ManualMasterStation PDF

Limitorque Actuation Systems
FCD LMAIM5001-00
(Replaces 435-11000)
Limitorque
DDC-100 Master Station II
Installation and Operation Manual
Flow Control Division

Master Station
Installation and Operation Manual
2004 Copyright Flowserve Corporation. All rights reserved.
Printed in the United States of America.
Disclaimer
No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means,
electronic, mechanical, photocopying, recording, or otherwise without the written permission from
Flowserve. While every precaution has been taken in the preparation of the book, the publisher assumes
no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the
use of the information contained herein.
This document is proprietary information of Flowserve furnished for customer use ONLY. No other uses
are authorized without written permission of Flowserve.
Flowserve reserves the right to make changes, without notice, to this document and the products it
describes. Flowserve shall not be liable for technical or editorial errors or omissions made herein; nor for
incidental or consequential damages resulting from the furnishing, performance or use of this document.
This manual contains information that is correct to the best of Flowserves knowledge. It is intended to be
a guide and should not be considered as a sole source of technical instruction, replacing good technical
judgment, since all possible situations cannot be anticipated. If there is any doubt as to exact installation,
configuration, and/or use, please contact Flowserve at 1-800-225-6989.
The choice of system components is the responsibility of the buyer, and how they are used cannot be the
liability of Flowserve Corporation. However, Flowserves sales team and application engineers are always
available to assist you in making your decision.
MS-DOS is a registered trademark of Microsoft Corporation.
IBM-PC is a registered trademark of International Business Machines Corporation.
Belden is a registered trademark of Belden, a division of Cooper Industries, Inc.
DDC-100 Master Station II Installation and Operation Manual
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Introduction
1.1
Overview
The Limitorque Master Station II is a revolutionary step forward in control technology. The device is
capable of controlling up to 250 actuators, offers full redundancy, provides easy-to-use HMI interfaces,
and allows for high-speed data-transfer via a Modbus DCS port or Modbus Ethernet port. In addition, a
built-in web server can be used for monitoring network status from any remote station using TCP/IP. Web
server operation is covered in Section 18.
1.2
User Rights Overview

The Master Station requires users to login. Three user role levels are provided: View, Control, Configure.
Each role includes the rights of the lesser roles, i.e. Control includes Views rights, and Configure includes
Controls rights and Views rights.
View: the user can view the network status and the activity log. No control or configuration functionality
is available.
Control: in addition to Views rights, the user has the ability to control MOVs.
Configure: in addition to Controls rights, the user has the ability to configure the Master Station and
the Network.
The default passwords for each role are:
View: 100
Control: 200
Configure: 300
These passwords can be changed by the Configure user. Changing passwords is discussed in Section 9.
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1.3
Login
When the Master Station starts, it loads the default startup screen (Figure 1-1).
Figure 1-1: The Introduction screen
Limitorque
Press Anywhere to Begin
ACTIVE
Touching any part of the screen will load the login screen (Figure 1-2).
Note: If the screen is blank and the green LED is illuminated, touch the display to exit the screen
saver mode.
Figure 1-2: The Login screen
Login: Please Enter Your Password
****
7
DEL
CLR
9
Help
Cancel
E
N
T
Note: Each user level must be a unique password.

Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the
user to the Main Menu (Figure 1-4).
If Help is pressed on the password screen, the user is given the opportunity to reset all passwords to
the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.
Passwords are easily configured via the Change Passwords screen (Figure 9-4).
6
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Figure 1-3: The Login Help screen
Login Help: Enter the Reset Password
****
7
DEL
CLR
E
N
T
<< Back
Note: The keys are outlined in red on this screen.
1.4
Main Menu
Figure 1-4: The Main Menu screen
Main Menu
ACTIVE
Configure
Network Status
Hot Standby
View MOV Status
Logger
Control MOV
Exit
Emergency
Shut Down
From here, the user is restricted by his role. Each button represents a separate logical region of the
Master Station:
Configure: configure the Master Station and the Network.
Network Status: view the Network from a high level to detect communication errors.
Hot Standby: change over of CPU and configure CPU startup status.
View MOV Status: view the detailed status of each MOV.
Logger: activate logging, either for the network or for data analysis. This data will stream out of the
printer port.
Control MOV: control a MOVs position.
Emergency Shut Down: initiate or clear an emergency shutdown of the network.
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This page is intentionally blank.
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Master Station II Screen Flowchart

Figure 2-1 (on the following page) is a flowchart of the Master Station II screens.
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Figure 2-1: Screen flowchart
Intro
Screen
MOV
Network
Baud Rate
Retries
Poll Mode
Timeout
Prop Delay
RTS On Delay
Baud Rate
Stop Bits
Parity
Electrical
DCS Port Address

RTS On Delay
RTS Off Delay
HMI Control
Active MOVs 1250

Modbus FC 03 - View
DCS Port
Main
Menu
Congure
Modbus FC 05/15 - View

Modbus FC 06/16 - View
HMI Control
IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4
Ethernet
Port
Mask - Octet 1 - Octet 2 - Octet 3 - Octet 4

Gateway - Octet 1 - Octet 2 - Octet 3 - Octet 4
Standby IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4
General
Settings
Clock
View
Version
Supervisor
Password
Administrator
Change Tags
Save to
Flash
Change Status
Hot Standby
Network
Status
Hot Backup Startup

Communication
Status
MOVs 1-250
Position
View MOV
Status
MOV Stats
Address 1250
Control MOV
Control
MOVs
1-250
Faults
Alarms
Open/Stop/Close
0-100% Open
Aux Contacts
Start Network ESD

Emergency
Shutdown
Terminate Network ESD
Exit
10
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Quick Startup
3.1
Single Master Station Quick Setup Instructions

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
3.2
Connect power, earth ground, and network cables per Flowserve recommendations.
Turn power on to the Master Station.
Wait for the Master Station display to illuminate and the Press Anywhere To Begin message.
Press the screen and enter the configuration password when prompted. Select Enter.
Next select Configure then MOV network. Select the network baud rate, Time-out, retries, adjust
the Propagation delay and RTS ON delay if required. Next activate the appropriate number of
networked MOVs by making the lamp beside the address green.
Select the Back button until the Configuration screen is displayed.
From the Configure screen, select DCS Port. Select the desired baud rate, stop bits, parity and
electrical standard. Select Next and configure the Master Station DCS port address, adjust the RTS
ON Delay and RTS OFF Delay if required. Select Next for the Configure DCS Data Table screen.
Configure the data tables for the Master Station.
To create the Holding register data table (40000 register block for MOV status) for the Master
Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing the
toggle switch to illuminate the green light on the switch. View the selections and save the changes
and return to the Configure DCS Data Table screen.
To create the Coils data table (0000 register block for forcing and reading coils) for the Master
Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing the
toggle switch to illuminate the green light on the switch. Save the changes and return to the
Configure DCS Data Table screen. Note this feature also creates the Modbus Fc 01 (Read Coils)
data table.
To create the Holding register data table (45000 register block for writing holding registers) for the
Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to be
available for the DCS by pressing the toggle switch to illuminate the green light on the switch. View
the selections and save the changes and return to the Configure DCS Data Table screen.
Select Back until reaching the Configure screen. Select Back and when prompted to Save,
Select Yes.
This will permit a rapid configuration of the Master Station. Further adjustments may be made by
following the procedures outlined in the Master Station Manual.
Hot Standby Master Station Quick Setup Instructions

Connect power, earth ground, and network cables per Flowserve recommendations.
3.2.1
Configure the Left CPU

1.
2.
3.
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Turn on power to the left processor of the Master Station. DO NOT apply power to the right half of
the Master Station.
Wait for the Master Station display to illuminate and the Press Anywhere To Continue message.
11

4.
5.
6.
From the Main Menu select Configure.

Select Ethernet Port.
Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the
Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select
Back and return to the Main Menu.
Left unit (default configuration):
IP address: 192.168.0.100
Mask: 255.255.255.0
Gateway: 192.168.0.1
Hot Stby IP: 192.168.0.101
7.
8.
9.
10.
3.2.2
From the Main Menu select Hot Standby.

Set the Hot Backup Startup as Hot. Select Back.
You will be prompted to save the configuration. Select Yes.
When the save process is complete turn off the left unit.
Configure the Right CPU

1.
2.
3.
4.
5.
6.
Turn on power to the right processor of the Master Station. DO NOT apply power to the left half of
the Master Station.
Wait for the Master Station display to illuminate and the Press Anywhere To Continue message.
From the Main Menu select Configure.
Select Ethernet Port.
Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the
Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select
Back and return to the Main Menu.
Note: The IP address is the standby address of the left processor AND the standby address is the
IP address of the left processor.
Left
IP
Standby
Right
IP
Standby
Right unit (default configuration):

IP address: 192.168.0.101
Mask: 255.255.255.0
Gateway: 192.168.0.1
Hot Stby IP: 192.168.0.100
7.
8.
9.
10.
3.2.3
Configure the Master Station for network control

1.
12
From the Main Menu select Hot Standby.

