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Non-Conformance Report For Workmanship

Project :

..

Report Ref. :

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The following work does not comply with specification you are
requir~d to remedy the non-conforming work in accordance with
the met hod stated below.
Site Representative : -- ---------

Date

..
1st Part

..

Non -Confo rmance Workmanship

Description of Works Des c r i p t i on of
Method of
& Location
~on -Conf ormance &
Disposition
Causes

* Rework

to

meet specification

* Comply to
Client's Instruct ion 0
Preventive Action :.

Reported By
*Tick Das appropric.1e

---

Date

--------------

2nd Part
Re-inspection Record
The following remedi2J 2ction was carried out
Reworked to meet the specified requirment *
0
1
Others as Stated belor iO meet the specified requirmenl ' D
Reported by:
*Tick[) 2s appropri2le

Date: --~-~--------

POS-05

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BM: 2000.02.01
Form No :

No n-Confo r man ce Report For Material

Report Ref.

Projec t :

To : - - - - - - - - _____
Th e following material delivered to site was not in compliance
with specification' you are required to remedy the nonconforming material 1n accordance with the method s tated below.
Date :

Site Representative

..

l s t Pa rt
Non -Conformance Ma terial
Des c rip l ion of
Mater i al

Des c rip 1 ion of

~on-Conformance

Method of

&

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Causes

Rework to
me et speci fication D
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Cl i en t 's Instruction D

Preventive Action: -

..
Reported By
* Ti ck 0 as appro p ri ate

Date

---- -------

2nd Part

Re - in spec tion Record

The materia l :
*D
was reworked to meet the specified requi rment
was removed from site
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others as stated below to meet the specified requ i rment * 0

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as approprizie

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(Rt1t 9) PASS ~m ~;}~ 51 X.1t(G:uidance Notes)

tL 4~ .g~15f(3 /4 . 15)

. };l ~~ *~ 1)J'-(413. 6)

\.)

PASS Supplement
3/4

;uidance Notes
4.15

Assessment of Reinforcement

1.15.1

Fixing of Wall Reinforcement

r......

-2Y 16

fl.00 ~ABOVE)
,,,

~~

?:.
:t

s~
ll

Wie J
RE UF r
(

F IXIN )

L/

f _n +I

t::

I-

--~
c

' 1..-E!i~

'"''""

.......

.........

21

B~

.... .,

1..1

I--

'""n

FIXING WALL REINFORCEMENT

BETWEEN Fn ~ Fn+I.

'-!-..

uI

@1

TEMPORARY YOKES 2M C.C. HAX .

FORMWORK
RIO U BAAS
STARTER BARS ANO BOTTOM ROW OF
U BARS ALREADY IN POSITION
PRIOR TO CASTING Fn SLAB.

l'
t:
r:

~>

'V&LOW,
( FLril?

BOTTOM ROW OF U-BARS FOR FnI,

TO BE FIXEO IN POS1TION WHEN

li'f

BRACH.C

Fil? llEPEATIM:> USE)

..__

-,..e ,_

S!

rn:r-ro ARY

f'
l'

I 5" MAX

l 5ll c.c . MAX

--

['

I 5rl c.c. MAX

I .:i" .. MAX

Ci.

ALl<EAOY CCff>TROClEv 1

CAST

fl.CXJR
A

'

.
1

.>

SLAB CAST

El..EVATICl-i CF WALL

211 c.c. MAX.

[==: ~

r:
(j- .

OCTAILS CF U BAR
~

PUN CETAILS

CF'

IDPCRAAY YO<ES

l
l

YO<E AT 2000 c .c. J.WC., TO

& REl-OVEO ~ a :NJ<f;T[J..C
11AO-S n YO<S

l.

c
1.4.1997

SWJ/4--16

L
1

PASS Supplement
Guidance Notes

.3/4 ,

3/4.15.2 Securing of Reinforcement

1)

Slab reinforcement:
a)
b)

2)

,-1

;;, I
:J
~]

b)

.,

3)

Secure longitudinal bars at corners, hooks and bends of stirrups and binders at all
intersections.
Secure longitudinal bars other than a) at altemate intersection with stirrups and binders,
or closer.

Wall reinforcement:
a)
b)

4)

Secure all edge intersection of slab panels.

