OPERATING AND MAINTENANCE

INSTRUCTIONS

Code : 01202420314310

Issue : 02-00

SELF-PROPELLED ACCESS PLATFORMS

HA15D - HA15DX

La Pronnire BP9 42152 LHORME France

( 04 77 29 24 24
7 04 77 31 28 11
E.Mail: haulotte@haulotte.com
Web: http://www.haulotte.com

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

You have just taken delivery of your PINGUELY-HAULOTTE self-propelled access platform.
It will give you complete satisfaction if you follow the operating and maintenance instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
of complying with the safety instructions relating to the machine itself, its use and its environment,
of using it within the limits of its performances,
of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your disposal for any service you might
need.
Contact in this case our Local Agent or our Factory After-Sales Department, specifying the exact type of machine
and its serial number.
When ordering consumables or spares, use this manual together with the Spares catalogue so as to receive
original parts, the only guarantee of interchangeability and perfect operation.
IMPORTANT :
This instruction manual is supplied with the machine and is included on the delivery note.

You are reminded that our machines comply with the provisions of the Machines Directive 89/392/EEC of
th
st
June 14 1989 as amended by the directives 91/368/EEC of June 21 1991, 93/44/CEE of June 14th 1993,
nd
rd
93/68/CEE of July 22 1993 and 89/336/EEC of May 3 1989.

ACCESS PLATFORM HA15D / HA15DX

Ref. : 01202420314310
Issue E 02-00

The technical data contained in this manual cannot involve our responsibility and we reserve the right to proceed
with improvements or modifications without amending this manual.

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Operation and maintenance HA15D / HA15DX

Pinguely - Haulotte

CONTENTS

1.

GENERAL RECOMMENDATIONS SAFETY

1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.6
1.7
2.

3.

GENERAL WARNING .............................................................................................................................5

GENERAL SAFETY INSTRUCTIONS.....................................................................................................6
RESIDUAL RISKS ...................................................................................................................................7
OPERATING LIMITS ...............................................................................................................................7
VERIFICATIONS .....................................................................................................................................8
Routine verifications...........................................................................................................................8
Examination of suitability of a machine..............................................................................................8
State of conservation .........................................................................................................................8
REPAIRS AND ADJUSTMENTS .............................................................................................................8
VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE..................................................8

PRESENTATION

2.1
2.2
2.3
2.4
2.5

IDENTIFICATION ....................................................................................................................................9
MAIN COMPONENTS ...........................................................................................................................10
WORK SPACE.......................................................................................................................................11
TECHNICAL CHARACTERISTICS........................................................................................................12
OVERALL DIMENSIONS.......................................................................................................................13
OPERATING PRINCIPLE.

14

3.1
HYDRAULIC CIRCUIT...........................................................................................................................14
3.1.1
Travel, turret rotation, arm lifting, boom raising, boom telescoping, platform compensation
movements .......................................................................................................................................14
3.1.2
Direction movement. ........................................................................................................................14
3.1.3
Telescoping, boom raising, arm lifting cylinders. .............................................................................14
3.1.4
Turret rotation ..................................................................................................................................14
3.1.5
Platform compensation ....................................................................................................................14
3.1.6
Brake release of the wheel reducers when travelling ......................................................................14
3.1.7
Travel ...............................................................................................................................................15
3.1.8
Manual emergency and back-up system .........................................................................................15
3.2
ELECTRICAL CIRCUIT. ........................................................................................................................16
3.2.1
Automatic engine stop. ....................................................................................................................16
3.2.2
Platform load monitor.......................................................................................................................16
3.2.3
5 angle monitor...............................................................................................................................16
3.2.4
High travel speed. ............................................................................................................................16
3.2.5
Hour counter: ...................................................................................................................................16
4.

USING THE MACHINE

4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.5
4.5.1
4.5.2
4.6

17

OPERATING SAFETY DEVICES ..........................................................................................................17

Movement (control from the platform post)....................................................................................17
Emergency or recovery procedure ..................................................................................................17
OFFLOADING LOADING MOVEMENT PRECAUTIONS. ...........................................................18
Offloading by lifting ..........................................................................................................................18
Offloading with ramps ......................................................................................................................18
Loading ............................................................................................................................................19
Travel ...............................................................................................................................................19
Filling the fuel tank ...........................................................................................................................19
OPERATIONS BEFORE FIRST PUTTING INTO SERVICE.................................................................20
Turret control post: (photos 1 - 2) ..................................................................................................20
Platform control post: (photo 3) .....................................................................................................21
Checks before using the machine....................................................................................................21
PUTTING INTO SERVICE.....................................................................................................................23
Operations from the ground .............................................................................................................23
Operations from the platform: (photo 3)...........................................................................................23
EMERGENCY AND BACK-UP OPERATIONS......................................................................................25
Emergency assistance with the hand pump: (photo 8) ....................................................................25
Back-up : (photo 1) ..........................................................................................................................25
UNCOUPLING. ......................................................................................................................................25

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Pinguely - Haulotte

5.

MAINTENANCE.

Operation and maintenance HA15D / HA15DX

26

GENERAL RECOMMENDATIONS. ....................................................................................................................26

5.2
MAINTENANCE SCHEDULE. ...............................................................................................................26
5.3
OPERATIONS .......................................................................................................................................28
5.3.1
Summary table.................................................................................................................................28
5.3.2
Procedure ........................................................................................................................................29
5.3.3
List of consumables .........................................................................................................................30
6.

OPERATING FAULTS.

6.1
7.

31

FAULT LOCATION TABLE....................................................................................................................31

SAFETY SYSTEM

7.1
7.2

33

FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS (SEE ELECTRICAL DIAGRAM) ............33
FUNCTIONS OF THE LIMIT SWITCH AND SAFETY SWITCHES ......................................................34

8.

HYDRAULIC DIAGRAM

35

9.

ELECTRICAL DIAGRAM

37

9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
LABELS
10.1
10.2

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SHEET 1. .................................................................................................................................................37
SHEET 2. .................................................................................................................................................38
SHEET 3. .................................................................................................................................................39
SHEET 4. .................................................................................................................................................40
SHEET 5. .................................................................................................................................................41
SHEET 6. .................................................................................................................................................42
NOMENCLATURE 1. ..................................................................................................................................43
NOMENCLATURE 2 ...................................................................................................................................44
NOMENCLATURE.3 ...................................................................................................................................45
NOMENCLATURE.4 ...................................................................................................................................46
47
PICTURES.............................................................................................................................................47
TABLE OF DESIGNATIONS. ................................................................................................................50

Operation and maintenance HA15D / HA15DX

Pinguely - Haulotte

1. GENERAL RECOMMENDATIONS SAFETY

1.1 GENERAL WARNING
The purpose of this manual is to help the operator to get to know HAULOTTE self-propelled access platforms so as
to use them efficiently and SAFELY. It cannot, however, replace the basic training necessary for any user of site
plant.
The head of establishment has an obligation to ensure that operators know the instructions in the instruction
manual.
The head of establishment is responsible for the implementation of the user regulations in force in the country of
use.
Before using the machine, it is essential for safe use of the platform and its efficiency to familiarise yourself with all
these instructions.
This instruction manual must be kept available to any operator. Additional copies can be supplied by the
manufacturer on request.
Similarly, familiarise yourself with the instructions on the plates fixed on the machine and keep them legible.
Ensure that any person to whom you entrust the machine is capable of assuming the safety requirements of its use.
Protect your machine from any unsupervised intervention when it is not in use.
Never use a machine which is defective or which is not apparently in good condition (cracks, hydraulic leaks, cut
wires, etc.).
Never apply to the machine a load or force greater than the maximum operating load. Do not overload.
Never use the machine for an operation for which it is not designed.
Avoid any working mode liable to jeopardise safety.
Any use not compliant with the instructions could lead to risks and injury to people and damage to property.
Do not modify the machines characteristics or carry out modifications; they could reduce the machines safety and
stability level.
The operating manual must be kept by the user throughout the machines life including in the event of loan, hiringout or re-sale.
Make sure that all the plates relating to safety and danger are complete and legible.