Set the Hot Backup Startup as Standby. Select Back.
You will be prompted to save the configuration. Select Yes.
When the save process is complete turn off the right unit.
Apply power to the left and right CPUs. Wait for the Master Station display to illuminate and the
Press Anywhere To Continue message to appear. One Master Station will display Active the other
will display Standby.
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2.
3.
4.
5.
6.
7.
Press the screen of the ACTIVE Master Station and enter the configure password when prompted.
Select Enter.
From the Main Menu, select Configure
Next select Configure the MOV network. Select the network baud rate, Time-out, retries, adjust the
Propagation delay and RTS ON delay if required. Next activate the number of networked MOVs by
making the button beside the address green.
Select the Back button until the Configuration screen is displayed.
Configure the data tables for the Master Station.
a. To create the Holding register data table (40000 register block for MOV status) for the Master
Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing
the toggle switch to illuminate the green light on the switch. Save the changes and return to
the Configure DCS Data Table screen.
b. To create the Coils data table (0000 register block for forcing and reading coils) for the Master
Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing
the toggle switch to illuminate the green light on the switch. Save the changes and return to
the Configure DCS Data Table screen. Note this feature also creates the Modbus Fc 01 (Read
Coils) data table.
c. To create the Holding register data table (45000 register block for writing holding registers) for
the Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs
to be available for the DCS by pressing the toggle switch to illuminate the green light on the
switch. Save the changes and return to the Configure DCS Data Table screen.
Select Back until reaching the Configure screen. Select Back and when prompted to Save,
select Yes.
Note: All network configuration data, MOV data, and Master Station Data table configuration
parameters will be automatically saved to the standby Master Station.
DCS Port configuration data will not be saved as these ports are independently configured.
Items NOT saved to the Standby Master Station:
DCS Address
DCS Baud Rate
DCS Electrical Standard
DCS Stop bits
DCS Parity
DCS RTS On Delay
DCS RTS Off Delay
DCS Startup (Hot or Standby)
IP Address
IP Mask
Gateway
Standby IP Address
8.
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This will permit a rapid configuration of the Master Station. Further adjustments may be made by
following the procedures outlined in the Master Station Manual.
13

14
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Connections
4.1
Master Station Rear Panel Connections

Figure 4-1: Master Station connections
11
12
10
1.
2.
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Ethernet Ports, RJ-45 connectors. One port is designated for MNET (Modbus Ethernet TCP/IP). The
other port is for the webserver. Either port may be used for either function as they are connected to
the same CPU.
Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station diagnostics.
15

Figure 4-2: Debug Port Connection
RS 232
DB-9
DSR
DTR
RTS
RXD
DCD
CTS
TXD
GND
5
9
3.
N/C
DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each electrical standard
uses a different wiring convention.
Figure 4-3: DCS Port Connection

RS 232
RS 485
RS 422
DB-9
DSR
DTR
RTS
RXD
2
1
8
5.
16
DCD
TXRXD+
TXD+
CTS
TXRXD-
TXD-
GND
GND
GND
4.
RXD+
TXD
RXD-
N/C
Auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC power. This will require
the jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using
24 VDC power.
Main power switch and connector for 120 240 VAC. DO NOT use when 24 VDC power is applied.
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Table 4-1: Network Channel B Connection
Connector
Data
Data *
Shield
6.
MX-DDC
41
29
UEC-3-DDC
TB4 D-S
TB4 D-S*
Electrostatic Ground. A good quality earth ground MUST be attached to the Master Station. An
effective local, low-impedance earth ground (less than 5 ohms) is required.
Table 4-2: Network Channel A Connection

Connector
Data
Data *
Shield
MX-DDC
16
15
UEC-3-DDC
TB3 D-M
TB3 D-M*
7.
Hot Standby unit main power switch and connector for 120 240 VAC. DO NOT use when 24 VDC
power is applied.
8. Hot Standby auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC
power. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOT
use 120 VAC when using 24 VDC power.
9. Hot Standby DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each
electrical standard uses a different wiring convention.
10. Hot Standby Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station
diagnostics.
4.2
Master Station Wiring Requirements

The network cable connects the field units to the host controller or Master Station. Belden 3074F, 3105A,
or 9841 shielded, twisted-pair cable should be used. The use of other cables may result in a reduction of
internodal distances or increased error rate, and is the users responsibility.
Belden 3074F Specifications
Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 5000' (1.52 km)
For loop mode, this is the total length between operating field units. If a field unit loses power, the relays
internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of
the cable (assuming a single field unit fails). To ensure operation within specifications in the event of
power failure to field units, this consideration must be added. Example: To ensure operation within
specification when any two consecutive field units lose power, the maximum length of cable up to 19.2
bkps should not exceed 5000' (1.52 km) per every four field units. See Section 3.1.2.3, Network Cable
Connection to Host Controller or Master Station.
Key Specifications
Resistance/1000 ft = 18 AWG (7 x 26) 6.92 ohms each conductor (13.84 ohms for the pair)
Capacitance/ft = 14 pF (conductor-to-conductor)
Capacitance/ft = 14 pF (conductor-to-shield)
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17

Belden 3105A Specifications
Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 4500' (1.37 km)
bkps should not exceed 4500' (1.37 km) per every four field units. See Section 3.1.2.3, Network Cable
Key Specifications
Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair)
Capacitance/ft = 11.0 pF (conductor-to-conductor)
Capacitance/ft = 20.0 pF (conductor-to-shield)
Belden 9841 Specifications
Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 3500' (1 km)
bkps should not exceed 3500' (1 km) per every four field units. See Section 3.1.2.3, Network Cable
Key Specifications
Resistance/1000 ft = 24 AWG (7 x 32) 24 ohms each conductor (48 ohms for the pair)
Capacitance/ft = 12.8 pF (conductor-to-conductor)
Capacitance/ft = 23 pF (conductor-to-shield)
18
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4.3
Master Station Network Schematic

Figure 4-4: DDC-100 Redundant Loop Network
MASTER STATION II
Channel A
Legend
Channel B
MOV
16
15
41
29
D-M
D-M*
D-S
D-S*
Diagnostic Note:
Polarity and level of the networks data connection can
be checked by measuring voltage between data and
data* terminals. This voltage should be greater than
+200mVDC with network controller network ports
disconnected.
Earth Ground Note:

If low impedance earth ground is not available at
each actuator, contact engineering for alternative
earth ground surge protection strategies.
N/C
Data terminal is positive with respect to data* terminal
MOV-2
See Note 5
MOV-1
TB4
D-M
D-S
A2
A1*
D-M*
D-S*
A2*
A1* 15
A1 16
29
41
A2*
A2
N/C
N/C
TB3
TB4
A1
D-M
D-S
A2
A1*
D-M*
D-S*
A2*
A1* 15
A1 16
29
41
N/C
A2*
A2
TB5
TB5
See Note 5
See Note 5
MOV-248
MOV-250
See Note 5
A1* 15
A1 16
A2*
A2
See Note 5
MOV-249
N/ C
29
41
MOV-4
See Note 5
MOV-3
N/C
TB3
A1
Motor-Operated Valve
Data A1
Data A1*
Data A2
Data A2*
Data A1 (UEC-3-DDC)
Data A1*(UEC-3-DDC)
Data A2 (UEC-3-DDC)
Data A2* (UEC-3-DDC)
Shield
No Connection
A2
A2*
TB4
TB3
D-S
D-M
D-S*
D-M*
MOV-247
N/C
A1
A1* 15
A2
A1*
A1 16
A2*
N/C
29
41
TB4
TB3
D-S
D-M
D-S*
D-M*
A1
A1*
A2*
A2
TB5
TB5
See Note 5
See Note 5
Notes:
1) Belden 3074F, 3105A, or 9841 shielded cable is recommended.
2) Correct polarity for eld unit and network controller
connection is necessary for proper operation.
3) Connections shown are typical. The number of
MOVs shown may not indicate true system size.
4)
Earth ground: ground rod
5)
Earth ground: ground rod or lug in
actuator if actuator is grounded.
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19

20
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Configuration
5.1
Login
From the Main Menu, touching the Configure button will prompt for the Configure password if the user is
not already logged in as the Configure user (Figure 5-1). This screen will not be displayed if the initial
password entered is the configure password.
Figure 5-1: The Configure Password screen
Login: Enter Configuration Password
****
<< Back
5.2
DEL
CLR
E
N
T
Configure Main Screen

After successfully logging in as the Configure user, the Configure main screen will be presented
(Figure 5-2).
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21

Figure 5-2: The Configure main screen
Configure
ACTIVE
MOV
Network
DCS Port
Ethernet
Port
General
Settings
Change Tags
Save Config
to Flash
<< Back
The Configure main screen allows the user to configure five areas of the Master Station:
MOV Network: includes baud rate for network, retries, poll mode, timeout, propagation delay, RTS ON
delay, and screens to allow the user to graphically select the active MOVs.
DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address,
RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register
maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.
Ethernet Port: includes IP Address, Mask, Gateway, and Hot Standby IP Address.
General Settings: includes Clock, Passwords, and Version information.
Hot Standby: includes buttons for forcing a state switch from Hot to Standby or Standby to Hot, indicates
the current state, and the Hot Backup Startup state.
Note: CONFIGURATION CHANGES WILL BE LOST UNLESS SAVED TO FLASH. It is important that desired
configuration changes are saved to flash by pushing the green Save Config to Flash button before
exiting. Attempting to exit without saving will cause a prompt to save changes.
Figure 5-3: Confirmation to Change configuration screen
Configuration Changed
Do you wish to save changes

made to this configuration?
Yes
22
No
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Figure 5-4: Saving Changes to Flash screen
Please Wait
Please wait while the
configuration is saved to
flash.
This operation requires

approximately 20 seconds.
Figure 5-5: Configuration Not Changed screen
Configuration Not Changed

