You are on page 1of 92

Directional control valves

NG6...NG32
D03...D10

DIRECTIONAL CONTROL VALVES


Index

DO3 (NG6)

Page
2
to
22

D05 (NG10)

Page
23
to
42

D07 (NG16)

Page
43
to
54

D08 (NG25)
3000 PSI

Page
55
to
65

D08 (NG25)
4600 PSI

Page
66
to
77

D10 (NG32)
3000 PSI

Page
78
to
86

Accessories

Page
87
to
90

Directional control valve D03 (NG6)

Features and Benefits

3 chamber design with additional spool guide for high performance

Wet pin solenoid with increased solenoid forces

Optimized flow passages result in lower pressure drop

Manual override

Solenoid identification per ANSI (energize A results in pressure to A)

Certified

Directional control valve D03 (NG6)

Order Guide
This order code describes the desired model variances of the DO3 (NG 6) directional control valves. Standard models
are assigned a 10-digit number. See pages 4, 5, & 6.

WS** S

SIZE
06 D03 (NG 6, ISO - 4401)

51

ADDITIONAL INFORMATION
09 MANUAL PUSH PIN
WITH RUBBER COVER
11 SPOOL WITH METERING
NOTCHES

SEALS
V VITON STD.

CONTROL TYPE
SOLENOID IDENTIFICATION
51 U.S. STANDARD
(U.S. ANSI B93.9 STD.)

1 ELECTRICAL
2 HYDRAULIC PILOT
4 MECHANICAL
(ROLLER)

DESIGN SERIES
D - STD
*E - 24 VDC LEAD WIRE COILS

6 PNEUMATIC PILOT
7 MANUAL LEVER

SOLENOID OPTIONS
OMIT: If standard (manual override)
C COVERED PUSH PIN

7 MANUAL LEVER
(WITH DETENT G AT**)
SPOOL CODE
*** SEE SPOOL CHART (PAGES 4, 5 & 6)
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4400
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55M-1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
G
DETENT CONTROL TYPE 7 ONLY
EX FLAME PROOF

* QUICK CONNECT FOR


E SERIES IS MINI CONNECTOR
(PG 89)

SOLENOID VOLTAGES
AC

DC

115/60
230/60
Series D Dual Freq.

012/00
024/00
096/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D03 (NG6)

Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 231Z
KA
KD
KE
KG
KL
KM
WS
D11

SPOOL
NO.

SYMBOLS

000

001

001*

002

002*

004

004*

KM

WS

WS

110/115
220/230
024/00

110/115
220/230

110/115
220/230
024/00

110/115
220/230

110/115
220/230
024/00

110/115
220/230
024/00

110/115
220/230

12 VDC.
24 VDC.
96 VDC.

Z069
Z102

Z201
Z234

Z267
Z300
Z484

Z135
Z168

Z003
Z036

Z397
Z430

Z070
Z103
Z511

Z202
Z235

Z268
Z301
Z477

Z136
Z169

Z004
Z037

Z398
Z431

Z512

Z203
Z236

Z269
Z302
Z492

Z137
Z170

Z005
Z038

Z399
Z432

Z204
Z237

Z270
Z303
Z478

Z138
Z171
Z516

Z006
Z039

Z400
Z433

Z073
Z106

Z205
Z238

Z271
Z304

Z139
Z172

Z007
Z040

Z401
Z434

Z074
Z107

Z206
Z239

Z272
Z305

Z140
Z173

Z008
Z041

Z402
Z435

Z075
Z108
Z508

Z207
Z240

Z273
Z306

Z333
Z349

Z141
Z174

Z365
Z381
Z491

Z009
Z042

Z403
Z436

Z076
Z109

Z208
Z241

Z274
Z307
Z487

Z334
Z350

Z142
Z175

Z366
Z382

Z010
Z043

Z404
Z437

Z077
Z110

Z209
Z242

Z275
Z308

Z335
Z351

Z143
Z176

Z367
Z383
Z480

Z011
Z044

Z405
Z438

Z078
Z111

Z210
Z243

Z276
Z309

Z336
Z352

Z144
Z177

Z368
Z384

Z012
Z045

Z406
Z439

Z079
Z112

Z211
Z244

Z277
Z310

Z337
Z353

Z145
Z178

Z369
Z385

Z013
Z046

Z407
Z440

Z465

T
B

T
B

T
B

011*
P

012
P

014

* Metering notches

KL

Z072
Z105
Z497

016*

KG

Z464

010

016

KE

Z071
Z104
Z531

006

KD

Z521

KA

Z463

005

TRANSITION

WIRING BOX
WIRING BOX + QUICK CONNECT ( 3 PIN SING. & 5 PIN DBL. SOL.)
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
WIRING BOX + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN)
PLUG CONNECTER (DIN 43650 / ISO 4400)
SPOOL WITH METERING NOTCHES*

Z467

Directional control valve D03 (NG6)

SPOOL
NO.

SYMBOLS

018

018*

KE

KG

KL

KM

WS

WS

110/115
220/230
024/00

110/115
220/230

110/115
220/230
024/00

110/115
220/230

110/115
220/230

12 VDC.
24 VDC.
96 VDC.

Z212
Z245

Z278
Z311
Z479

Z146
Z179
Z517

Z014
Z047

Z408
Z441

Z081
Z114

Z213
Z246

Z279
Z312
Z481

Z147
Z180
Z518

Z015
Z048

Z409
Z442

Z082
Z115

Z214
Z247

Z280
Z313
Z525

Z016
Z049

Z410
Z443

Z083
Z116

Z215
Z248

Z281
Z314

Z017
Z050

Z411
Z444

Z084
Z117

Z216
Z249

Z282
Z315

Z018
Z051

Z412
Z445

026

027
B

KD
110/115
220/230

Z468

024

KA
110/115
220/230

Z080
Z113

020
A

TRANSITION

Z338
Z354

Z148
Z181
Z525

Z370
Z386

Z149
Z182
Z339
Z355

Z474

Z150
Z183

Z371
Z387

Z475

Z496

028
P

P
A

T
B

T
A

P
A

T
B

031

032

033

Z085
Z118

Z217
Z250

Z283
Z316

Z340
Z356

Z151
Z184

Z372
Z388

Z019
Z052

Z413
Z446

Z086
Z119

Z218
Z251

Z284
Z317

Z341
Z357

Z152
Z185

Z373
Z389

Z020
Z053

Z414
Z447

Z087
Z120

Z219
Z252

Z285
Z318
Z488

Z342
Z358

Z153
Z186

Z374
Z390

Z021
Z054

Z415
Z448

Z546

Z534

036

Z493
A

040
P

041
P

P
A

T
B

P
A

T
B

042

045

062
A

P
B

068

070
A

074
P

Z220
Z253

Z286
Z319

Z154
Z187

Z022
Z055

Z416
Z449

Z089
Z122

Z221
Z254

Z287
Z320

Z155
Z188

Z023
Z056

Z417
Z450

Z090
Z123

Z222
Z255

Z288
Z321

Z156
Z189

Z024
Z057

Z418
Z451

Z091
Z124

Z223
Z256

Z289
Z322

Z025
Z058

Z419
Z452

Z092
Z125

Z224
Z257

Z290
Z323

Z026
Z059

Z420
Z453

Z093
Z126

Z225
Z258

Z291
Z324

Z344
Z360

Z159
Z192

Z376
Z392

Z027
Z060

Z421
Z454

Z094
Z127

Z226
Z259

Z292
Z325

Z345
Z361

Z160
Z193

Z377
Z393

Z028
Z061

Z422
Z455

Z095
Z128

Z227
Z260

Z293
Z326

Z346
Z362

Z161
Z194

Z378
Z394

Z029
Z062

Z423
Z456

Z096
Z129

Z228
Z261

Z294
Z327

Z030
Z063

Z424
Z457

Z097
Z130

Z229
Z262

Z295
Z328

Z031
Z064

Z425
Z458

Z343
Z359

Z157
Z190

Z375
Z391

Z158
Z191

T
A

087
P

Z162
Z195

T
A

088

* Metering notches

Z088
Z121

Z347
Z363

Z163
Z196

Z379
Z395

Directional control valve D03 (NG6)


Part Numbers (continued)

SPOOL
NO.

SYMBOLS

TRANSITION

KA

KD

KE

KG

KL

KM

WS

WS

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

12 VDC.
24 VDC.
96 VDC.

Z472

Z473

Z519

089

Z489
Pressure port leakage
bleeds to tank in the
center position

091
A

095
P

Z098
Z131

Z230
Z263

Z296
Z329

Z164
Z197

Z032
Z065

Z426
Z459

Z099
Z132

Z231
Z264

Z297
Z330

Z165
Z198

Z033
Z066

Z427
Z460

Z100
Z133

Z232
Z265

Z298
Z331

Z034
Z067

Z428
Z461

T
A

923

Z348
Z364

0 810 091Z
2

SPOOL
NO.

SYMBOLS
A

Z365

Z526
Z379

TRANSITION

000
*Z372

Z366

001
*Z373

Z367

002
T
B

Z368

004
P

010
T
A

Z385
Z384

*Z375

T
B

Z383
Z382

*Z374

P
A

Z381
Z380

Z541
*Z544

Z333

Z358

Z334

Z387
Z386
Z369

012
P

*Z361

Z389
Z388

*Z376
Z370

014
P

016

Z335
A

Z390

018
*Z378
020

Z359
Z371

027

Z391
*With 7/16-20 Ports (SAE #4)

Z166
Z199

Z380
Z396

Directional control valve D03 (NG6)


Weights

DC
AC
Ex.

3.3 lbs
3.1 lbs
5.1 lbs

1.5 kg
1.4 kg
2.3 kg

3.3 lbs

1.5 kg

DC
AC
Ex.

4.2 lbs
3.8 lbs
8.8 lbs

1.9 kg
1.7 kg
4.0 kg

2.9 lbs

1.3 kg

2.9 lbs

1.3 kg

3.3 lbs

1.5 kg

3.3 lbs

1.5 kg

4.4 lbs

2.0 kg

Directional control valve D03 (NG6)


Characteristics
General
Design

Spool valve (three chamber system)

Mounting type

Subplate, DO3 (NG 6) ISO 4401

Mounting Position

as desired (Horizontal preferred)

Ambient temperature

4 to 120F (-20 to 50C)

Seals

Viton

CSA Certified

File Number LR 93267-1

Hydraulic
Fluid

Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations:
S106 - Petroleum Fluids
S107 - Fire Resistant Fluids
Consult factory for use of water in oil emulsions, high water content and synthentic fluids.
Mineral-oil based hydraulic-fluids (DIN/ISO)
others on request

Viscosity

601600 SUS (10 350 cSt)

Fluid temperature

4 to 175F (20 to 80C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B: 4600 PSI (315 bar)


Port T*
: 2300 PSI (160 bar)

Rated flow

See p/Q-curves

Maximum flow

Up to 23 GPM (90 L) see operating limits

* For control type 1

EX 1500 PSI (100 bar)

Electric
Duty factor

100%

Solenoid identification

Meets ANSI B93.9 - 1969 (R 1988) Standards

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE 5

Voltage and frequency

See table on page 88


AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply

Voltage tolerance

UNOM10%

Power rating
DC
AC (115/60)

33W
In Rush: ~ 1.5 A

Holding: ~ 0.54 A

Response time**
DC
AC

Switch-on: 20 to 60 ms
Switch-on: 10 to 25 ms

Switch-off: 10 to 60 ms
Switch-off: 50 to 65 ms

Switching frequency

max. 1800/h

Power supply

Plug connector to DIN 43 650


ISO 4400

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight
** Response time measured from the switching signal to opening of control edge.

Wiring Box
w/ Lead Wires

5 & 3 Pin QC
per ANSI B93.55M

Directional control valve D03 (NG6)


Performance Characteristics

Valve Pressure vs. Flow Performances


PRESSURE vs. FLOW CURVES

Curve Reference Numbers


Spool
Number

PRESSURE
PSI(BAR)

Curve Numbers

A B

A B A B

P T

P T P T

360(25)

3
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
062
068
070
087
089
091

PA
1
2
7
2
4
5
2
4
3
3
2
2
2
2
2
3
2
2
1
2
2

4
3

2
1
6

PB
1
2
7
2
4
3
3
4
2

2
3

3
1
3
2
2
1
2
2

1
5

AT
3
3
7
3
1
2
5
3
4

3
5
3
3

3
3
3
3

3
3

BT
1
3
7
1
1
3
4
3
5
4
3
3
4

3
3
1

4
2

PT
2

290(20)

1
215(15)

146(10)

70(5)

0(0)
0(0)

4(15)

8(30)

12(45)
FLOW GPM(L/M)

Viscosity = 164 SUS (35 Centistokes)

16(60)

20(75)

24(90)

10

Directional control valve D03 (NG6)

Performance Characteristics

SERIES E
DC Solenoids

Curve Reference Numbers


Spool
Number

(A)

(B)

001
002
004
010
012
018
020
045
068

1
2
3
1
1
1
1
1
4

1
2
1
1
1
1
1
1
3

Curve Numbers

MALFUNCTION CURVES

3600
(250)

Switch-on
1

2900
(200)

PRESSURE
PSI (BAR)

2200
(150)
1450
(100)
700
(50)
0
0

3 (10)

5 (20)

8 (30)

10 (40)

13 (50)

Flow GPM (L/min)

3600
(250)

Switch-off
1

2900
(200)

PRESSURE
PSI (BAR)

2200
(150)
3

1450
(100)
700
(50)
0
0

3 (10)

5 (20)

8 (30)

Flow GPM (L/min)

Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.

10 (40)

13 (50)

11

Directional control valve D03 (NG6)


Performance Characteristics

DC-Solenoids
MALFUNCTION CURVES

Curve Reference Numbers


Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
068
070
087
089
090
091

Curve Numbers
(A)
(B)
1
4
1
4
2
5
3
6
1
4

1
4

1
4
2
5
1
4
1
4
1
4
3
6
3
4

3
6

1
4

3
4
1
4

(A) Switch On
PRESSURE
PSI (BAR)

4300
(300)

2900
(200)
3
1450
(100)
2
0
(0)
0(0)

8(30)

16(60)

24(90)

FLOW GPM (L/M)

(B) Switch Off


PRESSURE
PSI (BAR)

4300
(300)

4
6

2900
(200)
5
1450
(100)

0
(0)
0(0)

8(30)

16(60)
FLOW GPM (L/M)

Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.

24(90)

12

Directional control valve D03 (NG6)

Performance Characteristics

AC-Solenoids
MALFUNCTION CURVES

Curve Reference Numbers


Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
028
032
033
040
042
045
062
068
070
087
089
090
091

Curve Numbers
1
1
4
3
2

2
4
1
2
1

2
3

5
1
1

PRESSURE
PSI (BAR)

4300
(300)

2900
(200)
2
3
1450
(100)

4
5
6

0
(0)
0(0)

8(30)

16(60)
FLOW GPM (L/M)

Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.

