Examination

TRAINING
PORTFOLIO
I-care headquarters
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7000 Mons - Belgium
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Table of contents
GROUP 1: CONDITION MONITORING
F001
PREDICTIVE MAINTENANCE TECHNOLOGIES
F002
VIBRATION ANALYSIS - iso 18436-2: level 1
F003
VIBRATION ANALYSIS - iso 18436-2: LEVEL 2
F004
VIBRATION ANALYSIS - iso 18436-2: LEVEL 3
F006
oil ANALYSIS - ISO 18436-4: LEVEL 1
F007
oil ANALYSIS - ISO 18436-4: LEVEL 2
F008
Ultrasonic Maintenance
F009
INFRARED THERMOGRAPHY - ISO18436-7: LEVEL 1
F010
INFRARED THERMOGRAPHY - ISO18436-7: LEVEL 2
F011
LASER ALIGNMENT
F012
DYNAMIC BALANCING
GROUP 2: SOFTWARE & HARDWARE

S001
Predictive Hardware and softwares
Table of contents
GROUP 3: RELIABILITY
P001
Predictive Maintenance Integration
P002
Criticality Assessment and Maintenance Plan Setup
P003
Dependability Fundamentals
P004
Inventory and Spare Parts Management
P005
Reliability Engineer Tools
p006
Total productive maintenance
P007
Reliability Engineering
P008
ENERGY EFFICIENCY
p009
RELIABILITY PROJECT MANAGEMENT
p010
time to care !
p0 1 1
Lubrication Plan Setup
ISO 18436 : DESCRIPTION

1. ISO 18436-2 ( VIBRATION ANALYSIS )
2. iso 18436-4 ( field lubricant analysis )
3. iso 18436-7 (INFRARED THERMOGRAPHY)
F001
PREDICTIVE MAINTENANCE TECHNOLOGIES
PREREQUISITES:
DURATION:
2 days
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Operators, technicians or
maintenance managers
LANGUAGES:
Technical /basic maintenance background.
Objectives:
Basics about various predictive maintenance technics ;
Understand advantages and limits of each technology ;
Ability to apply the suitable technology to a problem.
Content:
Maintenance concepts overview ;
Predictive maintenance presentation;
Vibration analysis in predictive maintenance ;
Lubricants analysis in predictive maintenance ;
Infrared thermography in predictive maintenance ;
Ultrasound analysis in predictive maintenance ;
Electric motor analysis in predictive maintenance ;
Other non-destructive technics in predictive maintenance ;
Practical applications exercises of predictive maintenance ;
Questions/answers.
English, French, Italian,

German, Polish, Dutch
Rue R. Descartes - 7000 Mons - Belgium

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F002
VIBRATION ANALYSIS - LEVEL 1

(ISO18436-2)
PREREQUISITES:
Basic maintenance training ;
6 months of relevant experience in vibration analysis.
DURATION:
4 days (certification included)
NUMBER OF PERSONS:
ObjectiveS:
Understand basics about vibration analysis ;
Understand advantages and limits of vibration analysis ;
Conduct measurements on standard equipments.
6 to 8 persons
TRAINING EQUIPMENT:
TARGET GROUP:
maintenance/method/planning
managers
LANGUAGES:
Certified according ISO18436-2
Vibration test bench or rotating equipment if available on-site.
Content:
Presentation of material needed to vibration control
achievements ;
Vibration sensors, measurements and applications ;
Basic vibration measurements: theory and practice ;
Maintenance concepts presentation ;
Predictive maintenance presentation ;
Predictive technologies overview ;
Simplified mechanical problems description: unbalance,
misalignment, mechanical looseness, bearing problem, ;
Presentation of real case studies for each fault ;
Practical exercises on the test bench ;
Questions/answers ;
Certification examination according to ISO18436-2.

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F003

(ISO 18436-2)
PREREQUISITES:
ISO 18436-2 (level 1) certificate required ;
18 months of practical experience in vibration analysis.
DURATION:
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Reliability engineer ;
support and method
engineer & manager ;
LANGUAGUES:
Certified according ISO 18436-2
ObjectiveS:
Ability to diagnose basic faults of rotating machinery ;
Ability to configure vibration measurements ;
Introduction to vibration expertise.
TRAINING EQUIPMENT:
Vibration test bench or rotating equipment if available on-site.
Content:
Recap on Level 1 ;
Vibration analysis of rotary equipment (imbalance, bearings,...) ;
Basic knowledge and analysis of vibration phase ;
Detection of early bearing defects using demodulation and
Peakvue TM ;
Vibration analysis on gearboxes ;
Detection of electrical problems using current analysis
and spectral analysis ;
Detection of resonance problems ;
Vibration analysis on sleeve bearing ;
Practical examples on the test rig ;
Questions/answers.

