AFISPRO2

USTER AFIS PRO 2
Service Manual
THE FIBER PROCESS CONTROL SYSTEM
Version: 1.0.0.18
Date: March 2008
Part Number: 255-450-01330
English
Uster Technologies, Inc.

Software License Agreement
Please read this agreement carefully before using the software. This is a binding agreement
between the user and Uster Technologies, Inc.
GRANT OF LICENSE: Uster Technologies, Inc. grants the user the right to use the software
program on a single computer. Only one copy may be made, solely for backup purposes. This
license remains in effect until termination. Termination occurs when you destroy the program, all
copies of the program, and any accompanying documentation. Also, if you violate any part of
this agreement, your license agreement is automatically terminated without notice. Upon
termination, you must destroy all copies of the program along with any documentation.
RESTRICTIONS: You may not translate, reverse engineer, decompile, disassemble, or alter the
software in any way. You may not distribute copies of these programs or their documentation to
others. You may not rent or lease the software; however, you may transfer it along with all
written materials on a permanent basis and retain no copies (in this case this license agreement
transfers to the recipient of the software).
LIMITED WARRANTY: Uster Technologies, Inc. warrants the media on which the licensed
programs are provided, to be free from defects in materials and workmanship for ninety (90)
days after receipt. Defective media may be returned for replacement without charge during the
90-day warranty period unless the media has been damaged by accident or misuse. Uster
Technologies, Inc. warrants that the unaltered programs will perform as specified in the
accompanying documentation and are without defects for a period of ninety (90) days from the
date of receipt. Due to the complex nature of the programs, Uster Technologies, Inc. does not
warrant that the licensed programs are completely error-free, will operate without interruption, or
are compatible with all equipment and software configurations. Do not use the programs where
significant damage or injury to persons, property, or business may result if an error occurs.
There are no other warranties, expressed or implied, with respect to the licensed programs, their
merchantability, or their fitness for any particular purpose. In no event will Uster Technologies,
Inc. be liable for indirect or consequential damages, including, without limitations, loss of
income, loss of information, or business interruption.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or
limitation of incidental or consequential damages, so the above limitations and exclusions may
not apply to you. These warranties give you specific legal rights; you may also have other
rights, which vary from state to state.
REMEDY FOR REPLACEMENT: At Uster Technologies' option, the software will be replaced or
the price refunded if there is a defect. This warranty is void if the failure of the software occurs
due to abuse or misapplication. Replacement software will be warranted for the remainder of
the original warranty period or thirty (30) days, whichever is longer.
GENERAL TERMS: This license agreement is governed by the laws of the State of Tennessee,
USA.
COPYRIGHT: Uster Technologies, Inc. is the owner of the programs and documentation. U.S.
Copyright laws apply. You must treat this software and its documentation as any other
copyrighted material.
By using the software, you acknowledge that you have read this agreement, understand it and
agree to be bound by its terms and conditions. You further agree that it is the complete and
exclusive statement of the agreement between you and Uster Technologies, Inc. and supersedes
any earlier proposal or prior arrangement, whether oral or written, and any communications
between us relative to the subject matter of this agreement.
If you have any questions regarding this agreement contact us in writing at the following
address: Uster Technologies, Inc., P.O. Box 51270, Knoxville, TN 37950-1270, USA.
Instrument Warranty
All USTER instruments are covered by a limited warranty, conditions of which may vary
according to local laws.
We are required by current U.S. regulations to call this a "Limited Warranty" because there are
ways a user might cause damage to this equipment that are completely beyond our control.
Uster Technologies, Inc. assumes no responsibility for the customer's process, facilities, or
personnel. The customer is liable for damage of this sort. Failure to supply specified electrical
and air requirements will void the warranty.
The warranty period is 12 months from the date the instrument is shipped from the factory, or 18
months from the date the instrument is installed by Uster Technologies, Inc.
Further, Uster Technologies, Inc. will replace externally undamaged glass electrodes, measuring
cells, and electron tubes within 6 months of delivery if test results reveal manufacturing faults or
insufficient life.
Upon written request of the purchaser within the warranty period, we will repair or replace (at
our discretion) any instrument or part that fails in normal use as a result of improper design,
faulty materials, or faulty workmanship. Replaced parts shall become the property of Uster
Technologies, Inc.
In the event that the defective part/instrument must be returned to the factory for repair, transport
both ways shall be at the cost and risk of the purchaser. Also the costs of dismantling and reerection of the defective part are to be carried by the purchaser. If, for any reason beyond our
control, such part cannot be repaired or replaced at our factory all additional costs resulting
therefrom shall be borne by the purchaser.
The purchaser shall not be entitled to claim any further indemnity for deficiencies in the goods
delivered, in particular for damages or for cancellation of the contract.
All contractual obligations of the vendor expire unless the purchaser advises Uster Technologies,
Inc. of any claims arising under the guarantee in writing before expiry of the warranty period.
Excluded from the warranty are defects and losses resulting from improper storage, natural
wear, improper maintenance, failure to observe the operating instructions, excessive loading,
the user of unsuitable media, the influence of chemical or electrolytic action, unsatisfactory
building or erection and commissioning work not undertaken by Uster Technologies, Inc., or
other reasons beyond our control.
The vendors liability shall cease if the purchaser or a third party undertakes changes or repairs
to the goods without the written consent of Uster Technologies, Inc., or if such goods are resold
by the purchaser to a third party without an agreement from the Uster Technologies, Inc. For
materials or goods supplied by third parties, the Uster accepts liability only to the extent of the
guarantees provided by such third parties.
Service Manual
AFIS PRO 2 2008
(Article No. 255-450-01330)
Section 1
Service Bulletins
Section 2
Introduction
Section 3
Designations / Identifiers
Section 4
Functional Description
Section 5
System Installation
Section 6
Software Installation
Section 7
Calibration
Section 8
Maintenance
Section 9
Diagnostics
Section 10
Electronic Components
Section 11
Mechanical Hardware
Section 12
Peripheral Equipment
Section 13
Appendix
USTER AFIS PRO 2
Service Manual
Table of Contents
SECTION 1 SERVICE BULLETINS..................................... 1-0-1
SECTION 2 INTRODUCTION.......................................... 2-0-1
1
GENERAL .................................................................................. 2-1-1

1.1
Purpose ......................................................................................2-1-1
1.2
Safety ........................................................................................2-1-1
1.3
Air System ..................................................................................2-1-2
1.4
Compliance ................................................................................2-1-2
1.5
Floor Space Requirements.............................................................2-1-3
1.6
Peripherals..................................................................................2-1-4
2 SYSTEM REQUIREMENTS ............................................................... 2-2-1
2.1
Electrical Requirements.................................................................2-2-1
2.2
Required Laboratory Conditions ....................................................2-2-2
2.3
Air Requirements .........................................................................2-2-2
2.3.1 Air Quality ..............................................................................2-2-3
HANDLING PROCEDURES .............................................................. 2-3-1

3.1
Static Electricity Protection ............................................................2-3-1
3.2
Electrostatic Discharge Protection...................................................2-3-2
3.3
Lint Sensor/Trash Sensor ..............................................................2-3-3
3.4
Pinned Cylinders .........................................................................2-3-3
3.5
Card Flats...................................................................................2-3-3
3.6
AUTOJET Cassette .......................................................................2-3-4
4 CUSTOMER TRAINING.................................................................. 2-4-1
4.1
Basic Training .............................................................................2-4-1
4.1.1 Demands on the Customer ........................................................2-4-1
4.1.2 Time / Costs............................................................................2-4-2
4.1.3 Additional Tasks ......................................................................2-4-2
4.2
Advanced Training ......................................................................2-4-2

4.2.2 Time / Costs............................................................................2-4-3
SECTION 3 DESIGNATIONS AND IDENTIFIERS................ 3-0-1

1
IDENTIFICATION ......................................................................... 3-1-1

1.1
AFIS PRO 2 Labels.......................................................................3-1-1
1.1.1
1.1.2
1.1.3
1.1.4
Serial Number Label ................................................................3-1-1

Sensor Serial Number Label ......................................................3-1-1
Labeling for Programmable Device Labels ...................................3-1-2
Standard Boards......................................................................3-1-2
1.2
Connector Labels.........................................................................3-1-3
1.3
Software Version Identification ......................................................3-1-3
2 SAFETY WARNING LABELS ............................................................ 3-2-1
2.1
Location of Safety Labels ..............................................................3-2-1
2.2
Safety Labels...............................................................................3-2-2
USTER AFIS PRO 2
Service Manual
SECTION 4 FUNCTIONAL DESCRIPTION......................... 4-0-1

1
FUNCTIONAL DESCRIPTION ........................................................... 4-1-1

1.1
Characteristics ............................................................................4-1-2
1.2
AFIS PRO 2 Modules ...................................................................4-1-3
1.2.1 Cotton Length & Maturity Module...............................................4-1-3
1.2.2 Cotton Nep Classification Module .............................................4-1-4
1.2.3 Cotton Trash Module ................................................................4-1-4
THE AFIS PRO 2 METHOD ........................................................... 4-2-1

2.1
Operational Flowchart .................................................................4-2-2
2.2
Blower Assembly .........................................................................4-2-3
2.3
Lint / Waste Box .........................................................................4-2-3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
Control System / Control Board.................................................4-2-4

Monitoring ..............................................................................4-2-4
Controlling ..............................................................................4-2-4
Connecting .............................................................................4-2-5
AFIS PRO 2 Fiber Individualizer ....................................................4-2-6
2.4.1
2.4.2
2.4.3
2.4.4
Basic Operation.......................................................................4-2-6
Fiber Individualizer Motor Controller ..........................................4-2-6
Feed Motor/Motor Controller ....................................................4-2-7
Sliver Detector .........................................................................4-2-7
2.5
2.6
Host Computer ............................................................................4-2-9
2.7
AFIS PRO 2 Software .................................................................4-2-10
3 SOFTWARE FEATURES .................................................................. 4-3-1
SECTION 5 INSTALLATION ........................................... 5-0-1

1
RECEIVING THE INSTRUMENT ......................................................... 5-1-1

1.1
Uncrating and Inspection..............................................................5-1-1
1.2
Instrument Assembly.....................................................................5-1-1
1.3
Connections................................................................................5-1-2
2 OPERATION .............................................................................. 5-2-1
2.1
Power UP....................................................................................5-2-1
2.2
Resetting the AFIS PRO 2 Instrument...............................................5-2-2
2.3
Power-up Checklist.......................................................................5-2-2
3 DRIVE CONNECTIONS ................................................................. 5-3-1
3.1.1 Multi-Ports Serial I/O................................................................5-3-1
INSTALLATION POWER REQUIREMENTS ............................................. 5-4-1

4.1
North American Power Systems.....................................................5-4-1
4.1.1 Power Receptacle Installation ....................................................5-4-1
4.1.2 Power Plug Wiring ...................................................................5-4-2
4.2
European Power Systems..............................................................5-4-3

4.3
Uninterruptible Power Supply (UPS) ...............................................5-4-5
4.3.1 Requirements for Computer/Monitor ..........................................5-4-5

4.3.2 Requirements for Entire Instrument ..............................................5-4-5
INSTALLATION CHECK LIST ............................................................ 5-5-1

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SECTION 6 SOFTWARE................................................. 6-0-1

1
2
DISPLAY PROPERTIES .................................................................... 6-1-1

SOFTWARE INSTALLATION ............................................................. 6-2-1
2.1
Create Desktop Shortcut ...............................................................6-2-4
2.2
AFIS PRO 2 Software Update........................................................6-2-4
3 MULTIPORT ADAPTER (LAVA) ......................................................... 6-3-1
3.1
Initial Installation or Replacement...................................................6-3-1
4 SERVICE CONFIGURATION ............................................................ 6-4-1
4.1
Service Password ........................................................................6-4-1
4.2
Service Tab.................................................................................6-4-2
4.2.1 Change Service Password.........................................................6-4-3
4.3
AFIS PRO 2 Database Settings ......................................................6-4-4
SECTION 7 CALIBRATION ............................................. 7-0-1

1
OVERVIEW OF CALIBRATION ......................................................... 7-1-1

1.1
Performance Checks ....................................................................7-1-2
1.2
Software Calibration....................................................................7-1-2
2 TRASH CALIBRATION.................................................................... 7-2-3
3 CALIBRATION CHECK................................................................... 7-3-1
3.1
Trash Calibration Check...............................................................7-3-1
3.2
Length Calibration Check .............................................................7-3-2
3.2.1 Fineness/Maturity Calibration Check .........................................7-3-3
3.3
Nep Classification Calibration Check ............................................7-3-4
SECTION 8 MAINTENANCE........................................... 8-0-1

1
2
MAINTENANCE GUIDE ................................................................ 8-1-1

GENERAL MAINTENANCE PERFORMED BY THE CUSTOMER .................... 8-2-1
2.1
Daily Procedures (Each 24 Hours) .................................................8-2-1
2.1.1 Fiber Individualizer ..................................................................8-2-1
2.1.2 Computer System .....................................................................8-2-3
2.1.3 Lint/Waste Box........................................................................8-2-3
2.1.4 AFIS PRO 2 Cabinet.................................................................8-2-3
2.2
2.3
After Each Shift (Every 8 Hours).....................................................8-2-4

Weekly Procedures......................................................................8-2-4
2.3.1 Inspect Ports ............................................................................8-2-5
2.4
Maintenance as Required .............................................................8-2-6
3 MAINTENANCE CHECK LIST .......................................................... 8-3-1
3.1
Information .................................................................................8-3-1
3.1.1 General ..................................................................................8-3-1
3.2
3.3
Installation Configuration..............................................................8-3-2
Inspection and Maintenance .........................................................8-3-3
3.3.1
3.3.2
3.3.3
3.3.4
Peripheral Equipment Checks ....................................................8-3-3

Fiber Individualizer Checks .......................................................8-3-4
General Checks .......................................................................8-3-5
Calibration Checklist ................................................................8-3-8
SUBASSEMBLY MAINTENANCE ....................................................... 8-4-1

4.1
Blower Assembly .........................................................................8-4-1
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4.2
Service Manual
Lint/Waste Box ...........................................................................8-4-1
4.2.1 Daily Maintenance...................................................................8-4-1

4.2.2 Weekly Maintenance ...............................................................8-4-2
4.3
Power System/Control Board ........................................................8-4-2

4.3.2 Routine Maintenance................................................................8-4-2
4.4
Fiber Individualizer Assembly........................................................8-4-3

4.4.2 Sliver Detector Maintenance......................................................8-4-5
4.5
4.6
Lint Sensor and Trash Sensor.........................................................8-4-6

Host Computer ............................................................................8-4-8
4.6.1 Hard Drive Imaging .................................................................8-4-8

4.6.1.1
4.6.1.2
Create a Hard Drive Image (Backup) ...........................................................8-4-8

Restore a Hard Drive....................................................................................8-4-9
SECTION 9 DIAGNOSTICS ............................................ 9-0-1

1
TROUBLESHOOTING TECHNIQUES ................................................... 9-1-1

1.1
Required Equipment.....................................................................9-1-1
1.2
AFIS PRO 2 Diagnostics ...............................................................9-1-1
1.2.1 Control Board Diagnostics ........................................................9-1-2
1.2.1.1
Component Descriptions ..............................................................................9-1-3
1.2.2 Balance & Temperature Probe Diagnostics ..................................9-1-5

1.2.3 Sensors...................................................................................9-1-6
SECTION 10 ELECTRONIC COMPONENTS .................... 10-0-1

1
POWER SUPPLY ASSEMBLY .......................................................... 10-1-1

1.1
Power Supplies..........................................................................10-1-2
1.2
Power Supply Connections .........................................................10-1-3
1.3
Power Supply Rear Panel............................................................10-1-4
SECTION 11 MECHANICAL HARDWARE ...................... 11-0-1

1
CABINET ................................................................................ 11-1-1

1.1
Settings / Adjustments................................................................11-1-1
1.1.1 Cabinet Top Hinge Adjustment ................................................11-1-2
1.1.2 Interlock Switch Adjustment .....................................................11-1-2
1.1.3 Cabinet Support Feet..............................................................11-1-3
FIBER INDIVIDUALIZER (FI) ............................................................ 11-2-1

2.1
Card Flat Settings/ Adjustments ..................................................11-2-2
2.1.1 Replacing a Damaged Card Flat..............................................11-2-3
2.2
Feed Plate Check/Adjustment .....................................................11-2-4
2.2.1 Adjustment Check Procedure ...................................................11-2-4
2.3
Programmable Sliver Detector .....................................................11-2-5
2.3.1 Sliver Detector Settings/Adjustments.........................................11-2-7
AFIS PRO 2 AUTOJET ............................................................. 11-3-1

3.1
3.2
Description and Specifications ....................................................11-3-1

Settings and Adjustments ............................................................11-3-2
3.2.1 Cabinet and AUTOJET Base ....................................................11-3-2
3.2.2 AUTOJET Cassette Position Sensor ...........................................11-3-3
3.2.3 Feed Slide Adjustment ............................................................11-3-5
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Service Manual
3.2.4 Feed Shoe Open/Close Rates .................................................11-3-6

3.2.5 AUTOJET Puffer Pressure .........................................................11-3-8
3.2.6 AUTOJET Cassettes ................................................................11-3-9
SOLENOID VALVE ASSEMBLY ....................................................... 11-4-1

4.1
4.2
5 FIBER INDIVIDUALIZER MOTOR ...................................................... 11-5-1
5.1
5.2
5.2.1 F.I. Motor Speed....................................................................11-5-2
5.2.2 Drive Belt Tension Adjustment Procedure...................................11-5-2
5.2.3 Fiber Individualizer Motor Replacement ....................................11-5-3
F.I. MOTOR CONTROLLER ........................................................... 11-6-1

6.1
6.1.1 Jumper Settings......................................................................11-6-2
6.1.2 Fiber Individualizer Motor Speed.............................................11-6-2
FEED MOTOR ASSEMBLY ............................................................ 11-7-1

7.1
8 FEED MOTOR CONTROLLER ......................................................... 11-8-1
8.1
8.2
8.2.1 Dip Switch Settings.................................................................11-8-2
8.2.2 Feed Motor Controller Diagnostics ...........................................11-8-2
CONTROL BOARD ASSEMBLY ....................................................... 11-9-1

9.1
9.2
10 OIL FILTER/SHUT-OFF VALVE AND REGULATOR ASSEMBLY ................. 11-10-1
10.1 Description and Specifications ..................................................11-10-1
10.2 Settings and Adjustments ..........................................................11-10-2
11 BLOWER ASSEMBLY ................................................................. 11-11-1
11.2 Settings /Adjustment ................................................................11-11-2
12 LINT/WASTE BOX .................................................................. 11-12-1
12.3 Air Purging Settings .................................................................11-12-2
13 LINT AND TRASH SENSORS ....................................................... 11-13-1
13.1 Sensor Connections .................................................................11-13-2
13.1.1 Dip Switch Settings...............................................................11-13-3
14 DATA MODULES ..................................................................... 11-14-1

14.1 Nep Classification Module .......................................................11-14-1
14.1.1 Requirements .......................................................................11-14-1
14.1.2 Field Installation/Replacement Procedure................................11-14-1
14.2
14.3
Trash Classification Module ......................................................11-14-2

Length & Maturity Module ........................................................11-14-2
14.3.1 Requirements .......................................................................11-14-2

USTER AFIS PRO 2
Service Manual
SECTION 12 PERIPHERAL EQUIPMENT......................... 12-0-1

1
GENERAL INFORMATION ............................................................ 12-1-1

1.1
Operating System......................................................................12-1-1
1.2
Peripherals Overview .................................................................12-1-1
2 BALANCE................................................................................ 12-2-1
2.1
Mettler Balance - Model PB602-S ................................................12-2-1
2.1.1 Balance Configuration............................................................12-2-1
VIDEO MONITOR...................................................................... 12-3-1

3.1
Monitor Information ...................................................................12-3-1
3.2
Monitor Cable Routing ...............................................................12-3-2
4 KEYBOARD .............................................................................. 12-4-1
5 PRINTER SETUP ......................................................................... 12-5-1
6 OPTIONAL MODULES ................................................................. 12-6-1
6.1
AFIS PRO 2 Instrument Modules ..................................................12-6-1
SECTION 13 APPENDIX.............................................. 13-0-1

1
GENERIC INSTRUMENT TRANSMISSION .......................................... 13-1-1

1.1
Transmission Architecture ...........................................................13-1-1
1.2
Universal Record Format.............................................................13-1-2
1.3
AFIS PRO 2 Record Formats........................................................13-1-3
2 ERROR MESSAGES .................................................................... 13-2-1
2.1
Control Board Software Errors.....................................................13-2-1
2.2
Software Troubleshooting Tips.....................................................13-2-3
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Service Manual
List of Figures
SECTION 2
Figure 2-1: AFIS PRO 2 ..................................................................... 2-1-3
Figure 2-2: Peripherals ...................................................................... 2-1-4
SECTION 3
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
3-1:
3-2:
3-3:
3-4:
3-5:
3-6:
3-7:
3-8:
3-9:
Serial Number Label ......................................................... 3-1-1

Standard Board Label ....................................................... 3-1-2
Cable Labels.................................................................... 3-1-3
Safety Label Locations....................................................... 3-2-1
Pinch Point Label .............................................................. 3-2-2
Hazardous Voltage Label .................................................. 3-2-2
Sharp Pins Label............................................................... 3-2-2
Guard Warning Label....................................................... 3-2-2
Do Not Operate with Lid Open.......................................... 3-2-3
SECTION 4
Figure 4-1: AFIS PRO 2 Method Conceptualized ................................... 4-2-1
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
4-2: Operational Flowchart ...................................................... 4-2-2

4-3: Fiber, Trash, and Nep Waveforms ..................................... 4-2-9
4-4: Main Menu Flowchart ....................................................... 4-3-1
4-5: Program Editor Flowchart .................................................. 4-3-2
4-6: Cassette Editor Flowchart .................................................. 4-3-3
4-7: Test Control Flowchart....................................................... 4-3-4
4-8: Reports Flowchart ............................................................. 4-3-5
4-9: Calibration Flowchart ....................................................... 4-3-6
4-10: Diagnostics Flowchart ..................................................... 4-3-7
SECTION 5
Figure 5-1: Computer System Connections ........................................... 5-1-3
SECTION 6
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6-1:
6-2:
6-3:
6-4:
6-5:
6-6:
6-7:
6-8:
6-9:
Display Settings............................................................... 6-1-1

Setup Loading.................................................................. 6-2-1
AFIS PRO 2 Setup Wizard ................................................ 6-2-1
Select Installation Type ...................................................... 6-2-2
Select Installation Location ................................................. 6-2-2
Installation Progress .......................................................... 6-2-3
Installation Complete ........................................................ 6-2-3
Found New Hardware Wizard .......................................... 6-3-1
PCI Serial Port Installation - 1 .............................................. 6-3-2
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Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6-10:
6-11:
6-12:
6-13:
6-14:
6-15:
6-16:
6-17:
Service Manual
PCI Serial Port Installation 2 .......................................... 6-3-2

PCI Ports Driver Location ................................................. 6-3-3
Driver Installation ........................................................... 6-3-3
Hardware Installation Warning........................................ 6-3-4
Hardware Installation Complete ....................................... 6-3-4
Service Login ................................................................. 6-4-1
Service Screen ................................................................ 6-4-2
Change Service Password ............................................... 6-4-3
SECTION 7
Figure 7-1: Count-flow Slow #1 Temporary paper.............................. 7-2-4
SECTION 8
Figure
Figure
Figure
Figure
8-1:
8-2:
8-3:
8-4:
Fiber Individualizer Cover Plate ............................................ 8-2

Inspect/Clean Cylinders....................................................... 8-2
Check Operation.............................................................. 8-2-3
Remove Air Hoses from Ports .............................................. 8-2-5
SECTION 9
Figure 9-1: Control Board Diagnostics Screen ...................................... 9-1-2
Figure 9-2: Balance & Temp Probe Diagnostics .................................... 9-1-5
Figure 9-3: Sensor Diagnostics ........................................................... 9-1-6
SECTION 10
Figure 10-1: Power Supply Assembly ................................................ 10-1-1
Figure 10-2: Power Supply Connections ............................................ 10-1-3
Figure 10-3: Power Supply Rear Panel .............................................. 10-1-4
SECTION 11
Figure 11-1: AFIS PRO 2 Cabinet Front ............................................. 11-1-1
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
11-2: Interlock Switch and Angle Bracket................................. 11-1-2

11-3: Adjustable Cabinet Support Foot.................................... 11-1-3
11-4: Fiber Individualizer w/out Cover Plate............................ 11-2-1
11-5: Pin Cylinder................................................................. 11-2-3
11-6: AUTOJET Feed Slide Assembly........................................ 11-2-4
11-7: Programmable DataSensor Sliver Detector....................... 11-2-5
11-8: DataSensor using thru beam configuration ................... 11-2-6
11-9: AUTOJET Base ............................................................. 11-3-1
11-10: AUTOJET Position Detection Hole Alignment .................. 11-3-2
11-11: DataSensor Position Sensor ......................................... 11-3-3
11-12: AUTOJET Feed Slide Assembly..................................... 11-3-5
11-13: Feed Shoe Cylinder Assembly & Flow Valves................. 11-3-6
11-14: Location of Puffer Gauge and Puffer Regulator ............... 11-3-8
11-15: AUTOJET Cassette ...................................................... 11-3-9
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Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
11-16:
11-17:
11-18:
11-19:
11-20:
11-21:
11-22:
11-23:
11-24:
11-25:
11-26:
11-27:
11-28:
11-29:
Service Manual
AUTOJET Cassette Base .............................................. 11-3-9

Solenoid Valve Assembly (AUTOJET) ............................ 11-4-2
Fiber Individualizer Motor Assembly............................. 11-5-1
Fiber Individualizer Motor Controller ............................ 11-6-1
Feed Motor Assembly ................................................. 11-7-1
Feed Motor Controller................................................. 11-8-1
Feed Motor Controller Dip Switch Settings..................... 11-8-2
Control Board Assembly.............................................. 11-9-1
Oil Filter/Shut-off Valve & Regulator Assembly............. 11-10-1
Norgren Air Filter ..................................................... 11-10-2
Blower & Muffler ...................................................... 11-11-1
Lint/Waste Box ........................................................ 11-12-1
Trash and Lint Sensors............................................... 11-13-1
Lint/Trash Sensor Connections ................................... 11-13-2
SECTION 12
Figure
Figure
Figure
Figure
Figure
Figure
12-1:
12-2:
12-3:
12-4:
12-5:
12-6:
Top Rail ...................................................................... 12-3-2

Monitor Cable ............................................................. 12-3-2
Secure Cables.............................................................. 12-3-3
Flexible Split Tubing ..................................................... 12-3-3
Keyboard .................................................................... 12-4-1
Printer on Internal Shelf ................................................. 12-4-1
ix
USTER AFIS PRO 2
Service Manual
List of Tables
SECTION 2
Table 2-1: Power Requirements........................................................... 2-2-1
SECTION 4
Table 4-1: Cotton L&M Module........................................................... 4-1-3
SECTION 5
Table 5-1: COM Port Assignments ...................................................... 5-1-2
Table 5-2: Nominal Voltage Table for European-Type Power Systems ..... 5-4-3
SECTION 6
Table 6-1: AFIS PRO 2 Database Details ............................................. 6-4-8
SECTION 7
Table
Table
Table
Table
Table
7-1:
7-2:
7-3:
7-4:
7-5:
Trash Reference Material Expected Results and Tolerances ..... 7-3-1

Length Reference Material Expected Results and Tolerances ... 7-3-2
Maturity Expected Values ................................................... 7-3-3
Calibration Nep Reference Limits ........................................ 7-3-4
Customer Nep Reference Limits ........................................... 7-3-4
SECTION 11
Table 11-1: Maximum Error and Standard Deviation Values .............. 11-14-2
SECTION 13
Table 13-1: Software Error Codes..................................................... 13-2-2
Table 13-2: Software Error Code Details ......................................... 13-2-19
USTER AFIS PRO 2
Section 1
Modifications and Information
Service Bulletins
This section is reserved for service-related modifications and informational

notices, which are intended to assist service technicians with troubleshooting
and repairs in the field.
This section will be updated periodically with bulletins supplied by the Uster
Product Care Team (PCT) in order to keep service technicians up to date with
current changes and/or additions. You can contact PCT by emailing
utuspct@uster.com.
Date
Service Manual
2.08
Section
1
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Page
1
USTER AFIS PRO 2
Modifications and Information
Date
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2.08
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USTER AFIS PRO 2
Section 2
Introduction
Introduction
Table of Contents
GENERAL .................................................................................. 2-1-1
1.1
Purpose ......................................................................................2-1-1
1.2
Safety ........................................................................................2-1-1
1.3
Air System ..................................................................................2-1-2
1.4
Compliance ................................................................................2-1-2
1.5
Floor Space Requirements.............................................................2-1-3
1.6
Peripherals..................................................................................2-1-4
2 SYSTEM REQUIREMENTS ............................................................... 2-2-1
2.1
Electrical Requirements.................................................................2-2-1
2.2
Required Laboratory Conditions ....................................................2-2-2
2.3
Air Requirements .........................................................................2-2-2
1
2.3.1 Air Quality ..............................................................................2-2-3
HANDLING PROCEDURES .............................................................. 2-3-1

3.1
Static Electricity Protection ............................................................2-3-1
3.2
Electrostatic Discharge Protection...................................................2-3-2
3.3
3.4
Pinned Cylinders .........................................................................2-3-3
3.5
Card Flats...................................................................................2-3-3
3.6
AUTOJET Cassette .......................................................................2-3-4
4 CUSTOMER TRAINING.................................................................. 2-4-1
4.1
Basic Training .............................................................................2-4-1
4.1.2 Time / Costs............................................................................2-4-2
4.1.3 Additional Tasks ......................................................................2-4-2
4.2
Advanced Training ......................................................................2-4-2

4.2.2 Time / Costs............................................................................2-4-3
Date
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USTER AFIS PRO 2
Introduction
List of Figures
Figure 2-1: AFIS PRO 2 ..................................................................... 2-1-3
Figure 2-2: Peripherals ...................................................................... 2-1-4
List of Tables
Table 2-1: Power Requirements........................................................... 2-2-1
Date
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2
USTER AFIS PRO 2
General
1.1
Purpose
Introduction
This manual is intended for USTER Technologies and qualified service

technicians. It contains the necessary information for calibrating, configuring,
and repairing system failures and inaccuracies on the USTER AFIS PRO 2
instrument.
ATTENTION:
This manual pertains to AFIS PRO 2 instruments ONLY.
In most cases, the information pertaining to troubleshooting is kept at service
level 2 (i.e. the exchange of assembly groups and printed circuit boards).
Repairs at the component level should be attempted only at designated repair
stations.
1.2
Safety
Only qualified service technician are permitted to open and work on AFIS PRO
2 instruments. The term "authorized" means those trained by Uster

Technologies, Inc. Due to the mechanical nature of this instrument there are
several areas where extreme caution must be observed.
CAUTION:
Due to the dangers from moving parts, the AFIS PRO 2 instrument MUST
NEVER BE OPERATED WITH THE CABINET TOP OPENED OR
REMOVED!