24(90)

Directional control valve D03 (NG6)

13

Valve With DC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 231 529


Clearance needed to remove connector
.47
(12.0)

MANUAL
PUSH PIN
3.73
(94.7)

P
.94
.87
(24.0) (22.0)

2.93
(74.4)

2.56
(65.0)

Solenoids can be
rotated 90

Note: Min. depth of fastener engagement


is based on 1-1/2 times bolt diameter
for ferrous subplates or manifolds
and 2-1/2 times for nonferrous.
Note: Clearance to remove coil 2.93 (74.4)

TORQUE 5.0 lbft


(7.0 Nm)

1.46
(37.2)
With Rubber Cover

1 833 343 015

.1.18
(30)
Covered

1 833 343 013

O RING (4) 9.25mm x 1.78mm 1 810 210 803

P
A

1.81
(46.0)

B
T

1.22
(31.0)
4 x .21
(4 x 5.3)

1.59
(40.5)

.53
(13.5)

1.28
(32.5)

5.93 Single Solenoid


(150.6)
8.43
(214.1)
Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

14

Directional control valve D03 (NG6)

Valve With AC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 231 529


Clearance needed to remove connector
.47
(12.0)

MANUAL
PUSH PIN
3.70
(94.0)

P
.94
(24.0)

.87
(22.0)

2.63
(66.9)

Solenoids can be
rotated 90

Note: Min. depth of fastener engagement


is based on 1-1/2 times bolt diameter
for ferrous subplates or manifolds
and 2-1/2 times for nonferrous.
Note: Clearance to remove coil 2.63 (66.9)

2.56
(65.0)
TORQUE 5.0 lbft
(7.0 Nm)

1.46
(37.2)
With Rubber Cover

1 833 343 015

.1.18
(30)
Covered

1 833 343 013

O RING (4) 9.25mm x 1.78mm 1 810 210 803

P
A

1.81
(46.0)

B
T

1.22
(31.0)
4 x .21
(4 x 5.3)

1.59
(40.5)

.53
(13.5)

1.28
(32.5)

5.63 Single Solenoid


(143.1)
7.82
(198.7)
Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

Directional control valve D03 (NG6)

15

Valve with AC/DC Solenoid and Wiring


Inches (Millimeters)

Seal Kit 9 810 231 529

OPTIONAL
SENTINEL LIGHTS

* SEE ACCESSORY
SECTION FOR
DETAILS

* OPTIONAL

QUICK CONNECT
.62 (15.9)
THREADED CONN.
1/2 NPT

MANUAL
PUSH PIN

3.74
(95.0)
2.81
(71.5)

P
.94
(24.0)

.87
(22.0)

2.63
(66.9)

2.56
(65.0)
Note: Min. depth of fastener engagement
is based on 1-1/2 times bolt diameter
for ferrous subplates or manifolds
and 2-1/2 times for nonferrous.
Note: Brad Harrison connector installed on
cylinder port B side on double solenoid
valves and on solenoid side on single
solenoid valves.
Note: Clearance to remove coil 2.63 (66.9)

TORQUE 5.0 lbft


(7.0 Nm)
1.46
(37.2)
With Rubber Cover

1 833 343 015

.1.18
(30)
Covered

1 833 343 013

O RING (4) 9.25mm x 1.78mm 1 810 210 803

P
A

1.81
(46.0)

B
T

1.22
(31.0)
4 x .21
(4 x 5.3)

1.59
(40.5)

.53
(13.5)

1.28
(32.5)

5.63 Single Solenoid


(143.1)
7.82
(198.7)
Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.

16

Directional control valve D03 (NG6)

Flame Proof Solenoid

Conversion from the standard


solenoid to the flame-proof version
is not possible.
The solenoid is mounted on the
valve body (optional version) with
4 socket-head cap screws.

Specifications
Type of enclosure
Flame proof
Ambient temperature
Cyclic duration factor
Power rating
Voltage tolerance
Fuses
Response according to ISO 6403
Power supply

Note: Not CSA Approved

Consult factory for application


support and part numbers.

IP 65 to IEC and DIN VDE 0470


Type of protection (Ex) sG4
4 to 122F (20 to 50C)
ED 100%
11 W
10%
Switch on/off time 40/120 ms
Power gland PG 16 DIN 22 419
for cabel 12.5 . . . 14 mm
max. 18,000/h
max. 1500 PSI (100 bar)

Switching frequency
Pressure in port T (Solenoid armature)

Inches (Millimeters)
14.13
(359)

8.78
(223)

P
2.28
(58)

1.22
(31)

1.28 1.81
(32.5) (46)

T
1.59
(40.5)

.53
(13.5)

4.33
(110)
.94
(24)

3.50
(89)

2.56
(65)

9.25 x 1.78

1.93
(49)

17

Directional control valve D03 (NG6)


Pneumatic Control
pSt = f (pT)
150 (10)

Pilot pressure PST is a function of tank line pressure PT

120 (8)

pSt

90 (6)

60 (4)

40 (2)

0 (0)
0
(0)

600
(40)

1200
(80)

1800
(120)

2400
(160)

pT

PSI (BAR)

Specifications
Control pressure
Pilot volume per valve side
Response according to ISO 6403
Switch on
Switch off

3000
(200)

30 PSI (2bar) min,, 150 PSI (10 bar) max.


.12 in3 (2cm3)
20 to 200 ms
30 to 300 ms
Dependent on pilot pressure and line length

Hydraulic Control
1500 (100)

pSt = f (pT)

Pilot pressure PST is a function of tank line pressure PT

1300 (80)

pSt

900 (60)

600 (40)

300 (20)

0 (0)
0
(0)

600
(40)

1200
(80)
PSI (BAR)

Specifications
Control pressure
Pilot volume per valve side
Response according to ISO 6403
Switch on
Switch off

1800
(120)

2400
(160)

3000
(200)

pT

290 PSI ( 20bar) min, + 0.4 pT


3000 PSI (210 bar) max.
.02 in3 (0.3cm3)
pSt = 700 PSI
pSt = 3000 PSI
(50 bar)
(200 bar)
50 to 100 ms
15 to 30 ms
60 to 150 ms
60 to 150 ms
Dependent on pilot pressure and line length.
When pST > 1500 PSI (100 bar), orifice 1mm
is necessary.

18

Directional control valve D03 (NG6)

Inches (Millimeters)

2.01
(51.0)

P
.94
.87
(24.0) (22.0)

G 1/4
Adaptor to #4 SAE
9 534 230 000

2.03
(53.1)

2.56
(65.0)
TORQUE 5.0 lbft
(7.0 Nm)

Note: Min. depth of fastener engagement


is based on 1-1/2 times bolt diameter
for ferrous subplates or manifolds
and 2-1/2 times for nonferrous.

O RING (4) 9.25mm x 1.78mm

1.81
(46.0)

1.22
(31.0)

4 x .21
(4 x 5.3)

1.59
(40.5)

.53
(13.5)

5.09 Single Solenoid


(143.1)
6.73
(170.9)

1.28
(32.5)
Note:
Mounting surface should
comply with NFPA T3.5 IM
RI-1984 & ANSI B93.7M
1986 specifications.

Kit Numbers for the conversion of solenoid control to hydraulic or pneumatic.


Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024

Type of Control
Hydraulic
Pneumatic
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 064
1 817 002 061
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
D 810 026 167
D 810 026 163
1 817 002 065
1 817 002 062

Spool
Number
026
027
028
032
033
040
042
045
062
068
070
087
089
091

Type of Control
Hydraulic
Pneumatic
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 063
1 817 002 060
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 065
1 817 002 062
1 817 002 063
1 817 002 060
1 817 002 064
1 817 002 061
1 817 002 063
1 817 002 060

19

Directional control valve D03 (NG6)

Directional
Control Valve
Mechanical
Operated

F = lbs (N )
50 (200)

40 (160)

FORCE

30 (120)

20 (80)

10 (40)

0 (0)
0

300
(20)

900
(60)

1500
(100)

2100
(140)

2700
(180)

pT (tank pressure)

PSI (BAR)

Inches (Millimeters)
5.04
(128)
P
1.77 .87
(45) (22)

.39
(10)

1.22
(31)

1.28
(32.5)

1.81
(46)

2.46
(62.4)

.43
(11)

1.59
(40.5)

.35
(9)
.79
(20)

STROKE

.87
(22)
1.59
(40.5)

.94
(24)

.47
(12)

.35
max.

.51
(13)
1.47
(37.4)

.21
(5.3)

2.56
(65)

9.25 x 1.78

1.93
(49)

20

Directional control valve D03 (NG6)

Directional
Control Valve
Manual
Operated

Specifications
Actuating force
Angular movement

7.8 lbs. (35 N)


+
_23

Inches (Millimeters)

5.80
(147.3)
P

1.22
(31)
1.14
(29)

1.28
(32.5)

1.81
(46)

6.30 max.
(160)

1.59
(40.5)

7.36
(187)

Lever
Knob
.23
max.
b

.53
(13.5)

1 813 501 002


1 813 231 007

.23
max.
a

.87
(22)

1.73
(43.9)
2.41
(61.2)

.94
(24)

.21
(5.3)
2.56
(65)

9.25 x 1.78

1.93
(49)

Directional control valve D03 (NG6)

21

Subplates, Bottom Ported

Inches (Millimeters)

.343 Drill Thru


2 Places

Port
Size
1/4" NPTF
3/8" NPTF

3.716
(94.4)

.548
(13.9)

1/2" NPTF
#6 SAE
#8 SAE

2.814
(72.1)

.359
(9.1)

1.50
(38.1)

T
.50
(12.7)
3.490
(88.6)
2.410
(61.2)
1.320
(33.5)

B
1.423
(36.1)
A

When a subplate is not used a machined pad must be provided.


The mounting surface should comply with NFPA T3.5.1M R1- 1984
and ANSI B93.7M - 1986specifications.

Part
Number
9 000 010 148
9 000 010 146
9 000 010 139
9 000 010 144
9 000 010 140

Note: Max. pressure = 4600 psi (315 BAR)

2.130
(54)

4.62
(117.3)

Bottom Ported
A
B
in(mm) in(mm)
2.017
.829
(51.2) (21.0)
2.079
.766
(52.8) (19.5)
2.130
.710
(54.1) (18.0)
2.050
.797
(52.0) (20.2)
2.130
.710
(54.1) (18.0)

22

Directional control valve D03 (NG6)

Subplates, Side Ported

Inches (Millimeters)

Port
Size
1/4" NPTF
3/8" NPTF
1/2" NPTF

.850
(21.59)

#6 SAE
#8 SAE

Note: Max. pressure = 4600 psi (315 BAR)

.850
(21.59)
.343 Drill Thru
2 Places

.548
(13.92)

3.716
(94.13)

2.84
(72.14)

2.130
(54.10)

3.59
(9.12)

2.174
(55.22)

1.609
(40.87)

.850
(21.59)

1.50
(38.1)

T
.850
(21.59)

Side Ported
A
Part
in(mm)
Number
.474
9 000 010 147
(12.0)
.474
9 000 010 145
(12.0)
.579
9 000 010 142
(14.7)
.474
9 000 010 143
(12.0)
.579
9 000 010 141
(14.7)

.5
(12.7)

4.62
(117.35)

When a subplate is not used a machined pad must be provided.


The mounting surface should comply with NFPA T3.5.1M R1- 1984
and ANSI B93.7M - 1986specifications.

Directional control valve D05 (NG10)

23

Features and Benefits

5 chamber design with additional spool guide lands for increased performance

Retained guide tube design for easy interchange of coils

Larger .710 in. (18mm) spool diameter provides lower pressure drop

Soft shift feature can be retrofitted in the field

Optional manual overrides available

n
n

Certified

Solenoid identification per ANSI standards (energize A results in pressure to A)

24

Directional control valve D05 (NG10)

Order Guide
This order code describes the desired model variances of the DO5 (NG 10) directional control valves. Standard models
are assigned a 10-digit number. See pages 25, 26, & 27.

WS** S

51

SIZE
10 D05 (NG 10, ISO - 4401)
ADDITIONAL INFORMATION
09 MANUAL PUSH PIN
WITH RUBBER COVER
11 SPOOL WITH METERING
NOTCHES

SEALS
V VITON STD.

CONTROL TYPE
1 ELECTRICAL

SOLENOID IDENTIFICATION
51 U.S. STANDARD
(ANSI B93.9-1969)

2 HYDRAULIC PILOT
4 MECHANICAL
(ROLLER)

DESIGN SERIES
(GENERATION)
D - STD
*E - 24VDC LEAD WIRE COILS

6 PNEUMATIC PILOT
7 MANUAL LEVER

SOLENOID OPTIONS
OMIT: If standard (manual override)
C COVERED PUSH PIN

7 MANUAL LEVER
(WITH DETENT G AT**)
SPOOL CODE
*** SEE SPOOL CHART (PAGES 25, 26, & 27)
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4401
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55M-1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
G
DETENT CONTROL TYPE 7 ONLY
EX FLAME PROOF

* QUICK CONNECT FOR


E SERIES IS MINI CONNECTOR
(PG 89)

SOLENOID VOLTAGES
AC

DC

115/60
230/60
Series D Dual Freq.

012/00
024/00
096/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D05 (NG10)

25

Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 232Z
KA
KD
KE
KG
KL
KM
WS
D11

SPOOL
NO.