There have been no changes
made to the configuration.
OK
FCD LMAIM5001-00
23
5.3
Change Tags
Each MOV has a Tag name associated with it to provide a user-friendly identification. These tags can be
edited by the user via the Change Tags screen (Figure 5-6).
Figure 5-6: Change Tag Name screen
Change Tag Name

MOV Address
-10
+10
Character Pos -
Pos +
Tag Value
MOVFU001
Character +
Save Tag
<< Back
The MOV Address indicates the MOV currently being edited. The arrows to the left and right of the MOV
Address allow the user to navigate between MOVs. The +10 and -10 buttons allow the user to rapidly skip
between MOVs.
In the center of the screen the MOV tag name is displayed. The Pos and Pos arrows allow the user to edit
different characters in the tag name. The Character + and Character - arrows allow the user to increase a
character, for example A to B to C or to decrease a character, C to B to A. In this manner, the user may
rapidly create custom tags for each MOV.
It is important to touch the Save Tag button before the user edits a different MOV or exits the screen.
Save Tag must be touched for each tag changed. Failing to touch Save Tag will result in loss of data.
5.3.1
Altering Tag Names with Microsoft Excel

1.
Attach a PC to the Master Station Ethernet port. Configure the PC Ethernet port to communicate with
the Master Station.
Example:
IP
Mask
Gateway
Standby IP
2.
3.
4.
5.
6.
7.
24
Master Station
192.168.0.100
255.255.255.0
192.168.0.1
0.0.0.0
PC
192.168.0.101
255.255.255.0
192.168.0.1
0.0.0.0
Copy the TAGNAME file to a PC using a FTP (File Transfer Protocol).

Open the TAGNAME file with Excel.
Column A will contain 250 rows corresponding to the 250 allowable addresses for the Master Station.
Example Row 1 is MOV Address 1, Row 2 is MOV Address 2, etc.
Edit the tag name for each address.
The Master Station supports the ASCII character set.
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8.
Tag names are limited to 8 characters. Spaces and other symbols are considered a character.
9. Save the file in .CSV (comma separated value) format.

10. Using FTP, copy the TAGNAME file to the Active Master Station.
11. Power cycle the Master Station to load the new TAGNAME file. On power-up the new tag names will
appear on the ACTIVE Master Station.
12. For a Hot Standby Master Station, after the Active unit has been power cycled, enter the
configuration screens and save the current configuration. This will transfer the new TAGNAME file to
the Standby Master Station.
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25

26
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MOV Network Configuration

These screens allow the user to configure the MOV network for operation. The first screen presented allows the user to
configure Baud Rate, Retries, and Poll Mode (Figure 6-1).
Figure 6-1: The Configure MOV Network screen
Configure MOV Network

Poll Mode
Baud Rate
4800
Redund. Loop
9600
A Port Only
19200
B Port Only
Retries
1
Auto Search
<< Back
Next >>
Once these parameters are configured, the Auto Search button can be pressed. This will cause the Master Station to
poll the network, searching for active MOVs. All inactive MOVs will be disabled in its configuration (Figure 6-2).
Figure 6-2: Auto-configuring Network screen
Auto-Configuring Network
The Network is being auto-configured.
This process can take several minutes.
Please wait.
Estimated Time Remaining:
# minutes
Touching Next >> will take the user to the next configuration screen on which the Timeout, First Active MOV, Last
Active MOV, Total MOVs, Propagation Delay, and RTS ON Delay can be configured (Figure 6-3).
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27

Figure 6-3: The second Configure MOV Network screen
Configure MOV Network

Timeout (ms):
350
EDIT
Prop. Delay (ms):
10
EDIT
RTS ON Delay (ms): 10
EDIT
Total Active MOVs: 32

First Conf. MOV:
Last Conf. MOV:
32
<< Back
Next >>
Touching an Edit button will take the user to a screen similar to Figure 6-4. Each screen provides information about the
parameter being configured, the current value, and the valid values or range.
Figure 6-4: The Timeout Edit screen
Timeout
<<
Back
Current Value:
350
350
Valid Range:
200-5000 (ms)
DEL
MOV response
time-out period.
1 ms increments
(Min. 200 msec.)
CLR
E
N
T
The remaining eight screens under the Configure MOV Network section allow the user to select, graphically, which MOVs
are active (Figure 6-5).
28
FCD LMAIM5001-00

Figure 6-5: The Active MOVs screen
Active MOVs
MOVs 1-32
LEGEND
MOV Active
MOV Not Active
Page 1 of 8
Press on a MOV to toggle activation

001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
<< Back
Next >>
MOVs are represented by green/red lamps. Active MOVs are green, while inactive MOVs are red. Touching the number of
an MOV will toggle its state from Active to Inactive or Inactive to Active.
By selecting the Next button, the Master Station screen will advance to the next screen to enable/disable additional
MOVs. There are eight screens for activating all 250 MOVs.
Table 6-1: MOV activation pages
Page
1 of 8
2 of 8
3 of 8
4 of 8
5 of 8
6 of 8
7 of 8
8 of 8
FCD LMAIM5001-00
MOVs
1-32
33-64
65-96
97-128
129-160
161-192
193-224
225-250
29

30
FCD LMAIM5001-00
DCS Port Configuration
7.1
Introduction
DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address,
RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps
for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.
These screens allow the user to configure the DCS port for operation. The first screen presented allows
the user to configure Baud Rate, Retries, Parity, and Electrical connection (Figure 7-1).
Figure 7-1: The Configure DCS Port screen
Configure DCS Port

Baud Rate
Stop Bits
Electrical
4800
RS-232
9600
RS-422
Parity
RS-485
19200
38400
57600
115200
None
Even
Odd
<< Back
Next >>
Touching Next >> will take the user to the next DCS Port configuration screen on which the DCS Port
Address, RTS ON Delay, RTS OFF Delay, and HMI control may be disabled when DCS communication
traffic is active (Figure 7-2).
FCD LMAIM5001-00
31

Figure 7-2: The DCS Port Configuration screen
DCS Port
DCS Address:
EDIT
RTS ON Delay (ms):
EDIT
RTS OFF Delay (ms):
EDIT
HMI State during DCS Comm Traffic

HMI Control On
<< Back
Next >>
Touching EDIT next to DCS Address, RTS ON Delay (ms) or RTS OFF Delay (ms) will allow the
user to enter new values.
Figure 7-3: DCS Port Address screen
DCS Port Address
<<
Back
Current Value:
1
32
Valid Range:
1-247
DEL
Modbus node
address for this
Master Station
for communication
to DCS or PLC.
CLR
E
N
T
FCD LMAIM5001-00

Figure 7-4: RTS ON Delay screen
RTS On Delay
<<
Back
Current Value:
0
Valid Range:
1-65535
DEL
Time delay
(1 ms incr.)
between asserting
RTS and the
transmission of
data.
CLR
E
N
T
Press Back after editing values.

Figure 7-5: RTS OFF Delay screen
RTS Off Delay
<<
Back
Current Value:
0
Valid Range:
1-65535
DEL
Time delay
(1 ms each incr.)
after the last
char. transmit
and before RTS
is dropped.
CLR
E
N
T
Press Back after editing values.

Touching Next >> on the DCS Port Configuration screen will take the user to the next DCS Data Table
Configuration screen.
7.2
Data Table Configuration

The Master Station data table is configurable for the Modbus Function codes 01, 05, 03, 05/15, 06/16.
The Modbus function codes 02 and 04 have a fixed data table and do not permit user alteration
(Figure 7-6).
FCD LMAIM5001-00
33

Figure 7-6: The Select Data Table screen
Configure DCS Data Table

Modbus Fc 03:
View/Edit
Modbus Fc 05/15:
View/Edit
Modbus Fc 06/16:
View/Edit
MNET Status
Read Only
Read/Write
<< Back
Top Screen
Touching the View/Edit button for Modbus 03 will take the user to a screen similar to Figure 7-7. This
screen permits the user to select the MOV parameters for holding register status.
34
FCD LMAIM5001-00

03 Read Holding Registers
Reads the binary contents of holding registers in the field units. The Master Station will allow the user to
select the number of registers to be visible per field unit up to a maximum of 10 (registers 4 13). Default
setting will display field unit registers 8 and 9.
Figure 7-7: The Register Selection screen
Modbus Holding Registers

Select Desired Registers/MOV
Torque
Volts
Analog #1 Analog #2
Position
Status
Always
On
Fault
D. out
DI #1
DI #2
Store
<< Back
View >>
When the user selects the register(s) to be mapped into the DCS Data table, the toggle switch will display
a green dot. All registers between the first selected toggle switch and the last toggle switch selected will
be displayed. Once the selections have been completed, touching the View >> button will display a
sample Data Table for the first 12 registers (Figure 7-8).
Note: Once the selection is made, the Store button must be pressed for the configuration to be
stored.
Figure 7-8: The Sample Data Table screen
Data Table Modbus Function Code 03

