Hierarchy Componen

MAJOR COMPONENT

CODE
1000

DESC.
Engine

COMPONENT SECTION

CODE

DESC.

SUB COM

CODE

1100

Cylinder Head Group

1101
1102

1200

Air intake & Exhaust system

1201
1202
1203
1204
1205
1206

1300

Cylinder Block Group

1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312

1400

Lubricating Oil System

1401
1402
1403
1404
1405

1500

Fuel System

1501
1502
1503
1504
1505
1506
1507
1508
1509
1510

1600

Cooling System

1601

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM
1602
1603
1604
1605
1606
1607
1608
1609
1610
1611
1612
1613

2000

Clutch System / Coupler Torque

Converter

1700

Engine Control

1701
1702
1703

1800

Engine

1801

2100

Main Clutch

2101
2102
2103

2200

Clutch control

2201
2202
2203

2300

Torque Converter

2301
2302
2303
2304
2305

2400

Damper

2401
2402

2500

PTO

2501
2502
2503
2504

2600

Universal Joint / Propeller Shaft

2601
2602
2603

Hierarchy Componen
MAJOR COMPONENT

3000

4000

5000

Transmission System

Travel Drive / Axle assy

Steering system

COMPONENT SECTION

SUB COM

3100

Transmission

3101
3102
3103
3104

3200

Transmission control

3201
3202
3203

3300

Transfer / Drop Box

3301
3302
3303

4100

Final Drive

4101
4102
4103
4104
4105
4106
4107

4300

Differential

4301
4302
4303

4400

Tandem drive

4401
4402

5100

Steering system

5101
5102
5103
5104
5105

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM
5106
5107

6000

Under Carriage

5200

Steering Control

5201
5202
5203
5204

6010

Track Group

6011
6012
6013
6014
6015
6016

6030

Wheel/Roller Drum

6031
6032
6033
6034

6500

Main Frame And Guard

6510

Guard

6511
6512
6513
6514
6515
6516
6517
6518
6519
6520
6521
6522

6500

Main Frame And Guard

6530

Cabin & Canopy

6531

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM
6532
6533
6534
6535

7000

Electrical system

6550

Cabin Accessories

6551
6552
6553
6554
6555
6556

6570

Frame

6571
6572
6573
6574
6575
6576
6577
6578
6579
6580
6581
6582
6583

7010

Electric Plant

7011
7012
7013
7014
7015
7016
7017

7030

Starting system

7031
7032
7033
7034
7035

7050

Charging system

7051
7052
7053

7070

Instrument & Monitor panel

7071

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM
7072
7073
7074

7200

7400

Brake System

Suspension system

7090

Electrical Controller

7091
7092
7093
7094
7095
7096
7097
7098

7110

Safety & Hazard

7111
7112
7113
7114
7115

7210

Brake System

7211
7212
7213
7214
7215
7216
7217
7218

7230

Brake Control

7231
7232
7233
7234
7235
7236

7410

Equalizer bar

7411
7412

Hierarchy Componen
MAJOR COMPONENT

7600

Hydraulic System

COMPONENT SECTION

SUB COM

7430

Suspension

7431
7432
7433
7434
7435
7436

7610

Hydraulic Plant

7611
7612
7613
7614
7615
7616
7617
7618
7619
7620
7621

7630

Work Equipment Control

7631
7632
7633
7634
7635
7636
7637

7800

Pneumatic System

7810

Air Compressor

7811
7812
7813
7814
7815
7816
7817
7818
7819

7900

Swing System

7910

Swing system

7911
7912
7913

Hierarchy Componen
MAJOR COMPONENT

8000

8000

Attachment / Work Equipment

Attachment / Work Equipment

COMPONENT SECTION

SUB COM

8010

Fork Assy

8011
8012
8013

8030

Bucket assy

8031
8032
8033
8034

8050

Blade Assy

8051
8052
8053

8070

Grapple assy

8071

8090

Ripper assy

8091
8092

8110

Winch & Drum Assy

8111
8112

8130

Scarifier Assy

8131

8150

Breaker Assy

8151

8170

Tire Handler Assy

8171

8190

Low Bed Trailer assy

8191
8192
8193

8210

Vessel Assy

8211
8212

8229

Draw Bar Assy

8230

8250

Telescoping

8251
8252

8270

Mast & Drifter Assy

8271
8272

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM
8273
8274
8275
8276
8277
8278
8279
8280
8281