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F004

(ISO 18436-2)
PREREQUISITES:
ISO 18436-2 (level 2) certificate required ;
36 months of practical experience.
DURATION:
NUMBER OF PERSONS:
OBJECTIVES:
Diagnose faults on complex machinery ;
Diagnose faults on sleeve bearings ;
Structural analysis (Modal, ODS,) ;
Achieve basic vibration expertises.
6 to 8 persons
TRAINING EQUIPMENT:
TARGET GROUP:
maintenance/method/planning
managers.
LANGUAGES:
Vibration fault simulation rig/rotating equipment if available on-site.
CONTENT:
Recap on Level 2 ;
Vibration phase definition and analysis ;
Vibration analysis applied to slow speed shafts (settings,
diagnostics, ) ;
Vibration analysis applied to sleeve bearings (orbits, ) ;
Detection of electrical problems with current analysis
and spectral analysis ;
Resonance problems detection ;
Impact testing (configuration, measurement, analysis) ;
ODS (Operating Deflection Shape) ;
Introduction to continous measurements on critical machines ;
Recording waveforms (post treatment) ;
Transient measurements (Run Up Coast Down) ;
Questions/answers.

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F006
Oil analysis - level 1

(ISO 18436-4)
PREREQUISITES:
12 months of practical experience in lubrication field ;
Basis technical training.
DURATION:
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
maintenance managers.
LANGUAGES:
ObjectiveS:
Knowing the importance of lubircation on reliability ;
Knowing the main lubricant characteristics to follow ;
Knowing the best (re)lubrication methods and practices ;
Knowing the standard analysis tests.
Content:
Predictive technologies overview ;
Introduction to machine lubrication ;
Good practices of sampling ;
Frictions and machines wear ;
Defaults detection and basic wear debris analysis ;
Physico-chemical properties : Solid and liquid lubrications
principles ;
How to chose lubricant ;
Contamination control and proactive maintenance ;
Existing tests and tools overview ;
Questions/answers ;

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F007
OIL ANALYSIS - level 2

(ISO 18436-4)
PREREQUISITES:
24 months of practical experience in lubrication field ;
Basis knowledge in chemistry.
DURATION:
NUMBER OF PERSONS:
Objectives:
Ability to understand lubricant analysis report ;
Ability to use on-site data provided by lubricant analysis ;
Ability to define tests to achieve for relevant analysis ;
Ability to define analysis material adapted to the needs.
6 to 8 persons
TARGET GROUP:
Lubricant manager,
laboratory management
LANGUAGES:
Content:
Recap on Level 1 ;
Detect, solve and avoid machine wear ;
Detailed analysis of physical and chemical properties ;
Definition of lubricant requirements specification with
lubricant analysis ;
Implementation and management of a lubricant analysis plan ;
Questions/answers ;
Recap of all the existing analysis tests.

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F008
ULTRASONIC MAINTENANCE - LEVEL 1
PREREQUISITES:
No specific prerequisite.
DURATION:
1 day: Theory
1 day: Pratice (optional)
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Operators, technicians
or maintenance/method/
planning managers
LANGUAGES:
OBJECTIVES:
Ability to use ultrasound device ;
Knowing ultrasound measurement theory ;
Knowing ultrasounds measurement applications.
TRAINING EQUIPMENT:
Ultrasonic guns.
CONTENT:
Predictive maintenance technics overview ;
Ultrasound analysis theory ;
Leak detection (air, gas) by ultrasounds on pressure system ;
Leak detection (air, gas) by ultrasounds on vacuum system ;
Calculation of costs generated by leaks ;
Ultrasonic control of steam traps/valves ;
Ultrasonic lubrication control on bearings ;
Electrical control by ultrasound ;
Device settings according to applications types ;
Implementation and management of a leak detection plan ;
Questions/answers ;
Optional practical working day on your production site.