Secure every alternate intersection inside the slab panels, or closer.

Beam stirrups and column binders:

a)

'.

Secure the top horizontal bar below floor level of each lift at all intersection with
vertical bars.
Secure otber bars at alternate intersections, or closer.

Cantilever slab and canopy reinforcement:

l.

a)

5)

J
J
,.'"
.

J
J
'-."]

:J

J
..J

Secure all intersections.

Footing I foundation reinforcement:

a)
b)
c)

Secure all edge intersections.

For bars up to and including 20mm diameter, secure each bar at every alternative
internal intersections.
Where all bars are 25nun diameter or larger, secure each bar at spacing not greater than
1000 c/c.

PASS Supplement
3/4

.dance Notes
5.3 Spacer for Reinforcement

.1

Spacing of spacers and blocks indicated bebw are the minimum to be provided.

1)

SLABS AND STAIRCASH

a)

b)

Bottom steel - Use plastic spacer, at max.i.rnwn

allowab le6 OOmm spacing in both
directions
Top steel - Use steelchairs, at max.i.rnwn
allowabk 600mm spacing in both
cfuectioJli.

2)

\
'.. \

PLAN

BEAMS

(i) BOTTOM AND SIDE SP.ACER

a)

(FOR LARGE MAIN BARS D>..2 j)

Bottom spacer (B.S.) - Use plastic chair type

spacer~ 2 Nos. per set, 1 set per lm run of

beam.

b)

~1

Side spacer (S .S.) - Use plastic ring type

spacer, clipped on stinups, 4.Nos. per set, 1
set per lm run of beam.

Im

tD:.:.~~~d

CROSS

SECTIO

(ii) BOTTOM AND SIDESPACER

I Im {
SIDE ELEVATICJ-.1

a)

(FOR SMALL MAIN BAR...S0<'2S)

Bottom spacer (B.S.) --Use plastic chair

type spacer, 2 Nos. per set, l set per lm
run of beam.

b)

Side spacer (S.S.) - Use plastic ring type

spacer, clipped on stirrups, 4 Nos. per set,l
set per l.5m run of beam.

CROSS SECTION

SIDE a.EVATION

.J

(j

PASS Supplement

... 314

Guidance Notes
(iii) SP ACER BARS

a)

Diameter of spacer bars to be 25mm

m.irUmurn and not less than that of largest
main reinforcement.

I
SPACER BAR
AT 1200 C.C .

I
. _1

BEAM

....;I

3)

:;

'1

COLillvfNS
a)

Use plastic ring type spacers, clipped on binder.

]
"]
"J

RECTN\GULAR COLUMNS
-8 NOs. PER SET

SEMI-CIRCULAR COLU~
5 t-Os. PER SET

CIRCULAR COLUMNS
6 NOs. PER SET

~I
-

; ~

:."'~t

)
b)

For longirud..U;al bars:

D ~ 20, One set at Im maximwn spacing.

D > 20, One set at l.25m rnaximwn spacing.

J
.I

4)

WALLS AND PARAPETS

a)
b)

Use ring type plastic spacers, clipped on horizontal bars.

Spacing 600, horizontally and vertically, for each wall surface.

. J

-... J

ELEVATION

PASS Supplement

3/4

idance Notes

5)

FOUNDATION
a)
b)
c)

Pre-cast concrete spacer blocks shall be placed for bottom bars as shown below
in foundation works to achieve the specified concrete cover.
For vertical bars in walls, col umns and cais'sons reaching the foundation
bearing levt:l, each block pP.r bar,
For edge of foundation, top and bottom, use precast concrete block, 1 No. per
2m run of edge.

1
1
1

.,
.J

~- \

, - - - SIDE FORHYIORK

. J
BOTTIJ.I BLOCK
'------BLil-OiflG LAYER
L - - - - - - - -ELBO\tl BLOC<

FIXING DETAILS

d)

Spacer bars shall be of diameter 25mm min.irnwn and not less than that of the
largest main reinforcement.
~I

SPACER BAR

AT 1800 C.C.

-
SPACER BARS

l
J

:l

PASS Supplement
3/4

Guidance Notes
3/4.15.4

Trimming Bars for Wall Opening

1.

