Professional Documents
Culture Documents
EMPHASIZES PEOPLE,
TECHNOLOGY AND INNOVATION
Hussain A. Al-Faddagh
and Gordon Tobert
Hussain A. Al-Faddagh
Gordon Tobert
Saudi Arabia owns 25 percent of the worlds oil reserves and is a reliable supplier of
energy. Economists predict world oil demand will rise from 76 million barrels per
day (MMBPD) in 2002 to 90 MMBPD by 2010. Saudi Aramco supplies 12 percent
of the world oil demand with a capacity to produce 10 MMBPD. Saudi Arabias
policy is to use its large oil reserves to ensure market stability as world demand
increases. In addition, economists predict the Kingdoms internal demand for
natural gas will increase substantially during the decade. A gas program is in place
to discover and develop reserves to meet gas demand and advance national
economic growth. Saudi Aramcos energy reserves are its primary assets. Asset
teams engaged in the reservoir management process undertake a stewardship role
for those reserves. The reservoir management process is a set of decisions and
operations by which an asset team characterizes, evaluates, develops, produces and
This is a visualization of the Arab C reservoir in Qatif field with wells entering the reservoir. Qatif field development is the story of an asset team integrating
technology into a comprehensive plan. Visualization capabilities are an important part of a platform that enable team members to share multidisciplinary
information. Shared information enriches contributions from every team member.
Saudi Arabia is a reliable supplier of energy. Saudi Aramcos state-of-the-art technology surface facilities, such as Zuluf GOSP-3 (Gas/Oil Separation Plant) shown
here, support this reputation. Oil wells flow to a GOSP where the produced fluid is separated into oil, gas and salt water. The reservoir management process
bridges subsurface and surface engineering requirements. It does this by providing engineering parameters, such as production rates, wellhead pressures and plateau
life, which are included in the design of large capital expenditure items like this offshore GOSP.
A geocellular geological
model shows the variable
distribution of porosity in
Ghawar field.
The mission of reservoir management at Saudi Aramco is to maximize the economic recovery of the companys energy assets by optimizing reservoir strategies and
development plans over the reservoir life cycle. Multidisciplinary asset teams use state-of-the-art technologies to develop and reliably produce energy for Saudi
Aramco in an efficient, safe and environmentally responsible manner.
Workflow among engineers and geoscientists occurs in feedback loops to provide comprehensive and integrated reservoir management. Information technology and
the Internet are having a beneficial impact on the reservoir management process as integration of real time information into the reservoir management process
improves decision quality.
BUILDING ON SUCCESS
Exciting opportunities exist at Saudi Aramco to apply a
Lab scientists conduct rock and fluid studies in Saudi Aramcos state-of-the-art Research and Development Center. Reservoir management teams use lab study
results to update reservoir characterization, refine the initial reserves evaluation and plan field development in a best practices manner.
R E S E RV O I R M A N A G E M E N T P R O C E S S
ECC is equipped with the energy industrys most advanced computing systems.
The energy industry and Saudi Aramco are power users of computers to find
and develop energy, as well as to increase upstream efficiency.
F I E L D A P P R A I S A L S TA G E
The field appraisal stage starts when exploration
geoscientists discover oil or gas and it ends when company
management approves a development plan. An asset team
participates in field delineation and makes an initial
evaluation of reserves. Field appraisal moves to the
development stage if Saudi Aramco needs a new fields
production to meet supply commitments. During the field
S T E WA R D S O F A V I TA L R E S O U R C E
Saudi Arabia possesses the largest oil accumulation in the
world and Saudi Aramco manages all but a small fraction
of the Kingdoms energy reserves. Reserves at the end of
2001 totaled 260 billion barrels of oil and 224 trillion
cubic feet of gas. Saudi Aramco managed 81 fields and 315
reservoirs in the first half of 2002.
Reservoir management plays an important role in the
companys stewardship of the Kingdoms reserves.
Consistent with this role, the reservoir management vision at
Saudi Aramco is to be an industry leader in the application
of best-in-class reservoir management practices. The vision
guides professionals to create business value by building
emerging technologies into the reservoir management
practices (Saleri, N. G., Innovative Technologies).