SYMBOLS

000
P

001
P

002*
P

004

005

KA

KD

KE

KG

KL

KM

WS

WS

--D11

110/115
220/230
024/00

110/115
220/230

110/115
220/230
024/00

110/115
220/230

110/115
220/230

110/115
220/230
024/00

110/115
220/230

12 VDC.
24 VDC.
96 VDC.

12 VDC.
24 VDC.
96 VDC.

Z069
Z102

Z201
Z234

Z267
Z300

Z135
Z168

Z003
Z036

Z397
Z430

Z463
Z467
Z484**

Z070
Z103

Z202
Z235

Z268
Z301
Z490

Z136
Z169

Z004
Z037

Z398
Z431

Z464
Z468
Z485**

Z071
Z104
Z526

Z203
Z236

Z269
Z302

Z137
Z170

Z005
Z038

Z399
Z432

Z072
Z105
Z529

Z204
Z237

Z270
Z303
Z491

Z138
Z171

Z006
Z039

Z400
Z433
Z472

Z073
Z106

Z205
Z238

Z271
Z304

Z139
Z172

Z007
Z040

Z401
Z434

Z480**
Z498

Z489

006
P

TRANSITION

WIRING BOX
WIRING BOX + QUICK CONNECT (BRAD HARR. 3 PIN SING. & 5 PIN DBL. SOL.)
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
WIRING BOX + SENTINEL LIGHTS
WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN)
PLUG CONNECTER (DIN 43650 / ISO 4401)
SPOOL WITH METERING NOTCHES

Z074
Z107

Z206
Z239

Z272
Z305

Z140
Z173

Z008
Z041

Z402
Z435

Z075
Z108

Z207
Z240

Z273
Z306

Z333
Z349

Z141
Z174

Z365
Z381

Z009
Z042

Z403
Z436
Z508

Z076
Z109

Z208
Z241

Z274
Z307

Z334
Z350

Z142
Z175

Z366
Z382

Z010
Z043

Z404
Z437

Z077
Z110
Z513

Z209
Z242

Z275
Z308

Z335
Z351

Z143
Z176

Z367
Z383
Z493

Z011
Z044

Z405
Z438
Z471

Z078
Z111

Z210
Z243

Z276
Z309

Z336
Z352

Z144
Z177

Z368
Z384

Z012
Z045

Z406
Z439

010
P

T
A

011
P

012
P

014*
A

016
P

Z465
Z469
Z481**

Z482**
Z079
Z112

Z211
Z244

Z277
Z310

Z080
Z113

Z212
Z245

Z278
Z311
Z492

Z081
Z114
Z528

Z213
Z246

Z279
Z312
Z494

Z082
Z115

Z214
Z247

Z337
Z353

Z145
Z178

Z369
Z385

Z013
Z046

Z407
Z440

Z146
Z179

Z014
Z047

Z408
Z441

Z147
Z180

Z015
Z048

Z409
Z442

T
A

018

020
A

024

* Metering notches Std.


** Soft shift with 1 mm orifice

Z280
Z313
Z494

Z466
Z470
Z483**

Z525**
Z338
Z354

Z148
Z181

Z370
Z386

Z016
Z049

Z410
Z443

26

Directional control valve D05 (NG10)

SPOOL
NO.

SYMBOLS
A

TRANSITION

026

027
A

KA

KD

KE

KG

KL

KM

WS

WS

--D11

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

110/115
220/230

12 VDC.
24 VDC.
96 VDC.

12 VDC.
24 VDC.
96 VDC.

Z083
Z116

Z215
Z248

Z281
Z314

Z084
Z117

Z216
Z249

Z282
Z315

Z149
Z182
Z339
Z355

Z488

Z150
Z183

Z017
Z050

Z411
Z444

Z371
Z387

Z018
Z051

Z412
Z445

Z487

028
P

031

032
P

Z085
Z118

Z217
Z250

Z283
Z316

Z340
Z356

Z151
Z184

Z372
Z388

Z019
Z052

Z413
Z446

Z086
Z119

Z218
Z251

Z284
Z317

Z341
Z357

Z152
Z185

Z373
Z389

Z020
Z053

Z414
Z447

Z087
Z120

Z219
Z252

Z285
Z318

Z342
Z358

Z153
Z186

Z374
Z390

Z021
Z054

Z415
Z448

Z088
Z121

Z220
Z253

Z286
Z319

Z154
Z187

Z022
Z055

Z416
Z449

Z089
Z122

Z221
Z254

Z287
Z320

Z155
Z188

Z023
Z056

Z417
Z450

Z090
Z123

Z222
Z255

Z288
Z321

Z156
Z189

Z024
Z057

Z418
Z451

Z091
Z124

Z223
Z256

Z289
Z322

Z025
Z058

Z419
Z452

Z092
Z125

Z224
Z257

Z290
Z323

Z026
Z059

Z420
Z453

Z093
Z126

Z225
Z258

Z291
Z324

Z344
Z360

Z159
Z192

Z376
Z392

Z027
Z060

Z421
Z454

Z094
Z127

Z226
Z259

Z292
Z325

Z345
Z361

Z160
Z193

Z377
Z393

Z028
Z061

Z422
Z455

Z095
Z128

Z227
Z260

Z293
Z326

Z346
Z362

Z161
Z194

Z378
Z394

Z029
Z062

Z423
Z456

Z096
Z129

Z228
Z261

Z294
Z327

Z030
Z063

Z424
Z457

Z097
Z130

Z229
Z262

Z295
Z328

Z031
Z064

Z425
Z458

Z098
Z131

Z230
Z263

Z296
Z329

Z164
Z197

Z032
Z065

Z426
Z459

Z099
Z132

Z231
Z264

Z297
Z330

Z165
Z198

Z033
Z066

Z427
Z460

Z100
Z133

Z232
Z265

Z298
Z331

Z034
Z067

Z428
Z461

Z101
Z134

Z233
Z266

Z299
Z332

Z035
Z068

Z429
Z462

T
A

033
P

040
P

041
P

042

045
P

062

068
P

070
P
A

Z157
Z190

Z375
Z391

Z158
Z191

T
B

074
P

Z343
Z359

T
A

087
A

088
P

091
P

095
A

923
P

930

Pressure port leakage


bleeds to tank in the
center position

Z162
Z195
Z347
Z363

Z348
Z364

Z163
Z196

Z166
Z199
Z167
Z200

Z379
Z395

Z380
Z396

Directional control valve D05 (NG10)


0 810 001Z
2

SPOOL
NO.

SYMBOLS
A

TRANSITION

000

Z860

001

002

Z857

Z905
Z880

Z853

Z906
Z881

Z929

Z907
Z882

004
A

010

Z861
A

011

Z876

Z883
Z908

012

Z859
P

Z855

Z877

014

Z856

Z854

020

Z858

027

Z863

Weights
DC
AC
Ex.

13.4 lbs
12.3 lbs
15.8 lbs

6.1 kg
5.6 kg
7.2 kg

DC
AC
Ex.

17.0 lbs
14.8 lbs
25.7 lbs

7.7 kg
6.7 kg
11.7 kg

8.8 lbs

4.0 kg

11.7 lbs

5.3 kg

6.6 lbs

3.0 kg

7.5 lbs

3.4 kg

27

28

Directional control valve D05 (NG10)

Function
Five chamber spool type valve with
wet pin solenoid

Soft Shift Adjustment Data

**Caution:

Torque = 3.5 ft./lbs.

The coil is rotateable and can be mounted


in 3 different positions (3 x 90 offset).

When retrofitting, the screw plug is replaced


by a throttle screw.

Caution: Exchange of DC coil for AC coil


not possible.

Make sure that the internal cavity of the valve is


completely filled with oil, since this is a prerequisite for the proper operation of the soft shift
adjustment. All air must be removed from this
cavity by bleeding. To do this remove throttle
screw and apply a max of 100 PSI to valve
tank port.

For use with DC solenoids only. Not to be


used with AC solenoids. If AC applications
are required, please use valves with
96 VDC solenoids and rectifier package
1 834 484 134. For best performance use
spools with open cross over or throttled spool.

Typical Code:
0

6**

11 THROTTLE SPOOL

Soft Shift
Adjustment*

* Note: Throttle screw must be ordered separately. See PG 88 for details.

Directional control valve D05 (NG10)


Characteristics
General
Design

Spool valve (five chamber system)

Mounting type

Subplate, DO5 (NG 10) ISO 4401

Mounting Position

as desired (Horizontal preferred)

Ambient temperature

4 to 120F (-20 to 50C)

Seals

Viton

CSA Certified

File Number LR 93267-1

Hydraulic
Fluid

Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations:
S106 - Petroleum Fluids
S107 - Fire Resistant Fluids
Consult factory for use of water in oil emulsions, high water content and synthentic fluids.
Mineral-oil based hydraulic-fluids (DIN/ISO)
others on request

Viscosity

601600 SUS (10 350 cSt)

Fluid temperature

4 to 175F (20 to 80C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B: 4600 PSI (315 bar)


Port T*
: 2300 PSI (160 bar)

Rated flow

See p/Q-curves

Maximum flow

Up to 34 GPM (130 L) see operating limits

* For control type 1

Electric
Duty factor

100%

Solenoid identification

Meets ANSI B93.9-1969 (R 1988) Standards

Enclosure type

*IP 65 to IEC and DIN 40 050

Insulation class

C VDE 5

Voltage and frequency

See table on page 88


AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply

Voltage tolerance

UNOM10%

Power rating
DC
AC

42W
In Rush: ~3.5 A

Holding: ~1.14 A

Response time
DC
AC

Switch-on:** 65 to 100 ms
Switch-on:** 10 to 25 ms

Switch-off:** 30 to 80 ms
Switch-off:** 50 to 65 ms

Switching frequency

max. 1800/h

Power supply

Plug connector to DIN 43 650


ISO 4400

Wiring box
w/lead wires

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight
** Valves without soft shift adjustment, measured from the switching signal to opening of control edge.

5 & 3 pin Q.C.


per ANSI B93.55M

29

30

Directional control valve D05 (NG10)

Performance Characteristics

Valve Pressure vs. Flow Performances


PRESSURE vs. FLOW CURVES

Curve Reference Numbers


Spool
Number

PRESSURE
PSI(BAR)

Curve Numbers

A B

A B A B

290(20)

8
Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
087
088
091
095
923
930

P T
PA
2
3
3
3
2
2
3
5
3
3
3
3
3

3
3

2
2
3

4
3
3
2
3

1
1

PB
2
3
2
3
2
2
3
3
3

3
3
3
3

3
4
2
5
4
3
3
2
3

2
1

P T P T
AT
1
3
1
1
3
3
7
3
4

3
7
1
1

1
3
1
3
3

1
1

BT
3
3
4
7
4
3
6
4
8
4
3
4
6
7
3
6

3
3

4
6

260(18)

PT

7
230(16)

200(14)

6
5

175(12)

4
3

145(10)

116(8)

1
87(6)

58(4)

29(2)

0(0)
0(0)

5.5(20)

10.5(40) 16.0(60)

21.0(80) 26.0(100) 32.0(120) 34.0(130)

FLOW GPM(L/M)

Note: Viscosity = 164 SUS (35 Centistokes)

Directional control valve D05 (NG10)

31

Performance Characteristics

DC-Solenoids
MALFUNCTION CURVES

Curve Reference Numbers


Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
087
088
091
095
923
933

Curve Numbers
3
1
5
1
8
3
8
4
8
5
1
3
8
1
1
2
1
7
3
1
1
1
1
1
7
1
3
1
1
3
7
7
1

PRESSURE
PSI(BAR)
4600(315)
4300(300)

1
2

2900(200)

3
4

1450(100)

5
7
8

0(0)
0(0)

5.5(20)

10.5(40)

16.0(60)

21.0(80)

26.0(100)

FLOW GPM(L/M)

Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.

32.0(120) 34.0(130)

32

Directional control valve D05 (NG10)

Performance Characteristics

AC-Solenoids
MALFUNCTION CURVES

Curve Reference Numbers


Spool
Number
000
001
002
004
005
006
010
011
012
014
016
018
020
024
026
027
031
032
033
040
041
042
045
062
068
070
074
088
095
923

Curve Numbers
3
3
5
3
5
5
1
4
1
5
3
3
6
3
3
5
5
5
3
3
2
3
3
3
5
3
3
3
2
2

PRESSURE
PSI(BAR)
4600(315)
4300(300)

2900(200)

1
2
3
4
5

1450(100)

0(0)
0(0)

5.5(20)

10.5(40)

16.0(60)

21.0(80)

26.0(100)

32.0(120) 34.0(130)

FLOW GPM(L/M)

Operating limits
The curves refer to applications with symmetrical flow.
In the case of asymmetric flow (e.g. one port not used) reduced values may result.

Directional control valve D05 (NG10)

33

Valve With DC Solenoid DIN

Inches (Millimeters)

Seal Kit 9 810 232 520

Clearance needed to remove connector

.47
(12)
B

Manual
Push Pin
4.65
(118)

1.53
(38.9)

1.18 *
(30)

8.43 Single Solenoid


(214)
12.32
(313)
5.12
(130)

.47
(12)

Torque Bolts (4)


100 in. lbs. (11+3 Nm)
T

1.37
(35)
B

A
P

O Ring (5) 12 mm x 2 mm 1 520 210 115


Torque 70 in. lbs. (8 Nm)

Optional manual push pins


.31
(8)

*Bolt length change from series B.


Note: Min. depth of fastener engagement is based
on 1 1/2 times bolt dia. for ferrous subplates or
manifolds and 2 1/2 times for nonferrous.

Covered
1 833 343 002
Note: Clearance to remove coil 3.66 (93)
1.10
(28)

With rubber cover


1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

2.75
(70)

34

Directional control valve D05 (NG10)

Valve With AC Solenoid DIN


Inches (Millimeters)

Seal Kit 9 810 232 520

Clearance needed to
remove connector

.47
(12)

Manual
Push Pin
4.60
(117)

1.53
(38.9)

1.18 *
(30)

7.36 Single Solenoid


(187)
10.20
(259)
4.06
(103)

.47
(12)

Torque Bolts (4)


100 in. lbs. (11+3 Nm)

1.37
(35)
2.75
(70)

B
P

Torque 70 in. lbs. (8 Nm)


Optional manual push pins

O Ring (5) 12 mm x 2 mm 1 520 210 115


*Bolt length change from series B.

.31
(8)

Note: Min. depth of fastener engagement is based


on 1 1/2 times bolt dia. for ferrous subplates or
manifolds and 2 1/2 times for nonferrous.
Covered
1 833 343 002

Note: Clearance to remove coil 2.75 (70)

1.10
(28)

With rubber cover


1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

Directional control valve D05 (NG10)

35

Valve With AC/DC Solenoid And Wiring


Inches (Millimeters)

Seal Kit 9 810 232 520


Optional sentinel lites
Threaded conn.
1/2 NPT
2.53
(64.2)

5.41
(137.5)

Manual
Push Pin
4.37
(111.0)
Solenoid

Solenoid
1.53
(38.9)

1.18 *
(30)

7.33 Single Solenoid


(186.3)
10.25
(260.42)
.47
(12.0)

4.06
(103.21)

Torque Bolts (4)


100 in. lbs. (11+3 Nm)

1.37
(35.0)
2.75
(70)

Torque 70 in. lbs. (8 Nm)


Optional manual push pins

O Ring (5) 12 mm x 2 mm 1 520 210 115


*Bolt length change from series B.

.31
(8)
Covered
1 833 343 002
1.10
(28)

Note: Min. depth of fastener engagement is based


on 1 1/2 times bolt dia. for ferrous subplates or
manifolds and 2 1/2 times for nonferrous.
Note: Brad Harrison connector installed on cylinder
port B side on double solenoid valves and
on solenoid side on single solenoid valves.
(See Page 79 for details.)
Note: Clearance to remove coil 2.75 (70)

With rubber cover


1 833 343 003

Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.

