Type Fuel Oil Heaters are designed to replace the heaters manufactured by Davis
Engineering Corporation and Old Dominion Iron & Steel Corporation which went out of business years ago.
Still, many heaters are in service and in need to be replaced. The PARA-COIL heaters have the same
dimensions and connections as the original heaters. As a result, there is no need in re-piping of the system.
The heat transfer area is created by small diameter plural U-tubes, providing efficient heat transfer.
The 316L stainless steel tubes are seal welded to the tubesheet with 100% joint efficiency.
E-steam
Inlet
G-oil Inlet
H-oil Relief Conn.
3/4" Cleaning
Fluid Inlet
C
Movable Supports
G-oil Outlet
F-condensate
Outlet
3/4" Cleaning
Fluid Outlet
And Oil Drain
Model Heater
Size
Overall Dimensions
3' 8"
4' 8"
5' 8"
6' 8"
7' 8"
8' 8"
9"
9"
9"
9"
9"
9"
36
48
60
72
84
96
4"
4"
4"
4"
4"
4"
9-1/4"
9-1/4"
9-1/4"
9-1/4"
9-1/4"
9-1/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
36
48
60
72
84
96
3' 8"
4' 8"
5' 8"
6' 8"
7' 8"
8' 8"
5-9/16"
5-9/16"
5-9/16"
5-9/16"
5-9/16"
5-9/16"
9-1/2"
9-1/2"
9-1/2"
9-1/2"
9-1/2"
9-1/2"
1"
1"
1"
1"
1"
1"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
36
48
60
72
84
96
3' 8"
4' 8"
5' 8"
6' 8"
7' 8"
8' 8"
11"
11"
11"
11"
11"
11"
12-1/2"
12-1/2"
12-1/2"
12-1/2"
12-1/2"
12-1/2"
105
125
145
165
185
205
195
225
255
285
315
345
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
2"
2"
2"
2"
2"
2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
345
390
435
480
525
570
15"
15"
15"
15"
15"
15"
15"
15"
10"
10"
10"
10"
10"
10"
14-1/2"
14-1/2"
14-1/2"
14-1/2"
14-1/2"
14-1/2"
14-1/2"
14-1/2"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
- 36
- 48
- 60
- 72
- 84
- 96
-108
-120
6-5/8"
6-5/8"
6-5/8"
6-5/8"
6-5/8"
6-5/8"
8-5/8"
8-5/8"
8-5/8"
8-5/8"
8-5/8"
8-5/8"
8-5/8"
8-5/8"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1"
1"
1"
1"
1"
1"
1"
1"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
10-3/4"
10-3/4"
10-3/4"
10-3/4"
10-3/4"
10-3/4"
10-3/4"
10-3/4"
12-3/4"
12-3/4"
12-3/4"
12-3/4"
12-3/4"
15-1/2"
15-1/2"
15-1/2"
15-1/2"
15-1/2"
15-1/2"
15-1/2"
15-1/2"
17"
17"
17"
17"
17"
2"
2"
2"
2"
2"
2"
2"
2"
3"
3"
3"
3"
3"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/4"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
3"
3"
3"
3"
3"
3"
3"
3"
3"
3"
3"
4"
4"
4"
4"
4"
4"
4"
4"
4"
4"
570
640
710
780
850
920
990
1060
750
900
1050
1200
1350
1500
1650
1800
14"
14"
14"
14"
14"
21"
21"
21"
21"
21"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
2"
2"
2"
2"
2"
4"
5"
5"
5"
5"
1"
1"
1"
1"
1"
4'-1"
5'-1"
6'-1"
7'-1"
8'-1"
9'-1"
10'-1"
11'-1"
4'-3"
5'-3"
6'-3"
7'-3"
8'-3"
9'-3"
10-3"
11'-3"
Approx.
Wt.
Lbs.
Connection Sizes
- 36
- 48
- 60
- 72
- 84
- 96
-108
-120
- 72
- 84
- 96
-108
-120
7'-4-1/2"
8'-4-1/2"
9'-4-1/2"
10'-4-1/2"
11'-4-1/2"
17-1/2"
17-1/2"
17-1/2"
17-1/2"
17-1/2"
17-1/2"
17-1/2"
17-1/2"
20-1/2"
20-1/2"
20-1/2"
20-1/2"
20-1/2"
- 84
- 96
- 108
- 120
- 144
8'-7"
9'-7"
10'-7"
11'-7"
12'-7"
23"
23"
23"
23"
23"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1385
1540
1685
1835
1990
1850
2020
2195
2360
2535
Baffled U-Tube Heat Exchangers for Viscous

Liquids Series HST
To have the capacity to ( heat ) ( cool )_____________gpm of________________________in the ( shell ) ( tubes )
Fuel oil heaters

Lube oil coolers
from__________F to__________F using____________________________, entering at______________


Bonnet Head "A"

A
G F
1/2" NPT
Vent
F
A
CL
CL
CL
CL
30
1/2" NPT
2 Passes
4 Passes
46
3/4" NPT
Drain
6 Passes
Head Type "B"
C
H
3/4" NPT
B
1/2" NPT
Vent
CL
3/4" NPT
Drain
Channel Head "C"
C
H

HST-2-10-12-A-F
Connections flanged or couplings
Type of head
1/2" NPT
Vent
CL
3/4" NPT
Drain

"HST" Series
Design
Pressure &
Temperature
Side
Shell
Tube
Head
Standard
300 psi @ 400 F
Customized
100 psi @ 400 F
Shell
Tubesheet
Tubes O.D.
1/2", 5/8", 3/4"
316L Stainless Steel

Baffled U-Tube Heat Exchangers for Viscous

Liquids Series HST
B
E
L
Oil Out
G
A
1/2" NPT
Vent
CL
CL
K
3/4" NPT
Drain
Oil In
Optional stainless steel tubes have superior mechanical

TIG welds provides the best tube to tubesheet joint
(ASME joint efficiency equals 1)
Recommended Connection Sizes - Inches
TIG
Weld
Tubesheet
Stainless Steel
Tubes
DIMENSIONS AND WEIGHTS

HST
in
in
C
in
D
in
WGT
in
lbs
in
in
in
in
in
lbs
*-86-**
12
77
63
8-5/8
415
HST
WGT
*-42-**
7-3/4
29
17
4-1/2
70
*-43-**
7-3/4
41
29
4-1/2
90
*-88-**
12
101
87
8-5/8
525
41
4-1/2
110
*-810-**
12
126
112
8.625
635
130
*-812-**
12
150
136
8-5/8
745
*-44-**
7-3/4
53
*-45-**
7-3/4
65
53
4-1/2
*-46-**
7-3/4
76
64
4-1/2
150
*-106-**
15
78
63
10-3/4
10
605
*-52-**
9-1/4
29
17
5-9/16
95
*-108-**
15
102
87
10-3/4
10
765
*-53-**
9-1/4
41
29
5-9/16
120
*-1010-**
15
127
112
10-3/4
10
925
*-54-**
9-1/4
53
41
5-9/16
145
*-1012-**
15
151
136
10-3/4
10
1085
*-55-**
9-1/4
65
53
5-9/16
170
*-126-**
17
78
63
12-3/4
10
845
195
*-128-**
17
102
87
12.750
10
1065
17
127
112
12-3/4
10
1285
*-56-**
9-1/4
*-64-**
9-1/4
*-65-**
9-1/4
*-66-**
64
5-9/16
41
6-5/8
190
*-1210-**
65
53
6-5/8
220
*-1212-**
17
151
136
12-3/4
10
1505
9-1/4
76
64
6-5/8
250
*-1412-**
19
152
136
14
11
1750
*-68-**
9-1/4
100
88
6-5/8
310
*-1612-**
21
154
136
16
12
2305
*-610-**
9-1/4
125
113
6-5/8
370
*-1812-**
23
156
136
18
13
2850
*-612-**
9-1/4
150
136
6-5/8
430
*-2012-**
25-1/2
156
136
20
13
3550
76
53
Customized Fuel Oil Preaheater
Hermetic Safe Guard Fuel Oil Preheaters

Series HDT
The Alstrom "Hermetic Safe Guard" preheaters series HDT are used for preheating fuel oil
with steam or boiler water. The HDT preheater features a tube-within-a-tube. The inner tube
contains the boiler water or steam, the outer tube is surrounded by the fuel oil. The space between
the two tubes contains heat transfer solution and is charged in the factory. Should an oil leak occur,
the oil goes into the rear safety chamber and becomes visible in the Alstrom visual indicator.
The high efficiency design includes baffles spaced to provide optimal crossflow and higher heat
transfer rate between highly viscous fuel oil and outer tubes.
To have the capacity to heat__________( gpm ) (gph ) of________________________in the shell
Fuel oil heaters
from_____________F to_____________F using_________________________, entering at______________
The most reliable

construction prevents
contamination of
the boiler system
Visual Indicator
Steam
Or Hot Water
Fuel Oil Out
Relief
Vent
CL
CL
TIG
Weld
Condensate
Drain
Or Return Water
Fuel Oil In
Inner Tube
Outer Tube
Complete Model Number

As Per The Following Example:
Tubesheet
2-HDT-812
Nominal size
"HDT" Series
Construction
Design Shell Side
Pressure Tube Side
Front Head
Inner Tubes
Outer Tubes
Shell
Tubesheet
300 psi & 400 deg. F

100 psi & 400 deg. F
Cast Iron, Carbon Steel
Copper or Stainless Steel
Stainless Steel
Carbon Steel
Carbon Steel


and N.B. Number are provided upon request for an add
itional cost.
Hermetic Safe Guard Fuel Oil Preheaters

Series HDT
B
G
3/4"NPT
Vent
1"NPT
Fuel Oil Out
Visual Indicator
C
Relief
CL
CL
3/4"NPT
Drain
Fuel Oil In
4 HDT
2 HDT
6 HDT
6 Passes
4 Passes
2 Passes
G F
F
F
Recommended connections sizes - Inches
Approved by the State Housing Authorities

of New York, Michigan and Oregon
HDT
42
A
in
7-3/4
17
D
in
4-1/2
E
in
7
4-1/2
B
in
C
in
34
43
7-3/4
46
29
WGT
lbs
HDT
A
in
100
86
12
120
88
12
106
B
in
82
E
in
8
WGT
lbs
64
D
in
8-5/8
88
8-5/8
590
C
in
480
44
7-3/4
58
41
4-1/2
140
810
12
130
112
8-5/8
700
45
7-3/4
70
53
4-1/2
160
812
12
154
136
8-5/8
810
46
7-3/4
82
65
4-1/2
180
106
15
88
64
10-3/4
695
52
9-1/4
33
17
5-9/16
130
108
15
112
88
10-3/4
855
53
9-1/4
45
29
5-9/16
155
1010
15
136
112
10-3/4
1015
54
9-1/4
57
41
5-9/16
180
1012
15
160
136
10-3/4
1175
55
9-1/4
69
53
5-9/16
205
126
17
90
64
12-3/4
965
56
9-1/4
81
65
5-9/16
230
128
17
114
88
12-3/4
1185
64
9-1/4
57
41
6-5/8
235
1210
17
138
112
12.750
1405
65
9-1/4
69
53
6-5/8
265
1212
17
162
136
12.750
1625
66
9-1/4
81
65
6-5/8
295
1412
19
164
136
14
10
1880
68
9-1/4
105
91
6-5/8
360
1612
21
164
136
16
10
2475
610
9-1/4
129
113
6-5/8
425
1812
23
166
136
18
12
3060
612
9-1/4
153
137
6-5/8
490
2012
25-1/2
166
136
20
12
3800
Customized Heat Exchanger
Multipass Safe Guard Fuel Oil Preheaters

Series DT
The Alstrom Multipass "Safe Guard" preheaters series "DT"are used for preheating fuel oil with steam
or boiler water. The DT preheater features a tube-within-a-tube. The inner tube contains the oil, the outer
tube is surrounded by the boiler water or steam. The space between the two tubes contains heat transfer
solution and is charged in the factory. Should an oil leak occur, the oil goes into the rear safety chamber
and becomes visible in the Alstrom visual indicator.
The multipass design allows the selection of 2, 4 or 6 tube passes for the maximal fuel oil velocity
in the tubes within the permitted pressure drop.
When boiler water is the heating medium, the low shell side pressure drop increases performance on
a gravity circulation hook-up by increasing boiler flow rate which allows the heater to keep its full rating.
To have the capacity to heat __________( gpm ) ( gph ) of # _______________fuel oil in the tubes
Fuel oil heaters

for water boilers
from__________F to__________F using______________of ______________, entering at__________in the shell.

Low pressure drop

provides better
circulation of
boiler water
Unit to have no more than__________ft. of length and__________p

si pressure drop in the shell and _____psi in the tubes.
Steam
or water out
Visual
Indicator
1/2"NPT
Vent
Fuel Oil out
CL
Fuel Oil in
Condensate
or water in
Tube-within-a-tube
1-1/4"NPT
Blind
TIG
Weld
Inner Tube
Outer Tube

6-DT-120
Nominal size
"DT" Series
Construction
Design Shell Side
Pressure Tube Side
Front Head
Inner Tubes
Outer Tubes
Shell
Tubesheet
300 psi & 400 deg. F

100 psi & 400 deg. F
Cast Iron, Carbon Steel
Stainless Steel
Stainless Steel
Carbon Steel
Carbon Steel
Tubesheet


Multipass Safe Guard Fuel Oil Preheaters

Series DT
B
C
1/2"NPT
Vent
Visual
Indicator
CL
K
1-1/4"NPT
Blind
H
2 DT
4 DT
6 DT
2 Passes
4 Passes
6 Passes
H
H
Dimensions in inches Weights in lbs
DT
4 DT
2 DT
6 DT
L WGT
50
9-1/4 50-1/2
35
6-5/8
6-1/2
26
4-1/2
1-1/4
2-7/8
1-1/4
1-1/4
160
70
9-1/4 56-1/2
41
6-5/8
6-1/2
26
4-1/2
1-1/4
2-7/8
1-1/4
1-1/4
170
90
9-1/4 66-1/2
51
4-1/2
4-1/2
1-1/4
1-1/2
2-7/8
2-7/8
1-1/4
1-1/2
1-1/4
1-1/4
190
52
2
2-1/2
62
6-1/2
7-1/4
36
75-1/4
6-5/8
6-5/8
210
120L 9-1/4
120
12
67
49
8-5/8
8-1/4
36
2-1/2
4-1/2
3-7/8
5-7/8 2-1/2
270
150
12
67
49
8-5/8
8-1/4
36
2-1/2
4-1/2
3-7/8
5-7/8
290
180
12
67
49
8-5/8
8-1/4
36
2-1/2
3-7/8
5-7/8
305
250
12
76
55
8-5/8
9-3/4
42
2-1/2
3-7/8
5-7/8
320
12
91
70
8-5/8
9-3/4
57
2-1/2
2
2
3-7/8
5-7/8
355
410
400
12
106
85
8-5/8
9-3/4
73
2-1/2
3-7/8
5-7/8
525
480
12
121
100
88
2-1/2
3-7/8
5-7/8
580
600
15
111
83-1/2
8-5/8 8-3/4
10-3/4 10-3/4
71
5-7/8
2-1/2
4-1/4
2-1/2
5-7/8
870
Customized or Replacement Fuel Oil Preheater
Tubeless Suspension Suction Heaters

Series ATL
The inner pipe with welded longitudinal fins creates an efficient extended heat transfer surface.
Unique all welded construction eliminates any possible leak or damage of the heater.
Fuel oil underground
storage tanks
Highly reliable mechanical design
Low pressure drop
To have the capacity to heat______________( gph ) ( gpm ) of # ______________fuel oil

from__________F to__________F using____________________ , entering at__________.
Unit to have no more than__________ft. of length and__________psi pressure drop in the shell.
Steam
Condensate
Oil Out
Return Oil
Mounting Flange
Tank
Outer Pipe
Inner Pipe
Fins
Mixing Chamber
Pumpoil Preheaterburner
T P VP
Condensate
Return Line
Steam
Steam
T B VB
Condensate
T R VR
TS
VB
TM
To maintain a pumpable temperature for the fuel oil entering to the sucton heater, hot oil from the return line
is blended with cold oil from the storage tank. Afterwards, fuel oil is heated in the "ATL" Suction Heater and
pumped through the Alstrom Oil Preheater "HST" or "HDT" toward the burner. The excessive oil is returned
to the mixing chamber of the "ATL" Suction Heater. The mixing tempetarure Tm is equal to :
Tm = Tb - (Tb - Ts)/RR
Tp - oil temperature leaving ATL, Ts - oil strorage temperature, RR = Vp/Vb - recirculation ratio.
The recommended temperature for No. 6 fuel oil leaving the ATL suction heater is 110 - 120 deg.F.
Tubeless Suspension Suction Heaters

Series ATL
The Alstrom Tubeless Suspension Suction Heaters Series "ATL" provide the heating of fuel oil or any other viscous liquids with steam.
The steam is condensed on the internal surface of inner pipe. The heated liquid passes through the space between outer and inner pipe.
The heat transfer area is created by the inner pipe and longitudinal fins welded to the inner pipe. At the bottom of the heater is a mixing
chamber where the cold liquid from the storage tank is mixed with the return hot liquid. As a result, the viscosity of liquid is drastically
reduced.
Dimensions in inches and weights in lbs.
View 1 - 1
G
Steam
Condensate
F
Oil Out
16
12-3/4
14
Return
Oil
18-3/4
21-1/4
Asa B16.5
WGT.
22-3/4
WGT.
WGT.
24
30
250
30
300
32
360
48
54
380
54
480
56
560
72
78
540
78
670
80
780
APPROX.
APPROX.
APPROX.
96
102 680
102 850
104 990
120
126 820
126 1030
128 1190
144
150 960
150 1210
152 1400
Recommended connections sizes - Inches
D
C
The actual size of connections depends upon

the performance of heater. Please contact the factory.
ATL-72-S
Return
Oil Pipe
Immersion Length C
"ATL" Series
Fins

Condensate
Pipe
Section 2 - 2

Combination Steam-Electric Fuel Oil Heaters

Series ASE
Alstrom Combination Steam-Electric Fuel Oil Preheater Series "ASE" combines a highly efficient steam heated tube bundle with an electrical
element, resulting into one simple, compact, labor-saving package. This unit is highly recommended for installations which require minimal space
and installation costs. The purpose of this heater is to preheat fuel oil with an electrical element for the start-up. When a boiler generates
sufficient steam pressure, the heating is taken over by the steam heated tube bundle and then the electrical element assumes a stand-by function.
Fuel oil flows through the baffled tube bundle and then reaches the electrical element. The removable steam heated tube bundle and electrical
element have "U"- bend construction to provide the expansion of tubing due to its heating.
Two models are available: single shell type "A" and twin shell type "B". The correct selection depends on the actual design of a boiler room.
Indeed, all sizes and performance data may be changed from standard, often at little or no extra cost.
SINGLE SHELL
TYPE " A "
J
M
N
C
L
OIL IN
1/2" NPT
VENT
L
OIL OUT
F
K
3/4" NPT
DRAIN
TWIN SHELL
TYPE " B "
1/2" NPT
OIL OUT
VENT
CL
SUPPORT
F
L
OIL IN
3/4" NPT
DRAIN
STEAM HEATED TUBE BUNDLE
Design Shell Side Standard:150 psi at 400 deg. F

Pressure Tube Side Maximal:300 psi at 400 deg. F
Head (steam unit)
Tubing:
1/2", 5/8", 3/4" O.D.
Fabricated Carbon Steel
Shell
Tubesheet
Carbon Steel SA 53 B
Carbon Steel SA 516 Gr. 70
Copper, Stainless Steel,
ELECTRICAL ELEMENT
PHASE
VOLTAGE (VOLTS)
Single Phase
120, 208, 240, 440, 550
3 Phase
208, 240, 440, 550
ELEMENT
SHEATH
Carbon Steel
Stainless Steel
Combination Steam-Electric Fuel Oil Heaters

Series ASE
ASE-A-*-S
ASE-A-*-L
ASE-A
C
in
D
in
4-1/2
5-9/16
81
66
260
153
138
700
6-5/8
81
66
500
153
138
720
8-5/8
82
65
840
154
137
1300
10
10-3/4
82
65
1080
154
137
1500
12-3/4
82
65
1420
154
137
1800
10
14
83
64
2020
155
136
2800
10
16
83
64
2500
155
136
3400
12
14
16
M
in
81
N
in
66
WGT.
lbs
M
in
N
in
240
153
138
WGT.
lbs
390
12
18
84
63
3300
156
135
4500
20
12
20
84
63
4000
156
135
5600
24
12
24
85
62
4500
157
134
6100
18
Customized Heater
ASE-B-*-S
D
in
4-1/2
15
30-1/2
18
39
10
ASE-B
A
in
B
in
C
in
22
12
26
12
14
ASE-B-*-L
86
WGT.
lbs
240
E
in
158
WGT.
lbs
390
5-9/16
88
260
160
700
6-5/8
92
500
164
720
24
8-5/8
96
840
168
1300
47-1/2
30
10-3/4
100
1080
172
1500
56-1/2
36
12-3/4
104
1420
176
1800
E
in
65
42
10
14
108
2020
180
2800
16
73-1/2
48
10
16
112
2500
184
3400
18
82
54
12
18
116
3300
188
4500
20
90-1/2
60
12
20
120
4000
192
5600
24
108
72
12
24
128
4500
200
6100
Customized Heater
Recommended Connections Sizes (Inches) And Param
Eters For Electrical Element

KW
VOLTS
PHASE
NO. OF
CIRCUITS

ASE-A-6-L
Heater length
Type "A" or "B"
"ASE" Series
Plate & Frame Heat Exchangers

Series "APFT"
Application:
APFT series is a gasketed plate heat exchanger for multiple applications. Variety of materials that
work across a broad range of liquids, temperatures and pressures. Well-suited for many
commercial and industrial applications:
HVAC
Chemical
Sugar
Marine
Food
Renewable
Energy
Power
Petroleum
Benefits:
Versatility
A wide variety of materials, sizes, and plate

configurations combine with sophisticated selection
software to ensure a perfect selection, whatever your
needs.
The compact footprint allows you to use it in locations

that you wouldnt dream of with a shell-and-tube heat
exchanger.
Higher Performance at a Lower Cost
Our plate corrugations distribute the liquid evenly

across the entire plate width, maximizing heat transfer
and minimizing the number of plates (and cost)
required.
Peace of Mind
Heat transfer equipment and systems innovators since

1939.
Independent performance certification to ASME and

other standards.
Convenient Maintenance
Our plate lead-ins cause the plate pack to self-align

when re-installing.
Special designed tools-free gaskets make gasket

replacement a snap.
Individual plates mean no heavy lifting tools are

needed. Faster more efficient maintenance, with
shorter down times.
Long Service Life
Careful corrugation design provides the ideal balance of high turbulence and proper fluid
distribution, reducing fouling from less-than-perfect media.
ALSTROM Energy Group Heat Transfer Equipment & Systems Innovators
ASF53 Free Flow Plate Heat Exchangers

The ASF53 ALSTROM Free Flow plate heat
exchanger is specially developed for the fruit
juice, sugar and the general industrial markets
handling fluids which contain fibre and solids.
With its plate length of 1.6 mm the plate makes it
possible to cover many duties in a single pass
solution, meanings that all the connections will
be on the head of the heat exchanger, which is
of big advantage during service work.
The plate pattern is designed without metal
contact between the plates in the liquid area.
The plate gab for this plate range is 5.4 mm
between the plates.
The plate pattern and inlet area are also designed
for CIP cleaning, which makes the service of the
PHE easy.
Plates:
Standard material:
AISI 316
Not standard: 254 SMO, Hastelloy and other
pressable materials.
Gaskets:
The gasket is the unique "Sonder lock" gasket.
The "Sonder lock" gasket locks the plates
together with strong rubber buttons, so that
the plates are strongly guided during the
assembling of the plate heat exchanger.
Standard material: Nitrile and EPDM.
Not standard: Viton.
Shell & Tube Heat Exchangers Shell & Coil Heat Exchangers Plate & Frame Heat Exchangers Replacement Tube Bundles
Unfired Steam Generators Hot Water Generators Instantaneous Water Heaters Heat Recovery Systems Asphalt Heaters
Packaged Pumping Systems Fuel Oil Preheaters Fuel Oil Heaters Liquid/Vapor Separators Heat Recovery Boilers Deaerators
//ASF53PFHE
Technical Information:
Frame:
Painted frame with placement of clamping
bolts on the frame edge.
Standard color: Blue RAL 5010
can be made in other colors.
Stainless frame for the food and Dairy
market
Working pressure:
The frames are designed to the following
working pressure
0.6 MPa /1.0 MPa /1.6MPa
Connections:
DN100 flange according to all known
standards.
In carbon steel or rubber lined.
DN80/DN100 dairy pipe or dairy union
according to all known standards.
Extra Equipment:
Screen plate in stainless steel.
Insulation jacket.
Spanner.
Foundation feet for frame.
//ASF53PFHE
ASF66 Free Flow Plate Heat Exchangers

The ASF66 ALSTROM Free Flow plate heat
exchanger is specially developed for the pulp
and paper, sugar and the general industrial
markets handling fluids which contain fibres and
solids.
With its plate length of 2.6 m the plates make
it possible to cover many duties in a single
pass solution, meaning that all the connections
will be on the head of the heat exchanger,
which is of big advantage during service work.
The plate gap for this plate range is 20 mm
between the plates.
The plate pattern and inlet area are also designed
for CIP cleaning, which makes the service
of the PHE easy.
Plates:
Standard material:
AISI 304 and AISI 316
Gaskets:
The gasket is the unique Sonder Lock gasket.
The Sonder Lock gasket locks the plates
//ASF66PFHE
Frame:
Painted frame with placement of
clamping bolts on the frame edge.
Standard color: Blue RAL 5010.
Can be made in other colors.
Working pressure:
The frames are designed to the
following working pressure
0.6 MPa / 1.0 MPa.
Construction:
ASME Sec.VIII
Extra Equipment:
Screen plate in
stainless steel.
Insulation jacket.
Spanner.
Foundation feet for
frame.
DN100/125/150 flange according all known

standards. 4 or 6 ANSI 150# Flange.
In carbon steel, rubber lined, stainless steel lined.
//ASF66PFHE
ASF101 ASF131 ASF 229 Free Flow Plate Heat Exchangers

The ASF101, ASF131 and ASF229 range of
ALSTROM Free Flow plate heat exchangers are
specially developed for the pulp and paper,
sugar and the general industrial markets handling
fluids which contain fibre and solids.
This plate range with lengths from 1.8 m to
3.5 m makes it possible to cover almost all
duties in a single pass solution, meaning that
all the connections will be on the head of the
heat exchanger, which is of big advantage
during service work.
The plate gab for this plate range is 6 mm between
the plates.
The plate pattern and inlet area are also
designed for CIP cleaning, which makes the
service of the PHE easy.
Plates:
Standard material:
AISI 304,AISI 316 and Titan
Gaskets:
The gasket is the unique "Sonder lock" gasket.
The "Sonder lock" gasket locks the plates
//ASF101_131_229PFHE
Frame:
Painted frame with placement of
clamping bolts on the frame edge.
Standard color: Blue RAL 5010.
Can be made in other colors.
Working pressure:
The frames are designed to the
following working pressure
0.6 MPa / 1.0 MPa.
Extra Equipment:
Screen plate in stainless steel.
Insulation jacket.
Spanner.
Foundation feet for frame.
Connections:
DN200 flange according to all known
standards. In carbon steel, rubber lined,
stainless steel or titanium lined.
//ASF101_131_229PFHE
BLUE_AX (Rev).pdf
1/10/05
10:23:04 AM
Plate Heat Exchangers

RFQ Data Sheet
FROM
Description
NAME OF PROJECT
DATE
Hot Side/Product Side
Cold Side/Medium Side
Type Of Fluid
Concentration (%)
Flow Rate (Lb/Hr,gpm,M3/Hr,Liter/Hr)
Inlet temp. (Deg.F or Deg.C)
Outlet temp. (Deg.F or Deg.C)
C
Pr.Drop (PSI or Ft)

Heat Exchanged (Btu/Hr)
CM
MY
CY
CMY
Specific Gravity
Specific Heat (Btu/Lb*Deg.F)
Thermal Conductivity (Btu/Hr*Ft*Deg.F)
Viscosity @ Inlet temp.
Viscosity @ outlet temp.
Plate material (304/316/Titanium)
Gasket material (Nitrile / EPDM/Viton)
Design Pressure (PSI)
Test Pressure (PSI)
Design code : ASME Sec.VIII
Required
Not Required
Design code :
Additional Information:
Required
Not Required
ALSTAR.pdf
1/4/05
10:26:19 AM
CM
MY
CY
CMY
ALSTAR (Rev).pdf
1/18/05
12:18:28 PM
Blowdown Heat Recovery Package

Series ALSTAR
The Alstrom Packaged Blowdown Heat Recovery System saves energy and water in steam boilers and other steam
generators. The packaged unit can be installed in any new or existing steam generator system requireing minimal piping.
Blowdown water enters the built-in flash steam separator, with segmental baffles where two phase flow is separated to
flash steam and drain water. The heat transfer process occurs in the Alstrom Double Tube Bundle Heat Exchanger TBD.
Make-up water passes through the shell side of the heat exchanger. The heat energy of the blowdown water is transferred
to the make-up water in three steps. The drain water flows through the tubes of the left tube bundle, providing the initial
heating of make-up water. Flash steam in partially condensed on the external surface of the shell of the heat exchanger
and further in the tubes of the right tube bundle, providing additional heatingg of make-up water. The Alstrom Blowdown
Heat Recovery System recovers 94% and more of heat normally lost.
The shell and tubes of the Alstrom Double Tube Bundle Heat Exchanger TBD are fabricated from high quality 316
stainless steel, resulting in long lasting, trouble-free operation.
This simple stand-alone design permits a high level of heat recovery from drain water and flash steam at minimal cost.
The actual sizing of the system and its components depends on boiler performance, TDS concentration in make-up and
boiler water, and the percentage of condensate returning to the boiler. The Alstrom Corporation offers OEM requirements
for the product series are welcome.
For Optimal selection, please provide the following date:
CM
MY
CY
BOILER DATA
CMY
PRESSURE PSIG
TDS PPM
EFFICIENCY %
MAKE-UP WATER DATA