P R O P E RT I E S A N D R E S E RV E S
Lab scientists conduct rock and fluid studies to gather the
full spectrum of reservoir properties of a new energy
resource. Saudi Aramcos state-of-the-art Research and
Development Center is equipped to make the required rock
and fluid measurements. The asset team uses the results to
update the initial reserves evaluation. This updated
evaluation and the geological model serves as the
foundation for reservoir simulation.
Data acquisition is important in each reservoir stage.
During field appraisal it is critical for an asset team to develop
an accurate catalog of initial reservoir properties. Basic data
requirements serve as input and a baseline for subsequent
reservoir engineering and reservoir simulation studies.
R E S E RV O I R S I M U L AT I O N
Khurais Complex consists of Abu Jifan, Khurais and
Mazalij fields and is the field example for this stage.
Khurais field is 56 miles (90 km) long and 7 miles (11 km)
wide and is the largest of the three fields. The Khurais team
devised a comprehensive development plan in 2001 for
these underdeveloped fields.
Due to the large scale of Saudi Arabias fields, reservoir
Members of the Khurais team use 3D visualization to review reservoir depletion and pressure maintenance strategies for the field development plan.
The illustration shows the sequence stratigraphic framework of the Shuaiba carbonate reservoir in Shaybah field. It depicts the correlation of the major depositional cycles
and the distribution of reservoir rock types within each cycle. The formation was deposited on gentle ramp margins of an intrashelf basin. Subtle basement tectonics
created several northeast trending depositional blocks with rudist buildups. Rudists, related to modern day oysters and clams, lived in the Mesozoic and became extinct
with the dinosaur. The depositional framework ranges from lagoonal (blue), through the rudist barrier complex (orange), to open marine rock types (green).
COMPUTING REQUIREMENTS
Asset teams centered in the Exploration and Petroleum
Engineering Center (EXPEC) have large reservoir
simulation and seismic data processing requirements. The
EXPEC Computer Center (ECC) provides the computing
power to meet the requirements of both reservoir
simulation and seismic data processing. ECC had
computing capabilities of 15 million floating operations per
second (FLOPS) and 20 billion bytes of online storage in
1983. By 2002, the ECC raised its processing and online
storage capacity to one trillion FLOPS and 600 trillion
bytes, respectively. The first supercomputer was a Cray
acquired in 1984. A series of ever-faster Cray, IBM and SGI
supercomputers followed over the years.
ECC is equipped with the energy industrys most advanced
computing systems. A respected website (www.top500.org)
that tracks the worlds 500 most powerful computer systems
ranks ECC as one of the foremost facilities of its type in the
world. This comparison includes the giant computer facilities
at Lawrence Livermore National Laboratory, Sandia
National Labs and Los Alamos National Laboratory.
MEGA-CELL MODELS
Mega-cell simulation models require immense computer
processing power and the upward direction of this trend
within the industry is clear. The 4 million cell Khurais
model was the largest active model in the world at the end
of 2001. It is reasonable to forecast reservoir simulation
models with 25 million cells in the near future and to
predict reservoir simulation models having 100 million cells
within five to ten years. Saudi Aramco intends to be a
leader in this trend. POWERS enables the analysis of giant
reservoirs in fine detail. POWERS accomplishes 50 year
V I S U A L I Z AT I O N A N D I N T E G R AT I O N
Saudi Aramco utilizes a multidisciplinary and integrated
asset team approach in the reservoir management process.
Reservoir management teams include geoscientists, lab
scientists, IT specialists, as well as engineers experienced in
safety and the environment, drilling, production, reservoir
simulation and reservoir management. Team members
leverage their diverse areas of expertise to add value when
analyzing volumes of reservoir data using advanced
computer applications.
Geophysicists and geologists use seismic and geological
data to develop structural and stratigraphic interpretations.
They integrate their insights to create rigorous and
enhanced geological models. These models are used to
A montage of Shaybah field shows the accomplishment of developing a large oil operation in the Empty Quarter. The 500,000 BPD Arab Extra Light increment
cost billions of dollars to commission. The giant fields of Saudi Arabia add a noteworthy dimension to the importance of continuous learning and innovation.
Remote locations and a harsh environment combine to produce development commitments of labor and capital seldom found elsewhere. Saudi Aramco uses stateof-the-art technologies to develop and reliably produce energy in an efficient, safe and environmentally responsible manner.
