530M-1/4 Parts and Service News - Kac Product: PT United Tractors TBK Service Division

PT UNITED TRACTORS Tbk
SERVICE DIVISION
530M-1/4 PARTS AND SERVICE NEWS - KAC

As of Jan 08
NO
REF NO.
REF DATE
ISSUE DATE
SUBJECT
1 BT99014
13-May-99
7-Jun-99
INTRODUCTION OF IMPROVED
DATA PROCESSING SOFTWARE
AND PRECAUTIONS OF USAGE ON
CONVENTIONAL VERSION
(WINDOWS95./98)
2 AA00003
6-Jan-00
4-Feb-00
3 AA00015
21-Jan-00
4-Feb-00
REPAIR AND MAINTENANCE OF

THE DOUGLAS STEERING
COLUMN ASSEMBLIES IN THE
FIELD
REPLACEMENT HOIST CYLINDER
PISTON RODS
4 AA99012
8-Jan-99
4-Feb-00
CAB HEATER CONTROLS
5 AA99170
11-Nov-99
4-Feb-00
6 AA00001
4-Jan-00
11-Feb-00
ADJUSTMENT OF THE DOOR JAM

BOLT TO PROVIDE PROPER
SEALING OF DOOR SEALS.
BRAKE COOLER / ENGINE
COOLANT PIPING
7 AA00008
11-Jan-00
11-Feb-00
8 AA00016
21-Jan-00
11-Feb-00
9 AA00020
25-Jan-00
11-Feb-00
10 AA00028
17-Jan-00
11-Feb-00
11 AA00031
2-Feb-00
11-Feb-00
STEERING AND BRAKE SUPPLY

PUMP DRIVE COUPLING FAILURE
(VK1257)
EXTERIOR DOOR HANDLE
PLUNGER ADJUSTMENT
ELBOW FOR TORQUE CONVERTER
OIL PRESSURE SENSOR
NEW SEAL KITS FOR
TRANSMISSION OVERHAUL
IMPROVED AIR CONDITIONER

BELT GUARD KIT
12 AT99154
1-Nov-99
11-Feb-00
INTRODUCTION OF IMPROVED LCLUTCH PARTS OF TRANSMISSION
13 AT99155
1-Nov-99
11-Feb-00
INTRODUCTION OF IMPROVED MCLUTCH DISC OF TRANSMISSION
14 AA00034
2-Feb-00
2-Jun-00
DRIVESHAFT ASSEMBLY
LUBRICATION
15 AA00039
16 AA00043
29-Feb-00
15-Mar-00
2-Jun-00
2-Jun-00
17 AA00047A
5-May-00
2-Jun-00
18 AA00091
9-Jun-00
16-Jun-00
CAB DOOR GLASS BREAKAGE

BRAKE CABINET AND
ACCUMULATOR MOUNTING
IMPROVEMENTS
TRANSMISSION PUMP
IMPROVEMENT KIT AK4520
DOOR WINDOW ASSEMBLIES
19 AA00145
A
20 AA00217
13-Sep-00
6-Oct-00
30-Oct-00
3-Nov-00
21 AA01012
11-Jan-01
26-Jan-01
22 AA00035B 18-May-00
16-Feb-01
23 AA01070
27-Mar-01
30-Mar-01
24 AA01089
30-Apr-01
1-Jun-01
25 AA01140
3-Jul-01
3-Aug-01
26 AA01047
27-Feb-01
26-Oct-01
27 AA01200
1-Oct-01
26-Oct-01
IMPROVED CUSHIONED MOUNT

FOR TRANSMISSION FILTER
STEERING CYLINDER ROD EYE
FAILURES
BATTERY BOX RELAY
IMPROVEMENT KIT (MK4189)
BRAKE VALVE SOLENOID KIT
MK4101, MK4125, MK4127,
AIR CONDITIONING COMPRESSOR
CLUTCH DIODE
REAR SUSPENSION CHARGING

HEIGHT
SERVICING AIR CONDITIONER
COMPRESSOR COMPONENTS
REVISION OF FRONT SUSPENSION

DESIGN
INSPECTION AND REPAIR OF
FINAL DRIVE THRUST BUTTON
28 AA01201
1-Oct-01
26-Oct-01
TRANSMISSION TUBE CLAMP KIT

(MK4245)
23-Nov-01 RELOCATING SENSE WIRING ON
CUMMINS QSK45 & QSK 60
ENGINES AND KOMATSU
SSA12V160 & SSDA16V160
ENGINES
29 AA01228
13-Nov-01
30 AA01249
26-Jan-00
4-Jan-02
ADJUSTING STEERING TOE
31 AA01252
27-Jan-00
4-Jan-02
SUPPLEMENTARY AIR
CONDITIONING SERVICE
INFORMATION
32 AA02002
28-Jan-00
11-Jan-02
33 AA01048
22-Jan-00
18-Jan-02
34 AA02028
1-Feb-00
18-Jan-02
INTRODUCTION OF NEW FINAL

DRIVE RING GEARS
35 AA00013
21-Jan-00
8-Feb-02
36 AA02059
13-Feb-00
22-Feb-02
LOCK PIN ED9686 FOR HOIST
CYLINDER MOUNT
ENGINE WIRING HARNESS
37 AA02064
18-Feb-00
8-Mar-02
38 AA02074
20-Feb-00
22-Mar-02
39 AA02075
21-Feb-00
22-Mar-02
CENTER CROSSMEMBER
WELDING
40 AA02080
25-Feb-00
22-Mar-02
TRANSMISSION FAULT CODES DUE

TO POOR ELECTRICAL CONTACT
41 AA02087
22-Mar-02
29-Mar-02
INTRODUCTION OF DIFFERENTIAL
UPGRADE KIT
42 AA02106
17-Apr-02
26-Apr-02
TRANSMISSION FILTER MOUNTING