TEMPERATURE DEG. F
HOURS IN OPERATION PER

ANNUM
HP OR LBS/HOUR
RETURN CONDENSATE-TO-STEAM RATIO %
TDS PPM
OPTIONAL BLOWDOWN DATA (USE THIS OPTION ONLY WHEN COMPLETE DATA IS NOT AVAILABLE)
BOILER PRESSURE PSIG
MAKEUP
WATER TEMPERATURE
DEG.F
MAKE-UP WATER FLOW

RATE GPM
BLOWDOWN WATER FLOW

GPM

ANNUM
ALSTAR-L.pdf
1/4/05
10:24:36 AM
CM
MY
CY
CMY
ALSTAR-L (Rev).pdf
1/18/05
12:20:48 PM
Blowdown Heat Recovery Package

Series ALSTAR-L
The Alstrom Packaged Blowdown Heat Recovery System saves energy and water in low pressure steam boilers and
generators, with a small ratio of flash steam-to-drain water in the blowdown. The packaged unit can be installed in any
new or existing steam generator system requireing minimal piping.
Blowdown water enters the built-in flash steam separator, where two phase flow is separated into flash steam and drain
water. Flash steam is condensed on the external surface of the shell of the heat exchanger and condensate drops to the
bottom of the steam separator where it mixes with drain water. The combined water flow passes through the tubes of
the Alstrom Heat Exchanger and heated make-up water passes through the shell. The Alstrom Blowdown Heat Recovery
System recovers up to 94% of heat normally lost.
The shell and tubes of the Heat Exchanger are fabricated from high quality 316 stainless steel, resulting in long lasting,
trouble-free operation.
This simple stand-alone design permits a high level of heat recovery from drain water and flash steam at minimal cost.
The actual sizing of the system and its components depends on boiler performance, TDS concentration in make-up and
boiler water, and the percentage of condensate returning to the boiler. The Alstrom Corporation offers the optimal
OEM requirements for the product series are welcome.
For Optimal selection, please provide the following date:
CM
MY
CY
BOILER DATA
CMY
PRESSURE PSIG
TDS PPM
EFFICIENCY %
MAKE-UP WATER DATA

TEMPERATURE DEG. F

ANNUM
HP OR LBS/HOUR
RETURN CONDENSATE-TO-STEAM RATIO %
TDS PPM
BOILER PRESSURE PSIG
MAKEUP
WATER TEMPERATURE
DEG.F
MAKE-UP WATER FLOW

RATE GPM
BLOWDOWN WATER FLOW

GPM

ANNUM
CM
MY
CY
CMY
ALSTAR PLUS (Rev).pdf
1/4/05
10:23:40 AM
CM
MY
CY
CMY
HEAT BANK.pdf
1/4/05
11:08:08 AM
CM
MY
CY
CMY
HEAT BANK (Rev).pdf
1/4/05
10:29:58 AM
CM
MY
CY
CMY
Steam Saver.pdf
1/4/05
11:08:28 AM
CM
MY
CY
CMY
ASTEG.pdf
1/18/05
12:37:12 PM
Packaged Pumping Systems

Series FAST PAK
The Alstrom Corporation designs and manufactures variou s type s of pa ckaged pumpi ng systems fo r
many different applications.
We offer a wide ran ge of packa ged HVAC system s to fit your sp ecific n eeds. Our Pa ckaged Pumpin g
Systems offer th e fo llowing a dvantages o ver fie ld assembled systems: fac tory h ydrostatic, flo w and
sequence te sting, lo wer i nstalled cost, increa sed system effic iency, reduc ed field compl exity, single
source responsibility, single point power connection, simplified field piping, smaller footprint and more.
CM
MY
CY
CMY
Variable Speed or Constant Speed Pumping

Primary Chilled Water
Secondary Chilled Water
Primary/Seco ndary Systems
Heating Water Systems
Condenser and Feed Water Systems
Heat Transfer Package Systems
Fuel Transfer Systems
Glycol Fill Systems
Everything is self-contained, prewired, installed on the skids and pretested. Custom units are available to
meet your specifications.
Circulating, Double Su ction Centrifu gal Stainle ss Steel, End Suction, Inlin e, Ho rizontal Split Ca se,
Multistage, Submersible, Sump and Sewage Column Pumps.
Air Separators, Expansio n T anks, Tripl e Duty and Balancing Va lves, Butterfly Valves, Ch eck Valves,
Flexible Hoses, Thermometers, Pressure Gauges.
[
[
[
[
[
[
[
[ ] 5: Five Pump
[ ] Q:Four Pump
]
]
]
]
]
]
]
*CIL
FIL
*CES
ESF
VSC
HSC
MUS
---
Pump
Design
CIL
C
l d
I li Close
Cl
Inline
Coupled
Inline Flex Coupled
Close Coupl End Suction
Flex Coupl. End Suction
Flex Coupl. Vertical Split Case
Flex Coupled Horiz. Split Case
Multi-Stage Pumps
System
[ B ] Booster System
[ P ] Heat & Cooling
[X ] D: Duplex
[ ] T: Triplex
[ ] S: Simplex
GPM
Type
---
[ ] CU Cooper
Header
Mat'l
CU
\
---
[
[
[
[
] CI
] CS
] BR
] SS
Pump
Mat'l
CI
HP
Select from Table
Pump Size
2x8
RPM
34
[ ] CS Carb. Steel
[ ] SS Stainless
]
]
]
]
]
]
1
2
4
X
V
B
Electric
Panel
4V
115V/1P
208V/3P
460V/3P
No VFD
VFD
VFD w/bypass
Cast Iron Bronze Fitted

Carbon Steel Bronze Fitted
Bronze Bronze Fitted
Fitt d
St i l
St l SST Fitted
Stainless
Steel
[
[
[
[
[
[
[ ] 34 3450 RPM
[ ] 12 1200 RPM
---
[ ] 17 1750 RPM
TDH
Flow TDH
50
[ ]
Header
Size
System
Layout
100
---
[ ]X
[ ]M
[ ]U
---
None
Mtd.
Un-Mtd.
Tank
[ ] A0 Without Strainer
[ ] AS With Strainer
Air Sep.
AS
] 132
] 153
] 211
] 264
] 317
] 370
[ ] 528
[ ] 423
[
[
[
[
[
[
[ ] 106
[ ] 79
[ ] 53
[ ] 42
[ ] 30
[ ] 24
Gallons
[ ] 15
Tank
Size
153
1/18/05
Inch
04
BUILDING BLOCK MODEL # FOR BOOSTER , HEATING & COOLING SYSTEM
ASTEG (Rev).pdf
11:46:38 AM

Series FAST PAK
GPM
TDH
[ ]
*CIL
FIL
*CES
ESF
HSC
VSC
MUS
CO
ST
CA
CI
CS
BR
SS
[
[
[
[
[
[
[
[ ]
[ ]
[ ]
[
[
[
[
(5)
(6)
(7)
]
]
]
]
]
]
]
]
]
]
]
B
P
[ ]
[ ]
(4)
SYSTEM LAYOUT
Simplex
Duplex
Triplex
Quadruplex
Five Pumps
PUMP MATERIAL
Cast Iron Bronze Fitted
Carbon Steel Bronze Fitted
Bronze Bronze Fitted
Stainless Steel SST Fitted
HEADER MATERIAL
Copper
Stainless Steel
Carbon Steel
PUMP DESIGN
Inline Close Coupled
Inline Flex Coupled
Close Coupled End Suction
Flex Coupled End Suction
Flex Coupled Horizontal Frame Split Case
Flex Coupled Vertical Frame Split Case
Multi-Stage Pumps
TYPE
Booster System Pumps
H ti & C
Heating
Cooling
System
Pumps
li S
t
P
HEAD PRESSURE
FLOW
HEADER SIZE
SIZE INCHES
[ ]
((3))
CY
[ ]
CMY
(2)
MY
(1)
CM
S
D
T
Q
F
]
]
]
]
]
[
[
[
[
[
(13)
(13)
(12)
(11)
(10)
(9)
(8)
]
]
]
]
]
]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[
[
[
[
[
[
[ ]
[ ]
[ ]
[ ]
[ ]
EXPASION TANK
None
MountedMounted
Un- Mounted
AIR SEPERATOR
Without Strainer
With Strainer
ELECTRIC PANEL
115 / 1 Volts
208 / 3 Volts
460 / 3 Volts
No VFD
Without By Pass
With By
B Pass
P
RPM
1200 RPM
1750 RPM
3450 RPM
TANK SIZE
GALLONS
15, 24, 30, 42, 63, 79, 106, 132,
153, 211, 264, 317, 370, 423, 528
X
M
U
AO
AS
1
2
4
X
V
B
12
17
34
HP MOTOR
5 ETC
PUMP SIZE
IN / OUT & CASING SIZE
1/18/05
BUILDING BLOCK FOR PUMPING SYSTEM SKIDS
ASTEG.pdf
12:37:12 PM

Series FAST PAK
IL35-3-34
IL35-5-34
350
400
IL28-10-34
IL35-7.5-34
IL-35-5-34
IL-35-5-34
IL-35-5-34
IL35-5-34
IL35-5-34
IL28-10-34
IL28-7.5-34
IL28-7.5-34
IL35-7.5-34
IL35-7.5-34
IL35-7.5-34
IL35-7.5-34
IL28-10-34
IL28-10-34
IL28-7.5-34
IL28-7.5-34
IL28-10-34
IL28-5-34
IL28-5-34
ES3 10-15-17
END SUCTION
SIZE 4X3X10
HP 15
RPM 1750
INLINE PUMP
SIZE 3X3X5
HP 5
RPM 3450
ES510-15-17 ES510-20-17 ES510-25-17 ES510-30-17 ES412-30-17 ES412-40-17 ES512-40-17 ES512-50-17
CODE: IL35-5-34
2000
1800
10
1400
1200
ES48-7.5-17 ES310-10-17 ES310-15-17 ES310-15-17 ES410-15-17 ES312-20-17 ES312-25-17 ES412-30-17
1000
1600
ES310-7.5-17 ES310-10-17 ES310-10-17 ES310-15-17 ES312-15-17 ES312-20-17 ES312-20-17 ES312-25-17
900
ES310-7.5-17 ES310-7.5-17 ES310-10-17 ES310-15-17 ES312-15-17 ES312-15-17 ES312-20-17 ES312-20-17
ES38-5-17 ES310-7.5-17 ES310-10-17ES2.510-10-17ES310-15-17 ES312-15-17 ES312-15-17 ES312-20-17
700
800
ES2.510-10-17ES310-15-17 ES212-15-17 ES312-15-17 ES312-20-17

ES38-5-17 ES310-7.5-17ES2.510-7.5-17
IL28-15-34
IL28-15-34
IL28-15-34
IL28-10-34
IL28-10-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
IL37-7.5-34 IL1.57-10-34 IL1.57-10-34 IL1.57-10-34 IL1.57-15-34 IL1.57-15-34 IL28-20-34
IL28-15-34
IL28-15-34
IL28-10-34
IL28-10-34
IL28-7.5-34
IL28-7.5-34
IL28-5-34
IL28-5-34
600
IL35-7.5-34
IL35-7.5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-7.5-34 IL1.57-10-34 IL1.57-10-34 IL1.57-10-34 IL28-15-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL27-5-34
IL35-3-34
IL35-3-34
IL28-7.5-34
IL28-5-34
IL28-5-34
IL28-5-34
70
162
IL25-7.5-34
IL35-5-34
IL35-5-34
IL35-5-34
IL35-3-34
IL35-3-34
IL35-3-34
IL35-3-34
IL35-3-34
IL28-5-34
IL28-5-34
IL28-5-34
IL28-5-34
60
139
500
IL35-3-34
300
IL35-5-34
IL35-2-34
250
IL35-2-34
200
450
IL35-2-34
IL35-2-34
175
IL28-5-34
IL28-5-34
IL28-3-34
IL28-3-34
50
115
IL310-20-34
IL28-20-34
IL28-15-34
IL28-15-34
IL28-15-34
IL28-15-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
IL28-7.5-34
80
185
ES516-100-17
IL210-30-34
IL210-25-34
IL210-25-34
IL210-20-34
IL210-20-34
IL210-20-34
IL28-10-34
IL28-10-34
IL28-10-34
IL28-10-34
IL28-10-34
IL28-7.5-34
IL28-7.5-34
100
231
1/18/05
150
IL1.53-5-34
IL28-3-34
IL1.255-2-34 IL1.255-2-34 IL1.255-3-34 IL1.53-3-34
125
IL1.53-5-34
IL28-3-34
45
104
IL1.255-1.5-34 IL1.255-2-34 IL1.255-3-34 IL1.53-3-34
40
92
100
35
81
IL28-3-34
30
69
IL1.255-1.5-34IL1.255-1.5-34 IL1.255-2-34 IL1.255-2-34 IL1.53-3-34
25
58
75
20
46
IL28-3-34
PSI
FT
FAST PAK BOOSTER, HEATING & COOLING PUMPING SYSTEM

IL15-1-34 IL1.255-1.5-34IL1.255-1.5-34 IL1.255-2-34 IL1.255-2-34
SIZE
INCHES
50
FLOW
GPM
ASTEG (Rev).pdf
11:46:38 AM

Series FAST PAK
Page 1
3.1 - VELOCITY-ALSTROMFINAL.pdf
Instantaneous Water Heater

Series ECO-PACK
Standard Features & Equipment
316 L Stainless Steel Tube Bundle
Control Valve:
1. Self-operated
2. Pilot-operated
3. Air-operated
4. Electric-operated
Trim
A.S.M.E. Water Relief Valve
Vacuum Breaker
Hot Water Thermometer
Thermal Insulation
Metal Jacket
Optional Features
Circulating Pump
Three Way Valve
Custom Designed Configurations
Other Liquids & Materials
Alstrom Eco-Pack Water Heater represents a proven, economical solution for providing water for central heating, service and process applications.
Steam condenses in the shell, and water is heated in the tubes. Due to small volume of water in the tubes, steam control valve responds virtually
instantaneously to water flow fluctuations.
Unique stand design permits vertical or horizontal installation depending on available space as well as easy tube bundle replacement.
Single or Double Tubesheet models provide engineering solution for most applications including cross-non-contaminating requirement.
Service Water
Process Steam
Usually, city water is heated to 140 F for domestic use and 180 F for laundries, kitchens and
other service applications. In orer to prevent corrosion of the heater by released oxygen, the
tube bundle and head are manufactured from stainless steel.
Various types of temperature regulators are available but the best control is
acheived by use of additional tempering valve (Fig. 1).
This system requires that continuous running return water will be mixed with
city water before entering tempering valve. Stevens Institute of Technology Lab tests
confirm that the outgoing temperature is maintained in the range of +/- 2F., which exceeds
ASSE Standard 1017, Performance requirements for Temperature Actuated Mixing Valves
for Primary Domestic Use.
The common temperature raise of central heating water

or glycol is from 160 F to 180 F, but other conditions
may occur. Since closed heating system practically has
no free oxygen, economical carbon steel head and
tubesheet may be used. Three-way water temperature
regulating valve in conjunction with pressure regulating
valve provide desirable temperature control (Fig.2)
Service Water
Piping Diagram
(Fig 1)
Central Heating
Piping Diagram
(Fig 2)
Instantaneous Water Heater

Series ECO-PACK
ON FLOW VELOCITY
EP - A
EP - B
EP - C
EP - D
85
48
24
73
2 1/2
85
48
24
49
85
48
24
50
86
48
24
186
86
48
24
126
86
48
24
98
86
48
24
80
2 1/2
86
48
24
47
90
54
30
299
90
54
30
259
90
54
30
132
90
54
30
134
90
54
30
102
90
54
30
480
90
54
30
295
90
54
30
350
90
54
30
120
Control valve, type and size, is selected

per job specification
BxC
MAX. VELOCITY - 6 ft/sec
SELECTION TABLES
STEAM LINE PRESSURE
STEAM PRESSURE IN
ELEMENT
STEAM FACTOR - K
MODEL NO
T
E
M
P.
T
E
M
P.
R
A
N
G
E
R
A
N
G
E
T
E
M
P.
R
A
N
G
E
T
E
M
P.
R
A
N
G
E
T
E
M
P.
R
A
N
G
E
2
0
5
2
10
5
15
10
25
15
40
25
50
30
75
50
100
65
150
100
0.516 0.52 0.523 0.528 0.534 0.543 0.548 0.55 0.567 0.583
TUBE BUNDLE SELECTION IN GPM
EP - A
23
25
28
31
35
39
43
47
52
73
40 EP - B
68
75
82
90
99
109
120
132
146
186
110 EP - C
122
134
144
151
159
167
175
184
193
299
EP - D
160
176
184
194
203
261
271
282
296
480
EP - A
19
21
23
24
26
27
28
31
33
49
40 EP - B
51
60
66
71
75
79
85
89
94
126
120 EP - C
104
106
118
132
148
163
168
178
184
259
EP - D
144
155
179
189
201
241
265
273
287
295
EP - A
14
15
17
19
21
24
26
27
30
50
40 EP - B
36
36
42
46
54
57
60
63
72
98
140 EP - C
51
56
59
66
69
83
89
106
109
132
EP - D
102
113
127
153
180
223
238
245
275
350
EP - B
30
35
36
40
46
51
55
58
66
80
160 EP - C
50
60
72
84
88
91
93
112
128
134
EP - B
10
10
13
16
19
27
30
38
44
47
EP - C
20
23
28
35
41
51
56
72
80
102
EP - D
36
42
51
63
72
82
91
102
115
120
40
40
180
STEAM RATE (Ms ) lbs/hour = STEAM FACTOR (K ) GPM ( T2 - T1 )

CUSTOM DESIGNS AVAILABLE FOR VARIOUS CONDITIONS
PLEASE PROVIDE MAX LENGTH AND PRESSURE DROP
**Optional Double Tubesheet

Leak Eliminating Construction
This TEMA recommended design
eliminates possible contamination
of either tube or shell side fluid
with at tube-to-tubesheet joint
leakage. Should a leak occur, the
liquid goes into the seal chamber
filled with inert liquid. This event
TEMA INTEGRAL DOUBLE TUBESHEET
will be reported via pressure
transmitter to system control or can be visually detected by pressure gauge
reading. Meanwhile, the leak will stop due to equal pressure in the seal
chamber and leaking part. Seal welding of tubes to the external tube sheet and
quality expansion in to the double grooved inner tube sheet provides
sufficient time for replacement.
ASTOR.pdf
1/18/05
12:30:54 PM
Hot Water Storage Tank

Series ASTOR
All stainless steel construction @ prices competitive with
Tanks made of carbon steel with lining or copper cladding.

No more rusty tanks or cracked lining to worry about.
Many years of reliable, trouble-free service.
Astor storage heaters are designed for buildings where hot water consumption fluctuates over time or is subject to sudden increases in demand. These heaters
consist of a vertical or horizontal storage tank made of 316 Stainless Steel and heating section that may be heated by steam, water, thermal fluid or other
available heating media. The heating section may consist of two circuits that utilize two available heating mediums. The actual design of the heating section
depends on the specific demands of a client.
CM
Superior corrosion resistance of 316 Stainless Steel provides extended life expectancy of the system at costs competitive with conventional systems with lined
tanks.
MY
CY
CMY
Type "A"
Water storage tank with

immersed heater. The
heat transfer process is
conducted by natural
convection. This simple
and economical type of
tank is used for systems
that have occasional
water consumption with
long intervals between
each. The heater does not
have any moving parts
and requires minimal
maintenance. If the heater
is damaged, the stored
water must be drained to
provide access to the tube
bundle.
Type "B"
Water Storage tank with

pump-driven internal
water circulation. Water
from the bottom of the
tank enters the shell of
the built-in heat
exchanger. The heated
water is returned to the
middle of the tank. Due
to intensive forced
convection, the entire
volume of water is
heated quickly and
deficiently. Hot water
must be drained in order
to provide an access for
maintenance and repair
of the heat exchanger.
Type "C"
Water storage tank with

pump-driven internal
water circulation and
external heat exchanger.
The heat exchanger can
be serviced or repaired
without draining the
stored water from the
tank. An optional standby
heater provides uninterrupted hot water supply.
Type "D"
Pump-driven internal water

circulation and external
heat exchanger with two
tube bundles. The heating
media passes through the
tubes of the right tube
bundle and stored water is
circulated through the
tubes of the left tube
bundle. A pump circulates
water in the shell of the
heat exchanger providing
heat transfer between two
tube bundles. This unique
design provides noncontaminating heating of
domestic water with any
heating media.
ASTOR (Rev).pdf
1/18/05
12:32:27 PM
Hot Water Storage Tank

Series ASTOR
F
G
3/4" NPT
12"
1-1/4" NPT
3/4" NPT
B
H
A
H
Handhole or Manhole is installed if required

Specifications are subject to change without notice
All dimensions are for reference only unless certified
Detailed installation drawing is sent upon request
STORAGE TANK
HEAT TRANSFER SECTION

TYPE C & D
CONTROL SYSTEM
CARBON STEEL
TEMPERATURE REGULATOR
SHELL
316 STAINLESS STEEL
TYPE B
MATERIALS
SAFETY VALVE
316 STAINLESS STEEL
AIR RELIEF VALVE

HEAD
TUBE SHEET
TUBES
DESIGN PRESSURE
125 PSI & UP
DESIGN TEMPERATURE
ASME CODE
MODEL #
125
146
166
206
246
248
306
308
366
368
426
428
488
546
548
608
5412
6012
6016
7212
6616
7216
CARBON STEEL
304 STAINLESS STEEL
DRAIN VALVE
316 L STAINLESS STEEL
OTHER ACCESSORIES ARE

FURNISHED UPON THE CUSTOMERS
REQUEST
UP TO 1200 PSI
200 DEG. F.
400 DEG. F.
SEC. VIII, DIV, 1, U-1" STAMP
SEC. VIII, DIV, 1
CAPACITY
GALLONS
40
65
80
110
160
200
260
330
375
480
530
670
700
910
1140
1430
1610
2000
2580
2850
3150
3680
D
12
14
16
20
24
24
30
30
36
36
42
42
48
54
54
60
54
60
60
72
66
72
STEAM TRAP
L
60
84
84
84
88
112
91
115
93
117
97
121
100
103
127
132
175
180
228
188
236
236
A
10
10
10
11
13
13
14
14
15
15
17
17
18
19
19
21
19
21
14
24
22
24
SIZES AND DIMENSIONS IN INCHES

B
C
E
18
7
8
24
7
8
17
7
10
23
7
12
29
7
18
35
7
18
22
7
24
34
7
24
46
7
30
30
7
30
54
7
36
66
7
36
24
7
42
54
7
42
78
7
42
102
9
54
42
9
42
66
9
54
90
9
54
102
9
66
54
9
54
96
9
66
F
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2
2
2
2
2
2
2
2-1/2
2-1/2
2-1/2
3
3
3
3
3
G
1
1
1
1
1
1
1
1
1
1
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
H
1
1
1
1
1
1
1
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2
2
2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
ASTEG.pdf
1/18/05
12:37:12 PM
Unfired Steam Generator

Series ASTEG
Process Steam
Clean Steam
Standard Features & Equipment
316 L Stainless Steel Tube Bundle
Liquid Level Control
Asme Safety Valve
Steam & Drip Traps
Feedwater Valve
Blowdown Valve
Surface Blowdown Connection
Steam Control Valve
Outlet Steam Separator
Steel Jacket With Fibreglass Insulation
Optional Features & Equipment
CM
MY
Blowdown Heat Recovery System
CY
CMY
APPLICATIONS
TYPICAL LOCATIONS
HEAT SOURCE
HUMIDIFICATION
HOSPITALS
HIGH PRESSURE STEAM
FOOD PREPARATION
FOOD PROCESSING PLANTS
HIGH TEMPERATURE WATER
STERILIZATION
COMMERCIAL KITCHENS
HEAT TRANSFER FLUID
CLEAN STEAM
RESEARCH LABS
PROCESS LIQUIDS & GASES
HEAT RECOVERY
INDUSTRIAL PROCESSING
ALTERNATIVE HEAT SOURCE
MULTI-UNIT COMPLEX
HEATED BY CENTRAL
HOT FLUID SYSTEM
Feedwater System
Alarms
Clean Steam
Process Steam
Clean steam unfired steam generators utilizes feed water that is free
from boiler water treatment chemicals. Use of clean steam is commonly
associated with hospitals, food processing plants, commercial kitchens
and research labs for cooking, cleaning, sterilization and humidification.
Usually clean steam generators are made of stainless steel pressure
vessel and accessories. When city water is used for make-up, continuous
blowdown is required. The Alstrom patented blowdown heat recovery
system reduces consumption of the heating media.
Unfired steam generators are used to protect fired steam boilers from
harmful chemicals contained in the return condensate, such as in pulp
and paper processing. Heating section and storage section are
fabricated using materials that will be cost effective for the process
steam condition. Tube bundles can be manufactured from stainless
steel, cupro-nickel or titanium. Pressure vessels are offered in quality
carbon steel or high grade stainless steel.
Lifetime Warranty on Titanium Tube Bundles
When heat transfer fluid of high temperature water is available as a heat source, the Alstrom unfired steam generator provides
low pressure steam to intended user. Ask for Alstroms self-operating unfired steam generator
ASTEG (Rev).pdf
1/18/05
11:46:38 AM
Unfired Steam Generator

Series ASTEG
Pressure
Controler
Pressure
Gauge
Control
Valve
Safety Valve
Liquid Level Column

Lifting Lug
Generatid Steam
Control
Panel
Separator
Insulation
Air
Supply
Make Up
Water
H
Primary
Steam
Main Trap
Condensate
Blowdown
Skid Mounting
MODEL
NUMBER
CM
MY
CY
VESSEL
SIZE
OD x OAL
Blow Off 1"
Tube Bundle
VESSEL
CAPACITY
IN GALLONS
MAX
BUNDLE
DIAMETER
MAX STEAM
OUTPUT
LBS/HR
LENGTH
L
WIDTH
W
HEIGHT
H
APPROX.
SHIPPING
WEIGHT
APPROX.
OPERATING
WEIGHT
1940
AST60
20 x48
60
500
53
25
32
1350
AST120
24 x 60
120
600
65
29
36
1600
2300
AST160
24 x88
160
720
93
29
36
1800
2600
AST260
30 x 91
260
10
2500
96
35
42
2200
3600
AST395
36 x 93
395
12
4100
98
41
48
3100
5300
6000
AST480
36 x 117
480
12
4600
122
41
48
3500
CMY
AST670
42 x120
670
14
5500
125
47
54
4200
8000
AST860
48 x 120
860
16
7800
125
53
60
5200
10000
12000
AS1140
54 x 127
1140
18
10600
132
59
66
5900
AST1430
60 x 132
1430
20
13900
137
65
72
6500
14000
AST1770
66 x132
1770
24
15300
137
71
78
7600
16000
CUSTOM
Actual performance depends on the thermodynamic properties of the heating fluid
Operating capacity is approximately 2/3 of the vessel capacity
Sizing of steam outlet, heating fluid, feedwater and blowdown nozzles depends on operating conditions
Other dimensions available upon request
Model Number Legend:
(1) - ALSTROM UNFIRED STEAM GENERATOR

(2) - TANK CAPACITY IN GALLONS
(3) - H- HORIZONTAL
V- VERTICAL
AST - 260 - H - SS - 50 - F
(1)
(2) (3) (4) (5)) (6
(4) - SS- STAINLESS STEEL VESSEL

CS- CARBON STEEL VESSEL
(5) - 50"- PSIG GENERATED STEAM OPERATING PRESSURE
(6) - F- HEAT TRANSFER FLUID
W- HIGH TEMPERATURE WATER
S- STEAM
For Optimal Selection, Please Provide The Following Data:
To Generate_________lb/hr Of
Clean
Process Steam @ _______psig From :
______gpm Of High Temperature Water Entering @_____deg.f.

High Pressure Saturated___/superheated___ Steam @_____psig
______gpm Of Heat Transfer Fluid______________________entering @_____deg.f.

