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WELDER PERFORMANCE QUALIFICATION CONTINUITY LOG

Welder's
Stamp #

Welding
Process

Date Last
Welded

John Doe

GTAW
SMAW
FCAW
GMAW

2/4/2003
5/25/2003

8/3/2003 Boilermaker
11/21/2003

Joe Blow

GTAW
SMAW
FCAW
GMAW

5/23/2003
5/23/2003
5/23/2003
5/23/2003

11/19/2003 Pipefitter
11/19/2003
11/19/2003
11/19/2003

Welder's Name

GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW

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Expires

Group

Page 2 of 17

WELDER PERFORMANCE QUALIFICATION RECORD (WPQ)


Welder's Name

Identification No.
Test Description
Test coupon

Identification of WPS followed


Specification of base metal(s)

Production weld
Thickness

Testing Conditions and Qualification Limits


Welding Variables (Qw-350)

Actual Values

Welding process(es)

1st Process

Range Qualified
2nd Process

1st Process

2nd Process

Type process used


Backing
Plate
Base metal

Pipe

Filler metal specification


Filler metal classification
Filler metal F-number(s)
Consumable insert (GTAW or PAW)
Filler type
Deposit for each process
Process 1; Three layers minimum

Yes

No

Process 2; Three layers minimum

Yes

No

Position qualified
Vertical progression
Type of fuel gas (OFW)
Inert gas backing
Transfer mode
GTAW current type/polarity
TEST RESULTS
Satisfactory

Visual examination of completed weld (QW-302.4)


Bend test;

Transverse root & face (QW-462.3(a)

Unsatisfactory

Longitudinal root & face (QW-462.3(b)

Pipe bend specimen, corrosion resistant overlay (QW-462.5(c)


Macro test for fusion (QW-462.5(b)
Type

Side (QW-462.2);

Plate bend specimen, CRO (QW-462.5(d)

Macro test for (QW-462.5(e)

Results

Type

Results

Alternative radiographic examination results (QW-191)


Fillet weld - fracture test (QW-180)
Macro examination (QW-184)

Length and percent of defects


Fillet size (in.)

Concavity/convexity (in.)

Other tests
Film or specimens evaluated by

Company

Mechanical tests conducted by

Laboratory test no.

Welding supervised by
We certify that the statements in this record are correct and the the test coupons were prepared, welded, and tested in accordance
with the requirements of ASME Section IX of the ASME Boiler and Pressure Vessel Code
Organization

Date

By

WELD JOINT DETAIL SKETCHES


To select a sketch, right click on the desired sketch and select "Copy". Go to the
front page of the PQR or WPS and right click in the white box. Select "Paste".
Left click on the sketch and drag it into the desired position within the box.

WELDING PROCEDURE INDEX

P-No. to

P-No.

Thickness

Process 1

Process 2

PWHT

Impacts

Range

& F-No.

& F-No.

Yes/No

to Deg F.

WPS No.

Supporting PQR(s)

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)


Company Name

VALERO ARUBA

Welding Procedure Specification No.

XXXXX

By

DE WEEVER R

Date

03/29/06
03/29/06

Revision No.

NONE

Date

Welding Process(es)

GTAW

Type(s)

Supporting PQR No.

XXX

MANUAL

JOINTS (QW-402)

Details

Joint Design

REPAIR TO IMPELLER SHAFT

Backing

Yes

No

Backing Material Type


Metal

Nonfusing Metal

Nonmetallic

Other

Included Angle
Root Face
Root Spacing
Radius
Thickness
Fillet Weld Size

Side 1

Side 2

1-4

to P-No.

=A
=F
=G
=R
=T
= Leg Size

BASE METALS (QW-403)


P-No.

Group No.

Group No.

or
Specifiction type and grade

TYPE-310SS

to Specification and grade

TYPE-310SS
or

Chem. Analysis And Mech Properties


to Chem. Analysis and Mech Properties
Thickness Range:
Base Metal:
Other

Groove

Fillet

ERODED/CORRODED IMPELLER SHAFT REPAIRS ON TG-9

FILLER METALS (QW-404)

1st Process

Spec. No. (SFA)

5.9

AWS No. (Class)

ER-310

F-No.

F-6

A-No.

A-8

Size of Filler Metals


Weld Metal Thickness Range
Groove
Fillet

ALL

Electrode-Flux (Class)

N/A

Flux Trade Name

N/A

Consumable Insert
Other

N/A

2nd Process

1-4

QW-482 (Back)
WPS No.
POSITIONS (QW-405)

Rev.

POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove

FLAT,1G

Welding Progression

UP

Temperature Range
Time Range

Positions(s) of Fillet

N/A

Other

PREHEAT (QW-406)

N/A
N/A

XXXX

GAS (QW-408)

Preheat Temp. Min.

50 DEGF

Percent Composition

Interpass Temp. Max.

175 DEGF

Preheat Maintenance

N/A

Gas(es)
Shielding

Other

Trailing

(Continuous or special heating where applicable should be recorded)

(Mixture)

ARGON

Flow Rate
2-20 CFH

N/A

Backing

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC
Amps (Range)

DC
60-110

Polarity

STRAIGHT

Volts (Range)

11-14

(Amps and volts range should be recorded for each electrode size,
position and thickness, etc. This insformation may be listed in a
tabular form to that shown below.
Tungsten Electrode Size and Type

3/32" 2% THORIATED
(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer

N/A
(Spray arc, short circuiting arc, etc.)

Electrode Wire Feed Speed Range

MANUAL

TECHNIQUE (QW-410)
String or Weave Bead

BOTH

Oriface or Cup Size

#6( 3/8" I.D.)

Initial and Interpass Cleaning (Brushing, Grinding)

GRIND,BRUSH TO VERY CLEAN METAL

Method of Back Gouging

N/A

Oscillation

N/A

Contact Tube to Work Distance

N/A

Multiple or Single Pass (per side)

MULTIPLE

Multiple or Single Electrodes

SINGLE

Travel Speed (Range)

I.P.M

Heat Input
Other
Weld

Filler Metal

Layers

Process

Classification

ALL

GTAW

ER-310

Volt

Travel Speed

Diameter

Polarity

Amp Range

Range

Range

1/16"

STRAIGTH

60-110

11-14

3/32"

QW-483 WELDING PROCEDURE QUALIFICATION RECORD (PQR)


Company Name
Procedure Qualification Record No.

Date

WPS No.
Welding Process(es)
Types (Manual, Automatic, Semi-Auto.)
JOINTS (QW-402)

Sketch

Joint Design
Backing
Backing Mtrl

Yes

No

Side 1
Included Angle
Root Face
Root Spacing
Radius
Thickness
Fillet Size

Side 2

=A
=F
=G
=R
=T
= Leg Size

BASE METALS (QW-403)

POSTWELD HEAT TREATMENT (QW-407)

Material Spec.

Temperature

Type or Grade

Time

P-No.

to

P-No.

Other

Thickness of Test Coupon


Diameter of Test Coupon
Other
Gas (QW-408)
Percent Composition
Gas(es)

(Mixture)

FILLER METALS (QW-404)

Shielding

SFA Specification

Trailing

AWS Classification

Backing

Filler Metal F-No.

ELECTRICAL CHARACTERISTICS (QW-409)

Weld Metal Analysis A-No.

Current

Size of Filler Metal

Polarity

Weld Metal Thickness

Amps.

Other

Tungsten Electrode Size

POSITION (QW-405)

Other

Position of Groove

TECHNIQUE (QW-410)

Weld Progression (Up/Down)

Travel Speed

Other

Stringer or Weave Bead


Oscillation

PREHEAT (QW-406)

Multiple or Single Pass (per side)

Preheat Temp

Single or Multiple Electrodes

Interpass Temp

Other

Volts

Other

QW-483 (Back)
Tensile Test (QW-150)

Specimen

Width

No.

/ Diameter

Thickness

Area

PQR No.

Ultimate

Ultimate

Type of

Total Load

Unit Stress

Failure &

lb

PSI

Location

Guided Bend Tests (QW-160)


Type and Fugure No.

Type and Figure No.

Toughness Tests (QW-170)


Specimen

Notch

Specimen

Test

No.

Location

Size

Temp

Impact Values
Ft. lbs.

% Shear

Mils

Drop Weight Break (Y/N)

Comments:
Fillet Weld Test (QW-180)
Result - Satisfactory:
Macro Test - Satisfactory:

Yes

No
Yes

Penetration into Parent Metal:

Yes

No

No
OtherTests

Type of Test:
Deposit Analysis:
Other:
Welder's Name:

Clock No:

Tests conducted by:

Laborartory Test No.

Stamp No.

We certify that the statements in this report are correct and that the test welds were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Code.


Manufacturer:
Date:

By:

ch

NT (QW-407)

cent Composition

TICS (QW-409)

Flow Rate

Type of
Failure &
Location

igure No.

Drop Weight Break (Y/N)

No

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