8300 - Generating Set

8500

Optional Accessories

8290

Dust Collector

8291
8292
8293
8294

8310

Drill Accessories

8311
8312
8313
8314
8315

8330

Generator

8331
8332
8333
8334
8335
8336
8337
8338
8339

8350

Water Pump

8351
8352
8353
8354
8355
8356
8357
8358

8510

Fire Suppression

8511
8512
8513
8514

Hierarchy Componen
MAJOR COMPONENT

8700

Stone Crusher

COMPONENT SECTION

SUB COM

8530

Water injection

8531
8532
8533
8534

8550

Air condition

8551
8552
8553
8554
8555

8570

Auto Lubrication / Greasing

8571
8572
8573
8574

8710

Primary crusher

8711
8712
8713
8714
8715
8716
8717

8730

Secondary crusher

8731
8732
8733
8734
8735
8736
8737

8750

Power Screen

8751
8752

9050

12 Month Service

9050

12 Month Service

9050

9060

6 Month Service

9060

6 Month Service

9060

9070

90 Day Service

9070

90 Day Service

9070

9080

30 Day Service

9080

30 Day Service

9080

Hierarchy Componen
MAJOR COMPONENT

COMPONENT SECTION

SUB COM

9090

10 Day Service

9090

10 Day Service

9090

9140

PPA

9140

PPA

9140

9145

PPU

9145

PPU

9145

9150

PPM

9150

PPM

9150

9155

PAP

9155

PAP

9155

9160

Hr Component Overhaul

9165

Hr Component Midlive

9175

2000 Hr Service

9175

2000 Hr Service

9175

9180

1000 Hr Service

9180

1000 Hr Service

9180

9185

500 Hr Service

9185

500 Hr Service

9185

9190

250 Hr Service

9190

250 Hr Service

9190

9195

10 Hr Daily Check

9195

10 Hr Daily Check

9195

9260

KM Component Overhaul

9260

KM Component Midlive

9275

24000 KM Service

9275

24000 KM Service

9275

9280

18000 KM Service

9280

18000 KM Service

9280

9285

12000 KM Service

9285

12000 KM Service

9285

9290

6000 KM Service

9290

6000 KM Service

9290

secondary crusher

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

SYMPTOM OF PROBLEM

DESC.

CODE

Cyl. Head & Fitting Parts

Rocker Arm, Housing & Cover

1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1040
1050
1060

Air Intake Manifold & After Cooler

Air Cleaner & Fitting Parts
Turbocharger
Exhaust Manifold & Muffler
Exhaust Brake & Cylinder
Engine Brake retarder
Cylinder Block & Liner
Block Covers
Front Cover & Support
Timing Gear & Idle Gear
Crank Case & Breather
Flywheel & Housing
Crankshaft & Damper pulley
Piston & Connecting Rod
Camshaft & Follower
Accessories Drive
Mounting Parts
Engine Support
Fast Lube filler
Oil Pump & Suction Pipe
Filter Assy
Lub. Oil Piping & Jet Nozzle
Lublicating Oil Cooler
Fuel Pump & Mounting
Fuel Piping & Filters
Nozzle & Injectors
Auto Priming & Start Solenoid / APS
Fuel Pump Coupling
Automatic timer
Main fuel tank & mounting
Float tank & breather
Quick start system
Fast Fuel filler
Water Pump & Mounting

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

SYMPTOM OF PROBLEM

Cooling Fan & Belt

Tension Pulley & Fitting Parts
Corrosion Resistor & Piping
Water Manifold & Thermostat
Water Heater & Piping
Radiator & resevoir tank
Radiator hose & line
Radiator Wind Break & Seal
Radiator Fan Guard & Pulley
Oil Cooler & Piping
Radiator Shutter & Control Level
Radiator Grill and mask
Accelerator Pedal & Linkage
Deccelerator Pedal & Linkage
Fuel Control Lever & Linkage
Engine
Clutch Case & Housing
Main Clutch Inner Parts
Inertia Brake
Clutch Pedal & Linkage
Clutch Booster & Piping
Release Bearing & Fitting Parts
T/C Case & Fitting Parts
T/C Inner Parts & Lock Up Clutch
T/C Valves & Solenoid
Scavenging Pump
T/C Oil Piping & Filter
Damper Case
Damper Inner Parts
PTO Assembly
PTO Coupling
PTO Lubricating & Piping
Fast Lube filler assy
U-Joint / Drive Shaft
Propeller Shaft
Center Bearing

2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2040
2050
2060

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

T/M Case & Mounting

T/M Inner Parts
T/M Pump & valves
T/M Oil Piping & Filter
T/M Control Valves
T/M Control Lever & Linkage
Inching System
T/F Case & Mounting
T/F Gear & Output Shaft
Transfer / DB Control & Linkage

Drive Case & Fitting Parts

Drive Gear & Sprocket
Travel / Traming Motor & Fitting Parts
Travel Piping & Drain Piping
Planetary Gear Unit (Final Drive)
Travel Gear Box
Travel Motor

Differential Case
Diff. Inner Parts & Drive Shaft
Differential Lock
Tandem Drive Case
Tandem Drive Gear & Chain

Steering Pump & Valves

Steering Piping & Filters & Reservoir
Steering, Leaning, Articulate Cyl.
Emergency Steering Motor & Piping
Steering Case & Cover