Other Source___________________________________
ASTEG.pdf
1/18/05
12:37:12 PM
Hot Water Generator

Series ASH-HF
U.S. PATENT NUMBER 6,101,984
SOLENOID
VALVE
HOT WATER
OUTLET
ACTUAL LOCATION OF ACCESSORIES

IS PROVIDED BY CERTIFIED DRAWING
UPON RECEIPT OF ORDER.
AQUASTAT
THERMOMETER
TEMPERING
VALVE
WATER
PRESSURE
GAUGE
STEAM
PRESSURE
GAUGE
RELIEF
VALVE
AIR
VENT
AQUASTAT
CIRCULATING
RETURN LINE
SOLENOID
VALVE
GATE
VALVE
STEAM
INLET
STRAINER
SHELL
REMOVABLE TUBE
BUNDLE
STEAM
TRAP
GATE
VALVE
COLD WATER
INLET
CONDENSATE
OUTLET
DRAIN
STRAINER
STEAM
TRAP
CHECK VALVE
CM
MY
CY
CMY
The Alstrom Compact Water Heater combines the

advantages of both instantaneous and storage heaters.
316L STAINLESS STEEL 316L STAINLESS STEEL
MATERIALS
The package is constructed from a horizontal storage
125 psig
150 psig
DESIGN PRESSURE
tank and a built-in shell & tube heat exchanger. Steam,
400 F
400 F
DESIGN TEMPERATURE
hot water or heat transfer fluid passes through the shell
of the heat exchanger. City water is heated by forced convection in the tubes of the heat exchanger and enters the
storage tank. When the consumption of hot water stops, the heat losses are compensated by natural convection heat
transfer between the external surface of the heat exchangers shell and stored water. In addition, the heated water is
circulating between the heat exchanger and the storage tank by natural convection, eliminating the need for
recirculating pump. This systems design permits fast cleaning, repair and replacement of the tube bundle
without draining the water from the tank. The storage tank is already full of heated water that is available to the
user during the shutdown. Unique features of this system reduce its price and maintenance expenses while
making it more reliable. Model ASH-HF stores water at 200 deg. F (other storage temperatures are optional). A
small tank with a large heat transfer section is used as a semi-instantaneous heater. A large tank with a small heat
transfer section will serve as a storage heater.
STORAGE TANK
HEAT EXCHANGER
HORIZONTAL STORAGE TANK DIMENSIONS, INCHES

TANK SIZE
STORAGE
CAPACITY
IN
GALLONS
TANK
DIAMETER
TANK
OVERALL
LENGTH
1ASH-HF
2ASH-HF
3ASH-HF
4ASH-HF
5ASH-HF
6ASH-HF
170
205
240
284
338
392
30
30
30
36
36
36
84
96
108
96
108
120
SIZE OF WATER TANK SIZE

INLET & OUTLET
1- 1/2
1 -1/2
1 -1/2
1 -1/2
2
2
7ASH-HF
8ASH-HF
9ASH-HF
10ASH-HF
11ASH-HF
12ASH-HF
STORAGE
CAPACITY
IN GALLONS
TANK
DIAMETER
TANK
OVERALL
LENGTH
SIZE OF
WATER
INLET &
OUTLET
TANK SIZE
460
530
600
680
770
865
42
42
42
48
48
48
108
120
132
120
132
144
2
2 -1/2
2- 1/2
2 -1/2
2 -1/2
3
13ASH-HF
14ASH-HF
15ASH-HF
16ASH-HF
17ASH-HF
CUSTOM
STORAGE
TANK
CAPACITY DIAMETER
IN GALLONS
1050
1235
1000
1300
1600
48
48
60
60
60
TANK
OVERALL
LENGTH
SIZE OF
WATER
INLET &
OUTLET
168
192
120
144
168
3
3
4
4
4
ASTEG (Rev).pdf
1/18/05
11:46:38 AM
Hot Water Generator

Series ASH-VF
SOLENOID
VALVE
HOT WATER
OUTLET
RELIEF
VALVE

AIR
VENT
AQUASTAT
TEMPERING
VALVE
WATER
PRESSURE GAUGE
STEAM
PRESSURE GAUGE
THERMOMETER
CIRCULATING
RETURN LINE
AQUASTAT
STEAM
INLET
STRAINER
GATE
VALVE
SOLENOID
VALVE
SHELL
STEAM
TRAP
GATE
VALVE
REMOVABLE TUBE
BUNDLE
INLET
CONDENSATE
OUTLET
COLD WATER
STRAINER
CHECK
VALVE
CHECK
VALVE
STORAGE TANK
M
CM
MY
CY
CMY
316L STAINLESS STEEL
MATERIALS
The Alstrom Compact Water Heater combines the advantages of both

HEAT EXCHANGER
316L STAINLESS STEEL instantaneous and storage heaters. The package is constructed from
a vertical storage tank and a built-in shell & tube heat exchanger.
Steam, hot water or heat transfer fluid passes through the shell of the
heat exchanger. City water is heated by forced convection in the tubes
of the heat exchanger and enters the storage tank. When the
consumption of hot water stops, the heat losses are compensated by natural convection heat transfer between the external surface of the heat
exchangers shell and stored water. In addition, the heated water is circulating between the heat exchanger and the storage tank by natural
convection, eliminating the need for recirculating pump. This systems design permits fast cleaning, repair and replacement of the tube
bundle without draining the water from the tank. The storage tank is already full of heated water that is available to the user during the
shutdown. Unique features of this system reduce its price and maintenance expenses while making it more reliable. Model ASH-VF stores
water at 200 deg. F (other storage temperatures are optional). A small tank with a large heat transfer section is used as a semi-instantaneous heater.
A large tank with a small heat transfer section will serve as a storage
heater.
125 psig
400 F
DESIGN PRESSURE
DESIGN TEMPERATURE
150 psig
400 F
Optional Double Wall Tube Bundle prevents cross-contamination

of water used in potable Hot Water Storage systems
Vented double wall construction for use on potable water systems.
Unique diamond shape pattern provides multiple vented leak ports for
positive indication of potential contamination. Double wall tubes are
available on ASH Series Hot Water Generator. Double wall tube
options include Copper, 90/10 Cu-Ni, and 316 SS materials.
Double Wall heat exchangers are
designed to give a positive indication of
potential cross-contamination of potable
water and other liquids in an economical
and thermally efficient way.
Heat transfer section of this double
wall heat exchanger is available for
ASH series.
VERTICAL STORAGE TANK DIMENSIONS IN INCHES

TANK
SIZE
1ASH-VF
2ASH-VF
3ASH-VF
4ASH-VF
STORAGE
TANK
TANK
CAPACITY DIAMETER OVERALL
IN
HEIGHT
GALLONS
170
240
284
338
30
30
36
36
84
108
96
108
SIZE OF
WATER
INLET &
OUTLET
1-1/2
1-1/2
1-1/2
2
TANK SIZE STORAGE

TANK
TANK
IN
HEIGHT
GALLONS
5ASH-VF
6ASH-VF
7ASH-VF
8ASH-VF
392
460
530
680
36
42
42
48
120
108
120
120
SIZE OF
WATER
INLET &
OUTLET
2
2
2-1/2
2-1/2
TANK SIZE STORAGE

TANK
TANK
IN
HEIGHT
GALLONS
9ASH-VF
10ASH-VF
11ASH-VF
CUSTOM
865
1300
1980
48
60
72
144
144
144
SIZE OF
WATER
INLET &
OUTLET
3
4
4
ASTEG.pdf
1/18/05
12:37:12 PM
Hot Water Generator

Series ASH-H
THERMOMETER
CIRCULATING
RETURN LINE
HOT WATER
OUTLET
WATER
PRESSURE
GAUGE
STEAM
PRESSURE
GAUGE
RELIEF
VALVE
AIR
VENT
AQUASTAT
SOLENOID
VALVE
STEAM
INLET
GATE
VALVE
STRAINER
SHELL
REMOVABLE TUBE
BUNDLE
STEAM
TRAP
GATE
VALVE
DRAIN
COLD WATER
INLET
CONDENSATE
OUTLET
STRAINER
CHECK VALVE
STEAM
TRAP
CM
MY
CY
CMY
The Alstrom Compact Water Heater combines the

advantages of both instantaneous and storage heaters.
316L STAINLESS STEEL 316L STAINLESS STEEL
MATERIALS
The package is constructed from a horizontal storage
125 psig
150 psig
DESIGN PRESSURE
tank and a built-in shell & tube heat exchanger. Steam,
400 F
400 F
DESIGN TEMPERATURE
hot water or heat transfer fluid passes through the shell
of the heat exchanger. City water is heated by forced convection in the tubes of the heat exchanger and enters the
storage tank. When the consumption of hot water stops, the heat losses are compensated by natural convection heat
transfer between the external surface of the heat exchangers shell and stored water. In addition, the heated water is
circulating between the heat exchanger and the storage tank by natural convection, eliminating the need for
recirculating pump. This systems design permits fast cleaning, repair and replacement of the tube bundle
without draining the water from the tank. The storage tank is already full of heated water that is available to the
user during the shutdown. Unique features of this system reduce its price and maintenance expenses while
making it more reliable. Model ASH-H stores water at 140 deg. F (other storage temperatures are optional). A small
tank with a large heat transfer section is used as a semi-instantaneous heater. A large tank with a small heat transfer
section will serve as a storage heater.
STORAGE TANK
HEAT EXCHANGER
HORIZONTAL STORAGE TANK DIMENSIONS, INCHES

TANK
SIZE
1ASH-H
2ASH-H
3ASH-H
4ASH-H
5ASH=H
6ASH-H
7ASH-H
8ASH-H
STORAGE
TANK
TANK
IN
LENGTH
GALLONS
170
205
240
284
338
392
460
530
30
30
30
36
36
36
42
42
84
96
108
96
108
120
108
120
SIZE OF
WATER
INLET &
OUTLET
TANK
SIZE
1- 1/2
1 -1/2
1 -1/2
1 -1/2
2
2
2
2 -1/2
9ASH-H
10ASH-H
11ASH-H
12ASH-H
13ASH-H
14ASH-H
15ASH-H
16ASH-H
STORAGE
TANK
TANK
IN
LENGTH
GALLONS
600
680
770
865
1050
1235
1000
1300
42
48
48
48
48
48
60
60
132
120
132
144
168
192
120
144
SIZE OF
WATER
INLET &
OUTLET
TANK
SIZE
2- 1/2
2 -1/2
2 -1/2
3
3
3
4
4
17ASH-H
18ASH-H
19ASH-H
20ASH-H
21ASH-H
22ASH-H
23ASH-H
CUSTOM
STORAGE
TANK
TANK
IN GALLONS
LENGTH
1600
1900
1980
2400
2820
3150
4070
60
60
72
72
72
84
96
168
192
144
164
192
168
168
SIZE OF
WATER
INLET &
OUTLET
4
4
4
4
5
5
5
ASTEG (Rev).pdf
1/18/05
11:46:38 AM
Hot Water Generator

Series ASH-V
RELIEF
AIR
VALVE
VENT
HOT WATER
OUTLET

WATER
PRESSURE GAUGE
STEAM
PRESSURE GAUGE
THERMOMETER
CHECK
VALVE
AQUASTAT
CIRCULATING
RETURN LINE
STEAM
INLET
SOLENOID
VALVE
STRAINER
GATE
VALVE
SHELL
STEAM
TRAP
GATE
VALVE
REMOVABLE TUBE
BUNDLE
STEAM
TRAP
COLD WATER
INLET
CONDENSATE
OUTLET
CHECK
STRAINER VALVE
CM
MY
CY
CMY
CHECK
VALVE
The Alstrom Compact Water Heater combines the advantages of both

instantaneous and storage heaters. The package is constructed from
316L STAINLESS STEEL 316L STAINLESS STEEL a vertical storage tank and a built-in shell & tube heat exchanger.
MATERIALS
Steam, hot water or heat transfer fluid passes through the shell of the
DESIGN PRESSURE
125 psig
150 psig
heat exchanger. City water is heated by forced convection in the tubes
400 F
400 F
DESIGN TEMPERATURE
of the heat exchanger and enters the storage tank. When the
consumption of hot water stops, the heat losses are compensated by natural convection heat transfer between the external surface of the heat
exchangers shell and stored water. In addition, the heated water is circulating between the heat exchanger and the storage tank by natural
convection, eliminating the need for recirculating pump. This systems design permits fast cleaning, repair and replacement of the tube
bundle without draining the water from the tank. The storage tank is already full of heated water that is available to the user during the
shutdown. Unique features of this system reduce its price and maintenance expenses while making it more reliable. Model ASH-V stores
water at 140 deg. F (other storage temperatures are optional). A small tank with a large heat transfer section is used as a semi-instantaneous heater.
A large tank with a small heat transfer section will serve as a storage
heater.
STORAGE TANK
HEAT EXCHANGER
Optional Double Wall Tube Bundle prevents cross-contamination

of water used in potable Hot Water Storage systems
Vented double wall construction for use on potable water systems.
Unique diamond shape pattern provides multiple vented leak ports for
positive indication of potential contamination. Double wall tubes are
available on ASH Series Hot Water Generator. Double wall tube
options include Copper, 90/10 Cu-Ni, and 316 SS materials.
Double Wall heat exchangers are
designed to give a positive indication of
potential cross-contamination of potable
water and other liquids in an economical
and thermally efficient way.
Heat transfer section of this double
wall heat exchanger is available for
ASH series.
VERTICAL STORAGE TANK DIMENSIONS IN INCHES

TANK
SIZE
1ASH-V
2ASH-V
3ASH-V
4ASH-V
STORAGE
TANK
TANK
IN
HEIGHT
GALLONS
170
240
284
338
30
30
36
36
84
108
96
108
SIZE OF
WATER
INLET &
OUTLET
1-1/2
1-1/2
1-1/2
2
TANK SIZE STORAGE

TANK
TANK
IN
HEIGHT
GALLONS
5ASH-V
6ASH-V
7ASH-V
8ASH-V
392
460
530
680
36
42
42
48
120
108
120
120
SIZE OF
WATER
INLET &
OUTLET
2
2
2-1/2
2-1/2
TANK SIZE STORAGE

TANK
TANK
IN
HEIGHT
GALLONS
9ASH-V
10ASH-V
11ASH-V
CUSTOM
865
1300
1980
48
60
72
144
144
144
SIZE OF
WATER
INLET &
OUTLET
3
4
4
ASTEG.pdf
1/18/05
12:37:12 PM
Heat Recovery Boiler Systems

Series AHRB
The Alstrom smoke tube waste heat recovery boiler systems are designed for recovering
heat from the exhaust gas of diesel engines, incinerators, and gas turbines for production
of steam or hot water. All units are custom sized based on required steam capacity,
exhaust gas capacity, temperature and working pressure. Packaged units are available in
vertical, horizontal, single or multi pass configurations.
Complete packages to meet
your specification, including
all necessary safety and
operational limits, level
controls and UL listed
electrical control panel.
Units have easy access for
mechanical cleaning of flue
side. Water side heating
surface is also accessible for
cleaning and inspection.
CM
MY
CY
Smoke tube heat recovery packages supplied with 2 fiberglass

metal covered jacket and mounted on the heavy industrial grade
stand or saddles.
CMY
Units are available in variety of control configurations, pneumatic, electronic or pneumoelectronic. From simple electrical control panels to advanced PLC controllers with
embedded graphic display & keypad. We specialize in all custom design and manufacture
to meet your specifications.
See reverse side for complete RFQ form
Day tanks.
High pressure gear pumps.
+eaW 5HFRYHU\%RLOHU6\VWHPV
Series A+5%
FROM
DATE
QTY
NAME OF PROJECT
ASME CODE
CRN
FLUE GAS
SOURCE
CAPACITY,
KW, OTHER
FUEL TYPE USED

#6 FUEL OIL
EXHAUST FLOW
RATE (WET),
LBS / HOUR
#5 FUEL OIL
ENGINE
TURBINE
INCINERATOR
OTHER
VERTICAL
HORIZONTAL
#4 FUEL OIL
#2 FUEL OIL
DIESEL
NG
COAL
OTHER
DEG. F
INLET FLUE GAS TEMPERATURE
C
DEG. F
SATURATED STEAM TEMPERATURE , F

OR PRESSURE, PSIG
OUTLET FLUE GAS TEMPERATURE
CONTROL REQUIREMENTS
CONTINUOUS
INTERMITTENT
BLOWDOWN
NONE
CM
DEG. F
MY
LIQUID LEVEL
CONTROL
MECHANICAL
ELECTRIC
AIR OPERATED
PRESSURE
SELF OPERATED
REGULATOR
OTHER
ALSTROM SELECTION
PSIG
CY
CMY
DEG. F
GPM
PSIG
WATER FLOW RATE
FEED WATER INLET TEMPERATURE, PRESSURE

TOTAL LENGTH (HIGH) NO MORE THAN, FT
NUMBER OF GAS PASSES
SIZE OF SMOKE TUBES
ALSTROM SELECTION
DESIGN PARAMETERS
PRESSURE
TEMPERATURE
SHELL
TUBE
FLUE GAS INLET PRESSURE, PSIG (IN. W. C)
FLUE GAS PRESSURE DROP, IN. W. C
DUST CONCENTRATION
EXCESS AIR
STEAM APPLICATION
HEATING
PROCESS STEAM
CLEAN STEAM
OTHER
CO2
EXHAUST INLET & OUTLET FLANGE SIZE, IN

ALSTROM SELECTION
H2O
N2
FLUE GAS COMPOSITION

VOLUME % OR WT %
O2
SO2
SO3
TYPE OF FEED WATER TREATMENT

SOFT
DEMINERALIZED
OTHER
SPECIAL INSTRUCTIONS OR ADDITIONAL REQUIREMENTS
H2
CO
DELIVERY
STANDARD
EXPEDITE
EMERGENCY
OTHER
ALOPS-Series
Standard systems have the footprint shown above. Please consult Alstrom for custom footprints.
Series
Size
30
60
90
120
180
300
360
Flow
GPH
@
25psi
39
60
84
120
240
307
405
Flow
GPH
@
50psi
38
59
82
119
236
307
390
Flow
GPH
@
75psi
37
58
80
117
231
301
382
500
570
550
530
ALOPS
Flow
Flow
Flow
Flow
Flow
Flow
Flow
Flow
Flow
GPH GPH GPH
GPH
GPH
GPH
GPH
GPH
GPH
@
@
@
@
@
@
@
@
@
100psi 125psi 150psi 175psi 200psi 225psi 250psi 275psi 300psi
36
35
34
33
32
31
30
30
29
58
57
54
53
53
52
51
51
50
78
76
76
75
74
73
72
71
70
116
115
113
112
111
111
110
109
109
227
223
202
199
196
194
191
189
186
296
290
274
268
263
259
254
250
246
375
367
356
348
339
NA
NA
NA
NA
510
NA
NA
NA
NA
NA
NA
NA
NA
E-Series Model Numbers

1
2NominalPressure
3
25psi
5
50psi
8
75psi
10
100psi
13
125psi
15
150psi
6Phase
1
3
4StrainerOption
D Duplex
S Simplex
2S TwoSimplex
1Series
PS
ALOPSSeries
3Nom.GPH
30
600
BunaNLipSeal
(Standard)
BunaNMechanical
M
Seal
VitonMechanical
V
Seal
L
ALOPS-Series Quote RFQ
Company
Please fill out all bold fields

Flow:_________GPM
Pressure:_________PSI
Series ALOPS
7DischargeSwitchOptions
NF NoSwitch(Standard)
FL
FlowSwitch
2FL TwoFlowSwitches
LF
LowFlowSwitch
2LF
5Seal
Packaged Light Fuel Oil

Pump Sets
TwoLowFlow
PressureSwitch
Economical pumping
solutions, backed by
Alstroms 70 years of
experience in the heat
transfer & fluid handling industry
8AdditionalOptions
DifferentialPressure
DP
Switch
ENC OutdoorEnclosure
FM FootMountedPumps
Vibrationisolators
ISO
andflex
Capacities of
30 to 600 GPH
___________________________
Contact Name ___________________________
Available Ph/Hz/Voltage: ______Ph/_____Hz/_________V Position
___________________________
Mechanical Options
___________________________
Phone
Pressures up
to 300 PSI
Strainer (Choose one):Simplex

Duplex
Seals (Choose one): Buna-n Lip Seals
___________________________
Email
Buna-n Mechanical Seals

Viton Mechanical seals
___________________________
Job Name
UL Listed Strainer
Date Quote
UL Listed pumps
___________________________
Needed
Welded Piping (Recommended for 150 psi and above)
Foot Mounted Pumps
Please Send Me a Customized Specification
Flexible pump connections and vibration isolators
My Specification is Attached
Painted carbons steel pump set enclosure
Factory built and tested for reliability and ease of installation
Easily customizable to fit your specification
Covered by ALSTROM quality assurance program
Controls Options
Expedited submittals and delivery available
3D drawings and models
NEMA: 1 3R 4 4X 12 Other____
________________________________________
UL 508A Labeled
________________________________________
Lead Lag with
Flow Switch (Standard for most applications) ________________________________________
Pressure Switch
________________________________________
Auto Alternation
________________________________________
Leak Switch
________________________________________
Strainer DP Switch
HEAT TRANSFER EQUIPMENT & SYSTEMS
1-800-223-4901
info@alstromcorp.com.com
For assistance with your application,

questions, or quotations, please contact us:
HEAT TRANSFER EQUIPMENT

&
SYSTEMS
Email:
Ph:
Fax:
info@alstromcorp.com
1- 800 - 223 - 4901
1 - 718 409 3605
ASTEG (Rev).pdf
1/18/05
11:46:38 AM
+eaY\ )XeO 2iO 3XmS Set

Series AHOPS
AHOPS SERIES HEAVY FUEL OIL PUMP & HEATER SETS
The Alstrom Series 'AHOPS' Fuel Oil Pump and Heater Sets are engineered packaged assemblies for combustion preparation of heavy industrial grade oils such as No. 5 and No. 6 fuel oils, Bunker "C" oil and No. 4 fuel oil (where heating is required). Units available in different custom configurations to meet wide range of applications requirements.
Standard Features:
Fabricated tubular steel drip rim base.

Reliable and maintenance free rotary pumps.
Steam and/or electric heaters.
Suction manifold with vacuum gauge, gate valves, thermometer
and duplex basket strainer.
Discharge manifold with pressure gauge, gate valves, and check
valves, external relief valves for pumps and heaters, and ther mometer.
Factory performance and hydrostatic testing of each unit.
CM
MY
CY
CMY
Optional Equipment:
Diaphragm type pressure regulator with three valve by-pass.

Duplex discharge basket strainer.
Steam temperature regulating valve.
ASME code construction heaters.
Electric pre-heater.
Manual or Magnetic starters.
Pressure switch for automatic start of lag pump.
Welded construction.
Floor mounted condensate return unit.
GPH Burning Rate
60
120
180
240
300
360
480
600
900
1200
1800
2400
3000
Pump
GPH
84
180
270
348
396
540
660
780
1200
1560
2400
3120
3900
Boiler
HP
Lbs. Steam per

hour
Inlet
Size
Discharge
Size
200
400
600
800
1000
1200
1600
2000
3000
4000
6000
8000
10000
7,200
14,400
21,600
28,800
36,000
43,000
57,600
72,000
108,000
144,000
216,000
288,000
360,000
1-1/2"
1-1/2"
1-1/2"
1-1/2"
2"
2"
2"
2-1/2"
2-1/2"
3"
4"
4"
5"
1"
1"
1"
1"
1-1/4"
1-1/4"
1-1/4"
1-1/2"
1-1/2"
2"
2-1/2"
3"
3"
Recommended Recommended
Temperature
Suction Line Discharge Line Steam Supply Regulator Size
Size (150 ft. or Size (150 ft. or Size Min. I.P.S. (100 PSI avg.
Steam Press.)
under)
under)
1-1/2"
2"
2"
2-1/2"
2-1/2"
3"
3"
3"
3"
4"
4"
5"
5"
1
1-1/4"
1-1/4"
1-1/2"
1-1/2"
2"
2"
2"
2"
2-1/2"
2-1/2"
3"
3"
1/2"
1/2"
1/2"
3/4"
3/4"
3/4"
3/4"
1"
1"
1"
1-1/4"
1-1/2"
2"
1/2"
1/2"
1/2"
1/2"
3/4"
3/4"
3/4"
3/4"
1"
1"
1"
1-1/4"
1-1/2"
Notes:
Model designation: AHOPS - Oil Discharge Pressure - Pump GPH - D or S (Duplex or Simplex) Preheater Model - Motor V/Ph/Hz
Boiler Feedwater & Condensate Return

Modular Packaged System
Simplex, Dual, Duplex, Triplex
STANDARD FEATURES & EQUIPMENT

None-Code 1/4" Carbon Steel Tank
Pump(s), mounted, piped & wired
Basic Motor Control Panel
Structural Steel Demountable Legs
Magnesium Anode
Return, Overflow & Vent Connections
Full Port Gate Valve(s) & Flexible Connectors(s)
Sight & Temperature Gauges
Feedwater Tank Make-up Connection
Feedwater Tank Make-up External Float Valve
Feedwater Solenoid Make-up Valve & Liquid Level Control
OPTIONAL EQUIPMENT & ACCESSORIES

The package can serve all types of steam boilers
with pressure up to 300 psig, with size of the
tank from 30 to 880 gallons.
These systems are suitable for temperatures of
up to 210 deg. at sea level.
ASME Boiler & Pressure Vessel Code, Section VIII

Centrifugal or Turbine Pump(s)
Pump alternator or Selector Switch
Stainless Steel Tank @ cost of Carbon Steel Tank w / epoxy
lining
Feedwater Heater Solenoid Valve & Aquas
Feedwater Steam Trim & Stainless Steel Sparge Tube
Manhole
Please consult the factory for other conditions.

The Alstrom Boiler Feedwater & Condensate Return Packaged Systems are economical, reliable, easily installed & maintained units.
The system contains four modules: tank, pump set, control panel & base. It can be delivered as knock down or shop assembled package.
Steam trim, gauges and valves are installed in the field.
When steam is used in process, and part of condensate does not return to the boiler, the feedwater system is required.
Boiler mounted level feeder controls the water supply from the feedwater tank to the boiler. Returned condensate is mixed with make-up
water in the tank. In plants, where the returned condensate does not provide sufficient heat to heat the feedwater to the desired
temperature, a heater assembly can be provided. The heater is selected for 50% makeup. Deaerating Feedwater Systems with a
Stainless Steel Tank should be considered for installations when boilers corrosion is a problem.
When a small amount of make-up water is required, then condensate return system is used, and the tank level regulator controls the
pumps operation. Make-up water must be supplied to the boiler by a boiler feeder or boiler level control.
VIEW OUR ENTIRE PRODUCT CATALOG @ WWW.ALSTROMCORP.COM

PG
SOLENOID
VALVE
STRAINER
STEAM
GATE
VALVE
SOLENOID
VALVE
CONDENSATE
RETURN
STEAM
TRAP
STRAINER
MAKE-UP
SUPPLY
A
VENT
AIR GAP
LIQUID
LEVEL
PROBE
OVERFLOW
WATER LEVEL
GAUGE
GLASS
MAGNESIUM
ANODE
THERM0METR
AQUASTAT
STAINLESS STEEL
SPARGE TUBE
DRAIN
GATE
VALVE
CONTROL
PANEL
FLEXIBLE
PUMP
CONNECTOR
Complete Model # as per following example:

(1) (2) (3) (4) (5)
AFS - 320 - 36 - 72 - C
STRAINER
GATE
VALVE
DISCHARGE
(1) - SCS for Condensate Return System

AFS for Feedwater System
(2) - Tank Capacity
(3) - Tank Diameter
(4) - Tank Length
(5) - C for Carbon Steel Tank
S for Stainless Steel Tank
CHECK
VALVE
* APPROXIMATE DIMENSIONS IN INCHES

Tank
Capacity
in gallons
-ATank
Diameter
-BTank
Length
-C**
Height
-D-
-E-
Length
30
16
36
78
32
65
20
48
78
95
24
48
78
150
30
48
78
220
30
72
78
320
36
72
96
430
42
72
560
48
72
710
54
880
60
Width
-FOverflow
Location
20
44
24
44
-GOverflow
-JCond.
Return
-KWater
Supply
1 1/2
1/2
1 1/2
28
44
34
68
34
68
40
96
68
96
68
72
114
72
114
-L-
-M-
-N-
Drain
Vent
Discharge
1 1/2
1/2
1/2
1 1/2
1/2
3/4
1 1/2
3/4
3/4
1 1/2
3/4
1 1/4
1 1/2
1 1/4
1 1/2
1 1/4
46
1 1/4
1 1/2
2 1/2
1 1/4
52
1 1/2
2 1/2
1 1/2
68
52
2 1/2
2 1/2
68
52
2 1/2
Customized
* OTHER DIMENSIONS & CUSTOM DESIGNS ARE AVAILABLE UPON REQUEST
** HEIGHT MAY VARY DUE TO INSTALLATIONS LIMITATIONS AND/OR PUMP NPSH REQUIREMENTS
(Mark your choice of System & Components)
P SUGGESTED SPECIFICATIONS P
GENERAL
Furnish and install as shown on the drawings a (Boiler Feedwater System) (Condensate
Return System) (Continuous) (Intermittent), constructed per these specifications,
including all features and accessories.
The equipment offered meets most of applicable clauses of specifications as submitted.
TANK
Tank shall be _________gallon capacity of nominal dimensions_________ diameter by
__________ long, with _________minute water storage to full overflow. The tank
shall
be manufactured from (high quality carbon steel) (304 stainless steel). ASME
Boiler &
Pressure Vessel Code, Section VIII, Div. 1 is (not) requested. The heads are
(flat for
non- code tank) (dished for code tank). Tank shall include all necessary
connections for
pump suction, condensate return, overflow, vent, drain, sight &
temperature gauges.
The feedwater tank shall include makeup and heater
connections.
CONNECTIONS
Tank suction will be piped to pump(s) with full port gate valves and strainers. Suction
(Fill in the empty spaces )
PUMPS
Quantity __________boiler feed pumps will be supplied. Pumps shall be (Single Stage
Centrifugal) (Multistage Centrifugal) (Turbine) type with mechanical seals. Pumps will
have a capacity of______gpm @ _____ feet discharge pressure for 210 deg. water,
_______ % oversized for reliable performance. Pumps shall be driven by_____ HP,
_____ VOLT,
_____ PHASE, _____HERTZ, _____RPM, (ODP) (TEFC) Motor(s).
CONTROL PANEL
Control panel shall be complete with hand-off auto switches, pilot lights and magnetic
starters in a NEMA number ___________ enclosure. Panel to be mounted on steel
unit
frame and wired to motors using liquid-tight conduit system.
TRIM
Each feedwater system shall include liquid level control and solenoid makeup valve with
a capacity equal to the total evaporating rate of the boilers at a minimum water
pressure of 40 PSIG. Drain valve, discharge gate valve, strainer and other
ASTEG.pdf
1/18/05
12:37:12 PM
Packaged Deaeration Systems