D E V E L O P M E N T S TA G E
The development stage begins when company management
approves field development plans. The stage continues
through commissioning and ends with early production.
The end of early production corresponds to 25 percent
depletion of reserves. The goal is to deplete hydrocarbons
from the bottom of the reservoir to the top. Asset teams
examine development plans continuously because learning
amidst rapid technological change fosters creative ideas and
innovation.
D E V E L O P M E N T A N D O P T I M I Z AT I O N
A significant change is occurring in the field development
stage due to the influence of a competitive energy
marketplace and emerging technologies. These forces are
driving reservoir management to adopt a learning model
that carefully manages new trends and selects emerging
technologies that optimize the development of a field
(Saleri, N. G., Learning Reservoirs). Oil and gas prices in
the 1990s were low and volatile. The rapid drop in oil
prices that accompanied the Asian economic crisis in 1998
typified the industrys experience.
Inflation-adjusted oil prices in 1998 were lower than
before the 1973 price increase. At the same time, 3D
seismic, horizontal well and information technologies were
making a business impact on the energy industry. Operators
embraced emerging technologies as a way to increase
upstream efficiency during a period of low and uncertain
prices. Oil prices stabilized at higher levels by 1999, but the
push for increased efficiency continued and gained
momentum when a recession two years later reduced oil
demand in the worlds major economies.
The giant fields of Saudi Arabia add another dimension
to the importance of continuous learning and innovation.
Remote locations and a harsh desert environment combine
to produce development commitments of both labor and
capital seldom seen elsewhere in the world. Shaybah field
provides a powerful example of field development using a
continually self-improving process and it is the field
example for the development stage.
S H AY B A H F I E L D D E V E L O P M E N T
Saudi Aramcos exploration geoscientists discovered
Shaybah field in the Empty Quarter in 1968. The field is
located 495 miles (800 km) from Dhahran. Saudi Aramco
commissioned the field in 1998 to meet supply commitments
and field development has continued. Shaybah field is a
case study for the business impact of horizontal wells.
Russia drilled horizontal wells in the 1930s. The energy industry drilled
relatively few horizontal wells over the subsequent 50 years. Technology
rapidly progressed after 1985 with the successful exploitation of the Austin
Chalk trend in Texas using horizontal wells. A recommendation to drill a
horizontal well once required intense discussion before approval. The
paradigm shift is so complete that a horizontal well, rather than a vertical
well, is now the standard completion.
V E RT I C A L W E L L S
Vertical wells delineated Shaybah field. The vertical wells
provided critical reservoir information for the field
appraisal and development stages. To appreciate this
surveillance role, it is necessary to know the topography of
H O R I Z O N TA L W E L L S
The producing wells in Shaybah field are horizontal.
Objectives for drilling them horizontally included
improving sweep and recovery by limiting water and gas
coning, increasing productivity in low permeability and
non-fractured facies, and reducing development costs.
The Shuaiba formation is the principal hydrocarbonbearing formation in Shaybah field. The Shuaiba
hydrocarbon accumulation is a gently folded anticline. A
gas cap overlays, and an aquifer lies underneath, the oil in
the Shuaiba reservoir. Faults seen on 3D seismic images
and confirmed by image logs suggest the reservoir is prone
to gas and water coning. Reducing pressure drawdown to
limit unwanted water or gas movement under producing
conditions is an objective of the horizontal well.
Theoretically, horizontal wells deliver productivities
several times higher than offset vertical wells. The realized
productivity gain depends on reservoir characteristics and
total contact with the reservoir. Fewer horizontal wells are
thus required to meet a desired production rate and, as a
result, the cost of developing a field is reduced, as was the
case in Shaybah field.
E VA L U AT I N G H O R I Z O N TA L W E L L S
T E S T I N G H O R I Z O N TA L W E L L S
The asset team instituted a rate test program concurrently
with the drilling program to confirm if deliverabilities
matched development plan assumptions. Four horizontal
wells, tested for two weeks, yielded a choked rate of 12,000
BPD per well. These tests included a production logging
tool and oriented four arm calipers for hole stability
evaluation. The rate tests were consistent with predicted
production rates, increasing the teams confidence to
continue with field development as planned.
C O N T I N U O U S I N N O VAT I O N
The Shaybah team continuously introduces new
technologies into the development plan. One example is the
utilization of satellite communication technologies to
geosteer horizontal wells through the reservoir in real time.
Optimized well trajectories maximize well productivity and
long term performance.
Another example is the Shaybah teams use of horizontal
well technology to achieve specific reservoir management
objectives. In 1998 the longest reservoir contact for any
well in Shaybah field was one km. Horizontal well
technology evolved so that by 2002 the Shaybah team
M A X I M U M R E S E RV O I R C O N TA C T
A maximum reservoir contact (MRC) well has long
reservoir contact through a single or multilateral wellbore
design. It is an example of an innovative technology with
potential to improve how Saudi Aramco produces low
permeability and non-fractured facies in the future. The
first MRC well in Saudi Arabia was drilled in Shaybah field
in 2002 having reservoir exposure of 27,880 feet (8,500 m).
A well with a reservoir contact of 12 km (7 miles) followed
a few months later.
The initial assessment of MRC wells indicates a 30
percent cost reduction when compared to offset three km
single lateral wells, based on a sustainable well production
rate ($/BBL/day). A permanent downhole monitoring
system installed in the 8.5 km (5.3 miles) MRC well will
provide long term testing and monitoring capabilities. The
team will compare test results from offset horizontal wells
of varying reservoir contact lengths. The business impact of
MRC wells is to increase well productivity and improve
hydrocarbon recovery in low permeability and nonfractured facies.
R E S E RV O I R C H A R A C T E R I Z AT I O N
Reservoir characterization is a very important part of the
reservoir management process. Reservoir characterization
The Shuaiba reservoir consists of several textural rock types. Muddy rocks in the lagoon and open marine environments have high porosity but low permeability.
Rocks in the back and fore barrier are grain-rich with high porosity and moderate permeability. The rudist barrier consists of coarse grained rocks having the lowest
porosity and highest permeability. The asset team used detailed reservoir geocellular models to determine optimum locations for horizontal wells.
GAS DEVELOPMENT
In 1975, the government of Saudi Arabia requested Saudi
Aramco to design, construct and operate a system to
collect, process and utilize the Kingdoms associated gas
reserves. Saudi Aramco commissioned the system, called the
Master Gas System (MGS), in 1980. Associated gas, as the
name suggests, is gas associated with oil production. Oil
wells flow to a GOSP where the produced fluid is separated
into oil, gas and salt water. The gas then flows, or is
compressed and piped, to a MGS plant that processes the
gas into natural gas liquids or sales gas.
In recent years, Saudi Aramco embarked on an ambitious
program to develop non-associated gas as a swing source of
feed gas to the MGS. Non-associated gas is independent of
oil production. Saudi Aramco enlarged the MGS to gather
and process high pressure non-associated gas from the deep
Khuff reservoir, as well as the pre-Khuff, Jauf and Unayzah
reservoirs. Non-associated gas is a valuable resource to
meet national power generation demand and to fuel the
Kingdoms petrochemical industry. Non-associated gas
reserves in the Kingdom are typically in deep, high pressure
and temperature and heterogeneous reservoirs.
G A S C O N D E N S AT E R E S E RV O I R S
Detailed phase behavior of the hydrocarbon system is
important in order to assess the potential of gas condensate
reservoirs. Conventional black oil models cannot capture all
aspects of the phase behavior of these systems. Instead, the
evaluation and prediction of reservoir performance require
PRODUCTIVITY ENHANCEMENT
Enhancing the deliverability of gas wells is a top priority.
Productivity enhancement options include acid fracturing,
matrix acidizing, proppant fracturing and horizontal wells.
The gas asset team based its evaluation on reservoir flow
characteristics, formation heterogeneity, net pay thickness
and reservoir continuity.
In the southern areas of Ghawar field, Hawiyah and
Haradh, the quality of the Khuff-C reservoir deteriorates
and productivity enhancement becomes the main challenge.