Reg.# MOV# Meaning
Reg.# MOV# Meaning
40001
Pos
40007
Pos
40002
Status
40008
Status
40003
Pos
40009
Pos
40004
Status
40010
Status
40005
Pos
40011
Pos
40006
Status
40012
Status
<< Back
Touching the << Back button will take the user to the register selection screen where the chosen register
format may be saved or altered to another configuration. (Figure 7-7).
FCD LMAIM5001-00
35

Selecting a register for a specific field unit follows the convention listed below.
Name
MX-DDC
Torque
Torque (current)
UEC-3-DDC
Average Torque (Opt)
Volts
Actual Volts
Not Used
Analog #1
Analog Input (User)
Analog Input (User)
Analog #2
Analog Input (User)
Analog Input (User)
Position
Valve Position (0 - 100%)
Valve Position (0 - 100%)
Status Register
Bit
00
Opened
Opened
01
Closed
Closed
02
Stopped
Stopped
03
Opening
Opening
04
Closing
Closing
05
Valve Jammed
Valve Jammed
06
Local Mode Selected
Local Mode Selected
07
Combined Fault *
Combined Fault *
08
Thermal Overload Fault
09
Future Use
Fail De-Energize
10
Channel A Fault
Channel A Fault
11
Channel B Fault
Channel B Fault
12
Open Torque Switch Fault
Open Torque Switch Faul
13
Close Torque Switch Fault
14
Manual Operation
Manual Operation
15
Phase Error
Phase Error
Fault Register
Bit
36
00
Not Used
Open Verify Fault
01
Not Used
Close Verify Fault
02
Not Used
Open De-Energize Fault
03
Not Used
Close De-Energize Fault
04
Phases Missing
Phases Missing
05
Phase Reversed
Phase Reversed
06
Not Used
Manual Mid to Open
07
Not Used
Manual Open to Mid
08
Not Used
Manual Mid to Close
09
Not Used
Manual Close to Mid
10
Network ESD is ON **
Network ESD is ON**
11
Local ESD is ON
Local ESD is ON
12
Unit Reset since last poll
13
Local Stop Selected
Wrong Rotation
14
Opening in Local
Opening in Local
15
Closing in Local
Closing in Local
FCD LMAIM5001-00
Name
MX-DDC
UEC-3-DDC
Digital Output
Bit
00
Close Contactor
Close Contactor
01
Open Contactor
Open Contactor
02
AS-1
User (K3)
03
AS-2
SW-93 LED
04
AS-3
SW-93 LED
05
AS04
User (K6)
06
AR-1, Opt
N/A
07
AR-2, Opt
N/A
08
AR-3, Opt
Bits 08-15
09
Network Relay
Field Unit Software
10 - 15
Not Used
Version ID
Digital Inputs 1
Bit
00
Remote Mode Selected
Remote Mode Selected
01
02
Open Torque Switch
Open Torque Switch
03
Open Limit Switch
Open Limit Switch
04
Close Torque Switch
Close Torque Switch
05
Close Limit Switch
Close Limit Switch
06
Not Used
Aux. Open Input
07
Not Used
Aux. Close Input
08
User 0, Terminal-21
User 0, TB2-1
09
User 1, Terminal-10
User 1, TB2-2
10
User 2, Terminal-9
User 2, TB2-3
11
User 3, Terminal-6
User 3, TB2-4
12
User 4, Terminal-7
User 4, TB2-5
13
User 5, Terminal-5
User 5, TB2-6
14
User 6, Opt, Terminal-23
User 6, I/O Module Only
15
00
Not Used
Analog in 1 Lost
01
Not Used
Analog in 2 Lost
02
Analog in 1 Lost
Analog in 3 Lost
03
Analog in 2 Lost
Analog in 4 Lost
04
Network A/B Lost
Network A/B Lost
05
Not Used
Reserved
06
DDC Bd. Present
Reserved
07
I/O Opt Board Present
Reserved
08
Not Used
Reserved
09
Not Used
Reserved
10
Not Used
Reserved
11
Not Used
Reserved
12
Phase Lost
Phase Lost
13
Phase Reverse
Phase Reverse
14
15
Not Used
Digital Inputs 2
Bit
FCD LMAIM5001-00
37

DCS Requested Register = [(field unit address 1) * number of registers per unit] + desired register
Touching the View/Edit button for Modbus 05/15 will take the user to a screen similar to Figure 7-9.
This screen permits the user to select desired coils/MOV.
01 Read Coil Status
Reads the ON/OFF status of discrete outputs (coils) in the field units. This data table is configured with the
Modbus Function code 05/15 parameters.
05 Force Single Coil / 15 Force Multiple Coil
Forces only a single coil to either the ON or OFF state (15 Forces multiple coils to either the ON or OFF
state). This is a configurable value.
Figure 7-9: The Force Coils screen
Modbus Coils
Select Desired Coils/MOV
Open/Stop
Close/Stop
Always
Always
On
On
AS-1
AR-1
<< Back
AS-2
AS-3
AR-2
Store
AS-4
AR-3
View >>
When the users selects the coils to be mapped into the DCS Data table, the toggle switch will display a
green dot. All coils between the first selected toggle switch and the last toggle switch selected will be
displayed. Once the selections have been completed, touching the View >> button will display a sample
Data Table for the first 12 coils (Figure 7-10).
38
FCD LMAIM5001-00

Figure 7-10: The Data Coils screen

Coil# MOV# Meaning
Coil# MOV# Meaning
0001
Close
0007
Close
0002
Open
0008
Open
0003
Close
0009
Close
0004
Open
0010
Open
0005
Close
0011
Close
0006
Open
0012
Open
<< Back
Available Coils for each MOV

Coil
Bit
Slave
Number
Number
Address
MX-DDC
UEC-3-DDC
Close / Stop
Close / Stop
Do Not Use
Open / Stop
Open / Stop
Do Not Use
AS-1
Lockout / K3
Relay #3
AS-2
Do Not Use
Relay #4
AS-3
Do Not Use
Relay #5
AS-4
K6
Relay #6
AR-1
Do Not Use
Relay #2
AR-2
Do Not Use
Relay #1
AR-3
Do Not Use
Do Not Use
I/O Module
Touching the << Back button will take the user to the coil selection screen where the chosen coil format
may be saved or altered to another configuration. (Figure 7-9).
Note: Once the selection is made, the Store button must be pressed for the configuration to be stored.
Selecting a coil for a specific field unit follows the convention listed below.
DCS Requested Coil = [(field unit address 1) * number of coils per unit] + desired coil
06 Preset Single Register / 16 Preset Multiple Register
Presets a value into a single-holding register. (16 Presets a value into multiple-holding registers) The data
table for this function code only permits one or two write registers per field unit. A unique data table is
created starting at register 45001.
Touching the View/Edit button for Modbus 06/16 will take the user to a screen similar to Figure 7-12.
This screen permits the user to select the MOV parameters for holding register status.
FCD LMAIM5001-00
39

Figure 7-11: The Writer Holding Register screen
Modbus Holding Registers

Select Desired Number of
Write Holding Registers
1/MOV
2/MOV
Store
<< Back
View >>
When the users selects the number of command registers to be mapped into the DCS Data table, the
toggle switch will display a green dot. Once the selections have been completed, touching the View >>
button will display a sample Data Table for the first 12 control or command registers (Figure 7-13).
Figure 7-12: Sample Data Table for Modbus Function Code 06/16

Reg.# MOV# Meaning
Reg.# MOV# Meaning
45001
CMD
45007
CMD
45002
CMD
45008
CMD
45003
CMD
45009
CMD
45004
CMD
45010
10
CMD
45005
CMD
45011
11
CMD
45006
CMD
45012
12
CMD
<< Back
Limited to two registers per write with the Modus Function code, 16. Touching the << Back button will
take the user to the Write Register selection screen where the chosen register format may be saved or
altered to another configuration (Figure 7-12). Selecting a register for a specific field unit follows the
convention listed on the next page.
DCS Requested Write Register = [(field unit address 1) * number of registers per unit] + desired register
40
FCD LMAIM5001-00

Valid Command Register Operations
Values
MX-DDC Definition
UEC-3-DDC Definition
256
Open
Open
512
Stop
Stop
768
Close
Close
1280
Start / Terminate Network ESD
Start / Terminate Network ESD
2304
Engage AS-1
Engage #1 (I/O Module Only)
2560
Engage AS-2
2816
Engage AS-3
Engage #3
3072
Engage AS-4
3328
Engage AR-1
3584
Engage AR-2
Engage #6
4352
Disengage AS-1
Disengage #1 (I/O Module Only)
4608
Disengage AS-2
4864
Disengage AS-3
Disengage #3
5120
Disengage AS-4
5376
Disengage AR-1
5632
Disengage AS-2
Disengage #6
6656
Enables move-to for units
Enables move-to for units
requiring the 2 register writes.
requiring the 2 register writes.
19200 + Value
Position Value for units capable of
Position Valve for units capable of
accepting 1 write move-to
accepting 1 write move-to
Valid Argument Register Operations
FCD LMAIM5001-00
Values
MX-DDC Definition
UEC-3-DDC Definition
0 - 100
Desired Valve Position
Desired Valve Position
41