36

Directional control valve D05 (NG10)

Flame Proof Solenoid

Not CSA Approved.

Consult factory for application


support and part numbers.

Specifications

D.C. Solenoid
024/00
110/00
190/00

Type of enclosure

IP 65 to IEC and DIN 40 050


Type of protection (Ex) sG4

Ambient temperature
Cyclic duration factor
Power rating
Insulation clas
Voltage tolerance
Switch on/off time
Power supply
Switching frequency
Pressure in port T

4 to 110F (20 to 40C)


ED 100%
20 W
C VDE 100 5
10%
100/40 ms
Power gland PG 16 DIN 22 419
max. 8000/h
max. 1000 PSI (70 bar)

7.00 (178)

2.76
(70)

.83
(21)
+
_ 0 ,15

3.98 (101)

.99
(25,2) 0 ,1

.39
(10 )

4.92 (125)

M5

.24 (6)

1.26
(32)

2.76 (70)

Groundterminal

1.52
(38,1)

.57
(14,5)
.69 +_ 0 ,2
(17,6)

3.13 (79.4)

3.66 (93)

1.30
(32.5) 2.69
(68,2)

A.C. Solenoid
110/50
220/50

2.31 (58,7)
2.76
(70)

Emergency manual control

Directional control valve D05 (NG10)

37

Performance Characteristics

Hydraulic Control

Pilot pressure Pst is a function of tank line Pressure Pt


Pst
PSI (Bar)
580(40)
430(30)
280(20)
145(10)
0(0)
0(0)

580(40)

1160(80) 1750(120) 2300(160)

P T PSI (Bar)

Adapter to #4 SAE 9 534 230 000


Seal Kit 1 817 010 306

Inches (Millimeters)
2.13
(54)

1.81
(46)

1.61 (41)

2.76 (70)

B
P

G 1/4

.47
(12)

.95
(24)

Piston .47 in (12 mm) Dia.

Torque 100 in. lbs.

Torque 450 in. lbs.

1.18 (30)
1.53
(38.9)

3.19 (81)

Torque 310 in. lbs.

Adapter to #4 SAE
(.928) 9534230000
.26
(6.6)

2.32 (59)

Type of control 2 hydraulic


Pilot pressure (Pst)
Pilot volume per valve side
Response times
Switch-on
Switch-off

(12)x(2)
4.02 (102)
8.62 (219)

200 PSI (14 bar) min.+ .014 x tank pressure


3600 PSI (250 bar) max.
.03 in3 (0.4 cm3)
pc = 725 PSI (50 bar)
pc = 2900 PSI (200 bar)
50 to 100 ms
15 to 30 ms
60 to 150 ms
60 to 150 ms
Dependent on pilot pressure and line length

Conversion Kit #1 817 002 059*


Except 020 Spool
*SAE Port

38

Directional control valve D05 (NG10)

Pneumatic Control

Performance Characteristics
Pilot pressure Pst is a function of tank line Pressure Pt
Pst
PSI (Bar)
145(10)
131(9)
116(8)
102(7)
87(6)
73(5)
58(4)
44(3)
28(2)
15(1)
0(0)
0(0)

580(40)

1160(80) 1750(120) 2300(160)

P T PSI (Bar)

Adapter to #4 SAE 9 534 230 000


Seal Kit 1 817 010 306

Inches (Millimeters)
2.13 (54)

1.81
(46)

1.61 (41)

2.76 (70)

B
P

.47
(12)

.95
(24)

G 1/4
Piston 1.2 in (30 mm) Dia.

Torque 100 in. lbs.


Torque 450 in. lbs.

1.18 (30)
1.53
(38.9)

3.19 (81)

Torque 310 in. lbs.

Adapter to #4 SAE
(.928) 9534230000
.26
(6.6)

2.32 (59)

Type of control 6 pneumatic


Pilot pressure (Pst)
Pilot volume per valve side
Response time
Switch-on
Switch-off

(12)x(2)
4.02 (102)
8.62 (219)

35 PSI (2,5 bar) min.+ 0.023 x tank pressure


145 PSI (10 bar) max.
.125 in3 (2 cm3)
20 to 200 ms
80 to 300 ms
Dependent on pilot pressure and line length

Conversion Kit #1 817 002 058*


Except 020 Spool
*SAE Port

39

Directional control valve D05 (NG10)


Lever Operated

2.13
(54)

.95
(24)

2.00
(50.8)
1.47
(37.3)
.47
(12)

1.06
(16.7)

.53
(13.5)

.13
(3.2)

.96
(24.5)

1.81
(46)
1.36
(39.7)

2.75
(70)

Lever
Knob

2.31
(58.7)

1 813 501 002


1 813 231 007

28

28

24 x 2.5

6.77
(172)

3.38
(86)

2.68
(65.2)
3.23
(82)

3.15
(80)

1.53
(38.9)

1.18
(30)

4.02
(102)

2.40
(61)

4.80
(122)

3.01
(76.5)
8.50
(216)

12 x 2

40

Directional control valve D05 (NG10)

Cam Operated

CAM ANGLE max. 35

4x

2.13 (54)

M5x20 DIN 912 8.8

2.00 (50.8)

.96 (24.5)

.53 (13.5)
.47 (12)

= 710.5 Nm

1.47 (37.3)
1.06 (27)
.66 (16.7)

.13
(3.2)

.95 (24)

35

A B

2.31
(58.7)

1.81 (46)
1.56
(39.7)

2.75 (70)

1.18
(30)

1.53
(38.9)

2.68 (68.2)

3.19 (81)

3.23 (82)

3.38 (86)

12x2
X

1.46
(37)

.26 (6.6)

4.02 (102)
6.25 (159)

Normal

Actuated

.421 (10.7)

.263 (6.7)

Directional control valve D05 (NG10)

41

Subplates, Bottom Ported

Inches (Millimeters)

Bolt Kit
Kit

2.125
(53.98)
1.470
(37.34)
1.063
(27.0)

.625
(15.88)

.660
(16.76)
.130
(3.3)
2.043
(51.89)

B-180 valve only

.413 (10.5) Dia. 4 Holes


1.125
(28.58)

.840
(21.34) 1.280
(32.51) 1.812
(46.02)

2.812
3.44
(71.42) (87.38)

Valve Mounting Holes (4)


1/4" 20 unc, .69 (17.5) deep
4.34
(110.24)
5.344
(135.74)

.438
(11.12)

1.81
(45.97)

.50
(12.7)
6.210
(157.73)

4.06
(103.12)

2.875
(73.03)
2.030
(51.56)

953 675

Subplate

.250
(6.35)

Subplate mounting
holes (2)
.344 (87.4) Dia. Thru

Part Number

1.186
(30.12)

1.625
(41.28)

3.125
(79.38)
4.625
(117.48)

When a subplate is not used a machined pad must be provided.


The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.

Port Size

Part Number

1/2" NPT

9 000 010 172

3/4" NPT

9 000 010 181

8 SAE

9 000 010 174

12 SAE

9 000 010 183

NOTE: Max. Pressure = 4600 PSI


(315 Bar)

42

Directional control valve D05 (NG10)

Subplates, Side Ported

Inches (Millimeters)

Bolt Kit
Kit
B-180 valve only

Subplate

.750
(19.05)

.660
(16.76)
.130
(3.3)
.625
(15.88)

Port Size

Part Number

1/2" NPT

9 000 010 164

1.281
(32.54)

3/4" NPT

9 000 010 166

8 SAE

9 000 010 165

2.125
(53.98)
1.470
(37.34)
1.063
(27.0)

12 SAE

9 000 010 175

NOTE: Max. Pressure = 4600 PSI


(315 Bar)

.413 (10.5) Dia. 4 Holes

1.125
(28.58)

2.043
(51.89)

.250
(6.35)

4.06
(103.12)

.840
(21.34) 1.280
(32.51) 1.812
(46.02)

2.812 3.44
(71.42) (87.38)

Valve Mounting Holes (4)


1/4" 20 unc, .69 (17.5) deep
Subplate
mounting
holes (2)
.344 (87.4)
Dia. Thru

953 675

.938
(23.82)

Part Number

4.34
(110.24)
.438
(11.12)

5.344
(135.74)

.792
(20.12)

2.063
(52.4)

.938
(23.82)

1.81
(45.97)
.50
(12.7)

6.21
(157.73)

When a subplate is not used a machined pad must be provided.


The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.

Directional control valve D07 (NG16)

Features and Benefits

Retained guide tube for easy replacement of coils

Solenoid identification per U.S. standard. PA when solenoid A is energized

Optional manual overrides available

Certified

Dual frequency solenoids (50 or 60 Hertz)

Throttling spools are standard

Pilot pressure valve in P port is optional

43

44

Directional control valve D07 (NG16)

Order Code
This order code describes the desired model variances of the DO7 (NG 16) directional control valves. Standard models
are assigned a 10-digit number. See page 45.

1 W V 1

P 1

SIZE
16 D07 (NG 16)
09 MANUAL PUSH PIN
WITH RUBBER COVER*

SEALS
V VITON STD.

51
CONTROL TYPE
2 HYDRAULIC
3 ELECTRICAL

SOLENOID
IDENTIFICATION PER U.S.
STANDARD PA WHEN
SOLENOID A IS ENERGIZED (ANSI B93.9)

D DESIGN SERIES
D - STD
**E - 24VDC LEAD WIRE COILS

SPOOL CODE

SOLENOID OPTIONS*

REFER TO SPOOL CHART ON PAGE 45

C COVERED PUSH PIN

PILOT CHOKES*
F FIXED

T ADJUSTABLE

If these options are not


needed, omit them from
the code

R PILOT PRESSURE VALVE IN P*


H ADJUSTABLE SPOOL STOPS*
PILOT AND DRAIN
XY EXT. PILOT EXT. DRAIN
PT INT. PILOT INT. DRAIN
PY INT. PILOT EXT. DRAIN
XT EXT. PILOT INT. DRAIN
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4400
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55m 1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
EX FLAME PROOF SOLENOID

** QUICK CONNECT FOR


E SERIES IS MINI
CONNECTOR (PG 89)

SOLENOID VOLTAGES
AC

DC

115/60
230/60
Series D Dual Frequency

012/00
024/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D07 (NG16)

45

Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 234Z
P INT. KA WIRING BOX
PILOT KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
5 PIN DOUBLE SOLENOID)
X EXT.
PILOT KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
T INT. KL WIRING BOX + SENTINEL LIGHTS
DRAIN KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
(SINGLE SOL. 5 PIN)
Y EXT.
DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400)
KA
SPOOL
NO.

SYMBOLS
A

000

TRANSITION

002

004

009
A B

010
P T
A

018
A

020
P

T
A

026
A

042
P

T
A

045

KE

KG

PILOT 110/115 110/115 110/115 110/115


& DRAIN

XY

001

KD

KL

KM

WS

WS

110/115 110/115 110/115 24 VDC.

Z033

Z047

Z059

Z005

Z034
Z035

Z104
Z048
Z049

Z060
Z061

Z006
Z007
Z008
Z076
Z009

Z020

PY
XY
PT
HXY
FXT
FPT

Z036

XY

Z037

Z050

Z062

Z010

Z024

XY
XT
PT
FPT
FXY

Z038

Z051

Z011

Z025

Z039
Z040

Z052

Z063
Z071
Z064

Z012
Z013
Z077

Z026

XY

Z041

Z053

Z065

Z014

Z027

XY
PT
PY
XT
PY
XY
PT
XY
FPY
PT
PT
PY
XY
FPY
PT
FPT
PY
PT
FPT

Z042
Z043

Z054
Z055

Z066
Z067

Z044

Z056

Z068

Z045

Z057

Z069

Z046

Z058

Z070

Z082

Z099
Z021
Z022
Z023
Z103

Z015 Z028
Z016 Z029
Z085
Z092
Z110
Z017 Z030
Z089
Z018 Z031
Z019 Z097
Z032
Z098
Z081
Z083
Z079
Z072
Z075
Z087
Z073
Z074

46

Directional control valve D07 (NG16)

Specifications
General
Design
Mounting type
Mounting Position
Ambient temperature
Seals
CSA Certified
Weights
Hydraulic
Electrical 1 Solenoid
Electrical 2 Solenoid
Response time adjustment
Hydraulic
Fluid
Viscosity
Fluid temperature
Filtration
Direction of flow
Operating pressure
Pilot pressure

Maximum flow
Control volume
Total response time

Electric
Duty factor
Solenoid identification
Enclosure type
Insulation class
Voltage and frequency
Voltage tolerance
Power rating
DC
AC

Spool valve
Subplate, DO7 (NG 16)
as desired (Horizontal only for detented valves)
4 to 120F (-20 to 50C)
Viton
File Number LR 93267-1 (Except flame proof solenoids)
17.6 lbs (8 kg)
19.8 lbs (9 kg)
20.9 lbs (9.5 kg)
2.4 lbs (1.1 kg)
Petroleum hydraulic fluids and most fire resistant fluids
60 2300 SUS (10 500 cSt)
4 to 175F (20 to 80C)
Contamination class 19/16, according to ISO 4406 to be realized with filter 25 = 75
As shown on symbol
Port P, A, B,T: 5075 PSI (350 bar) max.
Port T:
4060 PSI (280 bar) max. w/flame proof solenoids
Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max.
Drain port Y or T 2300 psi (160 bar) max. for solenoid operated
3625 psi (250 bar) max. for hydraulic piloted
1450 psi (100 bar) max. for flame proof solenoid
80 GPM (300 L/min) see P/Q curve page 47
0.37 in3 (6 cm3) for 3 position valves 0.61 in3 (10 cm3) for 2 position valves
Switch-on
Pilot
=
700 psi
55...75ms
= DC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
50...70ms
Switch-off
Pressure
(200 bar)
40...60ms
Switch-on
Pilot
=
700 psi
30...50ms
AC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
25...40ms
Switch-off
Pressure
(200 bar)
40...60ms
100%
Meets ANSI B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized.
*IP 65 to IEC and DIN 40 050 (DIN Connectors)
C VDE 5
See table on page 88
AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply
Nominal Voltage 10%
In Rush: 33W
In Rush: ~ 1.5A

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight

Holding: 33W
Holding: ~ 0.54A

Directional control valve D07 (NG16)


Performance Data

Curve
A B

10

P T
PB
PA

AT

A B

P T
BT

P T
PT

000

001

002

004

010

018

020

042

045

Viscosity = 142 SUS (30.2 cSt)

psi

Bar

Symbol

A B

150

5
4

9
125

Pressure Drop

100
2

6
5

75

4
50
3
2
25
1
0

0
0

10

20

30

40

50

60

70

80 GPM
L/min

50

100

150
Flow

200

250

300

47

48

Directional control valve D07 (NG16)

Pilot & Drain Options

Pilot oil supply and drain are either external via the X and
Y ports or internal via the P and T ports. Conversion is
possible by removing or installing plugs which are accessible after removing the pilot valve. When using internal
pilot and drain, the X and Y ports in the subplate must be
plugged.