The type of porosity development changes areally from thin
and continuous intervals to thick and broken intervals. The
strategy is to utilize a horizontal well in the Type-A areas of
thin and continuous porosity development (where
horizontal wells are more effective), and rely upon acid
P R O D U C T I O N S TA G E
The production stage includes advanced and mature
production and corresponds from 25 percent depletion of
reserves to the start of enhanced oil recovery. An asset team
supports early life cycle strategies with field scale
parameters that carry considerable uncertainty. Certainty
increases with the acquisition of additional data from each
new well. The reservoir characterization effort during
advanced and mature production harnesses enormous
volumes of data and turns unstructured data into missioncritical reservoir information. The energy industry and
Saudi Aramco rely heavily on computers. One reason is the
requirement to store and analyze the vast amounts of
reservoir data acquired during advanced and mature
production.
The objectives of the production stage are the same as
the previous two stages, but plans reflect a maturing asset.
New maintain/potential and evaluation/observation wells
are drilled in yet undeveloped areas of the reservoir to meet
supply commitments. Existing wells are worked over to
R E S E RV O I R M O N I T O R I N G
Saudi Aramco commissioned the Hawiyah Gas Plant on January 1, 2002. The
plant has a capacity of 1.6 billion cubic feet of gas per day.
M I G H T Y G H AWA R F I E L D
Ghawar field is the largest oil field in the world and is the
field example for the production stage. The field has
produced for half a century and has many decades of
production remaining.
Ghawar field was discovered in 1948 with Ain Dar No.
1. The field is about 174 miles (280 km) long and 16 miles
(26 km) wide. Additional discoveries followed in five more
producing areas: Haradh in 1949, Uthmaniyah in 1951,
Shedgum in 1952, Hawiyah in 1953 and Fazran in 1957.
Ghawar field contains several oil and gas reservoirs.
Commercial production from Ghawar field began in
1951 from Ain Dar and peripheral water injection in
Ghawar field started in 1965. Treated seawater from the
Arabian Gulf is pumped across the desert through two 56
inch (142 cm) trunklines and one 60 in (152 cm) trunkline
to distribution points within the field. Seawater injection is
environmentally preferred because it avoids the use of
Wasia aquifer or Biyadh aquifer waters.
The primary reservoir in Ghawar field is the prolific
Arab D reservoir that optimally combines the elements
required for high productivity: high porosity and high
permeability. Oils were derived from thermally matured,
Jurassic age and organic rich carbonate source rocks. Then
the oils migrated into highly porous and permeable
carbonate reservoirs in large structural traps. The Arab D
reservoir consists of 76 meters (250 ft) of reservoir quality
limestone and dolomite.
24 SAUDI ARAMCO JOURNAL OF TECHNOLOGY SPRING 2003
Saudi Aramcos oil and gas reserves are its most valuable
assets. Surveillance of those reserves is the primary objective
of reservoir monitoring. Monitoring takes on a dataintensive nature as the number of wells in a field increases.
Production, injection and observation wells are windows
through which asset team members investigate a reservoir.
Pressure, temperature and flow rate data, along with
production log results, are some of the important
engineering variables used by an asset team to monitor an
entire reservoir system. Digital technologies have expanded
the capabilities of previous analog-only SCADA systems,
making real time reservoir monitoring a reality. Intelligent
wells combine real time monitoring and remote downhole
intervention to provide robust flexibility to a team.
Remote downhole intervention is an emerging
technology that enables an asset team to manage each
lateral in a multilateral well. With this technology, the asset
team manages multilateral wells based on production
profiles for each lateral generated from real time rate
information. Intelligent wells provide the capability to make
and implement decisions in real time to avoid downhole
problems and optimize well and reservoir productivity. The
high flow rate of a typical Saudi Aramco multilateral well
necessitates a competence to manage and control laterals
separately, so an impaired lateral does not disrupt
INTELLIGENT WELLS
Intelligent well technology is an innovation that enables a
reservoir management team to monitor a reservoir in real
time, analyze the data and remotely initiate downhole
intervention. Enough installations exist around the world to
consider the technology proved, and experience has greatly
increased the technologys reliability. The tradeoff is higher
capital expenditures up front for faster production,
improved recovery and lower operating expenses later.
Recent internal studies highlighted the benefits of using
intelligent completions. The vision is to integrate intelligent
well technology with the demonstrated effectiveness of
horizontal, multilateral and MRC wells to accelerate
production while enhancing sweep efficiency and delaying
water breakthrough. When water enters a lateral, intelligent
completions create value by providing the capability to
intervene from the surface and shut off the wet lateral,
allowing the remaining laterals to produce undisturbed. The
cost of intelligent wells will decrease as the industry climbs
the learning curve. Saudi Aramco is participating in this
learning effort.