02 Read Input Status
Reads the ON/OFF status of discrete inputs in the field units. This function code provides information
from field unit holding registers 9 13.
Read Input Status Data Table
42
Digital
Slave
Register / bit
MX-DDC
Input Number
Address
MX-DDC
UEC-3-DDC
9/00
Opened
9/01
Closed
9/02
Stopped
9/03
Opening
9/04
Closing
9/05
Valve Jammed
9/06
Local Mode
9/07
Combined Fault
9/08
Thermal O/L
10
9/09
Fail De-Energize
11
9/10
Channel A Fault
Channel A Fault
12
9/11
Channel B Fault
Channel B Fault
13
9/12
Open Torque Switch
14
9/13
Close Torque Switch
15
9/14
Operated Manually
I/O Module
16
9/15
Phase Error
17
10/10
Network ESD Active
18
10/11
Local ESD Active
19
10/12
Microprocessor reset
20
10/13
Local Stop
21
10/14
Local Opening
22
10/15
Local Closing
23
12/00
Remote Mode
User 8
24
12/08
User 0
User 0
25
12/09
User 1
User 1
26
12/10
User 2
User 2
27
12/11
User 3
User 3
28
12/12
User 4
User 4
29
12/13
User 5
User 5
30
12/14
User 6
User 6
31
12/15
User 7
User 7
32
13/14
User 8
User 19
FCD LMAIM5001-00

04 Read Input Registers
Reads the binary contents of the input registers in the field units. This function code will map the
following field unit registers 4 8 into a data table.
Read Input Registers Data Table
FCD LMAIM5001-00
Master
Field Unit
Field Unit
Station Register
Register
Address
MX-DDC
UEC-3-DDC
30001
Torque Scaled Output*
Average Torque Output
30002
Main Volts
Analog Input
30003
Analog Input
Analog Input
30004
Analog Input
Analog Input
30005
Valve Position (Scaled)
30006
Torque Scaled Output*
Average Torque Output
30007
Main Volts
Analog Input
30008
Analog Input
Analog Input
30009
Analog Input
Analog Input
30010
43

44
FCD LMAIM5001-00
Ethernet Port Configuration

The Master Station includes support for several TCP/IP protocols, including Modbus Ethernet and HTTP (web server).
Each Master Station processing unit must be configured with a unique IP address, mask, gateway, and Hot Standby IP
Address if Hot Standby is installed (Figure 8-1). The Hot Standby IP Address is discussed in detail in Chapter 10.
Note: If Hot Standby is not installed, the Hot Standby IP Address must be 0.0.0.0.
Figure 8-1: The Configure Ethernet Port screen
Configure Ethernet Port

IP Address
192
168
Mask
255
255
100
EDIT
255
EDIT
Gateway
192
168
EDIT
Hot Standby IP Address

0
0
0
0
EDIT
<< Back
Top Screen
Touching the Edit button for each row will allow the user to edit the octets of the addresses, one octet at a time, from
left to right (Figures 8-2, 8-3, 8-4, 8-5).
Use the Next and Back buttons on each editing screen to navigate between screens.
Figure 8-2: Edit Octet One screen
IP Address 1
<< Back
Next >>
Current Value:
192
192
Valid Range:
1-255
DEL
1st octet of
IP Address for
this CPU
CLR
E
N
T
### ___ ___ ___
FCD LMAIM5001-00
45

Figure 8-3: Edit Octet Two screen
IP Address 1
<< Back
Next >>
Current Value:
168
168
Valid Range:
1-255
DEL
2nd octet of
IP Address for
this CPU
CLR
E
N
T
___ ### ___ ___
Figure 8-4: Edit Octet Three screen
IP Address 1
<< Back
Next >>
Current Value:
0
Valid Range:
1-255
DEL
3rd octet of
IP Address for
this CPU
CLR
E
N
T
___ ___ ### ___
Figure 8-5: Edit Octet Four screen
IP Address 1
<< Back
Next >>
Current Value:
100
100
Valid Range:
1-255
DEL
4th octet of
IP Address for
this CPU
CLR
E
N
T
___ ___ ___ ###
46
FCD LMAIM5001-00
General Settings Configuration
9.1
Overview
General settings include the Clock, Passwords, and Version (Figure 9-1).
Figure 9-1: The Configure General Settings screen
Configure General Settings
Clock
Passwords
Version
<< Back
9.2
Clock
The clock is configured on the Clock screen (Figure 9-2). Touching an up arrow will increase a value,
while the down arrow will decrease the value.
FCD LMAIM5001-00
47

Figure 9-2: The Configure Clock screen
Clock
Current Date and Time
Month
1 / 2003
Day
Year
<< Back
9.3
12
30
Hour Minute
Top Screen
Passwords
Figure 9-3: The Login screen
Login: Please Enter Your Password
****
7
DEL
CLR
9
Help
Cancel
E
N
T
Note: Each user level must be a unique password.

Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the
user to the Main Menu (Figure 1-4).
If Help is pressed on the password screen, the user is given the opportunity to reset all passwords to
the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.
Passwords are easily configured via the Change Passwords screen (Figure 9-4).
48
FCD LMAIM5001-00

Figure 9-4: The Change Passwords screen
Change Passwords
'View' Role:
100
EDIT
'Supervisor' Role:
200
EDIT
'Administrator' Role:
300
EDIT
<< Back
Top Screen
Touching the Edit button will take the user to an editing screen (Figure 9-5) which will allow them to
enter a new value for the password.
Figure 9-5: The Edit View Password screen
'View' Password
<<
Back
Current Value:
100
100
FCD LMAIM5001-00
Valid Range:
000-9999
DEL
This password
permits the user
to VIEW network
conditions. Does
not allow control
or configuration.
CLR
E
N
T
49
9.4
Version
The Version information provided is read-only and may be requested by technical support to help
troubleshoot the Master Station (Figure 9-6).
Figure 9-6: The Master Station Revisions screen
Master Station Revisions
HMI Application Version
03/05.01
CPU Application Version
5163
<< Back
50
Top Screen
FCD LMAIM5001-00
10
Hot Standby Configuration
10.1
Overview
The Master Station is capable of Hot Standby Operation. Two identical processing units communicate with
each other via an Ethernet 10-BaseT connection. One processing unit is configured to be Hot while the
other unit is configured to be Standby.
10.2
Configuration
Each unit must be configured for TCP/IP communication. This is accomplished via the HMI interface on
the Configure Ethernet Port screen (Figure 10-1).
Figure 10-1: The Configure Ethernet Port screen
Configure Ethernet Port

IP Address
192
168
Mask
255
255
100
EDIT
255
EDIT
Gateway
192
168
EDIT
Hot Standby IP Address

192
168
0
101
<< Back
EDIT
Top Screen
In addition, the Hot Standby IP Address must be configured with the other processing units IP address.
For example, the Hot processing unit must have the Standby processing units IP address in the Hot
Standby IP Address section, and the Standby processing unit must have the Hot processing units IP
address in the Hot Standby IP Address section.
IP addresses are configured by touching the Edit button on the row of the address to be configured.
This will allow the user to set the octets of the IP address from the left to the right, one octet at a time.
Use the Next and Back buttons on each editing screen to navigate between screens.
Following the successful configuration of the IP address information for each unit, further configuration is
necessary.
The Configure Hot Standby screen of the HMI (Figure 10-2) allows the user to configure the startup
mode of each processing unit, displays the current state of each processing unit (i.e. Idle, Standby, or
FCD LMAIM5001-00
51

Hot) and allows the user to force the units to switch roles such that the Hot unit becomes the Standby
unit and the Standby unit becomes the Hot unit (Figure 10-3).
Figure 10-2: Configure Hot Standby screen
Configure Hot Standby
Change State
Active/Standby
Hot Backup State
Idle
Hot Backup Startup

Hot
Standby
Edit
Active
When configuration changes are saved in the Hot processing unit, these changes are transfered to the
Standby processing unit. Therefore, the network configuration, DCS configuration, and other
configurations only need to be performed once. The configuration for the Hot Standby Parameters are
unique for each processing unit, however, and as such must be completed independently for each
processing unit. The Hot Standby configuration is not transferred from the Hot unit to the Standby unit
when the configuration is saved.
Figure 10-3: Edit Hot Standby screen
Configure Hot Standby
Change State
Active/Standby
Hot Backup State
Idle
Hot Backup Startup

Hot
Standby
Standby
Active
52
FCD LMAIM5001-00
10.3
Operation
Under normal operating conditions, the Hot processing unit will transmit incremental data updates to the
Standby processing unit via the Ethernet connection.
The Standby unit will also monitor the communication on the network to ensure that the Hot processing
unit is viable.
In the event of a Hot unit failure, the Standby unit will smoothly transition into the Hot role. In addition, a
forced switch may be imposed. The transition period from Hot to Standby and Standby to Hot takes under
20 milliseconds to complete.
Each processing unit is capable of three states: Idle, Standby, and Hot.
Idle state: the processing unit is active, will accept incremental updates from a Hot unit, but will not perform
the Hot units duties nor will the processing unit switch to Hot state should a Hot failure be detected.
Standby state: the processing unit is active, will accept incremental updates from a Hot unit, and will
switch to Hot state should a Hot failure be detected.
Hot state: the processing unit is the Hot unit and will perform the Hot duties of Network polling and
incremental updating of the Standby processing unit.
A state change can occur in any of the following conditions:
Hot Unit Failure: the Hot unit fails to send incremental updates to the Standby unit and there is no
network traffic.
Hot-Standby communication failure: the Standby unit is not receiving incremental update information
from the Hot unit but detects Network traffic. The Standby unit will zero its database and set an alert error.
The HMI will detect this state and will display Idle instead of Standby.
FCD LMAIM5001-00
53

54
FCD LMAIM5001-00
11
Network Status
The Network Status screens (Figure 11-1) present an overview of the entire network, 25 MOVs per page. There are ten
pages total. Use the << Back and Next >> buttons to navigate between the screens.
Figure 11-1: Network Status Page 1 screen
Network Status
No Comm Faults
Channel A
Channel A and B
MOVs 1-25
Pg 1 of 10
No MOV Fault
Channel B
MOV Fault
Press on a MOV to view status detail

001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
034
025
<< Back
ACTIVE
Next >>
There are two levels of information presented on this screen.