SYMPTOM OF PROBLEM

3001
3002
3003
3004
3005
3006
3007
3008
3009
3010
3011
3012
3013
3014
3015
3040
3050
3060
4001
4002
4003
4004
4005
4006
4007
4008
4009
4010
4011
4012
4013
4014
4015
4016
4040
4050
4060
5001
5002
5003
5004
5005

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP
Steering Bevel Gear & Shaft
Steering Clutch
Steering Wheel & Column
Steering Linkage
Steering Gear Box & Booster
Knuckle & Tie Rod

Recoil Spring & HIC / Track Adjuster

Front Idler & Yoke
Roller & Guard
Track Shoe ass'y
Bogie & Pin
Link pad & Fitting parts
Rim & Fitting Parts
Tyre & Fitting Parts
Roller Drum & Fitting Parts
Wheel Brake assy

SYMPTOM OF PROBLEM
5006
5007
5008
5009
5010
5011
5012
5013
5014
5015
5016
5017
5018
5040
5050
5060
6001
6002
6003
6004
6005
6006
6007
6008
6009
6040
6050
6060

Radiator Guard & Grill

Engine Hood / Bonnet / Covers
Battery Case & Lock
Fender / Left Side Step
Floor Frame / Plate & Handrill
Ladder & Emergency ladder
Hydraulic Tank Guard
Rear Cover / bottom guard
Spack Board / Mud Guard
Drive Shaft Guard
Bumper
Travel Motor & Piping Guard

6501
6502
6503
6504
6505
6506

Roops Mount & Canopy

6507

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP
Operator Compartement / Cab
Cab Interior / Operator Seat
Console Box / Control Stand
Cab Lifting System & Suspension
Dash Board
Radio
Payload meter
Tachograft
Dispacher
VHMS

SYMPTOM OF PROBLEM
6508
6509
6510
6511
6512
6513

Main Frame / Revolving Frame

Member Frame & Sub Frame
Front Frame
Car boddy / lower frame
Upper frame / super structer
Cab base
Rear Frame
Frame Link / Fifth wheel
Landing Jack / Outrigger
Tire Carrier
Counter Weight
Log Bolster
Track Frame & Trunion

6514
6515
6516
6517
6521
6522
6523
6524

Fuse Box
Wirng harness
Electric box
Relay & sensor
Lighting system
Motor & wiper
Connectors

7001
7002
7003
7004
7005
7006
7007
7008
7009
7010
7011
7012
7013
7014
7015
7016
7017
7018
7040

Starting Motor & Mounting

Safety Relay
Battery & Relay Switch
Starting Switch
Heater System & Wiring
Alternator & Mounting
Regulator
Alternator drive
Monitor Panel & Related Parts

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP
Instrument Panel
Relay Box
APS Control Unit

SYMPTOM OF PROBLEM
7050

Engine electric control

Transmission electrical control / ECMV
Hyd.electrical control
Work equipment electrical control
Auto Deccelerator & Fitting Parts
Engine Stop Motor
Boom Kick Out
Bucket Positioner
Strobe / Signal Lamp
Move / Back Alarm
Fatique warning
Emergency shut down
Lock out switch
Front Brake
Rear Brake
Slack Adjuster & Fitting parts
Brake Chamber & Fitting parts
Parking Brake & Fitting Parts
Brake oil cooler
Brake Drum & Brake Band
Brake Clutch
Brake Pedal / Lever & Linkage
Reservoir & Master Cylinder
Brake Cylinder & Oil Piping
Brake Cooling & Piping
Treadle & Relay Valve
Brake Valves & Air Piping

Equalizer Bar / Pivot Shaft

Rubber Pad

7201
7202
7203
7204
7205
7206
7207
7208
7209
7210
7211
7212
7213
7240
7250
7260

7401
7402

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

Front Suspension
Rear Suspension
Trunion & Spring Seat
Spring & Shock Absorber
Torq Rod & Stabilizer
Auto Suspension
Hyd. Tank & Suction Pipe
Hydraulic Pump & OLSS
Control Valve & Other Valves
TVC Valve & Servo Valve
TVC Piping / Lines
Accumulator
Swivel Joint
Hyd. Oil Piping & Filters
Hyd. Cylinder / Dump Hoist
Hyd. Motor
Hydraulic oil Cooler
W/E Control Lever & Linkage
Wrist Control / Joy stick & safety lock
Travel Lever & Linkage
Bank Cutting & Control System
Dump PTO & Valves
Roller Drum Vibration Control
Rear Control Panel

SYMPTOM OF PROBLEM
7403
7404
7450

7601
7602
7603
7604
7605
7606
7607
7608
7609
7610
7611
7612
7613
7640
7650
7660

Compressor air end

Air valves
Air cylinder
Air Recervoir tank / separator tank
Oiler / Oil Flasher
Oil Cooler
Air Driyer
Air Piping
Accumulator

7801
7802
7803
7804
7805
7840
7850
7860

Swing Circle
Swing Machinery Inner Parts
Swing Motor & Fitting Parts

7901
7902
7903
7904
7940
7950
7960

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

Cylinder Hyd assy

Mast assy
Fork assy
Cylinder Hyd assy
Bucket assy
Pin & Bushing
Boom & Arm
Arm Brace
Pin & Bushing
Cylinder Hyd assy
Cylinder Hyd assy

SYMPTOM OF PROBLEM

8001
8002
8003
8004
8005
8006
8007
8008
8009
8010
8011
8040
8050
8060

Cylinder Hyd assy

Shank & Point Ripper
Gear assy
Clucth Assy
Cylinder Hyd assy
Cylinder Hyd assy
Cylinder Hyd assy
Axle assy
Low Bed
Wheel assy
Vessel & tail gate
Linkage
Hitch and Pin

Cylinder Hyd assy

Boom
Air / Hyd motor
Accumulator

8001
8002
8003
8004
8005

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP
Gear box
Rotary head
Chain Feed & Mast
Wire rope / chain
Rotation mechanism
Fix jaw selector
Pipe rack / carausel & rod changer
Drill carriage & pulley
Steel holder / retaining

SYMPTOM OF PROBLEM
8006
8007
8008
8009
8010
8040
8050
8060

Primary cyclone
Dust hood
Suction head & lines
Fine dust collector
Buttom bit / Trycone bit
DHD / DTH
Shank bar / adapter
Topsub / Bitsub
Coupling & drill pipe
Main Coil, Field / Armature
Accessories Coil, Field / Armature
Exiter Coil, Field / Armature
Brush
Rectifier
Current Transformer
AVR
Circuit Breaker
Distribution Panel

8011

Pump Housing & Fitting Parts

Pump Inner Parts
Impeller / Vane
Pump Drive Shaft & Coupling
Submersible Pump Motor
Motor Safety Device
Valves & Piping
Strainer / screen

8012
8013
8014
8015
8016
8017
8018

Detonator
Control panel
Tank & piping
Sensor & Nozzle

8501
8502
8503
8504
8505

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP
Water tank
Pump
Hyd Motor
Piping

SYMPTOM OF PROBLEM
8506

Condensor
Compressor
Evaporator
Blower
Piping
Pump & tank
Piping & valve
Nozzle & distributor
Concentrated Piping & Nipple
Jaw Crusher
Vibrating Feeder
Motor Drive
Conveyor
Control Panel
Hopper
Hyd .Breaker
Motor Drive
Conveyor
Cone Crusher
Omni Cone Crusher
Hopper
Screen
Control Panel

8701
8702
8703
8704
8705
8706
8707
8708
8709
8710
8711
8712
8740
8750
8760

Screen
Conveyor

12 Month Service

9050

6 Month Service

9060

90 Day Service

9070

30 Day Service

9080

chy Component & Symptom of Problem

SUB COMP / PARTS GROUP

SYMPTOM OF PROBLEM

10 Day Service

9090

PPA

9140

PPU

9145

PPM

9150

PAP

9155

2000 Hour Service

9175

1000 Hour Service

9180

500 Hour Service

9185

250 Hour Service

9190

10 Hour Daily Check

9195

24000 KM Service

9275

18000 KM Service

9280

12000 KM Service

9285

6000 KM Service

9290

SYMPTOM OF PROBLEM

DESC.
Starting perfomance is poor - always takes times
Starting deffective or badness - no start, no turn or no combustion
Engine does not pick up smoothly
Engine runs abnormally - speed too high, does not stop, hunting
Engine stall during operation
Engine stop during operation
Fuel level goes down / Fuel leak out
Excessive fuel consumption
Engine lack of power ( low power )
Exhaust gas is black
Exhaust gas is blue - combustion of oil.
Excessive oil consumption - oil leak out
Oil level rises ( mixed water or fuel )
Oil quickly becomes dirty
Drop of oil pressure
Oil in Cooling System
Water temperature does not rise
Engine overheat
Water level goes down / Water leak out
Too much vibration on Engine
Abnormal noise emitted
Excessive wear of Engine Parts
Engine Part cracked / broken
Engine related part lost / loosen
Engine Part out of adjustment
Abnormality in Engine Controller
Fault in Engine Controller
Retarder / Exhaust Brake malfunction
Retarder / Exhaust Brake Ineffective
Retarder / Exhaust Brake dragging
Automatic Control malfunction
Automatic Control stuck / dragging
Engine control does not work properly
Auto Decceleration does not work properly
Turbo Charger Burn
Engine Blow by
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Operating force of Clutch Pedal is heavy