Service Manual
Date
12.07
Rev.
Section
2
Part
1
Page
1
USTER AFIS PRO 2
Introduction
CAUTION:
The mechanical movements required within the instrument during operation
could catch your clothing and/or your hands. This could cause injury.
Special attention should be given to the BELTS and PULLEYS associated
with the FIBER INDIVIDUALIZER and the GEARS associated with the
FEED MOTOR. The greatest possible caution is also required when
working on open sub-assemblies, especially those with MAIN
CONNECTION, like the CONTROL SYSTEM and the COMPUTER
SYSTEM.
The AFIS PRO 2 instrument is complex and sophisticated and requires
specific instruction and training in order to be used properly. Only trained
operators should be allowed to operate the AFIS PRO 2.
1.3
Air System
As with any instrument that requires compressed air, take special care when
servicing the air handling system. Disconnect the external compressed air
before attempting any repairs on the pneumatic system.
CAUTION!!!
Eye damage or other personal injury may be caused by
improper use of the blow gun attachment.
1.4
Compliance
To retain EMI/EMC compliance the computer motherboard must be replaced

with the identical part or an Uster Technologies approved part.
Any peripheral board must be replaced with a FCC approved or European
agency EMI approved peripheral board.

Service Manual
Date
12.07
Rev.
Section
2
Part
1
Page
2
USTER AFIS PRO 2
1.5
Introduction
Floor Space Requirements

Standard
Metric
Length
46.5
118 cm
Height
38.3
97.4 cm
Depth
30
76 cm
Weight
408 Lbs.
185 gross kilos
The AFIS PRO 2 cabinet is 118 cm long and 76 cm deep. The printer rests on
an internal shelf, and the monitor and keyboard are side mounted on a
moveable arm. The AFIS PRO 2 cabinet weighs approximately 185 gross
kilos.
Figure 2-1: AFIS PRO 2

Service Manual
Date
12.07
Rev.
Section
2
Part
1
Page
3
USTER AFIS PRO 2
1.6
Introduction
Peripherals
The keyboard and built-in touch pad for the AFIS PRO 2 are combined to
increase functionality.
Figure 2-2: Peripherals

Service Manual
Date
12.07
Rev.
Section
2
Part
1
Page
4
USTER AFIS PRO 2
Introduction
System Requirements
2.1
Electrical Requirements
The following power requirements apply to both North American and

European-type systems.
Voltage (nominal):
208 or 230 volts 10% (single phase)
Current:
< 10 Amperes
Frequency:
50 60 Hertz
Harmonic distortion:
< 5%
Wire size:
Sufficient to have < 5% drop from no load to

full load
Electrical interference:
Free from transient voltages caused by other

equipment (i.e. use a separate line)
Table 2-1: Power Requirements
The AFIS PRO 2 instrument requires a separate, dedicated 10-amp circuit

breaker at the facilitys electrical load center. During normal operation, the
AFIS PRO 2 draws approximately 5 amps. A power cord is provided that will
connect to the AFIS PRO 2 instrument. The opposite end must be fitted with
connections compatible with the facilitys electrical system.
If these conditions cannot be met, a power regulator MUST be installed. Uster
Technologies, Inc. recommends that you use SOLA #S42000TRM-5 for
European power systems, or SOLA #S41800-208TRM for North American
power systems (or their equivalent), minimum 1.5KVA that meets requirements.
See Section 5, part 4.4 for UPS requirements.
Date
Service Manual
2.08
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Section
2
Part
2
Page
1
USTER AFIS PRO 2
2.2
Introduction
Required Laboratory Conditions
Changes in the ambient conditions due to the hygroscopic or hygrophilous

behavior of textile fibers can change test results. Cotton as a hygroscopic fiber
absorbs moisture and becomes stronger while retaining it. AFIS PRO 2
measurements can also be affected. The time it remains in a conditioned or
unconditioned area determines how much moisture will be retained. Therefore,
it is recommended that the AFIS PRO 2 instrument be operated in a controlled
environment, in accordance with the ASTM D1776 standard, as follows:
Humidity
Temperature
65% ( 2%)
70.0F 2.0F (21.0C 1.0C),
Fiber samples should be properly conditioned in the laboratory environment to

maintain consistent results.
To attain moisture equilibrium of a sample, a conditioning time of at least 24
hours is required, 48 hours is preferred. Refer to the applications handbook
for further details.
2.3
Air Requirements
1. The AFIS PRO 2 instrument requires 100 psi (~ 7 bar) 690 kPA of clean,
dry, unregulated compressed air.
2. Use of a dryer system, air filters, and a water trap is highly recommended.
3. The AFIS PRO 2 instrument is provided with an air line for connections to
the facility's air supply.
4. Failure to supply air that is free of water, oil, or particles will increase
maintenance and VOID THE WARRANTY!
CAUTION:
Damage caused by connecting the AFIS PRO 2 instrument to
improper power and air sources is not covered under the
warranty.
Date
Service Manual
2.08
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Section
2
Part
2
Page
2
USTER AFIS PRO 2
Introduction
The following are recommended:

Air Pressure
Amount of compressed air
Air Tubes Diameter
100 psi
3
approximately 8.5m /h
10 mm (3/8)
Note: If the air line will be subjected to temperatures that could promote
condensation, a water filter attached to the air line inside the lab is
recommended to remove any condensation that may occur.
2.3.1
Air Quality
The air supplied to the AFIS PRO 2 instrument should comply with ISO8573.1
Quality Class 3 as follows:
DIRT particle size:
< 5 microns
WATER Pressure Dew Point:
<-4 F @ 100 PSIG (128 ppm by vol.)
OIL (including vapor):
< 1.0 ppm
Date
Service Manual
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Section
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2
Page
3
USTER AFIS PRO 2
Introduction
Date
Service Manual
2.08
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Section
2
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Page
4
USTER AFIS PRO 2
Introduction
Handling Procedures
The AFIS PRO 2 instrument must be switched OFF before attempting the
following operations:
Connecting or removing cables
Inserting or removing printed circuit boards
CAUTION:
Exercise extreme caution when installing, calibrating, or
repairing the equipment with the cabinet top open and/or the
main power applied.
3.1
Static Electricity Protection
Printed circuit boards and electrical assemblies can be damaged or destroyed

by the discharge of static electricity! The damage is not always obvious and a
future system failure can result from damaged circuits. Failures can occur
within days or weeks after the initial damage.
Static electricity resulting from the materials used in plastics, floor coverings,
workbenches, shoes, and clothing is produced almost everywhere. The
following procedures should be followed to prevent electrostatic discharge
damage to printed circuit boards.
Date
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Section
2
Part
3
Page
1
USTER AFIS PRO 2
3.2
Introduction
Electrostatic Discharge Protection
Printed circuit boards should always be stored and transported in the

original anti-static packing containers.
Unpack replacement printed circuit boards on the grounded anti-static mat

just before use.
Immediately place the printed circuit boards, which are no longer required,
in the anti-static packaging.
Connect an anti-static wristband and mat to an uninsulated metal part of

the AFIS PRO 2 instrument being serviced. If possible, connect these
devices to earth ground. Use these devices to equalize the potential
between you and the AFIS PRO 2 instrument.
Hold the printed circuit boards by the edges (not at the connectors or on
the electronic components' conductors).
Avoid touching the printed circuit boards with electro-static charging

material such as plastics.
Protect sensitive assemblies from strong electro-magnetic fields such as

those produced by displays and electrical motors.
CAUTION:
The AFIS PRO 2 instrument is complex and sophisticated and requires
specific instruction and training in order to be used properly. Only trained
operators should be allowed to operate the AFIS PRO 2.
Date
Service Manual
2.08
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Section
2
Part
3
Page
2
USTER AFIS PRO 2
3.3
Introduction
Lint Sensor/Trash Sensor
When handling the sensor(s) use extreme care not to drop the sensor(s) or
damage the inlet and outlet nozzles. DO NOT lift or carry the sensor(s)
by holding the nozzles.
When opening and closing the sensor(s), use care not to damage the Oring seals. Check that the O-rings are properly positioned in their grooves
when closing the sensor(s).
Under no circumstances, should compressed air be used

to clean the sensor(s). A soft brush or forceps can be used to
remove any foreign matter.
NEVER loosen or remove the nozzles from the sensor(s).
3.4
Pinned Cylinders
The pins are very sharp! Protect your hands when working with the
pinned cylinders.
When working with the pinned cylinders, use care not to drop or damage
the assembly.
The pinned cylinder bearings are sealed. No lubrication is necessary. If

the bearings are worn or damaged, replace the entire assembly.
3.5
Card Flats
The card flat wire is sharp! To prevent damage to the wire or injury to
yourself, use care when working with the flats.
The card flats can be cleaned with a soft bristle brush and denatured
alcohol. DO NOT use sharp tools or objects that may damage the card
flats.
Date
Service Manual
2.08
Rev.
Section
2
Part
3
Page
3
USTER AFIS PRO 2
Introduction
ATTENTION:
IT IS NOT NECESSARY TO REMOVE THE CARD FLATS FOR
GENERAL CLEANUP OR INSPECTION!
Card flat #3 is sealed on one side with a permagum sealer. DO NOT

remove this sealing material. Replace this seal if it is ever removed
or if it is missing.
When replacing card flats or making adjustments to card flat clearances,

use care not to allow the pinned cylinder to interfere with the card flat
wire.
3.6
AUTOJET Cassette
The AUTOJET cassette sample tubes require periodic using the cassette
cleaning tool (Article # 255-010-06210).
The small holes located adjacent to each of the sample tubes are position
location holes. If they become blocked, the AUTOJET will not be able to
continue processing samples.
Date
Service Manual
2.08
Rev.
Section
2
Part
3
Page
4
USTER AFIS PRO 2
Introduction
Customer Training
The complexity of AFIS PRO 2 applications require dividing up the customer

training into two different training courses as follows:
Basic training (knowledge for daily operation)

Advanced training
4.1
Basic Training
Basic training is given by the USTER Technologies service technician and is

focused on daily operation (operator philosophy). Main objectives of basic
training are:
Test setup procedures i.e. sample preparation, (sample conditioning),

how to make sliver samples, test options, and sample data entry.
Operation of AFISPRO 2.
Review of test results i.e. fiber property description and abbreviations on

screens & printouts.
Calibration check and calibration
Maintenance
Data Backup Saving C:\Program Files\Uster Technologies\

AfisPro2\Data\a2data.mdb and/or image of hard disk on CD using
Norton Ghost software.
4.1.1
Demands on the Customer
The trainee(s) should have the following qualifications:
Familiarity with Microsoft Windows

Ability to operate a mouse
Date
Service Manual
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Section
2
Part
4
Page
1
USTER AFIS PRO 2
4.1.2
Introduction
Time / Costs
We recommend that 3 days be allowed for installation and basic training at

the customers site.
The question of cost must be settled by means of the sales order: The costs for
installation and basic training are not included in the AFISPRO 2 price nor
are they covered by the guarantee.
4.1.3
Additional Tasks
The USTER Technologies service technician should inform the customer about
the following:
Recommend that customer develop their own reference material and

explain the procedure to do this. See AFIS PRO 2 Instruction Manual.
Reports.
Uster Statistics.
Bremen Roundtest. (Fill out telefax form for customer and fax it to Fiber
Institute in Bremen Ref: PCT Bulletin K8 -2004)
4.2
Advanced Training
Advanced training is given by an USTER Technologies certified service

technician experienced in textile quality control and with sufficient knowledge
of the processing stages in a textile mill. This training is focused on additional
features such as:
A detailed explanation of fiber properties.
Application of the test results.
A detailed review of testing practices and procedures - i.e. process

sampling, conditioning.
Frequency of testing.
Natural variation within cotton.
Maximum within laboratory variations.
Date
Service Manual
2.08
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Section
2
Part
4
Page
2
USTER AFIS PRO 2
Introduction
Accuracy and precision.
Nep removal and Trash cleaning efficiencies.
Meaning of L(w) versus L(n).
Measuring principles of the AFIS PRO 2.
Neps: correlation between fiber neps and yarn neps.
Length: Impacts on yarn quality.
Maturity: significance and application.
Trash and dust: effect on weaving efficiencies.
Uster Statistics.
Advanced training should take place, at the earliest, 1 to 3 months after

installation and commissioning of the AFIS PRO 2 for the following reasons:
The trainee has the necessary experience in operation of the AFIS PRO 2.
Sufficient valid data from testing are available for training on long-term
reports.
4.2.1
Demands on the Customer
To assure understanding and correct use of advanced applications the

trainee(s) should have sound knowledge/experience in basic operation of
AFIS PRO 2 (according to the basic training). In addition the trainee has to
know:
The requirements regarding customer-specific report presentation
The quality limits of all fiber parameters related to their spinning processes.
4.2.2
Time / Costs
The time required for advanced training depends mainly on the customers
requirements, i.e. on the amount of subjects to be covered and on the abilities
of the operating personnel. At least two days are required. The question of
cost must be settled by means of the sales order or a separate order. The costs
of this training are not included in the AFIS PRO 2 price nor are they
covered by the guarantee.
Date
Service Manual
2.08
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Section
2
Part
4
Page
3
USTER AFIS PRO 2
Introduction
Date
Service Manual
2.08
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Section
2
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4
Page
4
USTER AFIS PRO 2
Section 3
Designations/Identifiers
Designations and
Identifiers
Table of Contents
1
IDENTIFICATION ......................................................................... 3-1-1

1.1
AFIS PRO 2 Labels.......................................................................3-1-1
1.1.1
1.1.2
1.1.3
1.1.4
Serial Number Label ................................................................3-1-1

Sensor Serial Number Label ......................................................3-1-1
Labeling for Programmable Device Labels ...................................3-1-2
Standard Boards......................................................................3-1-2
1.2
Connector Labels.........................................................................3-1-3
1.3
Software Version Identification ......................................................3-1-3
2 SAFETY WARNING LABELS ............................................................ 3-2-1
2.1
Location of Safety Labels ..............................................................3-2-1
2.2
Safety Labels...............................................................................3-2-2
List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
3-1:
3-2:
3-3:
3-4:
3-5:
3-6:
3-7:
3-8:
3-9:
Serial Number Label ......................................................... 3-1-1

Standard Board Label ....................................................... 3-1-2
Cable Labels.................................................................... 3-1-3
Safety Label Locations....................................................... 3-2-1
Pinch Point Label .............................................................. 3-2-2
Hazardous Voltage Label .................................................. 3-2-2
Sharp Pins Label............................................................... 3-2-2
Guard Warning Label....................................................... 3-2-2
Do Not Operate with Lid Open.......................................... 3-2-3
Date
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USTER AFIS PRO 2
Date
Service Manual
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USTER AFIS PRO 2
Identification
1.1
AFIS PRO 2 Labels
1.1.1
Serial Number Label
The AFIS PRO 2 instrument serial number is marked with TYPE PLATES
located at the rear of the apparatus directly above where the input mains and
input compressed air connections are made.
Figure 3-1: Serial Number Label
1.1.2
Sensor Serial Number Label
The AFIS PRO 2 sensors also have serial numbers. This label is located on the
front-end (source side) of the assembly as you face the front of the AFIS PRO 2
instrument. Secure the balance and cover, then lift the cabinet top to view the
label.
Date
Service Manual
12.07
Rev.
Section
3
Part
1
Page
1
USTER AFIS PRO 2
1.1.3
Labeling for Programmable Device

Labels
There are two boards within the standard AFIS PRO 2 instrument that have
programmable devices (such as PROMS, EPROMS, etc.).
1.1.4
Standard Boards
The control board contains two devices, U40 and U43. Each has a label
affixed to the top of the device. The U40 label depicts the version number,
and the U43 label depicts a specific stock number. Order replacement parts
by their stock number.
255480-00650
Figure 3-2: Standard Board Label
Date
Service Manual
12.07
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Section
3
Part
1
Page
2
USTER AFIS PRO 2
1.2
Connector Labels
Connector labels are provided on each end of the cable. The information on
these labels is divided into three sections. The first and second sections are the
same for both ends of the cable; the third section identifies the position where
the label is to be placed.
Label Information
Position
Cable Stock Number
Same on both ends of the cable
Cable Name
Same on both ends of the cable
Figure 3-3: Cable Labels
1.3
Software Version Identification
The operating level software versions are identified in the ABOUT area of the
AFIS PRO 2 MAIN MENU. AFIS PRO 2 software is automatically upgraded
when the installation CD is used.
Date
Service Manual
12.07
Rev.
Section
3
Part
1
Page
3
USTER AFIS PRO 2
Date
Service Manual
12.07
Rev.
Section
3
Part
1
Page
4
USTER AFIS PRO 2
Safety Warning Labels
The AFIS PRO 2 is equipped with various labels that serve to warn of
dangerous areas on the AFIS PRO 2 instruments. The AFIS PRO 2 is safe to
operate in a normal manner; however, certain conditions warrant cautionary
procedures. The following warning labels inform the operator and service
personnel of hazardous areas and conditions of the AFIS PRO 2 instrument.
2.1
Location of Safety Labels
Warning labels are located behind doors or under the cabinet top in the area
closest to the hazard. The following pictures show the general location of the
warning labels.
Figure 3-4: Safety Label Locations
Date
Service Manual
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Section
3
Part
2
Page
1
USTER AFIS PRO 2
2.2
Safety Labels
The pinch point label is located at the

base of the AUTOJET module. It warns
you to use caution and avoid injury by
keeping your fingers clear of the base
opening when the AUTOJET mechanism
is activated.
Figure 3-5: Pinch Point Label
The hazardous voltage label is located

on the power inlet boxes inside the AFIS
PRO 2 cabinet. It emphasizes that only
trained service technicians should
attempt work on electrical components.
Figure 3-6: Hazardous Voltage Label
The sharp pins label is located on the

Plexiglas cover of the fiber individualizer,
inside the AFIS PRO 2 cabinet. It
indicates that injury may result if fingers
come in contact with the pins of the fiber
individualizer.
Figure 3-7: Sharp Pins Label
The guard warning label is located inside

the cabinet near the F.I. motor guard. It
warns that the pulley system, when in
operation, may be hazardous to fingers.
Figure 3-8: Guard Warning Label
Date
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Section
3
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2
Page
2
USTER AFIS PRO 2
The lid open label is located inside the

cabinet on the feed motor of the Fiber
Individualizer. It warns of the crush
hazard to fingers while the AFIS PRO 2
instrument is in operation.
Figure 3-9: Do Not Operate with Lid Open
Date
Service Manual
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Section
3
Part
2
Page
3
USTER AFIS PRO 2
Date
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12.07
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Section
3
Part
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Page
4
USTER AFIS PRO 2
Section 4
Table of Contents
1
FUNCTIONAL DESCRIPTION ........................................................... 4-1-1

1.1
Characteristics ............................................................................4-1-2
1.2
AFIS PRO 2 Modules ...................................................................4-1-3
1.2.1 Cotton Length & Maturity Module...............................................4-1-3
1.2.2 Cotton Nep Classification Module .............................................4-1-4
1.2.3 Cotton Trash Module ................................................................4-1-4
THE AFIS PRO 2 METHOD ........................................................... 4-2-1

2.1
Operational Flowchart .................................................................4-2-2
2.2
Blower Assembly .........................................................................4-2-3
2.3
Lint / Waste Box .........................................................................4-2-3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
Control System / Control Board.................................................4-2-4

Monitoring ..............................................................................4-2-4
Controlling ..............................................................................4-2-4
Connecting .............................................................................4-2-5
AFIS PRO 2 Fiber Individualizer ....................................................4-2-6
2.4.1
2.4.2
2.4.3
2.4.4
Basic Operation.......................................................................4-2-6
Fiber Individualizer Motor Controller ..........................................4-2-6
Feed Motor/Motor Controller ....................................................4-2-7
Sliver Detector .........................................................................4-2-7
2.5
2.6
Host Computer ............................................................................4-2-9
2.7
AFIS PRO 2 Software .................................................................4-2-10
3
Software Features..................................................................... 4-3-1
List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
4-1:
4-2:
4-3:
4-4:
4-5:
4-6:
4-7:
4-8:
AFIS PRO 2 Method Conceptualized ................................... 4-2-1

Operational Flowchart ...................................................... 4-2-2
Fiber, Trash, and Nep Waveforms ..................................... 4-2-9
Main Menu Flowchart ....................................................... 4-3-1
Program Editor Flowchart .................................................. 4-3-2
Cassette Editor Flowchart .................................................. 4-3-3
Test Control Flowchart....................................................... 4-3-4
Reports Flowchart ............................................................. 4-3-5
Date
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Figure 4-9: Calibration Flowchart ....................................................... 4-3-6

Figure 4-10: Diagnostics Flowchart ..................................................... 4-3-7
List of Tables
Table 4-1: Cotton L&M Module........................................................... 4-1-3
Date
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USTER AFIS PRO 2
This section contains general information about the interaction between the
major electrical and mechanical modules within the AFIS PRO 2 instrument.
The central computer system controls all electrical and pneumatic motions,
module sample initiation, data retrieval, computations, and presentation of
results for the AFIS PRO 2 instrument.
All communications between the central computer system and other modules
within the AFIS PRO 2 instrument are through the computer bus, serial
communication ports, or a specific interface port.
Communication Device
Example
Computer Bus
Computer system with CDROM drive, 3.5-inch floppy

drive, 80 GB or better hard
drive, PCI Dual Serial I/O PCB
Board, Video Card
Serial Communication Ports
Temperature and Humidity Probe,

Control Board, Balance, Host
Specific Interface Port
Printer, DSP Sensor(s)
The AFIS PRO 2 operates in an automatic mode controlled by sequences of

motion and measurement once the sample is prepared and the measurement is
initiated by the operator(s).
Date
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USTER AFIS PRO 2
1.1
Characteristics
Cable trays.
Ground straps on cabinet doors.
AC power strip with 5 sockets (all 220 volts).
Cabinet top safety Interlock located at front-right of the cabinet top ring.
60 pound lift cylinders with lift cylinder mounting design.
Fiber individualizer motor belt cover.
FI motor, motor mount, and FI pulley.
Lint/waste box.
Control board
Computer with hard disk drive.
Lint sensor, trash sensor and microdust flanges.
Low power, voltage controlled blower to work with lint sensor.
Cables are labeled to match schematics.
Equipment, safety and warning labels (per EC requirements).
Air solenoids mounted top, front, right, under cabinet top.
Nep Classification module (NC)
Interior shelf for the printer.
Interior storage drawer beneath printer.
Monitor and keyboard mounted on moveable arm.
Printer.
Software version 1.XX.
Control board firmware
Optional AUTOJET module.
Optional Length and Maturity (L&M) module
Optional Trash Classification (T) module
Date
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USTER AFIS PRO 2
AFIS PRO 2 Modules
1.2
The AFIS PRO 2 instrument is housed in one floor-standing cabinet.