Series ADA-SS
CM
MY
CY
CMY
The pr imary funct ion of The Alst rom Deaer ators is to remove n on-condensable
gases (oxygen, carbon dioxide, a nd air) f rom boiler f eedwater. T he p resence of
undissolved oxyg en in f eedwater is a principal f actor in cor rosion o f steam
system c omponents c onstructed of i ron, steel, o r brass. Carbon dioxide,
besides b eing it self cor rosive,
will ac celerate co rrosion when
combined wi th o xygen. Carbon
dioxide in fe edwater w ill also
carry o ver in to the steam and
subsequently in
to the
condensate, f orming corrosive
carbonic acid th at will erode
piping a
nd heat
transfer
equipment. Air (non-condensable
gases) is an insul ator an d will
"plate o ut" o n he at transfer
surfaces as the ste am condenses,
greatly re ducing he at trans fer
efficiency.
Alstrom s pray-scrubber deaerators are design ed to re move thes e non condensable gases and reduce the oxygen content of the feedwater to not more than
0.005 cc/liter, and reduce the titratable fr ee car bon d ioxide to zero. A s an a dded
benefit, th e fee dwater from a A lstrom d eaerator, being at saturation temperature,
eliminates problems caused by cold water being injected into a boiler such as thermal
shock and an unstable water level created by collapsing steam bubbles.
Operation
Incoming cold or tempered water first e nters i nto t he in ternal d irect contact vent
condenser of th
e ve rtical
heater
compartment, w here stainless steel spray
valve(s) direct the f low of wa ter in conical
sheets into a st eam atm osphere. (Tempered
water is a m ixture of p umped c ondensate
and cold water make-up.)
In the intern al direct co ntact vent condenser
most of t he c orrosive gases are removed
before the water strikes any steel surfaces
and is expelled from the deaerator through
a stainless steel vent pipe with a
restricted orifice to the outside.
The hot de aerated water then pa sses into

the ste am scr ubber se ction w here
remaining trac es of un disolved gases
are released as the water is vigorously scrubbed with a l arge excess of steam
containing no free oxygen.
5,000
10,000
15,000
20,000
30,000
45,000
60,000
75,000
90,000
120,000
150,000
180,000
210,000
240,000
270,000
300,000
330,000
360,000
390,000
420,000
A DA -5SS
A DA -10SS
A DA -15SS
A DA -20SS
A DA -30SS
A DA -45SS
A DA -60SS
A DA -75SS
A DA -90SS
A DA -120SS
A DA -150SS
A DA -180SS
A DA -210SS
A DA -240SS
A DA -270SS
A DA -300SS
A DA -330SS
A DA -360SS
A DA -390SS
A DA -420SS
4' - 0"
6' - 8"
6' - 0"
8' - 0"
9' - 1"
13' - 11"
13' - 4"
17' - 0"
15' - 5"
21' - 0"
21' - 2"
17' - 8"
20' - 10"
24' - 0"
27' - 3"
22' - 0"
24' - 4"
26' - 8"
29' - 0"
26' - 0"
24"
24"
24"
24"
24"
30"
30"
36"
36"
36"
42"
42"
48"
48"
48"
54"
54"
60"
60"
60"
25"
25"
28"
28"
28"
30"
30"
30"
30"
30"
30"
42"
42"
42"
42"
42"
42"
42"
42"
42"
6' - 3"
9' - 0"
8' - 6"
10' - 6"
11' - 9"
16' - 9"
16' - 3"
20' - 0"
18' - 9"
24' - 3"
24' - 9"
21' - 6"
25' - 0"
28' - 3"
31' - 6"
26' - 6"
28' - 9"
31' - 0"
33' - 6"
30' - 6"
4' - 3"
4' - 3"
4' - 9"
4' - 9"
5' - 3"
5' - 3"
5' - 9"
6' - 3"
6' - 3"
6' - 9"
7' - 9"
7' - 9"
7' - 9"
7' - 9"
7' - 9"
8' - 9"
8' - 9"
8' - 9"
8' - 9"
9' - 3"
Dimensio ns
B
5' - 11"
5' - 11"
6' - 9"
6' - 9"
7' - 3"
7' - 6"
8' - 0"
8' - 6"
9' - 0"
9' - 6"
10' - 3"
12' - 3"
12' - 3"
12' - 3"
12' - 3"
13' - 3"
13' - 3"
13' - 3"
13' - 3"
13' - 9"
2 - 1/2"
2 - 1/2"
2 - 1/2"
2 - 1/2"
2 - 1/2"
2 - 1/2"
3"
3"
3"
4"
4"
6"
6"
6"
6"
8"
8"
10"
10"
10"
Water
Inlet
1"
1"
2"
2"
2"
2"
3"
4"
4"
4"
6"
6"
6"
6"
6"
*6"
*6"
*6"
*6"
**6"
2 - 1/2"
3"
4"
5"
6"
8"
8"
10"
10"
12"
12"
14"
14"
16"
18"
18"
20"
20"
20"
24"
Over- Steam
flo w
Inlet
NOTE:
1. Storage capacities based an 10 minutes other capacities available upon application.
2. Water outlet(s) vary with application.
3. Weights apply to vessel only, and do not include accessories.
4. All dimensions, weights, volume, etc... are approximate and subject to change without notice.
5. Overflow trap sizing based on P.S.I.G. operating pressure, except:
* P.S.I.G. operating pressure
** 15 P.S.I.G. operating pressure
6. Custom Units are available upon request.
30"
30"
36"
36"
42"
42"
48"
48"
54"
54"
60"
72"
72"
72"
72"
84"
84"
84"
84"
90"
CY
100
200
300
400
600
900
1200
1500
1800
2400
3000
3600
4200
4800
5400
6000
6600
7200
7800
8400
CMY
13
26
40
53
80
120
160
200
240
320
400
480
560
640
720
800
880
960
1040
1120
Deaerato r
Dia. S.S.L.
MY
Sto rage Tank

Dia.
S.S.L.
CM
Sto rage
Cu. Ft. Gallo ns
Capacity
(# /Hr.)
1,100
1,300
1,600
1,800
2,500
3,100
4,300
5,550
5,600
6,600
8,350
7,900
8,650
9,450
10,200
11,650
12,500
13,350
14,200
16,700
2,000
3,000
4,150
5,200
7,550
10,650
14,350
18,000
20,900
26,750
33,600
38,200
43,950
49,800
55,650
62,150
68,050
73,950
79,850
87,350
2,900
4,050
5,000
6,150
8,600
12,250
16,000
20,250
23,050
29,350
36,900
41,400
48,650
56,100
62,350
69,200
75,450
82,600
88,900
96,250
Weight - Lbs
Shipping Operating Flo o ded
1/18/05
M o del
ASTEG (Rev).pdf
11:46:38 AM
Packaged Deaeration Systems

Series ADA-SS
Receiver Dimensions
Boiler Feedwater
Modular Packaged Systems
STANDARD FEATURES
ACCESSORIES / OPTIONS
ALSTROM Type ABMX boiler feed systems are offered as

standard for boilers up to 125 HP and 40 PSlG pump
pressures in simplex and duplex configurations. Custom
systems are also available. Receivers are constructed of
heavy steel plate with necessary reinforced tank
connections, including internally unrestricted vent for added
safety. For general applications receiver capacity is sized to
allow approximately 1 gallon of nominal capacity per boiler
horsepower (smaller receivers may be utilized for high makeup water conditions; larger receivers are recommended for
high condensate return conditions). Each system includes a
gauge glass assembly and a makeup water feeder (internal
mechanical type). Simplex units may be field converted to
duplex. Pumps are selected for intermittent service unless
otherwise requested.
TEFC Motors
Magnetic Starters/Custom Panels
H-0-A Switches
Pilot Lights
Control Circuit Transformers
Electrical Alternators
Level Alarm Switches
Thermometers
Pressure Gauges
Internal Dispersion Tubes
Steam Preheat Assemblies
Pump Re-Circulation Orifices
Corrosion Inhibitors (Magnesium Anode)
Internal Tank Linings
Galvanized Tanks
Tank Insulation
OPTIONAL SUCTION ISOLATION VALVE
VERTICAL CONFIGURATION AVAILABLE
BOILER
HP
PUMP,
GPM
0-50
50-75
12
75-125
18
SIMPLEX
DISC.
PRESSURE,
PSIG
MOTOR
HP
20
30
40
20
30
40
20
30
40
1/3
1/2
3/4
1/3
1/2
3/4
1/3
1/2
3/4
DUPLEX
115/230/1/60
230/460/1/60
WGT.
115/230/1/60
230/460/1/60
WGT.
ABMX-49S2-1
ABMX-49S3-1
ABMX-49S4-1
ABMX-71S2-1
ABMX-71S3-1
ABMX-71S4-1
ABMX-117S2-1
ABMX-117S3-1
ABMX-117S4-1
ABMX-49S2-3
ABMX-49S3-3
ABMX-49S4-3
ABMX-71S2-3
ABMX-71S3-3
ABMX-71S4-3
ABMX-117S2-3
ABMX-117S3-3
ABMX-117S4-3
200
205
208
240
245
248
332
332
340
ABMX-49D2-1
ABMX-49D3-1
ABMX-49D4-1
ABMX-71D2-1
ABMX-71D3-1
ABMX-71D4-1
ABMX-117D2-1
ABMX-117D3-1
ABMX-117D4-1
ABMX-49D2-3
ABMX-49D3-3
ABMX-49D4-3
ABMX-71D2-3
ABMX-71D3-3
ABMX-71D4-3
ABMX-117D2-3
ABMX-117D3-3
ABMX-117D4-3
235
241
247
275
281
287
367
373
379
REC.
CAP.,
GAL.
49
71
117
// BFABMX
RECEIVER
SIZE,
GALLONS
DIMENSIONS, INCHES
A
49
41
24
21
30
21
15
25
1-1/4
2-1/2
3/4
5/8
4-1/2
71
47
24
23
36
27
16
25
1-1/2
3/4
5/8
4-1/2
117
71
24
23
60
30
19
25
3/4
5/8
209
71
32
29
60
48
28
33
3/4
5/8
SPECIFICATIONS
Furnish and Install where shown on plans, one (1) model __________ (simplex) (duplex) packaged boiler feed
system as manufactured by ALSTROM Heat Transfer LLC (Bronx, NY). The system shall be designed to deliver
feedwater to __________ (number), __________ horsepower boiler(s) operating at __________ PSIG. Furnish
__________ gallon receiver of heavy steel plate with necessary threaded pipe connections (including unrestricted
vent), mechanical make-up water assembly and gauge glass assembly. Furnish __________ (number) Type ABMX
ALSTROM boiler feed pump(s), each having a capacity __________ of GPM of 200'F. water at __________ PSIG.
Pump(s) shall be of the vertical, centrifugal design with stainless steel shaft and mechanical seal rated at 220F.
Pump(s) (less volute) shall be removable from system without disturbing discharge piping. Each pump shall be
vertically mounted and close-coupled to a __________ horsepower, 3500 rpm, __________ volt. __________
phase, 60 Hertz, (open drip-proof) (totally enclosed-fan cooled) motor. All components of this system are to be
provided by one manufacturer for single unit responsibility.
// BFABMX
CYCLONE.pdf
1/18/05
12:43:32 PM
Exhaust Head
Series Cyclone
Cyclonic Action
Spins out entrained water, oil and dirt leaving only clean,
dry exhaust.
CM
Noise Reduction
MY
Large exhaust opening reduces velocity and minimizes

exhaust noise and does not produce back pressure.
CY
CMY
Line Protection
Cyclone exhaust head Spiral Baffle protects exhaust

line from entry of rain, snow and dirt directing them to
the drain.
How it works
Water and Oil entrained in Exhaust Steam and Gases may cause damage to roofs and sidewalls and unsightly icing and
dirt accumulation. The spiral baffles swirl the steam or exhaust gases and the resulting CYCLONIC ACTION throws the
entrained water, oil and dirt to the ouside of the cyclone where it is directed to the exhaust head drain.
Quality Construction
All surfaces of the Exhaust Head slant toward the drain so that THE UNIT IS SELF-DRAINING AND SELF-CLEANING
REQUIRING LITTLE OR NO MAINTENANCE. The vessel walls are constructed of 3/16 or 5/16 carbon steel. With all
external and internal surfaces painted with high-heat, rust-resistant paint, the Alstrom Cuclone Exhaust Head is constructed
for many years of troouble free service. Its symmetrically streamlined design combines modern appearance with design
efficiency.
CYCLONE (Rev).pdf
1/18/05
12:44:02 PM
Exhaust Head
Series Cyclone
Inlet
Vent
Drain
Spiral
Baffle
Flange
150 Psig
Spiral
45.00
C
DR
CM
MY
CY
CMY
Dimensions
MODEL
I
INLET
O
OUTLET
DR
DRAIN
D
DIAMETER
H
HEIGHT
(#/HR)
STEAM
SCFM
AIR
WEIGHT
EX 10-2
3/4
10
21
645
225
60#
2 1/2
3/4
10
21
920
320
64#
EX 10-3
3/4
10
21
1420
495
66#
EX 10-4
10
21
2450
855
75#
EX 14-5
1 1/2
14
21
3845
1340
95#
EX 14-6
1 1/2
14
21
5540
1935
110#
EX 20-8
10
20
26
9610
3355
200#
EX 20-10
10
12
20
26
15,150
5290
225#
EX 24-12
12
14
24
30
21,325
7450
265#
EX 24-14
14
16
24
30
26,000
9080
305#
EX 10-2.5
To size the cyclone exhaust head use the discharge line size to select inlet dimension ( I ) above.
Check the maximum flow rate capacity to the actual flow rate. Select a larger size for high capacities as required.
ALMUS.pdf
1/4/05
10:51:33 AM
CM
MY
CY
CMY
ALMUS (Rev).pdf
1/4/05
10:50:34 AM
CM
MY
CY
CMY
ALSEP.pdf
1/4/05
10:52:16 AM
Inline Entrainment Separators
CM
MY
CY
CMY
ALSEP (Rev).pdf
1/4/05
10:51:58 AM
Inline Entrainment Separators
CM
MY
CY
CMY
ALCENT.pdf
1/4/05
10:50:04 AM
CM
MY
CY
CMY
ABDT.pdf
1/4/05
10:49:11 AM
CM
MY
CY
CMY
1
1
1
1.25
1.25
0.75
1
1
1
1
1.25
1.25
101 - 125
126 - 175
176 - 225
226 - 250
251 - 300
0 - 50
51 - 100
101 - 125
126 - 175
176 - 225
226 - 250
251 - 300
1.25
1.25
0.75
0.5
1.25
1.25
0.75
0.75
1.25
0.75
1.25
1.25
1.5
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
0.75
1.25
1.25
1.25
1.25
1.25
1.25
0.5
1.25
1.25
1.25
0.75
0.75
0.5
60
40
1-1/4"
1.25
1.25
1.25
1.25
1.25
1.25
0.75
80
1.5
1.5
1.5
1.25
1.25
1.25
1.5
1.5
1.5
1.25
1.25
1.25
1.25
40
1.5
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
60
1.5
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
80
2.5
2.5
1.25
1.5
1.25
40
COOLING WATER PRESSURE
1-1/2"
SEPARATOR INLET SIZE
1.25
1.25
1.5
1.25
1.25
60
2"
1.25
1.25
1.25
1.5
1.25
1.25
1.25
80
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
1.5
40
2.5
2.5
2.5
1.5
2.5
1.5
60
2-1/2"
2.5
1.5
1.25
80
2.5
2.5
2.5
2.5
2.5
2.5
40
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
60
3"
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
80
4. A pressure reducing valve should be used prior to temp regulator for cooling water above 60 PSIG.
3. From the top of chart select the cooling water line pressure, either 40, 50 or 60 and read the desired valve and line size.
2. At the top of the chart locte Separator Inlet size and in left column under the section selected in step one, locate Boiler Operating Pressure. You now have a selection of
three valve sizes.
1. Depending upon the temperature of the cooling water used, locte the section of the chart which applies, 50-70 or 71-80 F.
USE FOR
71 - 80 F
COOLING
WATER TEMP.
USE FOR
50 - 70 F
COOLING
WATER TEMP.
51 - 100
0.5
0.5
CY
0 - 50
CMY
80
MY
1/18/05
60
CM
40
1"
BOILER
OPERATING
PRESSURE
COOLING WATER AND VALVE SIZE
CYCLONE (Rev).pdf
12:44:02 PM
ASME FLASH TANKS

Type AFT-V
General Description
ALSTROM Flash Tanks are designed for systems that

require flashing of high pressure condensate into steam, for
low pressure heating supply mains, and to reduce and cool
low pressure steam before it is returned to the boiler,
condensate receiver, or discharged into sewer.
STANDARD
Tanks are manufactured to ASME Sect. VIII Div. 1 Code
Stamp with U-1A Manu. Data Report Provided.
* Carbon steel construction.
* Prime coated exterior.
* All standard sizes built for ASME 200 working and
300 PSI test pressure or higher ratings available.
**ALL SPARGE PIPES SST 3/16 DIA HOLES**
OPTIONS
STANDARD CONNECTIONS
Model
No:
Capacity
Gallons
AFT-13V
AFT-18V
AFT-24V
AFT-30V
AFT-48V
AFT-80V
AFT-125V
AFT-180V
AFT-250V
AFT-340V
AFT-410V
AFT-550V
13
18
24
30
48
80
125
180
250
340
410
550
10
12
14
16
18
24
30
36
42
42
42
48
39
39
39
39
48
48
48
48
48
56
60
60
1
1
1
2
Weight
lbs
79
94
108
121
168
214
285
339
550
790
902
1167
Sparge
Tube
SST**
Drop
Legs
Handhole
1 X 8
1
1 X 12
2 X 24
3 X 36
4: X 36
4 X 6
12 X 16
NOTE: SPARGE PIPE, DROP LEG AND HANDHOLE ARE AVAILABLE AS OPTIONAL, EQUIPMENT LARGER CAPACITIES,
WORKING PRESSURES AND FITTING AVAILABLE, ALSO BOILER FEED, CONDENSATE AND BOILER BLOWDOWN TANKS.
//AFT_V_H_01
ASME FLASH TANKS

Type AFT-H
General Description
ALSTROM Flash Tanks are designed for systems that require flashing of high pressure condensate into steam, for low
pressure heating supply mains, and to reduce and cool low pressure steam before it is returned to the boiler, condensate
receiver, or discharged into sewer.
STANDARD
Tanks are manufactured to ASME Sect. VIII Div. 1 Code Stamp with U-1A Manu. Data Report Provided.
* Carbon steel construction. * Prime coated exterior.
* All standard sizes built for ASME 200 working and 300 PSI test pressure or higher ratings available.
**ALL SPARGE PIPES SST 3/16 DIA HOLES**
OPTIONS
STANDARD CONNECTIONS
Model
No:
Capacity
Gallons
AFT-13H
AFT-18H
AFT-24H
AFT-30H
AFT-48H
AFT-80H
AFT-125H
AFT-180H
AFT-250H
AFT-340H
AFT-410H
AFT-550H
13
18
24
30
48
80
125
180
250
340
410
550
10
12
14
16
18
24
30
36
42
42
42
48
39
39
39
39
48
48
48
48
48
56
60
60
1
2
2
Weight
lbs
79
94
108
121
168
214
285
339
550
790
902
1167
Sparge
Tube
SST**
1 X 12
Drop
Legs
Handhole
2 X 24
3 X 36
4: X 36
4 X 6
12 X 16
NOTE: SPARGE PIPE, DROP LEG AND HANDHOLE ARE AVAILABLE AS OPTIONAL, EQUIPMENT LARGER CAPACITIES,
WORKING PRESSURES AND FITTING AVAILABLE, ALSO BOILER FEED, CONDENSATE AND BOILER BLOWDOWN TANKS.
//AFT_V_H_01
Pumping Systems
Series FAST PAK
S H E L L- A N D - T U B E H E AT E X C H A N G E R S
Stationary Head Types
Shell Types
Rear Head Types
Fixed Tube Sheet

Like "A" Stationary Head
One-Pass Shell
Removable Channel and Cover

M
Fixed Tube Sheet

Like "B" Stationary Head
Two-Pass Shell
with Longitudinal Baffle
B
N
G
Fixed Tube Sheet
Like "C" Stationary Head
Bonnet (Integral Cover)

Split Flow
P
Outside Packed Floating Head
H
C
Double Split Flow
Integral With Tubesheet
Removable Cover
S
Floating Head with Backing Device
J
Divided Flow
T
N
Pull-Through Floating Head
Channel Integral With Tubesheet
and Removable Cover
K
U
Kettle-Type Reboiler
U-Tube Bundle
D
W
Special High-Pressure Closures
TEMA designations for shell-and-tube heat exchangers.
Cross Flow
Externally Sealed
Floating Tubesheet

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
Web: www.alstromcorp.com
Series Safe Guard 6DT Fuel Oil Preheater

Suggested Specification
Project:
1. PERFORMANCE
A.
Furnish and install on each boiler, one ALSTROM Series Safe

Guard double tube fuel oil preheater model: 6DT,
haven the capacity of heating
GPH on No:
fuel oil from
deg. F to
deg.
F with boiler water at
deg. F.
B.
The six pass design, double transfer type and should be installed
in the oil pump discharge line.
C.
The heating surface of the unit(s) shall consist of stainless steel

tube-within-a-tube bundle TIG welded to provide the best tube to
tubesheet joint.
D.
Design pressure and temperature:

Tube side 100 psig, 400 Deg. F.
Shell side 300 psig, 400 Deg. F.
2. MANUFACTURER AND MODEL

A. Manufacturer: Alstrom Energy Group LLC
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857;
Phone: 718-824-4901,
Fax: 718-409-3605; E-mail: info@alstromcorp.com;
B. The fuel oil preheater shall be ALSTROM Model:
Unfired Steam Generators Shell & Tube Heat Exchangers Replacement Tube Bundles Hot Water
Generators Instantaneous Water Heaters Heat Recovery Systems Asphalt Heaters
Fuel Oil Preheaters Fuel Oil Suction Heaters Liquid/Vapor Separators
Page 1 of 2

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
3. WARRANTY
A. The equipment shall be guaranteed to be free from defects in
material and workmanship for a period of fifteen (15) months
after shipment or twelve (12) months from date of installation,
whichever period shall first exp
Page 2 of 2

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
Web: www.alstromenergygroup.com
Series ASTOR ASH(V) Hot Water Generator

- Heating Medium - High Temp. Liquid Suggested Specification
Project:
1. CODE REQUIREMENTS
A. Packaged Unfired Hot Water Generator(s), its installation, and all
equipment associated with the operation of the unit(s) shall comply with all
applicable codes. The Contractor is cautioned that all aspects of the
installation shall meet the requirements of: ASME latest revision, The
National Electrical Code (NEC), Local Authorities Codes.
B. The installation and any modifications shall be in accordance with the
practices recommended by the American Society of Heating, Refrigeration,
and Air Conditioning Engineers.
C. Unit(s) shall be ASME code constructed and stamped in accordance with
SectionVIII, Division 1.
D. Unfired Hot Water Generator(s) shall be registered with the National
Board of Boiler and Pressure Vessel Inspectors, and signed copy of shop
inspection report shall be furnished.
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857; Phone: 718-824-4901,
Web: www.alstromenergugroup.com
B. The water heater shall be ALSTROM Model:
Page 1 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
3. PERFORMANCE
A. Furnish and install ALSTROM Series ASH Horizontal (Vertical) Model
Packaged Unfired Hot Water Generator(s), to heat GPM
water from
deg F to
deg F using High Temperature
Liquid, entering @
psig and
deg F in the tubes,
psig pressure drop in the tube bundle.
B. Design pressure and temperature:
Tube and tank side
psig,
Shell of heat exchanger side
C. The tank shall be
deg F.
psig,
and shall contain
deg F.
gallons of water.
4. GENERAL DESIGN
A. Unfired Hot Water Generator(s) shall be furnished as a complete
package ready for installation including all necessary components for
operation.
B. Unit(s) shall have tube bundle with 316L stainless steel tubes expanded
into and seal welded to 304 stainless steel tube sheet with fabricated
carbon steel head and confined metallic gasket. Generator(s) with not
seal welded tube bundle will be not accepted.
C. Each tube bundle shall be capable of being disassembled and

removed for inspection and service without breaking water connection
and without draining the water from the tank.
D. Tube bundle shall have stainless shell (when the consumption of hot
water stops, the heat losses are compensated by natural convention heat
transfer between the external surface of the heat exchangers shell and
stored water). Head and shell of heat exchangers shell have #300
Page 2 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
flanges.
E. Unfired Hot Water Generator(s) vessel shall be 316L stainless steel and
shall be constructed with a flanged stainless steel supply connection.
The vessel shall be supplied with lifting lugs.
F.
All Unfired Hot Water Generator(s) components subject to the

generated Hot Water side shall be of stainless steel construction.
Component piping on generated Hot Water side shall be stainless steel or
bronze.
G. Unit(s) shall have re-circulating line with check valve. The heated
water is circulating between the heat exchanger and the storage
tank by natural convection, eliminating the need for re-circulating
pump.
H. Unfired Hot Water Generator(s) shall be equipped also with check valves
on cold water inlet and hot water return lines.
I. Field piping of supplied water to the units valve and venting from the
unit shall be the responsibility of the contractor in the field.
J. Unfired Hot Water Generator(s) shall be factory mounted, wired,
piped, and hydrostatically tested prior to the shipment.
K. Hot Water Generator shall be furnished with 2 fiberglass thermal
insulation and enameled metal not less than 20ga jacket, and mounted on
a suitable support skid, which shall be permanently welded to the shell.
A label on the generator should indicate compliance.
Page 3 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
4. CONTROLS AND ACCESSORIES:

A. Unfired Clean Steam Generator(s) shall be furnished with:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Modulating Temperature 3-way control valve with self acting control system.
Swing check valves
High Temperature liquid Temperature and Pressure Gauge
Well for temperature regulator
Hot water pressure gauge 4
Pressure Relief Valve (or P&T Relief Valve-Optional)
Air Vent
Drain and Blow-off Valve
Hot Water Thermometer with well
Circulating Line Gate Valves
By-Pass Gate Valve
Tube Side Drain Valve (Optional)
Cold Water Strainer
High Temperature Liquid Strainer (Optional)
Manhole ( Optional)
Tempering valve plus aquastat and solenoid valve (Optional
for stores water above 140 deg. F.)
5. QUALITY ASSURANCE
A. All equipment or components of this specification section shall meet
or exceed the requirements and quality of the items herein
specified, or as denoted on the drawings.
B. Ensure equipment pressure ratings are at least equal to
systems maximum operating pressure at point where installed, but not
less than specified.
C. Equipment manufacturer shall be a company specializing in
manufacture, assembly, and field performance of provided
equipment with a minimum of 5 years experience.
Page 4 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
D. Equipment provider shall be responsible for providing certified

equipment start-up and, when noted, an in the field certified training
session. New equipment start-up shall be for the purpose of
determining equipment operation.
6. WARRANTY
A.
In addition to one (1) year standard equipment warranty

Manufacturer shall provide an extended (3) three year warranty for
pressure vessel and tube bundle.
Page 5 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
Series ADT Dilution Tank

Project:
A.
The Dilution Tank(s), its installation, and all equipment

associated with the operation of the unit(s) shall comply with
all applicable codes. The Contractor is cautioned that all aspects
of the installation shall meet the requirement of: ASME latest
revision and Local Authorities Code.
B. The installation and any modifications shall be in accordance

with the practices
recommended
by
the
American
Society
of
Heating, Refrigeration, and Air Conditioning
Engineers.
C. Unit(s) shall be ASME code constructed and stamped in accordance with
Section VIII, Division 1.
D. Unit(s) shall be registered with the National Board of Boiler and
Pressure Vessel Inspectors, and signed copy of shop inspection
report shall be furniture.
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857;
Phone: 718-824-4901,
B. The dilution tank(s) shall be ALSTROM Model:
Page 1 of 3

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
3. GENERAL DESIGN AND CONSTRUCTION

A. Unit(s) should be welded construction from 3/8" thick stainless steel
materials. The tank will be fitted with the following connections, a
blowdown tangential inlet with stainless steel wear plate, water
overflow outlet which extends to within 6" of the bottom of the
tank, a 3/4" siphon shall be located in the top portion of the outlet
pipe, and atmospheric steam vent.
B. Couplings connections will be provided for a pressure gauge,
thermometer, level gauge, tank clean out drain, and cold water inlet.
The tank will be supported by a set of four angle legs with floor
pads.
C. 36" diameter and smaller tanks include couplings for inspection
ports and larger tanks include a 12" x 16" manhole. A level gauge,
thermometer, and pressure gauge will be supplied as a standard.
D. Alstrom Tanks are completely welded and assembled in Bronx,
New York, USA using only new materials with a shop primer
applied to the exterior.
E. Each unit is skidded for shipment and carries a full year warranty
against materials and workmanship.
4. OPERATING CONDITIONS
A. Tank(s) should be designed and stamped for 50 psig at 450 deg. F.
A. All equipment or components of this specification section shall
meet or exceed the requirements and quality of the items herein
specified, or as denoted on the drawings.
B. A manufacturer's data report for pressure vessels, form number U-1
or a manufacturer's certificate of compliance form number U-3 as
Page 2 of 3

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
required by the provisions of the ASME code rules is to be furnished

to the user or designated agent upon request.
C. Ensure equipment pressure ratings are at least equal to systems
maximum operating pressure at point where installed, but not less
than specified.
D. Equipment manufacturer shall be a company specializing in
manufacture, assembly, and field performance of provided
equipment with a minimum of 45 years experience.
Page 3 of 3

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
Series ADA-ST Deaerator

Project:
A. The Deaerator, its installation, and all equipment associated with the operation of
the unit(s) shall comply with all applicable codes. The Contractor is cautioned
that all aspects of the installation shall meet the requirements of: ASME
latest revision, The National Electrical Code (NEC), Local Authorities Codes.
B. The installation and any modifications shall be in accordance with the practices
recommended by the American Society of Heating, Refrigeration, and Air
Conditioning Engineers.
C. Unit shall be ASME code constructed and stamped in accordance with Section
VIII, Division 1.
D. The Deaerator Vessel shall be registered with the National Board of Boiler and
Pressure Vessel Inspectors, and signed copy of shop inspection report shall be
furnished.
11 Jocama Blvd., Suite 11A Old Bridge NJ 08857; Phone: 718-824-4901,
B. The dilution tank(s) shall be ALSTROM Model:
3. PERFORMANCE
A. Furnish and install ALSTROM Model
two-stage spray tray deaerator with
internal vent condenser and separable storage section.
B. The deaerator shall be rated at
condensed steam).
pounds per hour (outlet capacity including
Unfired Steam Generators Shell & Tube Heat Exchangers Replacement Tube Bundles Hot Water Generators
Instantaneous Water Heaters Heat Recovery Systems Asphalt Heaters
Page 1 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
C. The deaerator shall provide

cubic feet of storage (
gallons) measured
to the overflow level. This storage shall be equivalent to 15 minutes of the rated
outlet capacity.
D. The deaerator shall be operable from 3 to 10 psig.
E. The deaerator shall be selected based upon the following conditions:
PSIG make-up water supply
PSIG saturated steam supply
PSIG maximum boiler design pressure
Make-up water blended with condensate from surge to deaerator to be
approximately 100 % of total inlet flow at 140 F
F. The deaerator shall be guaranteed to heat the feed water to the saturation
temperature corresponding to the steam pressure within the heater.
G. Unit have to reduce feed water oxygen content to 0.005 cc/liter as determined by
the Heat Exchange Institute method, Winkler method, or any modification outlined
by the ASTM.
H. Reduce the free carbon dioxide in the feed water to zero as determined by the
APHA method.
I. The deaerator has to be able operate with minimum noise at all flow rates from 3
percent to 100 percent of outlet capacity.
4. GENERAL DESIGN
A. The deaerator shall be constructed of SA516 Grade 70 steel plate with minimum
thickness of 1/4", designed for 50 PSIG pressure in accordance with the latest
revision of ASME Code, and shall be so stamped.
B. The deaerator shall incorporate 316 stainless steel spray valve(s) mounted within
the tray compartment. The internal direct contact vent condenser, fabricated of
stainless steel, shall consist of a separate compartment for concentrating the noncondensable gases before they are released to atmosphere.
Page 2 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
C. The final stage of deaeration shall be accomplished by using a tray system designed
to heat the water with the entering steam to saturation temperature.
D. The trays shall be constructed of T-430 stainless steel. The trays shall be
interchangeable and designed to incorporate a capillary action for the water
cascading to each lower tray.
E. The internal parts of the deaerating heater, including the tray enclosure, baffles,
vent connection, and vent collecting hood, shall be constructed of 12 gauge T-316
stainless steel. All trays are to be fabricated using the TIG welding process. One
piece formed and or riveted trays shall not be permitted.
F. Flow of the steam shall be such that the steam entering the heater first contacts the
hottest water which is leaving the last row of trays, and then proceeds upward
through the tray stack in a true counter-current fashion.
G. The Unit should be supplied with heavy structural steel support stand (
ft.
stand height) for elevating deaerator above pumps to avoid pump cavitation.
5. PUMPS, CONTROLS AND ACCESSORIES
A. The Deaerator should be equipped with (
) boiler feed pumps, vertical, cast
iron, stainless steel fitted, multi stage centrifugal type for continuous service, each
mounted on a heavy support base integral with tank support stand, driven by
HP,
RPM,
Volt,
Phase, 60Hz,(ODP), ball bearing motor(s).
Each pump shall be sized to deliver not less than
GPM (including by-pass I
applicable) of 230 F. water against a total discharge pressure of
PSIG
(
FT TDH). Basis of Design is
.
B. Interconnecting piping between deaerator storage vessel and boiler feed pumps, to
include shut-off valves, y-strainers, flex connectors for each pump suction and
suction and discharge pressure gauges.
C. Each pump to be supplied with a stainless steel minimum flow by-pass orifice (if
applicable) shipped loose for field installation and piping.
D. The entire assembly shall include the following components:
(1) - ASME relief valve
(1) - vent valve
(1) - water level gauge glass assembly with shut-off cocks and protective
Page 3 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
(1) - vacuum breaker

(1) - vacuum breaker
(2) - stainless steel dial thermometers with separable sockets
(1) - pressure gauge with siphon pipe and cock
(1) - electro pneumatic modulating make-up water valves
(Normal/Emergency) each with inlet strainer, and manual by-pass assembly
(1) - differential level transmitter 4-20 ma
(1) - solenoid activated overflow valve
(1) - pressure reducing valve and strainer for steam supply to deaerator
Adequately sized atmospheric back pressure relief valve(s)
(1) - high water alarm switch
(1) - overflow valve control switch
(1) - low water alarm switch
E. NEMA 12 control panel complete with main disconnect switch, circuit breakers,
motor starters, pump selector switches, liquid level controller, control circuit
transformer, alarm relays, alarm silencer button, alarm horns, etc.
A. Any deviations from or exceptions to the above specifications shall be clearly
stated in the bid. Otherwise, bidder will be expected to furnish equipment exactly
as specified. All components shall be furnished by one manufacturer for single
responsibility.
B. All equipment or components of this specification section shall meet or exceed the
requirements and quality of the items herein specified, or as denoted on the
drawings.
C. Ensure equipment pressure ratings are at least equal to systems maximum
operating pressure at point where installed, but not less than specified.
D. Equipment manufacturer shall be a company specializing in manufacture,
assembly, and field performance of provided equipment.
E. Equipment provider shall be responsible for providing certified equipment start- up
and, when noted, an in the field certified training session.
Page 4 of 5

Phone: 718-824-4901, 800-223-4901
Fax: 718-409-3605
F. New equipment start-up shall be for the purpose of determining equipment

operation.
7. WARRANTY
A. The equipment shall be guaranteed to be free from defects in material and
workmanship for a period of fifteen (15) months after shipment or twelve (12)
months from date of installation, whichever period shall first expire.
Page 5 of 5
ASTEG.pdf
1/18/05
12:37:12 PM
11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857 USA p. 718.824.4901 f. 718.409.3605
Water -To- Water Storage Heater

RFQ Data Sheet
FROM
DATE
QTY
ASME CODE
CRN
BOILER WATER FLOW RATE
GPH
NAME OF PROJECT
DEG. F
BOILER WATER INLET TEMPERATURE
DEG. F
BOILER WATER OUTLET TEMPERATURE
DEG. F
COLD WATER OUTLET
TEMPEATURE
CM
MY
CY
CMY
GPM
COLD WATER FLOW RATE
DEG. F
COLD WATER INLET TEMPERATURE
THE HEATER SHALL HAVE
GALLONS
STORAGE CAPACITY
SPECIAL INSTRUCTIONS
VERTICAL
HORIZONTAL
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ASTEG.pdf
1/18/05
12:37:12 PM
Water-Fuel Oil Preheater

RFQ Data Sheet
FROM
NAME OF PROJECT
DATE
QTY
ASME CODE
CRN
WATER FLOW RATE
GPM
# 6 FUEL OIL
# 5 FUEL OIL
# 4 FUEL OIL
OTHER
DEG.F
WATER INLET TEMPERATURE
PSIG
WATER DESIGN PRESSURE
DEG. F
WATER OUTLET TEMPERATURE
DEG. F
FUEL OIL OUTLET TEMPEATURE
PSIG
FUEL OIL DESIGN PRESSURE
CM
GPM
FUEL OIL FLOW RATE
MY
CY
CMY
DEG. F
FUEL OIL INLET TEMPERATURE
THE HEATER TO HAVE NO MORE THAN
FEET
TOTAL LENGTH AND
APPLICATION
HORIZONTAL SUCTION HEATER
VERTICAL SUCTION HEATER
DISCHARGE HEATER
PSI
PRESSURE DROP
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
HORIZONTAL SUCTION HEATERS ARE INSTALLED IN ABOVE GROUND STORAGE TANKS.
VERTICAL SUCTION HEATERS ARE INSTALLED IN UNDERGROUND STORAGE TANKS.
DISCHARGE HEATERS ARE INSTALLED AFTER THE PUMP.
ASTEG.pdf
1/18/05
12:37:12 PM
Vapor-To-Liquid HEX
RFQ Data Sheet
FROM
DATE
QTY
NAME OF PROJECT
ASME CODE
CRN
OPERATING PRESSURE
AFTER TEMPERATURE
REGULATOR
PSIG
BOILER
PRESSURE
VAPOR
PSIG
STEAM
OTHER
DEG. F
PSIG
COLD LIQUID OUTLET TEMPERATURE
LIQUID DESIGN PRESSURE
CM
MY
CY
GPM
FLOW RATE
CMY
LIQUID
WATER
OTHER
DEG. F
COLD LIQUID INLET TEMPERATURE
APPLICATION
CENTRAL HEATING WATER
SERVICE WATER
PROCESS
FEET
TOTAL LENGTH AND
PSI
PRESSURE DROP
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ASTEG.pdf
1/18/05
12:37:12 PM
Unfired Steam Generator/Steam

RFQ Data Sheet
FROM
DATE
QTY
NAME OF PROJECT
ASME CODE
CRN
OPERATING PRESSURE
AFTER TEMPERATURE
PSIG
REGULATOR
HIGH PRESSURE
STEAM
PSIG
PSIG
GENERATED STEAM
PRESSURE
CONTINUOUS
INTERMITTANT
NONE
MECHANICAL
LIQUID
LEVEL
ELECTRIC
AIR OPERATED
PRESSURE
SELF
REGULATOR
OPERATING
OTHER
ALSTROM SELECTED
BLOWDOWN
LB/HR
FLOW RATE
DEG. F
MAKE UP WATER TEMPERATURE
STEAM GENERATOR SHALL BE
APPLICATION
CLEAN STEAM
PROCESS STEAM
VERTICAL
HORIZONTAL
MAKE-UP WATER
DEMINERALIZED
CITY
ADITIONAL REQUIREMENTS
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ASTEG.pdf
1/18/05
12:37:12 PM
Unfired Steam Generator/High Temp. Fluid

RFQ Data Sheet
FROM
DATE
QTY
ASME CODE
CRN
PSIG
DESIGN PRESSURE
PSIG
GENERATED STEAM PRESSURE
LB/HR
FLOW RATE
DEG. F
MAKE UP WATER TEMPERATURE
APPLICATION
CLEAN STEAM
PROCESS STEAM
HOT FLUID
WATER
OTHER
DEG. F
HOT FLUID INLET TEMPERATURE
DEG. F
HOT FLUID OUTLET TEMERATURE
STEAM GENERATOR SHALL BE
NAME OF PROJECT
VERTICAL
HORIZONTAL
MAKE-UP WATER
DEMINERALIZED
CITY
ADITIONAL REQUIREMENTS
CONTINUOUS
BLOWDOWN
INTERMITTANT
NONE
LIQUID LEVEL
MECHANICAL
CONTROL
ELECTRIC
AIR OPERATED
PRESSURE
SELF OPERATING
REGULATOR
OTHER
ALSTROM SELECTED
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
Steam-To-Water Storage Heater

RFQ Data Sheet
FROM
DATE
NAME OF PROJECT
ASME CODE
CRN
QTY
OPERATING PRESSURE
AFTER TEMPERATURE
REGULATOR
PSIG
BOILER PRESSURE
PSIG
PSIG
DESIGN PRESSURE
DEG. F
COLD WATER OUTLET TEMP.
PSIG
DESIGN PRESSURE
GPM
FLOW RATE
VERTICAL
HORIZONTAL
DEG. F
COLD WATER INLET TEMPERATURE
THE HEATER SHALL HAVE
APPLICATION
SERVICE WATER
PROCESS
GALLONS
STORAGE CAPACITY
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
Steam-Fuel Oil Preheater

RFQ Data Sheet
FROM
DATE
QTY
NAME OF PROJECT
# 6 FUEL OIL
# 5 FUEL OIL
# 4 FUEL OIL
OTHER
ASME CODE
CRN
OPERATING PRESSURE
AFTER TEMPERATURE
REGULATOR
PSIG
BOILER PRESSURE
PSIG
CM
DEG. F
MY
PSIG
FUEL OIL DESIGN PRESSURE
FUEL OIL
CY
CMY
GPM
FLOW RATE
DEG. F
INLET TEMPERATURE
FEET
TOTAL LENGTH AND
APPLICATION
HORIZONTAL SUCTION HEATER
VERTICAL SUCTION HEATER
DISCHARGE HEATER
HORIZONTAL SUCTION HEATERS ARE INSTALLED IN ABOVE GROUND STORAGE TANKS.

VERTICAL SUCTION HEATERS ARE INSTALLED IN UNDERGROUND STORAGE TANKS.
DISCHARGE HEATERS ARE INSTALLED AFTER THE PUMP.
PSI
PRESSURE DROP
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ASTEG.pdf
1/18/05
12:37:12 PM
Replacement Tube Bundle

RFQ Data Sheet
FROM
NO. OF UNITS
DATE
FULL
BAFFLE TYPE
HORIZONAL
NO. OF TUBE PASSES

NO. OF U-TUBES
NO. OF BAFFLES
TUBE DIAMETER
TUBE MATERIAL
TUBESHEET
MATERIAL
BAFFLE MATERIAL
M
CM
NAME OF PROJECT
VERTICAL
MODEL NUMBER
LEGEND
ATB 2 10 - 72
(1) (2) (3)
(1) TWO TUBE PASSES
(2) 10 NOMINAL SHELL
(3) 72 IMMERSION LENGTH
SHELL SIDE
STEAM
LIQUID
MY
CY
CMY
NO. OF BOLTS & TYPE OF HOLES

NONE
PLAIN
THREADED
BOLT DIAMETER
BOLT CIRCE DIA.
ASTEG.pdf
1/18/05
12:37:12 PM
Replacement HEX
RFQ Data Sheet
FROM
QTY
NO. OF TUBE PASSES
NO. OF TUBES
TUBE DIAMETER
TUBE MATERIAL
TUBESHEET MATERIAL
SHELL MATERIAL
HEAD MATERIAL
BAFFLE MATERIAL
FLUID
SHELL SIDE
TUBE SIDE
DATE
DESIGN REQUIREMENTS
TEMPERATURE F
PRESSURE PSIG
SHELL SIDE
SHELL SIDE
TUBE SIDE
TUBE SIDE
CONNECTIONS IN INCHES
SHELL SIDE
TUBE SIDE
INLET (C, F)
INLET (C, F)
OUTLET (C, F)
OUTLET (C, F)
NAME OF PROJECT
ASME CODE
CRN
DELIVERY
STANDARD
EXTENDED
EMERGENCY
HEX W/ U-BENDED TUBES

HEX W/ STRAIGHT TUBES AND 2 STATIONARY TUBSHEETS
HEX W/ STRAIGHT TUBES, 2 STATIONARY TUBESHEETS &
EXPANSION JOINT
HEX W/ STRAIGHT TUBES AND FLOATING TUBESHEET
HEX W/ STRAIGHT TUBES & FLOATING HEAD
OEM HEX MODEL #
REPLACEMENT OF
MODEL#
BLUE_AX (Rev).pdf
1/10/05
10:23:04 AM
Plate Heat Exchangers

RFQ Data Sheet
FROM
Description
NAME OF PROJECT
DATE
Hot Side/Product Side
Cold Side/Medium Side
Type Of Fluid
Concentration (%)
Flow Rate (Lb/Hr,gpm,M3/Hr,Liter/Hr)
Inlet temp. (Deg.F or Deg.C)
Outlet temp. (Deg.F or Deg.C)
C
Pr.Drop (PSI or Ft)

Heat Exchanged (Btu/Hr)
CM
MY
Specific Gravity
Specific Heat (Btu/Lb*Deg.F)
CY
CMY
Thermal Conductivity (Btu/Hr*Ft*Deg.F)

Viscosity @ Inlet temp.
Viscosity @ outlet temp.
Plate material (304/316/Titanium)
Gasket material (Nitrile / EPDM/Viton)
Design Pressure (PSI)
Test Pressure (PSI)
Design code : ASME Sec.VIII
Required
Not Required
Design code :
Required
Not Required
ASTEG.pdf
1/18/05
12:37:12 PM
Liquid-To-Liquid HEX
RFQ Data Sheet
FROM
DATE
QTY
ASME CODE
CRN
HOT LIQUID FLOW
RATE
GPM
SHELL SIDE
INLET TEMP
CM
LIQUID PROPERTIES
IN
OUT
IN
DENSITY
B/CUB.FT
SPECIFIC HEAT
BTU/LB
DEG.F
VISCOSITY
CP
THERMAL CONDUCTIVITY BTU/FT HR
DEG.F
TUBE
SIDE
LIQUID NAME *
DEG. F
HOT LIQUID
NAME OF PROJECT
DEG. F.
HOT LIQUID OUTLET
TEMPERATURE
* FOR LIQUIDS OTHER THAN WATER PLEASE PROVIDE PROPERTIES

REQUESTED ABOVE
DEG. F
MY
CY
CMY
GPM
COLD LIQUID FLOW RATE
DESIGN PRESSURE
HOT LIQUID
PSIG
COLD LIQUID
PSIG
DEG. F
COLD LIQUID NLET TEMPERATURE
THE HEATER TO HAVE NO MORE
THAN
WATER TO WATER
APPLICATION
CENTRAL HEATING
SERVICE
PROCESS
BOILER WATER
OTHER
FEET
TOTAL LENGTH
AND
TUBE SIDE
SHELL SIDE
PSI
PRESSURE DROP
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
OUT
+eaW 5HFRYHU\%RLOHU6\VWHPV
Series A+5%
FROM
DATE
QTY
NAME OF PROJECT
ASME CODE
CRN
FLUE GAS
SOURCE
CAPACITY,
KW, OTHER
FUEL TYPE USED

#6 FUEL OIL
EXHAUST FLOW
RATE (WET),
LBS / HOUR
#5 FUEL OIL
ENGINE
TURBINE
INCINERATOR
OTHER
#4 FUEL OIL
#2 FUEL OIL
DIESEL
NG
COAL
OTHER
VERTICAL
HORIZONTAL
DEG. F
C
DEG. F
SATURATED STEAM TEMPERATURE , F

OR PRESSURE, PSIG
CONTINUOUS
INTERMITTENT
BLOWDOWN
NONE
CM
DEG. F
MY
LIQUID LEVEL
CONTROL
MECHANICAL
ELECTRIC
AIR OPERATED
PRESSURE
SELF OPERATED
REGULATOR
OTHER
ALSTROM SELECTION
PSIG
CY
CMY
DEG. F
GPM
PSIG
WATER FLOW RATE
FEED WATER INLET TEMPERATURE, PRESSURE

TOTAL LENGTH (HIGH) NO MORE THAN, FT
NUMBER OF GAS PASSES
SIZE OF SMOKE TUBES
ALSTROM SELECTION
DESIGN PARAMETERS
PRESSURE
TEMPERATURE
SHELL
TUBE
FLUE GAS INLET PRESSURE, PSIG (IN. W. C)
FLUE GAS PRESSURE DROP, IN. W. C
DUST CONCENTRATION
EXCESS AIR
STEAM APPLICATION
HEATING
PROCESS STEAM
CLEAN STEAM
OTHER
CO2
EXHAUST INLET & OUTLET FLANGE SIZE, IN

ALSTROM SELECTION
H2O
N2
FLUE GAS COMPOSITION

VOLUME % OR WT %
O2
SO2
SO3
TYPE OF FEED WATER TREATMENT

SOFT
DEMINERALIZED
OTHER
SPECIAL INSTRUCTIONS OR ADDITIONAL REQUIREMENTS
H2
CO
DELIVERY
STANDARD
EXPEDITE
EMERGENCY
OTHER
ASTEG.pdf
1/18/05
12:37:12 PM
Flue Gas Tubular Economizer

RFQ Data Sheet
FROM
DATE
QTY
ASME CODE
CRN
BOILER POWER RATING
HP
NAME OF PROJECT
DEG.F
DEG. F
DEG. F
OUTLET WATER TEMPEATURE
CM
MY
PSIG
DESIGN PRESSURE
GPM
WATER FLOW RATE
CY
CMY
FUEL TYPE USED

#6 FUEL OIL
#5 FUEL OIL
#4 FUEL OIL
NG
OTHER
DEG. F
WATER INLET TEMPERTURE
THE ECONOMIZER TO HAVE NO MORE THAN
APPLICATION
FEEDWATER
PROCESS
OTHER
FEET
TOTAL LENGTH AND
PSI
IN WATER PRESSURE DROP

DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ASTEG.pdf
1/18/05
12:37:12 PM
Instantaneous Liquid Heater "ECO-PACK"

RFQ Data Sheet
FROM
DATE
QTY
ASME CODE
CRN
VAPOR
PSIG
BOILER PRESSURE
PSIG
CM
GPM
FLOW RATE
MY
CY
STEAM
OTHER
DEG. F
PSIG
LIQUID DESIGN PRESSURE
CMY
NAME OF PROJECT
LIQUID
WATER
OTHER
DEG. F
COLD LIQUID INLET TEMPERATURE
FEET
TOTAL LENGTH AND
APPLICATION
SERVICE WATER
PROCESS
TEMP. REGULATOR
SELF- OPERATED
PILOT-OPERATED
AIR - OPERATED
PSI
PRESSURE DROP
DELIVERY
STANDARD
EXPEDITED
EMERGENCY
ALSTROM SELECTION
PUMP HEAD (OPTIONAL)
ASTEG.pdf
1/18/05
12:37:12 PM
Continuous Boiler Blowdown

RFQ Data Sheet
FROM
DATE
QTY
NAME OF PROJECT
ASME CODE
CRN
BOILER DATA
PRESSURE
PSIG
TDS PPM
EFFICIENCY %
HOURS IN
OPERATION PER
ANNUM
HP OR LBS/HOUR
MAKE-UP WATER DATA
CM
MY
TEMPERATU
RE DEG. F
RETURN CONDENSATE-TO-STEAM RATIO

%
TDS PPM
CY
CMY
MAKE-UP WATER
MAKE-UP WATER
BLOWDOWN WATER
BOILER
HOURS IN OPERATION
PRESSURE
TEMPERATURE
FLOW RATE
FLOW
PER ANNUM
PSIG
DEG.F
GPM
GPM
DELIVERY
STANDARD
EXPEDITED
EMERGENCY

P. 718-824-4901
F. 718-409-3605
Service
Size
Mfr
Type
ft Surf/Unit
Gross
Item No.
Connected in
ft Surf/Shell
Shells/Unit
Eff.
PERFORMANCE OF ONE UNIT

Shell Side
Fluid Circulated
Total Fluid Entering
lb/hr
Vapor
lb/hr
Liquid
lb/hr
Steam
lb/hr
Noncondensables
lb/hr
Fluid Vaporized or Condensed
lb/hr
Steam Condensed
lb/hr
Density (in/out)
lb/ft
Viscosity - Liquid (in/out)
cP
Viscosity - Vapor (in/out)
cP
Molecular Weight - Liquid (in/out)
Specific Heat (in/out)
Btu/lb/F
Thermal Conductivity (in/out)
Btu/h/ft/F
Surface Tension
dyne/cm
Temperature (in/out)
F
Operating Pressure
psig
No. Passes per Shell
Velocity
ft/sec
Pressure Drop
psi Allow
Fouling Resistance (Min)
ft-h-F/Btu
Heat Exchanged - Btu/hr
Transfer Rate - Service
Tube Side
Calc
Allow
Calc
MTD Corrected - F
Clean
CONSTRUCTION
Design Pressure
Test Pressure
Design Temperature
Tubes
No.
OD
Shell
ID
OD
Channel and Bonnet
Tubesheet - Stationary
Baffles - Cross
Type
Baffles - Long
Tube Supports
Tube-to-Tubesheet Joint
Gaskets
Connections Shell - In
Out
Channel - In
Out
Corrosion Allowance - Shell Side
Code Requirements
Weight, lb - Each Shell
Bundle Only
Notes:
BWG
psig
psig
F
Length
psig
psig
F
Pitch
Shell Cover
Channel Cover
Tubesheet - Floating
Floating Head Cover
Impingement Protection
Removable
Rating
Rating
Tube Side
TEMA Class
Full of Water
SHEET
Project:
//STHEDSALSTROM
SHELL AND TUBE HEAT EXCHANGER

DATA SHEET
FILE:
OF
QUOTE NUMBER
REV
ASTEG.pdf
1/18/05
12:37:12 PM
What is The Optimal Heat Exchanger?

Engineering
Let us first determine the optimal heat exchanger:

The superior heat exchanger is the one that provides the required performance, within design limitations at a minimal cost.
The major design limitations are:

Maximal length of a heat exchanger
While offering the same heat transfer area, the longer heat exchanger with a smaller shell
diameter is less expensive then a shorter one with bigger shell diameter.
Maximal flow velocity

The higher velocity of flow results in an improved heat transfer rate and smaller heat transfer
area.
C
CM
MY
CY
CMY
Maximal pressure drop

The higher pressure drop permits a higher velocity of flow.
Size, location and construction of connections

Your system is unique. To simplify the piping and proper fit to your system, you would prefer to
have a heater with connections of your choice.
Price versus quality

In general, we will work with and within your limits. While we always optimize a heat exchanger
for the lowest price, in some cases we recommend the election of more expensive materials and
design for a higher quality product. For instance, stainless steel tubes have superior mechanical properties and corrosion resistance. When stainless steel tubes are TIG welded to the
tubesheet, the joint efficiency equals one (1). In many cases, these advantages dictate the
usage of more expensive stainless steel tubes. Another example is usage of a channel head
which is more laborious and costly to produce than a bonnet head. However, a channel head
makes it very easy to check and plug leaking tubes without dismounting the piping. A channel
head permits the repair of a tube bundle in fuel oil suction heaters without draining the fuel oil
from the storage tank.
Page 1 of 1
What is The Optimal Heat Exchanger?
ASTEG.pdf
1/18/05
12:37:12 PM
Stainless Steel Tubing versus Copper Tubing

In Shell & Tube Heat Exchangers
New study of Brookhaven National Laboratory, contributed by NORA (The National Oil Heat Research
Alliance) supports our long policy of using 316 Stainless Steel tubing for manufacturing shell& tube heat
exchangers.
According to NORA study, one of the keys to maximize fuel performance is characterizing oil sludge and
determining its possible contribution Deposits found in copper tubing consisted of oxidized fuel. The
clogging of copper fuel lines was one of the problems discovered, as the study found solid black particles
that adhered to tube surface. Cooper has also been known to accelerate fuel-degradation process,
forming particulates. On the other hand, far fewer solid and gum were produced by fuel when exposed to
steel and stainless steel. The reports recommend using steel piping materials wherever it is feasible.
This phenomenon is taken in account for heat transfer calculations. TEMA (Standards of the Tubular
Exchanger Manufacturers Association) determines Chemical Reaction Corrosion
Coking, the hard crust deposit of hydrocarbons formed on heat transfer surfaces, is a common form
of this type of fouling. We can not recommend any means to remove this deposit from the tubing.
The high thermal conductivity of copper can not compensate poor thermal conductivity of organic solid
black particles resulting in decrease of heat transfer.
Table 1 demonstrates the effect of fouling on thermal resistance of copper and stainless steel tubes with
wall thickness of 0.049.
kBtu/(hr ft deg. F)
t/k
(hr sq. ft deg. F)/Btu
Fouling
Total
Per Cent
Copper
225.00
0.0000181
0.005
0.0050181
100%
Stainless Steel
8.4
0.0004861
0.005 (per TEMA)
0.0054861
109.3%
Where: t/k-Thermal Resistance of the tubes, t-wall thickness, k- coefficient of thermal conductivity.
Regretfully, TEMA Recommended Good Practice values of Fouling Resistances for Industrial Liquids do
not take in consideration effect of tube material.
If the actual Fouling Resistance of # 6 Fuel Oil in the heater made from stainless steel tubing equals to
0.0025, then:
Fouling
Total
Per Cent
0.005
0.0050181
100%
0.0025
0.0029861
40%
These calculations show that thermal resistance of stainless steel tubes in the fuel oil preheater will be
less then thermal resistance of copper tubes, accumulated coked hard crust deposit of hydrocarbons. The
thermal resistance of the tubing is only a part of total resistance of heat transfer, and the effect of fouling
and tubing material can be accurately calculated in the process of the thermal design of a heat exchanger.
Page 1 of 2
Stainless Steel Tubing vs Copper Tubing in Shell & Tube Heat Exchangers
ASTEG.pdf
1/18/05
12:37:12 PM
New Method & Systems of Blowdown Heat Recovery

Engineering
INTRODUCTION
Water fed to the steam generator SG contains suspended and dissolved solids. When the water evaporates,
most of these solids remain in the drum. For maximum performance, the concentration of dissolved solids in
the SG water should be maintained within the limits recommended by the boiler's manufacturer. For this
reason, part of the SG water is drained from the system. Some solids are light and float on the surface of the
drum's water. The surface blowdown is usually made on a continuous basis. When the steam consumption is
increased more make-up flow is supplied to the steam generator, and more blowdown flow is required. The
common practice is to use the energy wasted with blowdown to heat the make-up water. It is also necessary
to cool the blowdown water to 140 deg. F in accordance with the requirements of the environmental agencies
to eliminate the drain of hot water to the sewage system.
STATE OF THE ART
The blowdown heat recovery systems are divided into two categories: low or high-pressure systems.
C
CM
High Pressure Systems

These systems (Fig. 1) operate under SG pressure where the blowdown valve is installed after the heat
recovery system. For example, a High Pressure Shell & Tube Heat Exchanger can cool blowdown water by
heating the make-up water (Sentry Company).
MY
CY
CMY
Low Pressure Systems

The common procedure is to use a valve to reduce the pressure of the blowdown water in the tank to 10-15
psig. In this case the blowdown valve is installed before the heat recovery system (Fig 2). The pressure of the
saturated water decreases due to adiabatic expansion, and part of the blowdown water evaporates generating
flash steam. The flash steam and the temperature of remaining water declines to the temperature of saturation
at the new pressure. The remaining water exits the blowdown tank and flows to the heat exchanger which
heats make-up water. The flash steam is directed to th
(Penn Separator Corporation).
If the low-pressure steam user is too far from the blowdown tank, a substantial investment in piping may be
required, and in many cases the flash steam is lost to the atmosphere. This is particularly true for older model
boilers, fabricated and installed in an era when because of the relatively low fuel oil prices, heat recovery was
not an important consideration.
The mass portion of the flash steam and its heat content as a function of the ratio of the pressure in the steam
generator and blowdown tank are shown on Fig 2. From the diagram we can see that with an increase in
pressure, the flash steam mass portion and heat content increase. While the flash steam mass portion remains
relatively small, its heat content may reach more than 50% of the heat energy wasted with the blowdown
water. It is obvious that the user must recover this energy by this or other means.
Page 1 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
THE ALSTROM BLOWDOWN HEAT RECOVERY SYSTEM ALSTAR

The new method of blowdown heat recovery is based on separating the two-phase flow into liquid and vapor
fractions. Blowdown water enters the flash steam separator with a working pressure of 10-15 psig. Here the
two-phase flow is separated into flash steam and water. The make-up water passes through the shell side of
the heat exchanger. The make-up water is initially heated by the blowdown water fraction, and further by
flash steam condensation. Separating the heat transfer process into two consequent stages creates a
temperature difference between the heating and heated fluids similar to a countercurrent flow arrangement.
The result is an increase in the heat transfer rate and more efficient heat recovery systems.
Depending on the initial working pressure of the steam generator, its capacity, and the amount of flash steam,
The Alstrom Corporation offers three options.
Option One. The steam generator blowdown produces a large amount of flash steam
This option requires separation of the water and flash steam in the stand alone flash steam separator
(Fig. 3). The heat transfer occurs in the Double Tube Bundle Heat Exchanger DTB. The heat energy of the
blowdown water is transferred to the make-up water in three steps. First, the blowdown water fraction flows
through the tubes of the left tube bundle (sub-cooling section), providing the initial heating of the make-up
water. Then the flash steam is condensed in the tubes of the right tube bundle (condensing section), which
provides additional heating of the make-up water. Finally, the high temperature flash steam condensate is
pumped to the make-up water. In this option saved flash steam condensate justifies the additional investment
to recover it by proper means of pumping the condensate to the make-up water pipe.
Option Two. The blowdown of the steam generator contains a moderate amount of flash steam
This model includes a DTB heat exchanger, installed in the flash steam separator (Fig. 4). The heat energy of
the blowdown water is transferred to the make-up water in three steps. Flash steam is partially condensed on
the surface of the heat exchanger shell. Then the remaining flash steam is condensed in the tubes of the right
tube bundle (condensing section). The blowdown water mixed with flash steam condensate, flows through
the tubes of the left tube bundle (sub-cooling section), providing the initial heating of the make-up water.
Option Three. The blowdown of low-pressure steam generator contains a small amount of flash steam
The heat energy of the blowdown water is transferred to the make-up water in two steps.
First, the flash steam is condensed on the surface of the heat exchanger shell, which provides heating of the
make-up water. The blowdown water fraction, mixed with flash steam condensate, flows through the tubes
of the tube bundle (sub-cooling section), providing the initial heating of the make-up water. In this option the
condensing tube bundle may be unnecessary (Fig. 5).
The heat and mass rates of the condensing and sub-cooling sections, as well as the temperature distribution
are calculated from the heat balance equations by the in-house computer program Alstar (see attached
printout).
Page 2 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
Option Four. The blowdown of high-pressure steam generator contains a very large amount of flash steam
When this report was almost completed, we received a request for a blowdown heat recovery system, where
the possible heat recovery rate was more than what the make-up water should absorb. The outlet temperature
of the make-up water was more than 200 deg. F. In order to prevent the extensive de-aeration, the maximum
outlet temperature of the make-up water should be about 140 deg. F. In this system blowdown water from the
tank enters built-in separator (Fig. 6) where the drain water is separated from the flash steam. Small portion
of the flash steam condenses on the external side of the inner shell. The remaining major portion of the flash
steam is directed to any user of low pressure steam, for instance de-aerator or feedwater tank. The flash steam
condensate mixes with the drain water and this mixture enters the tube bundle. The make-up water is heated
by this mixture and the condensed part of the flash steam. In fact, this is the only solution to recover the
excessive energy of the flash steam. While this design is similar to many other existing systems, by including
it to our product line we cover the full range of possible applications.
The temperature distribution in the heat recovery system that heats 38.4 gpm of make-up water entering at 70
deg. F with 4.5 gpm of blowdown water from 300 psig steam generator is shown on the diagram (Fig. 7). First,
the mixture of blowdown water fraction and flash steam condensate (drain water) heats the make-up water to
85.2 deg. F, with the outlet temperature of the drain water at 87 deg. F (1.8 deg. F temperature approach). The
positive temperature approach is required to provide the proper temperature difference in the sub-cooling
section of the DTB. The make-up water then is heated to 104.1 deg. F in the condensing section. The final
outlet temperature of the make-up water is higher than the outlet temperature of the drain water - a result,
which may be only achieved in true counter-current heat exchangers.
Continuous Blowdown Heat Recovery System is designed for maximum blowdown and make-up water flow
rates. In the process industry steam consumption can change during this period, which will affect the flow
rates and cause one to be temporarily interrupted. If interruptions occur in the blowdown flow, the make-up
water is supplied to the feedwater tank without heating it. While this does not create a problem, interruption
of the feedwater flow eliminates the cooling of the blowdown water. It may occur when the water in the
feedwater tank reaches the highest level and the liquid level indicator stops further supply of the make-up
water. This problem may be solved by flowing city water, which will be heated and drained to the sewer. In
this case heat energy is wasted.
The decision as to which system is best should be based on an economical comparison of the systems taking
into consideration initial investment and energy savings.
Page 3 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
COMPARISON OF BLOWDOWN HEAT RECOVERY SYSTEMS

The efficiency of a heat recovery system is based on the ratio of the heat energy transferred to the make-up
water and the energy lost without heat recovery. Table 1 contains the calculated efficiency of various
blowdown heat recovery systems as a function of the steam generator pressure (%).
Table 1
Calculated efficiency of various blowdown heat recovery systems
Pressure (psig)
15
Flash Steam Lost from

Blowdown Separator
High Pressure Blowdown
Heat Exchanger
ALSTAR
Without
Condensate
Recovery
(Option 2 & 3)
ALSTAR With Condensate
Recovery (Option 1) or
System with Flash Steam
Utilization
85.1
150
300
600
45.3
35.4
26.5
89.9
89.7
89.6
88.9
90.4
94.9
95.0
95.9
90.5
96.3
96.8
98.7
When the pressure in the steam generator is 15 psig, the flash steam lost to the atmosphere has small effect on
the efficiency of the blowdown heat recovery system. For such applications the system evaluation is based
solely on the initial investment. However, the results change drastically with an increase in pressure. At 150
psig the efficiency of a system without heat recovery from flash steam is reduced to 45%, and any additional
pressure will lead to further reduction in efficiency.
ALSTAR with condensate recovery provides the maximal performance which is equal in efficiency to
systems which utilize flash steam. The major advantage of the ALSTAR is its stand alone packaged design
which does not require additional piping. Therefore, the ALSTAR may be installed in any old or new steam
generating system regardless of the location of its other components.
Page 4 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
ECONOMICAL & ECOLOGICAL EFFECT

The actual savings of the Alstrom Blowdown Heat Recovery System depend on the percentage of return
condensate, boiler & make-up TDS, annual usage, and energy cost. Table 2 contains the data of few
Blowdown Heat Recovery Systems for 1000 hp boilers with 85% efficiency, 50% returned condensate,
working 8000 hours per year, energy cost $4.0 per one MBH, and 70 deg. F inlet make-up water temperature.
Table 2
Comparison of Blowdown Heat Recovery Systems for boilers with different pressure
Steam Pressure
psig
Boiler TDS
ppm
Make-up TDS
ppm
Make-up Flow Rate
lb/hr
Blowdown Flow Rate
lb/hr
Flash Steam Flow Rate
lb/hr
Improvement of Boiler
Efficiency
%
Drain Outlet Temperature deg. F
Make-up Outlet Temp.
deg.F
Energy Savings
(ES)
MBH/Yr.
Total Cost
Savings (CS)
$US
15
150
300
600
900
3500
300
18,867
1,617
17.78
3500
300
18,867
1,617
205.4
3000
300
19,167
1,917
345.1
2500
300
19,602
2,352
552.7
1500
300
21,563
4,312
1,155.6
0.69
85.0
84.1
1.31
85.0
94.2
2.01
87.0
104.1
3.29
89.7
119.5
7.28
99.7
161.3
2,504
4,301
6,349
9,166
18,575
10,017
17,204
25,397
36,666
74,300
The energy and cost savings can be calculated for different conditions:
Energy Savings = [ES x ( (1-R) x T x HP ]/( 8000 x 0.5 x 1000)
Cost Savings = Energy Savings x FC/4
where:
R - actual mass ratio of return condensate to generated steam
T - annual boiler usage (hr/Yr.)
HP - boiler Horse Power
FC - energy cost per one MBH
Preliminary calculations show that the cost of the Alstrom Blowdown Heat Recovery System will be in the
range 0.3-0.5 of the total cost savings. The return of investment is expected to be within 4 - 6 months. The
improved boiler efficiency reduces fuel consumption and emission of flue gases to the atmosphere. Also, the
system eliminates the exhaust of the flash steam to the atmosphere.
Page 5 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
Table 3
Reduction of atmosphere pollution by flue gases due to Blowdown Heat Recovery
System
Steam Pressure
psig
15
150
300
600
900
CO2 Emission
metric
Gas ton/Yr.
#6 oil
NOx Emission
SO2 Emission # 6 oil
187.5
227.1
0.68
2.44
322.1
390.1
1.17
4.19
475.5
575.8
1.73
6.08
686.5
831.6
2.5
8.93
1391.3
1684.7
5.06
18.1
The improvement of boiler efficiency reduces fuel consumption and, as a result, emission reduction of flue
gases to the atmosphere. Table 3 presents data for estimating this reduction.
The emission of flue gases is subject to government regulations-existing, pending and proposed. The 1990
Clean Act Amendments and Kyoto Protocol on global warming restrict and punish for excessive
contamination of the atmosphere. Therefore, any improvement of boiler efficiency, including the Blowdown
Heat Recovery, has not only economical, but also ecological effect, which can not be underestimated.
CONCLUSIONS
1. The ALSTAR has high efficiency for all ranges of steam generator pressures.
2. The ALSTAR works after the blowdown valve with low pressure of 10-15 psi .The High Pressure Shell
& Tube Heat Exchanger operates under the operating pressure of the steam generator. This difference is
important for high-pressure applications, since at high pressure a failure of the heat exchanger affect the
boiler operation.
3. The ALSTAR is better protected against TDS (total dissolved solids) deposits forming on the heat
transfer area. This statement needs further explanation. The total dissolved solids contain different
chemical compounds which respond differently to changes in temperature. The maximum concentration
of some of these compounds decreases with reduction in water temperature, leaving deposits on the heat
transfer area. These deposits reduce the heat transfer area performance, and in extreme cases plug the
heat exchanger. When the pressure of the blowdown water decreases to 10-15 psig in the ALSTAR, its
temperature reduces to the corresponding temperature of saturation. In addition, the water partially
evaporates resulting in further growth in chemical compound concentrations. Due to the reduced
temperature and high concentration of chemical compounds, part of the blowdown water TDS settles in
the separator. Here the separator serves as a TDS trap, reducing the TDS concentration in water en-route
to the heat transfer area. This phenomenon improves the ALSTAR heat transfer area performance and
increases the systems life. The High Pressure Shell & Tube Heat Exchangers performance decreases
due to the deposits on the heat transfer area.
4. The ALSTAR saves energy in steam boilers and other steam generators. It reduces emission of flue gases,
and eliminates the exhaust of the flash steam to the atmosphere. Both of these factors have positive effect
to ecology.
Page 6 of 14
*US Patents # 5626102, 5797447, 5845703
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
STEAM
GENERATOR
FEEDWATER
CONDENSATE
RETURN
DEAERATOR
HEAT EXCHANGER
CM
MY
CY
CMY
MAKE-UP
WATER
Figure 1A
BLOWDOWN
VALVE
DRAIN
Page 7 of 14
*US Patents # 5626102, 5797447, 5845703
HIGH PRESSURE
BLOWDOWN
HEAT RECOVERY
SYSTEM
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
STEAM TO PROCESS
FEEDWATER
STEAM
GENERATOR
BLOWDOWN
WATER
BLOWDOWN
VALVE
FLASH
STEAM
CONDENSATE
RETURN
DEAERATOR
BLOWDOWN
TANK
Figure 1B
DRAIN
HEAT EXCHANGER
Page 8 of 14
MAKE-UP
WATER
*US Patents # 5626102, 5797447, 5845703
LOW PRESSURE
BLOWDOWN
HEAT RECOVERY
SYSTEM
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
ALSTROM BLOWDOWN HEAT RECOVERY SYSTEM "ALSTAR"
60
FLASH STEAM TO TOTAL BLOWDOWN HEAT CONTENT RATIO
40
FLASH STEAM TO TOTAL BLOWDOWN MASS FLOW RATE RATIO
20
SG PRESSURE PSIG
PER CENT
0.0
100
Figure 2. The chart shows the mass portion of the flash

steam and its heat content as a function of the
pressure in the Steam Generator.
Page 9 of 14
*US Patents # 5626102, 5797447, 5845703
200
300
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering

8
15
BLOWDOWN WATER
10
17
FLASH STEAM
8
DRAIN WATER
11
13
11
14
12
4
TO DRAIN
EQUILIZER
LINE
13
10
MOTIVE STEAM SUPPLY

@ 125 PSI MAX.
16
12
12
13
MAKE-UP WATER
@ 80 PSI MAX.
11
FLASH STEAM
CONDENSATE
13
12
SPECIFICATION TABLE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
Double Tube Bundle Heat Exchanger

Flash Steam Separator
Throttling Valve
Condensate Pump
Air Vent
Check Valve
Steam Trap
Water Strainer
Steam Strainer
Pressure Relief Valve
Pressure Gauge
Thermometer
Gate Valve
Pressure Regulator
Continuous Blowdown Valve
Condensate Receiver
Vacuum Breaker
Figure 3. Alstrom Blowdown Heat Recovery System "ALSTAR"

with flash steam condensate pumped to the make-up water.
Page 10 of 14
*US Patents # 5626102, 5797447, 5845703
MAKE-UP WATER
TO DEAERATOR
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
CITY
WATER IN
13
11
12
BLOWDOWN
VALVE
FEEDWATER
BLOWDOWN WATER
11
MAKE-UP
WATER IN
3
6
FLASH STEAM
15
2
10
SEGMENTAL
BAFFLES
12
TO DRAIN
FEEDWATER TANK
OR DEAERATOR
11
10
14
9
1
WATER
12
DRAIN
CONDENSATE
12
13
EMERGENCY CITY WATER DRAIN
SPECIFICATION TABLE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
DESCRIPTION
Double Tube Bundle Heat Exchanger

Throttling Valve ( Optional )
Safety Valve
Pressure Gauge
Vacuum Breaker
Air Vent
Strainer
Steam Trap
Thermometer
Check Valve
Gate Valve
Normally Closed Solenoid Valve
Normally Opened Solenoid Valve
Liquid Level Indicator
Figure 4. Alstrom Heat Recovery System with two tube bundles

for a moderate amount of flash steam with steam condensing
on the inner shell and in the second tube bundle.
Page 11 of 14
*US Patents # 5626102, 5797447, 5845703
MAKE-UP
WATER OUT
ASTEG.pdf
1/18/05
12:37:12 PM

Engineering
BLOWDOWN WATER
3
MAKE-UP
WATER IN
9
7
FLASH STEAM
TO DRAIN
CONDENSATION AREA
MAKE-UP
WATER OUT
DRAIN WATER & CONDENSATE
1
SPECIFICATION TABLE
ITEM
1
2
3
4
5
6
7
8
9
DESCRIPTION
Heat Exchanger
Orifice
Safety Valve
Vacuum Breaker
Pressure Gauge
Gate Valve
Strainer
Thermometer
Figure 5. The diagram shows the Alstrom Blowdown Heat

Recovery System for low pressure steam generators
where the flash steam condenses on the inner shell.
Page 12 of 14
*US Patents # 5626102, 5797447, 5845703
1/18/05
12:37:12 PM

Engineering
MAKE-UP
WATER IN
FLASH STEAM
ASTEG.pdf
10
BLOWDOWN WATER
6
9
7
FLASH STEAM
TO DRAIN
CONDENSATION AREA
MAKE-UP
WATER OUT
1
SPECIFICATION TABLE
ITEM
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
Heat Exchanger
Inlet Separator
Safety Valve
Vacuum Breaker
Pressure Gauge
Gate Valve
Strainer
Thermometer
Throttling Valve
Figure 6. The diagram shows the Alstrom Blowdown Heat

Recovery System for steam generators with
flash steam utilized by low pressure steam user.
Page 13 of 14
*US Patents # 5626102, 5797447, 5845703
1/18/05
12:37:12 PM

Engineering
TEMPERATURE DISTRIBUTION
STEAM GENERATOR
422 deg. F @ 300 psig
FLASH STEAM SEPARATOR

239 deg. F @ 10 psig
W
AT
ER
CONDENSING
AREA
DR
AI
N
ASTEG.pdf
104.1 deg. F
MAKE-UP WATER
SUB-COOLING
AREA
87 deg. F
85.2 deg. F
1.8 deg. F
TEMPERATURE APPROACH
70 deg. F
Figure 7. The temperature distribution in the Alstrom Blowdown

Heat Recovery System shows that the outlet temperature
of the make-up water is higher than the outlet temperature
of the blowdown drain.
Page 14 of 14
*US Patents # 5626102, 5797447, 5845703
Domestic Hot Water Capacity Sizing

CHART No: 1
Based on ASHRAE recommendation. ASHRAE Handbook, HVAC Applications.
Apt. House
Club
Basins, private lavatory
Basins, public lavatory
Bathtubs
Ind. Plant Office Bldg. Priv. Res.
Gym
Hospital
Hotel
School
YMC
12
15
20
20
30
20
20
20
30
Dishwashers
15
50-10
50-150
50-20
20-10
15
20-100
20-100
Foot Basins
12
12
12
Kitchen Sink
10
20
20
30
20
20
20
20
20
Laundry, Stationary Tubs
20
28
28
28
20
28
Pantry Sink
10
10
10
10
10
10
Showers
30
150
225
75
75
225
30
30
225
225
Slop Sink
20
20
20
30
20
20
15
20
20
Hydrotherapeutic Showers
400
Circular Wash Sinks
20
20
30
20
30
Semicircular Wash Sinks
10
10
15
10
15
DEMAND FACTOR
0.3
0.3
0.4
0.25
0.25
0.4
0.3
0.3
0.4
0.4
STORAGE CAPACITY FACTOR
1.25
0.9
0.6
0.8
0.7
Example:
50 Unit Apartment Building
50 Lavatories
x2
50 Showers
x 30
50 Kitchen Sinks x 10
10 Laundry Tubs x 20
Possible Maximum Demand:
Demend Factor:
Probable Maximum Demand:
Storage Capacity Factor:
Storage Tank Size:
=
=
=
100 GPH
1500 GPH
500 GPH
200 GPH
2300 GPH
x 0.30
690 GPH
x 1.25
863 GAL.
or / 60
11.5 GPM
// Domestic Hot Water Capacity Sizing
Domestic Hot Water Capacity Sizing

CHART No: 2
This chart may be used as across check to Chart No:1. The Hot Water Demand listed represents the actual
metering of 129 buildings. The number of each building type sampled is listed at the extreme side of chart.
Number
Type of Building
Maximum Hour
Maximum Day
Average Day
Men's dormitories
3.8 gal/student
22 gal/student
13.1 gal/student
Women's dormitories
5.0 gal/student
26.5 gal/student
12.3 gal/student
Motels: No of Units
15
6.0 gal/unit
35.0 gal/unit
20.0 gal/unit
60
5.0 gal/unit
25.0 gal/unit
14.0 gal/unit
100 and more
4.0 gal/unit
15.0 gal/unit
10.0 gal/unit
13
Nursing homes
4.5 gal/bed
30.0 gal/bed
18.4 gal/bed
Office buildings
0.4 gal/person
2.0 gal/person
1.0 gal/person
Type A - full meal restarants and

cafeterias
1.5 gal/max meals/hr
11.00 gal/max. meals/hr
2.4 gal/avg. meals/day*
Type B - drive-ins, grilles,

luncheonettes, sandwich and
snack shops
0.7 gal/max meals/hr
6.0 gal/max. meals/hr
0.7 gal/avg. meals/day*
20 or less
12.0 gal/apt.
80.0 gal/apt.
42.0 gal/apt.
Food establishments:
25
Apartment houses: No of
apartments
26
50
10.0 gal/apt.
73.0 gal/apt.
40.0 gal/apt.
75
8.5 gal/apt.
66.0 gal/apt.
38.0 gal/apt.
100
7.0 gal/apt.
60.0 gal/apt.
37.0 gal/apt.
200 or more
5.0 gal/apt.
50.0 gal/apt.
35.0 gal/apt.
14
Elementary schools
0.6 gal/student
1.5 gal/student
0.6 gal/student*
14
High schools
1.0 gal/student
3.6 gal/student
1.8 gal/student*
* Per day of operation.
Reference: ASHRAE/Systems Handbook (Service Water Heating).
Packaged Pumping Systems Fuel Oil Preheaters Fuel Oil Heaters Liquid/Vapor Separators Heat Recovery Boilers
Deaerators // Domestic Hot Water Capacity Sizing
ASTEG.pdf
1/18/05
12:37:12 PM
Sizing Heaters and Steam Requirements for

Domestic Hot Water Systems
-Hotel-
An adequate supply of hot water is a must in motels, hotels and other types of multiple
dwellings. Improper sizing and design of hot water supply systems will invariably lead to
problems such as dissatisfaction of the customer due to undersized systems or wasteful
economics of oversized systems.
The report is based on recommendations of The ASHRAE Applications Handbook, good
practice of major USA manufacturers of the instantaneous, semi-instantaneous and storage
heaters, and the experience of the engineering staff of The Alstrom Corporation.
Although this report is limited to analysis of service, hot water supply at minimal initial
investment and maintenance cost. Hot water consumption depends on the hotel size, occupancy,
auxiliary services, and to a degree, the level of luxury provided by the hotel. While consumption
of hot water does not depend on the of water heater used, the rate of hourly energy consumption
will vary widely from one type of heater to another. The same building can get the necessary hot
water supply from a large boiler and a small instantaneous heat exchanger, or from a large
storage heater and a small boiler. A hot water storage heater will reduce the size of the boiler;
minimize hourly steam rate, gas, oil or electricity supply as opposed to an instantaneous and
semi-instantaneous water heater. Of course, the daily water and energy consumption does not
depend on the type of the heaters, but it will definitely affect the initial cost of the system and its
maintenance.
CM
MY
CY
CMY
The correct sizing of boilers and heat transfer equipment for hotels required the
understanding of the basic system design. This report provides a short review of the major
considerations for the end user and designer.
The review is restricted to guest room systems that utilize hot water for lavatories,
showers, bathtubs and basins. Although consumption patterns in guest rooms are subject o wide
variations, the general classification can be achieved depending on the type of hotel. Kitchens
and laundries vary greatly, and always re a subject to custom design. Fortunately, hot water
demand for kitchens and laundry rooms for a specific hotel can be estimated by the hot water
consumption of equipment utilized in these facilities.
In addition, the hotel engineering community prefers the separation of the kitchen and
laundry due to the severe impact of laundry start up demands that often coincide with the days
peak guest room consumption.
Temperature Regulators and Steam Traps

By definition, service water heaters are designed to heat cold water to desirable
temperature where demands are intermittent and are subject to frequent fluctuations. Selection
of the temperature regulator is important decisions that will affect the temperature expand during
the load variations, and, in to some degree, determines the size of the heating section. Indeed,
the size of the heat transfer equipment depends on the actual steam pressure that equals to
temperature regulating valve.
Down System shall be furnished with a NEMA I control system and all factory wired to a
single point 120 volt connection.
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelThere are three types of temperature regulating valves (TRV).
First: Self-contained vapor tension, Pilot-operated and Pneumatically-operated. Each has unique
advantages and disadvantages. Temperature regulator installations vary from systems with large
storage tanks that change temperature gradually as hot water is drawn off to instantaneous shell
and tube heat exchanges that require a fast temperature response time. Because the volume of
water in the tubes of the instantaneous heaters is small, variable flow causes uncertain
temperature fluctuations.
Self-contained (TRV) or pilots may require 10 to 80 seconds to respond to a temperature
change. This can cause momentary temperature fluctuations until the regulator is stabilized to a
changed condition. The use of a self-contained (TRV) with light spring decreases the
temperature span from a closed to an open position to approximately 6 deg. F. for valve, 10
deg. F to 1 1/14: valve and 13 deg. F to 2 valve. Actual span is determined by the fill fluid and
spring combination that varies with the adjustable temperature range selected. The short stroke
characteristic of the TRV design minimizes temperature span.
If self-operated (TRVs) must be used (air or electricity is not available) and a smaller
span is essential then further improvement may achieved by using a larger valve, half opened at
peak steam flow. Due to the linear characteristic of the sliding gate valves, the use of a larger
valve will reduce the differential temperature needed to achieve required steam flow when the
water flow is suddenly changed.
Pilot-operated regulators offer the advantage of higher flow rates and larger sizes,
however, are more expensive. In addition their control may be erratic if they are not sized
perfectly for flow rates and operating pressures. Please note that minimal differential pressure is
not required for proper operation of the pilot-operated self-contained temperature regulating
valve. The use of pilot-operated regulators should be reserved for use only where compressed
air or electrical supply is not available.
Pneumatically-operated Control Valves with temperature controller usually respond
faster to changed conditions and hold a closer set temperature. Pneumatic temperature
controllers with adjustable proportional band (span) and reset function can continuously maintain
the hot water temperature very close to the set point. Less expensive bi-metallic models are
available in accuracies similar to self-contained TRV, providing the advantage of quicker
response. These less sophisticated controllers are very popular due to reasonable cost.
Pneumatically-operated control valves with temperature controller, like the self-operated TRV,
do not require minimal differential pressure for proper operation.
All types of regulators do not have an immediate response. If the close temperature
control is required, the addition of a thermostatic mixing valve will temper the water temperature
within 2-3 deg. F., lower steam temperature that increases the size and cost of the heat transfer
equipment.
The following differential pressure psi may be recommended for self-contained and pneumatic
TRV.
Inlet Pressure
5
10
14.2
28.4
Outlet Pressure (psi)

1. 9
5
10
17.1
control valve and after main trap.

E. Unfired Steam Generator shall be furnished with two ASME Code Section I or Section
ASTEG.pdf
1/18/05
12:37:12 PM

-Hotel-
42.7
49.8
71.1
99.5
144.2
27
29.9
46.9
64
106.7
Pilot-operated valves require a minimum differential pressure about 24.2psi.

The Float & Thermostatic Traps are commonly used to discharge air and condensate from
heat exchanges, preventing steam from entering return piping in steam heating systems. An
undersized steam trap will cause condensate to back into the heat exchanger and result in a steam
hammer. It is a good practice to oversize a steam trap 2(x) times the maximum capacity of the
temperature regulator. The steam trap selection is based on a differential pressure, which equals
to operational pressure in the heat exchanger less back pressure of the condensate line.
Instantaneous Hot Water Heaters

Instantaneous water heaters are selected to heat water during the peak momentary
consumption at the maximal temperature rise. A boiler, steam and condensate piping, TRV and
other accessories are selected to satisfy this maximal heat demand. With a drop in heat demand,
the TRV will reduce steam supply by controlling the hot water temperature.
The most common design of these heaters is shell and tube heat exchangers where the
water is heated as it flows through the tubes (Alstrom ECO-Pack Package). The tube side of the
instantaneous water heaters is constructed from stainless steel, copper or other nonferrous alloys.
Since steam is not corrosive fluid, the shell is constructed from carbon steel. The instantaneous
water heaters have relatively small size and can be easily installed, repaired or replaced in the
boiler room with limited access. Due to their small size and low cost of materials used,
instantaneous water heaters are inexpensive. The optimal heat exchanger will be one with
maximal permitted length because of its smaller diameter. High velocity of water improves heat
transfer rate and prevents scaling. This type of heaters requires the largest source of steam to
compare with other heaters.
Steam consumption can be reduced by sub-cooling the condensate (Alstrom Steam Saver
Package). This method results in smaller diameter of piping and accessories, and it reduces heat
loss from the condensate line. By sub-cooling the condensate, heat loss from the flash steam,
occurring after the steam trap, is prevented, resulting in substantial energy savings and
preventing water hammer in the condensate line.
Semi-Instantaneous Water Heats without Storage Section

Several domestic manufacturers of Semi-instantaneous heaters use the shell as a storage
section for hot water. Since the ratio of storage capacity to recovery is measured in seconds,
they perform as instantaneous heaters. Therefore, their commercial name may result in certain
confusion.
The storage and heating sections of these heaters are constructed from corrosion resistant
materials, In addition, a circulating pump is provide in order to reduce temperature fluctuations
of the outgoing water. The manufactures of semi-instantaneous water heaters claim that outlet
ASTEG.pdf
1/18/05
12:37:12 PM

-Hotelwater temperature is maintained within 4 deg. F due to continuous circulation of water by the
pump. Unfortunately, there is no explanation whether this rang is maintained at steady flow rate
or is the temperature span from closed to open TRV.
Usually, hot water systems for hotels are designed to have hot water available
continuously at the fixtures by using return piping. In this case the circulation pump does not
provide any advantage, and the use of semi-instantaneous water heart with very small storage
section is hardly justified. High cost of materials, circulating pump, electrical panel and power
supply significantly increases the cost of these heater compared with instantaneous water heaters.
Compact Water Heaters

The Compact Water Heaters have storage section, designed by manufacturers to
accumulate heat in order to meet the surges of hot water demand for a limited period. Since
there is no need to satisfy momentary heat demand, these heaters require significantly smaller
source of steam than instantaneous water heaters.
C
The Compact Water Heaters have similar design to semi-instantaneous Water Heaters.
In this case, a circulating pump is useful to intensify heat transfer and prevent temperature
stratification of the stored water. As a result, 90% of the storage section is assumed to be useful.
CM
Sizing of Instantaneous and Semi-Instantaneous

Water Heaters without Storage Section
MY
CY
CMY
ASHRAE Fixture Units Method

The fixture Units are assigned to each fixture using hot water and totaled. The empirical
Modified Hunter Method, represented by curves for various building types, estimates the
required hot water flow rate (WFR). Since the reading of data fro the curve is inaccurate, the
following formulas were developed to interpolate the curve for hotels.
Fixture Units
0-75
75-400
More than 400
WFR = (36 + 1.280 x FU) x 0.264gpm

WFR = (107 + 0.333 x FU) x 0.264gpm
WFR = (156 + 0.210 x FU) x 0.264gpm
ASHRAE Applications Handbook recommends the following date.

Fixture Units (FU)
0.75
1
1.5
5/per 250 units
2
2.5
1.5
2.5
2.5
Basin, Private Lavatory

Basin, Private Lavatory
Tub & Shower
Dishwasher
Barber basin
Beauty parlor basin
Kitchen sinks
Pantry sinks
Service Sink
Down System shall be furnished with a NEMA I control system and all factory wired to a
single point 120 volt connection.

-Hotel-
Example: 200 Room Hotel

No. Fixture
200
10
20
186
6
4
Total
Type of Fixture
Private Lavatory
Public Lavatory
Private Shower
Tub & shower
Beauty parlor basin
Barber basin
200 x 0.75 =150

10 x 1= 10
20 x 1.5 = 30
186 x 1.5 = 279
6 x 2.5 = 15
4x2=8
492
Net Water Flow Rate

(156 + 0.21 x 492) x 0.264= 68.46gpm or 4107,6gph
Maximum Hourly Water Capacity per Unit (Room)
4107,6 / 200 = 20.54gph
Net Heater Capacity-Peak Heat Demand
4107,6 x 8.345 x 1 x (149-40) = 3,736,293 Btu/hr
Steam Rate
3770lbs/hr
To make preliminary estimates of hot water demand when the fixture count is not known, more
general recommendations may be used based on the type of building and number of customers.
The preliminary hot water demand for hotel or motes is 2.5 Fixture per room.
Estimated number of Fixture units:
FU = 2.5 x 200 = 500
Net Water Flow Rate
(156 + 0.21 x 500) x 60 x 0.264 = 4134.2gph
Comparisons of the flow based on actual fixture count to the flow obtained from the
preliminary estimate shows very close results. Please not, that there is a possibility of
preliminary estimate being twice as large then the actual fixture count.
Pressurized Hot Water Storage Heaters

Pressurized Hot Water Storage Heaters use vessels of certain volume. They consist of a
storage section and an immersed tube bundle. Steam or boiler water passes through the tubes of
the tube bundle. The incoming cold water enters the bottom of the storage section where it is
mixed with stored water and heated by a natural convention. Due to dilution by the cold water
entering the heater, only 60 to 80% of the storage section is assumed to be useful.
control valve and after main trap.
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelDuring the day, flow rate of water entering the pressurized vessel, equal to the flow rate
of the water leaving the vessel. Although flow rate of the incoming water varies, the heating
section is selected for relatively steady average water rate called recovery. If water consumption
equals the recovery rate, than the average temperature of the stored water remains the same.
When the water demand is increased, the average temperature of the stored water is decreased.
And when the water demand is decreased, the average temperature of the stored water is again
increased. Since the recovery is significantly smaller than peak water demand, the use of storage
heaters requires smaller boilers, piping and accessories.
Storage heaters require the smallest source of steam in comparison with other heaters. At the
same time, they required large space in the boiler room. If the heating section or circulating
pump is damaged, the stored water has to be drained. In order to prevent corrosion, inner surface
of the storage section is line with epoxy, cement or other types of coatings. This protective layer
is prone to cracking and, therefore, requires periodical inspection. Due to thermal inertia of the
stored water temperature control is less problematic, and self-contained valves will provide
inexpensive and accurate result. Storage heaters are selected to maintain a reasonable constant
supply of steam or boiler water, but the actual water flow rate depends on hot water demand
during the day. An analysis of heat consumption patterns in hotels and other type of dwellings
shows that there are three heat consumption periods as follows: heat accumulating heat discharge
and standby.
Heat Accumulating
Heat Recovery is larger than Heat Consumption. The mean temperature of the stored
water is rising. The TRV is totally open to provide maximal supply of steam. When the set
temperature is achieved, the steam supply is reduced to minimum to compensate the heat loss.
Heat Discharging
Heat Consumption is larger than Heat Recovery. The mean temperature of the stored
water is dropping. Again, the TRV is totally open to provide maximal supply of steam.
Standby Period
When the stored water reaches the set temperature of TRV, steam consumption will be
reduced to compensate for the heat losses from the storage heater and the return price.
In conclusion, the method of hot water storage in the pressurized vessels is based on
1. Constant volume of stored water
2. Variable incoming and outgoing water flow rate
3. Variable temperature of stored water
Heat, stored in the Pressurized Storage Heater
Q (a) = M*Cp* (Ts-Tm) Btu
Where:
Ts-set temperature of the TRV that is maximal permitted temperature of the stored water
Tm-minimal permitted temperature of the stored water
M-Net Weight Storage Capacity of the Heater (lbs)
Cp-specific heat of water
As follows from this equation, heat stored in the Pressurized Storage Heater does not depend on
temperature of the incoming water.
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelExample: calculate heat stored in 528gal Pressurized Storage Heater when the permitted
temperature variation Ts-Tm equals to 18 deg F.
Q(a) = 528 x 8.345 x 1 x 18 = 79311 Btu
Atmospheric Hot Water Storage Heaters

Atmospheric Hot Water Storage Heaters have similar design to Pressurized Storage
Heaters, but they are open to the atmosphere. This type of storage heater is commonly used in
several European countries and is used in the US for cold water storage.
The incoming cold water is heated to the requested temperature at a constant water flow
rate, usually, called recovery. The heating section is selected for recovery rate. If water
consumption equals the recovery rate, than the level of the stored water remains the same. When
the water demand is increased, the level of the stored water is decreased. And when the water
demand is decreased, the level of the stored water is again increased.
CM
MY
CY
CMY
The incoming water flow rate is constant during the day, while the flow rate of the
outgoing water depends on hot water demand during the day. Obviously, the flow rate of
outgoing water is equal or larger than flow rate of water entering the vessel. An analysis of
water consumption patterns in hotels and other type of dwellings shows that there are three water
consumption periods as follows: water accumulating, water discharge and standby.
Water Accumulating
When water demand is lower than hourly water supply, then the level of the stored water
is rising. The TRV is open to provide heating of the incoming water to the set temperature.
When the maximal level is achieved, the water supply is stopped by the liquid level control, and
steam supply is reduced to minimum to compensate the heat losses.
Water Discharging
When water demand is larger than hurly water supply, then the level of the stored water
drops. The steam supply remains the same as during the period of water accumulation.
Standby Period
When the stored water is not consumed, then steam consumption will be reduced to
compensate the heat loss from the heater and the return pipe. The water flow rate equals to the
flow rate of re-circulation.
In conclusion, the method of hot water storage in the Atmospheric vessels is based on:
1. Variable volume of stored water
2. Constant incoming and variable outgoing water flow rate
3. Constant temperature of stored water
Heat, Stored in the Atmospheric Storage Heater:
Q(a) = (Mf-Ma) * Cp * (Ts-Tc) Btu
Where:
Ts-required temperature of the stored water (deg. F)
Tc-the temperature of cold water (deg. F)
Mf=weight of water at maximal level (lbs)
Ma-weight of water at minimal level (lbs)
Cp-specific heat of water
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelAs follows from this equation, the heat stored in the Atmospheric Storage Heater, depends on
temperature of the incoming water.
Example: calculate heat stored in the 528gal Atmospheric Storage Heater
Q(a) = 528 x 8,345.1 (140-40) = 440,616 Btu
The Pressurized Storage Heater of the same size stores only 79311 Btu.
Alstrom Hot Water Generator
The Alstrom Corporation introduced a new, patented hot water heater that combines the
advantages of instantaneous and storage heaters (Alstrom Hot Water Generator ASH). The
Alstrom Hot Water Generator consists of storage section and built-in instantaneous shell and
tube heat exchanger. Steam or boiler water passes through the shell. At average recovery period
the incoming water enters the tubes of the tube bundle, where it is heated to the required storage
temperature. When the water consumption is lower than the recovery rate, the temperature
regulator reduces the supply of the heating media in order to prevent the overheating of the
stored water. And when the water demand is higher than the recovery rate, the temperature
regulator provided the maximal available steam.
CM
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The immersed shell serves as an additional heat transfer area. Due to the natural
convection, water circulates from the bottom of the tank via tube bundle to the upper part of the
storage tank. If the heating section is damaged, the storage tank can be disconnected. The repair
or replacement of the heat transfer section can be performed without draining the tank. Hot
water already stored in the tank can provide uninterrupted minimal hot water demand (for
example, at night).
The heater is constructed from 316L stainless steel storage section and immersed heat
exchanger. Many manufacturers of 316L storage tanks provide up to 10 years guarantee against
material and workmanship failures.
Alstrom Combinational Hot Water Generator ASH can be sized as a Pressurized or
Atmospheric heater.
Sizing of Storage and Compact Heaters
ASHRAE Handbook recommends two different methods of sizing Pressurized Storage
and Compact Heaters without offering any analytical backup to their approach. Each offered
method yields a very different result when selecting a heater for the same set of data. The oldest
practice is to heat total tank volume of incoming cold water to set temperature within one hour.
Unfortunately, this method does not take into consideration the actual pattern of heat supply and
demand. Many manufacturers of heat transfer equipment recommend their methods with some
justification, but they usually recommend ASHRAE methods for government projects.
ASHRAE Fixture for Hot Water Demand (FD) Method

ASHRAE Application Handbook recommends the following data (at a final temperature of 140
deg. F.)
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelHot Water Demand per Fixture (gal/hr)
Basin, private lavatory
Basin, public lavatory
Tub & shower
Dishwasher
Barber basin
Beauty parlor basin
Kitchen sinks
Pantry sinks
Service sink
Demand factor
Storage capacity factor
2
8
20
50-200
12
12
30
10
30
0.25
0.8
Example: 200 Room Hotel:

No. Fixtures
200
10
20
186
6
4
Total
Type of Fixture
Private lavatory
Public lavatory
Private shower
Tub & shower
Beauty Parlor Basins
Barber basins
Maximal Water Demand (gal/hr)

200 x 2 = 400
10 x 8 = 80
20 x 20 = 400
186 x 20 = 3720
6 x 12 = 72
4 x 12 =48
4720gal/hr
The heating section should have a water heating capacity (Recovery) equal to Maximal
Water Demand multiplied by the Demand Factor. The storage section should have a capacity
equal to the Recovery Capacity multiplied by the Storage Capacity Factor.
Recovery capacity
Maximal daily water
capacity per unit
Storage capacity
Heat recovery
Heat recovery to peak heat
demand ratio
Steam rate
4720 x 0.25 = 1180gal/hr

24 x 1180/200 = 141.6gal/day
1180 x 0.8 = 944 gal
1180 x 8.345 x 1 (140-40) = 984710Btu/hr
984710/3,736,293 = 0.264
995lbs/hr
ASHRAE recovery Storage Capacity Ratio (RSR) Method

Volume of a storage section depends on recovery rate of the heating section. The higher
the recovery rate results in the smaller storage section. 1995 ASHRAE Application Handbook,
Chapter 45 provides the relationships between recovery and storage capacity for the various
building categories.
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelThe following data was extracted from the curves of the ASHRAE Handbook; p.45.13,
fig 16.
Hotel/Motel
20 units or less
Usable Storage
Capacity per unit (gal)
16 8
Recovery Capacity per unit (gph)
1.5 2.8 5
Storage/Recovery Ratio(hours)
10.67 2.86 0.4
60 units
16 8
100 units or more
16 8
1.25 2.1 3.9
1. 1.4
3.2
12.8 3.8 0.51
16 5.71 0.625
The usable storage capacities are net usable requirements. Due to temperature
stratification the average temperature of the stored water is lower than the desirable outlet
temperature. Assuming that 70% of the hot water in a storage tank is usable, the actual storage
tank should be increased by 43% in order to compensate for unusable hot water.
Option 1: Water Recovery Capacity for 200 units:
M
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Maximal daily water capacity per unit

Net storage capacity
Actual storage capacity
Heating section capacity
Demand ratio
Steam rate
200 x 1 = 200gph
24 x 200/200 = 24gph
200 x 16 = 3200gal
3200 x 1.43 = 4576gal
200 x 8.345 x 1 x (140-40) = 166900Btu/hr
166900/3,736,293 =0.0447
169lbs/hr

Demand ratio
Steam rate
200 x 1.4 = 280gph

24 x 280/200 = 33.6gph
200 x 8 = 1600gal
1600 x 1.43 = 2288gal
280 x 8.345 x 1 x (140-40) = 233660Btu/hr
233660/3736293 = 0.0625
239.6 lbs/hr

Demand ratio
Steam rate
200 x 3.2 = 640gph

24 x 640/200 = 76.8gph
200 x 2 = 400gal
400 x 1.43 = 572gal
640 x 8.345 x (140-40) = 534080Btu/hr
534080/3736293 = 0.143
530 lbs/hr
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelRecovery Capacity
Maximal daily water capacity
Capacity per unit
gal/hr
gal/day
RSR
Method
640
76.8
Heat recovery
Steam rate
Btu/hr
lbs/hr
gal
534080
530
572
FD
Method
1180
141.6
984710
995
944
The comparison of the tabulated data shows that the ASHRAE methods result in
significant difference of the storage section size and heat recovery without any explanation.
The previous calculations are based on consumption of 140 deg. F hot water using 40
deg. F cold water to obtain 100 deg. F. mixed water at the fixture. Any variation of these
standard temperatures will affect the hot water consumption. The Correction Factor from the
following formula should multiply the calculated standard Hot Water Demand: CF = [ (Tm-Tc) /
(Tm-40)] x [Th-Tc) / (140-40)]
CM
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For example, if the heater is sized for 792.0gal/hr recovery and 1321gal storage section, but
actual cold-water temperature is 68 deg. F and hot water temperature is 176 dg F, then:
CF = [(100-68) / (100-40)] x [(176-68) / (140-40)] = 0.576
The recovery of hot water at 176 deg F.
792 x 0.576 = 456gal/hr and storage section 1321 x 0.576 =761gal
The Alstrom method of Sizing Hot Water Storage Heaters
The Alstrom method of sizing storage heaters is based on comparison of integrated heat
supply and demand during the periods of accumulation and discharge. It utilizes the more
general concept of storing energy by heat recovery rather than water recovery.
This method was developed by Russian scientist Dr. Hludov with modifications made by
the Alstrom President, Dr. Ari Nir. The similar ideas and useful recommendation are provided
by the paper of Valentine A. Lehr, PE, A Hot Water Requirements for Hotels in Heating,
Piping Air Conditioning Magazine.
The Alstrom method utilizes statistical data of daily hot water consumption per unit. This
data may be extracted from ASHRAE handbook, but the most accurate information can be
established from the measured hot water demand pattern of comparable buildings.
The Average Hourly Heat Recovery equals:
Q = a * n*Cp (Ts-Tc) /24
Where:
a: hot water demand at maximal day water recovery per one unit gal/day.
n: number of units.
ASHRAE Applications handbook recommends the following Hot Water Demand at maximal
day(gal/hotel unit):
Number of units
<=20
60
ASHRAE Hot
35
25
Water Demand at maximum day (gal/hotel unit)
>=100
15
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelThe typical pattern of heat demand throughout the 24 hour period is presented by the
following table.
Hours
0-2
2-7
7-12
12-18
18-22
22-24
Total
Relative Heat
Demand
0.8
0.2
2.2
0.8
1.4
1.2
Relative Hours
Period
0.8 * 2 = 1.6
0.2 8 5 = 1.0
5 * 2.2 = 11
6 * 0.8 = 4.8
4 * 1.4 = 5.6
2 * 1.2 = 2.4
= 26.4
Accumulation
Accumulation
Discharge
Accumulation
Discharge
Discharge
The ratio of total relative hours to 24 hour period may be called as a Coefficient of Thermal
Storage irregularity CTR.
In this case:
CTR = 26.4/24 = 1.1
C
Example: estimated size of the heaters and heat demand for 200 units hotel with hot water
temperature 140 deg. F and cold water temperature 40 deg. F.
CM
Estimated Hourly Heat Demand:

Q(d) = 15 x 8.345 x 1 x (140-40) /24 = 104312Btu/hr
MY
CY
Estimated Hourly Heat recovery:

Q(a) = 104312 x 26.4/24 = 114743Btu/hr
CMY
Hours
0-2
2-7
7-12
12-18
18-22
22-24
Relative
Heat
Demand
0.8
0.2
2.2
0.8
1.4
1.2
Integrated
Integrated
Heat Demand
Heat Demand,
Heat
Btu
Supply, Btu
104312 x 0.8 x 2 = 166,899
166,899
229,341
271,211
802,694
104312 x 0.2 x 5 = 104,312
104312 x 2.2 x 5 = 1,147,432
1,418,643
1,376,048
104312 x 0.8 x 6 = 500,698
1,919,341
2,064,071
2,503,488
2,522,754
104312 x 1.4 x 4 = 584,147
104312 x 1.2 x 2 = 250,348
2,753,837
2,753,837
Stored
Heat,
Btu
41,698
458,683
41,698
145,944
20,849
Since Total Heat Supply should be equal or greater than Total Heat Demand at any period
of the day, the further correction is required until Accumulated Heat becomes positive.
Assume Q(a) = 114743 + (41698/12) = 118219 Btu/hr
Hours
0-2
2-7
7-12
Relative
Heat
Demand
0.8
0.2
2.2
Integrated Heat
Demand, Btu
166,899
271,211
1,418,643
Integrated Heat
Supply, Btu
236,286
827,000
1,417,746
Stored Heat,
Btu
69,492
555,960
0
Period
Accumulation
Accumulation
Discharge
ASTEG.pdf
1/18/05
12:37:12 PM

-Hotel12-18
18-22
22-24
0.8
1.4
1.2
1,919,341
2,503,488
2,753,837
2,126,571
2,599,000
2,835,429
288,444
97,095
83,333
Accumulation
Discharge
Discharge
Due to heat loss in return pipe the temperature of the hot water at the far end may be 18
deg F., lower than the temperature of water, leaving the heater. In order to keep the average
temperature 140 deg. F at the fixture assume the set temperature of the Pressurized storage heater
equals 149 deg F.
Maximal Stored Heat = 555960 = 30887lbs
18
149- 131
The size of the storage section can be reduced by using higher set temperature with
further tempering of stored water with cold water in the mixing valve. For example, if the set
temperature of water is 180 deg. F, then
Net Storage Section Capacity of the Pressurized Vessel equals:
180-131
49
M
If set temperature of the Atmospheric storage heater equals 149 deg. F then
Net Storage Section Capacity of the Atmospheric Vessel:
CM
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149-68
81
CMY
The size of the Storage Section can be reduced by using higher set temperature with
further tempering of stored water with cold water in the mixing valve.
If set temperature of water is 180 deg. F, then
Net Storage Section Capacity of the Atmospheric Vessel:
180-68
112
These selections provides the size of the storage section for a system with minimalpractically steady steam combustion.
When the space in the boiler room is limited or there is a large source of steam, then a
smaller Pressurized Compact Heaters can be used. The selected heating element provides
practically constant heat rate, as long as the temperature of the stored water below the set
temperature of the TRV.
Indeed, heat exchanged
Q(a) = A x U x LMTD
Where:
Q(a)- heat exchanged (Btu/hr
A- heat transfer area (sq.feet)
U- overall heat transfer coefficient (Btu/sq.feet x hr x deg. F)
LMTD- log mean temperature difference (deg. F)
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelFor storage and compact heaters heat exchanged depends mostly on the difference
between steam temperature and cold water temperature that may be assumed constant during the
day. The following heat balance equation can be used:
Q(dm) = M x (Ts -Tm) x Cp + Q(h) x DP or
Q(h) = [Q(dm) M x (Ts Tm) x Cp] / DP
Where:
Q(dm)- heat demand during discharge period (Btu)
Q(a)- heat recovery (Btu/hr)
DP- discharge period (hr)
M- weight of the stored water (gal)
For the discussed case, maximal Accumulated Heat during the day equals 555960 Btu.
This heat will be discharge within period from 7a.m. to 12 a.m.
Therefore:
Q(d) = 555960 + 118143 x 5 = 1,146,674Btu
CM
In order to compare this method with ASHRAE AARSSR@ Curve Method, the volume
of the storage tank is taken from the previous example:
Option 1: Assume Net Storage Section equals 3200 gal
O(h) = (1,146,674 3200 x 8.345 x 18) / 5 = 133200Btu/hr
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ASHRAE AARSR @ method requires 166900 Btu/hr

In this case, discharge period equals:
DP = (1,146,674 3200 x 8.345 x 18) / 166900 = 4 hours or

delta t = (1,146,674 166900 x 5) / (3200 x 8.345) = 11.7deg F.
Option 2: Assume Net Storage equals 1600gal
Q(h) = (1,146,674 - 1600 x 8.345 x18) / 5 = 181268Btu/hr
DP = (1,146,674 1600 x 8.345 x 18) / 233660 = 3.88 hours or
delta t = (1,146,674 - 233660 x 5) / (1600 x 8.345) = 1.62deg F.
Option 3: Assume Net Storage Section equals 400 gal
Q(h) = (1,146,674 - 400 x 8.345 x18) / 5 = 217318Btu/hr
DP = (1,146,674 400 x 8.345 x 18) / 534080 = 2.03 hours
ASHRAE AFD @ method requires 984710 Btu/hr
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelDP = (1,146,674 400 x 8.345 x 18) / 984710 = 1.1 hours
Selection of heaters described above by The Alstrom Method is based on 5 hours reheat
time. Heat demand for other reheat times can be also calculated. The following table shows
Heat Recovery as function of the size of Storage Section and Discharge Period.
Storage Section (gal)
3200
1600
400
Discharge Period (hours)

5
4
3
222000
133200
166500
181268
226585
302113
362197
217318
271647
2
333000
453170
543295
1
666000
906340
1086590
The calculations show that the sizing of a compact heater and, as result, heat recovery
depends on the permitted temperature fluctuation within the storage section and hours of
discharge period. There are many options for size selection of the storage heart and,
consequently, steam demand.
The pressurized Hot Water Heaters selected by ASHRAE Methods provide
quicker reheat time, and obviously, need more available steam. Further decrease of the storage
section may result in insufficient storage capacity and drastic increase in steam peak demand.
The A.O. Smith & Company recommends the following minimal storage Capacity for
Hot Water Hotel Systems.
Number of Units
10
30
75
150
200
300 and more
Storage Capacity (gal)

106
158
264
357
423
602
Return Piping
Usually, hot water systems for hotels are designed to have hot water available
continuously at the fixtures by using return piping. When the designer selects Heat Recovery
Section, the amount and temperature of return water should be taken in consideration.
Return Water Flow Rate = Heat Loss / Cp x (Th Tr)
Re-circulation Ratio R = Return Water Flow Rate
Net Water Flow Rate
The actual Hot Water Flow Rate via the heater
WFR(h) = Net Water Flow Rate* (1 + R)
The actual Cold Water Temperature entering heater
T(ac) = (Tc + R * Tr) / (1 + R)
ASTEG.pdf
1/18/05
12:37:12 PM

-HotelThe actual Heat Exchanged Capacity
Q(h) = Net Heat Capacity + Net Water Flow Rate * R * Cp * (Th Tr)
For the previously considered instantaneous heater assume
R = 0.1, Tc = 40 deg. F, Th = 149 deg. F, Tr = 131 deg. F
WFR(a) = 4107.6 * (1 + 0.1) = 4518.4 gph
T(ac) = 40 + 0.1 * 131 = 48.3 deg. F
1 + 0.1
Q(h) = 3,736,293 + 4107.6 x 8.345 x 0.1 x 1 x (149-131) =3,797,993 Btu/hr or
Q(a) = 4518.4 x 8.345 x 1 x (149 48.3) = 3,796,999 Btu/hr
Of Course, similar calculations are valid for storage and compact heaters.
Sizing of heat recovery section without taken into consideration, the amount and temperature of
return water results in under sizing of the heater. It also causes increase in pressure drop.
For this example, this increase approximately equals to 4518.4 x 4518.4 = 1.21
4107.6 4107.6
Major Problems Scale Formation, Corrosion & Water Hammer
CM
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The common problems that occur in the heat exchanges are: scale formation, corrosion,
and water hammer. Indeed, the rate of scaling increase with temperature rise and prolonged
usage because calcium carbonate and other solids lose solubility at high temperature from hard
water. Scaling results in poor performance of the heater and increased pressure drop. Scaling
can be reduced by selecting a heater with high water velocity to generate turbulent flow that
prevents the precipitation of scales on the surface. The Alstrom Corporation recommends water
velocity in the 5-8 ft/s that may be achieved in the water heaters with a pressure droop of 3 7.5
psi.
Corrosion problems increase with temperature because corrosive oxygen and carbon
dioxide gases are release from the water. The Alstrom Corporation recommends the use of 316L
stainless steel that has superior corrosion resistance. The concentration of chlorides should be
maintained at the minimal recommended level in order to prevent stress corrosion.
Steam hammer can cause serious damage to the tubes of any heat exchanger. A vacuum
breaker and/or air vent should be used in accordance with the type of steam system installed.
The proper steam trap should be selected for the total capacity of the temperature
regulator (not the capacity of heat exchanger!) for the pressure at the trap. A careful
consideration of the above-mentioned points, before installation is done, could prevent costly
repairs that may be caused by steam hammer. In addition, a properly sized relief valve must be
installed on the heated waterside to protect heat exchanges from possible damage due to
volumetric expansion.
The weakest point in the heat exchange is tube-to-tube-sheet joints. Tube expansion and
further seal welding tubes to the tube-sheet achieve the most efficient joins.
ASTEG.pdf
1/18/05
12:37:12 PM

-Hotel-
Conclusions
Instantaneous and Semi-instantaneous Heaters require minimal space and very large
steam supply. They may be recommended for applications where unlimited or inexpensive
steam is available. Self-contained TRV can be used if there are no momentary changes in hot
water consumption. Otherwise, pneumatically operated TRV should be used.
Storage heaters require minimal and steady supply of steam, but they have the largest size
of storage section as opposed to compact heaters that require smaller size of the storage section,
but they need more hourly steam supply. The major factor in sizing of compact heaters is the
duration of the discharge period that depends on the type and location of the hotel. Surprisingly,
size of the storage section has limited effect on the requested heat recovery. Self-contained TRV
provides sufficient temperature control.
In comparison with empirical ASHRAE Methods, The Alstrom Method provides
analytical approach for sizing of storage section, steam requirement calculation, and prediction
of temperature variations of the mean stored water temperature during the periods of heat
accumulation and discharge. All of the discussed methods provide legitimate result that may be
considered by a designer, depending on specifics of the particular project.
Atmospheric Hot Water Storage Heaters have minimal sizes and require minimal amount
of heat. The usage of these heaters should be considered.
All mentioned above methods can be used for the sizing of storage heaters and boilers.
Economical analysis, space limitations, hot water demand for kitchens, laundries, swimming
pools, as well as, other factors may affect the decision of the designer to select heaters and
boilers.
It should be taken in consideration, that design calculations are based on heating cold
water, entering at minimal temperature during the year. In reality, this temperature will be
higher during most of the seasons and, consequently, heat demand will be reduced. The TRV
will reduce the steam supply and, as a result, boilers and heaters will not be used for their full
capacity.
Over sizing of boilers and heaters increases the initial cost of the system, but he under
sizing of the heating capacity may result in sever shortage of hot water during the coldest periods
of the year. The systems designer shall establish the delicate balance between the investment in
the system and its reliability.
ASTEG.pdf
1/18/05
12:37:12 PM
Properties of Saturated Steam