Clutch Control malfunction
Torque Converter temperature too high
Torque Converter oil pressure is low
T/C Lock up Clutch does not work
Difficult shifting gear
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Too much vibration on Clutch
Unusual noise on Cluth
Leaking out of Lubricant on Clutch
Too much vibration on Damper
Unusual noise on Damper
Leaking out of Lubricant on Damper
Too much vibration PTO
Unusual noise PTO
Leaking out of Lubricant PTO
Fast Lube Filler Mulfunction
U Joint / Prop Shaft broken
Too much vibration on U Joint / Prop Shaft
Unusual noise on U Joint / Prop Shaft
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Excessive time lag

Excess. shock when starting or shifting gear
Difficult shifting gear
Transmission does not shift up
Machine move when Engine is started
Machine travel in one dirrection only
Transmission temperature too high
High - low Gear does not shift
Too much vibration
Unusual noise
Leaking out of Lubricant
Transfer Control malfunction
Too much vibration
Unusual noise
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange
Excessive travel deviation
Too much vibration
Unusual noise
Leaking out of Lubricant
Travel speed does not change
Diff. Lock does not work
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Too much vibration
Unusual noise
Leaking out of Lubricant
Machine does not move / travel
Tandem Drive Part Crack
Tandem Drive Part Broken
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange
Machine does not turn
Machine turn in one dirrection only
Steering Clutch does not dis engaged
Steering Clutch slip
Steering brake does not work or ineffective

SYMPTOM OF PROBLEM
Steering Wheel is sluggish or heavy
Steering Wheel does not turn
Steering Wheel moves unsteadlly
Steering Wheel shimmy / vibrating
Steering Wheel does not to neutral position
Motoring the Steering Wheel
Str. Wheel are activated in opposite direction
Steering Wheel can be turned continously
Steering Backlash / Wheel Play too large
Left / Right radius are different
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid Line blocked
Mid life Overhaul
Overhaul
Component Exchange
Undercarriage Part wear
Undercarriage Part cracked / broken
Undercarriage Part bend / dent
Undercarriage Part lost / loosen
Abnormal noise on Undercarriage Comp.
Tyre worn out
Tyre Pressure drop / leak of air pressure
Tyre Broken off
Roller Drum Vibrator malfunction
Mid life Overhaul
Overhaul
Component Exchange
Guard / cover cracked
Guard / cover broken
Guard / cover dent
Guard / cover bend
Guard / cover lost / loosen
Guard / cover rusted / wear

Cabin / Canopy part lost / loosen

SYMPTOM OF PROBLEM
Cabin / Canopy dent
Cabin / Canopy rusted / broken
Cabin / Canopy unusual noise
Cabin / Canopy abnormal vibration
Cab Lifting & Suspension malfunction
Cab Accesories malfunction

Feed wheel
Landing Jack
Dash Board Crack

Malfunction of Frame Supplement

Frame bend
Frame crack
Frame broken
Malfunction of Frame Supplement - Couplers

Poor Starting perfomance

Starting deffective or badness
Malfunction Charging System
Abnormal Electrical Parts
Malfunction Electrical Parts
Dirty in Electrical Parts
Burn/ On fire (terbakar)
Moist/ Wet (lembab)
Loose (kendor)
Broken (putus/ patah/ pecah)
Short circuit (hubungan pendek)
Fault no Found (tidak diketemukan / berfungsi kembali)
Low voltage (tegangan rendah/turun/drop)
Disconnected
Loose contact (putus hubungan)
Error
Lost (hilang)
Damage (rusak)
Mid life Overhaul

SYMPTOM OF PROBLEM
Overhaul

Service Brake does not work

Parking Brake does not work
Service Brake ineffective
Parking Brake ineffective
Service Brake dragging
Parking Brake dragging
Brake Part cracked / broken
Brake Part lost / loosen
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid line blocked
Leaking out of Air pressure
Air Line blocked
Mid life Overhaul
Overhaul
Component Exchange

Suspension poor performance

Suspension Part wear

SYMPTOM OF PROBLEM
Suspension Part broken
Suspension Part lost / loosen
Overhaul

Hyd oil level down / leak / excess. oil consm.