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F009
INFRARED THERMOGRAPHY - LEVEL 1

(iso 18436-7)
PREREQUISITES:
Practical experience of 12 months in infrared thermography.
DURation:
Objectives:
Ability to use an infrared thermographic camera;
Ability to recognize infrared thermography applications.
NUMBER OF PERSONS:
6 to 8 persons
TRAINING EQUIPMENT:
Infrared thermographic camera.
TARGET GROUP:
Content:
Operators, maintenance
technicians
LANGUAGES:

Predictive maintenance technics overview ;
Introduction to infrared thermography ;
How to use a camera (basic and advanced settings) ;
Thermal scenes interpretation ;
Thermal scenes technical analysis ;
Qualitative analysis ;
Infrared measurement ;
Questions/answers.

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F010
INFRARED THERMOGRAPHY - LEVEL 2

(iso 18436-7)
PREREQUISITES:
Practical experience of 24 months in infrared thermography.
DURation:
Objective:
Ability to use an expert infrared thermographic camera.
NUMBER OF PERSONS:
6 to 8 persons
TRAINING EQUIPMENT:
Infrared thermographic camera.
TARGET GROUP:
Content:
technicians
LANGUAGES:
Recap on level 1 ;
How to use a camera (basic and advanced settings) ;
Thermal scenes interpretation ;
Thermal scenes analysis ;
Qualitative and quantitative analysis ;
Infrared measurement ;
Electrical applications ;
Building applications ;
Mechanical applications ;
Heat transfer applications ;
Pratical examples on site ;
Questions/answers.

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F011
LASER ALIGNMENT
Objective:
Laser alignment technics for training rotating machines.
DURation:
1 day: Theory
1 day: Pratice (optional)
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
technicians
LANGUAGES:
TRAINING EQUIPMENT:
Simulation rig or on-site machine.
Content:
Why align a rotating machine?
Technical justifications,
Economic justificatons ;
Misalignment definition :
Angular misalignment,
Parallel misalignment,
Complexe misalignment ;
Different couplings types ;
Material presentation ;
Vibration generated by misalignment ;
On-site alignment ;
Ruler method ;
Comparator method ;
Laser method ;
Machines preparation ;
Soft feet correction ;
On site precision alignment ;
Alignment quality standards ;
Questions/answers ;
Optional working day requiring available on-site equipment.

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F012
DYNAMIC BALANCING
Objective:
Balancing a rotating equipment on site.
DURation:
1 day
NUMBER OF PERSONS:
6 persons
TARGET GROUP:
technicians
LANGUAGES:
TRAINING EQUIPMENT:
Balancing machine.
Content:
Why balance a rotating equipment?
Technical justifications,
Economic justifications ;
Imbalance definition:
Static imbalance,
Torque imbalance,
Dynamic imbalance ;
How to detect an imbalance?
Phase concept ;
Resonance concept ;
Difference between imbalance and resonance ;
Solutions to resonance problems ;
On site balancing ;
3 points method ;
Phase method ;
Balancing on rig ;
Balancing standards quality ;
Practical vibration measurement exercise on model ;
Practical exercise of imbalance/resonance distinction on model ;
Practical exercise of balancing ;
Questions/answers.

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Software
Hardware
S001
PREDICTIVE hardware and softwareS

ObjectiVEs:
DURation:
To be defined
Ability to use hardware and associated software ;

Acquisition of the theoretical and practical basis of the relevant
technology.
CONCERNED MATERIALS (NON-EXHAUSTIVE LIST):

VIBRATION ANALYSIS OFFLINE:
NUMBER OF PERSONS:
Emerson/CSI: CSI 2125 - CSI 2130 - CSI 2140 ;
VIBRATION ANALYSIS ONLINE:

6 to 8 persons
Emerson/CSI: CSI 4500 - CSI 6500 - CSI 2600 - CSI 9420 ;
ULTRASOUNDS TECHNOLOGY:
TARGET GROUP:
reliability engineers
UE systeme: UP 9000 - UP 15000 - UP 201 ;

SDT270 ;
INFRARED THERMOGRAPHY:
FLIR E5, E6, E8, E50, E60, E80, T335, T420, T440, T600 ;
FLUKE ;
LASER ALIGNMENT:
LANGUAGES:
Prftechnik: Shaftalign, optalign, rotalign ;
LUBRICANT ANALYSIS:
CSI/SPECTRO 5200.
Content:
Material and associated software presentation ;
Configuration/commissioning of the equipment ;
Validation of equipments smooth running ;
Technical presentation ;
Practical examples on simulation rig or clients rotating machine ;
Questions/answers.

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P001
PREDICTIVE MAINTENANCE INTEGRATION
DURation:
2 days
Objective:
Ability to deploy different predictive maintenance technics in an
efficient and targeted way for an existing or future maintenance plan.
NUMBER OF PERSONS:
Content:
6 to 8 persons
TARGET GROUP:
Reliability engineers ;
method engineers ;
method/maintenance managers
LANGUAGES:
Introduction: maintenance concepts overview ;

Presentation of predictive maintenance and its technics ;
Predictive maintenance integration overview ;
Review and main tools presentation needed to implement the
method:
Criticality analysis,
Study of occurence/recurrence failures,
Definition of equipment/technology matrix,
Economic aspects: CBA/ROI,
KPI implementation and monitoring ;
Presentation of case study implementing the method ;
Questions/answers.


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P002
CRITICaliTY ASSESSMENT AND MAINTENANCE PLAN SETUP
Objectives:
DURation:
2 x 1 day
(independent or combined)
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
support and method engineer ;
support and method manager ;
LANGUAGES:
Ability to conduct a criticality study by integrating fundamental

concepts and parameters ;
Ability to implement or optimize a maintenance plan according to
key parameters.
Content:
Day 1: Criticality study:
Introduction: concept of criticitality ;
Definition, context and tools of criticality study ;
Theory of criticality study ;
Questions/answers ;
Practical exercise of criticality study on a real case.
Day 2: Maintenance plan:
Concept, type, level and definition of maintenance ;
What is a maintenance plan ;
General method to implement a maintenance plan ;
Theory of the tools required to implement the maintenance
plan ;
Practical exercise implementing a maintenance plan on a
real case ;
Questions/answers.

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P003
Dependability Fundamentals
Objective:
DURation:
1 day
To be able to understand theroritical probability defining maintenance

methods
Content:
Introduction:
NUMBER OF PERSONS:
6 to 8 persons
The maintenance function

Life cycle cost of an asset
Maintenance strategy definition
Concepts of operational security
TARGET GROUP:
LANGUAGES:
Theoretical reminder of probabilities

Operational security or failure science
Basis concept of operational security:
1. Reliability
Definitions
Survival laws and failure rate
Life time
MTTF
Failure laws
2. Maintenability
Definitions
Instantaneous repair rate
Repair time
MTTR
The maintenance
3. Avaibility
Definition
How to improve it?
MTBF
4. Security
Definition
Risks management
Recaps practices exercices
Questions/answers.

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P004
INVENTORY AND SPARE PARTS MANAGEMENT
Objectives:
Awareness to spare parts inventory management problem ;
DURation:
Presentation of tools to define or optimize spare parts

storage.
2 days
NUMBER OF PERSONS:
Maximum 8 persons
TARGET GROUP:
LANGUAGES:
Content:
Introduction ;
What are the different types of stocks held by the company ?
Highlighting spare parts importance ;
Spare parts management ;
Support tools to optimize spare parts storage ;
Support tools to define minimum stock ;
Analysis of existing stocks and good practices ;
Performance indicators ;
Common failings ;
What are the possibilities offered by CMMS?
Rigour, the key word in spare parts storage management ;
Practical exercises ;
Economic analysis ;
Questions/answers.


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P005
RELIABILITY ENGINEERS TOOLS
PREREQUISITES:
P003 - Reliability, Maintainability, Availability, Safety.
DURation:
2 jours
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
LANGUAGES:
Objective:
Learn and understand tools and methods to ensure and improve
equipment reliability.
Content:
Introduction: Reliability engineer role and liabilities ;
Recap: Maintenance based on reliability including reliability,
maintainability and availability theories ;
Initial situation measurement through reliability audit ;
Definition of priorities through criticality analysis ;
Maintenance plan concepts presentation ;
Introduction to predictive maintenance ;
Initiation to different tools : as-built statement, scheduling,
critical management of spare parts, search of problems through
occurence/recurrence failures study, obsolescence analysis, costs
and profits analysis (CBA) and return on Investments (ROI) ;
Performance indicators ;
Equipment and installations design according to ROMSI (Reliable,
Operable, Maintainable, Safe and Inspectable) including an AMDEC
initiation and an help for requirements specification drafting ;
Advantages of a CMMS software ;
Questions/answers.