I
I

Typical details of trimming around openings in structural R.C. walls. (see note a & b)

I Y 16 EACH FACE -

- - 1 - - -------;>1

~---1----

..-----+---

IYl6 EACH FACE

-1Yl6 EACH FACE

'------+---

- I Y16 EACH FACE

700

:I
.I
.J

2.

Typical details of trimming arowid openings in non-structural R.C. walls. (see note a & b)

I Y12

I ~, J

- - -1------,------;>1

{SEE NOTE
)

c}

- -- - - + - - - - IY12 (SEE NOTE c )

, . . . . - - - 1 - - - I y 12 {SEE NOTE c)

....___ _ _ _ I Y12

(SEE NOTE c}

J
l

NOTES:
a.
These details apply to opening exceeding 150mm but not exceeding 600nun in any dimension.
b.
These details do not apply to holes for builder's workas described in the specification.
Reinforcement details of holes for these builder's work are to be designed and submitted by
contractor for approval by the SO.
c.
Reinforcement shown for nonstructural R.C. wall are for wall of thickness less than 125mm,
for wall of thickness 125nun and up to 200Jll!U. IY12 is to be provided at each face.

I
J

- I
l.4.l997

SW3 4-21

PASS Supplement
Guidance Notes

4/3

G. )
AWl

4/3.2

Falls for Floor Finish

Check falls for floor finish

F.D.

use 1.2 or 0.6 m long spirit

level to ch eck tall

Example or correct measurement:

Place the spirit level
along the line ol fall

(,

:"J

]
F.D.
4mro~

J
.J

Example of incorrect measurement:

Do Mt place the spirit Ieve l
across the line of fall

: 1

(_

J
..I
. .I
I

..J

1
'.I

Remarks:

The above sets only the basic guideline for minimum checking.
It does not preclude the assessors to take any other measurements at

obviously worst point within a selected spot.

1.4.1997

Give gradings based on the worst case.

AW 4\/3 ~

PASS Supplement
Guidance Notes
4/3.3

4/3

Use of Carpenter's Level to Check Plumb, Level & Evenness (Sheet 1)

Checking of Plumb & Level

(a)

Position of indicator
Place the carpenter's level such that the bubble stays exactly in the middle between the
two lines of the indicator.

i)

i i)

iii)

Side view of

Plan view of

indicatQ[

indi!;;atQr

lndicatiQn

11"--/ll

11011

Level is truly vertica1/horizontal

if?ll

1011

Level is not truly vertical/horizontal

l:! I!

qD

II

Level is not truly vertical/horizontal

(b) Measuring Plumb

Hold the carpenter's level in a trulv verticalposition.
Then use $5 coin to check deviation.

i.~eucts HPO 1r one '' c;:al:i p~"

through

(}

(c)

El<oed~
)~

two t \U 11P!> Ir two

coln.t ~a:u t.hrovaR

Measuring Level
Hold the carpenter's level in a truly horjzontalposition.
Then use $5 coins to check deviation.

.rc11da MIO
~

Remarks:

tr on

SS

eaLn

t.J.cu4t tuo tli HrO lr t\IO

pu ~h~o"""

int"OU"'

is

eo&1u1

The above sets only the basic guideline for minimum checking.

It does not preclude the assessors lo take any other measurements at

obviously worst point within a selected spot.

l.4.1997

Give gradings based on the worst case.

AW4/37

PASS Supplement
Guidance Notes

4/3
~-,t
~

4/3.3

Use of Carpenter's Level to Check Plumb, Level & Evenness {Sheet 2)

Checking of Evenness
(a)

r
r

For Concave Surface:

r
r

Place the carpenter's level tight against the surface to be checked.

Then use $5 coins to check deviation.

r~

{b)

6 ''

Exceeds MPD if one $5 co in passes

through
Exceeds

t:.10

ti~es

MPD i f two $5

coins pass through

r.

For Convex Surface:

'

Place one $5 coin to each end of the carpenter's level and place it against the surface to be
checked.

L
L

r
...

Rocking indicates that M?O is

e:x:c~ede~

Rock!ng indicates that two times H?D is e:<ceede<i

The above sets only the basic guideline for minimum checking.
It does not preclude the assessors to take any other measurements at
obviously worst point within a selected spot.

Give gradings based on the worst case.

1.4.1997

L
l
l
l'
l

Use two $5 coins to check two times MPD.