Only trained operators can use

HAULOTTE HA15D self-propelled access platforms.

THERE MUST BE AT LEAST TWO OPERATORS SO THAT ONE OF THEM CAN:

Intervene quickly if necessary.
Take the controls in the event of an accident or breakdown.
Monitor and prevent machines and pedestrians going round the platform.
Guide the platforms operator if required.
These people must be over 18 and must hold an operating permit issued by the employer after he has checked
their medical fitness and after they have passed a practical platform driving/operating test.

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Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

1.2 GENERAL SAFETY INSTRUCTIONS.

To attract attention, the instructions will be preceded by this standard mark.

Operators must:
Wear individual protective equipment suited to the working conditions and local regulations in force,
particularly when working in a dangerous area.
Never use the machine:
on soft, unstable, cluttered ground with a tilt greater than 5
with exposure to a wind greater than 45 kph. If used outside, make sure, using an anemometer, that the wind
speed is not greater than 45 kph.
near power lines (find out the minimum distances depending on the voltage)
without fitting the platforms protective bar or without closing the safety gate
with a cluttered platform
with equipment or objects suspended from the guard rails or boom
with elements which could increase the wind load (e.g.: panels)
Never use the guard rails as a means of access for getting onto and off the platform; use the steps provided for
this purpose on the machine.
Never use this machine in an explosive atmosphere.
Wipe any traces of oil or grease off the steps, floor and hand rails.
Never neutralise the limit switches on the safety devices.
Avoid hitting fixed or moving obstacles.
Never increase the working height by using ladders or other accessories.
Protect the machine from any unsupervised intervention when it is not in service.
Carry out the daily checks and monitor proper operation during periods of use.
Never :
operate the control levers for one direction in the opposite direction without stopping in the 0 position
exceed the maximum load or the number of people authorised on the platform (230 kg including 2 people).
Distribute the loads and place them if possible in the centre of the platform.
carry out machine maintenance operations when it is raised without having put in place the necessary safety
devices (travelling crane, crane).
climb onto the guard rails when the platform is in the raised position: risk of a serious fall.
Hold:
the guard rails firmly when the platform is being raised or driven.
Avoid :
hitting fixed or moving obstacles.
driving the platform at high speed in areas which are narrow or not cleared.
travelling in reverse (lack of visibility).
towing the platform. It was not designed for that. It must be transported on a trailer.
climbing onto the covers.
Allow a sufficient stopping distance: 3 metres at high speed and 1 metre at low speed.
In order to stop when travelling, gradually move the operating lever to the zero position, keeping your foot on the
pedal.
In normal use, that is operation from platform, the turret or platform post selection key must be removed and kept
on the ground by a person present and trained in emergency/back-up operations.
Never use the platform as a crane, goods lift or lift.
Never use the platform to pull or tow.
Never use the boom as a ram or pusher, or to lift the wheels
Never remove or modify any part, accessory or
component of the machine without our prior agreement.
For any repair, use only original spares,
the guarantee of proper operation.

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Operation and maintenance HA15D / HA15DX

Pinguely - Haulotte

IMPORTANT
If the machine has a 220 V power point, MAXIMUM 16 A
it is essential for the extension lead to be connected to a mains outlet protected by a 30 mA
quick-trip circuit-breaker.

1.3 RESIDUAL RISKS

Sudden operation of the control levers: risk of jolting and rocking.
Overload: risk of overturning (beware of overloads at the top).
Ground weakness: risk of overturning (see page 11 Ground pressure and load per
wheel). Beware of thawing in winter.
Gusting wind: risk of overturning (use in wind not greater than 45 kph).
Hitting an obstacle on the ground or high up: risk of impact or overturning.
Hitting a power line: electrical risk.
Working on quays, bays, pavements, etc.: risk of overturning.
Working in an explosive atmosphere: risk of explosion.
People in the area in which the machine is being used (when the equipment is
travelling or being operated): risk of crushing.
Evaluation by the operator, before using the machine, of the risks above him.
Hot engine parts: risk of burns.
CAUTION :
The direction of travel can be inverted after a 180 turret
rotation. Take account of the colour of the arrows on the chassis
in relation to the direction of travel (green=forward, red=backwards)

1.4 OPERATING LIMITS

Do not use the machine:
with a load greater than 230 kg,
with more than two people in the platform,
on ground not suitable for the pressure and load per wheel,
on a slope or tilt greater than 5, ( 9%)
with a platform lateral force greater than 400 N,
in a wind greater than 45 kph,
in cold stores,
in an explosive atmosphere,
in an area not properly ventilated, since the exhaust gases are toxic.
during storms (risk of lightning),
at night if it is not equipped with the optional light.
when there are very strong electromagnetic fields (radar, mobiles and high
currents).
Do not travel on public highways.

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Operation and maintenance HA15D / HA15DX

1.5 VERIFICATIONS
th

Comply with the national regulations in force in the country of use. For FRANCE: Order of June 9 1993 + circular
DRT 93-22 September 1993 specifying:
1.5.1

Routine verifications

The machine must be the subject of routine inspections every 6 months so that any defect liable to cause an
accident is detected.
These inspections must be carried out by an organisation or personnel specially designated by the head of
establishment and under the latters responsibility (companys personnel or not) Articles R 233-5 and R 233-11 of
the Code du Travail.
The result of these inspections must be entered in a safety register opened by the head of establishment and kept
constantly available to the works inspector and safety committee of the establishment, if there is one, as well as a
list of the specially designated personnel (Article R 233-5 of the Code du Travail).
NOTE : Such registers can be obtained from the trade organisations and some of them can be obtained from the
OPPBTP or private prevention organisations.
The people designated must be experienced in the field of risk prevention (Articles R 233-11 of Decree n 93-41).
It is forbidden to allow any worker to proceed, during the operation of the machine, with any verification whatsoever
(Article R 233-11 of the Code du Travail).
1.5.2

Examination of suitability of a machine

The head of the establishment in which this equipment is put into service must make sure of the suitability of the
machine, that is, that it is appropriate for the works to be carried out safely and that it is used in accordance with the
instruction manual.
th
In addition, in the above-mentioned French order of June 9 1993, problems associated with hiring, the
examination of the state of conservation, verification at the time of putting back into service after repair, as well as
coefficient 1.25 static test and coefficient 1.1 dynamic test conditions are mentioned. Each person responsible
using the machine must acquaint himself and follow the requirements of this decree.
1.5.3

State of conservation

Detect any damage liable to be the cause of dangerous situations (safety devices, load limiters, tilt monitor, leaks
from cylinders, deformation, condition of welds, tightness of bolts, hoses, electrical connections, condition of tyres,
excessive mechanical play.
NOTE : In the case of hiring, the person responsible using the hired machine has the responsibility of examining
the state of conservation and for examining suitability. He must check with the hirer that the routine general
verifications and verifications before putting into service have indeed been carried out.

1.6 REPAIRS AND ADJUSTMENTS

Major repairs, maintenance work or adjustments on the safety elements or systems (concerns mechanics,
hydraulics and electricity).
These must be carried out by PINGUELY-HAULOTTE personnel or personnel working on behalf of PINGUELYHAULOTTE who must use original parts only. Any modification outside PINGUELY-HAULOTTEs control is not
authorised.
The manufacturer is not liable if original parts are not used or if the work specified above is not carried out by
PINGUELY-HAULOTTE approved personnel.

1.7 VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE

To be carried out after:
major removal/refitting,
a repair involving the machines essential parts,
any accident caused by the failure of an essential part.
It is necessary to proceed with an examination of suitability, an examination of the state of conservation, a static
test, a dynamic test (see coefficients, chapter 1.5.2).

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Operation and maintenance HA15D / HA15DX

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2. PRESENTATION
The HA 15 D self-propelled access platform is designed for any high work within the limit of its characteristics (see
chapters 2.3 and 2.4) and complying with all the safety instructions particular to the machine and to the locations
where it is used.
The main operating post is in the platform. The turret operating post is an emergency or back-up post.

