ISOLATING JOINT GENERAL DATA SHEET

ADDITIONAL DESIGN DETAIL

TS

Si

OR

TL

ALLOWABLE LOADS

W3

S2-12%

A 0.5%

DFT2

B 1%

+15%

DFT1

+15%

W1

Identification Lable

S1-12%

Detail 1

W2

50

50

D 1%
C

Standard Total Design Load 50 % Pipe SMYS

(Special Total Design Load 75 % Pipe SMYS)
(Special Total Design Load 90 % Pipe SMYS)
(Special Total Design Load 95 % Pipe SMYS)

50

DESCRIPTION

ITEM

INSTALLATION
HYDROSTATIC TEST
DIELECTRIC TEST
ELECTRIC INSULATION TEST
NDE TEST
WELDS
CERTIFICATION

INSULATING JOINTS, Monolithic Type

ASME B 31.3 - ASME B 31.4 - ASME B 31.8 - ASME VIII Div.I Appx. 2
6 to 1034,5
Standard Application 0 to 90 - Special Application -173 to 180C
150 to 2500 "ANSI/ASA" - 3000 to 15000 "API"
BUTT WELDED - API 5L / B16.25 / B16.5 / MSS SP75
Standard Application 0.5 (Special Project Requirements 0.2 to 0.72 )
15 to 3000 / 1/2" to 120"
2.7 to 152.4 / 0.154" to 6"
150 to 12000 (OVER 3000 INSULATION JOINT + EXTENSION PIPE )
"T" PIPELINE ( ISO3183 - API 5L
All Grade + low Alloy & Alloy Steel
)
ASTM / ASME / UNS / EN Materials
"S-L-G" BODY PARTS
NEMA G10
ASTM
D709D 2000 FPM
"F" ISOLATING ELEMENTS
Double
O-Ring
ASTM
(Viton)
"OR" GASKET
Silicon Neutral Low Module
"Si" BACK SEAL
Epoxy Resin Cold Cured
"R" FILLER ISOLATOR
EN 10025 235JR (Carbon Steel)
"P" CABLE LUGS M10
Amine Cure Epoxy Resin 200500
"DFT1" INTERNAL COATING
microns
Amine Cure Epoxy Resin 200500
"DFT2" EXTERNAL COATING
microns
ABOVEGROUND / UNDERGROUND/SUBSEA
1.5 Times the Design Pressure ( Or as per Customer Requirements )
1.5 to 5 KV @ 1 minute AC 5060 Hz (Special 20 KV @ 1 minute AC
5060 Hz)
> 200 M @ 1000 Volt DC ( Special > 100 G @ 5000 Volt DC )
W1-W2-W3:
MT & UT, Bevel Ends MT - According to ASME V
W1-W2-W3:
According To ASME IX - API 1104
EN 10204 - 3.1 ( EN 10204 - 3.2 if request )

INSPECTION & TEST/ACCEPTANCE

Manufacturer Standard / Customer Applicable Requirements

TYPE
DESIGN CODE
DESIGN PRESSURE (BarG)
DESIGN TEMPERATURE (C)
RATING (ASME/ANSI #) Class
ENDS "BW"
DESIGN FACTOR
CONNECTION PIPE DN "D" (mm/in.)
CONNECTION PIPE THK "t" (mm/in.)
JOINT OVERALL LENGTH
"OL"(mm)

MATERIAL

SOUR SERVICE
CORROSION ALLOWANCE
SERVICE
PIPING CLASSE
QUANTITY
NOTES :

NOTES

1, 4
2, 3
2, 3
2
2
5
5
6
1, 2
1, 5

YES
NO
As per Customer Requirements
Gas, Hydrocarbons, Oil, Chemical Fluids, Water,Toxic, ETC
As per Customer Requirements
As per Customer Requirements

1)

A Length of 50 mm at each end shall be left uncoated to allow welding

2)

All pressure containing materials including steel parts, insulating materials, seal gaskets and internal coating are suitable for resistance to H2S environments.

3)

All pressure containing steel parts shall be in strict accordance with NACE MR-0175/ISO 15156 (latest edition).

4)

This information is approximate. The exact value shall be checked and specified during the PO Stage

5)

Material not in contact to the fluid

6)

Cables Lugs will be installed on Isolating Joint only if request from Cathodic Protection Requirements.