Max. Pressure in P or X:
3625 psi (250 bar)
Max. Pressure in T or Y:
3045 psi (210 bar) for type 3 control
3625 psi (250 bar) for type 2 control
1450 psi (100 bar) when using
flame proof solenoid

PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3


PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4
XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2
XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4
XY HYDRAULIC PILOT; PLUG PORTS 1 & 2

Sol A
Pv

Sol B

Tv

Y
x

Plug Part No.

1
P

X Y

1 813 400 017


M6 DIN 908

Fixed Pilot Chokes

A fixed pilot choke is an orifice placed in the


pilot line to increase the spool shift time.
Metering notches on the spool are standard
and by increasing the shift time of the spool,
the flow paths are opened and closed more
gradually which reduces system shock. Fixed
pilot chokes can be added to a standard
valve at any time by simply removing the pilot
valve and inserting the choke in the P port.

The flange machined on the choke holds it


captive in the counter-bore for the O-ring. The
chokes can be inserted in any of the ports of
the pilot valve depending on the desired
result. Then a valve is ordered with a fixed
pilot choke the 0.030 (Imm) diameter orifice
is installed in the P port. Chokes with other
size orifice are available and are listed below.

Pilot valve
Orifice Sismeter

Part Number

0.030 (0.8mm)

9 533 230 385

0.040 (1mm)

9 533 230 382

0.050 (1.2mm)

9 533 230 383

0.060 (2mm)

9 533 230 384

Fixed
pilot choke

Main valve

2
4

Directional control valve D07 (NG16)


Adjustable Pilot Chokes
Adjustable chokes consist of a modular flow
control valve which contains two non-pressure
compensated throttle valves with free flow
checks. It provides independent control of the
spool shift time in both direc-tions. Because
the port pattern is symmet-rical and a seal
plate is used, the module can be turned 180
to provide either meter-in or meter-out control.

METER-OUT
(STANDARD)

METER-IN
(TURN MODULAR VALVE 180)

A B

A B

SOL A

Meter-out is standard. If meter-in is needed, the


pilot valve must be removed and the flow control module rotated 180 on its longitudi-nal
axis. The locating pin in the bottom mount-ing
surface of the flow control module must be
removed and installed on the opposite side
before reassembly. The seal plate always
remains on top of the main valve body. Torque
value for the mounting bolts
of the pilot valve is 5.0 lb/ft (7.0 Nm).

SOL B

X Y

SOL A

SOL B

X Y

B T A

PILOT CHOKE
ADJUSTING SCREW
(BOTH ENDS)
6mm

1.57
180 (40.0)

883
RACINE, WI U.S.A.
Pmax. 5000 psi

For Conversion
Description
NG6 Flow control module w/seal plate (meter out)
Seal plate
4x
M5 x 70, DIN 912 10.9 (Part number is for one bolt)

Part number
9 810 161 089
1 811 037 800
2 910 151 180

49

50

Directional control valve D07 (NG16)

Pilot Pressure Valve

A B

Sol A

Sol B

DP

Bar

Pv

Pressure Drop

16

psi

X Y

225

14

200

12

175

10

150

125
100

6
75
4
2

50
25

0
0

20

40
100

60
200

80

GPM

300

L/min

Flow

The pilot pressure valve is a slip-in cartridge which fits into a machined cavity in
the pressure port of the main valve. It is
used to create pilot pressure when using
open center spools (000 and 002). Pilot
pressure is fed internally to the pilot valve.

The pressure drop across the pilot pressure valve is additive to the pressure drop
across the main valve. The machined cavity,
to accept the pilot pressure cartridge, is
standard on all valves.

For Conversion
Description

Part Number

Pilot pressure valve cartidge

1 817 419 037

Directional control valve D07 (NG16)

51

Adjustable Spool Stops

Adjustable spool stops are used to limit


the stroke of the spool and are located
on both ends of the valve. They provide
independent control of the actuator
speed in either directions.

Limiting the spool stroke creates an orifice between the body and spool in
either flow path and turning the screw in
will reduce the size of the orifice.

If the flow through both flow paths is


equal, the valve will meter-in and out at
the same time. When a differential cylinder is used, the stops can be adjusted
to obtain the same speed in both directions.

Germany

0.35
(9)
Adjustment range

4.02
(102)

7.95
(202)
11.97
(304)

Inches (Millimeters)

For Conversion
Description
Complete end cap assembly including mounting bolts

Part number
1 817 002 056

52

Directional control valve D07 (NG16)

Valve With AC/DC Solenoid And Wiring


2.63
(66.9)

7.82
(198.7)

Inches (Millimeters)
5.63
(143.1)

Name Tag
describes
complete
valve.

Name Tag
describes
pilot valve.

7.44
(189)

Name Tag
describes
main valve.

B T A

6.56
(166.5)

3.74
(95)

1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi

0.79
(20)

5.51
(140)

Spool 11 & 12
9.33
(237)

8.43
(214)

9.33
(237)

Spool 9 & 10

2.75
3.50 (69.9)
(89)
2x
4x

2x 1/4 - 20 x 1.75" long

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

9x2
23 x 2.5

= 40 lb/ft (54Nm)

Valve With AC Solenoid (DIN)


2.63
(66.9)

7.82
(198.7)

Inches (Millimeters)
5.63
(143.1)

.47(12.0)
Name Tag
describes
complete valve.

Name Tag
describes
pilot valve.

Name Tag
describes
main valve.

B T A

7.44
(189)

3.74
(95)

1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi

0.79
(20)

5.51
(140)

Spool 11 & 12
9.33
(237)

9.33
(237)

8.43
(214)

2x 1/4 - 20 x 1.75" long

Spool 9 & 10

2.75
3.50 (69.9)
(89)
2x
4x

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

= 40 lb/ft (54Nm)

9x2
23 x 2.5

Directional control valve D07 (NG16)

53

Valve With DC Solenoid (DIN)


2.63
(66.9)

7.82
(198.7)

.47(12.0)

5.63
(143.1)
Name Tag
describes
complete
valve.

Inches (Millimeters)

Name Tag
describes
pilot valve.

Name Tag
describes
main valve.

B T A

7.47
(189.7)

3.74
(95)

1.34
(34)
883
RACINE, WI U.S.A.
Pmax. 5000 psi

0.79
(20)

5.51
(140)

Spool 11 & 12
9.33
(237)

9.33
(237)

8.43
(214)

2x 1/4 - 20 x 1.75" long

2.75
3.50 (69.9)
(89)

Spool 9 & 10

2x
4x
= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

9x2
23 x 2.5

= 40 lb/ft (54Nm)

Hydraulic Controlled (Type 2)

Inches (Millimeters)

Name Tag
describes
complete
valve.

4.61
(117)
1.34
(34)

3.74
(95)
883
RACINE, WI U.S.A.
Pmax. 5000 psi

0.79
(20)

5.51
(140)
9.33
(237)

8.43
(214)

Spool 12

2.75
3.50 (69.9)
(89)
2x
4x

2x 1/4 - 20 x 1.75" long

= 10 lb/ft (13Nm)

4x 3/8 - 16 x 2.00" long

= 40 lb/ft (54Nm)

9x2
23 x 2.5

54

Directional control valve D07 (NG16)

Subplates, Bottom Ported


Inches (Millimeters)

C port is used for load sensing when using


proportional valves.
When a subplate is not used, a machined
pad must be provided for mounting which
is flat to within 0.004 in./in. and has a surface finish of 63 RMS.
5.938
(150.8)

.5
(12.7)

4.0
(101.6)

2.815
(71.5)

1.5
(38.1)

3.625
(92.1)

2.19
(55.6)

2.25
(57.1)

2.75
(69.8)

1.37
(34.8)

.56
(14.2)
.50
(12.7)

.063
(1.6)

.62
(15.7)

.72
(18.3)

.938
(23.8)

1.342
(34.0)
1.97
(50.0)
2.6
(66.0)
3.016
(76.6)
3.47
(88.1)

.75
(19.0)

2.62
(64.0)

1.310
(33.3)

6.94
(176.3)

1.558
(39.6)
3.063
(77.8)

2.308
(58.6)

P
X

3.315
(84.2)

B
Y

1.843
(46.8)
2.468
(62.7)

4.62
(117.3)

NPT
SAE
.750
.812
(19.0) (20.6)

3.843
(97.6)
4.468
(113.5)
6.055
(153.8)

P,T,A,B,
X,Y,C,
3/4 NPTF
1/4 NPTF
1 NPTF
#12 SAE
#6 SAE
#16 SAE
Bolt kit B-231 (Valve only) 4x

Maximum pressure
5000 psi
(350 bar)

3/8-16 x 2 long

2x

1/4-20 x 1-3/4 long

Weight
15 lbs.
(6.8 kg)

Part Number
9 000 010 201
9 000 010 202
9 000 010 203
9 000 010 204
953 726

Directional control valve D08 (NG25) 3000 PSI

Features and Benefits

Retained guide tube for easy replacement of coils

Solenoid identification per U.S. standard. PA when solenoid A is energized

Optional manual overrides available

Certified Pilot Valve Main section certification pending

Dual frequency solenoids (50 or 60 Hertz)

Throttling notches in body are standard

Optional load check

55

56

Directional control valve D08 (NG25) 3000 PSI

Order Code
This order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models
are assigned a 10-digit number. See page 57.

0 8

1 W V

5 P 1

5 1

5 /

SIZE
06 D08 (NG 25)

SEALS
V VITON STD.

09 MANUAL PUSH PIN


WITH RUBBER COVER*

CONTROL TYPE

55 LOW PRESSURE
VERSION

2 HYDRAULIC

51 SOLENOID IDENTIFICATION
PER U.S. STANDARD PA
WHEN SOLENOID A IS
ENERGIZED (ANSI B93.9)

3 ELECTRICAL

SPOOL CODE

PILOT CHOKES*

D DESIGN SERIES
D STD
**E 24VDC LEAD WIRE COIL
SOLENOID OPTIONS*

F FIXED

C COVERED PUSH PIN

REFER TO SPOOL CHART ON PAGE 57

T ADJUSTABLE
R LOAD CHECK IN P PORT*

If these options are not


needed, omit them from the
code

H ADJUSTABLE SPOOL STOPS*


PILOT AND DRAIN
XY EXT. PILOT EXT. DRAIN
PT INT. PILOT INT. DRAIN
PY INT. PILOT EXT. DRAIN
XT EXT. PILOT INT. DRAIN
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4400
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55m 1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
EX FLAME PROOF SOLENOID

** QUICK CONNECT FOR E


SERIES IS MINI CONNECTOR
(See PG 89)

SOLENOID VOLTAGES
AC

DC

115/60
230/60
Series D Dual Frequency

012/00
024/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

Directional control valve D08 (NG25) 3000 PSI

57

Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 235Z
P INT. KA WIRING BOX
PILOT KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
5 PIN DOUBLE SOLENOID)
X EXT.
PILOT KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
T INT. KL WIRING BOX + SENTINEL LIGHTS
DRAIN KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
(SINGLE SOL. 5 PIN)
Y EXT.
DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400)
KA
SPOOL
NO.

SYMBOLS
A

TRANSITION

000
A

001
P

002
A

004

005
A

009

010
P

018
A

020
A

026

042
A

D4

KD

KE

KG

KL

KM

WS

WS

PILOT 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC.


& DRAIN
PY
XY
XT

Z506
Z583
Z578

Z529

PT
PY
XY

Z505
Z553
Z629

Z517
Z576

PY
XY
XT

Z507
Z562
Z563

Z530

PT
PY
XY
FPY

Z508
Z555

PT
PY
XY

Z572

PT
PY
XY

Z532
Z577
Z570

PT
PY
XY
XT
FPT

Z512
Z558
Z560
Z659

PT
PY

Z511
Z633

Z643
Z620

Z550

Z549

PT
XY
PY

Z513
Z561

Z528

Z642

Z542

PT
PY

Z510

PT
XY
FPT

Z509

PY
FPT

Z628

Z547
Z631

Z580
Z536
Z588

Z649
Z573

Z613

Z544
Z581

Z575
Z594
Z667

Z626

Z568

Z669

Z531

Z545
Z611

Z621
Z608
Z564
Z582

Z518

Z617

Z543

Z625

Z551

Z537
Z668

Z627
Z624

Z675
Z548

Z612
Z614

Z674
Z514

Z538
Z639

Z654
Z598

Z571

Z597
Z660

Z587

58

Directional control valve D08 (NG25) 3000 PSI


Specifications
General
Design

Spool valve

Mounting type

Subplate, DO8 (NG 25)

Mounting Position

as desired (Horizontal only for detented valves)

Ambient temperature

4 to 120F (-20 to 50C)

Seals

Viton

CSA Certified

File Number LR 93267-1 (Except flame proof solenoids)

Weights
Hydraulic

25.0 (11.3)

Electrical 1 Solenoid

26.6 (12.1)

Electrical 2 Solenoid

27.3 ( 12.4)

Adjustable Pilot Chokes

2.4 lbs (1.1kg)

Hydraulic
Fluid

Petroleum hydraulic fluids and most fire resistant fluids

Viscosity

60 2300 SUS (10 500 cSt)

Fluid temperature

4 to 175F (20 to 80C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B,T: 3000 PSI (210 bar) max.


Port T:
1500 PSI (100 bar) max. w/flame proof solenoids

Pilot pressure

65 PSI (4.5 bar)min. 3000 PSI (210 bar) max.

Maximum flow

75 GPM (284 L/min) see P/Q curve page 59

Control volume

0.5 in3 (8 cm3) for 3 position valves

Electric
Duty factor

100%

Solenoid identification

Meets ANSI/B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized.

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE 5

Voltage and frequency

See table on page 88


AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply

Voltage tolerance

Nominal Voltage 10%

Power rating
DC
AC

In Rush: 33W
In Rush: ~ 1.5A

Response time

25 90ms Dependent on control pressure and spool

Switching frequency

max. 1800/h

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight

Holding: 33W
Holding: ~ 0.54A

Directional control valve D08 (NG25) 3000 PSI


Performance Data

PRESSURE DROP

PSI

BAR

ALL SPOOLS EXCEPT 002


70

All Flow Paths

60
50

3
2

40
30
20

10

0
10
0

20

30

30

40

50

60

70 GPM

60 90 120 150 180 210 240 L/min.