Remarks:

0
AW 413-8

-. . , .

PASS Supplement

Guidance Notes
4/3.4

4/3

Use of Plumb line to CheckPlumb

1.

Secure a plumb line to an end block (lOOxlOOxlOOmm).

2.

Place the end block tight against the surface to be checked.

3.

Use steel measuring tape to take readings, at l.2m or as specified,

to check deviations.

A W2/AW3 Checking of Plumb for Internal Wall and Internal Wall Finish
Wall length $ 2m

Remarks:

2m < Wall length s; 4m

4m <Wall length 6 ~ m

I I l I I I I I l I

[]

min. 2 measurements, at any

location or
obviously worst
points within a
selected spot.

3 min. measurements,
at any location or
obviously worst points
within a selected spot.

4 min. measurements, at any

location or obviously worst
points within a selected spot.

The above sets only the basic guideline for minimum checking.

It does not preclude the assessors to take any other measurements at

obviously worst point within a selected spot.

1.4.1997

Give gradings based on the worst case.

AW 4/3-9

PASS Supplement

;uidance Notes

4/3
o.~1:;

\:.:::
i/3..5

AW1/AW2/AW3

Evenness and Level for Floor I Internal Wall / Internal Wall Finish

Use l .2m long carpenter's level

to check evenness and level
for floor I internal wall
I internal wall finish.

Place the carpenter's level

in 4 positions.

r:

f:

.,
f-

Use $5 coin to check deviation.

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Two $5 coins mean deviation
=2xMPD.

[
'

AW2/AW3

'

L
l.

Checking of Evenness for Internal Wall and Internal Wall Finish

**

... - ..
A typical bay
of checking not
greater than
2mx2m

Remarks :

.4.1997

Wall Length

l.

[
2m < Wall length .:S 4m

4m <Wall length,:::; 6m

~2m

The above sets only the basic guideline for minimum checking.
It does not preclude the assessors to take any other measurements at
obviously worst point within a selected spot.

c)

Give gradings based on the worst case.

AW 4'3-10

l.
l

PASS Supplement
Guidance Notes
4/3.6

AW2

4/3

Plumb & Bedding Joint for Blockwork (Sheet 1)

Examples of correct measurement :

Checking ptumbness of block wall.

not
acceptable

j,X
>6

(Slightly
projecting)
acceptable

J, v

(Slightly
recessed)
acceptable

J, '

( Fl\Jsh)

(Recessed}

acceptable

acceptable

J,.

J, .,/

not

acceptable

J,. x

not
acceptable

J, x

>6

< 6

-r-

__. ___x~~------~--------~~--\\v
:>f6 mm
Exc11ssiv11 joint
width axc1111ding
16 mm not

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Exc0$sive narrow
joint lass than

4 mm~- 16 mm
Acceptable joint
width should be

4mm not aecaptabla

b111Wa11n 4mm to

accepUible

16mm

Examples of acceptable and unacceptable bedding Joint

Remarks:

The above sets only the basic guideline for minimum checking.
It does not preclude. the assessors to take any other measurements at
obviously worst point within a selected spot.

1.4.1997

Give gradings based on the worst case.

AW 4/311

PASS Supplement
Guidance Notes

4/3

.
..,

'h

'

4/3.6

AW2

Plumb and Bedding Joint for Blockwork (Sheet 2)

Wider joints at top

and sides

Wider joints at edges

due to cutting of block

D Dl==;;::=:lI==;;;::::=ID
D O I 100
D O DI ID
D O I 10 0
D D DD O
D D D OD
D OI 10 0
D O I 100
DOI II ID
D O I u 100
1 1111
lf - i

r
r.
I .

Wider joints at concealed

conduit location

_/

L
L

/
./
/
wider joint
where the
350mm wide
pier meets the
R.C. recess

i/
./
/
/

water meter cabinet

'J

[
~

@
~

/
/
/

width of block/brick 295mm

L.

The above sets only the basic guideline for minimum checking.
It does not preclude the assessors to take any other measurements at

obviously worst point within a selected spot.

.4. 1997

width of pier 350mm

/

Examples of situations where wider joints are accepted in blockwork wall

Remarks:

r
r
[

In Harmony block, at water meter cabinet

Give gradings based on the worst case.

AW 413-12

I.
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