Included with the AFIS PRO 2 instrument is a color VGA flat screen monitor
and a color ink jet printer. The monitor displays the menu selections,
operating instructions, and test results. As tests are completed for each
sample, the results can be transmitted to the printer and/or an external
computer system, if needed.
Currently, there are four AFIS PRO 2 modules available. Depending on your
measurement requirements, your AFIS PRO 2 instrument may contain any or all
of the following modules:
Length and Maturity (L&M)
Neps Classification (NC)
Trash Classification (T)
AUTOJET (AJ)
The screens in this manual may be different from what you see displayed
depending on the modules and hardware installed in the AFIS PRO 2 you are
using.
1.2.1
Cotton Length & Maturity Module
Data products include:

L(n)
L(w)
Fine
IFC
Mat
mTex
[%]
Ratio
Mean
Mean
Mean
Mean
Mean
CV
CV
CV
CV
CV
SFC
SFC
5%
UQL
Table 4-1: Cotton L&M Module
Date
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Staple diagram will be a line.
Shade histogram area for SFC.
Put line at UQL for L(w) and 5%(n) for L(n).
1.2.2
1.
Cotton Nep Classification Module
Data Products include:

Total Nep Count
Total Nep Mean Size
Fiber Nep Count
SCN Count
SCN Mean Size
2.
Histogram of Nep size vs. count/gram:

2000 m total range of measurement, 50 m/channel (40 channels).
3.
Correct Mean Nep Size for reps with no counts.
4.
Remove SD and %CV from sample size and Nep count.
5.
Unit of size is Microns instead of millimeter.
6.
Trash and Neps are consistent in terms of size and histogram

appearance.
1.2.3
1.
Cotton Trash Module
Data Products:
Total Trash Count (Cnt/g)
Total Trash Size (m)
Dust Count (Cntg)
Dust Mean Size (m)
Trash Count (Cnt/g)
Trash Mean Size (m)
Date
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USTER AFIS PRO 2
V.F.M. (%)
2.
Histogram of trash size vs. count/gram:

2000 m total range of measurement, 50 m/channel (40 channels)
3.
Add size, count/gram and accumulation % next to each channel (as in

Nep module).
4.
Remove SD and %CV from sample size.
5. Shade dust area on histogram (< 500 microns).
Date
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Date
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USTER AFIS PRO 2
The AFIS PRO 2 Method
The AFIS PRO 2 method is based on aeromechanical fiber processing, similar

to opening and carding, followed by electro-optical sensing and then by high
information rate microprocessor-based computing and data reporting.
A fiber sample is introduced into the AFIS PRO 2 instrument and is processed
through a fiber individualizer, which aero-mechanically separates the sample
into three components:
Cleaned Fiber
Microdust
Trash
Each of these components is

transported in a separate
pneumatic path and may be
analyzed electro-optically or by
other means. An industrialized
PC handles the data processing
and reporting.
AFIS PRO 2 provides basic single

fiber information and is
distinguished from earlier and
existing methods by providing
distributions of the basic fiber
properties.
These distribution measurements
provide more accurate, precise,
and basic information about fiber.
Figure 4-1: AFIS PRO 2 Method Conceptualized
Date
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USTER AFIS PRO 2
2.1
Operational Flowchart
Testing
Nep Module
Identifier
Sample Type
Customer
Print Option
Transmit Option
Weigh/Test
10 Reps
Results
Length/Maturity
Identifier
Sample Type
Customer
Print Option
Transmit Option
Units (in/mm)
Number of Fibers
Weigh/Test
10 Reps
Results
Trash Module
Identifier
Sample Type
Customer
Print Option
Transmit Option
Weigh/Test
10 Reps
Results
AutoJet Cassettes
Module
Identifiers
Sample Types
# of Reps
Customer
Print Option
Transmit Option
Weight/Test
10 Reps
Results
Results
Video Results
Computer Data
File
Print Results
Report
Report
Histogram
Report and
Histogram
Transmit Data
RS232
Figure 4-2: Operational Flowchart
Date
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2.2
Blower Assembly
AFIS PRO 2 instruments are equipped with a separate brushless DC motor for
the vacuum/blower assembly.
This blower operates on 230V (converted internally to DC) and draws

less than 4 amps at required flow rate.
It is locked rotor protected and has internal thermal shutdown circuitry for
motor protection.
A built-in potentiometer allows for vacuum adjustment.
A small filter protects the blower. This filter should be checked and
cleaned on a weekly basis.
2.3
Lint / Waste Box
The lint/waste box serves as an air plenum for the distribution and
control of the vacuum system.
The airflow and vacuum for the AFIS PRO 2 is controlled via fixed
orifices and direct blower control.
The lint/waste box's vacuum integrity must be maintained to insure

proper flow.
All seals should be in place and should be checked on a routine basis.
All vacuum connections to the blower, sensor, trash, or microdust should

be checked regularly.
Date
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Section
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3
USTER AFIS PRO 2
2.3.1
Control System / Control Board
The control system governs AFIS PRO 2 operations. It provides the link
between software and the mechanical and pneumatic hardware. The control
system, through the control board, initiates the sampling sequence, polls and
monitors AFIS PRO 2 instrument parameters and functions, and ends the
sampling sequence.
The AFIS PRO 2 software is the initiating input for the control board. Once it
has received a "start" signal from the software, it is in complete control of the
AFIS PRO 2 instrument allowing the host computer to concentrate on collecting
and analyzing data. The host computer and AFIS PRO 2 software respond to
interrupts from the control system and the control board.
The control system and control board monitor, control, and connect the AFIS
PRO 2 instrument components.
2.3.2
Monitoring
The control board polls and monitors the following components and indicates
their status to the AFIS PRO 2 software (causing error conditions when
appropriate):
Sliver Detector
Fiber Individualizer On/Off
Feed Motor On/Off
2.3.3
Controlling
The control board has real time control over the state and function of the
following components and signals the host regarding any changes that would
affect the AFIS PRO 2 instrument performance:
Feed motor speed and direction.
Fiber individualizer speed.
Date
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USTER AFIS PRO 2
Flow through lint and/or trash sensors.
Presence/absence of sample.
Internal temperature.
Current to Blower.
Line voltage and frequency.
Operating time and number of samples.
2.3.4
Connecting
The control system is the device through which the following connections are
made and governed:
Input power and compressed air are used for system purging and
AUTOJET functions.
AC to DC conversions.
Differential pressure readings for lint and trash sensor flow.
Date
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Section
4
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5
USTER AFIS PRO 2
2.4
AFIS PRO 2 Fiber Individualizer
2.4.1
Basic Operation
The fiber individualizer uses unique cleaning and separating techniques to

present the fibers pneumatically to the electro-optical sensor. The fibers are
opened and cleaned using specially designed pinned and perforated
cylinders, which are similar to open-end spinning beaters, and stationary
carding flats. Airflow into the perforations of the cylinder allows for thorough
engagement and efficient dust and trash removal.
A specimen of fiber is hand-teased into a sliver-like strand and is inserted into
the feed tray assembly. It passes a spring-loaded feed roll/feed plate
assembly and is engaged by the pinned and perforated cylinder. The fibers
are combed and carded; dust is released and removed through the
perforations in the cylinder. Trash is released after the carding action by the
"counter-flow" separation slot. Heavy trash particles are separated from fibers
and transported out of the AFIS PRO 2 instrument, whereas, the
aerodynamically smaller dust and fibers are returned to the cylinder by the air
drawn into the slot, thus the term Counter flow slot.
A secondary stationary card flat is used to further clean and comb the fibers.
They are then directly transferred to a second cylinder. A second "counterflow" slot removes additional trash. Its counter flow air is used to transport
fibers out of the AFIS PRO 2 instrument after a final combing from a third
stationary carding flat. (See Section 11, part 2).
The separated components; cleaned fiber, microdust, and trash are transported
along three different pneumatic paths.
2.4.2
Fiber Individualizer Motor Controller
There is a separate drive motor for the fiber individualizer. The FI motor
assembly is quiet in operation, which allows for direct monitoring and control
of the motor speed, and easier service and replacement. The FI motor
assembly has its own motor controller board, which monitors and controls the
motor speed. The motor speed can be adjusted by a potentiometer located on
the board.
Date
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Section
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6
USTER AFIS PRO 2
2.4.3
Feed Motor/Motor Controller
The motor speed is variable from140 steps/sec to 1116 steps/sec.
The feed motor controller is a motor driver that accepts pulses and
direction information from the control board.
2.4.4
Sliver Detector
The sliver detector is located between the feed tray and feed plate. Its function
is to signal the control system when sliver is being presented to the
individualizer and when sliver is no longer present.
The sliver detector consists of an infrared LED source and detector.
During operation, the sliver (fiber specimen) passes in front of the

detector breaking the LED source beam, which signals the control
board to slow the feed rate to the sampling speed.
When the trailing end of the sliver passes by the source/detector, the
beam is made once again.
A 15 second delay is triggered to allow the remaining sliver to continue

processing through the AFIS PRO 2 instrument before the control board
initiates the end of sample sequence.
Date
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USTER AFIS PRO 2
2.5
Lint Sensor/Trash Sensor
Each sensor consist of the following basic elements:
Tapered inlet and outlet accelerating nozzles
LED source beam forming and collection optics
Detection circuitry
Digital Signal Processor (DSP)
Individualized fibers (and Neps) are transported pneumatically from the fiber
individualizer by an air stream. They enter the sensor(s) through an
accelerating nozzle, which straightens, separates, and aligns the fibers in
proper orientation to the source detector.
The fibers penetrate a collimated LED source beam of light and scatter and
block that light in proportion to their optical diameter and in direct relation to
their time of flight through the sampling volume.
Generally, rectangular waveforms are produced by light that is scattered

by individual fibers (A).
Nep signals are much greater in magnitude and duration and generate a
characteristic Nep "spike" (B).
Trash particles produce smaller spiked waveforms, which are

distinguishable from Neps in magnitude and duration (C).
Date
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USTER AFIS PRO 2
Figure 4-3: Fiber, Trash, and Nep Waveforms
From these waveforms, which are microseconds in duration, the pertinent

data are acquired, analyzed, and stored in the host computer.
Distributions based on size, length, or diameter can be generated.
2.6
Host Computer
The AFIS PRO 2 computer system includes:
An industrialized computer chassis

A serial I/O card
Video card
3.5" floppy drive
DVD Read/Write drive
80 Gigabyte (or larger) Hard-drive
Windows XP Professional Operating System
The computer system supports a printer and a balance.

The AFIS PRO 2 computer system has an active back plane. This means that
the peripheral cards, including the motherboard, are modular and replaceable
without major reformatting or set-up.
Date
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Section
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9
USTER AFIS PRO 2
2.7
AFIS PRO 2 Software
The software for the AFIS PRO 2 performs a fourfold purpose:

1. Performs data calculation and storage/retrieval.
2. Initiates and then monitors the control system for interrupts.
3. It is the operator interface through which the testing is performed.
4. Diagnostics/troubleshooting
Date
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10
USTER AFIS PRO 2
Software Features
The following flowcharts outline the functionality of each section of the AFIS
PRO 2 software. These flowcharts may differ from the functionality of your
AFIS PRO 2 instrument, depending upon which modules are installed.
Main Menu
Program Editor
Program Testing Options
Cassette Editor
Sample Queue Selection
Test Control
Cotton Testing
AUTOJET Testing
Reports
Select
Preview
Print
Length/Maturity
Nep
Trash
About
Setup
Calibrate
Diagnostics
Control Board
Sensors
Balance and Temperature Probe
Supervisor
Service
Change Password
Required Data Entry Fields
Language
Temperature in Celsius
Lab Expert
Change Password
Module/Property Settings
Figure 4-4: Main Menu Flowchart
Date
Service Manual
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Section
4
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3
Page
1
USTER AFIS PRO 2
Program Editor
General
Save
Clear
Program ID
Title
Print Program
Add to Queue
Sample ID
Location
Article
Blend Level
Machine
Sample Type
Operator
Comment
Characteristic Data
Modules to Test
Data to Display
Module Selection and Setup
Repetitions
1-10
Sample Weight
Fixed
Variable
SFC Definitions
Units: inches/mm
Test Mode
AUTOJET Cassette
Manual
Select Limit
USTER Statistics
Control Limits
Enter High Values
Enter Low Values
2007
2001
Type
Process
Sub Process
Report Selection
Preview
Print Automatically*
Length & Maturity

Trash Classification
Nep Classification
Measurements
Qualities
Sizes
Counts
Units
*Exception: Lab Expert Trasmit
Figure 4-5: Program Editor Flowchart
Date
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USTER AFIS PRO 2
Cassette Editor
General
Cassette ID
Title
Save
Clear
Print
Add to Queue
Sample ID Queue
Up
Down
Remove
Update Selected Samples
Location
Machine
Sample Type
Operator
Characteristic Data
(See Program Editor)
Figure 4-6: Cassette Editor Flowchart
Date
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3
USTER AFIS PRO 2
Test Control
Up
Down
Remove
Select Test
Test Queue
Print
Preview
Test Results
Start
Stop
Fiber Count
Nep Count
Trash Count
Weight
Current Test
Sample ID
Location
Operator
Date and Time
Reps
Article
USTER STATISTICS
Comment
Machine
Sample Type
General Information
Details of Tests
Fiber Count
Nep Count
Trash Count
Weight
Start
Stop
Retest
Accept
Add Rep(etition)
Figure 4-7: Test Control Flowchart
Date
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USTER AFIS PRO 2
Reports
Select a Report
(Select)
Report Parameters
Application Reports
Control Charts
Data Reports
Program Summary
Property
Control Line
Location
Input Sample Time
Output Sample Time
Find Sample ID's
Reset All Cells
Run Report
Preview
Print
Export
Search Now
Hide Criteria
Reset Criteria
Results Detail
Search Results
Figure 4-8: Reports Flowchart
Date
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5
USTER AFIS PRO 2
Calibrate
Status
Length & Maturity
Events
D-Constant
Acceleration Factor
Minimum Tf
Results
Start
Pause
Resume
Stop
Events
Sample ID
Total Events
Te>1000
Tb at Zero
Tb >1000
Tf>1000
Te at 2%
Te Range
Trash Flow Absolute Low
Trash Flow Absolute High
Status
Trash
Results
Start
Pause
Resume
Stop
Status
Events
SCN Avg Tb
Weight
Results
Sensor Setup
Nep
Nep Calibration
Start
Stop
Pause
Resume
Accept Weight
Start
Stop
Pause
Resume
Accept Weight
Results
Rep Detail
Events
Software Threshold
Time of Flight
Slope
Weight
Figure 4-9: Calibration Flowchart
Date
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USTER AFIS PRO 2
Diagnostics
Control Board
Feed Motor
Move AutoJet To
FI and Air System
Sample Run
Static Values
Flow Values (in/H20)
Flow Control
Scanning Values
Last Logged Error
Reset Controlller Board
Print
Connect
Balance and
Temperature Probe
Sensors
Balance
Temp Probe
Open Port
Close Port
Results Window
Start
Stop
Print
Fiber & Nep

Trash
Figure 4-10: Diagnostics Flowchart
Date
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USTER AFIS PRO 2
Date
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8
USTER AFIS PRO 2
Section 5
System Installation
Installation
Table of Contents
RECEIVING THE INSTRUMENT ......................................................... 5-1-1
1.1
Uncrating and Inspection..............................................................5-1-1
1.2
Instrument Assembly.....................................................................5-1-1
1.3
Connections................................................................................5-1-2
2 OPERATION .............................................................................. 5-2-1
2.1
Power UP....................................................................................5-2-1
2.2
Resetting the AFIS PRO 2 Instrument...............................................5-2-2
2.3
Power-up Checklist.......................................................................5-2-2
3 DRIVE CONNECTIONS ................................................................. 5-3-1
1
3.1.1 Multi-Ports Serial I/O................................................................5-3-1
INSTALLATION POWER REQUIREMENTS ............................................. 5-4-1

4.1
North American Power Systems.....................................................5-4-1
4.2
European Power Systems..............................................................5-4-3

4.3
Uninterruptible Power Supply (UPS) ...............................................5-4-5
4.3.1 Requirements for Computer/Monitor ..........................................5-4-5

4.3.2 Requirements for Entire Instrument ..............................................5-4-5
INSTALLATION CHECK LIST ............................................................ 5-5-1
List of Figures
Figure 5-1: Computer System Connections ........................................... 5-1-3
List of Tables
Table 5-1: COM Port Assignments ...................................................... 5-1-2
Table 5-2: Nominal Voltage Table for European-Type Power Systems ..... 5-4-3
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System Installation
Date
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USTER AFIS PRO 2
System Installation
Receiving the Instrument
1.1
Uncrating and Inspection
1.
Remove all screws from the shipping crate.
2.
Carefully remove the AFIS PRO 2 instrument from the crate.
3.
Open the top lid and inspect for damage of the fiber individualizer and
sensors.
a. If any signs of damage are present, take photographs and record the
damage.
b. Immediately report any damage to Uster Technologies, Inc.
4.
Double-check that all parts on packing list have been included.
5.
Check the computer system for secure boards.
1.2
Instrument Assembly
1.
Install the Upper Feed Roller.
2.
Install the Feed Belt.
3.
Adjust the Feed Belt tension.
4.
Install the Monitor/Keyboard Mount on side of cabinet.
5.
Connect the Monitor/Keyboard, Balance, and Printer.
Date
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USTER AFIS PRO 2
1.3
System Installation
Connections
Some AFIS PRO 2 peripherals are optional and will not need to be installed.
See the appropriate peripheral/module sections of this manual for detailed
installation, assembly, and configuration procedures. .
The Balance and the Monitor should be connected before the
AFIS PRO 2 is turned ON.
1.
Connect the Printer via a USB port. Note: Use the same USB port
each time the printer is connected.

2.
Connect the Balance to the cable labeled COM 2 located on the back
of the computer system.
3.
Connect the Keyboard to the computer system (bottom PS2

connector).
4.
Connect the Mouse to the computer (top PS2 connector), if used.
5.
Connect the Monitor to the connector labeled VGA on the back of the
computer in the control system.
6.
The AFIS PRO 2 instrument is now ready for use.
COM1 (computer)
Control Board
COM2 (computer)
Balance
COM3
Temperature/Humidity Probe
COM4
Host / N/A / Lab Expert

Table 5-1: COM Port Assignments
Date
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System Installation
Figure 5-1: Computer System Connections
Date
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USTER AFIS PRO 2
System Installation
Date
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Section
5
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4
USTER AFIS PRO 2
System Installation
Operation
2.1
Power UP
The USTER AFIS PRO 2 instrument is a sophisticated instrument that requires

specific instruction and training to be used properly. Only operators that have
received proper training should use the AFIS PRO 2.
1. Turn on the Main Power switch
2. Turn on the Computer Power switch
The Main Power switch is located on the front right-hand side of the cabinet.
This is a master power switch that will shut down the AFIS PRO 2 instrument
and the computer.
The Computer Power switch is located inside the cabinet on the front of the
computer.
Note: When resetting the computer, the AFIS PRO 2 instrument should be
shut down completely and then powered up again for a full reset to be
effective.
WARNING!
The AFIS PRO 2 instrument may temporarily lose functionality
in the event of a high voltage surge on the main power input
lines. If power is lost while a sample is being run, the data
being collected for that sample will be lost. The operator will
need to restart/reset the AFIS PRO 2 instrument to restore full
functionality.
Date
Service Manual
12.07
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Section
5
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Page
1
USTER AFIS PRO 2
2.2
System Installation
Resetting the AFIS PRO 2

Instrument
The main purpose of resetting the AFIS PRO 2 instrument is to clear the
software of unnecessary information. Resetting erases old values from the
computer system's memory buffer. If the AFIS PRO 2 instrument is reset in the
middle of a testing sequence, the result will be a loss of test data.
2.3
Power-up Checklist
_____
Ensure that all shipping tie-wraps have been removed.
_____
Ensure that the Computer Power Supply is set to 230V.
_____
Ensure that all cables and hoses are out of the path of any moving
parts.
_____
Connect all cables. (Refer to the diagram that is located on the

back door of the AFIS PRO 2 instrument)
_____
Connect the air. Refer to Air Quality Section 2, part 2.3.1.
_____
Turn ON the power.
Date
Service Manual
12.07
Rev.
Section
5
Part
2
Page
2
USTER AFIS PRO 2
System Installation
Drive Connections
Hard Disk Drive: (Primary)

The hard drive end of the cable is a card edge type connector and is keyed so
that it can only be connected one way. The red stripe on the cable should be
facing the power connector of the hard drive.
Floppy Disk Drive:

The floppy drive end of the cable is also a card edge type connector and is
supplied with a 3.5" floppy adapter to mate with the pin type connector on the
3.5" floppy drive. Observe the red stripe and pin number 1 markings.
DCD-Read/Write Drive: (Secondary)

The DVD-RW is connected directly to the secondary IDE on the motherboard
and is recognized as the D:\ drive. The red stripe should be facing the power
connector.
3.1.1
Multi-Ports Serial I/O
The motherboard contains two of the four serial ports on the AFIS PRO 2
instrument. The other two serial ports are on the PCI Dual Serial I/O PCB
Board. The two serial ports on this board are assigned according to the
following chart.
Port
Mill Assignment
COM3
Temperature and Humidity Probe
COM4
Host / NA
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Installation Power
Requirements
Correct power connection for voltage, as well as the current and safety
grounding requirements for both North America and Europe, are included in
this section.
4.1
North American Power Systems
4.1.1
Power Receptacle Installation
The power receptacle must meet the following requirements:

1. 2-pole, 3-wire grounding device.
2. NEMA 6-15R or Twist-Lock types NEMA ML-3R or L6-15R rated for 250
volts at 15 amperes.
3. Two PHASE wires (usually RED and BLACK).
4. A third wire must be a BUILDING GROUND WIRE that is BARE

COPPER, GREEN or GREEN/YELLOW and tied to earth ground at the
service entrance.
CAUTION!!!
DO NOT USE THE NEUTRAL AS A SAFETY GROUND!
DO NOT RELY ON CONDUIT AS A SAFETY GROUND!
Follow the requirements of the National Electrical Code or the code in effect
for your city or state.
Nominal voltages measured at the receptacle are as follows:
1.
2.
PHASE to PHASE
Either PHASE to GROUND
=
=
230 or 208 Volts

115 or 120 Volts
Note: GROUND is not NEUTRAL.

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4.1.2
System Installation
Power Plug Wiring
A single-ended power cord is furnished with the AFIS PRO 2 instrument. A

qualified electrician or USTER Technologies certified service technician
MUST attach the power plug to the cord or the disconnect box.
The two wires color (BLACK and WHITE) may be connected to either PHASE
(live) terminal of the plug or the disconnect box.
The third wire (GREEN or GREEN/YELLOW) of the AFIS PRO 2 instrument
power cord MUST BE CONNECTED TO EARTH GROUND TERMINAL.
CAUTION!!!
Note: If the local electrical code does not allow rewireable plugs, a molded
cord set that meets the requirements must be purchased. The connection to the
AFIS PRO 2 instrument is IEC-320 C20 power inlet.
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4.2
European Power Systems
4.2.1
Power Receptacle Installation
The power receptacle must meet the following requirements:

1. 2-pole, 3-wire grounding device rated for 250 volts at 10 amperes or
better.
2. First wire is PHASE rated for 250 volts at 15 amperes.
3. Second wire is NEUTRAL.
4. A third wire must be a BUILDING GROUND WIRE that is BARE
COPPER or GREEN/YELLOW and tied to earth ground at the service
entrance.
CAUTION!!!
DO NOT RELY ON CONDUIT AS A SAFETY GROUND!
Follow the requirements of the National Electrical Code in effect for the country
of installation.
Nominal voltages measured at the receptacle are as follows:
PHASE to NEUTRAL
230 volts
PHASE to EARTH
230 volts
NEUTRAL to EARTH OFF
<=
0.2 volts with instrument
NEUTRAL to EARTH ON
<=
3.0 volts with instrument
Table 5-2: Nominal Voltage Table for European-Type Power Systems
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4.2.2
System Installation
Power Plug Wiring
A single-ended power cord is furnished with the AFIS PRO 2 instrument. A

qualified electrician or USTER Technologies certified service technician
MUST attach the power plug to the cord or the disconnect box.
The wire colored BLUE is connected to the NEUTRAL of the plug disconnect
box. The wire colored BROWN is connected to the HOT of the plug
disconnect box.
The third wire (GREEN or GREEN/YELLOW) of the AFIS PRO 2 instrument
power cord MUST BE CONNECTED TO EARTH GROUND TERMINAL.
CAUTION!!!
Note: If the local electrical code does not allow rewireable plugs, a molded
cord set that meets the requirements must be purchased. The connection to the
AFIS PRO 2 instrument is IEC-320 C20 power inlet.
Date
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4.3
System Installation
Uninterruptible Power Supply

(UPS)
If you expect to have frequent power shutdowns, Uster Technologies, Inc.

recommends that an uninterruptible power supply (UPS) device be used to
prevent loss of data or other related problems.
4.3.1
Requirements for Computer/Monitor
The input for the UPS, which powers the computer and monitor ONLY, is
located on the back of the AFIS PRO 2 cabinet beside the power entry
connector. Uster Technologies, Inc. recommends the Stabiline Model #SLI
1000X UPS unit or equivalent with the following characteristics:
1.
2.
On-line design for maximum protection against line transients.

Minimum output power rating of 500 VA (325 Watts) at 230 volts 50
or 60 Hz.
3.
4.
Input voltage of 195 - 264 volts 50 or 60 Hz (single phase).

MUST be TV certified or bear the CE mark for European countries
and be UL Listed for North America with a run time of 5 minutes or
greater.
Note: Uster Technologies, Inc. provides an optional UPS Kit #255-010

17420 for the computer/monitor (if the UPS cannot be purchased locally).
4.3.2
Requirements for Entire Instrument
AFIS PRO 2 (with all options):
SOLA #S42000TRM-5 (or equivalent) for European power

systems.
SOLA #S41800-208TRM for North American power systems or
their equivalent minimum 1.5 KVA.
Date
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Note: The UPS for the computer/monitor is not required if UPS for the entire
AFIS PRO 2 instrument is used. However, Uster Technologies, Inc. does NOT
offer UPS systems to protect the entire instrument. This type of UPS MUST be
purchased locally. If assistance is needed with this item, please contact your
local service station.
Date
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System Installation
Installation Check List
The checklists found on the following pages MUST be copied and completed
for each AFIS PRO 2 instrument that you install.
After each checklist has been completed, return it to Uster Technologies, Inc.,
Knoxville.
Part I:
Pre-Installation
____
Explain to the customer the power and air requirements that are
specified in Section 2, part 2 of this manual.
____
Discuss the laboratory space requirements, temperature and humidity

conditions, and the possible need for a UPS.
____
Verify with the customer that all pre-installation items have been
completed prior to arrival:
____
Proper power, 208 - 230 volts, 50/60 Hz.
____
True earth ground.
____
Circuit breaker for main power supply:

10 amperes minimum - must have time-delay for motor start
up.
____
Clean, dry, compressed air; unregulated (100 PSI, 3 SCFM)

(~7 bar 690 KPa) at the AFIS PRO 2 instrument connection.
The service air should be supplied by a minimum 9.5 mm
(3/8") ID (Inner diameter) line.
IMPORTANT:
Although an inline air filter is supplied with the AFIS PRO 2,
it is recommended that the customer install a separate air
filter as a primary source of protection.
____
Proper connector for AFIS PRO 2s main power cord to

customer's power (230 V - 10 A).
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System Installation
____
Customer has both a pipe fitter and electrician scheduled to

assist with the installation.
____
The AFIS PRO 2 instrument has arrived and the shipping

container appears to be undamaged.
The customer is not to open or remove the AFIS

PRO 2 instrument or peripherals from the shipping
container!
Part II:
Initial Installation
Service technician's responsibilities:
IMPORTANT!
Read BEFORE Proceeding!
First you must REMOVE THE TOP PANEL from the shipping
crate.
INSIDE the crate, you will find written instructions for
unpacking and inspecting the shipment for damage!
These directions MUST be followed to properly unpack and
inspect the AFIS PRO 2 instrument.
____
After removing the top panel of the shipping crate, remove the written
instructions.
____
Read the instructions provided BEFORE continuing.
____
You MUST inspect for damage and unpack the crate according
to the packing instructions provided in the shipping container.
____
One of the side panels is used as a ramp to unload the AFIS

PRO 2 from the container.
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____
Open the bags of USTER AFIS reference materials to enable them to

condition to the lab environment.
____
Confirm packing list and component serial numbers. A list of these

components is in the Instruction Manual.
____
AFIS PRO 2 serial number located in rear, bottom left corner

near A/C and air onput.
____
Monitor - on back.
____
Keyboard - on bottom.
____
Printer - on back.
____
Balance - on back.
____
Sensor Lint (NC, L&M) - on front label.
____
Sensor Trash (Trash only) - on front label.
____
Have the customer's electrician install the power connecter

to the AFIS PRO 2 main power cord.
____
Have the customer's pipe fitter install and connect the

compressed air tube for the AFIS PRO 2.
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Part III: Pre-Power Inspection

Inspect the fiber individualizer for damage and freedom of movement.
Remove the Plexiglas fiber individualizer cover by removing the
four turn thumbscrews. Turn the fiber individualizer (FI) by
hand via the FI motor drive belt. Use caution not to pinch your
fingers between the belt and the drive gear. Inspect the pin
cylinders, card flats and the rest of the FI. All should turn freely
and quietly.
Install the upper feed roller.
Install the feed belt.
This is accomplished by removing the three screws in the
shoulder of the upper and lower feed roller. Remove the
shoulders, slide the feed belt onto both the upper and lower
feed roller. It may be necessary to loosen the feed belt idler and
slide it up out of the way. Replace the feed roller shoulders and
tighten the three screws that hold them in place.
Adjust the feed belt tension via the feed belt idler.
If the idler is too loose, the feed belt will slip on the feed rollers.
If the idler is too tight the belt will stretch, reducing the life of
the belt. The idler can be turned freely by hand when properly
adjusted. Replace the Plexiglas FI cover and secure with the
four turn thumbscrews. Again, turn the FI feed belt by hand
to insure that none of the moving parts are binding or hitting
stationary parts.
Install the sensor transport tube from the FI to the lint sensor.
While rotating by hand, press the sensor transport tube into rubber
grommet in the off housing. Slide the 2" long piece of 15.875 mm
(5/8") clear tube over the sensor inlet tube. Be sure that the sensor
transport tube DOES NOT TOUCH the sensor inlet nozzle metal to
metal. If it does, this will transfer both electronic and mechanical
noise, which can result in incorrect data. Proper distance is
approximately 1/8.
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Install the monitor and keyboard swing arm/shelf to the side of the
AFIS PRO 2 cabinet.
Install and connect the cables to the printer, balance, monitor, and
keyboard. The printer shelf is located inside the AFIS PRO 2 cabinet.
Check that the power and communication cable connections are
secure.
Check connections for sensor(s).
Check all cable connections to/from the AC Interconnect
board, Power Interconnect board and power strip.
Check all connections inside and outside of the computer
system box.
Check all tube connections.
Check sensor(s), both to the pressure transducer and to the filter
for (Lint), flow meter for (Trash)
Check tube connections from the control board to lint flange,
trash flange, and sensor.
From trash tube to trash sensor inlet (trash only) or to trash
flange on lint/waste box.
From lint sensor exit tube to lint flange on lint/waste box.
Microdust and flex vacuum tube are connected via tube
clamps.
Microdust sleeve; the tube clamp should have the excess
to the back of the AFIS PRO 2 instrument.
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Part IV: Power Up

Using a voltmeter, check the input voltage.
Plug in the main power and turn ON the AFIS PRO 2. Press the power
switch on the computer system.
Go to control board diagnostics and confirm the voltage reading.
Adjust as necessary.
With main power to fiber individualizer ON, allow for hour
warm up time.
Check all other functions (proper lint and trash pressure, sliver
detector, etc.).
Check for the correct clock/time settings and customer name. If
necessary, correct the time and date by selecting the control panel Time
& Date Icon. Ensure the correct Time Zone is selected. Correct the
customer name in the SETUP/CONFIGURE/GENERAL SETUP screen.
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USTER AFIS PRO 2
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Part V: Operational/Performance Verification

Select SETUP from the AFIS PRO 2 MAIN MENU AND Select
DIAGNOSTICS. This will give you options to test the electrical and
mechanical parts of the AFIS PRO 2. Ensure that the safety interlock
switch is activated and press Connect to enable communications with
the control board.
In the box labeled Scanning Values, check LINT FLOW
and TRASH FLOW. The Lint Flow reading should be
approximately 0.00-0.28 inches H2O, with the blower turned
OFF. The Trash Flow reading should be approximately 0.000.22 inches H2O. If necessary, adjust the respective pressure
transducer potentiometers on the control board (R113 & R110)
to achieve these levels. Note: These settings are normally
adjusted at the factory prior to shipment.

Select FI ON and then select FLOW CONTROL CENTER. Check
the Lint Flow reading. The pressure reading should now be
approximately 48 H2O 1.0. If necessary, adjust the
brushless blower potentiometer pot (located on the side of the
blower between the power cable connection and the blower
exhaust tube.) To access the potentiometer, you must remove
the insulated box that surrounds the blower. Note: This setting
is normally adjusted at the factory prior to shipment.

Select FI ON. Next, under FLOW CONTROL select the Test
button. This will activate the flow control and record the high,
center, and low flow values. Press PRINT to generate a hard
copy for the final installation report.
If the AUTOJET module is installed, use the AUTOJET test
functions in Diagnostics to test the home position sensor and
cassette position sensor.
Select SENSOR, and then FIBER & NEP or TRASH, (one at a
time). Press Start to begin each test. Print the individual
results for each test.
Test the AUTOJET feed function by running several cotton
samples into the fiber individualizer in test mode to ensure the
AFIS PRO 2 instrument works properly.
Date
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USTER AFIS PRO 2
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Run AFIS reference materials to check calibration of all modules

installed in this AFIS PRO 2 instrument. (Neps Classification,
L&M, and Trash)
Run ten (10) repetitions each. Recalibrate if necessary and
print the results.
Train the customer on Operation and General
Maintenance.
When finished with the installation and the training for the customer,
be sure to send a complete installation report to Uster Technologies,
Inc. The report MUST include the following:
Printouts of the Sensor Diagnostic Tests
Calibration Tests & Results
Certificate of Acceptance
Comments

Product Care Team
456 Troy Circle
Knoxville, TN 37919 USA
Telephone: (865) 588-9716
Telefax: (865) 588-0358
Email: utuspct@uster.com
Uster Technologies, AG
Customer Support
CH-8610 Uster
Switzerland
Telephone: (41) 01-943-2211
Telefax: (41) 01-940-7079
Date
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USTER AFIS PRO 2
Section 6
Software
Software
Table of Contents
1
2
DISPLAY PROPERTIES .................................................................... 6-1-1

SOFTWARE INSTALLATION ............................................................. 6-2-1
2.1
Create Desktop Shortcut ...............................................................6-2-4
2.2
AFIS PRO 2 Software Update........................................................6-2-4
3 MULTIPORT ADAPTER (LAVA) ......................................................... 6-3-1
3.1
Initial Installation or Replacement...................................................6-3-1
4 SERVICE CONFIGURATION ............................................................ 6-4-1
4.1
Service Password ........................................................................6-4-1
4.2
Service Tab.................................................................................6-4-2
4.2.1 Change Service Password.........................................................6-4-3
4.3 AFIS PRO 2 Database Settings........................................................6-4-4
List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6-1: Display Settings............................................................... 6-1-1

6-2: Setup Loading.................................................................. 6-2-1
6-3: AFIS PRO 2 Setup Wizard ................................................ 6-2-1
6-4: Select Installation Type ...................................................... 6-2-2
6-5: Select Installation Location ................................................. 6-2-2
6-6: Installation Progress .......................................................... 6-2-3
6-7: Installation Complete ........................................................ 6-2-3
6-8: Found New Hardware Wizard .......................................... 6-3-1
6-9: PCI Serial Port Installation - 1 .............................................. 6-3-2
6-10: PCI Serial Port Installation 2 .......................................... 6-3-2
6-11: PCI Ports Driver Location ................................................. 6-3-3
6-12: Driver Installation ........................................................... 6-3-3
6-13: Hardware Installation Warning........................................ 6-3-4
6-14: Hardware Installation Complete ....................................... 6-3-4
6-15: Service Login ................................................................. 6-4-1
6-16: Service Screen ................................................................ 6-4-2
6-17: Change Service Password ............................................... 6-4-3
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List of Tables
Table 6-1: AFIS PRO 2 Database Details ............................................. 6-4-8
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Software
Display Properties
AFIS PRO 2 installations may have the color monitor display properties set to a
resolution that does not work properly with the software. The proper display
setting is 1280 X 1024.
Do the following:
1. Double click on the desktop icon called My Computer
2. Double click Control Panel
3. Double click Display
4. Select Settings
5. The Screen Area should be set to 1280 X 1024. If not, slide the pointer
to More or Less to change the setting.
6. Colors should be set to Highest (32 bit).
7. When the settings are correct, select Apply then OK.
Figure 6-1:
Display Settings
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USTER AFIS PRO 2
Software
Software Installation
The AFIS PRO 2 software installation CD launches an installation wizard that

will guide you through the process. Prior to installing the AFIS PRO 2
software, close all open applications. This will ensure that relevant system files
can be updated without having to reboot the computer.
1.
Insert the AFIS PRO 2 installation CD into the CD drive.
2.
Wait while the Setup programs

loads and verifies the installer.
This may take a few minutes.
Figure 6-2: Setup Loading
3.
When the initial setup screen launches, click Next.
Figure 6-3: AFIS PRO 2 Setup Wizard
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USTER AFIS PRO 2

4.
Software
Click to darken the radio button preceding the desired installation type.
Select Full Install. Then click Next.
Figure 6-4: Select Installation Type
5.
It is advised that the default destination folder, C:\Program Files\ Uster

Technologies\AfisPro2, be used for optimal software operation. Select
Install.
Figure 6-5: Select Installation Location
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USTER AFIS PRO 2

6.
Software
Once Install has been selected, the installation progress window

launches. The process may take a few minutes.
Figure 6-6: Installation Progress
7.
Once all facets of the software have been installed, the Close button will
be enabled. Click Close to complete the installation process.
Figure 6-7: Installation Complete
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USTER AFIS PRO 2
Software
8.
Remove the AFIS PRO 2 installation CD.
9.
Create a shortcut to the desktop.
2.1
Create Desktop Shortcut
Follow the steps below to create a desktop shortcut:

1.
Right-click the START button and left-click EXPLORE.
2.
Go to the C:\Program Files\Uster Technologies\AFISPRO2 folder.
3.
Right-click and hold the AFIS PRO 2.exe icon and drag it over to the
desktop and release the mouse button.
4.
When the window appears, left-click CREATE SHORTCUT HERE.
2.2
AFIS PRO 2 Software Update
Prior to updating the AFIS PRO 2 software, copy the entire exiting directory to
CD/DVD and save as a backup by doing the following:
1.
Insert a recordable CD/DVD into the appropriate drive and copy the
entire AFIS PRO 2 directory to disk. The directory is located in the
C:\Program Files\Uster Technologies folder.
2.
Remove the CD/DVD and save for later.
To update AFIS PRO 2 with the most recent software release, follow the
installation instructions above. If asked to over-write current directory click
Yes.
After successful installation, restart the AFIS PRO 2 instrument to SAVE the
updates.
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USTER AFIS PRO 2
Software
Multiport Adapter (LAVA)
The multiport adapter (LAVA) and software are pre-installed at the factory. Use
the procedure below ONLY if a new hard disk is installed in the field.
Should you be shipped a new software version, refer to the Manufacturers
Instruction Manual for complete installation instructions.
3.1
Initial Installation or
Replacement
1.
Once you have installed the Serial Multiport I/O board, turn the AFIS
PRO 2 instrument and computer on.
2.
Once the computer powers up, plug and play will launch the Found New
Hardware Wizard. Select No, not this time and click NEXT.
Figure 6-8: Found New Hardware Wizard
3.
Insert the manufacturers floppy disk (or CD) into the appropriate drive
and select INSTALL THE SOFTWARE AUTOMATICALLY (RECOMMEND).
Select NEXT.
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Figure 6-9: PCI Serial Port Installation - 1
4.
Wait while the wizard search for the PCI Serial Port. When found, select
the NEXT button.
Figure 6-10: PCI Serial Port Installation - 2
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5.
Software
The next window will report that the computer system found Lava Quattro
PCI Ports A&B and the location of driver. Select the correct location and
select NEXT.
Figure 6-11: PCI Ports Driver Location
6.
Wait while files are copied to the computer system. When complete,
select Next.
Figure 6-12: Driver Installation
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7.
Software
If the Hardware Installation Warning window appears, select Continue

Anyway.
Figure 6-13: Hardware Installation Warning
8.
The Completing the Found New Hardware wizard launches once Lava
Quattro PCI Ports A&B has been installed. Click Finish.
Figure 6-14: Hardware Installation Complete
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USTER AFIS PRO 2
Software
Service Configuration
4.1
Service Password
Operators are not required to login. There is an optional login utility for
supervisors and USTER Technologies certified service technicians. These
logins make additional software features available for configuring and
monitoring the AFIS PRO 2 instrument.
Figure 6-15: Service Login
1. Select the Username from the drop-down list.

2. Type in the Password.
3. Click Sign In.
Note: Passwords are configured in the Supervisor and Service areas of the
AFIS PRO 2 software.
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4.2
Software
Service Tab
The SERVICE area is used to adjust various AFIS PRO 2 instrument settings as
needed.
1.
To access SERVICE, select the SETUP tab from the AFIS PRO 2 MAIN
MENU.
2.
Next, select the SERVICE tab.
3.
The SERVICE screen will appear.
Figure 6-16: Service Screen
To change a module setting:

1.
Click to place your cursor in the setting row.
2.
Type in your new selection.
3.
Hit the Enter Key. Restart the AFIS PRO 2 software to log the change.
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4.2.1
Software
Change Service Password
This area allows qualified service technicians to change their password(s).

Type in the new password, then type it again to confirm and click Change
Password.
Figure 6-17: Change Service Password
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USTER AFIS PRO 2
4.3
Software
AFIS PRO 2 Database Settings
This area, to the right of the SERVICE screen, displays the complete database
settings for the AFIS PRO 2 instrument. These settings should NOT be edited
by anyone other than a USTER Technologies certified service technician.
The following tables summarize the AFIS PRO 2 configuration settings. These
text or numeric items are stored in a database file in the Windows directory.
The database settings apply to application and testing in general. Values seen
in positional, calibration parameters and standard values areas will change
based upon your individual calibration/configuration results. Property values
and default settings may also change as new AFIS PRO 2 software versions
are developed.
Module
Property
Default Setting
INSTRUMENT SPECIFIC
Culture Info Name

Temp In Celsius
Simulation Mode
Require Location
Require Article
Require Blend Level
Require Machine
Require Machine Number
Require Sample Type
Require Operator
Require Comment
Enable Lab Expert
Company Name
Serial Number
Software Version
En-US
True
False
False
False
True
True
True
True
True
False
False
Uster Technologies
012345
X.X.X.XX
CONTROL BOARD
VALUES
Flow Absolute Low

Flow Absolute High
Flow Control Low
Flow Control High
Trash Flow Absolute Low
Trash Flow Absolute High
Low Motor Speed
Mid Motor Speed
High Motor Speed
Max Sliver Count
AUTOJET Interval
Normal AUTOJET Width
Long AUTOJET Width
44.1
52.4
48.1
48.4
9.6
17.6
2.45
7.45
9.00
100
200
75
75
Date
Service Manual
3.08
Rev.
Section
6
Part
4
Page
4
USTER AFIS PRO 2
Software
Module
Property
Default Setting
CONTROL BOARD
VALUES
Extra AUTOJET Width

AUTOJET Increment
Attempts To Detect Sliver
Attempts To Exit Tube
Sliver Length
Sliver Delay
Sliver Detector Threshold
Transmit Timeout
75
25
10
10
10
30000
99
30
DSP BOARD VALUES
DSP
DSP
DSP
DSP
DSP
DSP
main.bin
Cal.bin
tb.bin
0=1118
1=1108
2=1103
NEP SCN MODULE

VALUES
Nep SCN
Nep SCN
Nep SCN
Nep SCN
Nep SCN
Target
Nep SCN
Nep SCN
Target
NEP SCN
CALIBRATION VALUES
Nep
Nep
Nep
Nep
LENGTH MODULE
VALUES
Len
Len
Len
Len
Len
Len
Len
Len
Len
Len
Runtime Firmware
Nep Cal Firmware
Tb Cal Firmware
offset
offset
offset
Scn
Scn
Scn
Scn
0 Deg Lower Threshold

Low Sample Name
Low Sample Count Target
High Sample Name
High Sample Count
0.850000
NL21
96
NL11
715
Calibration Size Name

Calibration Size Count
NL11
710
Software Threshold
Time Of Flight Limit
Avg Tbl
Slope
613
279
8.64408
1.00642

0 Deg Upper Threshold
40 Deg Upper Threshold
V1 Threshold
V2 Threshold
Minimum Tb Te
Maximum Tb Te
Minimum Tf
Maximum Tf
Date
Service Manual
3.08
Rev.
0.5
0.35
3.0
3.0
0.5
0.5
60
1000
100
10000
Section
6
Part
4
Page
5
USTER AFIS PRO 2
Module
LENGTH MODULE
VALUES
--Continued
F AND M
CALIIBRATION SAMPLE
SPECS
Software
Property
Default Setting
Len Minimum 0 Area

Len Maximum 0 Area
Len Filter 40
Len Minimum 40 Area
Len Maximum 40 Area
Len D Constant Sample Name
Len D Constant Sample Channel
Target
Len D Constant Sample SFC Max
Length Acc Factor Sample Name
Length Acc Factor Sample Mean
Low
Length Acc Factor Sample Mean
High
Length Acc Factor Sample SFC1 Low
Length Acc Factor Sample SFC1
High
Length Acc Factor
Length Cutoff Factor
Fibers Per Rep
Len D Constant
0
1023
FALSE
0
1023
L1A
23.5
F_M Minimum 0 Area=

F_M Maximum 0 Area=
F_M Minimum 40 Area=
F_M Maximum 40 Area=
F_M Cal Sample=
F_M IFC=
F_M MFC=
F_M V0 Target=
F_M V40 Target=
F_M V40/V0 Target=
1/V0 Target=
Default F_M M1=
Default F_M M2=
Default F_M M3=
Default F_M F1=
Default F_M F2=
Default F_M F3=
12
1023
15
1023
L4
8.3
36.90000
0.09962
0.06092
0.5481
9.222
1.49299
-0.03382
-0.06041
1400.85
1775.59
-133.182
Date
Service Manual
3.08
Rev.
Section
6
6.00
L4
0.80
0.82
12.5
14.5
1.175
310
3000
0.837071
Part
4
Page
6
USTER AFIS PRO 2
Software
Module
Property
F AND M
CALIBRATION VALUES
F_M
F_M
F_M
F_M
F_M
F_M
TRASH MODULE
VALUES
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
Trash
COMM PORT CONFIG
Host Port
Host Baud
Balance Port
Control_Board Port
Temp Probe Port
Default Setting
M1
M2
M3
F1
F2
F3
1.118248
-0.02063
0.09418
1400.85
1775.59
-133.182
High Gain Low Threshold

Low Gain Low Threshold
High Gain Upper Threshold
Low Gain Upper Threshold
V1 Threshold
V2 Threshold
Gain Ratio
High Gain Cutoff Voltage
Table Max
Join Point
Size Equation 1 A1
Size Equation 1 A2
Size Equation 1 A3
Size Equation 2 B1
Size Equation 2 B2
Vfm Equation C1
Minimum Tb
Minimum Te
Maximum Tf
Maximum Peak
V40 Gain
Vfm Equation C2
Cal Sample
Cal Te Low Point
Cal Te High Point
Cal Pmax
Date
Service Manual
3.08
0.34
0.34
9.99
9.99
0.34
0.34
12.5
7
9016
651
0.00310
0.48592
-4.12269
3.20199
-591.29401
0.0001518
285
200
500
300
32768
0
NL21
170
175
75
4
4800
3
1
4
Rev.
Section
6
Part
4
Page
7
USTER AFIS PRO 2
Software
Module
Property
INSTALLED MODULES
Default Setting
AUTOJET
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
Trash
Length_Maturity
Single Sample AUTOJET
OTHER_CONFIG
SFC Limit English

Metric
Use LabExpert
AutoPrint Option
Diagnosis
Print Ln Histo
Print Lw Histo
Print Fine Histo
Print Mat Histo
Print Neps Histo
Print Trash Histo
0
0
0
0:None, 1:Summary,
2:Summary+Histogram
0
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
TRUE/FALSE
LINT SENSOR DIAG

LIMITS
Mean Area Difference

STD Area On
STD Area Off
Mean Peak Difference
STD Peak On
STD Peak Off
Reject Points
STD Tb
STD Te
5
4
2
3
3
2
50
25
50
TRASH SENSOR DIAG

LIMITS
Mean Area Difference

STD Area On
STD Area Off
Mean Peak Difference
STD Peak On
STD Peak Off
Reject Points
STD Tb
STD Te
0.5
2
2
0.5
2
2
50
25
25
Table 6-1: AFIS PRO 2 Database Details
Date
Service Manual
3.08
Rev.
Section
6
Part
4
Page
8
USTER AFIS PRO 2
Section 7
Software
Calibration
Table of Contents
OVERVIEW OF CALIBRATION ......................................................... 7-1-1
1.1
Performance Checks ....................................................................7-1-2
1.2
Software Calibration....................................................................7-1-2
2 TRASH CALIBRATION.................................................................... 7-2-3
3 CALIBRATION CHECK................................................................... 7-3-1
3.1
Trash Calibration Check...............................................................7-3-1
3.2
Length Calibration Check .............................................................7-3-2
1
3.2.1 Fineness/Maturity Calibration Check .........................................7-3-3
3.3
Nep Classification Calibration Check................................... 7-3-4
List of Figures
Figure 7-1: Count-flow Slow #1 Temporary paper.............................. 7-2-4
List of Tables
Table
Table
Table
Table
Table
7-1:
7-2:
7-3:
7-4:
7-5:
Trash Reference Material Expected Results and Tolerances ..... 7-3-1

Length Reference Material Expected Results and Tolerances ... 7-3-2
Maturity Expected Values ................................................... 7-3-3
Calibration Nep Reference Limits ........................................ 7-3-4
Customer Nep Reference Limits ........................................... 7-3-4
Date
Service Manual
2.08
Rev.
Section
7
Part
0
Page
1
USTER AFIS PRO 2
Software
Date
Service Manual
2.08
Rev.
Section
7
Part
0
Page
2
USTER AFIS PRO
Calibration
Overview of Calibration
The Lint and Trash sensors are calibrated at the factory. They are
electronically self-regulating in the field. If the AFIS PRO 2 instrument strays
beyond the ranges of self-calibration, the software will indicate this, and
operation will be halted. An Uster Technologies service technician can restore
the AFIS PRO 2 instrument to its self-regulating performance.
AFIS PRO 2 modules should be calibrated in the following order:

1.
2.
3.
Trash Classification
Length and Maturity
Neps Classification
AFIS PRO 2 modules should be calibrated at the following times:

The measuring modules of the AFIS PRO 2 MUST be calibrated at the
following times:
1.
Before initial use of the AFIS PRO 2 instrument.
2.
Each time your AFIS PRO 2 instrument is upgraded with new hardware
or software.
3.
Each time reference materials change.
Additionally, calibration checks should be performed periodically to ensure

that the correct measurements are being collected.
Reference Materials must be used to calibrate and to check
calibrations. It is recommended that the customers produce their own
check material(s). If you need to obtain Reference Materials, they can
be ordered from:
456 Troy Circle
Knoxville, TN 37919
(865-588-9716)
UTUS.Spares@Uster.com
Because the moisture content of cottons affects length and maturity, reference
materials must be stored in a controlled environment. See Section 2 for
required laboratory conditions.

Date
Service Manual
2.08
Rev.
Section
7
Part
1
Page
1
USTER AFIS PRO
1.1
Calibration
Performance Checks
Uster Technologies, Inc. recommends that the customer keep two or three
samples for which data has been established.
Ideally, this would include:
A Bale Sample
A Card Mat Sample
One or more types of Sliver Samples
This set covers the typical range of material found in the mill. The quantity of
the samples should be sufficiently large so that the same sample set can be
used over a long period of time.
Processing three replications of one or more of these samples is an excellent
way to verify the daily operation and to familiarize new operators with the
AFIS PRO 2 instrument. Such performance tests are both a check on the AFIS
PRO 2 instrument and on the operator. These performance checks should be
monitored daily or weekly to build confidence and ensure proper
performance. Daily fluctuations will occur due to non-uniformity of sample or
procedure, but they should be within 15 percent of the average value.
Reference materials to be used as a performance check are shipped with the
AFIS PRO 2 instrument. Make copies of the reference material test results form
that is in the appendix, run the repetitions as requested, fill in the test results,
then send or fax the information to Uster Technologies as requested.
1.2
Software Calibration
Refer to the Instruction Manual for complete details on calibration. The only
AFIS PRO 2 software calibration covered in this section is for trash calibration.
Date
Service Manual
2.08
Rev.
Section
7
Part
1
Page
2
USTER AFIS PRO
Calibration
Trash Calibration
This screen allows the operator to perform trash calibration and operates in a
similar manner to Length calibration.
Trash Calibration requires 0.1 gram 35 cm card sliver for
calibration. Once a successful calibration has been achieved,
new Flow Values will be saved to disk.
1.
The printer should be connected and turned ON before running trash

calibration.
2.
When you initially select the TRASH button from the CALIBRATION
SELECTION screen, a window containing brief instructions will launch.
3.
Read the instructions and select OK to continue to the TRASH CALIBRATION

screen.
PCT TIP
If you are unable to acquire enough events or the time to acquire events is
very slow, try this modification to the fiber individualizer before attempting
to process the sample for trash calibration.
Before selecting START to begin calibration, follow these steps:
1. Raise the cabinet top.
2. Remove the microdust Hose and plug the microdust Sleeve as
normally required.
3. Using tape and a piece of paper, cover half of the opening over the
counter-flow slow #1. (See Figure 7-1).
4. Process the .10 gram by 35 cm long sample as normal.
Blocking half of the counter flow slot air inlet should improve the time to
acquire events for Trash calibration.
Be sure to remove the paper from the counter flow slot after
Trash calibration is completed.
Event counts should reach 3,000 to complete sample (NL21). If 3000
Events are not completed before the sample is processed, add another .01
gram by 35 cm sample (NL21) to the Feed Tray.
Date
Service Manual
12.07
Rev.
Section
7
Part
2
Page
3
USTER AFIS PRO
Calibration
Figure 7-1: Count-flow Slow #1 Temporary paper
5.
Continue with trash calibration and repeat if necessary.
To perform the Trash Calibration:

1.
Ensure that the printer is operational.
2.
Remove the microdust hose and plug the sleeve at the fiber individualizer
before continuing. Plugging the microdust sleeve can be accomplished
with a small piece of plastic secured with a rubber band.
3.
Use a 0.1gram 35 cm of card sliver for this calibration.
4.
Select the START button.
5.
Depending on the results, the AFIS PRO 2 instrument may ask you to
make an adjustment to the flow control set screw. If an adjustment is
made, these three steps should be repeated.
6.
When calibration is complete the new flow values will be save. Select
EXIT.
Date
Service Manual
12.07
Rev.
Section
7
Part
2
Page
4
USTER AFIS PRO
Calibration
ATTENTION:
Remember to unplug the sleeve at the Fiber Individualizer and
reconnect the Microdust hose.
Note: If necessary you can press the PAUSE button to stop calibration before
it is complete. Press the RESUME button to restart calibration where it was
halted. The Results Area will reflect the current status of the running
calibration.
PCT TIP
During trash calibration, if you observe that the te at 2% is
out of range, you can temporarily STOP calibration and adjust
the flow control screw, counter-clockwise, to increase value.
OR
You can adjust the flow control screw in a clockwise direction
to decrease value then continue on with the calibration
process.
These steps may be repeated if necessary.
Date
Service Manual
12.07
Rev.
Section
7
Part
2
Page
5
USTER AFIS PRO
Calibration
Date
Service Manual
12.07
Rev.
Section
7
Part
2
Page
6
USTER AFIS PRO
Calibration
Calibration Check
After calibration is complete the qualified service technician is responsible for

verifying the calibration by running 5-10 repetitions for each of the two
reference materials.
Note: Refer to the Instruction Manual for complete details on AFIS PRO 2
software calibration procedures.
3.1
Trash Calibration Check
The following table gives the expected results and tolerances for currently
approved trash reference materials. These materials are for use with all AFIS
PRO 2 Trash modules.
Reference
NL-11
NL-21
VFM
[%]
Total Count
(Cnt/g)
Min.
.80
>185
Max.
1.40
Min.
0.03
Max.
0.15
<90
Table 7-1: Trash Reference Material Expected Results and Tolerances
Note: In order to get a good representation of the sample being checked, a

minimum of 10 repetitions must be processed during the calibration check
(normal testing is 3-5 reps). The ranges listed above for the Total Counts
(Cnt/g) are to be used only as a guideline. It is possible to be outside the
range and still be correct. It is most important that the trash flow is set
correctly according to the trash program.
Date
Service Manual
2.08
Rev.
Section
7
Part
3
Page
1
USTER AFIS PRO
3.2
Calibration
Length Calibration Check
The following table gives the expected results and tolerances for the Length
Reference materials that are currently approved for use with all AFIS PRO 2
length modules.
Reference
L(w)
[in]
SFC(w)
[%]
UQL(w)
in/mm
L1a
Min.
1.32
0.2
1.48
Max.
1.42
1.2
1.56
Min.
0.78
10.5
0.94
Max.
0.84
16.5
1.04
L4
Table 7-2: Length Reference Material Expected Results and Tolerances
To check after calibration:

1.
Select PROGRAM EDITOR from the AFIS PRO 2 MAIN MENU.
2.
Next, enter values in the fields to setup tests for each length reference
material.
3.
All checks should be made with a minimum of five (5) repetitions of

3000 fibers.
4.
Compare the Mean values with the reference list.
5.
If the results are within minimum/maximum ranges of the reference

materials, normal sample testing can begin.
Date
Service Manual
2.08
Rev.
Section
7
Part
3
Page
2
USTER AFIS PRO
3.2.1
Calibration
Fineness/Maturity Calibration Check
The fineness and maturity calibration check is performed simultaneously with

the length calibration check.
The expected range for each sample is given in the table below:
Sample
Fineness
(mTex)
Maturity
Ratio
L-4
168-178
0.83-0.87
Table 7-3: Maturity Expected Values
Date
Service Manual
2.08
Rev.
Section
7
Part
3
Page
3
USTER AFIS PRO
3.3
Calibration
Nep Classification Calibration

Check
The following table should be used if an AFIS PRO 2 instrument requires

calibration. It contains the expected results and tolerances for the Neps
reference materials which are currently approved for use with all AFIS PRO 2
Nep modules.
Reference
Neps/g
10%
Mean
Neps/g
+10%
Max CVs
NL-11
640
715
790
<15%
NL-21
85
95
105
<25%
Table 7-4: Calibration Nep Reference Limits
The tolerance for the Nep count is 15%!! There are deviations in
the Nep counts that are caused by the cotton itself and not by the AFIS
PRO 2 instrument. If the customer's results are out of tolerance, the
instrument MUST be checked and cleaned. The test needs to be repeated
BEFORE calling the USTER Technologies certified service technician.
The customer should be instructed that the reference limits are

as follows:
Neps/g
+15%
Mean
Neps/g
+15%
Max CVs
NL-11
607
715
823
<15%
NL-21
80
95
110
<25%
Reference
Table 7-5: Customer Nep Reference Limits
Date
Service Manual
2.08
Rev.
Section
7
Part
3
Page
4
USTER AFIS PRO
Section 8
Maintenance
Maintenance
Table of Contents
1
2
MAINTENANCE GUIDE ................................................................ 8-1-1

GENERAL MAINTENANCE PERFORMED BY THE CUSTOMER .................... 8-2-1
2.1
Daily Procedures (Each 24 Hours) .................................................8-2-1
2.1.1 Fiber Individualizer ..................................................................8-2-1
2.1.2 Computer System .....................................................................8-2-3
2.1.3 Lint/Waste Box........................................................................8-2-3
2.1.4 AFIS PRO 2 Cabinet.................................................................8-2-3
2.2
2.3
After Each Shift (Every 8 Hours).....................................................8-2-4

Weekly Procedures......................................................................8-2-4
2.3.1 Inspect Ports ............................................................................8-2-5
2.4
Maintenance as Required .............................................................8-2-6
3 MAINTENANCE CHECK LIST .......................................................... 8-3-1
3.1
Information .................................................................................8-3-1
3.1.1 General ..................................................................................8-3-1
3.2
3.3
Installation Configuration..............................................................8-3-2
Inspection and Maintenance .........................................................8-3-3
3.3.1
3.3.2
3.3.3
3.3.4
Peripheral Equipment Checks ....................................................8-3-3

Fiber Individualizer Checks .......................................................8-3-4
General Checks .......................................................................8-3-5
Calibration Checklist ................................................................8-3-8
SUBASSEMBLY MAINTENANCE ....................................................... 8-4-1

4.1
Blower Assembly .........................................................................8-4-1
4.2
Lint/Waste Box ...........................................................................8-4-1
4.2.2 Weekly Maintenance ...............................................................8-4-2
4.3
Power System/Control Board ........................................................8-4-2

4.4
Fiber Individualizer Assembly........................................................8-4-3

4.4.2 Sliver Detector Maintenance......................................................8-4-5
4.5
4.6
Lint Sensor and Trash Sensor.........................................................8-4-6

Host Computer ............................................................................8-4-8
4.6.1 Hard Drive Imaging .................................................................8-4-8

4.6.1.1
4.6.1.2
Create a Hard Drive Image (Backup) ...........................................................8-4-8

Restore a Hard Drive ................................................................... 8-4-9
Date
Service Manual
2.08
Section
8
Part
0
Page
1
USTER AFIS PRO
Maintenance
List of Figures
Figure
Figure
Figure
Figure
8-1:
8-2:
8-3:
8-4:
Fiber Individualizer Cover Plate ............................................ 8-2

Inspect/Clean Cylinders....................................................... 8-2
Check Operation.............................................................. 8-2-3
Remove Air Hoses from Ports .............................................. 8-2-5
Date
Service Manual
2.08
Section
8
Part
0
Page
2
USTER AFIS PRO
Maintenance
Maintenance Guide
Listed in this section are the items that require periodic maintenance. You
should review this schedule with the customer and train them how to complete
each task. Part 1.1, Maintenance Performed by the Customer, is printed in the
AFIS PRO 2 Instruction Manual for operator reference. The customer MUST
comply with the maintenance schedule to guarantee proper operation of the
AFIS PRO 2 instrument.
Additional maintenance information is listed in this section for qualified service
technicians. If you feel the customer can be trained to perform any of these
maintenance tasks, provide the training that is necessary for the times you will
not be visiting.
Date
Service Manual
12.07
Rev.
Section
8
Part
1
Page
1
USTER AFIS PRO
Maintenance
Date
Service Manual
12.07
Rev.
Section
8
Part
1
Page
2
USTER AFIS PRO
Maintenance
General Maintenance
Performed by the Customer
The AFIS PRO 2 has been designed to reduce maintenance to a minimum.

However, to keep the AFIS PRO 2 instruments in top condition, a few tasks
must be performed routinely.
2.1
Daily Procedures (Each 24 Hours)
The AFIS PRO 2 instrument is self-diagnostic and will alert the operator of
major problems; however, there are a few simple maintenance requirements
that will greatly reduce the incidence of downtime or the need for a qualified
service technician.
This section lists requirements that MUST be completed daily.
2.1.1
Fiber Individualizer
CAUTION:
Bypassing the safety interlock switch with the AFIS PRO 2

cabinet top in the up position (by pushing in the switch
plunger to start the blower) is a safety hazard. ONLY
certified Uster Technologies service technicians, who know
what to expect when the switch has been bypassed,
should perform this operation.
Date
Service Manual
12.07
Rev.
Section
8
Part
2
Page
1
USTER AFIS PRO
Maintenance
The fiber individualizer cover plate must be removed and cleaned with air. To
do this, follow the steps below:
1.
Turn OFF the main power to the

AFIS PRO 2 instrument.
2.
Move the monitor and keyboard

out of the way and open the top
of the AFIS PRO 2 cabinet until
it stays in place.
3.
Loosen the thumb screws that

secure the fiber individualizer
cover plate.
4.
Remove the fiber individualizer

cover plate.
Figure 8-1: Fiber Individualizer Cover Plate
5.
Use the air gun to clean loose

fiber from the fiber
individualizer.
6.
Inspect the cylinders and

carding flats for wear or fiber
buildup.
Figure 8-2: Inspect/Clean Cylinders
Date
Service Manual
12.07
Rev.
Section
8
Part
2
Page
2
USTER AFIS PRO
Maintenance
7.
Grasp the center of the upper

pin cylinder and turn by hand
to check for smooth and free
operation.
8.
Replace the fiber

individualizer cover plate.
9.
Inspect the interior of the AFIS

PRO 2 instrument. Note any
unusual wear or buildup of
fiber or trash.
Figure 8-3: Check Operation
10.
Carefully close the AFIS PRO 2 cabinet top.
11.
Turn ON the main power to the AFIS PRO 2 instrument.
2.1.2
Computer System
Inspect the computer air filter and clean, if necessary. This MUST be done
DAILY AT STARTUP.
2.1.3
Lint/Waste Box
1.
Use the lift door latches to open the lint/waste box door.
2.
Remove all fibers from the lint/waste box by hand.
2.1.4
AFIS PRO 2 Cabinet
Check that the rear exhaust fan located at the rear door of the AFIS PRO 2
cabinet is operable and free of fiber.
Date
Service Manual
2.08
Rev.
Section
8
Part
2
Page
3
USTER AFIS PRO
Maintenance
2.2 After Each Shift (Every 8 Hours)

The minimum maintenance requirements for each 8 hour shift are as follows:
1.
Remove the fiber individualizer cover plate and clean with air. (Refer to
Fiber Individualizer, Part 2.1.1 above for procedures)
2.
After each shift, the excess fiber that has gathered in the AFIS PRO 2
instrument during the measurement procedures should be removed from
the lint/waste box. (Refer to Lint/Waste Box procedures above)
2.3
Weekly Procedures
Inspect drive belts for alignment and wear. Turn pulleys by hand to
check for smooth and free operation.
Remove the fiber individualizer cover plate. Clean the individualizer

using compressed air or vacuum and inspect the cylinders and card flats
for wear or fiber build up.
Replace the FI cover plate. Turn the pulleys by hand to check for smooth
and free operation.
Clean the filter on the blower.
Generally inspect the interior of the AFIS PRO 2 instrument. Note any
unusual wear or build-up.
Run the reference materials and print out results to send to Uster
Technologies, Inc.
The customer is not allowed to remove the shield that covers the belts and
pulleys. This shield should only be removed by a trained Uster
Technologies service technician. Therefore, to ensure that the upper
pin cylinder will turn freely the customer must grasp the center of the upper
pin cylinder and spin it.
Date
Service Manual
2.08
Rev.
Section
8
Part
2
Page
4
USTER AFIS PRO
2.3.1
Maintenance
Inspect Ports
1.
Turn the latches inside the lint/waste box to remove and inspect the filter.
Clean if necessary with a brush (or vacuum cleaner) removing all loose
material, and replace making sure that the airflow arrow is facing
towards the back of the lint/waste box.
2.
Upon completion, close the door. The door must be closed for proper
operation.
3.
Move the monitor and keyboard

to the right and open the AFIS
PRO 2 cabinet top until it stays in
place.
4.
Remove the air hose from the

microdust port (2) and clean the
orifice as necessary.
5.
Remove the air hose from the trash

port (3) and clean the orifice as
necessary.
6.
Remove the air hose from the lint

port (1) and clean the orifice as
necessary.
Figure 8-4: Remove Air Hoses from Ports
1
2
3
Lint Port
Microdust Port
Trash Port
Date
Service Manual
2.08
Rev.
Section
8
Part
2
Page
5
USTER AFIS PRO
2.4
Maintenance
Maintenance as Required
It may be necessary to clean the tubes of the revolving cassette from time to
time.
The tubes can be cleaned using the cassette-cleaning tool with either a dry tip
on the end or with a tip that has been saturated with soapy water.
Generally, the dry cleaning method is sufficient; however, if you have run
sticky cotton, the tubes should be cleaned with the dampened tip.
To clean the tubes:
1.
Push the cassette-cleaning tool all the way through each of the tubes in
the cassette several times.
2.
The cassette can then be dried by letting it sit unused until it is dry, or by
blowing it with compressed air.
3.
If you use compressed air, be sure to use proper protective equipment.
Date
Service Manual
2.08
Rev.
Section
8
Part
2
Page
6
USTER AFIS PRO
Maintenance
Maintenance Check List
The following checklist is provided to assist qualified service technicians with

maintenance of the AFIS PRO 2 instrument. This information is necessary to
ensure a thorough check.
3.1
Information
Begin the checklist by completing the customer information

below:
Customer: _____________________________ Mill: __________________
Address: ___________________________________________________
____________________________________________________
Country: ____________ Contract No.: __________
3.1.1
Date: ____________
General
Complete the general information below:

Contact person at the mill: ____________________________________
Location of the installation:_____________________________________
Climatic conditions: Temp.______ % RH_____
stable
variable
no air conditioning
Compressed Air Supply: ______ psi/bar
clean
dry
Input Power Supply:
50hz
60hz
UPS Installed:
________volts
yes
not sufficient
no
Date
Service Manual
12.07
Rev.
Section
8
Part
3
Page
1
USTER AFIS PRO
3.2
Maintenance
Installation Configuration
Once the AFIS PRO 2 instrument has been installed and

configured, complete the following:
AFIS PRO 2 Instrument Serial Number
____________________________
(See rear panel for serial number tag or printouts)
Modules Installed: Nep Class____ L&M_____ Trash_____ AUTOJET____

Monitor type:
_____________________
Printer Model: ________________________

Balance Model:
__________________
AFIS PRO 2 Software version: __________________

Data transfer:
yes, to customer Host PC
yes, to Expert
not utilized by customer
Check that all modifications (if any have been released by the PCT) have been
completed. If they have not, bring the AFIS PRO 2 instrument up to date. If this
is not possible, make a note of those modifications that cannot be completed.
Date
Service Manual
12.07
Rev.
Section
8
Part
3
Page
2
USTER AFIS PRO
Maintenance
3.3
Inspection and Maintenance
3.3.1
Peripheral Equipment Checks
Monitor:
_____
Check the monitor for brightness, focusing, and vertical/horizontal

hold.
Printer:
_____
Check the drive belt, ink cartridges, paper guide, and feed
mechanism.
_____
Check and clean the printer head.
_____
Carry out a self test, print a test page and check density and quality.
Balance:
_____
Check the power cable and data cable to ensure they are plugged in
correctly.
_____
Check the leveling of the balance and ensure the weighing area is
protected from air drafts.
_____
Check the balance communication feature in Diagnostics.
Date
Service Manual
2.08
Rev.
Section
8
Part
3
Page
3
USTER AFIS PRO
3.3.2
Maintenance
Fiber Individualizer Checks
Gear Belt and Pulleys:

_____
Check for damage and wear.
_____
Check and adjust the tension of the gear belt (if necessary).
_____
Check that all revolving parts are running smoothly.
Cover Plate: (Plexiglas):

_____
Check for damage and grooves.
Pinned Cylinders: (Upper and Lower Opening Rollers)

_____
Dismantle, clean, and check for wear or damage.
_____
Check the bearings to be sure they are running smoothly.
Card Flats:
_____
Check for damage and clean if necessary.
_____
Only dismantle or alter distance when replacing the card flat.
_____
Check sealant at card flat #3; this must be sealed well.
Lower Sliver Detector and Upper Sliver Detector, (if equipped):

_____
Check for proper function in Setup Diagnostics - Control Board

Diagnostics screen.
Date
Service Manual
2.08
Rev.
Section
8
Part
3
Page
4
USTER AFIS PRO
Maintenance
Feed Belt, Idler Roller, Feed Roller, and Feed Plate:

_____
Check for damage and wear.
_____
Check that the tension roller of feed belt is running freely.
Aluminum Transfer Tube to the Lint Sensor:

_____
Check opening at the F.I. to the aluminum transfer tube and the
transfer tube itself for any damage (scratches) or burrs that could
cause fiber tags.
_____
Check the rubber grommet at the F.I. for damage or rough edges that
could also cause fiber tags.
_____
Check to be sure the distance between the transfer tube and the lint
sensor inlet is approximately 1-2 mm.
3.3.3
_____
General Checks
Complete cleaning of the AFIS PRO 2 instrument.
Doors, Cabinet Top:
_____
Check doors (ground connections) and door latches for damage.
_____
Check hinges, lift cylinders.
Lint / Waste Box:

_____
Check door latches, door seals and filter for any damage.
_____
Clean all cooling ventilators (fans).
Date
Service Manual
2.08
Rev.
Section
8
Part
3
Page
5
USTER AFIS PRO
Maintenance
Cables, Tubes, Switches:

_____
Check all cable connections, tube connections, ground connections,

and interlock switch.
Check Last Logged Error:

_____
Note if there is a last logged error recorded and use that information
to determine if a possible hardware problem exists within the AFIS
PRO 2 instrument.
_____
Reset (after making note of last logged error).
Blower Assembly Adjustment:

_____
Check that the potentiometer on the blower is properly set to

approximately 48 H2O.
_____
To do this, go to DIAGNOSTICS CONTROL BOARD.
_____
Select FI ON and Flow Control - Center.
_____
Check the lint flow reading. If necessary, adjust the

blower potentiometer.
Note: To access the blower pot, the insulating blower housing must
be removed first.
Functional Checks:
_____
Switch the AFIS PRO 2 instrument on, check flowing components and
carry out the following tests:
_____
Computer, (CD Drive, Floppy Drive, Scan Disk)
_____
F.I. motor, (check that F.I. speed is approximately 7600

rpm in Diagnostics screen)
_____
Blower motor
_____
Feed motor, (forward, reverse, high speed, low speed)
Date
Service Manual
12.07
Rev.
Section
8
Part
3
Page
6
USTER AFIS PRO
Maintenance
_____
Printer
_____
Balance
_____
Primary and Secondary Purge (compressed air purge

functions)
_____
Min / Max lint flow of the blower
_____
All cooling fans and filters (computer, rear door, blower

motor)
AUTOJET Checks (if equipped):

_____
AUTOJET Home, Next and previous position functions.
_____
AUTOJET puffer function.
_____
Check that the static puffer pressure is set to no more than 20 psi.
(Lower pressure is better than if the pressure is too high.)
_____
Check the Feed shoe Open/Close.
_____
Check that the AUTOJET feed hole is aligned directly over the
opened feed shoe. If necessary, adjust the AUTOJET base and/or the
cabinet top (hinge screws) for proper alignment.
Sensor Diagnostic Tests: (Lint Sensor and Trash Sensor, if

equipped):
_____
Stability Test (print results)
_____
Sensitivity Test (print results)
_____
Beam Fault Test (print results)
Date
Service Manual
2.08
Rev.
Section
8
Part
3
Page
7
USTER AFIS PRO
3.3.4
Maintenance
Calibration Checklist
(See the Calibration section in this service manual for additional information)
Test Prior to Calibration:
_____
Complete 5-10 tests per module or 10 tests with All Modules

selected to check if calibration is really necessary.
Calibration:
_____
Calibrate only if the test results are outside of the tolerance and only
with the customers agreement.
_____
Tolerance: (See Calibration section in service manual)
_____
Sequence when calibrating several modules: Trash, Length &

Maturity, Neps.
After Calibration:
_____
Check all modules after alterations to hardware settings
_____
Include a copy of each recheck (result printout) with the work report
and also provide the customer with one, (quality assurance in
accordance with ISO-standard 9000 9004)
_____
Perform a minimum of 10 repetitions each of the official AFIS PRO 2

reference materials; enclose results with the work report.
Final Check:
_____
Even if no calibration took place, carry out 10 tests per module, (use
All Modules). Enclose copies of the results with the work report.
Enclose following documents with the work report:

_____
Printout of all sensor diagnostic tests.
_____
Printouts of any calibrations (if performed).
_____
Reference material test results.
Date
Service Manual
2.08
Rev.
Section
8
Part
3
Page
8
USTER AFIS PRO
Maintenance
Subassembly Maintenance
4.1
Blower Assembly
Check that the filter is clean and properly secured to prevent contamination
inside the blower motor.
Check that the lint flow is set to approximately 48 H20, plus or minus
1.0 when the flow control is set to Center.
Use CONTROL BOARD DIAGNOSTICS to view the Lint Flow reading and if
necessary, adjust the potentiometer located just inside the blower housing.
o
This adjustment should only be made when the flow control is set to
Center in DIAGNOSTICS.
No field service repair can be performed on the blower

motor.
DISASSEMBLY OF A BLOWER MOTOR BY ANY SERVICE
TECHNICIAN OR CUSTOMER WILL VOID THE WARRANTY.
If the blower motor becomes defective, it is recommended to
order a new blower from Uster Technologies, Inc.
4.2
Lint/Waste Box
4.2.1
Daily Maintenance
Daily routine maintenance consists of cleaning the lint/waste box

compartment. When prompted by the AFIS PRO 2 software message on
the screen, remove the lint and trash from the box by hand.
Inspect the inlet fittings and hoses of the lint/waste box for any buildup or
plugs.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
1
USTER AFIS PRO
4.2.2
Maintenance
Weekly Maintenance
On a weekly basis, it is recommended to vacuum the paper filter in the

lint/waste box to remove micro dust buildup. It is not necessary to
remove or replace the filter unless it is damaged. Spare filters
are shipped with the AFIS PRO 2.
Inspect the rubber seal on the lint/waste box door. Replace the seal if it
becomes damaged or worn enough to cause leaks.
4.3
Power System/Control Board
4.3.1
Daily Maintenance
No maintenance is required for the Control System or Control Board

during normal operation of the AFIS PRO 2.
4.3.2
Routine Maintenance
Inspect all air and electrical connections. Correct any air leaks or loose
electrical connections. Check routing of hoses and cables that might be
causing connection problems.
Check the pressure transducers on the control board for proper zero
when the individualizer blower is OFF. If necessary, adjust the
potentiometer, located on the controller board adjacent to each pressure
transducer, to read zero.
Note: If the either R110 or R113 potentiometers are adjusted incorrectly, all
A/D readings might be adversely affected. The screen will not show a
negative reading of the pressure transducer! Always adjust the potentiometer
to read a positive pressure and then turn it back carefully until it reads:
"zero".
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
2
USTER AFIS PRO
Maintenance
4.4
Fiber Individualizer Assembly
4.4.1
Routine Maintenance
For optimum performance, the fiber individualizer (FI) must be clean and the
pinned cylinders must spin freely. A thorough inspection should begin by
removing the drive belts from the fiber individualizer and FI motor. The
cylinders should spin freely by hand with no tight spots.
1.
Remove the microdust airline from the FI and loosen the four thumbscrews
that secure the FI cover plate.
2.
Carefully slide the FI cover plate off of the dowel pins, which position the
plate.
3.
Use compressed air or vacuum to clean around the pinned cylinders and
card flats.
4.
Remove the FI cover plate by loosening and removing the two cap
screws that secure the belt and pulley shield that covers the Fiber
Individualizer.
5.
Remove the pinned cylinders for inspection by loosening the set-screws

on the gear belt pulleys; slide the pulleys off of their shafts.
6.
Loosen the socket-head screw on the locking collar and remove the
collar.
7.
Remove the socket-head screw on the journal bearing assembly and slide
the pinned cylinder away from the FI mounting plate so that the rear of
the cylinder is accessible.
8.
Clean the area behind each cylinder and remove any built-up dust or
fiber.
9.
Check that the journal bearing spins freely.
10. Inspect the face of the card flats and other housing surfaces around the
cylinders.
11. Wipe clean all surfaces, which are exposed to the fiber during normal
processing.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
3
USTER AFIS PRO
Maintenance
12. Replace the cylinder assemblies; line up the screw hole for the journal
bearing but do not tighten at this time.
13. Install the plexiglas FI cover plate and the four thumb screws that hold it
in place. Be sure that the cover is flat against the FI.
14. Adjust the cylinders so that it does not interfere with the FI moungint plate
or the FI cover plate.
15. Lock the pinned cylinder in that position using the socket-head screw in
the journal bearing.
16. Install the locking collar so that it fits tightly against the bearing housing.
17. Reposition the pulleys and drive belts.
18. Reassemble the FI pulley shield.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
4
USTER AFIS PRO
4.4.2
Maintenance
Sliver Detector Maintenance
If properly adjusted, the sliver detector should require no maintenance except

for general cleaning of the area around and through which the LED source
"beam" must pass.
1.
Remove the FI cover plate from the FI and use compressed air or vacuum
to clean any trash, dust, or fiber build up in the area.
2.
Be certain to inspect between the lower feed belt roller and the feed plate
to insure that no fiber has built up around the LED detector.
3.
Sliver detector adjustment can be checked through the control board.
4.
When the LED is illuminated (ON), the AFIS PRO 2 instrument detects
sliver. When the LED is OFF, no sliver is present.
5.
Check the LED during the normal processing of a sample. It should

remain ON during the run. Thin spots or breaks in the sliver sample
could cause the LED to go off for a brief time, but once the material
again blocks the beam, the LED will be ON. These random on again,
off again sequences are normal and indicate that the intensity and
thresholds are in the proper range. It is not; however, normal if the
ON/OFF pattern is of a rapid nature.
6.
Once the sliver is finished feeding or if the LED source beam is not
broken for a period of 20 seconds, the control board begins its "end of
sample" routine -- reversal of the feed motor and purging of the AFIS PRO
2 instrument.
Note: There is also a LED on the DataSensor device that can be used to
monitor the performance of the sliver detector.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
5
USTER AFIS PRO
4.5
Maintenance
Lint Sensor and Trash Sensor
These sensors are divided into two sections:

1. The source assembly (smaller section, located nearest to you when
mounted in the cabinet).
2. The detection assembly, which includes the detection optics and DSP
sensor board (printed circuit board).
1.
The source assembly is hinged so that it may be removed by releasing

the four latches (two on either side of the assembly) and pulling the
source block straight out until the electrical connector is completely
disengaged.
2.
Rotate the assembly upward and carefully rest it on the top of the larger
detection assembly.
Note: The operator should inspect the sensor every 40 hours during the
routine maintenance check.
3.
With the source assembly resting on top of the detection assembly,

carefully check the lens surfaces, nozzle ends, and sensor cavity for signs
of trash, dust, or fiber contamination. Large particles and fiber deposits
should be removed from the area with forceps or cotton swabs.
Attention:
The operator should not attempt to clean lenses or remove
fine fragments from the surfaces of the lenses.
CAUTION!!!
UNDER NO CIRCUMSTANCES SHOULD COMPRESSED AIR
BE USED TO CLEAN THE SENSOR!!
4.
The optical sensor is equipped with a feedback control system, which

compensates for contamination of the optical lenses by small particle
build-up. As dust or other particles accumulate, the control system
increases the output of the source to maintain optical sensitivity.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
6
USTER AFIS PRO
Maintenance
5.
This compensation is limited and when a maximum current is reached,

the AFIS PRO 2 instrument will halt operation with a Beam Fault High
error condition.
6.
If this condition occurs, check the lenses for contamination and clean as
necessary using lens cleaner or isopropyl alcohol and lens tissues
(papers) or a cotton tipped swab.
7.
After cleaning, the lenses should be clear with no residue of dust, fiber or
cleaner present. It may be necessary to follow the wet cleaning by
polishing with a clean, dry lens tissue or cotton swab.
Attention:
The source lens is surrounded by four openings used to flush
the lens with purge air. The edges of these holes are sharp
and may tend to catch fibers from a cotton swab. Care must
be taken during cleaning to avoid this.
8.
Inspect the o-ring face of the sensor cavity and replace the o-ring if
necessary.
9.
Be sure the o-ring is in the proper place prior to closing.
10. Inspect both sides of the 3-pin electrical connector. Remove any trash or
fibers from the socket. Check for correctly aligned pins.
11. Close the sensor and engage the latches in the following order:
a. Top right
b. Bottom left
c. Bottom right
d. Top left
12. Reinstall the fiber transport tube and slide the sensor toward the
individualizer until the tube is firmly seated in the Fiber Individualizer.
The sensor nozzle should be located 1.5 to 3.0 mm from the fiber
transport tube with the clear vinyl tubing providing a sleeve-like seal
between the tube and the nozzle. Tighten the mounting screws to 30 inlbs (7.5 N-m).
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
7
USTER AFIS PRO
4.6
Maintenance
Host Computer
Periodically clean the fan filter located on the front of the computer enclosure
and check that all cable connections are secure. A routine back up of the
hard drive is suggested. This will aid in replacing a defective hard drive, and
in installing/troubleshooting new hardware which requires new drivers to be
added to the computer system. See hard drive imaging, below.
4.6.1
Hard Drive Imaging
Each AFIS PRO 2 instrument shipped includes one copy of Symantec Norton
Ghost software (for backup and restoration of the hard drive), and a CD
image of the hard drive.
4.6.1.1
Create a Hard Drive Image (Backup)
1.
Turn the AFIS PRO 2 instrument ON.
2.
Insert blank CD-R media into CD Rom drive.
3.
Open Symantec Ghost. Click OK.
4.
Select LOCAL.
5.
Select TO DISK.
6.
Click TO IMAGE.
7.
The source drive information is displayed and highlighted. Click OK.
8.
Go to Look In: drop down box, and select CD Rom Drive.
9.
Click SAVE.
10. Compress Image is not necessary. Click NO.

11. Click YES to create a bootable floppy to CD-R.
12. Click YES and wait.
13. Click YES to proceed to Image copy to CD-R. This will take 3 to 5
minutes to complete. After completion, the CD-R will automatically eject.

14. Remove CD.
15. Click CONTINUE.
16. Click QUIT.
Date
Service Manual
2.08
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Section
8
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Page
8
USTER AFIS PRO
Maintenance
17. Click YES.

18. Remove bootable diskette and CD.
19. Restart AFIS PRO 2 instrument.
20. Store your Hard Drive Image CD and bootable diskette in a safe place.
4.6.1.2
Restore a Hard Drive
1.
Turn the AFIS PRO 2 instrument ON.
2.
Insert Hard Disk Image CD into CD Writer drive.
3.
Open Symantec Ghost. Click OK.
4.
Select LOCAL.
5.
Select TO DISK.
6.
Click FROM IMAGE.
7.
Go to the Look In: drop down box, and select CD Rom Drive.
Information will be displayed where the image will be saved.
8.
Click on highlighted information.
9.
Click OK.
10. Click OK.

11. Proceed with disk restore. Click YES. This will take 10 15 minutes.
12. Click CONTINUE.
13. Click QUIT.
14. Click YES.
15. Remove CD and diskette.
16. Restart the AFIS PRO 2 instrument.
Date
Service Manual
2.08
Rev.
Section
8
Part
4
Page
9
USTER AFIS PRO
Maintenance
Date
Service Manual
2.08
Rev.
Section
8
Part
Page
10
USTER AFIS PRO
Section 9
Diagnostics
Diagnostics
Table of Contents
1
TROUBLESHOOTING TECHNIQUES ................................................... 9-1-1

1.1
Required Equipment.....................................................................9-1-1
1.2
AFIS PRO 2 Diagnostics ...............................................................9-1-1
1.2.1 Control Board Diagnostics ........................................................9-1-2
1.2.1.1
Component Descriptions ..............................................................................9-1-3
1.2.2 Balance & Temperature Probe Diagnostics ..................................9-1-5

1.2.3 Sensors...................................................................................9-1-6
List of Figures
Figure 9-1: Control Board Diagnostics Screen ...................................... 9-1-2
Figure 9-2: Balance & Temp Probe Diagnostics .................................... 9-1-5
Figure 9-3: Sensor Diagnostics ........................................................... 9-1-6
Date
Service Manual
2.08
Section
9
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Page
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USTER AFIS PRO
Diagnostics
Date
Service Manual
2.08
Section
9
Part
0
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2
USTER AFIS PRO
Diagnostics
Troubleshooting Techniques
AFIS PRO 2 provides a complete diagnostic section in its software to aid

qualified service technicians in the maintenance and trouble shooting of the
AFIS PRO 2 instrument. Best results are achieved when a combination of

software diagnostics and mechanical calibration are used.
1.1
Required Equipment
The test equipment and tools listed below are required to service the AFIS PRO
2. All the equipment and tools on this list should be readily available before
attempting service.
Digital voltmeter (3.5 digits)
Clip Leads (2)
Anti-Static Wrist Strap
Standard Hand Tools
Portable Oscilloscope (optional)
Reference materials for Neps, Length, Fineness and Maturity, and Trash
1.2
AFIS PRO 2 Diagnostics
The AFIS PRO 2 Diagnostics feature provides a means of testing its individual
circuits and components. The Diagnostics screens are intended for use by
USTER certified service technicians during routine checks, trouble-shooting, and
maintenance.
Note: The screens that are displayed on the AFIS PRO 2 instrument you are
working with can vary from those pictured in the figures in the manual
depending on which AFIS PRO 2 modules have been installed.
Date
Service Manual
12.07
Rev.
Section
9
Part
1
Page
1
USTER AFIS PRO
Diagnostics
1.
Access DIAGNOSTICS by selecting the SETUP tab from the AFIS PRO 2
MAIN MENU.
2.
Select the DIAGNOSTICS tab. The following diagnostics options are

available:
a. Control Board
b. Balance and Temperature Probe
c. Sensors
1.2.1
Control Board Diagnostics
The CONTROL BOARD DIAGNOSTIC screen allows the operator to perform

diagnostic tests of the motor and pneumatic systems, which are actuated by the
control board.
Note: Prior to diagnostic testing, click Connect to ensure a connection with

the AFIS PRO 2 control board.
Figure 9-1: Control Board Diagnostics Screen
Date
Service Manual
12.07
Rev.
Section
9
Part
1
Page
2
USTER AFIS PRO

1.2.1.1
Diagnostics
Component Descriptions
The Feed Motor area allows operator to set the motor speed and direction.
It also controls the on/off option.
The Move AUTOJET To area allows the operator to move the AUTOJET to
various positions.
The Sample Run area allows operator to start a sample run.
The Reset Controller Board button allows the operator to send the Control
Board its reset command.
The F.I. and Air System area contains the F.I button that allows the
operator to turn the fiber individualizer motor On and Off.
The Primary Purge button activates the main solenoid air valve that is used
to clean the AFIS PRO 2 instrument at the end of each sample test.
The Secondary Purge button activates the secondary solenoid air valve that
is used to clean the AFIS PRO 2 instrument at the end of each sample test.
The AUTOJET Puff button momentarily activates the solenoid valve that is
used to puff the sample from the AUTOJET cassette to the feed tray.
The Feed Tray Shoe button allows the operator to open and close the feed
shoe mechanism.
The Static Values area displays the results of a snapshot of certain Control
Board parameters. Pressing the Sliver Count button allows the operator to
reset the sliver count of the Control Board.
The Flow Values (Inches H20) areas display lint flow and trash flow
parameters. These parameters are re-read from the control board and redisplayed at a periodic interval.
Flow Control:
1.
Press the TEST button to begin the flow control test.

a. This test sets the blower to the lowest speed and measures a
pressure.
Date
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Section
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USTER AFIS PRO
Diagnostics
b. Next, it sets the blower to the highest speed and measures this
pressure.
c. Then it sets the blower to the center speed and measures this
pressure.
d. The blower is then turned OFF and the results are updated.
2.
Press the OFF button to turn the blower motor off.
3.
Press the CENTER button to set the lint flow (blower motor) to its center
value.
4.
Press the MAX button to set the lint flow to maximum.
Scanning Values - This area displays control board parameters. These

parameters are re-read from the control board and re-displayed at a periodic
interval.
Last Logged Error - This area displays information if a fatal error occurred
during normal sample testing. The values displayed are logged at the time the
last error occurred, overwriting any previously logged error. Pressing the
Reset button resets the Last Logged Error and sets the Timestamp to No
Logged Error. Note that after a reset you must exit Control Board Diagnostics
to clear the last logged error values from the screen.
Date
Service Manual
12.07
Rev.
Section
9
Part
1
Page
4
USTER AFIS PRO
1.2.2
Diagnostics
Balance & Temperature Probe

Diagnostics
The BALANCE & TEMPERATURE PROBE DIAGNOSTICS screen allows the operator to
test the communications with the balance and the temperature probe.
Note: The balance should be configured for 9600 baud, 8 data bits, no
parity, 1 stop bit and continuous sampling.
Figure 9-2: Balance & Temp Probe Diagnostics
To perform Balance/Temperature Probe diagnostics:

1. Select Balance or Temp Probe by clicking the radio button preceding
your selection.
2. Click the Open Port button. Information will display to the left and
indicate whether or not there is a problem. If the balance is functioning
properly, it will display the Weight. If the temperature probe is functioning
properly the temperature will be displayed.
Date
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12.07
Rev.
Section
9
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USTER AFIS PRO
Diagnostics
3. Once diagnostics are complete, click the Close Port button.
1.2.3
Sensors
The Lint Sensor (Fiber & Nep) and the Trash Sensor are tested in this area.
Once the appropriate tab is selected, the following tests are performed
simultaneously:
1.
SENSITIVITY TEST
2.
STABILITY TEST
3.
BEAM FAULT TEST
4.
FIBER TAG TEST
Figure 9-3: Sensor Diagnostics
Simply click Start to begin diagnostics. Once the Testing finished message
appears, click Stop to end diagnostics. At this point you can Print the
results.
Date
Service Manual
12.07
Rev.
Section
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1
Page
6
USTER AFIS PRO 2
Section 10
Table of Contents
1
POWER SUPPLY ASSEMBLY .......................................................... 10-1-1

1.1
Power Supplies..........................................................................10-1-2
1.2
Power Supply Connections .........................................................10-1-3
1.3
Power Supply Rear Panel ........................................................10-1-4
List of Figures
Figure 10-1: Power Supply Assembly ................................................ 10-1-1
Figure 10-2: Power Supply Connections ............................................ 10-1-3
Figure 10-3: Power Supply Rear Panel ............................................. 10-1-4
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Power Supply Assembly
Figure 10-1: Power Supply Assembly
The power system assembly is located in the right-hand side of the rear of the
cabinet. All power to the modules and peripherals come from this assembly.
CAUTION!!!
Extreme care should be used inside the Power Supply
Assembly because lethal voltages are present.
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1.1
Power Supplies
One is a 24 volt power supply for the control board, FI motor, feed
motor, and cooling fans.
The other power supply is a multistage supply 5V/15V for the lint and
trash sensors.
These items are field replaceable BUT only if they have the
proper safety approvals. Unapproved devices are illegal and
will void the CE certification.
Date
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USTER AFIS PRO 2
1.2
Power Supply Connections
The RED breaker is a power circuit breaker for the entire AFIS PRO 2
instrument and is rated at 7 Amperes. Turning this switch OFF is
equivalent to unplugging the AFIS PRO 2 instrument.
Note: If the RED power supply breaker switch is turned OFF, the UPS (if
installed) remains powered because it will think there is a power failure. Be
sure to disconnect or turn OFF the UPS before continuing to service the AFIS
PRO 2 instrument.
Figure 10-2: Power Supply Connections
1
2
3
Main Air Supply

Network Connection
Jumper Cable or
UPS Connection
4
5
Date
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2.08
Main Power Supply Cable

Power Supply Breaker Switch
Rev.
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1.3
Power Supply Rear Panel
The rear panel has several connectors to provide power to the modules, other
peripherals, and optional equipment such as the AUTOJET. Some are DB type
connectors for low voltage power and others are IEC320 power connectors for
230-volt devices. The connectors have the following function:
IEC320-C20 (1)
IEC320-C13 (3)
IEC320-C14 (1)
DB9 (2)
DB25(1)
4 pin DIN Connector
Phoenix Power
Connector
Main AC power inlet rated at 16 Amperes

AC outlet blower power, accessory power, and
spare
Accessory Power
Lint Sensor and Trash Sensor Power
Control Board Communications
Interlock/Blower Control
FI Control and Door Fan
Figure 10-3: Power Supply Rear Panel
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USTER AFIS PRO 2
Section 11
Mechanical Hardware
Mechanical Hardware
Table of Contents
1
CABINET ................................................................................ 11-1-1

1.1
Settings / Adjustments................................................................11-1-1
1.1.1 Cabinet Top Hinge Adjustment ................................................11-1-2
1.1.2 Interlock Switch Adjustment .....................................................11-1-2
1.1.3 Cabinet Support Feet..............................................................11-1-3
FIBER INDIVIDUALIZER (FI) ............................................................ 11-2-1

2.1
Card Flat Settings/ Adjustments ..................................................11-2-2
2.1.1 Replacing a Damaged Card Flat..............................................11-2-3
2.2
Feed Plate Check/Adjustment .....................................................11-2-4
2.2.1 Adjustment Check Procedure ...................................................11-2-4
2.3
Programmable Sliver Detector .....................................................11-2-5
2.3.1 Sliver Detector Settings/Adjustments.........................................11-2-7
AFIS PRO 2 AUTOJET ............................................................. 11-3-1

3.1
3.2

3.2.1 Cabinet and AUTOJET Base ....................................................11-3-2
3.2.2 AUTOJET Cassette Position Sensor ...........................................11-3-3
3.2.3 Feed Slide Adjustment ............................................................11-3-5
3.2.4 Feed Shoe Open/Close Rates .................................................11-3-6
3.2.5 AUTOJET Puffer Pressure .........................................................11-3-8
3.2.6 AUTOJET Cassettes ................................................................11-3-9
SOLENOID VALVE ASSEMBLY ....................................................... 11-4-1

4.1
4.2
5 FIBER INDIVIDUALIZER MOTOR ...................................................... 11-5-1
5.1
5.2
5.2.1 F.I. Motor Speed....................................................................11-5-2
5.2.2 Drive Belt Tension Adjustment Procedure...................................11-5-2
5.2.3 Fiber Individualizer Motor Replacement ....................................11-5-3
F.I. MOTOR CONTROLLER ........................................................... 11-6-1

6.1
6.1.1 Jumper Settings......................................................................11-6-2
6.1.2 Fiber Individualizer Motor Speed.............................................11-6-2
FEED MOTOR ASSEMBLY ............................................................ 11-7-1

7.1
8 FEED MOTOR CONTROLLER ......................................................... 11-8-1
8.1
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8.2
Mechanical Hardware
8.2.1 Dip Switch Settings.................................................................11-8-2

8.2.2 Feed Motor Controller Diagnostics ...........................................11-8-2
CONTROL BOARD ASSEMBLY ....................................................... 11-9-1

9.1
9.2
10 OIL FILTER/SHUT-OFF VALVE AND REGULATOR ASSEMBLY ................. 11-10-1
11 BLOWER ASSEMBLY ................................................................. 11-11-1
11.2 Settings /Adjustment ................................................................11-11-2
12 LINT/WASTE BOX .................................................................. 11-12-1
12.3 Air Purging Settings .................................................................11-12-2
13 LINT AND TRASH SENSORS ....................................................... 11-13-1
13.1 Sensor Connections .................................................................11-13-2
13.1.1 Dip Switch Settings...............................................................11-13-3
14 DATA MODULES ..................................................................... 11-14-1

14.1 Nep Classification Module .......................................................11-14-1
14.1.1 Requirements .......................................................................11-14-1
14.2
14.3
Trash Classification Module ......................................................11-14-2

Length & Maturity Module ........................................................11-14-2
14.3.1 Requirements .......................................................................11-14-2

14.3.2 Field Installation/Replacement Procedure ............................11-14-3
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List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
11-1: AFIS PRO 2 Cabinet Front ............................................. 11-1-1

11-2: Interlock Switch and Angle Bracket................................. 11-1-2
11-3: Adjustable Cabinet Support Foot.................................... 11-1-3
11-4: Fiber Individualizer w/out Cover Plate............................ 11-2-1
11-5: Pin Cylinder................................................................. 11-2-3
11-6: AUTOJET Feed Slide Assembly........................................ 11-2-4
11-7: Programmable DataSensor Sliver Detector....................... 11-2-5
11-8: DataSensor using thru beam configuration ................... 11-2-6
11-9: AUTOJET Base ............................................................. 11-3-1
11-10: AUTOJET Position Detection Hole Alignment .................. 11-3-2
11-11: DataSensor Position Sensor ......................................... 11-3-3
11-12: AUTOJET Feed Slide Assembly..................................... 11-3-5
11-13: Feed Shoe Cylinder Assembly & Flow Valves................. 11-3-6
11-14: Location of Puffer Gauge and Puffer Regulator ............... 11-3-8
11-15: AUTOJET Cassette ...................................................... 11-3-9
11-16: AUTOJET Cassette Base .............................................. 11-3-9
11-17: Solenoid Valve Assembly (AUTOJET) ............................ 11-4-2
11-18: Fiber Individualizer Motor Assembly............................. 11-5-1
11-19: Fiber Individualizer Motor Controller ............................ 11-6-1
11-20: Feed Motor Assembly ................................................. 11-7-1
11-21: Feed Motor Controller................................................. 11-8-1
11-22: Feed Motor Controller Dip Switch Settings..................... 11-8-2
11-23: Control Board Assembly.............................................. 11-9-1
11-24: Oil Filter/Shut-off Valve & Regulator Assembly............. 11-10-1
11-25: Norgren Air Filter ..................................................... 11-10-2
11-26: Blower & Muffler ...................................................... 11-11-1
11-27: Lint/Waste Box ........................................................ 11-12-1
11-28: Trash and Lint Sensors............................................... 11-13-1
11-29: Lint/Trash Sensor Connections ................................... 11-13-2
List of Tables
Table 11-1: Maximum Error and Standard Deviation Values .............. 11-14-2
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Mechanical Hardware
Date
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USTER AFIS PRO 2
Mechanical Hardware
Cabinet
Figure 11-1: AFIS PRO 2 Cabinet Front
1.1
Settings / Adjustments
All settings and adjustments for the cabinet are preset at the factory and
normally do not require adjustments in the field.
Date
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USTER AFIS PRO 2
1.1.1
Mechanical Hardware
Cabinet Top Hinge Adjustment
If necessary, the cabinet top hinge can be adjusted to align with the cabinet
sides and the cabinet front when the top is closed. This is best accomplished
by slightly loosening the hinge screws and retighten after the adjustment is
made.
PCT Tip: It is helpful to disconnect one end cabinet top lift cylinder before
attempting to make adjustments to the hinge screws.
1.1.2
Interlock Switch Adjustment
Figure 11-2: Interlock Switch and Angle Bracket
The interlock switch is activated by an aluminum angle bracket that is mounted

to the underside of the cabinet top.
To properly activate the switch and to avoid damage to the interlock

switch housing that holds the interlock service key, the angle bracket must
be properly aligned to activate the switch.
The two screws that secure the angle bracket can be loosened to adjust
its position relative to the interlock switch.
Date
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USTER AFIS PRO 2
1.1.3
Mechanical Hardware
Cabinet Support Feet
Figure 11-3: Adjustable Cabinet Support Foot
The AFIS PRO 2 cabinet is equipped with rolling casters to allow for easy
movement of the AFIS PRO 2 for service and maintenance.
If preferred, the customer can adjust the cabinet support feet so that the
casters are disabled and the AFIS PRO 2 is more stable and/or level.
This feature would be particularly helpful if the laboratory floor surface is

uneven.
The adjustable feet can be screwed up or down to meet the customers

specific requirements.
Date
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Mechanical Hardware
Date
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USTER AFIS PRO 2
Mechanical Hardware
Fiber Individualizer (FI)
Figure 11-4: Fiber Individualizer w/out Cover Plate
Date
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USTER AFIS PRO 2
2.1
Mechanical Hardware
Card Flat Settings/ Adjustments
Card flat settings are preset at the factory and normally, no adjustments are
necessary. However, if any of the card flats require adjustment or removal
due to service maintenance or damage, the recommended distance between
all the card flats and the pinned cylinders is .003 to .005 (0.076 0.127
mm).
1.
Adjustment is accomplished by slightly loosening the screws that secure

the card flat housing.
2.
Use a feeler gauge to set the distance between the card flat and the
pinned cylinder.
3.
Be sure to retighten the housing screws after setting the card flat distance.
4.
The card flats MUST be clean.
5.
The outside edges MUST be free from burrs that could cause fiber tags.
6.
All three (3) card flats should be checked during routine service
maintenance.
7.
Check that the Permagum sealant is properly secured in place on Card

Flat #3. See Figure 11-4.
Date
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2.1.1
Mechanical Hardware
Replacing a Damaged Card Flat
With the FI cover plate removed and the pinned cylinder locked in proper
position, remove the damaged card flat by loosening the socket-head screws
that hold the associated housing in place.
Press the damaged card flat sideways to remove it from the housing. Take
note of the rake direction of the card wire prior to removal to ensure that
the new card flat will be installed in the same direction. Press the new
card flat into position making sure the edges are flush (smooth) with the
housing.
Install a new card flat and housing assembly and adjust it so that it clears
the pinned cylinder with 0.025-0.075 mm (0.003 to 0.005") clearance.
Note: Be sure the card wire teeth are opposing the direction of the pin
cylinder.
Figure 11-5: Pin Cylinder
Carefully turn the pinned cylinder by hand with the drive belts off when
checking the clearance between pins and flats.
Lock the card flat housing assembly in position using the socket-head
screws (use "blue" loctite on the threads of these screws).
Check the cylinders for free movement.
Reassemble the FI cover plate and reinstall the drive belts.
Be sure to replace any permagum seals to prevent leakage of air.
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2.2
Mechanical Hardware
Feed Plate Check/Adjustment
Figure 11-6: AUTOJET Feed Slide Assembly
2.2.1
Adjustment Check Procedure
This procedure is used to check the spring tension/pressure of the feed plate
against the feed roll assembly, if it is not functioning properly or if the spring
block assembly has been replaced. The spring tension setting MUST be
checked as it can affect the short fiber content and Nep counts.
1.
Place the fiber individualizer cover plate in its proper position and check
for free movement of the feed plate.
2.
When the feed plate is pressed down and released, it should spring back
and touch firmly against the black rubber feed roller. If it does not, check
for a possible interference problem, contamination of the feed plate pivot
pin, or problem with the spring block assembly.
3.
The amount of tension being applied by the spring block assembly is

fixed. There is no adjustment required.
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USTER AFIS PRO 2
2.3
Mechanical Hardware
Programmable Sliver Detector
The fiber individualizer sliver detector used on the AFIS PRO 2 instrument uses
a thru beam configuration in which the emitter is on one side of the fiber
path (fiber individualizer side), and the detector is on the other (mounted on
the FI cover plate).
The sliver (fiber specimen) passes in front of the LED source breaking
the beam. A signal is sent to the control board indicating that a sample is
present.
The sensitivity of the sliver detector can be adjusted for optimum

performance.
Figure 11-7: Programmable DataSensor Sliver Detector
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Mechanical Hardware
Figure 11-8: DataSensor using thru beam configuration
Note: This configuration has the fiber optic detector cable mounted on the FI
cover plate.
IMPORTANT!
Prior to making any sensitivity adjustment to the sliver
detector, make sure there is no contamination (trash or fiber)
in front of the source LED of the sliver detector. Be sure that
the emitter and detector assembly is positioned very near to
the surface of the F.I. cover plate, but not sticking out into the
path of the sliver.
Note: The interlock switch must be activated with the interlock key when
performing the sensitivity adjustments.
Date
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USTER AFIS PRO 2
2.3.1
Mechanical Hardware
Sliver Detector Settings/Adjustments
Sensitivity adjustment procedure for the new DATASENSOR sliver

detector:
1.
Check that the fiber optic cables are not damaged and are fully inserted,
(about 6mm) into the sensitivity adjustment device. Note: Press and hold
the blue lock button until the fiber optic cables have been fully removed
or inserted.
2.
Check that there is no fiber or other contamination in front of the sliver

detector/emitter LEDs.
3.
Press the SET button and hold it down until the GREEN (Programming)
LED turns ON. Keep holding it until the LED turns OFF and begins to
blink GREEN. Release the button.
4.
Place a white piece of paper between the Plexiglas cover and the feed
tray to cover the area in front of the detector.
5.
Press the SET button again and hold down until the LED turns GREEN.
The sensitivity is now properly set.
Note: If the LED begins to blink RED and GREEN, the setting has failed and
the adjustment procedure must be repeated starting from Step 1.
6.
Remove the white paper from between the plexiglas FI cover plate and
the feed tray.
7.
Test the sliver detector adjustment by running a few samples with the
cabinet top up and observe the sample LED on the data sensor to make
sure it is properly detecting a sample (LED OFF) when it passes by the
detector and turns YELLOW when no sample is present.
See Figure 11-8, this section.
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Mechanical Hardware
Date
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USTER AFIS PRO 2
Mechanical Hardware
AFIS PRO 2 AUTOJET
Figure 11-9: AUTOJET Base
3.1
Description and Specifications
The AFIS PRO 2 AUTOJET consists of the following main

components:
AUTOJET Base
AUTOJET Drive Motor
AUTOJET Multifunction Board
AUTOJET Cassette Position Sensor Assembly
AUTOJET Cassette(s)
AUTOJET Feed Slide Assembly
Date
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USTER AFIS PRO 2
Mechanical Hardware
3.2
Settings and Adjustments
3.2.1
Cabinet and AUTOJET Base
Be sure to check the feedhole alignment to the AUTOJET feed slide assembly
when the cabinet top is down. While there is some adjustment using the
"play" in the three mounting holes for the AUTOJET base, it may even be
necessary to adjust the cabinet top hinge or the FI individualizer base plate to
align the feed slide tray directly under the AUTOJET position detection hole.
THIS ALIGNMENT IS VERY IMPORTANT AND NECESSARY FOR
PROPER FEEDING OF THE SAMPLES! The following photo illustrates the
proper alignment:
Figure 11-10: AUTOJET Position Detection Hole Alignment
Note how the position detection hole is centered directly over the
opening between the feed shoe and the upper feed belt roller.
Date
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3.2.2
Mechanical Hardware
AUTOJET Cassette Position Sensor
AFIS PRO 2 instruments are equipped with a DataSensor device. The setup
and adjustment procedures are different for each and are described below.
Figure 11-11: DataSensor Position Sensor
1.
Check that the fiber optic cable is properly installed.
2.
The upper sliver detector emitter/receiver LEDs at the end of the fiber
optic cable MUST be adjusted flush with the top surface of the AUTOJET
base.
3.
The upper sliver detector emitter/receiver assembly can be adjusted by

loosening the lock nut on the underside of the AUTOJET base.
4.
DO NOT twist or bend the fiber optic cables such that they might
become damaged.
a. The ends of the fiber optic cables MUST be inserted into the proper
emitter and receiver holes of the DataSensor device.
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Mechanical Hardware
b. When properly installed, there should be a single LED in the middle

of the position sensor.
Note: When inserting the fiber optic cables into the DataSensor device there
is considerable resistance due to an o-ring seal. Press and hold the BLUE
lock button until the fiber optic cables have been fully removed or inserted. Be
sure to insert the cable fully, about 6mm deep.
To program the DataSensor device for proper operation:

1.
Load a cassette on the AUTOJET base and align a position detection hole
so that the LED source beam is exactly in the center.
2.
Press and hold the SET button on the DataSensor device until the GREEN
LED is blinking.
3.
Release the SET button and turn the cassette slightly counter clock wise or
rd
clock wise so that approximately 2/3 of the beam is covered.
4.
Press and hold the SET button till the GREEN LED is ON. This concludes
the position sensor adjustment.
5.
Test the AUTOJET position sensor using the control board diagnostics
software to move the cassette to the next and previous positions.
Note: If the LED begins to blink RED and GREEN, the setting has failed and
the setting procedure must be repeated.
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USTER AFIS PRO 2
3.2.3
Mechanical Hardware
Feed Slide Adjustment
Figure 11-12: AUTOJET Feed Slide Assembly
The front tip of the AUTOJET feed slide assembly MUST be close to, but NOT
touching the top of the feed plate. See figure 11-12.
To make the adjustments:
1.
Loosen the two screws that secure the feed slide assembly to the fiber
individualizer feed plate.
2.
Using the OPEN/CLOSE FEED TRAY SHOE feature in CONTROL BOARD

DIAGNOSTICS, close the feed shoe. (This automatically sets the distance of
the feed slide from the upper roller).
3.
With the feed shoe pressing against the upper feed belt roller, rotate the
front end of the feed slide assembly until it is close to the top edge of the
spring loaded feed plate without touching.
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Mechanical Hardware
Note: It is very important that the feed slide assembly is not touching or
pressing down on the spring loaded feed plate!
4.
Tighten the two screws to secure the feed slide assembly in this position.
5.
Open the feed shoe.
6.
Process a sliver sample with the cabinet top up to observe that the
sample feeds properly.
3.2.4
Feed Shoe Open/Close Rates
Figure 11-13: Feed Shoe Cylinder Assembly & Flow Valves
There is a flow regulator valve attached to each end of the air cylinder that
opens and closes the feed shoe.
These regulators should be adjusted so that the feed shoe closes more slowly
than when it opens.
The time to close the feed shoe should be about second.
The time to open the feed shoe should be set faster without causing the
mechanism to hit the end to hard.
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Mechanical Hardware
To adjust the flow rates:

1.
Loosen the locking screws on each flow regulator fully counter clockwise.
2.
Turn both flow adjustment screws completely clock-wise and then turn
each screw 1 full turn out (counter clock-wise).
3.
Using the OPEN/CLOSE FEED TRAY SHOE feature in CONTROL BOARD

DIAGNOSTICS, check the movement of the feed shoe and if necessary,
make finer adjustments to make the feed shoe close at a slower rate than
when opening.
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USTER AFIS PRO 2
3.2.5
Mechanical Hardware
AUTOJET Puffer Pressure
Figure 11-14: Location of Puffer Gauge and Puffer Regulator
For most types of sample testing, the puffer pressure should be set to
approximately 20-25 psi.
The idea is to have just enough puffer pressure to move the samples from the
AUTOJET cassette to the feed shoe without jamming or wadding the sample.
An AFIS PRO 2 operator should learn to make and load card sliver and mat
material samples that will feed properly with the 20-25 psi puffer pressure.
Date
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USTER AFIS PRO 2
3.2.6
Mechanical Hardware
AUTOJET Cassettes
Figure 11-15: AUTOJET Cassette
Figure 11-16: AUTOJET Cassette Base
Date
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USTER AFIS PRO 2
Mechanical Hardware
The AUTOJET cassette is available in two tubes sizes, large and small.
The large tube cassette is most commonly used for most card mat and
card sliver types.
The small tube cassette is mainly used by customers that test thin comber
sliver.
There are no adjustments for the cassette.

On a regular basis, the customer should:
1.
Check each tube for possible damage, cracks or burrs that could affect
the ability of sliver samples to move smoothly through the tubes.
2.
Clean the tubes using the tube brush provided with each AFIS PRO 2.
a. If necessary, plain water can be used to help clean the inside of the
tubes.
Note: DO NOT use soap or glass cleaning agents on the cassette tubes as
this will damage the anti-static film that is applied to the tubes by the
manufacturer.
3.
The customer should also ensure that the position detector holes are clean
to prevent any problems with the AUTOJET cassette position sensor.
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10
USTER AFIS PRO 2
Mechanical Hardware
Solenoid Valve Assembly
4.1
The solenoid valves on the AFIS PRO 2 are used for the following functions:
Primary Purge
Secondary Purge
Feed Shoe
Puffer
1
2
3
4
Used to clean the F.I. between sample tests.

Used to clean the F.I. between sample tests.
AUTOJET feed shoe open/close mechanism.
AUTOJET puffer air used to feed samples.
The AUTOJET feed shoe flow rate and puffer pressure are adjustable.
The main compressed air supply and the puffer pressure have pressure
indicator gauges.
See figure 11-22 below.
4.2
The Main Air Gauge should read approximately 80-100 psi and is
adjusted by turning the compressed regulator located next to the air filter
and shut-off valve on the opposite side of the cabinet.
The Puffer Pressure is adjusted by turning the regulator knob located

on the puffer solenoid valve. For most types of sample testing, the puffer
pressure should be set to approximately 20-25 psi. (Refer to the
AUTOJET Section for more detailed information about this adjustment).
Note: The only difference between the solenoid valve assembly for AUTOJET
and non-AUTOJET AFIS PRO 2 instruments is that the AUTOJET model has one
extra solenoid valve.
Date
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USTER AFIS PRO 2
Mechanical Hardware
Figure 11-17: Solenoid Valve Assembly (AUTOJET)
1
2
Puffer Pressure Gauge

Main Air Supply Pressure Gauge
Date
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2.08
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4
Rev.
Puffer Pressure Regulator

Solenoid Valves
Section
Part
11
Page
2
USTER AFIS PRO 2
Mechanical Hardware
Fiber Individualizer Motor
5.1
The fiber individualizer motor is a brushless DC motor that allows for direct
monitoring and control of the motor speed and is easy to service and replace.
The FI motor assembly has its own motor controller board that monitors and
controls the motor speed.
Figure 11-18: Fiber Individualizer Motor Assembly
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USTER AFIS PRO 2
Mechanical Hardware
5.2
5.2.1
F.I. Motor Speed
The motor speed is preset at the factory to approximately 7600 rpm, as

indicated in the scanning mode section of the controller board diagnostic
screen menu. The speed can be adjusted by a potentiometer located on the
fiber individualizer control board.
5.2.2
Drive Belt Tension Adjustment

Procedure
The FI motor assembly includes a bracket that is positioned onto the upperpinned cylinder so that the drive belt is aligned with the drive pulleys. A
clamping bolt is used to secure the drive motor in position. The drive belt
should be just tight enough that it does not vibrate.
Note: Do not over-tighten the clamping bolt, as this will put excessive
pressure on the journal bearing and damage the assembly.
If an adjustment to the drive belt tension is necessary use the
following guidelines:
1.
With the fiber individualizer motor OFF, loosen the clamping bolt.
2.
Rotate the fiber individualizer motor assembly up or down until the gear
belt is properly tightened. Do not tighten the belt too much!
3.
Secure the position of the fiber individualizer motor assembly by

tightening the clamping bolt.
4.
Turn the assembly by hand to check that all pulleys and bearings turn
smoothly. Be sure all setscrews and bolts are secure.
5.
Turn ON the power to the AFIS PRO 2 instrument and fiber individualizer
motor.
6.
If necessary, re-adjust the belt tension so the belt does not vibrate.
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USTER AFIS PRO 2
5.2.3
Mechanical Hardware
Fiber Individualizer Motor

Replacement
To replace the FI motor assembly:

1.
Disconnect the 8-pin connector of the wiring harness from the fiber
individualizer motor controller.
2.
Remove the 32-tooth drive pulley from the upper-pinned cylinder

assembly.
3.
Loosen the clamping bolt that secures the fiber individualizer motor
assembly to the upper-pinned cylinder. Slide the assembly off.
4.
Now you can easily work with the assembly to replace the Fiber
Individualizer motor.
5.
Slide the new fiber individualizer motor assembly onto the upper-pinned
cylinder. Be sure the bracket fits tightly against the housing of the pinned
cylinder assembly. Tighten the clamping bolt enough to hold the
assembly from rotating.
Note: Do not over-tighten, as this will put excessive pressure on the journal
bearing and damage the assembly.
6.
Assemble the 32-tooth pulley back into position on the upper-pinned

cylinder assembly.
7.
Place the gear belt around the pulleys.
8.
Rotate the fiber individualizer motor assembly until the gear belt is
properly tightened. Do not tighten the belt too much! Secure the
position of the assembly by tightening the clamping bolt.
9.
Turn the assembly by hand to check that all pulleys and bearings turn
smoothly. Be sure all setscrews and bolts are secure.
10. Connect the 8-pin connector of the wiring harness to the FI motor
controller.
11. Turn ON the power to the AFIS PRO 2 instrument and fiber individualizer
motor. Adjust the belt tension so the belt does not vibrate.
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Mechanical Hardware
12. Access AFIS PRO 2 MAIN MENU, DIAGNOSTICS, and CONTROLLER

DIAGNOSTICS - SCANNING MODE.
13. Turn on the fiber individualizer motor and check the fiber individualizer
speed.
14. When the fiber individualizer motor is ON, it should read approximately
7609 rpm (plus or minus 76 rpm).
15. If necessary, adjust the potentiometer on the fiber individualizer motor
controller until the fiber individualizer motor speed is correct. The Fiber
Individualizer motor controller and potentiometer are accessible from the
rear of the AFIS PRO 2 instrument.
Date
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USTER AFIS PRO 2
Mechanical Hardware
F.I. Motor Controller
Use caution when working around the fiber individualizer assembly when an
overload condition has occurred. For protection from possible injury, do not
allow the customer to disable the interlock switch when the cabinet is raised
and do not remove the drive belt guard covers unless electrical power is turned
off.
Note: The Overload Indicator LED will light when an overload condition
occurs. The cause for any overload condition must be fixed before the F.I.
motor will work properly with no shutdown.
Figure 11-19: Fiber Individualizer Motor Controller
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Mechanical Hardware
6.1
6.1.1
Jumper Settings
There are three jumpers on the fiber individualizer motor controller that should
be checked, especially when having to replace a defective controller with a
new one:
JP1
Motor Direction
Open (no jumper)
JP3
5A Current Limit
0pen (no jumper)
JP5
Protection Mode
Pins 1 & 2 are Closed (jumper on)
6.1.2
Fiber Individualizer Motor Speed
The fiber individualizer motor controller regulates the speed for the fiber
individualizer motor to one percent and limits the motor current to 5 amps in
the event of a lockup.
An LED (D4) will light up when the fiber individualizer motor controller is in an
overload condition. An overload condition can be caused by any of the
following:
Drive belt tension is too tight.
Fiber contamination or other mechanical interference in the fiber

individualizer.
Bad journal bearings in upper or lower pinned cylinders.
Worn or defective fiber individualizer motor.
The fiber individualizer motor speed on the AFIS PRO 2 should be set to
approximately 7600 rpm plus or minus 1%. This value (rpm) can be observed
in the scanning values of controller diagnostics in the AFIS PRO 2 software.
If necessary, the fiber individualizer speed can be adjusted closer to 7600 rpm
by turning the potentiometer (R14) on the fiber individualizer motor controller.
Date
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USTER AFIS PRO 2
Mechanical Hardware
Feed Motor Assembly
7.1
The feed motor assembly consists of a stepper motor that drives a set of
internal gears that turn the feed belt. A feed motor controller drives the stepper
motor.
Figure 11-20: Feed Motor Assembly
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Mechanical Hardware
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USTER AFIS PRO 2
Mechanical Hardware
Feed Motor Controller
8.1
The AFIS PRO 2 feed motor controller is a stepper motor driver that is mounted
on the top-rear-left side of the fiber individualizer mounting plate.
8.2
Figure 11-21: Feed Motor Controller
Note: Shunts (jumpers) are used (on left and right) at the #1 position and are
indicated in the photo above. See Dip Switch Settings below.
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USTER AFIS PRO 2
8.2.1
Mechanical Hardware
Dip Switch Settings
Figure 11-22: Feed Motor Controller Dip Switch Settings
8.2.2
Feed Motor Controller Diagnostics
The AFIS PRO 2 control board diagnostic software can be used to test the feed
motor controller functions. To access this feature from the AFIS PRO 2 MAIN
MENU screen, select SETUP / DIAGNOSTICS / CONTROL BOARD.
Date
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2
USTER AFIS PRO 2
Mechanical Hardware
Control Board Assembly
9.1
The control board relieves the host computer of the duties involved in
controlling and/or monitoring motors, valves, inputs, and other conditions in
the AFIS PRO 2. This allows the main (internal) host computer to be dedicated
for analyzing data from the Lint and Trash sensors, via their internal DSP
sensor boards.
Refer to the electronic schematics and board layout in this manual for more
detailed information on cable connections, components, jumpers,
potentiometers, and test points.
Figure 11-23: Control Board Assembly
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9.2
Mechanical Hardware
All the jumper settings and potentiometer adjustments for the control board are
preset at the factory. Only minor adjustments to the following potentiometers
and jumpers could be required in the field, particularly if a defective control
board is replaced in the field:
R110
Lint Sensor Pressure Transducer zero pot
R113
Trash Sensor Pressure Transducer zero pot
R138
Line Voltage Pot
J 12
Open
J13
Closed
JP4
Closed Alarm Enabled
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Mechanical Hardware
10
Oil Filter/Shut-off Valve and

Regulator Assembly
10.1
The regulator regulates the main compressed air supply. A pressure indicator
gauge for the main air supply is located on the solenoid valve assembly on the
opposite side of the cabinet.
The Norgren air filter will help to protect the compressed air system from a
minimal amount of oil should it contaminate the customers compressed air
supply. Excess oil and water will automatically drain out the bottom of the filter
through a hose that leads to the bottom of the cabinet. We highly recommend
that the customer install a primary air filter system upstream of the AFIS PRO 2
.
Figure 11-24: Oil Filter/Shut-off Valve & Regulator Assembly
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1
USTER AFIS PRO 2
Mechanical Hardware
CAUTION:
The Norgren filter is not designed to remove water vapor!
Uster Technologies, Inc. recommends that the customer install
an air dryer (and primary filter) to prevent water
condensation and oil contamination in the compressed air
supply.
Water and oil will damage the AFIS PRO 2 instrument and
VOID the factory warranty.
There is a YELLOW shut-off valve on top of
the filter assembly that allows the qualified
service technician or customer to temporarily
disable the compressed air for maintenance
or service purposes.
Note: The YELLOW shut-off valve can be

very difficult to activate the first time it is
used. After cycling the shut-off valve a few
times, the movement gets easier.
Figure 11-25: Norgren Air Filter
10.2
The main air regulator should be set to approximately 80-100 psi.

The oil filter should be replaced when dirty.
Date
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2
USTER AFIS PRO 2
Mechanical Hardware
11
Blower Assembly
11.1
The blower is a brushless DC motor (BLDC) that operates at 230 volts.

The control board automatically adjusts the blower voltage. This ensures the
proper vacuum flow required for optimum performance.
Figure 11-26: Blower & Muffler
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USTER AFIS PRO 2
11.2
Mechanical Hardware
Settings /Adjustment
The following procedure describes how to adjust the blower for the proper
flow when the blower voltage is at center:
1.
From the AFIS PRO 2 MAIN MENU, select the SETUP button.
2.
Next, select the DIAGNOSTICS button.
3.
When the DIAGNOSTIC screen appears, select CONTROLLER

DIAGNOSTICS.
4.
Turn the fiber individualizer and the lint flow ON.
Note: The lint flow reading in the upper right hand corner of the screen. The
Lint Flow should be approximately 48" H2O, plus or minus 1.0 H2O.
5.
To adjust the flow:
Note: The sound insulation box surrounding the blower must first be
removed to gain access to the blower pot.
a. Viewing the blower from the rear of the cabinet, locate the blower
power cable and follow it to where it enters the blower housing.
b. Locate the blower adjustment pot access hole just to the right of the
power cable.
c. With an insulated pot adjustment tool, turn the pot until the Lint Flow
reads 48" H20, plus or minus 1.0 H2O.
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USTER AFIS PRO 2
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12
Lint/Waste Box
12.1
The lint/waste box has a single compartment that collects the processed fiber
and trash. The blower is mounted on the backside of the lint/waste box. The
vacuum flow is distributed to the microdust sleeve, Lint Sensor, and fiber
individualizer trash collector and trash sensor (if equipped).
A metal screen separates
the fur filter from the
processed fiber. This
metal screen can be
removed by hand
(without the requirement
of tools) to access the fur
filter for cleaning. The
fur filter protects the
blower from
contamination by trash,
dust, and fiber
fragments.
If the air line will be
subjected to
temperatures that could
promote condensation, a
water filter attached to
the air line inside the lab
is recommended to
remove any
condensation that may
occur. Refer to Section
2, Part 2.2 Air

Requirements.
Figure 11-27: Lint/Waste Box
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12.2
Mechanical Hardware
The only necessary adjustment for the lint/waste box is to ensure a proper
vacuum seal when the front door is closed.
The lint/waste box mounting bolts can be loosened, allowing movement

of the entire assembly forward and back.
The box must be secured in a position to ensure a proper seal on the

front door.
These settings and adjustments are preset at the factory and

normally do not require adjustment in the field.
12.3
Air Purging Settings
The main solenoid bank houses the primary and secondary relays, as
well as a feed tray shoe.
If necessary, adjust the screws that are used to change the purge settings.
Date
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USTER AFIS PRO 2
13
Mechanical Hardware
Lint and Trash Sensors
Figure 11-28: Trash and Lint Sensors
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USTER AFIS PRO 2
13.1
Mechanical Hardware
Sensor Connections
The Lint and Trash Sensors are identical, with the exception of the Air Inlet and
outlet nozzles. Connections are explained below.
Figure 11-29: Lint/Trash Sensor Connections
1
2
Power Supply
Data Connector
3
4
Vacuum Gauge Port

Air Inlet
1. Power Supply (Lint):

Connected to the power system by a single cable.
Power Supply (Trash):
Connected by a power supply cable unless the AFIS PRO 2 is a "Trash
Only" instrument. In this case the power cable would be a single cable.
2. Data Connector:
Connected by a cable to the computer system.
Date
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Mechanical Hardware
3. Vacuum Gauge Port (Lint):

Connects a vinyl hose to the lint pressure transducer, which is located on
the control board.
Vacuum Gauge Port (Trash):
Connects a BLUE vinyl hose to the trash pressure transducer, which is
located on the control board.
4. Air Inlet (Lint):

Connects a clear vinyl hose to the lint sensor purge assembly.
Note: A brass orifice and filter connected to this port regulates the flow
rate and keeps the air clean.
Air Inlet (Trash):
An adjustable flow meter (Article # 256-890-00070) is connected to this
port with a clear vinyl tube. The "floating ball" is set at 2.5 liters per
minute.
Note: The trash sensor always uses the adjustable flow meter. A fixed
orifice assembly is used on the lint sensors.
Serial Number Identification:

There is a T at the end of the serial number identifies the trash sensor.
The lint sensor serial number consists of numbers only.
13.1.1 Dip Switch Settings

The only setting necessary on either DSP sensor board is to set the #2 switch
which indicates if the sensor is a Lint sensor or a Trash sensor. This setting is
made at the factory and only needs to be made in the field if a Trash sensor or
a Lint sensor is being replaced.
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Mechanical Hardware
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14
Data Modules
14.1
Nep Classification Module
The information in this part for Requirements and Field Installation Procedure
are for AFIS PRO 2 instruments that did not have Nep Classification modules
installed at the factory, or a Nep Classification module that requires
replacement.
14.1.1 Requirements
-
Lint Sensor
NEP reference materials (NL11 and NL21)
14.1.2 Field Installation/Replacement

Procedure
1.
Disconnect the electrical power to the AFIS PRO 2.
2.
Replace the computer cover.
3.
Reconnect the electrical power and turn the AFIS PRO 2 computer ON.
4.
Check the AFIS PRO 2 software version in the about section. If you need
to install software, see the Software Installation section of this manual.
7.
When software installation is complete, calibrate the module. See the

Calibration section of this manual for precise instructions.
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USTER AFIS PRO 2
14.2
Mechanical Hardware
Trash Classification Module
The average error and average standard deviation will be computed for area
and count. The maximum values are given in the table below:
Error
Standard Deviation
Trash
< 0.25 %
< 0.15 %
Count
<5
<5
Table 11-1: Maximum Error and Standard Deviation Values
14.3
Length & Maturity Module
The information in this part for requirements and field installation procedures
are for an AFIS PRO 2 that did not have Length and Maturity installed at the
factory or whose Length and Maturity module requires replacement.
14.3.1 Requirements
-
Lint Sensor
AFIS PRO 2 Software
L&M reference material (L1a and L4).
Date
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USTER AFIS PRO 2
Mechanical Hardware
14.3.2 Field Installation/Replacement

Procedure
1.
Disconnect the electrical power to the AFIS PRO 2.
2.
If the AFIS PRO 2 instrument does not have a Length module installed,
you must install the Length DAB II. If the AFIS PRO 2 instrument has had
the Length module installed previously, go to step 6.
3.
Replace the computer cover.
4.
Check the AFIS PRO 2 software version in the about section of the
software. If you need to install drivers, see the Software Installation
section of this manual.
5.
When software installation is complete, calibrate the module. See the

calibration section of this manual for precise instructions.
Date
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Mechanical Hardware
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Section 12
Table of Contents
1
GENERAL INFORMATION ............................................................ 12-1-1

1.1
Operating System......................................................................12-1-1
1.2
Peripherals Overview .................................................................12-1-1
2 BALANCE................................................................................ 12-2-1
2.1
Mettler Balance - Model PB602-S ................................................12-2-1
2.1.1 Balance Configuration............................................................12-2-1
VIDEO MONITOR...................................................................... 12-3-1

3.1
Monitor Information ...................................................................12-3-1
3.2
Monitor Cable Routing ...............................................................12-3-2
4 KEYBOARD .............................................................................. 12-4-1
5 PRINTER SETUP ......................................................................... 12-5-1
6 OPTIONAL MODULES ................................................................. 12-6-1
6.1
AFIS PRO 2 Instrument Modules ..................................................12-6-1
List of Figures
Figure
Figure
Figure
Figure
Figure
Figure
12-1:
12-2:
12-3:
12-4:
12-5:
12-6:
Top Rail ...................................................................... 12-3-2

Monitor Cable ............................................................. 12-3-2
Secure Cables.............................................................. 12-3-3
Flexible Split Tubing ..................................................... 12-3-3
Keyboard .................................................................... 12-4-1
Printer on Internal Shelf ................................................. 12-4-1
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Date
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2.08
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General Information
1.1
Operating System
The AFIS PRO 2 is shipped with Windows XP Professional. Refer to the

Windows User's Guide for more detailed information.
1.2
Peripherals Overview
Vacuum:
Self-contained
Monitor:
Note: The following information refers to AFIS PRO 2 instruments.

14-inch flat color screen, anti-glare face
Display Setting/Resolution:
Character Field:
Dimensions:
1280 dots x 1024 lines

2000 (80 x 25 lines)
359 x 356 x 395 mm (H x W x D)
Refer to Section 6, Part 1 of this manual for procedures to upgrade to

appropriate display settings.
Printer:
USB Port
Balance:
Electronic Weighing range
Readability
Reproducibility
310 g
0.01 g
0.003 g (standard deviation)
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Date
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USTER AFIS PRO 2
Balance
2.1
Mettler Balance - Model PB602-S
2.1.1
Balance Configuration
The AFIS PRO 2 is provided with a Mettler balance. Please refer to the
manufacturers Users Guide that is provided with your AFIS PRO 2 instrument
if you have specific questions on the balance.
The following configuration procedure is used by Uster Technologies. Only
an USTER Technologies certified service technician should complete any
changes made to the configuration, as configuration CANNOT be changed
without altering the balance hardware. For this reason, the following list is
provided for information purposes only.
Function
F none*
Weigh Mode
Std*
Unit 1
Unit 2
AutoZero
Send Mode
Send Format
Baud Rate
Parity
Handshake
g
g
no A. Zero*
S.Cont
S. SICS
9600
8b-No
HS Off
*Please note that on some early versions of the Mettler PB602-S configuration
Steps 3, 4, and 7 are not available for selection. Skip these steps if they are
not available for selection.
1.
Press and hold the button on the front of the balance marked CAL/MENU
until the word MENU appears on the screen.
2.
Release the button. Reset is displayed.
3.
Press the CAL/MENU button again and F none will be displayed. If not,
change it by selecting the F button until is displays F none.
4.
Press the CAL/MENU button again and Std will be displayed. If not,
change it by selecting the F button until it displays Std.
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5.
Press the CAL/MENU button until Unit 1 appears on the screen. The
letter g should be displayed beside this unit. This is the weight unit in
which the mass will be displayed and transmitted to the AFIS PRO 2. If
the letter is not g, press the F key until a g appears.
6.
Press the CAL/MENU button again and Unit 2 will be displayed. This
also should display g. If not, change it by selecting the F button
until it displays the letter g.
7.
Press the CAL/MENU button. The next menu displayed is for Autozero
function. This should read no A. Zero. Press the F key to make this
change.
8.
Press the CAL/MENU button. The next menu displayed is the type of
transmission the balance will be sending. This should read HOST.
Press the F key to make this change.
9.
Press CAL/MENU again. The next menu selects how the value is sent. It
this should be set to S.Cont. If it does not, press the F key and
change the screen until it does.
10. Press CAL/MENU again. The next menu selects the format of the value
sent. This should be set to S.SICS. If it is not, press the F key and
change the screen until it is.
11. The next menu is used to set the baud rate. This rate should be
9600. Press the F key to set this value.
12. Press the CAL/MENU button to go to the next menu. This menu is used to
set the parity. This value should be set to 8b-no. Press the F key
until this is displayed on the screen.
13. Press the CAL/MENU button. This will display the handshake menu. It
should be set to Hs off. Set this by pressing the F key.
14. Once the Hs off has been set, press and hold the CAL/MENU button
until the word Stored is displayed on the screen.
15. Release the button. The balance is ready for use.
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Video Monitor
The monitor and keyboard are mounted on a moveable arm.
3.1
Monitor Information
CAUTION!!!
No user-serviceable parts are included inside the monitors cabinet. Please

do not attempt to remove the back of the cabinet. You will be exposed to
a SHOCK HAZARD!
Prior to connecting or disconnecting any display peripheral, be sure that

the AC power to the AFIS PRO 2 instrument is OFF. Failure to do so
may cause serious personal injury, as well as permanent damage to your
computing equipment.
In order to prevent overheating, ensure that the ventilation openings in

the monitor are not covered. The monitor should not be placed near a
source of heat.
DO NOT place objects on top of the monitor cabinet that could fall into
vents or that could cover the vents and prevent proper cooling of the
monitor's electronics.
DO NOT place the monitor where sunlight or bright room light will fall
directly on the screen.
When necessary, clean the cabinet with a damp cloth. Use only mild
detergents. DO NOT use alcohol or ammonia based products.
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3.2 Monitor Cable Routing

1. The cables from the Monitor should be secured into the top rail; see
Figure 14-1.
Figure 12-1: Top Rail
2. Be sure that you leave some slack to

allow the Monitor movement; see
Figure 14-2. Use Cable-Ties to
neaten cables.
Figure 12-2: Monitor Cable
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USTER AFIS PRO 2
3. Secure the cables at the next rail; again allow slack for movement; see
Figure 14-3. Use cable-ties to neaten cables.
Figure 12-3: Secure Cables
4. Wrap the remaining cable lengths in the

flexible split tubing; see Figure 14-4.
Figure 12-4: Flexible Split Tubing
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
3
USTER AFIS PRO 2
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
4
USTER AFIS PRO 2
Keyboard
The keyboard is equipped with the touch pad feature. This keyboard does not
require batteries. The keyboard and monitor are mounted on a moveable
arm. See part 3 above for cable routing procedures.
Figure 12-5: Keyboard
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
1
USTER AFIS PRO 2
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
2
USTER AFIS PRO 2
Printer Setup
The AFIS PRO 2 must be operated using the Hewlett Packard DeskJet Printer.
For instructions on using this printer, please refer to The Printer Users Guide
that is provided with the AFIS PRO 2.
Versions of the Hewlett Packard DeskJet Printer that are approved for use with
the AFIS PRO 2 are:
1.
HP DeskJet 810 C
2.
HP Deskjet 895 Cxi
3.
HP Deskjet 940 C
4.
HP Deskjet 3820 (Current Version)
Figure 12-6: Printer on Internal Shelf
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
1
USTER AFIS PRO 2
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
2
USTER AFIS PRO 2
Optional Modules
The optional modules listed below may be ordered separately from Uster
Technologies, Inc.
6.1
AFIS PRO 2 Instrument Modules
Currently, there are three AFIS PRO 2 optional modules available. All AFIS
PRO 2 instruments come standard with the NEP Classification module installed.
Depending on the customers measurement requirements, the AFIS PRO 2
instrument may contain any or all of the following modules:
Length and Maturity (L&M)
Trash Classification (T)
AUTOJET (AJ)
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
1
USTER AFIS PRO 2
Date
Service Manual
12.07
Rev.
Section
Part
12
Page
2
USTER AFIS PRO 2
Section 13
Appendix
Appendix
Table of Contents
1
GENERIC INSTRUMENT TRANSMISSION .......................................... 13-1-1

1.1
Transmission Architecture ...........................................................13-1-1
1.2
Universal Record Format.............................................................13-1-2
1.3
AFIS PRO 2 Record Formats........................................................13-1-3
2 ERROR MESSAGES .................................................................... 13-2-1
2.1
Control Board Software Errors.....................................................13-2-1
2.2
Software Troubleshooting Tips .................................................13-2-3
List of Tables
Table 13-1: Software Error Codes..................................................... 13-2-2
Table 13-2: Software Error Code Details ......................................... 13-2-19
Date
Section
Part
Service Manual
2.08
13
Page
1
USTER AFIS PRO 2
Appendix
Date
Section
Part
Service Manual
2.08
13
Page
2
USTER AFIS PRO 2
Appendix
Generic Instrument
Transmission
This document contains the RS-232 transmission information used with

USTERAFIS PRO 2 instruments.
1.1
Transmission Architecture
1.
Variable record length.
2.
The data is transmitted as ASCII characters. In other words, the

number 12.5 will be transmitted as four characters, namely "1"
(Ox31), "2" (Ox32), "." (Ox2E), and "5" (Ox35).
3.
Records will be delimited by CR (OxOD).
4.
Fields will be delimited by "@" (Ox40).
5.
Checksum included with all records as last field.