FLOW

PSI

BAR
PRESSURE DROP

002 SPOOL

100

80

P to A
A to T

5
4
3

60
P to T
40

2
1

20

10
0

30

20
60

30
90

120

40
150

FLOW

Viscosity = 142 SUS (30.2 cSt)

50 GPM
180

L/min.

59

60

Directional control valve D08 (NG25) 3000 PSI

Pressure Port Check


The pressure port check is a load
check which prevents the load from
dropping when several valves are connected in parallel. It will not create pilot
pressure for internal pilot when using

open center spools. The standard valve


body is not machined for the check
valve cartridge.

A B

SOL A

Pressure Port
Check Cartridge

SOL B

X Y

Pilot & Drain Options


Pilot oil supply and drain are either
external via the X and Y ports or internal via the P and T ports. There are four
threaded ports and only two plugs
(1/16 NPT). The installations of the
plugs determines the source of the

pilot oil and where it drains. Valves can


be converted in the field. When
installing plugs in port 1 and 2, care
must be taken that the plug is screwed
in all the way or both passages will be
blocked.

PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3


PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4
XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2
XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4
XY HYDRAULIC PILOT; PLUG PORTS 1 & 2

2
1

TOP VIEW WITH PILOT SECTION REMOVED

A
T
3

EXT. PILOT (X)

EXT. DRAIN (Y)

BOTTOM VIEW

Directional control valve D08 (NG25) 3000 PSI


Adjustable Pilot Chokes

Adjustable chokes consist of a modular flow


control valve which contains two non-pressure
compensated throttle valves with free flow
checks. It provides independent control of the
spool shift time in both direc-tions. Because the
port pattern is symmet-rical and a seal plate is
used, the module can be turned 180 to provide
either meter-in or meter-out control.

Meter-out is standard. If meter-in is needed, the


pilot valve must be removed and the flow control
module rotated 180 on its longitudi-nal axis. The
locating pin in the bottom mount-ing surface of the
flow control module must be removed and
installed on the opposite side before reassembly.
The seal plate always remains on top of the main
valve body. Torque value for the mounting bolts of
the pilot valve is 5.0 lb/ft (7.0 Nm).

METER-OUT
(STANDARD)

METER-IN
(TURN MODULAR VALVE 180)

A B

A B

SOL A

SOL A

SOL B

X Y

PILOT CHOKE
ADJUSTING SCREW
(BOTH ENDS)
6mm

1.57
180 (40.0)

PILOT

CYL A

SOL B

X Y

9.20
(233.7)
8.33
(211.6)
6.46
(164.1)
4.78
(123.9)
3.94
(100.0)

CYL B

SEAL PLATE
1 811 037 089

For Conversion
Description
NG6 Flow control module w/seal plate (meter out)
Seal plate
4x
10 24 x 2 3/4 Long (Bolt kit B-215)

Part number
9 810 161 089
1 811 037 800
953 710

61

62

Directional control valve D08 (NG25) 3000 PSI

Adjustable Spool Stops


Adjustable spool stops are used to limit
the stroke of the spool and are located
on both ends of the valve. They provide
independent control of the actuator speed
in either directions. Limiting the spool
stroke creates an orifice between the
body and spool in either flow path and
turning the screw in will reduce the size
of the orifice.

If the flow through both flow paths is equal,


the valve will meter-in and out at the same
time. When a differential cylinder is used,
the stops can be adjusted to obtain equal
speed in both directions. Complete end
cap assemblies are available to convert
standard valves. (778160 is the number
for one end cap)

T
ADJUSTABLE
SPOOL STOPS
Limit stroke at either end.
Add 5" (127mm)
to valve length.

EXT. PILOT

EXT. DRAIN

Fixed Pilot Chokes


Fixed pilot chokes consist of two orifices,
1/16 NPT pipe plug with a .040 (1.0)
hole (405420), installed in the pilot lines
going to each end cap. The orifices restrict
the pilot oil and will increase the spool shift
time. Metering notches in the body are
standard and by slowly shifting the spool,

the flow paths are opened and closed


more gradually which reduces system
shock. Chokes can be added to a standard valve at any time but an 1/8 NPT
plug on each end of the main valve must
be removed to gain access to the threaded
pilot line.

CHOKE
1/16" NPT

PLUG
1/8" NPT

Directional control valve D08 (NG25) 3000 PSI

63

Valve With AC/DC Solenoid & Wiring

Inches (Millimeters)
9.35
(237.5)
5.63
(143.0)

1.67
(42.4)
required
to remove
coil

Name Tag
describes
complete
valve

Name Tag
describes
pilot valve

1.52
(38.6)

1/2" NPT
ELECTRICAL
CONNECTION
(both ends)

MANUAL
OVERRIDE
(both ends)
(standard)

7.62
(193.5)
6.75
(171.4)
4.88
(123.9)
3.94
(100.0)

Name Tag
describes
main valve

2.87
(72.9)
PILOT

CYL A

1.04
(26.4)

CYL B

2x
4x

.16
(4.1)

3.31
(84.1)

10.86
(275.8)

.44
(11.2)

4.50
(114.3)

1/8" C.S. x 13/16" I.D.


1/8" C.S. x 1" I.D.

6x

2.25
(57.2)

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Valve With AC Solenoid (DIN)

Inches (Millimeters)
1.74
(44.2)
required to
remove coil

9.35
(237.5)
5.63
(143.0)

.47
(11.9)
required
to remove
connector

1.52
(38.6)

1.81
(45.9)

Name Tag
describes
pilot valve

Name Tag
describes
complete valve

.91
(23.1)

MANUAL
OVERRIDE
(both ends)
(standard)

P
Name Tag
describes
main valve

7.61
(193.3)
4.88
(123.9)
3.94
(100.0)

2.87
(72.9)
PILOT

CYL A

10.86
(275.8)
2x
4x

1/8" C.S. x 13/16" I.D.


1/8" C.S. x 1" I.D.

1.04
(26.4)

CYL B

3.31
(84.1)

.16
(4.1)

6x

.44
(11.2)

2.25
(57.1)
4.50
(114.3)
1/2 - 13 x 1.75" long
= 70 lb/ft (95Nm)

64

Directional control valve D08 (NG25) 3000 PSI

Valve With DC Solenoid (DIN)

Inches (Millimeters)
1.97
(50.0)

9.65
(245.1)
5.93
(150.6)

.47
(11.9)

1.22
(30.9)

1.81
(45.9)

Name Tag
describes
pilot valve

.91
(23.1)

Name Tag
describes
complete valve

MANUAL
OVERRIDE
(both ends)
(standard)

7.64
(194.1)

P
Name Tag
describes
main valve

4.88
(123.9)
3.94
(100.0)

2.87
(72.9)
PILOT

CYL A

1.04
(26.4)

CYL B

10.86
(275.8)
2x
4x

3.31
(84.1)

.16
(4.1)

.44
(11.2)

4.50
(114.3)

1/8" C.S. x 13/16" I.D.


1/8" C.S. x 1" I.D.

6x

2.25
(57.2)

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Hydraulically Controlled (Type 2)

Inches (Millimeters)

7.36
(193.8)
3

EXT. PILOT

EXT. DRAIN
1.75
(44.5)

4.43
(112.5)

5.12
(130.0)
3.94
(100.1)

PILOT

CYL A

CYL B

4.50
(114.3)

10.86
(270.8)
2x
4x

1/8" C.S. x 13/16" I.D.


1/8" C.S. x 1" I.D.

6x

1/2 - 13 x 1.75" long

= 70 lb/ft (95Nm)

Directional control valve D08 (NG25)

65

Subplates, Bottom Ported

6 HOLES
1/2-13 UNC-2B THD
.94 .03 DEEP

1.183
(30.0)

3.719
(94.5)

3.969
(100.8)

Inches (Millimeters)

5.125
(130.2)

3.031
(76.9)
2.094
(53.2)

.75
(19.0)

1.156
(29.4)

.188
(4.8)

.688
(17.5)

6.0
2.938
(74.6) (152.4)

1.815
(46.1)
3.625
(92.1)

4.5
(114.3)

1.805
(45.8)

0.224
(5.7)

.530
(13.5)

4.902
(124.5)

4 HOLES
.5625 DRILL THRU

7.680
(195.1)

3.0
(76.2)

.75
(19.0)

8.74
(22.2)

A
P

1.371
(34.8)
2.558
(64.9)
3.496
(88.8)

1.628
(41.3)

5.240
(133.1)
6.178
(156.9)
7.368
(187.1)

P,T,A,B
X,Y,C
1 NPTF
1/4NPTF
1 1/4NPTF
1 1/2NPTF
#16 SAE
#6 SAE
#20 SAE
#24 SAE
Bolt kit B 114 (valve only) 6x

4.368
(110.9)
4.058
(103.1)
3.0
(76.2)
1.938
(49.2)

Pmax PSI (bar)


5000 (350) (Subplate only)

1/2 13 x 1.75 Long

When a subplate is not used, a machined


pad must be provided for mounting which
is flat to within 0.0003 in./in. and has a
surface finish of 63 RMS.
C port is used for load sensing when using
proportional valves.

Weight Lbs. (kg)


25(11.3)

Part Number
9 000 010 216
9 000 010 217
9 000 010 218
9 000 010 219
9 000 010 220
9 000 010 221
953594

66

Directional control valve D08 (NG25) 4600 PSI

Features and Benefits

Retained guide tube for easy replacement of coils

Solenoid identification per U.S. standard. PA when solenoid A is energized

Optional manual overrides available

Certified

Dual frequency solenoids (50 or 60 Hertz)

Throttling spools are standard

Pilot pressure valve in P port is optional

Directional control valve D08 (NG25) 4600 PSI

67

Order Code
This order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models
are assigned a 10-digit number. See page 68.

1 W V 2

P 1

SIZE
25 D08 (NG 25)
09 MANUAL PUSH PIN
WITH RUBBER COVER*

SEALS
V VITON STD.

51
CONTROL TYPE
2 HYDRAULIC
3 ELECTRICAL

SOLENOID
IDENTIFICATION PER U.S.
STANDARD PA WHEN
SOLENOID A IS ENERGIZED
(ANSI B93.9)

D DESIGN SERIES
D STD
**E 24VDC LEAD WIRE COIL

SPOOL CODE

SOLENOID OPTIONS*
REFER TO SPOOL CHART ON PAGE 68
C COVERED PUSH PIN
ADJUSTABLE PILOT CHOKES*
*
F FIXED [0.0039 (1mm) dia. orifice]

If these options are not


needed, omit them from
the code

T ADJUSTABLE
R BACK PRESSURE VALVE IN P*
H ADJUSTABLE SPOOL STOPS*
PILOT AND DRAIN
XY EXT. PILOT EXT. DRAIN
PT INT. PILOT INT. DRAIN
PY INT. PILOT EXT. DRAIN
XT EXT. PILOT INT. DRAIN
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4400
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55m 1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
EX FLAME PROOF SOLENOID

** QUICK CONNECT FOR E


SERIES IS MINI CONNECTOR (See PG 89)

SOLENOID VOLTAGES
AC

DC

115/60 All solenoids


230/60 are dual frequency
(50 or 60hz)

012/00
024/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

68

Directional control valve D08 (NG25) 4600 PSI

Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 235Z
P INT. KA WIRING BOX
PILOT KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
5 PIN DOUBLE SOLENOID)
X EXT.
PILOT KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
T INT. KL WIRING BOX + SENTINEL LIGHTS
DRAIN KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
(SINGLE SOL. 5 PIN)
Y EXT.
DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400)
KA
SPOOL
NO.

SYMBOLS
A

TRANSITION

000

001

002
004

T
A

009
A B

010
P T
A

018
A

020

KD

KE

KG

PILOT 110/115 110/115 110/115 110/115


& DRAIN

KL

KM

WS

WS

110/115 110/115 110/115 24 VDC.

XY
PY
XY
PT
PY
HXY
FXT
FPT

Z033

Z047

Z059

Z034
Z035

Z048
Z049
Z079

XY
PY
XY
PT
FPT

Z037
Z082
Z038
Z039
Z040

XY

Z060
Z061

Z005
Z077
Z006
Z007

Z020
Z085
Z021
Z022
Z023

Z050

Z062

Z008
Z076
Z009
Z087
Z010

Z051
Z052

Z063
Z064

Z011
Z012
Z013

Z025
Z026

Z041

Z053

Z065

Z014

Z027

XY
XT
PT
PY

Z042
Z081
Z043

Z054

Z066

Z015

Z028

Z055

Z067

Z016
Z078

Z029

XY
PY
XY
FPY
PT

Z044
Z099
Z045

Z056

Z068

Z017

Z030

Z057

Z069

Z018
Z019

Z031

Z046

Z058

Z070

Z036

Z024

Z032

Directional control valve D08 (NG25) 4600 PSI


Specifications
General
Design
Mounting type
Mounting Position
Ambient temperature
Seals
CSA Certified
Weights
Hydraulic
Electrical 1 Solenoid
Electrical 2 Solenoid
Response time adjustment
Hydraulic
Fluid
Viscosity
Fluid temperature
Filtration
Direction of flow
Operating pressure
Pilot pressure

Maximum flow
Control volume
Total response time

Electric
Duty factor
Solenoid identification
Enclosure type
Insulation class
Voltage and frequency
Voltage tolerance
Power rating
DC
AC

Spool valve
Subplate, DO8 (NG 25)
as desired (Horizontal only for detented valves)
4 to 120F (-20 to 50C)
Viton
File Number LR 93267-1 (Except flame proof solenoids)
35.3 lbs (16 kg)
37.5 lbs (17 kg)
38.5 lbs (17.5)
2.4 lbs (1.1 kg)
Petroleum hydraulic fluids and most fire resistant fluids
60 2300 SUS (10 500 cSt)
4 to 175F (20 to 80C)
Contamination class 19/16, according to ISO 4406 to be realized with filter 25 = 75
As shown on symbol
Port P, A, B, T: 5075 PSI (350 bar) max.
Port T:
4060 PSI (280 bar) max. w/flame proof solenoids
Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max.
Drain port Y or T 2300 psi (160 bar) max. for solenoid operated
3625 psi (250 bar) max. for hydraulic piloted
1450 psi (100 bar) max. for flame proof solenoid
185 GPM (700 L/min) see P/Q curve page 70
0.92 in3 (15 cm3) for 3 position valves 1.34 in3 (22 cm3) for 2 position valves
Switch-on
Pilot
=
700 psi
55...75ms
= DC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
50...70ms
Switch-off
Pressure
(200 bar)
40...60ms
Switch-on
Pilot
=
700 psi
30...50ms
AC
Switch-off
Pressure
(50 bar)
50...70ms
Switch-on
Pilot
=
2900 psi
25...40ms
Switch-off
Pressure
(200 bar)
40...60ms
100%
Meets ANSI B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized.
*IP 65 to IEC and DIN 40 050 (DIN Connectors)
C VDE 5
See table on page 88
AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply
Nominal Voltage 10%
In Rush: 33W
In Rush: ~ 1.5A

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight

Holding: 33W
Holding: ~ 0.54A

69

70

Directional control valve D08 (NG25) 4600 PSI

Performance Data

Curve
A B

P T
PA
PB

AT

A B

P T
BT

P T
PT

000

001

002

004

010

018

020

Viscosity = 142 SUS (30.2 cSt)

psi

Bar

Symbol

A B

200

13

12

11
10

2
1

150

9
Pressure Drop

125
8
7

100

6
5

75

4
50
3
2

25

1
0

0
0

25

50

75

100

`125

150

175

200 GPM
L/min

100

200

300

400
Flow

500

600

700

Directional control valve D08 (NG25) 4600 PSI

71

Pilot & Drain Options


Max. Pressure in P or X:
3625 psi (250 bar)
Max. Pressure in T or Y:
3045 psi (210 bar) for type 3 control
3625 psi (250 bar) for type 2 control
1450 psi (100 bar) when using
flame
proof solenoid

Pilot oil supply and drain is either external via the x and y ports or internal via
the P and T ports. Conversion is possible by removing or installing plugs. Plug
no. 1 is accessible from the bottom of
the main valve. The pilot valve must be
removed to gain access to plug No. 2.
When using internal pilot and drain, the
X and Y ports in the subplate must be
plugged.
A B

PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3


PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4
XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2
XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4
XY HYDRAULIC PILOT; PLUG PORTS 1 & 2
Sol A
1

Sol B

2
P

1
3

Plug Part No.