The first colored bar (left) indicates communication status. Green is good communication on both channels A and B.
Yellow indicates Channel A communication failure. Blue indicates Channel B communication failure. Red indicates failure
on both channels.
The second colored bar indicates MOV Fault status. A green bar indicates no fault, while a red flashing bar indicates
MOV fault.
Touching a MOV will take the user to the View MOV Status screen. The View MOV Status screens are discussed in
Chapter 13.
FCD LMAIM5001-00
55

56
FCD LMAIM5001-00
12
View MOV Status

The View MOV Status screens allow the user to see detailed information regarding the MOVs current status (Figure 12-1).
Figure 12-1: View MOV Status Page 1 screen
View Status (page 1 of 5)

MOV Address
Tag
ACTIVE
MOVFU001
0 % Open
Type: MX
Fault
Channel A
Channel B
Opened
Closed
Stopped
Opening
Closing
Control MOV
More >>
<< Back
The first page allows the user to navigate between MOVs using the arrows to the left and right of the MOV Address. The
Tag name for each MOV is displayed for reference. A convenient Control MOV button is provided which allows the user
to jump to the Control MOV screen. Control MOV functionality is discussed in Chapter 14.
Gray lamps indicate an off or clear condition, while Red lamps indicate an on or active condition.
Figures 12-2, 12-3, 12-4, and 12-5 provide an overview of the comprehensive status information these screens provide
the user.

MOV Address
Tag
Opened
Closed
Stopped
Opening
Closing
<< Back
FCD LMAIM5001-00
Remote Mode
1
MOVFU001
Jammed
Local
Fault
Th O/L
Future
Phase
Channel A
Channel B
Open T/S
Close T/S
Manual Move
More >>
57

View Status
MOV Address
Tag
(page 3 of 5)
Remote Mode
MOVFU001
Phase Lost
Phase Rev
Net ESD
Lcl ESD
Reset
Lcl Stop
Lcl Open
Lcl Close
AS-1
AS-2
AS-3
AS-4
AR-1 (Opt)
AR-2 (Opt)
AR-3 (Opt)
More >>
<< Back
View Status
MOV Address
Tag
(page 4 of 5)
Remote Mode
MOVFU001
Remote
Th O/L
Open T.S.
Open L.S.
Close T.S.
Close L.S.
Future
Future
User #0
User #1
User #2
User
User
User
User
User
User
#3
#4
#5
#6
#7
#8
More >>
<< Back
Figure 12-5: View MOV Status page 5 screen

MOV Address
Tag
58
MOVFU001
Lost AI#1
Lost AI#2
I/O Board
<< Back
Remote Mode
Analog Input #1 12345

Analog Input #2 12345
View Torque
Status Info
More >>
FCD LMAIM5001-00

Page 5 (Figure 12-5) provides a link to Torque Status information (Figure 12-6).
Figure 12-6: MOV Torque Status screen
Remote Mode
MOV Torque Status

MOV Address
1
Tag
MOVFU001
Start % Open
Avg. Tq
Stop % Open
Hi Tq @ Stop
Time (ms)
Hi Start Tq
High Mid Tq
Hi Stop Tq
High Tq Pos
<< Back
FCD LMAIM5001-00
59

60
FCD LMAIM5001-00
13
Control MOV
MOVs can be controlled from these screens. This includes opening, stopping, closing, and opening to a set position
(such as 50%).
Control MOV Page one (Figure 13-1) allows the user to open, stop, and close a MOV. Navigation between MOVs is
accomplished via the arrows at the top of the screen. The MOV Address and Tag indicate the MOV being controlled. The
and arrow buttons move the address in increments of 10.
Figure 13-1: Control MOV Page 1 screen
Control MOV
LOCAL MODE
MOV Address
Tag
MOVFU001
Channel A
Channel B
Closed
STOP
OPEN
<< Back
AS Relays
CLOSE
AR Relays
More >>
Control MOV page two (Figure 13-2) allows the user to set a MOV to an arbitrary position.
Figure 13-2: Control MOV Page 2 screen
Control MOV
Local Mode
MOV ID:
Tag
Percent Open
1
MOVFU001
Set Position
+1
+10
-1
-10
50%
SHUT
OPEN
50%
<< Back
FCD LMAIM5001-00
SET
POSITION
61

Figure 13-3: Control Auxillary Coils screen 1
Control Aux. Coils

User #0
User #1
User #2
User #3
MOV Address:
AS-1
User #4
User #5
Tag
AS-2
User #6
User #7
MOVFU001
AS-3
Note: Relays must be configured for

DDC Control at the MOV.
Feedback to User Inputs
is recommended
<< Back
Figure 13-4: Control Auxillary Coils screen 2
Control Aux. Coils

User #0
User #1
User #2
User #3
MOV Address:
AS-1
AS-2
User #4
User #5
Tag
MOVFU001
AS-3
User #6
User #7
AS-4
Note: Relays must be configured for

DDC Control at the MOV.
Feedback to User Inputs
is recommended
<< Back
62
FCD LMAIM5001-00
14
Emergency Shut Down

Should it be necessary to initiate an Emergency Shut Down of the networked MOVs, this can be accomplished by
accessing the Emergency Shut Down screen from the Main Menu (Figure 14-1).
Figure 14-1: Emergency Shut Down screen
Emergency Shut Down
ACTIVE
Pressing the red button will initiate

an Emergency Shut Down procedure
for the Network.
Once Initiated, the Emergency Shut
Down Procedure cannot be revoked.
Initiate
Emergency
Shut Down
Cancel
Clear
Emergency
Shut Down
Two options are available: Initiate a shutdown and Clear a shutdown. Once an Emergency Shut Down has completed and
is no longer necessary, the Emergency Shut Down state is cleared by pressing the Clear button.
When an Emergency Shut Down is Initiated, the Emergency Shut Down in Progress screen will be displayed
(Figure 14-2).
Figure 14-2: Emergency Shut Down in Progress screen
Emergency Shut Down In Progress

The Emergency Shut Down Procedure
has been initiated.
Procedure Complete
Main Menu
FCD LMAIM5001-00
63

When an Emergency Shut Down is Cleared, the Emergency Shut Down Termination in Progress screen will be displayed
(Figure 14-3).
Figure 14-3: Emergency Shut Down Termination screen
Emergency Shut Down Termination

The Emergency Shut Down Procedure
termination is in progress.
Procedure Complete
Main Menu
64
FCD LMAIM5001-00
15
Logger
The Logger allows the user to monitor the status of the network or communication traffic. The Logger Menu provides
two options: Data Analyzer and Network Status (Figure 15-1).
Figure 15-1: Logger Menu screen
Logger Menu
ACTIVE
Data Analyzer
Logger
<< Back
Note: In a Hot Standby configuration, the Standby unit does not report logger functions.
The Data Analyzer screen allows the user to monitor communication traffic (Figure 15-2). Several monitoring options
are available:
Channel A: monitor communication on Channel A port
Channel B: monitor communication on Channel B port
DCS Port: monitor communication on DCS port
MNET Port: monitor communication on Modbus ethernet port
Activity Log Disabled: no logging
FCD LMAIM5001-00
65

Figure 15-2: Data Analyzer Log screen
Data Analyzer Log
ACTIVE
Port Activity to Log

Channel A
Channel B
DCS Port
Modbus ENET
Activity Log Disabled
<< Back
The Network Status Log screen (Figure 15-3) allows the user to log messages from the MOV network such as status
updates, fault information, and position. Only the last 10 messages are visible via the HMI, but all messages are
streamed to the printer port.
Figure 15-3: Network Status Log screen
Logger
10-28-03
10-28-03
10-28-03
10-28-03
10-28-03
<< Back
66
ACTIVE
16:15:50
16:15:50
16:15:51
16:15:52
16:15:53
MASTER MODE
MOVFU001 1
MOVFU002 2
MOVFU003 3
MOVFU004 4
LOGGING
NO COMMU
NO COMMU
NO COMMU
NO COMMU
Start
FCD LMAIM5001-00

Figure 15-4: Data Analyzer and Logger Concurrent Use Error screen
Message
When Data Analyzer is
Active, Logger is disabled
and when Logger is active,
Data Analyzer is disabled.
OK
This screen appears if the user attempts to simultaneously activate both logger functions.
FCD LMAIM5001-00
67

68
FCD LMAIM5001-00
16
Error Messages
Error messages appear when a user attempts to initiate a function out of sequence or while another process is operating.
Should a user attempt an unsafe task, the following error messages will be displayed.
Figure 16-1: Control Error
Control Error
This unit is configured

in STANDBY mode.
Please use the ACTIVE unit to control
the network.
<< Back
This screen will be displayed when control of a MOV is attempted on the Standby processor.
Figure 16-2: Configuration Error 1
Configuration Error

in STANDBY mode.
Please use the ACTIVE unit to
configure the network.
<< Back
This screen will be displayed when configuration of the Standby processor is attempted.
FCD LMAIM5001-00
69

Figure 16-3: Configuration Error 2
Configuration Error

in STANDBY mode.
Please use the ACTIVE unit to
view torque information.
<< Back
Torque information is viewed on the Active processor.