BRACKET
INSPECTING AND REPAIRING

CRACKS NEAR THE ROPS
STRUCTURE
REVISED SERVICE INTERVALS
REPLACEMENT MOM DISPLAYS

AND MOM WIRING REWORK KIT
ALSO PMC UPGRADES
HARD TRANSMISSION
DOWNSHIFTS
43 AA02107
17-Apr-02
26-Apr-02
AIR CONDITIONING COMPRESSOR

BELT GUARD
REPLACING TRANSMISSION
WIRING HARNESSES
44 AA02109
18-Apr-02
26-Apr-02
45 AA02113
18-Apr-02
26-Apr-02
NEW BRAKE WEAR SENSOR RODS

AND WEAR TOOLS
46 AA02116
22-Apr-02
26-Apr-02
IMPROVED FRONT WHEEL HUB
47 AA02122
1-May-02
10-May-02 RETARD CONTROL AND MONITOR

(RCM) CONTROLLER SOFTWA
48 AA02164
16-Jul-02
22-Jul-02
FRAME RAIL CRACKING
49 AA02167
22-Jul-02
24-Jul-02
24 VOLT BATTERY CHARGING

ALTERNATOR
50 AA02176
30-Jul-02
2-Aug-02
IMPROVED OPERATOR SEAT
51 AA02194
12-Aug-02
52 AA02223
8-Oct-02
14-Oct-02
NEW, IMPROVED HEATER / AIR

CONDITIONER ASSEMBLIES
53 AA02233
17-Oct-02
25-Oct-02
VISOR KIT FOR DIMMING MOM

DISPLAY BRIGHTNESS
54 AA02150
28-Jun-02
8-Nov-02
STEERING COLUMN AND STUB

SHAFT SPLINE WEAR
55 AA02250
18-Nov-02
56 AA02253
26-Nov-02
57 AA02257
6-Dec-02
58 AA02258
6-Dec-02
21-Aug-02 DOOR WINDOW REGULATOR
26-Nov-02 DUAL WINDSHIELD WIPER

SYSTEMS
6-Dec-02
ENGINE SPEED AT TORQUE

CONVERTER STALL
12-Dec-02 GLASS REPLACEMENT
PROCEDURE FOR ADHESIVE
BONDED WINDOWS
17-Dec-02 REDUCE CONTAMINATION IN
HYDRAULIC SYSTEM AND FRONT
WHEEL HUBS
59 AA03007
7-Jan-03
16-Jan-03
CRACKING IN STEERING
ACCUMULATOR TO BLEEDDOWN
MANIFOLD TUBING
60 AA00212B
5-Jun-02
28-Jan-03
61 FN03007
4-Mar-03
4-Mar-03
CHANGE IN LUBRICATION
SPECIFICATIONS
PRE-DELIVERY INSPECTION
62 FN03002 29-Jan-03
63 AA02175A 17-Mar-03
14-Mar-03
31-Mar-03
NUISANCE CODE B051

REPAIR PROCEDURE FOR AXLE
HOUSING CRACKS
64 AA03041
7-Mar-03
31-Mar-03
REINFORCEMENT PROCEDURE
FOR AXLE HOUSING CRACKS
65 AA03054
27-Mar-03
1-Apr-03
REAR SUSPENSION OILING AND

CHARGING (REVISED)
66 AA03061
3-Apr-03
8-Apr-03
LOWER HOIST CYLINDER PIVOT

STRUCTURES
67 AA03062
3-Apr-03
8-Apr-03
PREMATURE COMPONENT WEAR

IN FRONT SUSPENSIONS
68 AA03076
8-May-03
14-May-03 BRAKE COOLING FILTER MOUNT

AND FUEL TANK GUAGE
69 AA03067
29-Apr-03
20-May-03 RETARD LEVER CHANGE AND

DIFFERENTIAL PRESSURE FAULT
70 AA03083
15-May-03
20-May-03 FRONT AND REAR WHEEL SPEED

SENSORS
71 AA03080
14-May-03
22-May-03 BODY LIMIT SWITCH FUNCTIONAL

CHECK
29-May-03 NEW AIR INTAKE HOSE (FLEX
BOW)
72 AA02231B 23-May-03
73 AA03100
26-Jun-03
15-Jul-03
LOCKUP CLUTCH ECMV FAILURES
74 AA03111
15-Aug-03
21-Aug-03 TRANSMISSION PUMP

REPLACEMENT
75 AA03014A 20-Aug-03
22-Aug-03 HOIST CASTING TRANSITION TO

RAIL
76 AA01016A
1-Oct-03
10-Oct-03
77 AA03134
2-Oct-03
14-Oct-03
78 AA03143
9-Oct-03
20-Oct-03
REINFORCING A/C CONDENSER

OUTLET PIPING
79 AA03152
16-Oct-03
4-Nov-03
DISABLING THE LOW BATTERY

LEVEL SENSOR FOR
MAINTENANCE FREE BATTERIES
80 AA03156
22-Oct-03
14-Nov-03 HYDRAULIC TANK MOUNTING

CAPSCREW FAILURE
81 AT03217
14-Nov-03
18-Dec-03 OVER SIZE PLATE OF

TRANSMISSION
82 AA03170
3-Dec-03
6-Jan-04
83 FN04002
84 AA04038
16-Jan-04
15-Mar-04
29-Jan-04
29-Mar-04
85 AA03110A
9-Mar-04
1-Apr-04
DETERMINATION OF THE
CLOGGING OF TRANSMISSION
LAST CHANCE FILTER
86 AA04058
19-Apr-04
5-May-04
87 AA04069
11-May-04
1-Jun-04
88 BA02008A
6-May-04
1-Jun-04
HYDRAULIC TANK OIL LEVEL

SENSOR
REWORK PROCEDURE TO
IMPROVE DURABILITY OF FRONT
SUSPENSION
INSTALLATION OF PILOT BEARING
TO ENGINE DAMPER
89 AA03034
B
7-Jun-04
9-Jun-04
INSPECTION OF SUN PINION

GEARS
CHAFING OF TIRE AIR VALVE
EXTENSION
CREEPING OF TORQUE
CONVERTER AND TRANSMISSION
BEARINGS
TRUCK SUSPENSIONS
NEW REINFORCED AIR
CONDITIONING CONDENSER
DRIVE SHAFT UNIVERSAL JOINTS