2.1 IDENTIFICATION
A plate, fixed on the back right of the chassis, bears all the indications (engraved) enabling the machine to be
identified.
REMINDER: Whenever requesting
information, intervention or spares,
specify the type and serial n.

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Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

2.2 MAIN COMPONENTS

1 - Drive wheels
2 - Rolling chassis.
3 - Hydraulic travel motors and reducers
4 - Steered wheels
5 - Platform compensation input cylinder
6 - Platform
7 - Platform control panel
8 - Platform support with load limiter
9 - Link piece
10 - Arms lifting cylinder
11 - Bottom arm

Page 10

12 - Top arm
13 - Boom raising cylinder
14 - Slewing ring
15 - 2-piece boom
16 - Boom support
17 - Heat engine and hydraulic pump
18 - Lifting and fixing lugs
19 - Turret
20 - Ground control panel
21 - Boom telescoping cylinder
22 - Direction/steering

Operation and maintenance HA15D / HA15DX

Pinguely - Haulotte

2.3 WORK SPACE

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Operation and maintenance HA15D / HA15DX

2.4 TECHNICAL CHARACTERISTICS.

DESIGNATIONS
Charge
Maximum lateral manual force
Max. wind speed
Floor height
Working height
Overall length
Overall width
Overall height
Wheelbase
Ground clearance
Max. reach
Boom range
Telescoping (stroke)
Turret rotation
Max. force on wheel
Max. ground pressure:
- On soft ground
- On hard ground
Max. travel slope
Tyre sizes
Outside turning radius
Tilt Monitor
Hydraulic reservoir
Diesel tank
Total weight
Number of drive wheels
Number of steered wheels
Differential lock
Hydraulic brakes
Freewheeling
Wheel nut tightening torque
Vibration level at feet
Vibration level at hands
Operating post sound level
Hatz Silent-pack 2L41C diesel engine
- Power output
- Idling
22.8 + 8 cm3/rev hydraulic pump
- Travel and movements
- Steering
Hydraulic pressure
- General
- Travel
- Steering
- Slewing
- Equipment
Travel speed
(proportional)
Starting battery
Supply voltage

Page 12

HA15D

HA 15DX
230 kg including 2 people
400 N
45 kph
13.20 m
15.20 m
5.52 m
2.05 m
2.40 m
1.90 m
370 mm
7.50 m
-20 / +71
2550 mm
360
3000 daN
4 kg/cm
14 kg/cm

25%

40%
10.5 x 18
4.5 m
5 ( 9%)
150 litres
65 litres

5450 kg
2

5600 kg
4
2
YES
YES
YES
320 m.N
< 0.5 m/s
< 2.5 m/s
78 dB(A)

32.6 HP / 24 kW at 2400 rpm.

1250 rpm.
52 l/min.
18 l/min.
210 bar
210 bar
100 bar
75 bar
210 bar
LS : 0.8 kph
IS : 2.3 kph
HS : 4.6 kph

LS : 0.8 kph
HS : 4.6 kph
12 V - 95 Ah
12 V

Operation and maintenance HA15D / HA15DX

Pinguely - Haulotte

2.5 OVERALL DIMENSIONS

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Operation and maintenance HA15D / HA15DX

3. OPERATING PRINCIPLE.
3.1 HYDRAULIC CIRCUIT.
See hydraulic diagrams:
HA15D
HA15DX

B 15361
B 15362

All the machines movements are provided by hydraulic power.

This is supplied by a gear pump driven by a heat engine.
In the event of a breakdown, a manual back-up pump permits lowering of the arms and boom, retraction of the
telescope, compensation and slewing of the turret.
A high pressure filter mounted on the pumps delivery protects the installation from pollution.
3.1.1

Travel, turret rotation, arm lifting, boom raising, boom telescoping, platform compensation
movements

These are controlled by shuttle valves via a proportional control valve which gives progressiveness of movement.
A single movement at a time is possible.
3.1.2

Direction movement.

This is controlled by a solenoid-operated shuttle valve supplied by the small pump body.
3.1.3

Telescoping, boom raising, arm lifting cylinders.

These are equipped with balancing valves, leakproof and flanged on their bodies.
IMPORTANT :
Adjustment can only be carried out by specialist personnel.
Disturbing the settings may cause the machines safety devices not to work, and consequently
risks of serious accidents.

3.1.4 Turret rotation

This is provided by a ring and reducer assembly, driven by a hydraulic motor.
3.1.5

Platform compensation

This works by oil transfer between 2 cylinders with similar characteristics.

The compensation input cylinder is equipped with a flanged double piloted valve.
The manual compensation speed is controlled by a limitation of the operating speed of the electropump specific to
this movement.
3.1.6

Brake release of the wheel reducers when travelling

Whenever a travel movement is actuated, the brake release circuit for the reducers mounted on the fixed axle is
pressurised.
As soon as the movement stops, or if there is a lack of pressure, the brake is applied again.

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Operation and maintenance HA15D / HA15DX

3.1.7
3.1.7.1

Pinguely - Haulotte

Travel
4 x 2 version.

Two hydraulic motors drive the wheels on the fixed axle via epicyclic reducers.
Two speeds (high, low) are controlled by a switch.

High speed 4 x 2: The 2 motors are supplied in series, they receive the pumps flow which goes into one
motor and then the other.
Low speed 4 x 2: The 2 motors are supplied in parallel, each receives half of the pumps flow.

3.1.7.2 4 x 4 version.
Four hydraulic motors drive the wheels via epicyclic reducers.
Three speeds (high, intermediate, low) are controlled by a switch.

High speed - 4 x 4 : The fixed axles 2 motors are supplied in series, the steered axle is in freewheel.
Intermediate speed - 4 x 4 : The fixed axles 2 motors are supplied in parallel, the steered axle is in freewheel.
Low speed - 4 x 4 : Each axle receives half of the flow supplied by the pump. On each axle the motors are
supplied in parallel.

One hydraulic differential lock per axle is useable in low and intermediate speed.
3.1.8 Manual emergency and back-up system
In the event of a breakdown preventing:
use of the pump,
operation of the movements,
it is possible to carry out these movements from the ground, by means of a hand pump. At the same time as the
use of the back-up pump, it is necessary to operate manually the corresponding solenoid valve in order to carry out
the arms down, boom down, telescope retraction and turret slewing and platform compensation movements.

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Operation and maintenance HA15D / HA15DX

3.2 ELECTRICAL CIRCUIT.

The electrical energy used for the controls and for starting the heat engine is supplied by a 12 V battery. Details of
the main safety devices:
3.2.1 Automatic engine stop.
In the event of:
oil pressure too low
clogging of the air filter
braking of the fan or alternator belt
3.2.2

Platform load monitor.

If the platform load reaches 90% of the maximum permitted load, the buzzer alerts the operator.
When this maximum load is reached, the control circuit is cut, preventing all movements. It is necessary to shed
some load in order to reset the unit.
3.2.3

5 angle monitor.

The tilt monitor box gives an audible signal when the maximum permissible angle is reached.
If this situation persists, after a time delay of 1 to 2 seconds, the controls of the boom raising (up), arm raising (up)
and telescoping (extension) movements are cut, as well as travel so long as the machine is deployed.
In order to use travel again, it is necessary to fold all of the elevation elements.
NOTE: With the machine folded, the tilt monitor box gives an audible signal so long as the slope is greater than 5,
indicating to the operator that it will be impossible to deploy the platform.
3.2.4

High travel speed.

The high and intermediate travel speeds (4 x 4 model) are permitted only when the platform is completely folded.
When the boom is raised or telescoped or the arms deployed, only low speed is possible.
3.2.5

Hour counter:

An hour counter indicates how long the heat engine has been operating.

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4. USING THE MACHINE

4.1 OPERATING SAFETY DEVICES
For the purpose of not enabling the machine to be used beyond its possibilities, safety devices are provided to
protect the personnel and the machine.
They immobilise the machine or neutralise the movements.
In this case poor knowledge of the characteristics and operation of the machine can lead one to believe that there
is a breakdown when in fact it is the safety devices which are working properly.
It is therefore essential to assimilate all the instructions in the following chapters.
IMPORTANT
Do not carry out any operations before having assimilated the instructions in chapter 4.4.