Figure 16-4: Inactivity Timeout
Inactivity Timeout
Due to inactivity, this
session will logoout in
60 seconds. Press the Cancel
button to continue this
session.
Cancel
If the Master Station has not been used for a five minute period, the user will be logged out in 60 seconds.
70
FCD LMAIM5001-00

Figure 16-5: HMI Lockout Alert
Alert
This operation cannot be
performed at this time,
since there is communication
traffic on the DCS port or
the MNET port.
OK
Please try again.
If HMI control has been set to Off, this screen appears when the user attempts control from the Master Station touch
screen while the DCS is communicating with the Master Station.
Figure 16-6: HMI Control Verification screen
HMI Control Verification
This unit is configured for

"HMI Control Disabled" during
DCS or MNET communications traffic.
Please wait while DCS and MNET
communications traffic is monitored.
If HMI Control is turned OFF, the user will see an error screen if control is attempted while DCS or MNET traffic is
present.
FCD LMAIM5001-00
71

72
FCD LMAIM5001-00
17
Web Server Operation

Figure 17-1: Web navigation
Index
View MOV Status
Network Status
View Configuration
Master Station Configuration
MOV Status
MOV Active/Inactive Tables
MOV Active/Inactive Tables
MOV Status
Network Status
FCD LMAIM5001-00
73

Figure 17-2
View Configuration
View MOV Status
Figure 17-3
To be supplied.
74
FCD LMAIM5001-00

Figure 17-4
MOV Status | MOVs 001-050 | Page 1 of 5 | Jump To Page: [1] [2] [3] [4] [5]
LEGEND
Key:
FCD LMAIM5001-00
No Communication Faults
Refresh Data
No MOV Fault
Channel A Fault
Channel B Fault
Channel A and Channel B Fault
MOV Fault
MOV 001 R R
MOV 002 R R
MOV 003 R R
MOV 011 R R
MOV 012 R R
MOV 013 R R
MOV 021 R R
MOV 022 R R
MOV 023 R R
MOV 031 R R
MOV 032 R R
MOV 033 R R
MOV 041 R R
MOV 042 R R
MOV 043 R R
MOV 004 R R
MOV 005 R R
MOV 006 R R
MOV 014 R R
MOV 015 R R
MOV 016 R R
MOV 024 R R
MOV 025 R R
MOV 026 R R
MOV 034 R R
MOV 035 R R
MOV 036 R R
MOV 044 R R
MOV 045 R R
MOV 046 R R
MOV 007 R R
MOV 008 R R
MOV 009 R R
MOV 017 R R
MOV 018 R R
MOV 019 R R
MOV 027 R R
MOV 028 R R
MOV 029 R R
MOV 037 R R
MOV 038 R R
MOV 039 R R
MOV 047 R R
MOV 048 R R
MOV 049 R R
MOV 010 R R
MOV 020 R R
MOV 030 R R
MOV 040 R R
MOV 050 R R
R
G
Y
B
=
=
=
=
Red
Green
Yellow
Blue
75

Figure 17-4
Master Station Configuration

DCS Port Setup
DCS Address
DCS Baud Rate
9600
DCS Stop
DCS Parity
None
DCS Electrical
RS-232
DCS RTS ON
DCS RTS OFF
DCS HB Start
Hot
DCS HMI Enabled
Disable
Ethernet Port Setup

Enet ReadWrite
Read Only
IP Address
192.168.0.100
Mask
255.255.255.0
Gateway
192.168.0.1
Standby IP Address
0.0.0.0
DCS Port / Ethernet port Data Table Parameters

DCS Register First
Position
DCS Register Last
Status
DCS 5/15 Coil Map
Close / Stop through Open / Stop
DCS Write Register
Network Setup
Network Baud Rate
9600
Network Timeout
500
Network Retries
Network Poll Mode
LOOP
Network Propogation Delay
10
Network RTS Delay
10
First Configured Slave
Last Configured Slave
32
Total Active Slaves
32
MOV Active/Inactive Status

MOV 001-032
MOV 033-064
MOV 065-096
MOV 097-128
MOV 129-160
MOV 161-192
MOV 193-224
MOV 225-250
Note: The setting shown above indicates default.
76
FCD LMAIM5001-00

Figure 17-4
<< Back to Status

MOV Status Detail | MOV Address 001 | [<<Prev MOV] [Next MOV>>]
Refresh Status
MOV Tag Name: MOVFU001
Torque
Analog #1
Analog #2
Position
FAULT REGISTER
Phase(s) Missing
Phase Reversed
Network ESD is ON
Local ESD is ON
STATUS REGISTER

Opened
Local Stop Selected
Closed
Opening in Local
Stopped
Closing in Local
Opening
DIGITAL I/O
Closing
Valve Jammed
Digital Output
Local Mode Selected

Combined Fault
Fail De-Energize (UEC-3 ONLY)
Channel A Fault
Open Torque Switch Fault
Phase Error
Open Contactor
AS-1
AS-2
Channel B Fault
Manual Operation
Close Contactor
AS-3
AS-4
AR-1, Opt
AR-2, Opt
AR-3, Opt
Network Relay
Digital Inputs 1 (Remote Mode Selected
Open Torque Switch
Open Limit Switch
User 0, Terminal-21
User 1, Terminal-10
User 2, Terminal-9
User 3, Terminal-6
User 4, Terminal-7
User 5, Terminal-5
User 6, Terminal-23
User 7, Terminal-24
Digital Inputs 2
Analog In 1 Lost
Analog In 2 Lost
Network A/B Lost
DDC Bd. Present
I/O Opt Board Present
Phase Lost
Note: Gray lamps indicate an off or clear condition, while red lamps indicate an on or active condition.
FCD LMAIM5001-00
77

78
FCD LMAIM5001-00
18
Touch Panel Backlight

When the touch panel backlight burns out, the panels status LED will turn orange. The HMI is programmed for touch
operation to be disabled when the backlight burns out, which prevents the panel from sending commands to the PLC.
The touch panel unit uses a CCFL, long-life type backlight. The actual life of the backlight however, will vary depending on
the operating conditions, and replacement may be required. The backlight has a life of 30,000 hours (approximately 3.4
years), when the backlight is lit continuously (time required for brightness to fall to half its normal level).
Note: The touch panel screen saver feature is enabled to prevent continuous backlight operation for a longer
backlight life expectancy.
Pro-face part number: GP377L/S-BL00-MS
Warning
To prevent an electric shock, be sure the touch panels power is disconnected from the power supply prior to
changing the backlight.
When the power has just been turned OFF, the unit and backlight are still very hot. Be sure to use gloves to prevent
burns.
The backlight is very fragile. Do not touch the glass tube directly or try to remove its power cord. If the glass tube
breaks, you may be injured.
Use the following steps to change the backlight. Be sure to use gloves.
FCD LMAIM5001-00
1.
2.
Turn OFF power to the Master Station. Disconnect power.

Remove the power and serial cables from the touch panel and remove from the Master Station.
3.
4.
5.
6.
Unscrew the panels two (2) top face attachment screws.