Abnormal noise in Hydraulic system
Work Equipment does not move
Work Equipment poor performance
Out put does not charge when operated
Excessive hydraulic drift of Hyd. cylinder
Excessive hydraulic drift of swing
Overheat in Hydraulic system
Insufficient pressure in the system
Pump deliveries insufficient or no fluid
Accumulator gas empty
Opr. force of Control Lever is heavy / stiffly
Pin Puller Cylinder does not work
Mid life Overhaul
Overhaul
Component Exchange

Compressor is not relieved / no unloading

Air pressure does not raise
Air pressure drop / leak out
Compressor overheat
Lube oil leak out
Mid life Overhaul
Overhaul
Component Exchange

Upper Structure does not swing

Too much vibration
Unusual noise
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Wear of Attachment Part

Attachment Part dent
Lube oil leak out
Attachment Part bend
Attachment Part crack
Attachment Part broken
Attachment Part lost / loosen
Attachment unusual noise
Control Panel Part abnormal
Control Panel Part malfunction
No current generated
Mid life Overhaul
Overhaul
Component Exchange

Wear of Attachment Part

Attachment Part dent
Lube oil leak out
Attachment Part bend
Attachment Part crack

SYMPTOM OF PROBLEM
Attachment Part broken
Attachment Part lost / loosen
Attachment unusual noise
Control Panel Part abnormal
Control Panel Part malfunction
Mid life Overhaul
Overhaul
Component Exchange

No current generated

Water Pump Does Not Prime

Water Pump Not Enough Liquid
Water Pump Ceases to Deliver liquid After a Time
Water Pump Takes Excessive Power
Water Pump Vibrating or Overheating
Pump Leaking at Seal Housing
Water Pump Part cracked / broken

Abnormality in Optional Accessories

Malfunction in Optional Accessories
Air Conditioner Abnormal
Air Conditioner Mulfunction
Auto Lube line stuck

SYMPTOM OF PROBLEM
Auto Lube Mulfunction

Crusher stuck / stop during operation

Crusher Part wear
Crusher Part cracked / broken
Crusher poor performance
Crusher Part malfunction
Power Screen part wear
Power Screen part cracked / broken
Power Screen poor performance
Power Screen part malfunction
Motor Drive poor performance
Motor Drive malfunction
Conveyor Part cracked / broken
Mid life Overhaul
Overhaul
Component Exchange

12 Month Service
6 Month Service
90 Day Service
30 Day Service

SYMPTOM OF PROBLEM

10 Day Service
Attachment Measurement
Under Carriage Measurement
Machine Performance Measurement
Oil Quality

2000 Hour Service

1000 Hour Service
500 Hour Service
250 Hour Service
10 Hour Daily Check

24000 KM Service
18000 KM Service
12000 KM Service
6000 KM Service

SDB : Breakdown Schedule Delay

SBO : Breakdown Schedule Do Job
SBV : Breakdown Schedule Predictive Maintenance
SBW : Breakdown Schedule Warranty Job
TBD : Breakdown Tyre Delay

TBO
UB1
UB2
UB3
UB4

:
:
:
:
:

Breakdown
Breakdown
Breakdown
Breakdown
Breakdown

Tyre Do Job
Unschedule
Unschedule
Unschedule
Unschedule

Waiting
Waiting
Waiting
Waiting

Mechanic
Material
Facilities
Third Party

Daily Activity & Report Breakdown

Kolom yang warna coklat jangan di utak atik (RUMUS)
BD Type
1
2

Time BD
Stop

No

Date

CN

Model

HM

1
4
5
6
9
14
19

1-Feb-16
1-Feb-16
2-Feb-16
3-Feb-16
4-Feb-16
5-Feb-16
5-Feb-16

BLV-R-404
BLV-R-402
BLV-R-404
BLV-R-404
BLV-R-404
BLV-R-404
BLV-R-400

TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON

34698.0
14652.0
34698.0
34698.0
34698.0
34698.0
28190.0

BUS
BUS
BUS
BUS
BUS
BUS
BUS

UB2
UBO
UB2
UB2
UB2
UB2
UBO

6:00
6:00
6:00
6:00
6:00
6:00
6:00

6:00
7:00
6:00
6:00
6:00
6:00
6:00

20

6-Feb-16

BLV-R-404

TRITON

34698.0

BUS

UBO

6:00

6:00

22
24
26
27
29
31
33
35
38

7-Feb-16
8-Feb-16
8-Feb-16
9-Feb-16
10-Feb-16
11-Feb-16
12-Feb-16
13-Feb-16
14-Feb-16

BLV-R-404
BLV-R-404
BLV-R-402
BLV-R-404
BLV-R-404
BLV-R-404
BLV-R-404
BLV-R-404
BLV-R-404

TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON

34698.0
34698.0

BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS

UB2
UB2
UBO
UB2
UB2
UB2
UB2
UB2
UB2

6:00
6:00
6:00
6:00
6:00
6:00
6:00
6:00
6:00

6:00
6:00
9:00
6:00
6:00
6:00
6:00
6:00
6:00

44

14-Feb-16

BLV-R-402

TRITON

BS

SBV

14:00

16:30

45

15-Feb-16

BLV-R-404

TRITON

34698

BUS

UB2

6:00

6:00

49

16-Feb-16

BLV-R-404

TRITON

34698

BUS

UB2

7:00

18:00

51
55
56
59
60
62
64
66
68
69
72
73
75
78
81
83

16-Feb-16
17-Feb-16
18-Feb-16
19-Feb-16
20-Feb-16
21-Feb-16
22-Feb-16
23-Feb-16
23-Feb-16
24-Feb-16
24-Feb-16
25-Feb-16
26-Feb-16
27-Feb-16
28-Feb-16
29-Feb-16

BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-400
BLV-R-402
BLV-R-404
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402
BLV-R-402

TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON
TRITON

BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS
BUS

UB2
UB2
UB2
UB2
UB2
UB2
UB2
UB2
UBO
UB2
UBO
UB2
UB2
UB2
UB2
UB2

13:00
6:00
6:00
6:00
6:00
6:00
6:00
6:00
15:00
6:00
15:00
6:00
6:00
6:00
6:00
6:00

7:00
6:00
6:00
6:00
6:00
6:00
6:00
6:00
16:30
6:00
16:00
6:00
6:00
6:00
6:00
6:00

34698.0
34698.0
34698.0
34698.0
34698.0
34698.0

147742
147742
147742
29500
147742
147742
147742
147742
147742
147742

Start

UBA
UBM
UBO
UBP

: Breakdown Unschedule Accident

Note BS : Breakdown Scheduled
: Breakdown Unschedule Missmaintenan
BUS : Breakdown Unschedulud
: Breakdown Unscedule Do Job
BA : Breakdown Accident
: Breakdown Unschedule Missoperation

g Third Party

6:00:00

Time BD
Total

BD Description

24.00
1.00
24.00
24.00
24.00
24.00
24.00

Disc Clutch Wornout

Flange & Spider Propeller shaft Broken
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
L/H_Rear Spring No.04 Broken

24.00

Spring Broken

24.00
24.00
3.00
24.00
24.00
24.00
24.00
24.00
24.00

24.00

Disc Clutch Wornout

Disc Clutch Wornout
Radiator Leak
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
Disc Clutch Wornout
Scheduled service & Rh_Rear spring pos 3 &
4 Crack
Disc Clutch Wornout

11.00

Rh_Rear & front spring crack

18.00
24.00
24.00
24.00
24.00
24.00
24.00
24.00
1.50
24.00
1.00
24.00
24.00
24.00
24.00
24.00

Lh_Front Pad brake &

Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Horn dead
Lh_Front Pad brake &
Back alarm nothing
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &
Lh_Front Pad brake &

2.50

Piston
Piston
Piston
Piston
Piston
Piston
Piston
Piston

dll
dll
dll
dll
dll
dll
dll
dll

wornout
wornout
wornout
wornout
wornout
wornout
wornout
wornout

Piston dll wornout

Piston
Piston
Piston
Piston
Piston

dll
dll
dll
dll
dll

wornout
wornout
wornout
wornout
wornout

Corrective Action
Inspect & Replace Disc Clutch
Replace Flange & Spider broken
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Remove L/H Rear Spirng
N/A Disc clutch Done, Waiting Bolt Joint &
Spring Parts swap to BLV-R-402
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Inspect & Repair Radiator
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
Inspect & Replace Disc Clutch
N/A Inspect & Replace Disc Clutch
N/A Inspect & Replace Disc Clutch
Perpormance service & Repair Spring pos 3 &
4
N/A Inspect & Replace Disc Clutch
Modifikasi spring & Install spring from BLV-R402
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
Inspect & Repair horn
N/A Waiting part
Install back alarm + Repair spacboard
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part
N/A Waiting part

Component

Sub Component

Transmission
Universal Joint / Propeller U-Joint / Drive Shaft
Transmission
Transmission
Transmission
Transmission
Suspension
Rear Suspension
Suspension
Transmission
Transmission
Cooling System
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission

T/M Inner Parts

T/M Inner Parts
Radiator Grill and mask
T/M Inner Parts
T/M Inner Parts
T/M Inner Parts
T/M Inner Parts
T/M Inner Parts

6000 KM Service

6000 KM Service

Transmission

T/M Inner Parts

Suspension

Spring & Shock Absorber

Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Electric Plant
Brake System
Electric Plant
Brake System
Brake System
Brake System
Brake System
Brake System

Front Brake
Front Brake
Front Brake
Front Brake
Front Brake
Front Brake
Front Brake
Front Brake
Electric box
Front Brake
Connectors
Front Brake
Front Brake
Front Brake
Front Brake
Front Brake

T/M Inner Parts

Man Power

MBB Site Ketahun

Periode :
01 - 29/Feb/16

Physical Availability A2B

100%

Prepare By:

Approved By:

Dedi

Edual Adji B

Jr. Maint Planner

Plant Spt.

Achivement PA minggu ini sebesar 38% dari Plan

Problem Identification
No.