SPALLING
90 AA04057
B
17-Jun-04
21-Jun-04
ENGINE DAMPER AND FRONT

DRIVE SHAFT
91 AA04119
16-Jul-04
28-Jul-04
BRAKE MANIFOLD ORIFICE DISC

INSTALLATION
92 AA04147
24-Aug-04
20-Sep-04 ENGINE TORQUE OUTPUT SIGNAL
93 AA04163
18-Oct-04
25-Oct-04
94 BT04116
14-Oct-04
9-Nov-04
95 AA04168
19-Oct-04
96 AA04166
A
7-Dec-04
9-Dec-04
WIRING HARNESS REPLACEMENT

KIT
97 AA04169
8-Nov-04
9-Dec-04
AIR CONDITIONING SERVICE

GUIDELINES
98 AA04185
3-Jan-05
17-Jan-05
AUTOMATIC TRANSMISSION
CONTROLLER
99 AA04186
20-Dec-04
17-Jan-05
### AA04190
3-Jan-05
21-Jan-05
INTRODUCE IMPROVED PPC

VALVE ASSEMBLIES
BLEEDDOWN MANIFOLD PARTS
BREAKDOWN
### AA04166
B
10-Jan-05
31-Jan-05
WIRING HARNESS REPLACEMENT

KIT
### AA02028
A
21-Feb-05
3-Mar-05
INTRODUCTION OF NEW FINAL

DRIVE RING GEARS
### AA05021
3-Feb-05
11-Mar-05
LOCAL MODIFICATION
RECOMMENDATIONS
KOMATSU PART NUMBER FOR THE

REAR AXLE SUB ASSEMBLY AS
THE SPARE PARTS FOR HD1500-5
17-Nov-04 AIR CONDITIONING SYSTEM
ACCUMULATOR KITS
HOIST AND BRAKE COOLING

PUMP PART NUMBERS
### AA05007
A
15-Mar-05
15-Mar-05
HOIST CYLINDER QUILL

ASSEMBLY
### AA05007
B
12-Apr-05
13-Apr-05
HOIST CYLINDER QUILL ASS`Y
### AA05062
25-Apr-05
31-May-05 DIFFERENTIAL SIDE BEARING

CAGE AND ADJUSTMENT NUT
### AA05108
8-Jun-05
5-Jul-05
### AA05110
16-Jun-05
14-Jul-05
TIE ROD ANTI-ROTATION DEVICES
### AA05109
A
5-Jul-05
18-Jul-05
INSPECTION REPAIR AND

UPGRADE OF FRAME HORSE
COLLAR CASTING
### AA04186
A
### AA04169
A
14-Jul-05
25-Jul-05
22-Aug-05
8-Sep-05
INTRODUCE IMPROVED PPC

VALVE ASSEMBLIES
AIR CONDITIONING SERVICE
GUIDELINES
### AA05137
15-Aug-05
8-Sep-05
DECK REINFORCEMENT
GUIDELINES
### AA05169
7-Oct-05
27-Oct-05
SERVICE PARTS FOR AIR

CONDITIONING COMPRESSORS
### AA05110
A
19-Oct-05
7-Nov-05
TIE ROD ANTI-ROTATION DEVICES
### AA05170
19-Oct-05
15-Nov-05 FIELD INSTALLATION OF THE

BODY HEATED EXHAUST
### AA04168
A
18-Oct-05
15-Nov-05 AIR CONDITIONING SYSTEM

ACCUMULATOR KITS
### AA05184
17-Nov-05
13-Dec-05 REAR TRANSMISSION MOUNT

ORIENTATION
### AA05195
7-Dec-05
4-Jan-06
### AA05183
16-Nov-05
21-Feb-06
FORWARD WARNING HORN

STUCK ON
RETARD CONTROL & MONITOR

(RCM) UPDATE
NEW BRAKE VALVES
### AA05187
6-Feb-06
8-Mar-06
PART NUMBERS AND GENERAL

INFORMATION FOR BULK
MATERIALS
27-Mar-06 NEW REAR DRIVE SHAFT &
REPLACEMENT PARTS
11-May-06 PROPER TIRE AND RIM HANDLING
### AA05182
11-Nov-05
### AA06040
26-Apr-06
### AA06039
26-Apr-06
### AA06048
5-May-06
1-Jun-06
### AA06076
8-Jun-06
27-Jun-06
### AA06075
8-Jun-06
3-Jul-06
CAB DOORS AND WINDOWS
### AA06067
7-Jun-06
3-Jul-06
FRONT DRIVE SHAFT ALIGNMENT

PROCEDURE
### AA06008
31-Jan-06
24-Jul-06
### AA06083
24-Jul-06
31-Jul-06
### AA04169
B
26-Jul-06
### AA06086
25-Jul-06
### AA06085
24-Jul-06
### AA06099
7-Sep-06
19-Sep-06 STEERING CYLINDER BEARING

BORE REWORK
### AA06103
8-Sep-06
20-Sep-06 OPERATOR CAB, ROPS/FOPS

CERTIFICATION TESTING, SEAT
MODIFICATIONS, SEAT BELT
CERTIFICATION AND TESTING
### AA06079
13-Sep-06
11-May-06 NEW SUSPENSION OIL

SPECIFICATIONS
CRACKS AT THE HOIST CASTING

TO FRAME RAIL TRANSITION
HEAVY DUTY ROCK EJECTORS
BRAKE VALVE SPRING KITS
BATTERY MAINTENANCE
PROCEDURES
11-Aug-06 AIR CONDITIONING SERVICE
GUIDELINES
11-Aug-06 WINDSHIELD GLASS EDGE