Push down on the lock clip and open the panels rear cover.
Disconnect the backlight's power connector from the inverter board. Do not try to pull the cord out of the backlight.
Push the backlight's lock tab to the right to free the backlight, then pull it upwards and out of the unit.
79
7.
8.
9.
Insert the new backlight and slide it into its slot until the lock tab can be clicked into place.
Attach the new backlight's power connector to the inverter board.
To replace the panel's rear cover, insert the covers guide tabs into the case's guide slots and close the cover. Be
sure that the rear cover connector and the front unit connector are correctly aligned
10. Install the panel's two (2) top face attachment screws.
11. Insert the touch panel into the Master Station by first attaching the power cables and serial cable, then install the
touch panel retaining clips.
12. Attach power to the Master Station and Turn ON the Master Station.
80
FCD LMAIM5001-00
19
FTP Upload of MOV Tag Name Database

Using an FTP software application, connect to the Master Station TCP/IP port. Log onto the Master Station.
FCD LMAIM5001-00
81

82
FCD LMAIM5001-00
20
How to Order Parts

To order parts or obtain further information about your Flowserve Limitorque Master Station II, contact your local
Limitorque distributor sales office, or:
FLOWSERVE CORPORATION
5114 Woodall Road
P.O.Box 11318
Lynchburg, VA 24506-1318
Phone (434) 528-4400
Fax (434) 845-9736
To find the Limitorque distributor or sales office near you, go to http://www.limitorque.com
All inquiries or orders must be accompanied by the following information supplied on the actuator nameplate:
1. Master Station model
2. Order number
3. Serial number
FCD LMAIM5001-00
83

84
FCD LMAIM5001-00
21
Appendix
Figure A-1: Typical single Master Station II network diagram
FCD LMAIM5001-00
85
L-783 REV-A 4/26/93
TEMPERTURE RATING:
STORAGE: -20C TO +60C
OPERATIONAL: 0C TO +45C
N/C
N/C
N/C
SEE NOTE 5
SEE NOTE 5
A1* 15
A1 16
29 A2*
41 A2
A1* 15
A1 16
29 A2*
41 A2
30
MOV-248
MOV-247
41 A2
30
ETHERNET PORT
N/C
N/C
41 A2
29 A2*
A1 16
A1* 15
SEE NOTE 5
30
MOV-249
41 A2
30
MOV-2
SEE NOTE 5
29 A2*
N/C
TXD-
TXRXD-
CABLE TYPE: DATA QUALITY CATEGORY 5 WITH

STANDARD RJ-45 CONNECTOR.
A1 16
A1 16
29 A2*
A1 16
41 A2
GND
RXD-
GND
MASTER STATION TO PC STRAIGHT-THRU

MASTER STATION TO HUB STRAIGHT-THRU
MASTER STATION TO PLC STRAIGHT-THRU
A1* 15
29 A2*
RS-422
TXD+
RXD+
RS-485
TXRXD+
PRINTER/DEBUG
SAME AS DCS PORT RS-232
RS-232
DCD
RXD
TXD
DTR
GND
DSR
RTS
CTS
DCS PORT
A1* 15
30
MOV-3
SEE NOTE 5
30
MOV-4
A1* 15
SEE NOTE 5
24 VDC, 4 AMP (2 AMP PER CPU)

JUMPER SELECTABLE
(DO NOT USE WITH 110-240 VAC CONNECTED)
MASTER STATION POWER REQUIREMENTS:

SINGLE: 110/240 VAC, 3.0 AMP (1.5 AMP PER CPU)
LEGEND:
_______
MOV - MOTOR OPERATED VALVE
16 - DATA A1
15 - DATA A1*
41 - DATA A2
29 - DATA A2*
30 - SURGE PROTECTION
- SHIELD
N/C - NO CONNECTION
DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL
EARTH GROUND NOTE:

-----------------IF LOW IMPEDANCE EARTH GROUND IS NOT AVAILABLE AT EACH
ACTUATOR, CONTACT ENGINEERING FOR ALTERNATIVE EARTH GROUND
SURGE PROTECTION STRATEGIES.
DIAGNOSTIC NOTE:
--------------POLARITY AND LEVEL OF THE NETWORK'S DATA CONNECTION
CAN BE CHECKED BY MEASURING VOLTAGE BETWEEN DATA AND
DATA* TERMINALS. THIS VOLTAGE SHOULD BE GREATER THAN
+200mV DC WITH MASTER STATION NETWORK PORTS DISCONNECTED.
DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL.
PIN
1
2
3
4
5
6
7
8
9
N/C
A1 16
41 A2
29 A2*
A1 16
A1* 15
SEE NOTE 5
30
MOV-250
41 A2
29 A2*
30
MOV-1
A1* 15
SEE NOTE 5
N/C
8.718
(221)
1.432
(36)
17.727
(450)
5.750
(146)
NO.
TOP VIEW
19.000
(483)
17.000
(432)
FRONT VIEW
DO NOT USE
WITH 110-240VAC
MOVE JUMPERS ON
INSIDE OF UNIT FOR
PROPER OPERATION
24VDC
+ --
EXTERNAL 24VDC
INPUT ONLY
POWER
FUSES
2 AMP
250 V
ON
OFF
REVISION
DESCRIPTION
N/C
INPUT
100-240VAC
~1.5A
DATE
DCS
PRINTER / DEBUG
HOT STANDBY
OPTIONAL
DATE
DATE
APPROVED
DATE
CHECKED
DKA 9/12/03
DRAWN
CHANNEL B
*
*
D TA
D
TA
DA DATA GN DA DATA GN
CHANNEL A
ETHERNET
NO SERVICEABLE PARTS INSIDE
-----
OFF
ON
FUSES
2 AMP
250 V
INPUT
100-240VAC
~1.5A
POWER
DO NOT USE
WITH 110-240VAC
+ -24VDC
EXTERNAL 24VDC
INPUT ONLY
MOVE JUMPERS ON
INSIDE OF UNIT FOR
PROPER OPERATION
110VAC POWER ENTRY
ON/OFF SWITCH
FUSE PROTECTION
EXT. 24VDC
15-493-0384-4
DRAWING NO.
RACK MOUNTABLE HOT

STANDBY MASTER STATION
REV
4X .278 x .406 OBLONG

(7) (10)
GND (SEE NOTE 6)
1ST ORDER NO.
TITLE
DCS
PRINTER / DEBUG
SINGLE
MONITOR
REAR VIEW
MONITOR
FRONT VIEW
HANDLES
TERMINALS & CONNECTORS
FUSES
o
l
FUSES
86
l
NOTES:
_____
(1) MASTER STATION AND FIELD UNITS REQUIRE EXTERNAL POWER SUPPLY.
(2) CORRECT POLARITY FOR FIELD UNIT AND MASTER STATION CONNECTIONS
IS NECESSARY FOR PROPER OPERATION.
(3) CONNECTIONS SHOWN ARE TYPICAL. THE NUMBER OF MOV'S SHOWN
MAY NOT INDICATE TRUE SYSTEM SIZE.
(4) BELDEN 3105A, 9841, OR 3074F SHIELDED TWISTED PAIR CABLE IS
RECOMMENDED.
(5) EARTH GROUND: GROUND ROD OR CONNECTION TO GROUND ROD.
A CLEAN EARTH-GROUND CONNECTION (LESS THAN 5 OHMS) ENHANCES
NOISE REJECTION AND PROVIDES A CLEAR/SAFE PATH FOR SURGE
CURRENTS.
JUMPER CABLE MUST BE INSTALLED FROM MX-DDC TERMINAL BLOCK
PIN 30 TO EARTH-GROUND.
(6) MASTER STATION MUST BE CONNECTED TO CLEAN EARTH-GROUND
(LESS THAN 5 OHMS) FOR ENHANCED NOISE REJECTION AND A
CLEAR/SAFE PATH FOR SURGE CURRENTS.
SHEET
1 OF1
Figure A-2: Typical hot standby Master Station II network diagram
FCD LMAIM5001-00
FCD LMAIM5001-00
87
Limitorque
5114 Woodall Road, P.O. Box 11318
Phone (434) 528-4400, Fax (434) 845-9736
http://www.limitorque.com
Limitorque
Abex Road
Newbury
Berkshire, RG14 5EY
England
Phone 44-1-635-46999
Fax 44-1-635-36034
Limitorque Nippon Gear Co., Ltd.
Asahi-Seimei Bldg. 4th Floor
1-11-11 Kita-Saiwai, Nishi-Ku
Yokohama-Shi, (220-0004)
Japan
Phone 81-45-326-2065
Fax 81-45-320-5962
Limitorque India, Ltd.

15/4, Mile Stone
Mathura Road
Faridabad 121002
India
Phone 91-129-2276586
Fax 91-129-2277135
Flowserve Australia, Pty. Ltd.
14 Dalmore Drive
Scoresby, Victoria 3179
Australia
Phone: 61 3 9759 3300
Facsimile: 61 3 9759 3301
Limitorque Asia, Pte., Ltd.
12, Tuas Avenue 20
Singapore 638824
Phone 65-6868-4628
Fax 65-6862-4940
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to
perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in
numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation,
operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with
the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989.
FLOWSERVE CORPORATION
FLOW CONTROL DIVISION
5114 Woodall Road
P.O. Box 11318
Phone: 434 528 4400
Facsimile: 434 845 9736
www.limitorque.com
2004 Flowserve Corporation, Irving, Texas, USA. Flowserve and Limitorque are registered trademarks of Flowserve Corporation.
(Replaces 435-11000)
FCD LMAIM5001-00 Printed in USA.

ManualMasterStation PDF

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Limitorque Actuation Systems

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

User Rights Overview

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Press Anywhere to Begin

Login: Please Enter Your Password

Note: Each user level must be a unique password.

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Login Help: Enter the Reset Password

Note: The keys are outlined in red on this screen.

View MOV Status

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Master Station II Screen Flowchart

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DCS Port Address

Active MOVs 1250

Modbus FC 05/15 - View

IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4

Mask - Octet 1 - Octet 2 - Octet 3 - Octet 4

Hot Backup Startup

Start Network ESD

Terminate Network ESD

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Single Master Station Quick Setup Instructions

Hot Standby Master Station Quick Setup Instructions

Configure the Left CPU

Flow Control Division

Limitorque Actuation Systems

From the Main Menu select Configure.

From the Main Menu select Hot Standby.

Configure the Right CPU

Right unit (default configuration):

Configure the Master Station for network control

From the Main Menu select Hot Standby.

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual