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LAMINATED PANELS
MAIN PROJECT REPORT
Submitted in fulfillment of the award of Degree of Bachelor of
Technology in Aeronautical Engineering
Submitted
by
K. MUKESH
O. RADHIKA
N. SNEHA
D. VIJAYASRI NAIK
12951A2115
12951A2152
12951A2158
12951A2160
(Prof. Dr.GOVARDHAN)
Aeronautical Engineering
IARE, Hyderabad
K. MUKESH
O. RADHIKA
N. SNEHA
D. VIJAYASRI NAIK
Date:
12951A2115
12951A2152
12951A2158
12951A2160
ACKNOWLEDGEMENT
We take this opportunity to express our deep sense of gratitude to our guide
professor
and
also
Head
of
Aeronautical
Engineering
Department
Prof.Dr.GOVARDHAN. We would like to convey our sincere thanks to him for his
consistent noble guidance, continuous support and valuable suggestions which inspired
us to make this report fruitful.
We would like to express our sincere thanks to our friends for their constant
support and guidance. We thank our parents for supporting us to successfully complete
the project. There are many more who cannot be forgotten and we whole heartedly
thank each and everyone who graciously helped us directly when we were in need.
We would also like to express our sincerest gratitude to Mr. Rajashekar
Reddy, Chairman of the Institute of Aeronautical Engineering, Dr.A.Barai, Principal of
the Institute of Aeronautical Engineering, and the Management for their support in
terms of infrastructure, labs and equipments that enabled us to complete this endeavor.
K. MUKESH
O. RADHIKA
N. SNEHA
D. VIJAYASRI NAIK-
12951A2115
12951A2152
12951A2158
12951A2160
PROJECT ABSTRACT:
Aim: The main aim of the project is to show the concept of Elasto-static
responses on laminated panels by using FEM analysis
Objective: The main objective of this project is to a finite
difference
computational scheme is developed for the application of the present theory for
the practical problems of composite mechanics. To development of light weight,
high temperature resistance composite materials will allow the next generation of
high performance, economical aircraft design to materialize. Uses of such
materials will reduce fuel consumption, improve efficiency and reduce direct
operating cost of aircraft.
Detailed area of work: The accelerated growth in aircraft industry desire to
development of light weight, high temperature resistance composite materials
will allow the next generation of high performance, economical aircraft design to
materialize. Uses of such materials will reduce fuel consumption, improve
efficiency and reduce direct operating cost of aircraft. Composite materials can
be found into various shapes and, if desired, the fibers can be wound tightly to
increase strength. A useful feature of composite is that they can be layered, with
the fibers in each layer running in different direction.
vi
CONTENTS
INTRODUCTION..........................................................................................
.........
1
.
2
.
Basic
idea..................................................................................................... 4
2.2 Route
map..................................................................................................... 8
2.3 Comparison with other landing
systems.......................................................
3 Magnets....................................................................................................... 1
.
.... 2
3.1 1
Introduction............................................................................................... 2
3.2 1
Properties................................................................................................... 5
3.3 2
Calculations............................................................................................... 1
4
.
2
8
5
.
3
1
6
.
Fabrication
process...........................................................................................
3
5
6.
1
Magnetic 3
Track.......................................................................................... 7
6.
2
Magnetic 3
Sledge........................................................................................ 8
6. Cart....................................................................................................... 3
3
..... 9
6.
4
Model 4
Plane.............................................................................................. 0
7 Conclusion ................................................................................................. 4
.
...... 2
ADVANTAGES:
Aircraft can land and take-off with in short distance, because they float over the run
way eliminating rolling resistance and potentially improving the power efficiency.
Disadvantages:
1. Setup cost is enormous.
1. While the Mag-Lev can be safer overall, any infrequent accidents that do occur are
likely to be more catastrophic due to the levitated guide ways and incredible speeds.
Chapter-1
Magnetically Levitated Landing System Configuration:
Magnetic levitation, Mag-Lev, or magnetic suspension is a method by which an
object is suspended with no support other than magnetic fields. Magnetic force is used to
counteract the effects of the gravitational and any other accelerations.
The two primary issues involved in magnetic levitation are lifting force: providing an
upward force sufficient to counteract gravity, and stability: ensuring that the system does
not spontaneously slide or flip into a configuration where the lift is neutralized.
Magnetic levitation is used for Mag-Lev trains, contactless melting, and magnetic bearings
and for product display purposes.
Same configuration we are using for landing of airplanes without landing gears. By this the
airplane will levitates and moves on the runway with zero rolling friction.
3.1INTRODUCTION OF COMPOSITES:
HISTORY OF COMPOSITES:
Later, in 1200 AD, the Mongols invented the first composite bow. Using a
combination of wood, bone, and animal glue, bows were pressed and wrapped
with birch bark. These bows were extremely powerful and extremely accurate.
Composite Mongolian bows provided Genghis Khan with military dominance,
and because of the composite technology, this weapon was the most powerful
weapon on earth until the invention of gunpowder.
14
1. Matrix phase.
2. Dispersion phase.
1. MATRIX PHASE:
2. DISPERSION PHASE:
by
Dispersion
phase is
connected to
matrix phase
bonding.
Fiberreinforced composites:
A fiber-reinforced composite (FRC) is a composite building material that
consists of three components: (i) the fibers as the discontinuous or dispersed
phase, (ii) the matrix as the continuous phase, and (iii) the fine interphase region,
also known as the interface.[1][2] This is a type of advanced composite group,
which makes use of rice husk, rice hull, and plastic as ingredients. This
technology involves a method of refining, blending, and compounding natural
fibers from cellulosic waste streams to form a high-strength fiber composite
material in a polymer matrix. The designated waste or base raw materials used in
this instance are those of waste thermoplastics and various categories of
Structural composites:
A composite material (also called a composition material or shortened to
composite) is a material made from two or more constituent materials with
significantly different physical or chemical properties that, when combined,
produce a material with characteristics different from the individual components.
The individual components remain separate and distinct within the finished
structure. The new material may be preferred for many reasons: common
examples include materials which are stronger, lighter, or less expensive when
compared to traditional materials. More recently, researchers have also begun to
actively include sensing, actuation, computation and communication into
composites,[1] which are known as Robotic Materials.
Structural composites are majorly two types.
problems, Boeing is stiffening the wing boxes by adding new brackets to wing
boxes already built, while modifying wing boxes that are yet to be built.
Using simples
new range:
Environmental Impact:
There is a shift developing more prominently towards Green Engineering. Our
environment is given increased thought and attention by today's society. This is
true for composite material manufacture as well.
ADVANTAGES:
1. Light weight
2. High strength
3. Strength related to weight
4. Corrosion resistance
5. High impact strength
6. Design flexibility
7. Part consolidation
8. Dimensional stability
9. Non conductive
10. Non magnetic
11. Radar Transparent
12. Low thermal conductivity
13. Durable
DISADVANTAGES:
1. Composites are more brittle than wrought metals and thus are more easily
damaged.
2. Cast metals also tend to be brittle.
3. Repair introduces new problems, for the following reasons:
4. .Materials require refrigerated transport and storage and have limited
shelf lives.
5. .Hot curing is necessary in many cases, requiring special equipment.
6. .Curing either hot or cold takes time. The job is not finished when the last
rivet has been installed.
7. If rivets have been used and must be removed, this presents problems of
removal without causing further damage.
8. Repair at the original cure temperature requires tooling and pressure.
APPLICATIONS:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Aircraft /Military.
Appliance/Business.
Automotive/Transportation.
Civil infrastructure.
Construction.
Consumer.
Corrosion-Resistant Equipment.
Electrical.
Marine.
Chapter-4
LAMINATED PANELS
according
to the application.
2. Cross-ply laminates.
3. Angle-ply laminates.
4. Anti-symmetric laminates.
5. Balanced laminates.
1. Symmetric laminates:
A laminate is called symmetric when the material, angle and thickness of
the layers are the same above and below the mid-plane. For example laminate is
shown in Figure 5.6(a).
For symmetric laminates the matrix B is zero. This can be proved as
follows:
Consider two layers
r and s which have the same
material,
angle
and
thickness and are located
symmetrically
with
respect to the mid-plane as
shown in Figure. For
these layers
we can write the relation
about
the
reduced stiffness matrix
entries as
midplane
For
these two layers, the contribution of to B matrix of the laminate is
Which
upon substituting Equations (5.42) and (5.43) becomes?
From this derivation it is very clear that the contribution of any pair of
symmetric layers to B matrix is always zero. Thus, the B matrix is zero for
symmetric laminates. However, one can show that the matrices A and D are not
zero for symmetric laminates.
For symmetric laminates, the uncoupling between extension and bending
makes the analysis of laminates simpler. This is very useful because during
thermal cooling down in the processing of such laminates there will not be any
twisting due thermal loads.
2. Cross-ply laminates:
A laminate is called cross-ply laminate if all the plies used to fabricate the
laminate are only 0 and 90. For example is shown in Figure.
For a cross ply laminate the terms. This is because these terms involve the
terms and which have the products of mn terms. This product is zero for any
cross-ply. Thus, the terms and are identically zero for each ply.
mid plane
For a cross-ply
hold true. The readers
relations
from
earlier
constitutive relations.
following relations
should verify these
lectures on planar
3. Angle-ply laminates:
A laminate is called angle-ply laminate if it has plies of the same thickness
and material and are oriented at end. For example is shown in Figure 5.6(c).
For angle-ply laminates the terms are zero. This can be justified by that
fact that and have the term mn. Due to this term and have opposite signs for
layers with and fiber orientation. Since the thicknesses and materials of these
layers are same, by the definition the terms are zero for the laminate
For angle-ply
laminates the
following
relations are very
useful in
computing
4. Anti-symmetric laminates:
A laminate is called anti-symmetric when the material and thickness of the plies
are same above and below the mid-plane but the orientation of the plies at same
distance above and below the mid-plane have opposite signs. For example, is
shown in Figure. For anti-symmetric laminates the terms. The proof is left to the
readers as an exercise.
Balanced laminates:
A laminate is called balanced laminate when it has pairs of plies with same
thickness and material and the angles of plies are end. However, the balanced
laminate can also have layers oriented at 0 and 90. For this laminate also is
zero. It should be noted that angle-ply laminates are balanced laminates. For
example, is shown in
Figure.
The laminate
mixture rule is also
an
empirical
composite laminate
analysis method. It
assumes an
empirical
contribution from
offaxis plies, e.g.,
10% off-axis
contribution (HartSmith rule). The
composite laminate tensile mechanical properties can be derived as follow
Where t0 is the 0 ply total thickness, t is the ply total thickness and tt is the
laminate total thickness.
Netting analysis:
Netting analysis is an empirical composite laminate analysis method. It assumes
that only lamina fiber direction provides stiffness or strength, i.e., no
contribution from off-axis plies.
The composite
laminate tensile mechanical
properties can be
derived as follow
Youngs modulus:
Where t0 is the 0 ply total thickness, t is the ply total thickness and tt is the
laminate total thickness.
Single variable laminated theory:
The classical lamination theory is almost identical to the classical plate theory,
the only difference is in the material properties (stress-strain relations). The
classical plate theory usually assumes that the material is isotropic, while a fiber
reinforced composite laminate with multiple layers (plies) may have more
complicated stress-strain relations.
The four cornerstones of the lamination theory are the
1. kinematic
2. Constitutive
3. force rsultant
4.
equilibrium equations.
The outcome of each of these segments is summarized as follows:
1. Kinematics:
where u0, v0, and w0 are the displacements of the middle plane in the x, y, and z
directions, respectively. Please note that some literature may define kxy as the
total skew curvature which eliminates the factor of 2. Also note that Kirchhoff's
2. Constitutive:
Alternatively,
where the
subscript k
indicates the
kth layer
counting from
the top of the
laminate.
3. Resultants:
Again, the subscript k indicates the kth layer from the top of the laminate and N
is the total number of layers. Note that perfect bonding is assumed so we can
move the integration inside the summation.
4.
Equilibrium:
By
Where
A is called the extensional stiffness,
B is called the coupling stiffness,
D is called the bending stiffness of the laminate.
The components of these three stiffness matrices are defined as follows:
Where tk is the thickness of the kth layer and is the distance from the mid-plan
to the centroid of the kth layer. Forming these three stiffness matrices A, B, and
D, is probably the most crucial step in the analysis of composite laminates.
In some situations, strains expressed in terms of resultants are handier. The
strain-resultant relations can
be derived with
appropriate matrix
operations:
where,
Mathematical formulation:
For a symmetric laminated composite, the mid-plane strains are assumed to be
equal to the global strains, as the effect of curvature of the laminate under in
plane loading is usually neglected. For this case, the stress-strain relations under
the plane stress
condition are
given by
where,