PROTECTION
8-Sep-06 LEAKAGE AT FRONT BRAKE
COOLING PIPING
20-Sep-06 NEW POLYALKYLENE GLYCOL

(PAG) AIR CONDITIONING OIL FOR
R134A SYSTEMS
### AA06113
14-Sep-06
6-Oct-06
BRAKE COOLING FILTER

PROTECTION
### AA06112
14-Sep-06
6-Oct-06
BRAKE COOLING FILTER

PROTECTION
### AA06105
8-Sep-06
6-Oct-06
### AA06110
11-Sep-06
9-Oct-06
REPLACEMENT OF TUBE IN
BRAKE/ACCUMULATOR CIRCUIT
REAR BRAKE COOLING HOSE
LEAKAGE
### AA06120
13-Oct-06
30-Oct-06
REAR SUSPENSION SENSOR

COVER
### AA06093
26-Jul-06
9-Nov-06
NOTIFICATION OF TRANSMISSION
DISCS MANUFACTURED WITH
IMPROPER HARDNESS
### AA06039
A
1-Nov-06
### AA06128
15-Nov-06
### AA06130
14-Nov-06
4-Dec-06
AUTO LUBE GREASE FILTER KIT
### AA01216
B
29-Aug-06
4-Dec-06
ULTRASONIC TESTING OF
ACCUMULATORS
13-Nov-06 UPDATED SUSPENSION OIL

SPECIFICATIONS
21-Nov-06 CAB DOORS AND WINDOWS
### AA06133
30-Nov-06
11-Jan-07
STEERING ACCUMULATOR
PRECHARGE CHECK
### AA07004
15-Jan-07
29-Jan-07
REAR SUSPENSIONS AND HOIST

CYLINDERS
### AA07010
29-Jan-07
7-Feb-07
FUEL TANK GAUGE LEAKAGE
### AA07007
22-Jan-07
7-Feb-07
REMANUFACTURED PLM II
CONTROLLER
### AA02193
A
14-Feb-07
16-Feb-07
STEERING SPHERICAL BEARING

WEAR LIMITS
### AA07017
23-Feb-07
26-Feb-07
BRAKE COOLING OIL FILTER TUBE

LEAKING
### AA07016
22-Feb-07
26-Feb-07
### AA06131
23-Feb-07
26-Feb-07
### AA06102
8-Sep-06
29-Mar-07
TRANSMISSION OIL LEVEL TUBE

LEAKING
AIR CONDITIONER COMPRESSOR
CLUTCH CONNECTOR FAILURE
AIR SEAT CONNECTOR FAILURE
### AA07034
15-Mar-07
4-May-07
### AA03152
A
23-May-07
1-Jun-07
HIGH INTENSITY DISCHARGE

(HID) HEADLIGHTS
DISABLING THE LOW BATTERY
LEVEL SENSOR FOR
MAINTENANCE FREE BATTERIES
### AA06130
A
### AA07107
17-May-07
1-Jun-07
AUTO LUBE GREASE FILTER KIT
5-Jul-07
12-Jul-07
MONITOR FOR OPERATION AND

MAINTENANCE (MOM) DISPLAY
### AA07053
2-Apr-07
16-Jul-07
OPERATOR SEAT BACK BREAKAGE
### AA07114
13-Jul-07
24-Jul-07
FLEXIBLE EXHAUST TUBE

CRACKING
### AA07114
A
### AA07159
13-Aug-07
### FN07055
2-Oct-07
2-Oct-07
### AA06110
A
2-May-07
10-Oct-07
### AA07168
5-Oct-07
8-Oct-07
### AA07107
A
8-Nov-07
### AA06085
A
13-Dec-07
### AA07307
8-Jan-07
1-Oct-07
20-Aug-07 FLEXIBLE EXHAUST TUBE

CRACKING
4-Oct-07 CLEAN OUT PROCEDURE FOR
ULTRA CLEAN PRODUCTS
BATTERY DISCHARGE
REAR BRAKE COOLING HOSE
LEAKAGE
MAINTENANCE FREE 8D SERIES
BATTERIES
28-Nov-07 MONITOR FOR OPERATION AND

MAINTENANCE (MOM) DISPLAY
20-Dec-07 LEAKAGE AT FRONT BRAKE
COOLING PIPING
16-Jan-08
PMC CONTROLLER POWER ON

FAULT
VICE NEWS - KAC PRODUCT

PURPOSE
APPLICATION
FAILURE CODE
To introduce a new Windows

95/98 version of card-type
payload meter data processing
software and precautions on
usage of conventional version.
530M-1/4
7P7099
To provide service procedures

to reduce the replacement of
the entire steering column
To alert the field to remove pipe
plugs in replacement hoist
cylinder piston rods before use
Announce New Heater Control
Valve With Improved Controller
530M-1/4
4A3001
530M-1/4
H1JQ5B
530M-1/4
823C99
TO PROVIDE PROPER SEALING

OF DOOR SEALS.
530M-1/4
552520
To introduce kit MK4029 to

improve clamping method for
530M brake cooler/engine
coolant piping.
530M-1/4
03909F
Inform Field Of New Drive

Coupling PC0823
530M-1/4
J14038
Provide information for

servicing the door latch
To introduce an improved oil
pressure sensor mounting
elbow
To inform the field of new
transmission and torque
convertor seal kits, P/N 562-1305051 AND 562-15-05131
530M-1/4
552001
530M-1/4
131738
530M-1/4
15W740
Inform field of improved air

conditioner belt guard
(EH6398) for 530M
530M-1/4
875H37
DISCRIPTION
BF3920 Controller Assembly

and BF3921 Heater Control
Valve (either P/N) Is Replaced
by the Combination of: BF4816
Motorized Heater Control Valve
+ BF4817 Harness Assembly
To introduce new L-clutch parts

with improved wear resistance
for use with the transmission
assembly
530M-1/4
15J740
To introduce new M-clutch discs

with improved wear resistance
for use with the transmission
assembly on 530M
530M-1/4
15E740
Provide New Information to