4.1.1

Movement (control from the platform post)

To move the machine, it is necessary to enable the dead mans safety device by keeping the movement control
manipulators ring raised (see chapter 4.3.2).
Travel is possible up to a maximum slope of 5 (about 9%).
In order to permit movement of the machine for access to the work place, unloading or loading with slopes greater
than 5 and 40% maximum, it is necessary to ensure that:
the arms and boom are lowered,
the telescope is completely retracted.
Otherwise the machine is immobilised.
REMINDER: The high and intermediate travel speeds (4x4 model) are only permitted if the arms are folded, the
boom is down and the telescope is retracted.
4.1.2

Emergency or recovery procedure

CAUTION
In the event of the need to proceed with an emergency or recovery operation, the safety devices
being neutralised, only a competent operator can carry out these operations.

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Operation and maintenance HA15D / HA15DX

4.2 OFFLOADING LOADING MOVEMENT PRECAUTIONS.

IMPORTANT : Before any operation, check the condition of the machine, so as to make sure that it has not been
damaged during transport. Otherwise, make the necessary reserves with the carrier in writing.
IMPORTANT
An incorrect operation can cause the machine to fall and cause very serious bodily injury and
material damage.

Carry out the offloading operations on a stable, sufficiently resistant (see chapter 2.4 Ground pressure), flat and
uncluttered surface.
4.2.1

Offloading by lifting

Use a lifting beam with 4 slings.

Precautions :
Make sure that:
the lifting accessories are in good condition and have sufficient capacity.
the slinging accessories can support the load and do not have abnormal wear.
the slinging lugs are clean and in good condition.
the personnel performing the operations is authorised to use lifting equipment.
Offloading :
hook the 4 slings on the 4 slinging lugs.
lift slowly, making sure that the load is evenly distributed, and set the machine down slowly.
IMPORTANT
Never stand under or too close to the machine during operations.

4.2.2

Offloading with ramps

Precautions :
make sure that the ramps can support the load and that adherence is sufficient to avoid any risk of slipping
during the operation and that they are correctly fixed.
IMPORTANT : Since this method requires the machine to be switched on, refer to chapter 4.4 to avoid any risk of
incorrect operation. Select low travel speed.
REMINDER: Since the slope of the ramp is practically always greater than the maximum working slope (5), it is
necessary to have the boom and the arms lowered and the telescope retracted to authorise travel. In this case, the
tilt monitor box gives an audible signal but travel is possible.
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If the slope is greater than the maximum travel slope (40%): use a hoist in addition to traction.
4.2.3 Loading
The precautions are identical to the offloading precautions.
Chocks must be provided in accordance with the sketch below.
In order to go up a lorrys ramps, select high speed.

4.2.4 Travel
Comply carefully with the traffic instructions or regulations where the machine is travelling.
On uneven ground, do a prior reconnaissance of the route before beginning high work.
Always keep a sufficient distance away from unstable edges or tilts.
Make sure that there is no one in the immediate vicinity of the machine before carrying out a movement or
travelling.
REMINDER: It is forbidden to travel on the public highway.
4.2.5

Filling the fuel tank

Make sure, before any filling operation, that the fuel is the one recommended and that it is stored cleanly so as
not to be polluted.
Do not pump from a drum if the latter is not decanted and never use the bottom.
Because of fire risks during tank filling, take the following precautions :
do not smoke,
switch off the heat engine if it is on,
stand downwind so as not to be sprayed with fuel,
with the pumps pouring spout, touch the outside of the filling hole before beginning to fill up, so as to avoid
the risk of sparks due to static electricity,
replace the tank filler cap properly and clean off any fuel which has run outside the tank.

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Operation and maintenance HA15D / HA15DX

4.3 OPERATIONS BEFORE FIRST PUTTING INTO SERVICE

REMINDER: Before any operation, familiarise yourself with the machine by referring to this manual, the engines
manual, and the instructions on the various plates.
4.3.1

Turret control post: (photos 1 - 2)

6
7
8

13
9
10

11

12

15
14

1 - Engine oil pressure warning light

2 - Engine temperature warning light
3 - Battery charge indicator
4 - Filter clogging indicator
5 - Boom telescoping control
6 - Boom raising control
7 - Arm lifting control
8 - Turret slewing control

9 - Revolving light control

10 - Engine starting switch
11 - Turret/platform control post selection
12 - Key emergency stop switch
13 - Hour counter
14 - 220 V single-phase 16 A power point
15 - Tilt monitor box

IMPORTANT
When using a pressure washer, do not aim the jet directly at the electrical equipment cabinets
and boxes.

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Operation and maintenance HA15D / HA15DX

4.3.2

Platform control post: (photo 3)

1
5

1 - Movement selector
2 - Speed selector
3 - Mains on warning light
4 - Engine starting switch
5 - Differential lock control
6 - Movement control manipulator
7 - Emergency stop switch
8 - Horn

3
4.3.3

Checks before using the machine

Make sure that the machine is on flat and stable ground which can support the weight of the machine
(see chapter 2-4 Ground pressure).
Make sure that no obstacle can interfere with the following movements:
travel (machine travel)
turret slewing
arm lifting
boom raising and telescoping (see chapter 2.3 WORK SPACE).
Visually inspect all of the machine: chipped paint or battery acid leaks must attract your attention.
Check that there are no bolts, nuts, connectors and hoses undone, no oil leaks, no electric conductors cut or
disconnected.
Check the arms, boom and platform: no visible damage, no signs of wear or deformation.
Check that there are no leaks and no signs of wear, impacts, scratches, rust or foreign matter on the rods of the
cylinders.
Check that there are no leaks on the wheel reducers.
Hydraulic control block and pump: no leaks, components tight.
Check that the reducers are not disconnected.
Check the tightness of the wheel nuts and the tyre wear.
Check the cleanness and tightness of the battery terminals: loose terminals or corrosion cause loss of power.
Check the battery electrolyte level: the level must be about 10 mm above the plates; top up if necessary with
distilled water.
IMPORTANT
Comply with the battery manufacturers safety instructions.
Check the condition of the main control panels supply cable.
Check the operation of the emergency stops.
CAUTION
These machines are not isolated and must not be put into service near power lines.
Check the cleanness of the air filter: see engine manual.
Check the following levels:
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Operation and maintenance HA15D / HA15DX

engine oil: dipstick (item 1 photo 4); if necessary top up (see engine manual).
fuel: sight glass, translucent tank (items 1 and 2 photo 5)
hydraulic oil (item 1 photo 6), if necessary top up by filling through the cap (see chapter 5.3.2).
WHEN TOPPING UP, USE THE PRODUCTS RECOMMENDED IN THE INGREDIENTS CHAPTER
Check the hydraulic oil filters clogging indicator (item 1 photo 10). If the red mark is visible, replace the filter
cartridge (see chapter 5.3.2.1).
Check the operation of the tilt monitoring box (item 15 photo 1) by inclining the support plate. Beyond an angle of
5 it must give an audible signal.
Turret rotation locking rod:
make sure that the turret rotation locking rod (item 1 photo 7) is removed.

1
1

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4.4 PUTTING INTO SERVICE

IMPORTANT : Putting into service must begin only when all the operations in the previous chapter have been
scrupulously carried out.
To familiarise yourself with the machine, it is necessary to do the first operations on the ground, leaving the
machine in the transport position: counterweight forward, boom and arms lowered.
CAUTION :
When the counterweight is placed above the steered wheels, the travel and direction controls
react in the opposite direction.
REMINDER: The main operating post is in the platform.
In normal use the turret operating post is an emergency or back-up post and must be used only if absolutely
necessary.
4.4.1

Operations from the ground

Close the battery breaker (item 2 photo 4).

