Transformer calculation sheet, by Manfred Mornhinweg

Input data:

Iron:

Center leg mm:

Stack height mm:
Loss W/kg@1T,50Hz:

100
150
2

Primary V:
Secondary no-load V:
Frequency Hz:

230
2000
50

Design decisions:

Prices:

Output data:

Cross section mm2:

Turns per Volt:

Primary
turns:
Secondary turns:

69.06907
600.6006

Input power VA:

Power loss %:
Voltage drop %:
Loaded Vout:

9990
2.965957
1.57857
1968.429

Iron weight kg:

Copper weight kg:
Cost $:
$/W:

69.3
17.60316
503.4106
0.050391

15000
0.3003

Window area mm2:

Av. turn length mm:

Length m:
Length m:

45.38388
394.6424

7500
657.0796

mm2:
mm2:

Required thermal transfer coefficient W/m2

Flux Density T:
mm2/A:
Fill factor:
Temperature rise K:

1
0.5
0.4
70

Iron $/kg
Copper $/kg

3.2
16

Copper area mm2:

21.71739
2.4975

Ampere:
Ampere:

3000

43.43478
4.995

Iron loss W:
138.6
Copper loss W:
157.6991
Total loss W:
296.2991
Surface area m2:
0.3154
thermal transfer coefficient W/m2K: 13.42056
7 is easy to get
Convection cooling up to 12
Strong fan up to 30
Oil up to 50?