Engineering
In Vac.
Gauge
Temperature
Pressure
psig
F
25
134
20
162
15
179
10
192
5
203
0
212
1
215
2
219
3
222
4
224
5
227
6
230
7
232
8
233
9
237
10
239
12
244
14
248
16
252
18
256
20
259
22
262
24
265
26
268
28
271
30
274
32
277
34
279
36
282
38
284
40
286
42
289
44
291
46
293
48
295
50
298
55
300
60
307
65
312
70
316
75
320
80
324
85
328
90
331
95
335
100
338
105
341
110
344
115
347
120
350
125
353
130
356
140
361
145
363
CM
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CMY
Latent
Heat
Btu/Lb
1017
1001
990
982
976
970
968
966
964
962
960
959
957
956
954
953
949
947
944
941
939
937
934
933
930
929
927
925
923
922
920
918
917
915
914
912
909
906
901
898
895
891
889
886
883
880
878
875
873
322
325
328
333
336
Gauge
Pressure
psig
150
155
160
165
70
175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310
315
320
325
330
335
340
345
350
355
360
365
370
375
380
385
390
395
400
450
500
550
600
Temperature
F
366
368
371
373
375
377
380
382
384
386
388
390
392
394
396
397
399
401
403
404
406
408
409
411
413
414
416
417
418
420
421
423
425
426
427
429
430
432
433
434
435
437
438
440
441
442
443
445
446
447
448
460
470
479
489
Latent
Heat
Btu/Lb
857
855
853
851
849
847
845
843
841
839
837
836
834
832
830
828
827
825
823
822
820
819
817
815
814
812
811
809
808
806
805
803
802
800
799
797
796
794
793
791
790
789
788
786
785
784
783
781
780
778
777
766
751
740
728
ASTEG.pdf
1/18/05
12:37:12 PM
Properties of Liquid Water

Engineering
Water is used in large buildings to move heating and cooling energy. For example, water
is used to distribute the cooling from a chiller plant to one or more air handlers. Under all
normal HVAC conditions, water is incompressible and the only significant property that
varies is the water density as shown in table.
TEMPERATURE
F
32
39
50
68
86
122
140
158
176
194
212
DENSITY
LB/FT 3 LB/GALLON
63.42
8.48
63.41
8.48
63.4
8.48
63.31
8.46
63.15
8.44
62.67
8.38
62.35
8.34
8.29
62.01
61.63
8.24
61.22
8.18
8.13
60.78
CM
MY
CY
CMY
Since the properties of water in HVAC applications do not change very mXch, we can
come up with the following general equation that may be useful. The pumping power (in
horsepower) for water is given by:
Horsepower
gallons per minute x total head in feet

3960
The flow rate of water through the pipe (in gallons per minute) is given by:
GPM = 0.0408 x (pipe diameter) 2 x (water velocity)
Where the pipe diameter is in inches and water velocity is in feet per minute.
The weight of water in a given section of pipe is found from:
Lbs of water = 0.34 x pipe length x (pipe diameter) 2
Where the pipe length is in feet and pipe diameter is in inches.
600
489
728
ASTEG.pdf
1/18/05
12:37:12 PM
Flow Rate Capacity per Sq.Ft.

of Heating Surface
Temp.rise,
deg, F
From
40
50
C
CM
MY
60
CY
CMY
70
80
90
100
Gallons per hour

Gravity
Forced
Boiler
water
Boiler
water
To
80
100
120
140
160
180
200
80
100
120
140
160
180
200
80
100
120
140
160
180
200
100
120
140
160
180
200
100
120
140
160
180
200
120
140
160
180
200
120
140
160
180
200
180
212
180
212
29
20
15
11
8
39
29
23
18
14
11
68
41
27
18
10
91
57
39
28
20
13
34
18
16
12
8
48
32
24
19
15
11
88
47
29
19
11
115
65
43
30
21
14
43
25
18
13
8
62
37
26
20
15
12
130
56
32
20
11
171
79
48
32
22
14
29
19
14
9
43
29
21
16
12
72
38
22
12
101
56
35
23
15
38
22
14
9
57
33
23
17
13
100
44
24
18
147
67
40
25
16
25
16
10
39
25
18
13
55
27
13
85
45
28
17
32
18
11
50
28
20
14
78
31
14
122
54
30
18
Gallons per hour

Steam pressure, psig
Temperature, 0F
0
212
5
227
10
240
15
250
25
267
50
298
75
320
100
337
125
353
150
365
133
82
50
40
29
21
13
173
96
62
44
31
22
14
250
115
70
47
33
22
14
149
81
52
35
24
14
214
95
58
38
25
15
124
67
41
26
146
91
62
45
34
25
18
190
106
70
50
36
26
19
277
129
79
54
39
28
19
165
91
59
41
29
20
242
111
67
45
31
21
141
77
49
33
156
98
69
51
38
29
21
204
115
77
55
41
31
22
296
139
87
59
43
32
23
180
101
66
46
34
24
267
122
75
51
36
25
158
86
56
38
167
105
73
54
42
32
24
218
122
82
59
44
33
25
319
150
93
64
47
35
26
193
107
72
51
37
27
282
131
81
56
40
29
169
93
61
42
180
114
81
60
46
36
28
240
134
91
65
50
39
30
353
164
103
72
53
41
31
213
120
80
58
43
33
317
146
91
63
46
34
189
106
70
49
208
132
94
72
56
45
36
273
155
106
78
60
48
37
402
190
121
86
64
50
39
260
141
96
70
54
42
361
173
108
77
57
44
227
127
86
62
228
146
104
79
62
50
41
300
172
117
86
67
53
43
444
210
133
95
72
57
45
274
157
107
79
61
48
402
192
121
86
65
50
250
143
97
70
244
156
111
86
67
55
45
322
185
126
93
73
58
48
475
227
144
103
79
62
50
296
169
115
85
67
53
435
210
132
94
72
58
271
155
102
77
258
165
121
91
72
59
49
338
194
134
99
78
63
51
498
240
153
111
84
67
54
314
181
124
91
72
57
464
223
141
101
77
61
292
167
113
84
271
173
125
96
76
62
51
355
205
139
105
82
66
54
519
252
162
116
89
70
57
328
188
129
97
76
61
484
236
149
107
82
64
304
174
124
88
16
178
80
46
28
16
22
204
93
55
35
23
26
231
104
62
42
28
30
250
114
68
46
32
36
277
128
79
54
38
46
330
155
98
68
50
54
370
176
110
77
58
60
403
190
120
85
64
65
426
205
131
93
70
69
450
214
137
98
75
How to use above table.

Assume a unit required to heat 3,000GPH of water from 50 deg.F to 160 deg.F using 50 psig steam
pressure. From the table you will find that under these conditions each square foot of heating surface will
heat 60 GPH.
Therefore by dividing 3000 by 60 you will require a unit with 50 square feet of heating surface.
Alstrom Energy Group LLC

11 Jocama Blvd., Suite 11A, Old Bridge NJ 08857 USA
Ph: 718-824-4901 Fax: 718-409-3605
RECOMMENDED BOLT TIGHTENING PROCEDURE
Heat exchangers are pressure tested before leaving the manufactures shop in accordance with ASME
Code requirements. However, normal relaxing of the gasketed joints may occur in the interval between
testing in the manufacturers shop and installation at the jobsite. Therefore, all external bolted joints
may require retightening after installation and, if necessary, after the exchanger has reached operating
temperature.
It is important that all bolted joints be tightened uniformly and in a diametrically staggered pattern as
illustrated in bellow, except for special high pressure closures when the instructions of the manufacturer
should be followed.
File://RBTP01
Stainless and Non-Ferrous Torque Chart (Inch Pounds)

Size
SS 18.8
SS 316
Monel
Brass
Bronze
Aluminum 2024-T4
Nylon
2-56
2.5
2.6
2.5
2.0
2.3
1.4
0.44
2-64
3.0
3.2
3.1
2.5
2.8
1.7
--
3-48
3.0
4.0
4.0
3.2
3.6
2.1
3-56
4.4
4.6
4.5
3.6
4.1
2.4
4-40
5.2
5.5
5.3
4.3
4.8
2.9
1.99
4-48
6.6
6.9
6.7
5.4
6.1
3.6
5-40
7.8
8.1
7.8
6.3
7.1
4.2
5-44
9.4
9.8
9.6
7.7
8.7
5.1
6-32
9.6
10.1
9.8
7.9
8.9
5.3
2.14
6-40
12.1
12.7
12.3
9.9
11.2
6.6
8-32
19.8
20.7
20.2
16.2
18.4
10.8
4.3
8-36
22.0
23.0
22.4
18.0
20.4
12.0
10-24
22.8
23.8
25.9
18.6
21.2
13.8
6.61
10-32
31.7
33.1
34.9
25.9
29.3
19.2
1/4"-20
75.2
78.8
85.3
61.50
68.8
45.6
16.0
1/4"-28
94.0
99.0
106
77.0
87.0
57.0
20.8
5/16"-18
122
138
149
107
123
80
34.9
5/16"-24
142
147
160
116
131
86
3/8"-16
236
247
266
192
219
143
3/8"-24
259
271
294
212
240
157
7/16"-14
376
393
427
317
349
228
7/16-20
400
418
451
327
371
242
1/2"-13
517
542
584
422
480
313
1/2"-20
541
565
613
443
502
328
9/16"-12
682
713
774
558
632
413
9/16"-18
752
787
855
615
697
456
5/8"-11
1110
1160
1330
907
1030
715
5/8"-18
1244
1301
1482
1060
1154
798
3/4"-10
1490
1558
1790
1220
1382
958
3/4"-16
1530
1582
1832
1249
1416
980
7/8"-9
2318
2420
2755
1895
2130
1490
7/8"-14
2328
2430
2775
1905
2140
1495
1"-8
3110
3250
3730
2545
2885
1995
1"-14
3440
3595
4130
2815
3185
2205
1-1/8"-7
4680
4896
5640
318
3816
3012
1-1/8"-12
4956
5184
5988
337
4596
3180
1-1/4"-7
5760
6048
6900
394
5364
3696
1-1/4"-12
6276
6552
7524
428
5820
4032
1-1/2"-6
8436
8784
10080
575
7812
5400
1-1/2"-12
10656
11160
12768
727
9864
6840
*The above estimated torque calculations are only offered as a guide. Use of its content by anyone is the sole responsibility of that person
and they assume all risk. Due to many variables that affect the torque-tension relationship like human error, surface texture, and lubrication
the only way to determine the correct torque is through experimentation under actual joint and assembly conditions.
Bolt Torque Chart

Suggested Starting Values
The below estimated torque calculations are only offered as a guide. Use of its content by anyone is the sole responsibility of that person and they assume all risk. Due to many variables that affect the
torque-tension relationship like human error, surface texture, and lubrication the only way to determine the correct torque is through experimentation under actual joint and assembly conditions.
ASTM A307
Bolt Size
TPI
Proof
Load (lbs)
Clamp
Load (lbs)
Tightening Torque (ft lbs)

Waxed
Galv
Plain
1/4
20
1145
859
5/16
18
1886
1415
3/8
16
2790
2093
16
13
7/16
14
3827
2870
10
26
21
1/2
13
5108
3831
16
40
32
9/16
12
6552
4914
23
58
46
5/8
11
8136
6102
32
79
64
3/4
10
12024
9018
56
141
113
7/8
15200
11400
83
208
166
20000
15000
125
313
250
1 1/8
25200
18900
177
443
354
1 1/4
32000
24000
250
625
500
1 3/8
38100
28575
327
819
655
1 1/2
46400
34800
435
1088
870
1 3/4
68400
51300
748
1870
1496
4 1/2
90000
67500
1125
2813
2250
2 1/4
4 1/2
117000
87750
1645
4113
3291
2 1/2
144000
108000
2250
5625
4500
2 3/4
177480
133110
3050
7626
6101
214920
161190
4030
10074
8060
3 1/4
255600
191700
5192
12980
10384
3 1/2
299880
224910
6560
16400
13120
3 3/4
347760
260820
8151
20377
16301
398880
299160
9972
24930
19944
SAE GRADE 2
Bolt Size
TPI
Proof
Load (lbs)
Clamp
Load (lbs)

Waxed
Galv
Plain
1/4
20
1750
1313
5/16
18
2900
2175
14
11
3/8
16
4250
3188
10
25
20
7/16
14
5850
4388
16
40
32
1/2
13
7800
5850
24
61
49
9/16
12
10000
7500
35
88
70
5/8
11
12400
9300
48
121
97
3/4
10
18400
13800
86
216
173
7/8
15200
11400
83
208
166
20000
15000
125
313
250
1 1/8
25200
18900
177
443
354
1 1/4
32000
24000
250
625
500
1 3/8
38100
28575
327
819
655
1 1/2
46400
34800
435
1088
870
ASTM A325 / ASTM A449 / SAE GRADE 5
Bolt Size
TPI
Proof
Load (lbs)
Clamp
Load (lbs)

Waxed
Galv
Plain
1/4
20
2700
2025
11
5/16
18
4450
3338
22
17
3/8
16
6600
4950
15
39
31
7/16
14
9050
6788
25
62
49
1/2
13
12050
9038
38
94
75
9/16
12
15450
11588
54
136
109
5/8
11
19200
14400
75
188
150
3/4
10
28400
21300
133
333
266
7/8
39250
29438
215
537
429
51500
38625
322
805
644
1 1/8
56450
42338
397
992
794
1 1/4
71700
53775
560
1400
1120
1 3/8
85450
64088
734
1836
1469
1 1/2
104000
78000
975
2438
1950
1 3/4
104500
78375
1143
2857
2286
4 1/2
137500
103125
1719
4297
3438
2 1/4
4 1/2
178750
134063
2514
6284
5027
2 1/2
220000
165000
3438
8594
6875
2 3/4
271150
203363
4660
11651
9321
328350
246263
6157
15391
12313
ASTM A193 B7
Bolt Size
TPI
Proof
Load (lbs)
Clamp
Load (lbs)

Waxed
Galv
Plain
1/4
20
3350
2513
13
10
5/16
18
5500
4125
11
27
21
3/8
16
8150
6113
19
48
38
7/16
14
11150
8363
30
76
61
1/2
13
14900
11175
47
116
93
9/16
12
19100
14325
67
168
134
5/8
11
23750
17813
93
232
186
3/4
10
35050
26288
164
411
329
7/8
48500
36375
265
663
530
63650
47738
398
995
796
1 1/8
80100
60075
563
1408
1126
1 1/4
101750
76313
795
1987
1590
1 3/8
121300
90975
1042
2606
2085
1 1/2
147550
110663
1383
3458
2767
1 3/4
199500
149625
2182
5455
4364
4 1/2
262500
196875
3281
8203
6563
2 1/4
4 1/2
341250
255938
4799
11997
9598
2 1/2
420000
315000
6563
16406
13125
2 3/4
468500
351263
8050
20124
16100
567150
425363
10634
26585
21268
3 1/4
674500
505875
13701
34252
27402
3 1/2
791350
593513
17311
43277
34622
3 3/4
917700
688275
21509
53771
43017
1052600
789450
26315
65788
52630

P. 718-824-4901
F. 718-409-3605
ASTM A354-BD / ASTM A490 / SAE GRADE 8
Bolt Size
TPI
Proof
Load (lbs)
Clamp
Load (lbs)

Waxed
Plain
1/4
20
3800
2850
12
5/16
18
6300
4725
12
25
3/8
16
9300
6975
22
44
7/16
14
12750
9563
35
70
1/2
13
17050
12788
53
107
9/16
12
21850
16388
77
154
5/8
11
27100
20325
106
212
3/4
10
40100
30075
188
376
7/8
55450
41588
303
606
72700
54525
454
909
1 1/8
91550
68663
644
1287
1 1/4
120000
90000
938
1875
1 3/8
138600
103950
1191
2382
1 1/2
168600
126450
1581
3161
1 3/4
228000
171000
2494
4988
4 1/2
300000
225000
3750
7500
2 1/4
4 1/2
390000
292500
5484
10969
2 1/2
480000
360000
7500
15000
2 3/4
517650
388238
8897
17794
626850
470138
11753
23507
3 1/4
745500
559125
15143
30286
3 1/2
874650
655988
19133
38266
3 3/4
1014300
760725
23773
47545
1163400
872550
29085
58100
Notes:
1.
2.
3.
4.
5.
6.
7.
Values calculated using industry accepted formula T = KDP where T = Torque, K = torque coefficient (dimensionless), D = nominal diameter
(inches), P = bolt clamp load, lb.
K values: waxed (e.g. pressure wax as supplied on high strength nuts) = .10, hot dip galvanized = .25, and plain non-plated bolts (as
received) = .20.
Torque has been converted into ft/lbs by dividing the result of the formula by 12
All calculations are for Coarse Thread Series (UNC).
Grade 2 calculations only cover fasteners 1/4"-3/4" in diameter up to 6" long; for longer fasteners the torque is reduced significantly.
Clamp loads are based on 75% of the minimum proof loads for each grade and size.
Proof load, stress area, yield strength, and other data is based on IFI 7th Edition (2003) Technical Data N-68, SAE J429, ASTM A307, A325,
A354, A449, and A490.
STANDARD CONDITIONS OF SALES

FORM ASCS-001
Effective: 7/1/2015 Rev. 0
Page 1 of 3
ALL SALES OF PRODUCTS BY ALSTROM
ENERGY GROUP, LLC (HEREIN REFFERRED
TO AS THE COMPANY) ARE MADE
SUBJECT TO THE TERMS AND CONDITIONS
APPEARING BELOW.
A. Acceptance of Orders:
Purchase Orders from Buyers are subject to credit
acceptance and approval by the Company at the
plant handling and processing such orders. The
Company has no obligation to deliver products
against any order unless Company has accepted
the order by issuance of its acknowledgement of
Purchase Order and Buyers credit is approved
and remains satisfactory to date of shipment. No
terms or conditions appearing in the Buyers order,
that are at variance on inconsistent with the
Companys terms and conditions, shall be binding
upon the Company unless specifically agreed in
writing by an officer of the Company. Company
reserves right to assign all, or part, of any
Purchase Order Agreement.
B. Cancellation and Modification of Orders:
The buyer may modify or cancel a Purchase Order
only upon written notice to the Company,
subsequently accepted in writing by the Company
and including reasonable charges to be
determined by the Company. Purchase Orders
older than 6 mos. can be terminated by Company
at Companys sole discretion.
C. Release of Manufacture:
Where as release for Manufacture is conditional,
or subject to authority review and approval, no
claim is made or implied as to product
conformance to specifications which differ to that
of the design. Where no
reference to specification conformance is provided
with Purchase Order Agreement, Product of
Standard Design and material will be provided.
Written authorization to release for Manufacture
and/or Fabrication is required from Buyer under
ALSTROMEnergyGroupLLC
Ph:7188244901Fax:7184093605
info@alstromcorp.com
www.alstromcorp.com
this circumstance. Unless specifically directed not

to manufacture, or fabricate, order is accepted for
immediate release to manufacture.
D. Prices:
a) Quotations: Prices quoted are firm for
thirty (30) days from date of quotation. The
Company is not responsible for Field
Installation, or Assembly, of any component
part of quotation unless noted.
b) Acknowledge Purchase Orders: Prices
on acknowledged Purchase Orders are firm
as acknowledged, subject to the following:
Shipment must be made within six (6)
months of the date of acknowledged. Any
shipment made after the six (6) months,
from the date of acknowledged, is subject to
adjustment, and the Companys sole
discretion, to the Companys prices in effect
at the time of shipment, not exceeding 25%
above the price on the acknowledged
Purchase Order. Any shipment more than
twelve (12) months after date of
acknowledged Purchase Order will be
invoiced at the Companys prices in effect at
the time of shipment.
E. Additional Charges:
a) Shipment Date Change: If the Buyer
changes the requested shipment date after
manufacture is commenced, Buyer shall be
immediately obligated to pay an invoice for
all costs uncured including storage, if
necessary.
b) Delay in Shipment: If a delay in
shipment results from the failure of Buyer to
furnish the Company with technical
information, or approvals, or manufacturing
releases, and additional costs are incurred
by the Company due to any such delays,
the Buyer shall be immediately obligated to
pay an invoice for all costs uncured.
ALSTROMEnergyGroupLLCph:7188424901fax:7184093605info@alstromenergygroup.com

FORM ASCS-001
Page 2 of 3
c) Storage: The above, notwithstanding
products on which manufacture or delivery
is delayed due to any cause, may be placed
in storage by the Company at a site on or
outside the Companys premise, for the
account of Buyer and at Buyers risk of loss
and regular charges. Therefore any
expense in connection therewith shall be
paid by the Buyer, or the Buyer may, on
request, provide or arrange for suitable
storage facilities and assume all costs and
risks in connection therewith.
F. Terms of Payment:
Subject to quotation statement, and credit
approval, F.O.B. shipping point, unless
otherwise provided. Transportation charges,
taxes and service charges are not subject to
discount. Except where limited or prohibited
by State/Provincial Law, then only to the
extent permitted said by law, any account
past due is subject to a monthly service
charge of 1%. These terms are subject to
change without notice. No payment
retention, in whole or part of, may be
allowed for any reason unless authorized in
writing by the Company.
G. Products of Other Manufacturers:
The prices of parts, components and items
not manufactured by the Company are
subject to adjustment by Company to reflect
price changes by Companys suppliers.
H. Shipping Dates:
Shipping dates are approximate and are
based on prompt receipt of all necessary
information from the Buyer and release for
manufacture. Delivery to the initial carrier
shall constitute delivery to the Buyer. The
Companys risk of the loss cease upon
delivery on goods order to such carrier, and
all products are shipped at the Buyers risk.
In any event, the Company shall not be
liable for any delay or failure in the delivery,
or shipment of products against any
accepted order, or for any damages that
are, indirectly due to accident (in
manufacture or otherwise) fire, flood, riot,
war, embargo, labor stoppages, inadequate

transportation facilities, shortage of material
or supplies, delay of default on the part of its
venders, acts or regulations of any
governmental authority, acts of God, or any
like or dissimilar cause beyond its control.
I. Damages and Penalties:
The Company shall have no liability for any
liquidated damages, consequential
damages, or penalties assessed
whatsoever unless specifically agreed to in
writing.
J. Variances, Returns and Back Charges:
No claims for variances from, or shortages
in, orders will be considered by the
Company unless presented to it within five
(5) days after receipt of product. Any
shipping weights given, or estimated herein,
are approximate, for the Buyers
convenience only, and not guaranteed by
the Company. Products may not be
returned for credit unless until the Company
has agreed in writing to accept them. When
returns are accepted, a full credit shall be
given, less deductions for missing parts,
inbound freight and a restocking charge of
30%. All transportation costs for returned
products must be paid by the Buyer. Back
charges will not be accepted without written
authorization from the Company. Before any
back charge is authorized, the Company
must have in writing a description of any
work to be done and an estimate of the cost
thereof.
K. Taxes:
Any taxes or other tariffs now or hereafter
levied upon the production, sales, use, or
shipment of products ordered or sold will be
charged to and paid for by the Buyer, unless
the Buyer has provided the Company with a
tax exemption certificate acceptable to the
taxing authorities. Such taxes are not
covered in the Companys quotation unless
expressly stated so on the quotation form.
L. Patents:
Products manufactured and sold by the
Company may be used by the Buyer
pursuant to such patent rights as exists with

FORM ASCS-001
Page 3 of 3
the Company. The Company shall not be
liable for any use to which any such
products may put as part of any system,
mechanism or process covered by patent
rights of others.
M. Tests, Inspections, Permits and
Certificates:
Special factory tests, Certification or
Reports are subject to an additional charge
which will be quoted by the Company upon
request. Price does not include filing for, or
obtaining any Federal State, Provincial and
of local M. Permits and/or Certificates. Price
does not include Company participation in,
and/or providing Professional Service of
Licensed Engineer for, any Field Testing or
Controlled Inspection. If field tests are
requested by the Buyer to determine the
performance of products covered in the
Companys quotation form, and the
Company agrees to participate in such
tests, the test procedure to be used must be
acceptable to the Company, and the Buyer
agrees to pay to the Company the cost of
any such tests. Further, in addition to
above, should tests or controlled inspection
be provided by organization authority, or
entity, other than the Company, the
Company shall be provided copies of any
and all tests related to Product of the
Companys manufacture.
N. Products Changes:
Factors beyond the control of Company and
the desire for continued improvements
require changes in products from time to
time. The Company reserves the right to
make reasonable changes in products of
any kind without notice, and to deliver
revised designs or models of products
against any order, unless this right is
specifically waived by Company in writing.
The Company shall have no responsibility
whatsoever with respect to changes made
by the manufacturer of products sold but not
manufactured by this Company.
O. Start-Up, Commissioning and/or Field

Service:
Whenever and order includes start-up
and/or service warranty, the Company shall
not be obligated to provide either Start-up,
Commissioning, Service or Warranty
Obligation Service as long as payment
terms set out above are in default.
P. Security Interest:
Notwithstanding transfer of title, the
Company retains, and the Buyer hereby
grants, to the Company a purchase money
security interest in the products being sold
herein, and at Companys request the Buyer
agrees to execute and deliver to the
Company a financing statement and any
other security document of security
agreements, under the Uniform Commercial
Code or other applicable laws governing the
items sold herein. In any event, Buyer shall
obtain insurance against loss or damage
from external causes naming Company as
an insured in an amount sufficient to protect
Companys security interest in the products.
Q. Complete Agreement:
The complete agreement between
Company and Buyer in contained herein
and no additional or different term or
condition stated by Buyer shall be binding
unless agreed to by the Company in writing.
Neither course of prior dealing nor usage of
the trade shall be relevant to supplement or
explain any terms used in this agreement.
This agreement may be modified only by
writing signed by both Company and Buyer
and shall be governed by the Uniform
Commercial Code. The failure of Company
to insist upon strict performance of any of
the terms and conditions stated herein shall
not be considered a continuing waiver of
any such terms or conditions or any of
Companys rights.
Abovetermsandconditionsasdetailedaredeemed
accepteduponreceiptofexecutedPurchaseOrderfrom
purchaser.UndernocircumstancesshallALSTROM
ENERGYGROUP,LLCbesubjecttoanytermsand
conditionsassetoutonpurchaseorderorinany
supplementalschedulesorattachmentstoPurchase
Order.ALSTROMENERGYGROUP,LLCsellsproducts
basedonlyontheabovetermsandconditions.
Alstrom Energy Group LLC

Ph: 718-824-4901 Fax: 718-409-3605
WARRANTY CLAIM
To file a claim under the warranty, the purchaser must do the following during the warranty period:
Before returning the product to Alstrom Energy Group LLC for warranty service, the purchaser must complete the Warranty Claim Form and
fax it to 718-409-3605 or e-mail to info@alstromcorp.com. Upon preliminary assessment of the claim, Alstrom Energy Group LLC will
provide the purchaser with Return Merchandise Authorization Number. The RMA number must be clearly displayed and attached to the
product on its return before it can be processed.
Proper packing of the product in the original container, or equivalent, is the responsibility of the purchaser. The warranty does not cover
expenses or labor for disassembly, removal, shipment, reassembly or reinstallation; the purchaser will be responsible for such costs.
Alstrom Energy Group LLC warrants the product against defects in materials and workmanship for a period of one (1) year from date of
shipment/invoice. Should the product fail to perform according to the specifications set forth by Alstrom Energy Group LLC during the
warranty period, Alstrom will repair or replace, free of charge, the products that it finds defective.
If you wish to make a warranty claim, please complete this form. Incomplete forms will not be processed. To make multiple claims, please
fell out form for each individual unit.
Contact Name:
__________________________________________ Company: _____________________________________
Address:
__________________________________________________________________________________________
Phone:
___________________________________
E-Mail:
__________________________________________________________________________________________
Fax:
___________________________________________
PRODUCT INFORMATION:
Model:
_________________________________________ Serial No: ______________________________________
Date of Shipment or Invoice: ________________________________________________________________________________
EXPLANATION OF FAILURE/SYMPTOMS OF DEFECT:

_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_________________________________________________________________________________________________________
RMA No: _____________________________
FOR OFFICE USE ONLY

Authorized by:
_________________________________________
Date:__________________
Form: WC&THE

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11 Jocama Blvd.

Here is a partial list of companies that have

Leading design capabilities, constant performance improvements and a wide range of

Fulton Boiler Works, Inc.

recovery, storage of viscous liquids and modern fuel

Hurst Boiler & Welding Co., Inc.

Storing and Discharging Viscous Liquids

Visit alstromcorp.com to request your free

Three Fluid Heat Exchangers

Method of Heating Fluids by Forced

Proud History of Innovation

Turn-Around Time In The Industry

Technology, Made In The USA

Method of Heat Exchangers Optimization

Here is a partial list of companies that have

Leading design capabilities, constant performance improvements and a wide range of

Fulton Boiler Works, Inc.

recovery, storage of viscous liquids and modern fuel

Hurst Boiler & Welding Co., Inc.

Storing and Discharging Viscous Liquids

Visit alstromcorp.com to request your free

Three Fluid Heat Exchangers

Method of Heating Fluids by Forced

Proud History of Innovation

Turn-Around Time In The Industry

Technology, Made In The USA

Method of Heat Exchangers Optimization

Alstroms Product Line Overview

Shell and Tube Heat Exchangers

Heat Transfer Packaged Systems

The Alstrom Energy has provided leadership and

manufactured using the highest quality materials and

innovation in Heat Transfer Equipment Design and

an unsurpassed level of craftsmanship. Alstrom has

Fuel Oil Heaters

Manufacturing since 1939. Our comprehensive product

earned its reputation for excellence in engineering and

line includes Patented Technologies designed for maximum

manufacturing across a wide range of sophisticated heat

U-Tube Steam to Liquid

performance eciency. Alstrom equipment meets and

U-Tube Baffled Fuel

exceeds ASME Section VIII (Division 1) requirements, is U,

No matter which product and/or options you select you will

S, H, National Board R, NB certied and meets TEMA

receive a truly unique solution, customized to address your

and other industrial standards. Alstrom equipment is based

specic needs whether they are HVAC, Industrial, Process or

Safe Guard Double

Straight Tube &

on a proven design methodology. All products are

any other application.

U-Tube Liquid to Liquid

Straight Tube & Fixed

other supplier. We can design and fabricate a complete heat

a problem at Alstrom. We have the technical expertise you

exchanger within 2 to 5 business days. We will

can count on. Our customer service sta is here to help.

design a system that not only addresses your specic

We have extensive knowledge and experience with heat

needs, but Alstrom systems are both extremely practical

transfer systems that is unsurpassed in the industry.

and cost eective. Because our thermal and mechanical

Have an emergency? Our turnaround time is also worth