4.4.1.1

Starting the engine: (photo 1)

Make sure that the emergency stop button (item 12) is pulled out.
Put the control post selection key switch (item 11) in the ground control position (right pictogram). In this position
the platform panels controls are overridden.
The battery charge (item 3) and engine oil pressure (item 1) warning lights are on. The air filter clogging light
(item 4) is off.
Press the starting button (item 10); when the engine has started, the on lights (items 1 and 3) go off.
NOTE : If the engine does not start, switch off the ignition by pressing the emergency stop button and start the
operation again.
Check the operation of the pump and engine hour counter (item 13).
4.4.1.2 Testing the movements: (photo 1)
REMINDER: Make sure before any movement that no obstacle can interfere with the operations.
The actuation of movements automatically causes the engine to speed up.
Test the arms lifting movement in the up and then down direction (switch, item 7).
Test the boom raising movement in the up and then down direction (switch, item 6). Stop the boom down
movement when it is in the horizontal position.
Then test the turret slewing movements in both directions (switch, item 8) and the booms extension and then
retraction telescoping (switch, item 5), then lower the boom again completely.
4.4.1.3

Switching to platform control

Put the control posts key selector switch (item 11 photo 1) in the platform position (left pictogram).
Check the operation of the tilt monitoring box (item 15 photo 2).
To facilitate access to the platform basket, it is recommended that the lowered boom be telescoped.
4.4.2

Operations from the platform: (photo 3)

Get into the basket, complying with the maximum load instructions, and if necessary distributing the load over the
whole platform.

MAXIMUM LOAD: 230 kg including 2 people.

NOTE : If you are approaching the maximum load, the buzzer must give an audible signal. If this load is exceeded,
all the machines movements are cut off. It is then necessary to shed the load. There is no load restriction with the
reach.

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4.4.2.1

Operation and maintenance HA15D / HA15DX

Testing the control post

Make sure before any operation that the green light (item 3) is on. This indicates that the machine is on and
that the control posts selector switch is in the platform position.
Make sure that the emergency stop button (item 7) is unlocked.
Check the operation of the horn.
4.4.2.2 Testing the movements
To carry out a movement, it is necessary first of all to select it (item 1) and then to activate the dead mans safety
device by keeping the movement control manipulators ring (item 6) raised and then to operate this manipulator in
the required direction. The direction of movements obtained with the manipulator is indicated by a red arrow and a
green arrow.
The speed and angle of the manipulator will give progressiveness of the movement.
If the floor is not horizontal, correct the position of the platform by putting the selector switch in the manual
compensation position. Lift the ring and operate the manipulator forwards or backwards.
Test the telescoping, arms lifting, boom raising and slewing movements by putting the selector switch in turn in
the corresponding positions.
In each selector switch position, raise the ring and operate the manipulator forwards or backwards.
Put the selector switch in the position corresponding to travel. Lift the ring and operate the manipulator from right
to left in order to obtain the direction movement. This function reacts all or nothing without progressiveness.
Test travel by keeping the ring lifted and by operating this time the manipulator forwards or backwards.
CAUTION :
The direction of travel can be the other way round after a 180 turret rotation.
Take account of the colour of the arrows on the chassis in relation to the direction of travel
(green=forwards, red=backwards).
Test the travel speeds by operating the selector switch (item 2)
CAUTION : The high and intermediate travel speeds (4 x 4 model) are possible only if the machine is totally folded.
Even slightly deployed, only the low speed is permitted.
The work can begin.

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4.5 EMERGENCY AND BACK-UP OPERATIONS.

4.5.1

Emergency assistance with the hand pump: (photo 8)

There is a way of carrying out movements, from the

ground, when the main energy source is not operating
properly. This is a hand pump (item 1) situated next to
the hydraulic control valves on the turret.
This pump makes it possible, in combination with a
manual control for the solenoid valves, to lower the
arms, lower the boom, retract the telescope and slew
the turret.

Insert the lever (item 2) in the pumps housing.

Check that the pumps decompression valve (item 3)
is in the closed position.
Operate the lever from top to bottom, keeping the
manual control of the solenoid valve of the required
movement indicated on the plate (item 4) depressed.

8
4.5.2

Back-up : (photo 1)

If the machine is in normal operation and the operator, on the platform, is unable to lower the platform to the ground,
an operator on the ground can do it:
Put the selection key (item 11) in the turret position. Actuate the required movements using the corresponding
controls.

4.6 UNCOUPLING.

2
It is possible to uncouple the drive wheel reducers so
as to be able to tow the machine in the event of a
breakdown.

Remove the circlip (item 1).

Turn over the centre plug (item 2) and put it back
in.
Re-fit the circlip (item 1).

9
CAUTION :
In this configuration, the machine is no longer braked. To tow the machine, it is essential to use
a rigid bar and not to exceed 5 kph.

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Operation and maintenance HA15D / HA15DX

5. MAINTENANCE.
5.1

GENERAL RECOMMENDATIONS.

The maintenance operations indicated in this manual are given for normal conditions of use.
In difficult conditions: extreme temperatures, high humidity, polluting atmosphere, high altitude, etc., some
operations must be carried out more frequently and special precautions must be taken. Refer to the engine manual
and your local PINGUELY-HAULOTTE agent.
Only qualified and competent personnel can carry out any work on the machine and they must comply with the
safety instructions relating to the protection of personnel and environmental protection.
For the engine part, refer to the instructions in the engine manufacturers manual.
At regular intervals, check the operation of the safety devices:
Tilt monitor (tilt > 5): buzzer + stopping of the following movements: travel, arm lifting, boom raising and
telescope extension.
Platform overload (load > 230 kg): buzzer + complete stopping of all movements
Travelling at high and intermediate speeds (4x4 model) impossible if arms lifted, boom raised or telescope
extended.
CAUTION :
do not use the machine as a welding earth.
do not weld without disconnecting the batterys (+) and (-) terminals.
do not start other vehicles with the battery connected.

5.2 MAINTENANCE SCHEDULE.

The schedule on the next page indicates the intervals, the maintenance points (parts) and the ingredients to be
used.
The mark in the symbol indicates the maintenance point depending on the interval.
The symbol represents the ingredient to be used (or the operation to be carried out).

ELF

TOTAL

INGREDIENT

SPECIFICATION

Engine oil

SAE 20 W

ESSO
HD X 30

PERFORMANCE
XC 30

RUBIA
S 30

Gearbox oil

SAE 90

ESSO
EP 80 W 90

TRANSELF
EP 80 W 90

TM 80
W/90

BP
SHF ZS 46

HYDRELF
DS 46

EQUIVIS
ZS 46

MULTIMOTIVE 2

MULTIS
EP 2

Hydraulic oil

AFNOR 48602
ISO VG 46

SYMBOLE

Lubricants
used by
PINGUELY
HAULOTTE

Lithium extreme
pressure grease

ISO - XM 2

Lead-free
grease

Grade 2 or 3

ESSO
GP GREASE

ENS / EP 700

Mobilux EP2

Replacement or
special
operation
Lithium grease

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Operation and maintenance HA15D / HA15DX

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MAINTENANCE SCHEDULE

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Operation and maintenance HA15D / HA15DX

5.3 OPERATIONS
5.3.1

Summary table

INTERVALS

Each day or before

each putting into
service

Every 50 hours

Every 250 hours h

Every 500 hours

Every 1000 hours or
every year

Every 2000 hours

OPERATIONS
Check the following levels:
engine oil
hydraulic oil
diesel
battery
Check the cleanness of the following:
diesel pre-filter; replace it if water or impurities present
engine air filter
machine (check in particular the watertightness of the connectors
and hoses), take this opportunity to check the condition of the tyres,
cables and all accessories and equipment.
Check the clogging of the hydraulic oil filter:
an indicator indicates clogging; change the cartridge when the mark
appears.
Engine: see engine manufacturers manual
Grease :
the wheel pivot pins: 2 x 2 points
the turret slewing locking rod
Check the diesel pre-filter; replace it if water or impurities present
Check the level of the drive wheel reducers (see chapter 5.3.2.3)
2 points for 4x2 model 4 points for 4x4 model
CAUTION : After the first 50 hours:
Change the hydraulic filters cartridge (see 250 hour interval)
Drain the drive wheel reducers (see 500 hour interval)
2 points for 4x2 model 4 points for 4x4 model
Check the tightness:
of the ring screws (see 500 hour interval)
of the wheel nuts (see 250 hour interval h)
Engine: see engine manufacturers manual
Change the hydraulic filters cartridge
Grease :
the bearings of the steered wheels on the 4x2 model (remove the
cap)
the slewing rings bearing race (slew during the operation) : 2 points
the slewing rings teeth (brush)
the telescopes friction parts (spatula)
Check the tightness and cleanness of the battery terminals
Check the tightness of the wheel nuts (torque = 32 mN)
Engine: see engine manufacturers manual
Drain the drive wheel reducers and fill up again
capacity : 2 x 0.7 l for 4x2 model - 4 x 0.7 l for 4x4 model
Check the tightness of the slewing ring screws (torque = 135 mN)
Engine: see engine manufacturers manual
Drain the hydraulic oil reservoir
Engine: see engine manufacturers manual
Drain :
the hydraulic oil complete circuit and reservoir
the diesel tank and clean it
Grease the slewing reducer: 1 point

ITEMS
1
2
3
4
5
6

7
8
9
10
11
12

13
14

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Check :
the condition of the telescopings friction pads
the condition of the electric cables and hydraulic hoses, etc.
Reminder : All these intervals must be reduced if working in difficult conditions (refer to the After-Sales Department
if necessary).
Every 3000 hours or
every 4 years

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Operation and maintenance HA15D / HA15DX

5.3.2 Procedure
IMPORTANT :
For filling and greasing operations, use only the lubricants recommended in the table if chapter 5.2
Collect the drained oils so as not to pollute the environment.
5.3.2.1

Hydraulic oil filter: (photo 10)

1
Filter with a clogging indicator.
Change the cartridge (item 2) when the clogging
mark appears in the indicator (item 1).

NOTE : Clogging must be checked when the oil is

hot. When the oil is cold the mark can appear
because of the viscosity of the oil.

undo the base nut (item 3) and remove the

cartridge
fit a new cartridge.

10
CAUTION :
Before removal, make sure that the oil circuit is no longer pressurised and that the oil is no
longer at too high a temperature.
5.3.2.2

Diesel filter: (photo 11)

11

Replacing the diesel filter:

undo the base nut (1) and remove the cartridge (2)
fit a new cartridge.

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Operation and maintenance HA15D / HA15DX

5.3.2.3 Drive wheel reducers: (photo 12)

To check the oil level and to do an oil change it is necessary to remove the wheel. To do this, immobilise the
machine and raise it using a jack or a hoist.

12
Checking the oil level:
rotate the wheel so as to put 1 plug on a
horizontal line (item 1) and 1 plug on a vertical
line in the raised position (item 2).
undo the plug (item 1) and check the level
which must be flush with the hole, if necessary
top up.
to do this, undo the plug (item 2) and fill until
oil runs out through the other hole (item 1).
tighten the plug or plugs.
Doing an oil change :
rotate the wheel so as to put 1 plug on a
horizontal line (item 1) and 1 plug on a vertical
line in the lowered position (item 3).
undo the 2 plugs and let the oil run out.
put the wheel in the position indicated under
Checking the oil level and fill up as indicated
above.
tighten the plugs.

CAUTION :
Make sure that the machine is correctly chocked, and that the lifting equipment has sufficient
capacity and is in good condition.
5.3.2.4

Batteries : (item 1 photo 13).

13

Check the cleanness and tightness of the batterys

terminals regularly: loose terminals or corrosion
cause loss of power.
Check the battery electrolyte level: the level must
be about 10 mm above the plates; top up if
necessary with distilled water.

5.3.3

List of consumables
hydraulic filter cartridge
air filter element
diesel pre-filter
diesel filter engine oil filter

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Operation and maintenance HA15D / HA15DX

6. OPERATING FAULTS.
REMINDER: Complying with the machines operating and maintenance instructions will prevent the majority of
faults.
However, some may occur and, before doing any work, it is essential to look in the following table (see chapter 6.1)
to see if they are listed in it. Then follow the instructions.
Otherwise, it will be necessary to contact the PINGUELY-HAULOTTE agent or the factorys After-Sales
Department.
Before diagnosing a fault, it is necessary to check that:
the fuel tank is not empty
the battery breaker is closed
the battery is correctly charged
the turrets and platforms mushroom-headed emergency stop switches are unlocked
the turret cabinets relays are correctly pushed into their holder.

6.1 FAULT LOCATION TABLE

FAULT

PROBABLE CAUSES

Engine does not

start or stops

Lack of pressure
or power on the
pump

No movement
on platform

No high speed
No direction
movement

Battery breaker open

Diesel tank empty
Battery discharged
Fuse on printed circuit board (in electrical
equipment cabinet) defective
Mushroom-headed switch depressed
Engine in safety mode: oil pressure,
overheating, alternator charge, air filter
clogging
Charge light bulb burnt out
Air filter clogging light on
Engine safety relay defective
Bad battery cable and terminal contacts
Air filter clogged
Engine speed too low
Oil leak on connector, hose, component
Oil filter dirty

Turret key selector switch in the wrong

position
Overload on the platform
Dead mans safety device not actuated
Manipulator malfunction
Defect on the solenoid valve for the
movement chosen
Lack of hydraulic oil
Tilt or slope > 5: up lifting cut-off

REMEDIES

Close the battery breaker

Fill the tank
Recharge the battery
Replace the defective fuses

Reset
See engine manufacturers manual or call in
After-Sales Department

Change the bulb

Change the cartridge
Replace the relay
Undo the terminals and clean them
Change the filter
Adjust the speed (see After-Sales
Department)
Repair or replace (see After-Sales
Department)
Replace oil filter cartridge
Put it in the platform position

Shed load
Lift the manipulators ring
Replace the manipulator (see After-Sales
Department)
Replace the solenoid valve or its coil
Check hydraulic oil level
Lower arms and boom to reset

Platform slightly deployed

Lower the arms and the boom completely

Lack of hydraulic oil

Check hydraulic oil level

Dead mans safety device not actuated

Raise the manipulators ring

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FAULT

Operation and maintenance HA15D / HA15DX

PROBABLE CAUSES

REMEDIES

No travel, telescope Slope or tilt > 5

extension, arms
and boom raising,
and buzzer
sounding

Retract first of all the telescope, lower the

The turret does not The rotation locking rod is inserted in

rotate
the chassis
Hydraulic pump
Lack of oil in the reservoir
noisy
Cavitation of the
Oil viscosity too high
hydraulic pump
No adherence on a Insufficient load on a wheel
drive wheel
Proportional
Manipulators out of adjustment
movements too
quick
Suddenness of
Ramp generator out of adjustment
travel movement
Slope or tilt > 5
Load on the platform close to cut-off
Buzzer sounding
Hydraulic oil temperature too high

Pull out the rod

Page 32

arms and the boom to reset travel and

return to level ground

Top up
Drain the circuit and replace with the
recommended oil
Adjust the differential lock control
Have the manipulators adjusted by AfterSales Department technician
Have it adjusted again by After-Sales
Department technician
Return to level ground
Shed load
Allow to cool

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

7. SAFETY SYSTEM
7.1 FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS (see electrical
diagram)
LIST

FUNCTION

KA 1

Prohibits the actuation of boom up if the machines tilt is greater than 5 %

KA 2

Prohibits the actuation of arms up if the machines tilt is greater than 5 %

KA 3

Prohibits the actuation of telescope extension if the machines tilt is greater than 5 %

KA 4

Prohibits the starting of the heat engine when it is running

KA 5

Prohibits the actuation of all the movements if the machines tilt is greater than 5 %

KA 6

Permits the starting of the heat engine

KA 7

Permits the manual actuation of the horn HA 1

KA 8

Triggers the horn HA 1 according to the temperature

KA 9

Prohibits the actuation of travel if the machines tilt is greater than 5 %

KA 11

Permits the actuation of forward travel

KA 12

Permits the cutting of tilt

KA 13

Permits the actuation of reverse travel

KA 15

Prohibits change of speed when travelling

KA 17

Permits the acceleration of the movements

KA 18

Permits the actuation of intermediate and high speeds

KA 19

Permits the actuation of high speed

KA 20

(Option)