X Y

3 AND 4 ARE EXTERNAL OF THE VALVE

1 9 534 230 002


1/4 BSPP
7
2 1 813 400 017
M6 DIN 906

Fixed Pilot Chokes


A fixed pilot choke is an orifice placed in
the pilot line to increase the spool shift
time. Metering notches on the spool are
standard and by increasing the shift
time of the spool, the flow paths are
opened and closed more gradually
which reduces system shock. Fixed pilot

chokes can be added to a standard


valve at any time by simply removing the
pilot valve and inserting the choke in the
P port. The flange machined on the
choke holds it captive in the counterbore for the O-ring. The chokes can be
inserted in any of the ports of the pilot

Orifice Diameter

Part Number

0.030 (0.8mm)

9 533 230 385

0.040 (1mm)

9 533 230 382

0.050 (1.2mm)

9 533 230 383

0.060 (2mm)

9 533 230 384

Pilot valve

Fixed
pilot choke

Main valve

valve depending on the desired result.


Then a valve is ordered with a fixed pilot
choke the 0.040 (lmm) diameter orifice
is installed in the P port. Chokes with
other size orifice are available and are listed below.

72

Directional control valve D08 (NG25) 4600 PSI

Adjustable Pilot Chokes

Adjustable chokes consist of a modular


flow control valve which contains two
non-pressure compensated throttle
valves with free flow checks. It provides
independent control of the spool shift
time in both directions. Because the port
pattern is symmetrical and a seal plate is
used, the module can be turned 180 to
provide either meter-in or meter-out control.

Meter-out is standard. If meter-in is needed, the pilot valve must be removed and
the flow control module rotated 180 on
its longitudinal axis. The locating pin in
the bottom mounting surface of the flow
control module must be removed and
installed on the opposite side before
reassembly. The seal plate always
remains on top of the main valve body.
Torque value for the mounting bolts of
the pilot valve is 5.0 lb/ft (7.0 Nm).

METER-OUT
(STANDARD)

METER-IN
(TURN MODULAR VALVE 180)

A B

A B

SOL A

SOL B

X Y

SOL A

SOL B

X Y

B T A

1.57
180 (40.0)

PILOT CHOKE
ADJUSTING SCREW
(BOTH ENDS)
6mm
X

883

RACINE, WI U.S.A.
Pmax. 5000 psi

SEAL PLATE
1 811 037 800
For Conversion
Description
NG6 Flow control module w/seal plate (meter out)
Seal plate
4x
M 5 x 70, DIN 912 10.9 (Part number is for one bolt)

Part number
9 810 161 089
1 811 037 089
2 910 151 180

Directional control valve D08 (NG25) 4600 PSI


Pilot Pressure Valve

A B

Sol A

Sol B

DP

Pv

Pressure Drop

16

psi

Bar

X Y

225

14

200

12

175

10

150

125
100

6
75
4
2

50
25

0
0
P

20

40
100

60
200

80

GPM

300

L/min

Flow

The pilot pressure valve is a slip-in cartridge which fits into a machined cavity
in the pressure port of the main valve. It
is used to create pilot pressure when
using open center spools (000 and
002). Pilot pressure is fed internally to

the pilot valve. The pressure drop


across the pilot pressure valve is additive to the pressure drop across the
main valve. The machined cavity, to
accept the pilot pressure cartridge, is
standard on all valves.

For Conversion
Description

Part Number

Pilot pressure valve cartidge

1 817 419 038

73

74

Directional control valve D08 (NG25) 4600 PSI

Adjustable Spool Stops

Adjustable spool stops are used to limit


the stroke of the spool and are located
on both ends of the valve. They provide
independent control of the actuator
speed in either directions. Limiting the
spool stroke creates an orifice between

the body and spool in either flow path


and turning the screw is will reduce the
size of the orifice.

If the flow through both flow paths is


equal, the valve will meter-in and out at
the same time. When a differential cylinder is used, the stops can be adjusted
to obtain the same speed in both directions.

883

RACINE, WI U.S.A.
Pmax. 5000 psi

0.39
(10)
Adjustment range

4.53
(115)

10.59
(269)
15.12
(384)

Inches (Millimeters)

For Conversion
Description
Complete end cap assembly including mounting bolts

Part number
1 817 002 057

Directional control valve D08 (NG25) 4600 PSI

75

Valve With AC/DC Solenoid And Wiring


2.63
(66.9)

Name Tag describes


complete valve.

7.82
(198.7)

Inches (Millimeters)

5.63
(143.1)
Name Tag
describes
pilot valve.

8.66
(220)
B T A

Name Tag
describes
main valve.

7.74
(196.5)
4.92
(125)
3.46
(88)

883

RACINE, WI U.S.A.

1.69
(43)

Pmax. 5000 psi

0.71
(18)

7.48
(190)

12.00
(305)
6x

3.63
(92.1)

1/2 - 13 x 2.5" long

2x
4x

= 70 lb/ft (95Nm)

4.58
(116.4)

15 x 2.5
28 x 3

Valve With AC Solenoid (DIN)

2.63
(66.9)

7.82
(198.7)

Name Tag describes


complete valve.

Inches (Millimeters)

5.63
(143.1)
.47 (12.0)
Name Tag
describes
pilot valve.

8.62
(219)
B T A

Name Tag
describes
main valve.

4.92
(125)
3.46
(88)

883

RACINE, WI U.S.A.

1.69
(43)

Pmax. 5000 psi

0.71
(18)
12.00
(305)
6x

7.48
(190)

1/2 - 13 x 2.5" long

3.63
(92.1)

= 70 lb/ft (95Nm)

2x
4x

15 x 2.5
28 x 3

4.58
(116.4)

76

Directional control valve D08 (NG25) 4600 PSI

Valve With DC Solenoid (DIN)


2.93
(74.4)

8.43
(214.1)
5.93
(150.6)

Inches (Millimeters)

Name Tag
describes
complete valve.

.47 (12.0)
Name Tag
describes
pilot valve.

8.65
(219.7)
B T A

Name Tag
describes
main valve.

4.92
(125)
3.46
(88)

883

RACINE, WI U.S.A.

1.69
(43)

Pmax. 5000 psi

0.71
(18)

7.48
(190)

12.00
(305)
6x

3.63
(92.1)

1/2 - 13 x 2.5" long

2x
4x

= 70 lb/ft (95Nm)

4.58
(116.4)

15 x 2.5
28 x 3

Hydraulic Controlled (Type 2)

Inches (Millimeters)

Name Tag describes


complete valve.
X

5.79
(147)
4.92
(125)
3.46
(88)

883

RACINE, WI U.S.A.

1.69
(43)

Pmax. 5000 psi

0.71
(18)
12.00
(305)
6x

7.48
(190)

1/2 - 13 x 2.5" long

3.63
(92.1)

= 70 lb/ft (95Nm)

2x
4x

15 x 2.5
28 x 3

4.58
(116.4)

Directional control valve D08 (NG25) 4600 PSI

77

Subplates, Bottom Ported

C port is used for


load sensing when using
proportional valves.

Inches (Millimeters)

6 HOLES
1/2-13 UNC-2B THD
.94 .03 DEEP

1.183
(30.0)

3.719
(94.5)

3.969
(100.8)

5.125
(130.2)

3.031
(76.9)
2.094
(53.2)

.75
(19.0)

1.156
(29.4)

.188
(4.8)

.688
(17.5)

6.0
2.938
(74.6) (152.4)

1.815
(46.1)
3.625
(92.1)

4.5
(114.3)

1.805
(45.8)

0.224
(5.7)

.530
(13.5)

4.902
(124.5)

4 HOLES
.5625 DRILL THRU

7.680
(195.1)

3.0
(76.2)

.75
(19.0)

8.74
(22.2)

A
P

1.371
(34.8)
2.558
(64.9)
3.496
(88.8)

When a subplate is not used,


a machined pad must be provided
for mounting which is flat to within
0.004 in./in. and has a surface finish
of 63 RMS.

4.368
(110.9)
4.058
(103.1)
3.0
(76.2)
1.938
(49.2)

1.628
(41.3)

5.240
(133.1)
6.178
(156.9)
7.368
(187.1)

P,T,A,B,
X,Y,C,
Maximum Pressure
1 NPTF
1/4 NPTF
5000 psi
1 1/4 NPTF
(350 bar)
1 1/2 NPTF
#16 SAE
#6 SAE
#20 SAE
#24 SAE
Bolt kit B-228 (Valve only) 6 x
1/2 13 x 2.5 Long

Weight
25 lbs.
(11.3 kg)

Part Number
9 000 010 216
9 000 010 217
9 000 010 218
9 000 010 219
9 000 010 220
9 000 010 221
953 723

78

Directional control valve D10 (NG32) 3000 PSI

Features and Benefits

Retained guide tube for easy replacement of coils

Solenoid identification per U.S. standard. PA when solenoid A is energized

Optional manual overrides available

Certified Pilot Valve Main section certification pending

Dual frequency solenoids (50 or 60 Hertz)

Throttling spools are available

Optional load check

Directional control valve D10 (NG32) 3000 PSI

79

Order Code
This order code describes the desired model variances of the D10 (NG 32) directional control valves. Standard models
are assigned a 10-digit number. See page 80.

0 8

1 W V

2 P 1

5 1

5 /

SIZE
32 - D10 (NG32)

SEALS
V VITON STD.

09 MANUAL PUSH PIN


WITH RUBBER COVER*

CONTROL TYPE

55 LOW PRESSURE
VERSION

2 HYDRAULIC

51 SOLENOID IDENTIFICATION
PER U.S. STANDARD PA
WHEN SOLENOID A IS
ENERGIZED (ANSI B93.9)

3 ELECTRICAL

SPOOL CODE

PILOT CHOKES*

D DESIGN SERIES
D STD
**E 24VDC LEAD WIRE COIL
SOLENOID OPTIONS*

F FIXED

C COVERED PUSH PIN

REFER TO SPOOL CHART ON PAGE 80.

T ADJUSTABLE
R LOAD CHECK IN P PORT*

If these options are not


needed, omit them from the
code

H ADJUSTABLE SPOOL STOPS*


PILOT AND DRAIN
XY EXT. PILOT EXT. DRAIN
PT INT. PILOT INT. DRAIN
PY INT. PILOT EXT. DRAIN
XT EXT. PILOT INT. DRAIN
ELECTRICAL CONNECTIONS
WS DIN 43650/ISO4400
KL WIRING BOX + SENT. LIGHTS
KA WIRING BOX
KD WIRING BOX + QUICK CONN.
(ANSI B93.55m 1981 3 PIN SINGLE
SOL. & 5 PIN. DOUBLE. SOL.)
KE WIRING BOX + QUICK CONN. +
SENT. LIGHTS
KG WIRING BOX + QUICK CONN.
(SINGLE SOL. 5 PIN)
KM WIRING BOX + QUICK CONN. +
SENT. LIGHTS (SINGLE SOL. 5 PIN)
EX FLAME PROOF SOLENOID

** QUICK CONNECT FOR E


SERIES IS MINI CONNECTOR
(See PG 89)

SOLENOID VOLTAGES
AC

DC

115/60
230/60
Series D Dual Frequency

012/00
024/00

Product Literature Disclaimer


SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.

80

Directional control valve D10 (NG32) 3000 PSI

Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.

9 810 234Z
P INT. KA WIRING BOX
PILOT KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE &
5 PIN DOUBLE SOLENOID)
X EXT.
PILOT KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN)
T INT. KL WIRING BOX + SENTINEL LIGHTS
DRAIN KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS
(SINGLE SOL. 5 PIN)
Y EXT.
DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400)
KA
SPOOL
NO.

SYMBOLS
A

000

TRANSITION

KD

KE

002
A

004
A

009

018
A

020
P

PT
XY
XT

Z505
Z508
Z509

PY
XY
XT

Z510
Z513
Z512

PT
PY

Z516
Z515

026

042

Z538

WS

WS

Z530
Z536

Z527

Z531

Z528

PT
XY

Z517
Z518

PT

Z520

PT
PY

Z523
Z522

PT

Z524

PT

Z525

T
A

KM

Z529

XY

010

KL

PILOT 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC.


& DRAIN
XY

001

KG

Z532

Directional control valve D10 (NG32) 3000 PSI


Specifications
General
Design

Spool valve

Mounting type

Subplate, D10 (NG 32)

Mounting Position

as desired (Horizontal only for detented valves)

Ambient temperature

4 to 120F (-20 to 50C)

Seals

Viton

CSA Certified

File Number LR 93267-1 (Except flame proof solenoids)

Weights
Hydraulic

83.2 lbs. (37.8 kg)

Electrical 1 Solenoid

98 lbs. (44.5 kg)

Electrical 2 Solenoid

99 lbs. (44.9 kg)

Adjustable Pilot Chokes

4.4 lbs. (2 kg)

Hydraulic
Fluid

Petroleum hydraulic fluids and most fire resistant fluids

Viscosity

60 2300 SUS (10 500 cSt)

Fluid temperature

4 to 175F (20 to 80C)

Filtration

Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75

Direction of flow

As shown on symbol

Operating pressure

Port P, A, B,T: 3000 PSI (210 bar) max.