The checksum for a string is produced by taking the "exclusive-or" of all
characters in the string up to and including the field delimiter before the
last field where the checksum is to be placed in the record. The checksum
will not include the CR delimiting the records.
6.
Interaction between instrument and external computer (transmission

cycle):
a. Instrument will send a start-dataset record (see record types below)
before the first data record of a sample.
b. Instrument will send a stop-dataset record after testing for a particular
sample is complete and all data records for that sample have been
sent and acknowledged.
c. Instrument will expect to receive an ACK (Ox06) upon good
transmission of record.
Date
Service Manual
12.07
Rev.
Section
Part
13
Page
1
USTER AFIS PRO 2
Appendix
d. Instrument will expect to receive a NAK (Ox15) upon bad

transmission of record.
e. Instrument will attempt three transmissions while receiving a NAK
before failing this transmission cycle; proceed to step g.
f.
Instrument will wait 30 seconds after transmission for a signal from

the external computer. The default value is 30 seconds, however a
specific time interval can be set by the qualified service technician.
After this time has expired, this transmission cycle will fail; proceed to
step g.
g. Upon failure of the transmission-response sequence, instrument will

query the operator to either retransmit or abort. Abort will cause
control of the instrument to return to the menu prior to sample testing.
1.2
Universal Record Format
All records transmitted from an AFIS PRO 2 instrument will contain a header
that describes the information contained within the record. This record header
follows:
1.
Instrument Type:
AFISPRO
2.
Will be blank in the case of start-dataset and stop-dataset.
AFISPRO Length by Number- L(n)

AFISPRO Length by Weight- L(w)
AFISPRO Maturity - MR
AFISPRO Fineness - FN
AFISPRO Neps - Nep
AFISPRO Seed Coat Neps - SCN
AFISPRO Trash - Trash
Date
Service Manual
12.07
Rev.
Section
Part
13
Page
2
USTER AFIS PRO 2

3.
Appendix
Record Type:
Individual observations - 01
Means- 02
Standard Deviation - 03
% CV- 04
Start Dataset- 05
Stop Dataset- 06
AFIS PRO 2 Summary Histogram - 21
4.
Serial Number
The serial number for the AFIS PRO 2 instrument is found in the
Afis_pro.ini file.
5.
Time (xx:xx, 24-hour format)
6.
Date (dd-mmm-yy, where month is JAN, FEB, MAR, APR,

MAY, JUN, JUL, AUG, SEP, OCT, NOV, DEC).
1.3
AFIS PRO 2 Record Formats
Refer to the instruction manual for complete details on the AFIS PRO 2 record
formats which are divided into Length by Number, Length by Weight, Neps,
Seed Coat Neps, Trash, Fineness, and Maturity.
Please contact Uster Technologies, Inc. for information

regarding Export formats.
Date
Service Manual
12.07
Rev.
Section
Part
13
Page
3
USTER AFIS PRO 2
Appendix
Date
Service Manual
12.07
Rev.
Section
Part
13
Page
4
USTER AFIS PRO 2
Appendix
Error Messages
2.1
Control Board Software Errors
Error Code
3
Description
No response from the System Control Board.
16
Beam Fault Low. (Lint Sensor)
17
Beam Fault High. (Lint Sensor)
19
Trash sensor pressure exceeded high limit.
20
Lint sensor pressure exceeded adjustment limit.
25
Lint sensor pressure exceeded high limit.
31
AC Line voltage too high.
32
AC Line voltage too low.
33
Frequency out of specifications, (+/- 3Hz)
34
Cabinet temperature too high.
35
Cabinet temperature too low.
36
Control Board CPU failure.
37
Control Board EPROM Checksum error.
40
Flow control error.
44
Trash sensor pressure fell below lower limit.
45
Lint sensor pressure fell below lower limit.
46
Lint sensor pressure fell below adjustment limit.
47
Fiber Individualizer not at correct speed.
79
Beam Fault Low. (Trash Sensor)
80
Beam Fault High. (Trash Sensor)
101
Short fiber content beyond specified limits.
102
D-Constant out of usable range.
103
Acceleration Factor out of usable range.
104
Cannot calculate a usable calibration point.
125
Unable to Stabilize Pressure
131
AUTOJET Home Position Not Found (ZA0)
132
AUTOJET Position Not Found (ZA1)
148
Sliver Blocking Upper Sliver Detector
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
1
USTER AFIS PRO 2
Error Code
Appendix
Description
150
Could not Detect DAB.
152
Length DAB, Cable, or Sensor Error
153
Trash DAB, Cable, or Sensor Error
154
No Response from Nep/ DSP Sensor Board
155
Could not Start Nep/ DSP Sensor Board
157
Could not Initialize Nep/ DSP Sensor Board.
161
Nep Classification: TB out of range for use.
163
Cannot Zero Nep Classification Board
164
Unable to send command to Nep Classification/DSP Sensor

Board
200
Blower did not reach full speed within 40 seconds
201
Acquire aborted. You can keep data or retest later.
202
Software thread error.
203
Software event error.

Table 13-1: Software Error Codes
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
2
USTER AFIS PRO 2
2.2
Appendix
Software Troubleshooting Tips
Note: Due to limited space on the AFIS PRO 2 software error screen, the
information in the table below may be more extensive in detail than what you
see on your screen.
Error Description
Code
3
Cannot establish
communications
with the control
board.
Possible Cause Solution

Communications
cable.
The control board

MUST be connected to
COM1 in the AFIS PRO
2 Computer.
Control board.
AFIS PRO 2
Computer.
16
Beam Fault Low.
Sensor cover open.
The AFIS PRO 2

has detected a
Beam Fault Low
condition with the
AFIS PRO 2 lint
sensor.
Sensor power
cable failure.
Ensure that the power

cable is secure and
operational.
Sensor to signal
cable failure.
Sensor inoperative.
Date
Service Manual
2.08
Rev.
Ensure cover is closed

securely.
Install a new Lint Sensor.
Section
Part
13
Page
3
USTER AFIS PRO 2
Error Description
Code
17
Appendix
Possible Cause Solution
Beam Fault High
Sensor power
cable failure.
The AFIS PRO 2

instrument has
detected a Beam
Fault High
condition with the
AFIS PRO 2 lint
sensor.
Sensor to signal
cables failure.
Ensure that the power

cable is secure and
operational.
Sensor nozzle
plugged.
Remove the fiber

transport tube and
inspect the sensor
nozzle for debris.
Replace tube.
Objects trapped in
sensor cavity.
Inspect the o-ring face of

the sensor cavity and
replace o-ring if
necessary.
Sensor lenses
require cleaning.
19
Trash sensor
pressure exceeded
high limit.
The control board

has detected that
the Trash sensor
pressure has
exceeded the upper
threshold setting.
Use isopropyl alcohol

and lens tissues to clean
lenses of any dust or
residue.
Sensor Inoperative.
Install a new Lint Sensor.
Control board
failure.
Ensure AFIS PRO 2

instrument plugged in.
Flow control
failure.
Ensure transport tube

and nozzle are free of
debris, and that tube is
securely connected.
Trash flow monitor

sensor tubing
disconnected.
Lint box full.
Empty lint/waste box.
Pressure transducer
failure/damage.
Go to Diagnostics and
check pressure
thresholds.
Incorrect pressure
thresholds.
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
4
USTER AFIS PRO 2
Error Description
Code
20
Fiber sensor
pressure exceeded
adjustment limit.
The control board
has detected that
the Fiber sensor
pressure has
exceeded the
threshold settings.
Appendix
Possible
Cause(s)
Solution
System plugged.
Major leaks.
Control board
failure.
Flow control
failure. Fiber flow
monitor sensor
tubing
disconnected.
Pressure transducer
failure/damage.
Incorrect pressure
thresholds.
Transducer air lines
clogged.
See Error 25
25
Fiber sensor
pressure exceeded
high limit.
The control board
has detected that
the fiber sensor
pressure has
exceeded the upper
threshold setting.
Minor leaks.
Control board
failure.
Flow control
failure.
Fiber flow monitor
sensor tubing
disconnected.
Lint box full.
Incorrect pressure
thresholds.
Pressure transducer
failure/damage.
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
5
USTER AFIS PRO 2
Error Description
Code
31
32
Appendix
Possible
Cause(s)
Solution
Line voltage too

high.
Range:
The control board

has determined that
the incoming line
voltage is not
within the proper
range.
The AFIS PRO 2 should

be turned OFF and
disconnected from the
voltage source until the
operating voltage is
within tolerance.
Line voltage too

low.

be turned OFF and
operating voltage is
within tolerance.
190-253 volts
The control board

has determined that
the incoming line
voltage is not
within the proper
range.
33
Range:
190-253 volts

be turned OFF and
operating frequency is
within tolerance.
Unable to
determine
frequency.
The control board
cannot determine
the incoming line
frequency.
Range:
50 Hz 3 Hz
60 Hz 3 Hz
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
6
USTER AFIS PRO 2
Error Description
Code
34
Temperature too
high.
The control board
has determined that
the operating
temperature within
the AFIS PRO 2
enclosure is out of
range (above
40C).
35
Appendix
Possible
Cause(s)
Solution
Cooling fans
inoperative.

be turned OFF and
operating temperature is
within tolerance.
Ambient
temperature too
high.

be turned OFF and
operating temperature is
brought into tolerance.
Temperature too
low.
The control board
has determined that
the operating
temperature within
the AFIS PRO 2
enclosure is out of
range (below
10C).
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
7
USTER AFIS PRO 2
Error Description
Code
36
Appendix
Possible
Cause(s)
Solution
This problem should be
corrected when the AFIS
PRO 2 is turned OFF for
approximately 30
seconds. If the problem
persists when the AFIS
PRO 2 power is turned
ON again, check:
Control Board CPU

failure.
The control board
has detected that a
fatal error has
occurred.
Control board failure.
AFIS PRO 2 computer

communications port
failure.
Control board
communication cable
failure.
37
This problem should be

corrected when the AFIS
PRO 2 is turned OFF for
approximately 30
seconds. If the problem
persists when the AFIS
PRO 2 power is turned
ON again, refer to the
possible failure
conditions listed below:
EPROM Checksum
error (System
Control Board).
The control board
has detected that a
fatal error has
occurred.
Control board failure.
AFIS PRO 2 computer

communications port
failure.
Control board
communication cable
failure.
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
8
USTER AFIS PRO 2
Error Description
Code
40
44
Appendix
Possible
Cause(s)
Solution
Flow control error.
Blower control
failure.
The control board

has determined that
the flow control
system is not
operational.
Control board
failure.
Trash sensor
pressure fell below
lower limit.
System plugged
The control board

has detected that
the Trash sensor
pressure has fallen
below the lower
threshold setting.
Cable connection
defect.
Minor leaks
Flow control failure
Trash flow monitor
sensor tubing
disconnected
Lint box full
Pressure transducer
failure/damage
Incorrect pressure
thresholds
Date
Service Manual
2.08
Rev.
Section
Part
13
Page
9
USTER AFIS PRO 2
Appendix
Error Description
Code
45
Possible
Cause(s)
Fiber sensor pressure fell

below lower limit.
The control board has
detected that the Fiber
sensor pressure has fallen
below the lower threshold
setting.
Solution
This condition
may be caused
by one or more
of the following
problems:
System plugged.
Minor leaks.
Flow control
failure.
Fiber flow
monitor sensor
tubing
disconnected.
Lint box full.
Pressure
transducer
failure/damage.
Incorrect pressure
thresholds.
46
Fiber sensor pressure fell

below adjustment limit.
sensor pressure has fallen
below the threshold setting.
System plugged.
Major leaks.
Flow control
failure.
Fiber flow
monitor sensor
tubing
disconnected.
Pressure
transducer
failure/damage.
Incorrect pressure
thresholds.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
10
USTER AFIS PRO 2
Appendix
Error Description
Code
47
Possible
Cause(s)
Solution
Check
Individualizer for
mechanical
interferences
(check pulleys,
bearings,
adjustments,
etc.).
Fiber Individualizer not at

correct speed.
Individualizer is not rotating
at the correct speed.
Speed adjustment
pot may need
adjustment.
Defective motor.
Defective F.I.
motor controller.
79
Beam Fault Low.

The AFIS PRO 2 instrument
has detected a Beam Fault
Low condition with the AFIS
PRO 2 trash sensor.
Sensor cover
open.
Ensure cover is
closed securely.
Sensor power
cable failure.
Ensure that the

power cable is
secure and
operational.
Sensor to signal
cable failure.
Install a new Lint

Sensor.
Sensor
inoperative.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
11
USTER AFIS PRO 2
Appendix
Error Description
Code
80
Possible
Cause(s)
Solution
Beam Fault High.
Sensor power
cable failure.
The AFIS PRO 2

instrument has detected a
Beam Fault High
condition with the AFIS
PRO 2 trash sensor.
Sensor to signal
cables failure.
Ensure that the

power cable is
secure and
operational.
Sensor nozzle
plugged.
Remove the fiber

transport tube and
inspect the sensor
nozzle for debris.
Replace tube.
Objects trapped in
sensor cavity.
Inspect the o-ring

face of the sensor
cavity and replace
o-ring if necessary.
Sensor lenses
require cleaning.
Use isopropyl
alcohol and lens
tissues to clean
lenses of any dust
or residue.
Install a new Lint
Sensor.
Sensor Inoperative.
101
Short fiber content

beyond specified limits.
During the length
calibration operation, the
D - Constant calculation
using the first sample
determined that the short
fiber content was beyond
the specified limits.
Incorrect calibration
sample used.
Feed plate tension
is too tight or
malfunctioning.
Short Fiber Content
specified limit is
incorrect.
Improper airflow.
Sensor malfunction.
Defect in
Individualizer.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
12
USTER AFIS PRO 2
Appendix
Error Description
Code
102
Possible
Cause(s)
Solution
D - Constant out of usable

range.
Incorrect
calibration sample
used.
The AFIS PRO 2 Length

calibration module has
detected that the Length D Constant is not usable.
D-constant range
is incorrect.
Expected
calibration values
in afispro.ini file
incorrect.
Improper airflow.
Sensor
malfunction.
103
Acceleration Factor out of

usable range.
Incorrect
calibration sample
used.

calibration module has
detected that the Length
Acceleration Factor is not
usable.
Acceleration
factor range is
incorrect.
Expected
calibration values
are incorrect.
Defective
Individualizer.
Improper airflow.
Sensor
malfunction.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
13
USTER AFIS PRO 2
Appendix
Error Description
Code
104
Possible
Cause(s)
Cannot calculate a usable

calibration point.
calibration module was
unable to achieve adequate
calibration. The calculated
values for the calibration
values are beyond the
allowable limits.
Solution
Incorrect
The AFIS PRO 2
calibration sample must be repaired
used.
before length
calibration can
Expected
calibration values be obtained.
are incorrect.
Defective
Individualizer.
Improper airflow.
Sensor
malfunction.
Try restarting the
AFIS PRO 2.
125
Unable to Stabilize
Pressure.
The proper
airflow pressure
could not be
obtained.
Clog in sensor.
Lint Box Door
Open.
Press the ENTER

key to retry.
Close Lint Box
Door.
Close Sensor
Cover.
Sensor Cover
Open.
Air Leaks in
sensor or
lint/waste box.
Wrong values for
flow.
Check seals and

hose
connections.
Defective Blower
or Control Board.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
14
USTER AFIS PRO 2
Appendix
Error Description
Code
AUTOJET Home Position
131
Not Found.
Possible
Cause(s)
The AUTOJET
Solution
could not locate

Home Position.
There are two

conditions that
must be met for
Home Position to
be found.
The position
detector must
read ON and
the Home
Detector must
read ON.
Check that
cassette position
detector holes
are clear.
Check that the
home position
detector and LED
are connected
properly and
working.
Retry running the
Cassette.
132
AUTOJET Position Not

Found.
Position Detector
needs adjustment.
Retry running
Cassette.
Cassette was
impeded by some
external source
(Person, cotton).
Check cassette
position detector
holes.
Cassette is out of
tolerance.
Clean, if
necessary (with
compressed air).
Holes in cassette
are blocked.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
15
USTER AFIS PRO 2
Appendix
Error Description
Code
148
Sliver Blocking Upper Sliver

Detector.
Possible
Cause(s)
Solution
The Upper Sliver

Detector is
detecting sliver at
this time.
Make sure the

slivers from the
Cassette have not
blocked the
detector.
Since the Cassette

has just been
loaded, it should
not have sliver
blocking the
detector.
152
Lint, Cable, or Sensor Error.
Use compressed
air to clean the
upper detector
holes of any
foreign material.
Cable connection
is loose.
Sensor power
cable is not
connected.
Beam Fault
condition caused
by fiber in sensor.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
16
USTER AFIS PRO 2
Error Description
Code
153
Trash, Cable, or
Sensor Error.
Appendix
Possible
Cause(s)
Solution
Cables connected to
wrong Sensor.
Cable connection is
loose.
Sensor power cable is
not connected.
Beam Fault condition
caused by fiber in
sensor.
154
Turn OFF AFIS PRO

2 for 1 minute.
No Response from
Nep Classification
Board.
Turn AFIS PRO 2

ON.
Try to resume testing.
If problem continues,
contact a service
technician.
155
Turn OFF AFIS PRO

2 for 1 minute, then
turn AFIS PRO 2
ON.
Could not Start Nep

Classification Board
Try to resume testing.

If problem continues,
contact a service
technician.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
17
USTER AFIS PRO 2
Appendix
Error Description
Code
157
Possible
Cause(s)
Solution
Turn OFF AFIS
PRO 2 for 1
minute.
Could not Initialize Seed

Coat Nep Board.
Turn AFIS PRO 2

ON.
Try to resume
testing.
If problem
continues,
contact A service
technician.
161
163
Nep Classification: TB out

of range for use.
The nozzle speed

test of Nep
Calibration for the
Nep
Classification
module has been
unable to find an
acceptable TB.
Cannot Zero Nep

Classification Board.
Check the AFIS

PRO 2 instrument
for tagging and
sensor problems.
Turn OFF the
AFIS PRO 2
instrument.
Turn ON AFIS
PRO 2 and try to
resume testing.
If problems
continue, contact
a service
technician.
200
Blower did not reach full

speed within 40 seconds.
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
18
USTER AFIS PRO 2
Appendix
Error Description
Code
Possible
Cause(s)
201
Acquire Aborted. You can

keep data or retest later.
202
Software thread error.
202
Software event error.
Solution
Table 13-2: Software Error Code Details
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
19
USTER AFIS PRO 2
Appendix
Date
Service Manual
2.08
Rev.
Section
Part
Page
13
20
Regional Service Centers:

China
India
Uster Technologies (Shanghai) Co. Ltd.

Room 1801, Tower A
City Center of Shanghai
100 Zunyi Road
Shanghai, 200051
Uster Technologies (India) Pvt. Ltd.

3rd Floor, Gowtham Arcade
208, T.V. Samy Road (East)
R. S. Puram
Coimbatore 641002
Phone +86 21 6285 66 56

Fax
+86 21 6285 62 53
Phone
Fax
shanghai.service@uster.com
coimbatore.service@uster.com
Thailand
Switzerland
Uster Technologies (Thailand) Ltd.

U.M.Tower 23rd Floor, Unit A4
9 Ramkhamhaeng Rd.
Suanluang
Bangkok 10250
Uster Technologies AG
Wilstrasse 11
CH-8610 Uster / Switzerland
Phone +66 2 717 21 40

Fax
+66 2 717 21 42
Phone
Fax
+91 422 255 13 02

+91 422 254 95 47
+41 43 366 39 00
+41 43 366 39 55
bangkok.service@uster.com
service@uster.com
spares@uster.com
repairs@uster.com
USA
Brazil

1859 Lindbergh Street, Suite 300
Charlotte, NC 28208
Uster Technologies Sulamericana Ltda.

Av. Andromeda 2000
Ed. 16 - 1 andar
06473-900 Alphaville / Barueri SP
Phone +1 704 392 74 21

Fax
+1 704 393 17 06
utus.service@uster.com
utus.spares@uster.com
Phone
Fax
+55 11 46 89 34 44
+55 11 46 89 34 45
brasil.service@uster.com

456 Troy Circle
Knoxville, Tennessee 37919 USA
Phone +1 865 588-9716
Fax
+1 865 588-0914
utuspct@uster.com
Uster Technologies AG
Wilstrasse 11
CH-8610 Uster / Switzerland
Phone +41 43 366 36 36
Fax
+41 43 366 36 37
www.uster.com
sales@uster.com
256-450-01330 Copyright 2008 Uster Technologies, Inc.

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USTER AFIS PRO 2

THE FIBER PROCESS CONTROL SYSTEM

Uster Technologies, Inc.

(Article No. 255-450-01330)

USTER AFIS PRO 2

GENERAL .................................................................................. 2-1-1

HANDLING PROCEDURES .............................................................. 2-3-1

Advanced Training ......................................................................2-4-2

4.2.1 Demands on the Customer ........................................................2-4-3

SECTION 3 DESIGNATIONS AND IDENTIFIERS................ 3-0-1

IDENTIFICATION ......................................................................... 3-1-1

Serial Number Label ................................................................3-1-1

USTER AFIS PRO 2

SECTION 4 FUNCTIONAL DESCRIPTION......................... 4-0-1

FUNCTIONAL DESCRIPTION ........................................................... 4-1-1

THE AFIS PRO 2 METHOD ........................................................... 4-2-1

Control System / Control Board.................................................4-2-4

AFIS PRO 2 Fiber Individualizer ....................................................4-2-6

SECTION 5 INSTALLATION ........................................... 5-0-1

RECEIVING THE INSTRUMENT ......................................................... 5-1-1

INSTALLATION POWER REQUIREMENTS ............................................. 5-4-1

European Power Systems..............................................................5-4-3

4.2.1 Power Receptacle Installation ....................................................5-4-3

Uninterruptible Power Supply (UPS) ...............................................5-4-5

4.3.1 Requirements for Computer/Monitor ..........................................5-4-5

INSTALLATION CHECK LIST ............................................................ 5-5-1

USTER AFIS PRO 2

SECTION 6 SOFTWARE................................................. 6-0-1

DISPLAY PROPERTIES .................................................................... 6-1-1

AFIS PRO 2 Database Settings ......................................................6-4-4

SECTION 7 CALIBRATION ............................................. 7-0-1

OVERVIEW OF CALIBRATION ......................................................... 7-1-1

Nep Classification Calibration Check ............................................7-3-4

SECTION 8 MAINTENANCE........................................... 8-0-1

MAINTENANCE GUIDE ................................................................ 8-1-1

After Each Shift (Every 8 Hours).....................................................8-2-4

2.3.1 Inspect Ports ............................................................................8-2-5

Peripheral Equipment Checks ....................................................8-3-3

SUBASSEMBLY MAINTENANCE ....................................................... 8-4-1

USTER AFIS PRO 2

Lint/Waste Box ...........................................................................8-4-1

4.2.1 Daily Maintenance...................................................................8-4-1

Power System/Control Board ........................................................8-4-2

4.3.1 Daily Maintenance...................................................................8-4-2

Fiber Individualizer Assembly........................................................8-4-3

4.4.1 Routine Maintenance................................................................8-4-3

Lint Sensor and Trash Sensor.........................................................8-4-6

4.6.1 Hard Drive Imaging .................................................................8-4-8

Create a Hard Drive Image (Backup) ...........................................................8-4-8

SECTION 9 DIAGNOSTICS ............................................ 9-0-1

TROUBLESHOOTING TECHNIQUES ................................................... 9-1-1

Component Descriptions ..............................................................................9-1-3

1.2.2 Balance & Temperature Probe Diagnostics ..................................9-1-5

SECTION 10 ELECTRONIC COMPONENTS .................... 10-0-1

POWER SUPPLY ASSEMBLY .......................................................... 10-1-1

SECTION 11 MECHANICAL HARDWARE ...................... 11-0-1

CABINET ................................................................................ 11-1-1

FIBER INDIVIDUALIZER (FI) ............................................................ 11-2-1

Feed Plate Check/Adjustment .....................................................11-2-4

2.2.1 Adjustment Check Procedure ...................................................11-2-4

Programmable Sliver Detector .....................................................11-2-5

2.3.1 Sliver Detector Settings/Adjustments.........................................11-2-7

AFIS PRO 2 AUTOJET ............................................................. 11-3-1