KA 21

(Option)

KA 38

Permits the actuation of the right/left direction solenoid valve

KA 39

Permits the actuation of the right/left direction solenoid valve

KL 1

Permits the actuation of low and intermediate speeds

KL 2

Permits the actuation of high speed

FU1 - 3A

Signalling circuit protection fuse

FU2 - 80A Pre-heating circuit protection fuse

FU3 - 3A

Weighing and tilt circuit protection fuse

FU4 - 3OA Movements actuation circuit protection fuse

FU5 - 3OA Accelerator and travel circuit protection fuse
FU6 - 1OA Horn circuit protection fuse
FU7 - 2OA light and rotating light circuit protection fuse
FU8 - 1OA travel pump selection circuit protection fuse

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Operation and maintenance HA15D / HA15DX

7.2 FUNCTIONS OF THE LIMIT SWITCH AND SAFETY SWITCHES

LIST

FUNCTION

QS 1

Battery cut-off

SB 1

Lockable mushroom-headed emergency switch (turret)

SB 2

Mushroom-headed emergency switch (platform)

SQ 1

Tilt unit, prohibits by a cut-off, the arms up, boom up, telescoping extension and travel
movements

SQ 2

Resetting of tilt, if machine folded (arms)

SQ 3

1 threshold weighing safety device: buzzer.

SQ 4

2 threshold weighing safety device:

- Cutting of all movements from the platform
- Movement from turret very slow

SQ 5

Resetting of tilt, if machine folded (boom)

st

nd

B1

Air filter switch: light on if air filter clogged

B2

Engine temperature switch: cutting of engine if temperature too high

B3

Engine oil pressure switch: cutting of engine if pressure insufficient

B5

Hydraulic oil temperature switch: audible warning if temperature too high

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Operation and maintenance HA15D / HA15DX

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8. HYDRAULIC DIAGRAM

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Page 36

Operation and maintenance HA15D / HA15DX

1
2
3
4
5
6
7
7a
7b
8
9
10
11
12
13
14
15
15a
15b
16
17
18
19
20
21
22
23

102 litre hydraulic reservoir unit

Fixed displacement 22.8 + 8 cm3/rev double pump
Pressure filter
Distribution block 4x4 12V S511
Travel block 4x4 12V S5096
80cm3/rev hydraulic motor
Hand pump kit comprising /
- 20 cm3 hand pump
- Hand pump lever
BSPP non-return valve
CETOP3 5 section base
Closed centre 12V 4/3 solenoid valve
12V 4/3 AB towards T solenoid valve
Back-up control
3:1 ratio cartridge balancing valve
Body NG6 2 housings T11
Hydraulic motor according to S5033 comprising :
- Hydraulic motor 50 cm3/rev shaft dia. = 25
- Double pressure limiter
Flanged single body
Flanged double body
Flanged piloted double non-return valve
CETOP5 1 section base
Open transitory NG10 12V 4/2 solenoid valve
3/4 BSPP non-return valve
Solenoid valve in line 3/2 12V + block 3/8 BSPP
Flow limiter in line BSPP

A
B
C
D
E
F
G
H
I
J

Steered axle
Drive axle
Turret slewing
Boom raising
Arms lifting
Telescoping
Compensation
Direction
Reservoir
Heat engine

Operation and maintenance HA15D / HA15DX

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9. ELECTRICAL DIAGRAM
9.1 Sheet 1.

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9.2 Sheet 2.

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Operation and maintenance HA15D / HA15DX

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9.3 Sheet 3.

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9.4 Sheet 4.

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Operation and maintenance HA15D / HA15DX

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9.5 Sheet 5.

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9.6 Sheet 6.

9.7

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Operation and maintenance HA15D / HA15DX

Nomenclature 1.

Item

Qty

Sheet-Col

A2

02/21

VALVE MODULE

Designations

B1
B2
B3
B4
B5
B6

1
1
1
1
1
1

01/14
01/15
01/17
01/24
06/05
05/09

AIR FILTER CLOGGING SWITCH

WATER TEMPERATURE SWITCH
OIL PRESSURE SWITCH
OIL TEMPERATURE SWITCH
OIL PRESSURE SWITCH
OIL PRESSURE SWITCH

F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
G1
G2
G3

1
1
1
1
1
1
1
1
1
1
1
1
1
1

01/17
01/29
02/07
02/15
04/03
06/03
06/07
04/17
06/15
06/17
06/37
01/01
01/07
06/09

FUSE 3A Signalling circuit

FUSE 80A Pre-heating circuit
FUSE 3A Tilt and weighing circuit
FUSE 30A Movement actuation circuit
FUSE 30A Accelerator and travel circuit
FUSE 10A Horn circuit
FUSE 20A Light and rotating light circuit
FUSE 10A Pump selection circuit
FUSE 250A Motor-driven pump 1 circuit
FUSE 250A Motor-driven pump 2 circuit
FUSE 3A
12V BATTERY
ALTERNATOR
24V BATTERY

H1
H2
H3
H4

1
1
1
1

01/12
01/14
01/15
01/17

BATTERY CHARGE RED WARNING LIGHT

AIR FILTER CLOGGING RED WARNING LIGHT
WATER TEMPERATURE RED WARNING LIGHT
OIL PRESSURE RED WARNING LIGHT

H7
H8
H9

1
1
1

02/17
06/07
06/09

MAINS ON GREEN LIGHT

ROTATING LIGHT (option)
LIGHT (option)

HA1
HA2
HA3
HA4

1
1
1
1

06/03
02/11
02/09
04/07

HORN
WEIGHING BUZZER
TILT MONITOR BUZZER
TRAVEL BUZZER

KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9

1
1
1
1
1
1
1
1
1

02/03
02/05
02/07
01/29
02/12
01/33
06/01
06/05
02/07

UP LIFTING SOLENOID VALVE CUTTING RELAY

UP RAISING RELAY
EXTENSION TELESCOPING RELAY
ANTI-STARTING RELAY
TRAVEL CUTTING RELAY
STARTER CONTROL RELAY
HORN RELAY
OIL TEMPERATURE RELAY
TRAVEL CUTTING RELAY

Page 43

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

9.8 Nomenclature 2

Item

Qty

Sheet-Col

KA11
KA12
KA13
KA15

1
1
1
1

04/02
02/01
04/05
04/13

FORWARD CONTROL RELAY

TILT MONITOR RELAY
TIME-DELAY MODULE RELAY
SPEED CHANGE NEUTRALISATION RELAY

KA17
KA18
KA18
KA20
KA21
KA22
KA23
KA24
KA25
KA26
KA27
KA29
KA30
KA31

1
1
1
1
1
1
1
1
1
1
1
1
1
1

04/11
04/21
04/23
01/30
01/30
06/21
06/24
06/26
06/29
06/30
05/07
06/23
06/37
05/07

THERMAL ACCELERATOR CONTROL RELAY

LOW SPEED/INTERMEDIATE SPEED TWO-STEP RELAY
HIGH SPEED/INTERMEDIATE SPEED TWO-STEP RELAY
OPTION RELAY
OPTION RELAY
BATTERIES DISCHARGED MONITOR RELAY
ENGINE MONITOR LIGHTS SUPPLY CUTTING RELAY
STOP ACCELERATOR PRE-HEATING STARTING CUTTING RELAY
MOTOR-DRIVEN PUMP UNIT 1 STARTING RELAY
MOTOR-DRIVEN PUMP UNIT 2 STARTING RELAY
ELEC. MODE 70b STARTING CONTROL RELAY
BI MODE 12V MAINS SUPPLY SELECTION RELAY
CONVERTER SUPPLY RELAY
PUMP SELECTION RELAY