Customers on Grease Fitting UJoints
Prevent door window breakage
Provide information on revised
design
530M-1/4
125099
530M-1/4
530M-1/4
553330
43B099
Inform customers of improved

pump
Replacement of discontinued
window glass assembly
To introduce cushion mount kit
AK4527
Inform the field of potential
steering rod failures
Inform Customers of Product
Improvement Kit (MK4189)
Inform field of new kits to
prevent brake drag
Inform the field that the
removal of compressor clutch
diode will improve compressor
clutch longevity.
530M-1/4
J11099
530M-1/4
553068
530M-1/4
15B001
530M-1/4
H1X2 Z9
530M-1/4
D110Z9
530M-1/4
43B099
530M-1/4
876BZ9
Removal of this diode from the

clutch circuit permits the
compressor clutch to disengage
quicker. This, in turn, eliminates
much of the drag and wear on
the clutch that resulted from a
slower disengagement speed.
This enhancement provides an
increase in the life span of the
compressor clutch.
To inform the field of proper

charging guidelines.
Inform the field that servicing
certain components on Alma A6 compressors is now possible.
530M-1/4
5A40PB
530M-1/4
874FZ9
Inform Field of Suspension

Design Improvement
To provide an inspection and
repair procedure for the final
drive thrust button.
530M-1/4
5A30CC
530M-1/4
2B7CMQ
Revised guidelines for charging

of the rear suspension
cylinders.
This
procedure provides
information on how to service
A/C compressor components
without having to remove or
replace the compressor and
recover and recharge
refrigerant.
Redesign of flange for
improved reliability and
Inspection and repair procedure
for the final drive thrust button.
Fatigue failures on the steering

cylinder piston rod
Replacement of Relay Switches
and Wiring Contained in
To introduce a new
transmission tube clamp kit
(MK4245).
To
inform the field of proper
instructions for rewiring the 5
volt power supply for the
coolant level sensor.
530M-1/4
1554MT
530M-1/4
DJ00KB
Inform the field of the proper

toe specifIcation and
adjustment procedure.
To inform the field of additional
air conditioning information
including recommended
handling and cleanliness
guidelines.
To inform the field of inspection
530M-1/4
4A54Z9
530M-1/4
8700Z9
530M-1/4
5500HB
530M-1/4
9900Z9
Inform the field of availability of

new, improved final drive ring
gears.
To Introduce An Improved Lock
Pin
530M-1/4
2730HA
530M-1/4
H1J038
To inform the field of a

necessary wiring harness
inspection for the prevention of
engine electrical and
driveability
problems.
To inform the
field of additional
530M-1/4
D520KB
530M-1/4
DPAOMA
530M-1/4
1500GM
530M-1/4
4711HB
530M-1/4
D513BN
530M-1/4
2100Z9
530M-1/4
15B5PC
and repair procedures for

cracking near the ROPS
structure.
Inform the field of new 5000
hour service interval
recommendations.
parts that are required when

replacing the MOM Display.
To inform the field of hardware
and software changes to the
automatic transmission
controller for smoother
downshifting.
To provide welding start and
stop locations for center
crossmember to frame rail
welds.
To inform the field of a kit to
help eliminate transmission
fault codes due to poor
electrical
Introduce contact.
to the field a kit for
increasing differential strength
and durability on certain 530M
Dump Trucks.
Introduce to the field new
transmission filter mounting
bracket (EJ9767)
Introduction of Transmission
Tube Clamp Kit (MK4245).
Adding 5000 hour service

intervals to the Operation &
Maintenance Manuals and Shop
Manuals.
Differential Upgrade Kit

(AK4555)
Introduce to the field a newly

improved compressor belt
guard.
To
inform the field of a kit for
replacing transmission wiring
harnesses for improving
electrical continuity.
530M-1/4
874NHA
New air conditioning

compressor belt guard
(EJ9607).
530M-1/4
D513BN
Inform the field of more

accurate wear indicator devices
for front and rear brakes.
Introduce to the field a new and
improved front wheel hub.
Announce kit (CESW000102) to
the field.
530M-1/4
2E40PC
530M-1/4
2A81Z9
New Front Wheel Hub (EJ9605)
530M-1/4
DA00Z9
Releasing software upgrade kit

to provide enhanced retard
lever control.
Inform the field of possible

frame crack locations and a
procedure for repairing the
frame.
To inform the field of an
improved battery charging
alternator and upgrade kit
To inform the field of an
improved operator seat
To inform the field of changes
to the door window regulator
motor.
Introduce to the field new
heater/air conditioner
assemblies, as well as new
parts lists.
530M-1/4
4710HA
530M-1/4
AB00Z9
530M-1/4
530M-1/4
5710FF,
5710AL,
5537Z9
530M-1/4
8710Z9
Door Window Regulators

(SM2740 &SM2741)
730E/830E/930E - Heater/Air
Conditioner Assembly (PC1066)
530M/HD1500-5 - Heater/Air
Conditioner Assembly (EK3000)
Introduce to the field a kit for

additional dimming of MOM
display brightness.
To release to the field
recommended inspection
procedures, service procedures
and installation/alignment
procedures for the steering
column and to introduce a new
steering stub shaft (EJ9875).
530M-1/4
EB10Z9
MOM Display Visor Kit (XK0159)
530M-1/4
4A35CA
Inspection procedures of
splines in stub shaft and
steering column and service
procedures for proper
installation and alignment of
steering column and steering
control valve.
To inform the field of two kits

for improving reliability of dual
windshield wiper systems.
To inform the field of the T/C
stall speed
To release to the field revised
instructions for replacing
window glass which is bonded
in
place. Preventative
Additional
Maintenance steps to reduce
the amount of contamination in
the front wheel hubs and in the
hydraulic system.
530M-1/4
DY27MS
530M-1/4
0100Z9
Wiper Linkage Supplemental

Mounting Kit (XK0185) Drill
Guide Template Kit (XK0187)
Engine speed at T/C stall for
530M / HD1500 dump trucks
530M-1/4
9900Z9
530M-1/4
6001Z9
Battery Charging Alternator

(XA2085) and Alternator
Upgrade Kit (XA2086)
Operator Seat (EJ8295)
To inform the field of a kit for

replacing accumulator to
bleeddown manifold tubing
with flexible hoses.
530M-1/4
6A01HA
Steering Accumulator Tube

Replacement Kit (XK0183)
Inform the field of a change in

grease specifications.
530M-1/4
990099
530M-1/4
5A
Announce new Extreme

Pressure grease specifications
SUSPENSION CHARGING AND
OILING HEIGHTS
530M-1/4
530M-1/4
15
2B11HC

reinforcement procedure for
axle housing cracks.
530M-1/4
2B11HC
Reinforcement procedure for

circumferential cracking
between the suspension and
lower trailing arm brackets.
Inform the field of changes to

the oiling & charging heights on
rear suspensions.
530M-1/4
5A40PB
Inform the field of potential

weak points in pivot structures
due to overloading and fatigue.
bleeding procedures when
servicing front suspensions.
To introduce a kit for improving
the brake cooling filter
mounting, as well as fuel tank
gauge and wiring protection.
530M-1/4
H1J0PG
Revised oiling & charging

heights are being specified for
all 530M and HD1500 trucks.
Announcing a new rear
suspension (EJ6044) that
requires different oiling and
charging heights than previous
suspensions (EG6924 &
530M-1/4
5A30AA
530M-1/4
A5B0FA
Fuel Tank/Brake Filter Mounting

Kit (XK0209)
To announce availability of new

retard lever kit and RCM
software upgrade.
To announce a guard kit for
protecting front and rear wheel
speed sensors.
Provide an adjustment
procedure for body limit switch.
To inform the field of a new,
improved flex elbow with
increased heat resistance and a
longer life span.
530M-1/4
452EPB
530M-1/4
DL10FA
Retard Lever Upgrade Kit

(XK0207) and Brake System
Checkout Procedure
Speed sensor guard kit
(MK4197)
530M-1/4
DN00Z9
530M-1/4
02A1DH
To introduce a kit for improving

service life of the lockup clutch
ECMV.
530M-1/4
159SZC
To inform the field of a repair

procedure for axle housing
cracks.
Repair procedure for

circumferential cracking
between the suspension and
lower trailing arm.
Body limit switch functionality

and operation check.
Flex elbow (EK4612) replaces
flex elbow (EK2939) and flex
elbow (TC2006).
Lockup Clutch Accumulator Kit
(EK4620)
To introduce transmission pump

(PC1577) as a replacement for
pump (PC0773).
To inform the field of repair /
reinforcement procedures for
cracks in the hoist
To inform the field of a 3000
hour sun pinion gear
inspection.
To introduce a kit for installing
tire air valve extension clamps
for prevention of chafing.
reliability improvement for air
conditioner systems.
Inform the field of a method for
disabling the battery level
sensor after installing
maintenance free batteries.
530M-1/4
J110AA
530M-1/4
4711HA
530M-1/4
270133
530M-1/4
3A32MV
530M-1/4
8720HA
530M-1/4
DJB1Z9
To inform the field of a kit for

shimming hydraulic tank rear
mounting brackets.
To introduce the over size plate
to use when overhauling the
transmission ass'y
To introduce the modified parts
needed to prevent creeping of
the bearings of the
530M-1/4
6011HA
530M-1/4
1500CA
530M-1/4
1547CA
530M-1/4
530M-1/4
5A
8720HA
530M-1/4
15B AN X
530M-1/4
DJH2ZA
530M-1/4
5A00AA
530M-1/4
1222PN
530M-1/4
2011CA
To introduce a new, reinforced

air conditioning condenser
(EK8720) for increased service
life
To introduce determination
method if the last chance filter
for the transmission E C M V is
being clogged or not
To introduce a new, improved

hydraulic tank oil level sensor.
To introduce new parts to
improve durability of the front
suspensions on dump trucks
lubrication instructions during
installation of the pilot bearing.
Introduce kits and newservice
parts for front drive shaft
New pump design due to shaft

seal leakage through weep
hole.
Frame Reinforcement Kit
(XK0129)
Explanation of sun pinion gear
inspection and wear concerns.
Tire Hose Clamp Kit (EK8717)
Hydraulic Tank Mount

Reinforcement Kit (XK0201)
A/C condenser (EK8720)
This filteris an absolute filter

with a very fine mesh for the
transmission ECMV and is not
equipped with a relief valve.
Large particles that are
bypassed by the main filter
may become trapped in this
filter causing a clogging
situation.
Hydraulic tank level sensor kit
(XK0275)
To introduce improved parts for

reliability and longer service life
530M-1/4
2011CC
To inform the field of the proper

orientation of brake manifold
orifice discs during installation
specifications for the engine
torque output signal
To offer basic guidance when
modifying, repairing or adding
additional electrical, hydraulic
or components to a machines
operating system
530M-1/4
2G50Z9
530M-1/4
989BZ9
530M-1/4
D000PH
To inform field personnel
530M-1/4
2B30Z9
To inform the field of air

conditioning accumulator kits
for improving compressor
service life and system
efficiency.
To document a kit that replaced
530M-1/4
8700Z9
530M-1/4
D510Z9
530M harness Kit (MK3995)
530M-1/4
8700Z9
Guidelines, specifications, and

tips for service.
To announce a special feature

of the automatic transmission
controller.
To Improve Truck Reliability
530M-1/4
1590Z9
Set downshift inhibit time

during rear tire lock for ATC
(7818-95-9000)
530M-1/4
Q120PM
To clarify parts breakdown

information for the bleed-down
manifold.
To document a kit that replaced
wiring harnesses on 530M
dump trucks.
Inform the field of availability of
new, improved final drive ring
gears.
To clarify and announce new
pump part numbers for service.
530M-1/4
4A00Z9
530M-1/4
D510Z9
530M-1/4
2730HA
530M-1/4
J100Z9
wiring harnesses on 530M

dump trucks
including recommended oiling
and charging guidelines.
530M front drive shaft kit

(EL0532) HD1500 front drive
shaft kit (EL0531)
This Parts and Service News

offers: General Precautions
When Modifying An Electrical
System, Wire And Connector
Repair Methods, Wire
Protection Methids, Clamping
And Retining Wiring, Checking
High Current Circuits,
Protecting Hydraulic Circuits,
Wellding Precautions On
Structural Parts
530M Harness Kit (MK3995)
Inform the field of a new hoist

cylinder quill assembly with
improved fatigue life.
Inform the field of a new hoist
cylinder quill assembly with
improved fatigue life.
To inform the field of new
differential components for
improving reliability.
To inform the field of horn relay
malfunctions and the release of
a kit for preventing future
occurrences.
530M-1/4
H1J0FG
530M-1/4
H1J0FG
530M-1/4
2J33PC
To provide guidelines for

installing new quill assemblies
and quill assembly rework
instructions.
To provide guidelines for
installing new quill assemblies
and quill assembly rework
instructions.
530M-1/4
D162KB
Horn Relay Kit (XK0401)

modification for preventing
excessive tie rod rotation
during truck operation.
530M-1/4
4A13ED
To inform the field of frame

horse collar casting inspection,
repair and upgrade procedures.
530M-1/4
2B10HB
To introduce a new PPC valve

and improve truck reliability.
530M-1/4
Q120PM
530M-1/4
8700Z9
To provide general guidelines

for customer-installed options
on deck structures.
To inform the field of changes
to available service parts for air
conditioning compressors
modification for preventing
excessive tie rod rotation
during truck operation.
530M-1/4
54N0Z9
530M-1/4
8740Z9
530M-1/4
4A13ED

guidelines for body heated
exhaust installation.
To inform the field of air
conditioning accumulator kits
for improving compressor
service life and system
efficiency.
530M-1/4
7900Z9
530M-1/4
8700Z9
530M-1/4
1522PH
530M-1/4
DA00Z9
RCM Update (CESW000105)
530M-1/4
43B1Z9
Brake Valve PC2029
orientation of rear transmission

mounts.
To inform the field of a new
RCM software update.
brake valve.
Instructions for inspecting,

repairing and upgrading 530M /
HD1500 frame horse collar
casting.

tips for service.
To supply part numbers and

information for various bulk
materials.
To announce new product
improvement parts.
To inform the field of the
nacessary guidelines to ensure
safety when handling tire and
rim assembly
530M-1/4
9820Z9
530M-1/4
2040Z9
530M-1/4
3A00FA
To inform the field that new

suspension oil specifications
are recommended for optimum
seal life
530M-1/4
5A00AA
To inform the field of a potential

crack locations in the hoist
casting to frame rail transitions.
To introduce new, heavy duty
rock ejectors.
To inform the field of updated
door and window service
guidelines.
procedure for checking the
front drive shaft alignment.
To inform the field of new brake
valve spring kits and
serviceability guidelines.
To inform the field of battery
maintenance procedures
530M-1/4
4711HA
Inspection and Repair

Procedure.
530M-1/4
3A12Z9
Rock Ejector Kit (XK0459)
530M-1/4
5521EG
530M-1/4
2020EG
530M-1/4
43B1Z9
530M-1/4
D612PE
530M-1/4
8700Z9

tips for service.
To introduce windshield edge

guard kit (XK0453)
To introduce a kit to repair
leakage at the front brake
cooling piping
salvage procedure for worn or
damaged bearing bores on
steering cylinders
530M-1/4
553BFJ
530M-1/4
0398AA
Windshield edge guard kit

(XK0453)
Front brake cooling piping kit
(XK0373)
530M-1/4
H1X6CE

serious consequences of
making changes to the
operator environment or any of
its system and basic criteria set
forth by SAE.
To announce to the field a new
part number for air-conditioning
system oil.
530M-1/4
5500Z9
530M-1/4
874GZ9
Rear Drive Shaft (562-2032801)
To inform the field of improved

protection for the rear brake
cooling oil filter.
protection for the rear brake
cooling oil filter.
To inform the field about Brake
Accumulator Tube Kit (XK0461)
hose routing and clamping for
the rear axle brake cooling
hoses.
To inform the field of a kit
providing improved protection
for the rear suspension
pressure sensors and harness
530M-1/4
0390Z9
Brake Cooling Filter Protection

Kit (EM2831)
530M-1/4
0390Z9
Brake Cooling Filter Protection

Kit (EM2830)
530M-1/4
2G51HA
530M-1/4
0398AA
Brake Accumulator Tube Kit

(XK0461)
Brake Cooling Piping Kit
(EM2948)
530M-1/4
5A40Z9
Rear Suspension Sensor Cover

Kit (XK0481)

potential for excessive
premature wear and breakage
of the teeth on transmission
and torque converter lock-up
discs on some Reman
transmission, or on
transmissions that were
overhauled at distributors who
purchased discs from Ripley
PDC.
530M-1/4
151LZC
Discs of part number 195-1532710 were locally sourced by

Komatsu America. This disc has
been used for a number of
years. Discs that were
manufactured by Miba
Corporation were found to not
have the required hardening
process on the teeth. New discs
of this part number can be
identified by the label on the
box that says "Made in Austria"
or "Made in England". If the
discs are not in the original
box, the defective discs can be
identified by their gold color
from the friction material on
the teeth and lack of bluing on
the teeth caused by the
induction hardening process.
To inform the field that new

suspension oil specifications
are recommended for optimum
seal life
530M-1/4
5A00AA
To inform the field of new parts

to resolve door glass breakage
problem
auto lube grease filter kit.
Inform the field of a factory
approved ultrasonic inspection
procedure for checking the
integrity of hydraulic
accumulators.
530M-1/4
5522EG
530M-1/4
8810NX
530M-1/4
6030HB
Auto Lube Grease Filter Kit

(XK0509)
To provide the field with a

procedure that allows the
operator to check the steering
accumulator precharge before
operating the truck.
530M-1/4
6030Z9
To inform the field that all

service rear suspensions and
hoist cylinders will now be
supplied with spherical
bearings
To inform installed.
the field of a new kit
530M-1/4
H100Z9
530M-1/4
0413AC
Fuel Gauge Gasket Kit