The heterogeneous nature of the Khuff and Jauf non-associated gas reservoirs
and the wide well spacing make 3D seismic a prerequisite in selecting good
well locations. Seismic results improve the probability of connecting with the
best porosity development.
Members of the Ghawar team finalize reservoir monitoring priorities for the field.
METRICS
An accurate view of reservoir performance is required to
make long range decisions in a timely manner.
Reservoir management metrics provide a highly effective
solution to measuring and improving performance by
tracking a variety of key performance indices. Metrics
provide a scorecard for every field on how and when asset
teams achieve their goals. Key indices measuring reservoir
performance include:
Recovery factor
Mobile oil recovery efficiency
Rate of depletion as a percentage of remaining reserves
Reservoir injection to production ratio
Producing water cut
Reserves depletion state
Mobile oil depletion state
Dead well statistics
Strategic studies
Annual production
When water enters a lateral, intelligent completions create value by providing downhole intervention capability to shut off the wet lateral from the surface, leaving
the remaining laterals to produce undisturbed. The tradeoff is capital expenditures up front for faster production, improved hydrocarbon recovery and lower
operating expenses.
T H E C H A L L E N G E O F TA R
R E S E RV O I R D E P L E T I O N
At the field level, as opposed to the well level, a time lapse
flood front map monitors reservoir depletion. The map
takes into account wireline log data and water production
measurements and documents water entry over time. As
expected, the general trend is for water to initially appear
on the periphery and subsequently envelop up structure
wells. A cross check for sweep efficiency is made by
comparing the volume of cumulative produced oil to the
volume of original oil in place.
P R O D U C T I O N S T R AT E G Y
Production must take into account reservoir heterogeneities
such as strataform high permeability intervals, faults and
The typical distance between wells is one kilometer. The wide spacing
between wells is a reason why geophysical data is an important tool to
reservoir management.
PROSPERITY WELL
The effort to find oil in Saudi Arabia began in 1933 when the concession was
signed under the wise leadership of King Abd al-Aziz ibn Abd al-Rahman Al
Saud. His Majesty is shown on a rig tour with Floyd Ohliger, resident manager of
the venture. The first commercial discovery occurred in Dammam Well No. 7 on
March 4, 1938 in the Arab D reservoir. Initial production from Dammam Well No.
7 averaged 1,585 BPD and increased to 3,810 BPD. The well produced 32 million
barrels of oil by 1982, when production ceased due to economic reasons. Max
Steineke, also shown (seated), was the geologist who never wavered in the vision to
find oil in Saudi Arabia. He was knowledgeable, optimistic, intuitive, and had
perseverance valuable traits of energy finders.
E X C E L L E N C E A N D S T E WA R D S H I P
The reservoir management process sets goals and objectives,
creates a plan to achieve them, monitors their
implementation and analyzes the results. Emerging
technological trends energize this process. Success depends
on professionals who are committed to excellence and who
have a sense of stewardship, as seen in the Shaybah field
development and the Hawiyah Gas Plant projects.
C R E AT I V I T Y A N D I N N O VAT I O N
The extrapolation of current and emerging trends in
reservoir management points to a process that is
increasingly multidisciplinary, integrated, technology
based, information loaded and real time. None of these
trends by themselves, however, guarantees profitability or
success in the future. The right path for the reservoir
management process to take suggests a learning model that
ensures that change is a positive force necessary to achieve
results and succeed.
Innovation harnesses opportunities from among the
options technology offers. Technology is a tool to achieve
Saudi Aramco and the energy industry have come a long way since 1938, when Dammam Well No. 7 was discovered. Future technologies will allow a reservoir
management team to work virtually inside the reservoir. Improved reservoir management processes using future technologies will lower risk and improve
hydrocarbon recovery.
REFERENCES
FUTURE TECHNOLOGIES
ACKNOWLEDGEMENTS
Special thanks go to S. A. Al-Fassam, S. A. Turaiki and
N. G. Saleri. Contributors to this article included
A. S. Al-Muhaish, I. M. Buhidma, S. P. Salamy, D. H. Jones
and R. J. Heil.