80%

Model

C/N

Problem

D85 ES-2 BDZ-R-501 PIN & Bushing Equalizerbar Problem

Labrang speed broken + Track roller
Spider joint broken

60%

40%

+act
-act
20%
plan

0%
plan
act

PA
EGI
Plan
Act

38.32%
83.00%

38.32%
83.00%

0.83
D85 ES-2
0

1
D85 ES-2
83.00%
38.32%

1
0

TOTAL
83.00%
38.32%

TOTAL

Corrective Action
Corrective Action
Due Date

POP

B/D TypeDuration
SDB
32.9
SBO
0.0
SBV
0.0
SBW
0.0
TBD
0.0
TBO
0.0
UB1
0.0
UB2
288.0
UB3
0.0
UB4
0.0
UBA
0.0
UBM
0.0
UBO
105.4
UBP
0.0

Follow up Corrective Action last week

Corrective Action
Due Date

Breakdown Type

SDB; 8%
UBO; 25%
UB2; 68%

proved By:

ual Adji B

ant Spt.

dari Plan 83%

lem

bar Problem
Track roller double worn

Status

t week
Status

MBB Site Ketahun

Periode :
01 - 29/Feb/16

100%

Prepare By :

Approved By :

Dedi

Edual Aji B

Jr. Maint Planner

Plant Spt.

Key Performance Indicator Plant

Physical Availability Support

Physical Availability Unit Support Equpment

Achivement PA minggu ini sebesar 76% dari

Plan 83%
Problem Identification

80%

No.

Model

Triton
2

60%

Triton

C/N

Problem

BLV-R-402Lh_Front Pad brake & Piston dll worn

BLV-R-404Disc Clutch Wornout

40%
20%
0%

PA
EGI
Plan
Act
POP

Water Truck

TRITON

FUEL TRUCK

Water Truck

TRITON

FUEL TRUCK

83.00%
87.07%
1

83.00%
64.85%
3

83.00%
99.50%
1

TOTAL

TOTAL
83.00%
75.96%
5

Corrective Action

Key Performance Indicator Plant

MBB Site Ketahun

Periode :
01 - 29/Feb/16
MTTR
15
plan
act
% BS
plan
10
act

Mean Time To Repair & % Breakdown Schedule A2B

24
54
0.6
0.1

8
11
1.8
0.0

0
0
0.6
0.0

0
0
0.0
0.0

40
77
0.0
0.0

Dedi
Jr. Maint Planner

Achivement MTTR minggu ini, Act

dari Plan : 6,67 Jam

Mean Time To Repair A2B

8
11

Prepare By:

Achivement % BS minggu ini, Ac

Plan : 50%

3.0
0.0

Problem Identificati

D85 ES-2

TRITON

FUEL TRUCK

Water Truck

TOTAL

% Breakdown Schedule A2B

100%

Corrective Action
Corrective Action

80%
MTTR

+act
60%
-act
plan

11.3

18.1

8.0

8.0

40%

8.0

11.2

9.3

9.3

12.8

8.0

8.0

8.0

6.7

% BS
20%
+act
0%

D85 ES-2

TRITON

FUEL TRUCK

Water Truck

TOTAL

60%
40%
20%

-act
0%
plan

7.7%
60.0%
D85 ES-2

0.2%
60.0%
TRITON

57.1%
60.0%
FUEL
TRUCK

0.0%
16.7%
60.0%
Water Truck 60.0% 0

16.7% 0.0%
60.0% ###
0

TOTAL

Follow up Corrective Action

MTTR
1
EGI
D85 ES-2
Plan
8.0
Act
11.30
POP
1
% BS
Plan
Act

60.0%
7.7%

2
3
4
TRITON FUEL TRUCK
Water Truck
8.0
8.0
8.0
18.14
1.75
11.25
3
1
1

60.0%
0.2%

60.0%
57.1%

60.0%
0.0%

5
0
8.0
9.25
0

6
0
8.0
9.25
0

TOTAL
6.7
12.83
6

60.0%
16.7%

60.0%
16.7%

###
0.0%

Approved By:
Edual Aji B
Plant Spt.

nggu ini, Actual : 12,83 Jam,

an : 6,67 Jam

inggu ini, Actual : 00%, dari

an : 50%

m Identification

ctive Action
ion
Due DateStatus

ctive Action Last Week

Key Performance Indicator Plant

MBB Site
Ketahun
Periode :
01 - 29/Feb/16

Pareto Problem A2B

Pareto Problem by Frequency

10

3
2

1
0

Transmission

500

Engine

Universal Joint / Propeller Shaft

Hydraulic Plant

Pareto Problem by Duration (Hour)

424.4

400
278.5

300
200

96.9

100
0

Transmission

Blade Assy

Suspension

72.8
Lubricating Oil System

Prepare By:

Approved By:

Dedi

Edual Aji B

Jr. Maint Planner

Plant Spt.

Problem Identification

Corrective Action
Corrective Action

Due Date Status

stem

Follow up Corrective Action last Week

Corrective Action

Due Date Status