(XK0525)
530M-1/4
DA00Z9
Payload Meter II Controller

(RMEH6363)
530M-1/4
4A10GE
530M-1/4
2G51HB
530M-1/4
1550HB
530M-1/4
D513ZC
530M-1/4
5700KB
To inform the field of high

performance headlights.
Inform the field of a method for
disabling the battery level
sensor after installing
maintenance free batteries.
530M-1/4
DU10Z9
530M-1/4
DJB1Z9

auto lube grease filter kit.
replacement part number for
the MOM display.
release of a kit for upgrading
the operator seat to a new and
improved design.
530M-1/4
8810NX
530M-1/4
DPH0Z9
530M: A30001A30038, 32628
5714FF
530M: A30001A30038, 32628
0131HA
to help eliminate leakage at the

fuel thank gauge.
remanufactured PLMII
Controller (RMEH6363)
To inform the field of wear
specifications for steering
spherical bearings.
To inform the field of a more
reliable brake cooling oil filter
tube
To inform the field of a more
reliable oil level tube
To inform the field of connector
upgrade kit (XK0493)
Inform the field about the
availability of an air seat
connector kit to upgrade the
existing electrical knife
terminal at the air seat to an
improved Deutsch 2-pin
electrical connector.
To introduce new, more durable

exhaust tubes.
Air Seat Connector Kit

(XK0483)
Auto Lube Grease Filter Kit

(XK0509)
MOM Display (7818-92-2003)
replaced by (7818-92-3000)
Seat Back Upgrade Kit
(XK0549)
Air Suspension Ride Seat
(PC2324)
Mechanical Suspension Ride
Seat (PC2371)
To introduce new, more durable

exhaust tubes.
To announce to the field the
proper procedure when using
Ultra Clean products.
To provide instructions to
prevent complete Battery
hose routing and clamping for
the rear axle brake cooling
hoses.
maintenance free battery
available as a replacement for
current 8D series battery
applications.
530M: A30001A30038, 32628

ALL
0131HA
6A02BN
ALL
00
530M: A30001A30038, 32628
2G50AA
ALL
D600Z9

replacement part number for
the MOM display.
To introduce a kit to repair
leakage at the front brake
cooling piping.
powertrain management
controller.
530M: A30001A30038, 32628
DPH0Z9
MOM Display (7818-92-2003)

replaced by (7818-92-3000)
530M: A30001A30038, 32628;
0398AA
Front Brake Cooling Piping Kit

(XK0717)
530M: A30001A30038, 32628;
DB5036
Controller (7818-93-1005)
Brake Cooling Piping Kit

(EM5226)

530M-1/4 Parts and Service News - Kac Product: PT United Tractors TBK Service Division

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

530M-1/4 Parts and Service News - Kac Product: PT United Tractors TBK Service Division

Uploaded by

Copyright:

Available Formats

PT UNITED TRACTORS Tbk

530M-1/4 PARTS AND SERVICE NEWS - KAC

REPAIR AND MAINTENANCE OF

CAB HEATER CONTROLS

ADJUSTMENT OF THE DOOR JAM

STEERING AND BRAKE SUPPLY

IMPROVED AIR CONDITIONER

INTRODUCTION OF IMPROVED LCLUTCH PARTS OF TRANSMISSION

INTRODUCTION OF IMPROVED MCLUTCH DISC OF TRANSMISSION

CAB DOOR GLASS BREAKAGE

IMPROVED CUSHIONED MOUNT

REAR SUSPENSION CHARGING

REVISION OF FRONT SUSPENSION

TRANSMISSION TUBE CLAMP KIT

ADJUSTING STEERING TOE

INTRODUCTION OF NEW FINAL

TRANSMISSION FAULT CODES DUE

TRANSMISSION FILTER MOUNTING

INSPECTING AND REPAIRING

REPLACEMENT MOM DISPLAYS

AIR CONDITIONING COMPRESSOR

NEW BRAKE WEAR SENSOR RODS

IMPROVED FRONT WHEEL HUB

10-May-02 RETARD CONTROL AND MONITOR

FRAME RAIL CRACKING

24 VOLT BATTERY CHARGING

IMPROVED OPERATOR SEAT

NEW, IMPROVED HEATER / AIR

VISOR KIT FOR DIMMING MOM

STEERING COLUMN AND STUB

21-Aug-02 DOOR WINDOW REGULATOR

26-Nov-02 DUAL WINDSHIELD WIPER

ENGINE SPEED AT TORQUE

NUISANCE CODE B051

REAR SUSPENSION OILING AND

LOWER HOIST CYLINDER PIVOT

PREMATURE COMPONENT WEAR

14-May-03 BRAKE COOLING FILTER MOUNT

20-May-03 RETARD LEVER CHANGE AND

20-May-03 FRONT AND REAR WHEEL SPEED

22-May-03 BODY LIMIT SWITCH FUNCTIONAL

LOCKUP CLUTCH ECMV FAILURES

21-Aug-03 TRANSMISSION PUMP

22-Aug-03 HOIST CASTING TRANSITION TO

REINFORCING A/C CONDENSER

DISABLING THE LOW BATTERY

14-Nov-03 HYDRAULIC TANK MOUNTING

18-Dec-03 OVER SIZE PLATE OF

HYDRAULIC TANK OIL LEVEL

INSPECTION OF SUN PINION

DRIVE SHAFT UNIVERSAL JOINTS

ENGINE DAMPER AND FRONT

BRAKE MANIFOLD ORIFICE DISC

20-Sep-04 ENGINE TORQUE OUTPUT SIGNAL

WIRING HARNESS REPLACEMENT

AIR CONDITIONING SERVICE

INTRODUCE IMPROVED PPC

WIRING HARNESS REPLACEMENT

INTRODUCTION OF NEW FINAL

KOMATSU PART NUMBER FOR THE

HOIST AND BRAKE COOLING

HOIST CYLINDER QUILL

HOIST CYLINDER QUILL ASS`Y