Port T:
1500 PSI (100 bar) max. w/flame proof solenoids

Pilot pressure

75 PSI (5.2 bar)min. 3000 PSI (210 bar) max.

Maximum flow

175 GPM (660 L/min) see P/Q curve page 82

Control volume

3.04 in3 (50 cm3) for 3 position valves

Electric
Duty factor

100%

Solenoid identification

Meets ANSI/B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized.

Enclosure type

*IP 65 to IEC and DIN 40 050 (DIN Connectors)

Insulation class

C VDE 5

Voltage and frequency

See table on page 88


AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50
voltage supply

Voltage tolerance

Nominal Voltage 10%

Power rating
DC
AC

In Rush: 42W
In Rush: ~ 3.5A

Response time

50 110ms Dependent on control pressure and spool

Switching frequency

max. 1800/h

*Note: IP 65
Protected against low pressure water jets from all direction
Dust tight

Holding: ~ 1.14A

81

82

Directional control valve D10 (NG32) 3000 PSI

Performance Data

ALL SPOOLS EXCEPT 002


90 (6)

Per Path

80 (5.5)

PSI (bar)

70 (4.8)
60 (4)
50 (3.4)
40 (2.7)
30 (2)
20 (1.4)
10 (.7)
0
50
(190)

75
(215)

100
(380)

125
(475)

150
(570)

175
(665)

GPM (L/min.)

002 SPOOL
200 (13.8)

P-T

180 (12)
160 (11)

PSI (bar)

140 (36)
120

(8)

100 (6.9)
80 (5.5)
60

(4)

40 (2.7)
20 (1.4)
0
50
(190)

75
(215)

100
(380)

125
(475)

150
(570)

GPM (L/min.)

Viscosity = 142 SUS (30.2 cSt)

175
(665)

Directional control valve D10 (NG32) 3000 PSI


Pilot & Drain Options
The installations of the plugs determines the source of the pilot oil and
where it drains. Valves can be converted in the field.

Pilot oil supply and drain are either


external via the X and Y ports or internal via the P and T ports. The P1 and
D2 ports are 1/8" NPT).

PY INT. PILOT, EXT. DRAIN; PLUG PORTS P2 & D2


PT INT. PILOT, INT. DRAIN; PLUG PORTS P2 & D1
XY EXT. PILOT, EXT. DRAIN; PLUG PORTS P1 &
D2

D 2 (PLUG FOR EXTERNAL DRIAN)

P 1 (PLUG FOR EXTERNAL PILOT)

A-ORIFICE PLUG
(OPTIONAL)

ORIFICE PLUG
(OPTIONAL)

P 2 PILOT PORT
(PLUG FOR INTERNAL PILOT)
TANK
CYLINDER A

D 1 DRAIN PORT
(PLUG FOR INTERNAL DRAIN)
CYLINDER B
PRESSURE

Adjustable Choke Option

1.58
(40.3)

5.54
(140.7)

83

84

Directional control valve D10 (NG32) 3000 PSI

Valve With AC/DC Solenoid & Wiring

8.11
(206.0)

4.25 (108.0) REQ'D. TO


REMOVE SOLENOID
TYP. BOTH ENDS

2.72
(69.1)

2.11
(53.6)

Inches (Millimeters)
1.35
(34.3)

10.98
(278.9)
5.54
(140.7)

9.91
(251.7)

7.07
(179.6)

5.29
(134.4)

2.48
(63.0)

.18
(4.6)

1.54
(39.1)
.75
(19.1)

.42
(10.7)

9.00
(228.6)

.16
(4.1)

.79
(20.1)

1.69
(42.9)
4.25
(108.0)

A
(A)

3.87
(98.3)
7.75
(196.8)

SEAL PLATE & SEALS SUPPLIED


2 LOCATING PINS, 0.25 (6.3)
SEE SUB-PLATE DETAIL FOR LOCATION

B
(B)

CYLINDER GAGES
CONNECTIONS
1/4 NPTF

Valve With AC Solenoid (DIN)

Inches (Millimeters)
4.25 (108.0) REQ'D. TO
REMOVE SOLENOID
TYP. BOTH ENDS

.47
(11.9)

8.11
(206.0)

2.11
(53.6)

10.15
(257.8)

5.29
(134.4)
5.54
(140.7)

.75
(19.1)
A
(A)

9.00
(228.6)
B
(B)

6.25
(158.8)
7.75
(196.8)

Directional control valve D10 (NG32) 3000 PSI

85

Valve With DC Solenoid (DIN)

Inches (Millimeters)
4.25 (108.0) REQ'D. TO
REMOVE SOLENOID
TYP. BOTH ENDS

9.20
(233.7)

3.19
(81.0)

10.18
(258.6)

5.29
(134.4)
5.54
(140.7)

.75
(19.1)

6.25
(158.8)

A
(A)

9.00
(228.6)

7.75
(196.8)

B
(B)

Hydraulically Controlled (Type 2)

Inches (Millimeters)

1/4" NPTF
PILOT PORT 'Y'

1/4" NPTF
PILOT PORT 'X'

3.47
(88.1)

3.20
(81.3)

7.55
(191.8)
6.83
(173.5)

6.08
(154.4)

86

Directional control valve D10 (NG32) 3000 PSI

Subplates, Bottom Ported

Inches (Millimeters)

10.50
(266.7)
A

2 HOLES FOR
LOCATING PINS

5.812
(147.62)

TANK - N

PRESSURE - N

B
3.000
(76.20)

6 VALVE MTG. HOLES


3/4-10 THD., 1.312
(33.34) DEEP

0.687
(17.46)

PILOT DRAIN - M
7.75
(196.8)
CYLINDER B-N

6.250
(158.75)

CYLINDER A-N
D

K
4.500
(114.30)

1.125
(28.57)
E

TOP

BOTTOM

0.750
(19.05)

4 HOLES 0.656
(16.67) DIA. THRU

1.625
(41.27)

1.500
(38.10)

G
4.500
(114.30)
H
7.500
(190.50)

PILOT PRESSURE - M

12.00
(304.8)

MODEL NO.
950917

950919

950920

6.625
(168.27)

4.500
(114.30)

1.625
(41.27)

4.875
(123.82)

1.375
(34.92)

1.625
(41.27)

3.250
(82.55)

5.812
(147.64)

1.375
(34.92)

4.875
(123.82)

1.750
(44.45)

1/4" NPTF

1-14" NPT

6.625
(168.27)

4.500
(114.30)

1.625
(41.27)

4.875
(123.82)

1.375
(34.92)

1.625
(41.27)

3.250
(82.55)

5.812
(147.64)

1.375
(34.92)

4.875
(123.82)

1.750
(44.45)

1/4" NPTF

1-1/2" NPT

Top

6.625
(168.27)

4.5
(114.30)

1.625
(41.27)

4.875
(123.82)

1.375
(34.92)

1.625
(41.27)

3.250
(82.55)

5.182
(147.64)

1.375
(34.92)

4.875
(123.82)

2.125
(53.97)

Bottom

7.000
(177.80)

5.125
(130.17)

1.062
(26.99)

4.500
(114.3)

0.937
(23.81)

0.625
(15.87)

2.687
(68.26)

6.312
(160.34)

1.562
(39.69)

5.125
(130.17)

2.125
(53.97)

3/8" NPT

2" NPT

Bottom

Bottom

Directional control valve accessories

87

Accessories
Sentinel light assembly

D03 (NG6)

D05 (NG10)

Port A

AC

9 537 230 017

9 537 230 003

Port B

AC

9 537 230 018

9 537 230 004

Double

AC

9 537 230 016

9 537 230 002

Port A

DC

9 537 230 070

9 537 230 076

Port B

DC

9 537 230 071

9 537 230 077

Double

DC

9 537 230 069

9 537 230 075

9 810 231 490

9 810 232 499

Wiring Box Kit


Quick connect
Quick Connect female plug
w/3 ft. pigtail for flexible conduit

Single Sol. AC

951 901

Double Sol. AC

951 902

Quick Connect male plug


for wiring box

Single Sol. AC

778 345

Double Sol. AC

778 346

Quick Connect male plug


for wiring box

Single Sol. DC
9 536 230 040

Double Sol. DC
Grey (A)

1 834 484 058

Black (B)

1 834 484 057

Grey (A)

1 834 484 136

Black (B)

1 834 484 137

Plug connector, Standard


Plug connector with
LED indicator lamp
12 - 28 VDC

1 834 484 134

Rectifier Plug

Subplates

NFPA T3.51M

Bottom
Ported

D03 (NG6)

D05 (NG10)

D07 (NG16)

D08 (NG25)

1.4 NPT

9 000 010 148

3/8 NPT

9 000 010 146

1/2 NPT

9 000 010 139

9 000 010 172

3/4 NPTF

9 000 010 181

9 000 010 201

1 NPTF

9 000 101 202

9 000 010 216

1 1/4 NPTF

9 000 010 217

950 917

1 1/2 NPTF

9 000 010 218

950 919

#6 SAE

9 000 010 144

#8 SAE

9 000 010 140

9 000 010 174

#12 SAE

9 000 010 183

9 000 010 203

#16 SAE

9 000 010 204

9 000 010 219

#20 SAE

9 000 010 220

#24 SAE

9 000 010 221

1/4 NPT

9 000 010 147

3/8 NPT

9 000 010 145

1/2 NPT

9 000 010 142

950 920

2" NPTF

Side
Ported

3/4 NPT

9 000 010 164


9 000 010 166

#6 SAE

9 000 010 143

#8 SAE

9 000 010 141

#12 SAE

D10 (NG32)

9 000 010 165


9 000 010 175

88

Directional control valve accessories

SEAL KITS
Set of Seals (Viton)

D03 (NG6)

D05 (NG10)

D07 (NG16)

D08 (NG25/55)

D08 (NG25)

D10 (NG32)

9 810 231 529

9 810 232 520

9 810 234 100

9 810 235 600

9 810 235 601

9 810 234 535

953 611

953 675

953 726

953 594

953 723

953 523

BOLT KITS
Kit (valve only)

Throttle Screw For Soft Shift Adjustment


Throttle Screw for soft shift adjustment

Wt. Lbs (kg)

Part Number

.001
(0.005)

1 817 001 005

Adjustable
.024 (0.6mm)

1 817 011 094

.040 (1mm)

1 817 001 095

Fixed

*A

*A

1 817 001 085

Adjustable
1 817 001 086

* For speed adjustment when spool is moving in reference to cylinder parts

Solenoid Nut
With Rubber Cover

Standard

Covered
Inches (Milimeters)

1.46
(37.2)

0.94
(24)

.1.18
(30)

D03 (NG6) 9 535 230 082

D03 (NG6)

1 833 343 015

D03 (NG6) 1 833 343 013

D05 (NG10) 1 833 343 001

D05 (NG10) 1 833 343 003

D05 (NG10) 1 833 343 002

Flying Leads

Solenoid Coil

Din 43650

D03 (NG6)

D05 (NG10)

D03 (NG6)

D05 (NG10)

115/60

(Dual Frequency)

9 536 230 015

9 536 230 004

1 837 001 255

1 837 001 212

230/60

(Dual Frequency)

Voltage/Frequency

9 536 230 016

9 536 230 005

1 837 001 256

1 837 001 213

12VDC

1 837 001 292

1 837 001 296

1 837 001 226

1 837 001 139

24VDC

1 837 001 293

1 837 001 297

1 837 001 227

1 837 001 140

96VDC

N/A

N/A

1 837 001 232

1 837 001 159

125VDC

N/A

9 536 230 056

N/A

N/A

240VDC

9 536 230 059

9 536 230 057

N/A

N/A

Directional control valve accessories


Quick Connect Male Plug

Inches (Milimeters)

AC Solenoids
The quick connect male plug is a standard
three or five pole electrical connector with
3.25 leads except the ground lead which is
4. All valves ordered with a quick connect are
wired to an industry standard (NFPA Standard
13.5.29M) which is shown below. The wiring
box has a 1/2 NPT electrical connection on
each end in which the quick connect can be
installed. On single solenoid valves, the quick

connect will be located above the solenoid.


On double solenoid valves, it is located on the
B port end of the valve. The five pin connector
for a single solenoid valve is offered for consumers that use both single and double solenoid valves but want to standardize on one
female quick connect plug.

1 Green Lead (Ground)


.47
(11.9)

CONNECTOR FOR
SINGLE SOLENOID

3 Lead (To
Solenoid)
1

.38
(9.6)

1.00 (25.4) Hex.

2 Lead (To Solenoid)


1 Lead (To Sol. B)

1/2 NPT

1 Lead (To Solenoid)


2 Lead (Capped)

5 Lead (To
Sol. B)

5 Lead (To Solenoid)

2
3

4 Lead (To
Sol. A)
3 Green Lead (Ground)

2 Lead (To
Sol. A)

FIVE PIN CONNECTOR


FOR DOUBLE SOLENOID

4 Lead (Capped)

3 Green Lead (Ground)

FIVE PIN CONNECTOR


FOR SINGLE SOLENOID

Inches (Milimeters)

DC Solenoids

1/2" - 14 NPT Receptacle


.469"

.673

.313"

2
1

1
4

FACE OF MALE CONNECTOR


MOUNTED ON VALVE

3" pigtails

FACE VIEW OF FEMALE


CONNECTOR

1/2" NPT

PIN #1 PIN #2 PIN #3 PIN #4 NOTE:

+ SOLENOID A
VALVE GROUND
COMMON
+ SOLENOID B
SINGLE SOLENOID VALVES WIRED ON
SOLENOID A PIN.

89

90

Directional control valve accessories

1.08 (27.5)

2.09 (53)

Standard Plug &


Plug With Lite

Inches (Millimeters)

1.35 (34.2)

M3

PG 11

.22 (5.5)
40

Rectifier
Plug

20

UA [V=]

200

~
UE
220/50
110/50

80
60

VDR

40
20
100

=
UA
190/00
96/00

80
60
40
20
0
20 40 60 80 100 20 40 60 80 200 20 40
UE [V~]

Sentinel Lite D03 (NG6)


3 (76.2)

Double
2-7/8 (70.6)

Single
.35 (9)

Sentinel Lite D08 (NG10)


5 (127)

Double
4 -1/2 (114.3)

Single
1/2 (12.7)

Female Plug AC
Wire lead length 3
ft. 3 in.
(.9m 7cm)

Quick Connect AC
.62
(15.9)

Quick Connect DC
.54
(13.7)

9 535 233 717


HPUS AKY 006/27 US (10.95)
ROBERT BOSCH FLUID POWER CORPORATION
P.O. BOX 2025
RACINE, WISCONSIN 53401-2025 U.S.A.
Phone (414)554-7100, Fax (414)554-7117
PRINTED IN U.S.A.

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