KA38
KA39
KA40
KAB

1
1
1
1

05/25
05/27
06/31
01/13

RIGHT/LEFT DIRECTION CONTROL RELAY

RIGHT/LEFT DIRECTION CONTROL RELAY
DIRECTION SUPPRESSION RELAY
BATTERY BREAKER OVERSIGHT RELAY

KL1
KL2

1
1

04/31
04/35

INTERMEDIATE SPEED TWO-STEP RELAY

HIGH SPEED TWO-STEP RELAY

KM1
KM2

1
1

04/15
05/29

RELAY FOR STARTING OF M1 IN BI-ENERGY

RELAY FOR STARTING OF M2 IN BI-ENERGY

KP

01/19

ENGINE SAFETY MODULE

M1
M2
M3

1
1
1

06/13
06/16
01/04

MOTOR-DRIVEN PUMP UNIT 1

MOTOR-DRIVEN PUMP UNIT 2
STARTER MOTOR

P1
P2

1
1

01/21
06/19

12V HOUR COUNTER

12V BATTERY CONTROLLER

QS1

01/01

BATTERY BREAKER

SA1

02/13

SA2

04/21

-- POST SELECTION KNURLED LOCKABLE KNOB

-- AUXILIARY CONTACT "a"
-- AUXILIARY CONTACT "b"
4x4 VERSION LOW SPEED/INTERMEDIATE SPEED/HIGH SPEED
KNURLED KNOB

Page 44

Designations

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

9.9 Nomenclature.3

Item

Qty

Sheet-Col

SA2

04/13

Designations

SA3
SA4
SA5
SA6
SA7

1
1
1
1
1

03/25
03/12
03/18
03/04
03/03

SA8

06/07

SB1

01/12

SB2

02/17

SB3
SB4
SB5
SB6

1
1
1
1

01/31
01/33
04/25
06/01

SQ1
SQ2
SQ3
SQ4
SQ5

1
1
1
1
1

02/01
02/05-04/23
02/11
02/12
02/05-04/23

SM1

02/25

1-AXIS MANIPULATOR WITH BUTTON Left Right

V2
V3
V4

1
1
1

01/13
01/17
01/19

DIODE ON PRINTED CIRCUIT BOARD

DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD

V6
V15
V16
V17
V18
V19
V20
V21
V22

1
1
1
1
1
1
1
1
1

02/07
03/03
03/07
03/11
03/13
03/17
03/21
03/25
03/27

DIODE ON PRINTED CIRCUIT BOARD

PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE

V25
V26
V29
V30
V31
V32
V34

1
1
1
1
1
1
1

03/31
03/35
04/07
04/08
04/13
04/15
04/25

PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE

4x2 VERSION LOW SPEED/HIGH SPEED

KNURLED KNOB
MOVEMENT SELECTION KNOB (slewing)
MOVEMENT SELECTION KNOB (raising)
MOVEMENT SELECTION KNOB (lifting)
MOVEMENT SELECTION KNOB (telescoping)
6-POSITION SELECTOR SWITCH comprising:
- Operating head
- Bipolar contact block
- Rubber seal
ROTATING LIGHT OPTION KNOB
LOCKABLE MUSHROOM-HEADED EMERGENCY STOP (turret)
AUXILIARY CONTACT b
MUSHROOM-HEADED EMERGENCY STOP (platform)
AUXILIARY CONTACT b
TURRET STARTING PUSHBUTTON
PLATFORM STARTING PUSHBUTTON
DIFFERENTIAL LOCK KNOB
PLATFORM HORN PUSHBUTTON
TILT SAFETY DEVICE
ARM DETACHED LIMIT SWITCH
ST
1 THRESHOLD WEIGHING LIMIT SWITCH
ND
2 THRESHOLD WEIGHING LIMIT SWITCH
BOOM DETACHED LIMIT SWITCH

Page 45

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

9.10 Nomenclature.4

Item

Qty

Sheet-Col

V35
V36
V37
V38
V39
V40
V41
V42
V43
V44
V45
V46
V47
V48
V49
V50
V51
V52
V53
V54

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

04/29
05/03
05/05
05/01
05/04
05/12
05/15
05/19
05/21
05/27
05/33
05/35
05/35
05/31
05/33
05/35
06/19
06/33
05/09
06/20

PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD
PROTECTION DIODE
PROTECTION DIODE
DIODE ON PRINTED CIRCUIT BOARD

YA1
YA2

1
1

01/23
01/37

ENGINE STOP SOLENOID VALVE

ACCELERATION ELECTROMAGNET

YV1
YV2a
YV2b
YV5a
YV5b
YV10
YV11
YV12
YV13
YV14
YV15
YV16
YV17
YV23a
YV23b
YV24a
YV24b
YV25a
YV25b
YV26a
YV26b
YV27a
YV27b
YV28
YV29
YV30
V71
V72
V75

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

02/25
05/01
05/04
05/31
05/33
04/26
05/12
06/33
05/15
05/19
04/29
05/21
05/35
03/32
03/35
03/24
03/27
03/11
03/13
03/18
03/21
03/03
03/06
05/09
04/17
04/19
05/07
05/09
02/13

PROPORTIONAL FLOW LIMITER SOLENOID VALVE

TRAVEL SOLENOID VALVE
TRAVEL SOLENOID VALVE
DIRECTION SOLENOID VALVE
DIRECTION SOLENOID VALVE
SOLENOID VALVE
HIGH SPEED SOLENOID VALVE
TRAVEL PRESSURE LIMITATION SOLENOID VALVE
INTERMEDIATE SPEED SOLENOID VALVE (4X4 option)
INTERMEDIATE SPEED SOLENOID VALVE (4X4 option)
DIFFERENTIAL LOCK SOLENOID VALVE
INTERMEDIATE SPEED SOLENOID VALVE (4X4 option)
DIRECTION FLOW SELECTION SOLENOID VALVE
COMPENSATION SOLENOID VALVE
COMPENSATION SOLENOID VALVE
SLEWING SOLENOID VALVE
SLEWING SOLENOID VALVE
RAISING SOLENOID VALVE (down)
RAISING SOLENOID VALVE (up)
LIFTING SOLENOID VALVE (down)
LIFTING SOLENOID VALVE (up)
TELESCOPING SOLENOID VALVE (retraction)
TELESCOPING SOLENOID VALVE (extension)
SOLENOID VALVE (direction suppression
PUMP SELECTION SOLENOID VALVE
PUMP SELECTION SOLENOID VALVE
DIODE
DIODE
DIODE + DIODE HOLDER UNIT

Page 46

Designations

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

10.

LABELS

10.1 PICTURES.

20

13
12

Page 47

Pinguely - Haulotte

21

Operation and maintenance HA15D / HA15DX

22

19

10

11

14
Page 48

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

3
18

15

16

17

Page 49

Pinguely - Haulotte

Operation and maintenance HA15D / HA15DX

10.2 TABLE OF DESIGNATIONS.

1
2

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Code
02103078143640
02103078143630
02103078143420
02103078143430
02103078143440
02103078143450
02103078143460
02103078143470
02103078143490
02103078143620
02103078143550
02103078143540
02103078143600
02103078143680
02103078143520
02103078143590
02103078137430
02103078137440
02103078143820
02103078143730 a
02103078143530
02103078143570
02103078145070
02103078143190
02103078143200
02103078142000
02103078142010

Page 50

Designation
Do not put your foot on the cover
Risk of crushing (body)
Operating instructions (French)
Operating instructions (Spanish)
Operating instructions (German)
Operating instructions (English)
Operating instructions (Italian)
Operating instructions (Dutch)
This machine is not isolated. Risk of electrocution.
Risk of crushing (hands and fingers)
Do not park in the area in which the machine is working.
The plug must be connected to () 220 V.
Do not use as a welding earth. Do not wash
Read the operating and maintenance manual
Hydraulic oil
Hydraulic oil (high level and low level)
Red arrow (backwards)
Green arrow (forwards)
Use of the hand pump
Floor height + load capacity (small format)
Remove the rod before turret rotation
Greasing of the rotation ring
DANGER direction of travel
Turret unit label
Platform unit label
ON
OFF