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P006
Total productive maintenance

Objective:
Understand TPM concepts and tools ;
Understand the TPM Setup on a production site.
DURation:
2 days
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
LANGUES:
CONTENt:
Introduction:
TPM definition: a total approach lead in partnership
between maintenance and production ;
Key concepts of the method:
Overall equipment effectiveness ;
The 16 reasons for effectiveness losses : losses due to a lack
of equipment reliability, lack of organization, methods and
process ;
TPM foundations:
Loss causes individual eradication : TRG tools, AMDEC, 5
Why, 5M,
Autonomous maintenance: visual management,
Planned maintenance: maintenance types, state of the
art review on the field of preventive and predictive
maintenance,
Improvement of know-how: actors skills, P-D-A-C cycle,
Mastering design: ROMSI method,
Mastering quality,
TPM in offices,
Mastering safety, work conditions and environment ;
Implementation:
Prerequisites,
Actors roles,
Ways of implementation : practical examples,
Traps to avoid.

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P007
RELIABILITY ENGINEERING
ObjectiVEs:
Awareness of maintenance aspects during equipment design ;
DURation:
1 day
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Design engineer ;
application engineer ;
reliability/supports and methods
engineer ; energy manager ;
maintenance manager.
LANGUAGES:
Know and understand means to integrate reliability concepts within

a design or a complete or partial plant revamping project.
ContenT:
Introduction: ROMSI concepts ;
Seller/Machine manufacturer Vs Owner/Operator: different
business models ;
Lifetime costs, long-terms operations and economic
justifications ;
Maintenance/operator place againt engineering:
Integration of maintenance prerequisites through
project planning :V model for engineering,
Framing communication, RACI matrix,
Documents to revise and how,
Functional decomposition, arborescence and CMMS ;
Maintenance prerequisites in specifications requirements:
Technical documentation : spare parts, maintenance
actions, etc,
Accessibility and ergonomics aspects,
RMAS clauses (reliability, maintainability, availability,
safety),
Periods and guarantee conditions,
Supports: trainings, maintenance contracts, repairs
contracts ;
Reliability tools in design :
AMDE(C),
Risks preliminary scans,
Reliability diagram,
Fault tree,
Markov graph ;
Conclusions and concrete examples.

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P008
ENERGY EFFICIENCY
Objectives:
DURation:
2 days
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Design engineer ;
application engineer ;
reliability/supports and methods
engineer ;
energy manager ;
maintenance manager.
LANGUAGES:
Awareness of energy management problems ;

Know the key element of analysis and energy improvement
assistance.
CONTENt:
Introduction ;
Awareness (key indicators on the different energy vectors) ;
Energy management method :
500001 standard,
PDCA,
KPI ;
Current situation analysis: Mapping:
Statement,
Energy accountancy ;
Prioritization & planning:
Major consumers highlighting ;
Suggested improvements & quick wins (investments & ease of
implementation):
AC vector,
Steam vector,
Elec vector,
Cold vector,

RSI calculation and eventual (re)prioritization ;
Case study ;
Practical exercises ;
Conclusion ;
Questions/answers.

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P009
RELIABILITY PROJECT MANAGEMENT
PREREQUISITES:
p005 - Tools for reliability engineers
Objectives:
DURation:
1 day
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
Reliability/supports and methods
engineer ; maintenance supervisor ;
maintenance manager ;
reliability project manager.
LANGUAGES:
Awareness to constraints and specifities of a reliability project ;

Ability to organize, structure and follow a project linked to equipment
reliability and new or existing process ;
Ability to square and direct problems, of short or long term.
TRAINING EQUIPMENT:
The project management software is not imposed, the method is still
generic and suitable to the most common management tools.
Content:
Introduction ;
Basic principles of project management ;
Definition and specifications requirements understanding ;
Project decomposition and its scope ;
Global budget estimate of a reliability project ;
Monitoring tools :
Kick-Off meeting : who, what, how, for when,
Internal and external resources management,
RACI matrix,
Competences and trainings,
Costs and efficiency,
Key indicators (linked to costs, delays and quality),
Reporting and visual communication,
Hand-Over ;
Features between reliability project under construction of a new
plant/installation/facility and a project for an existing plant/installation/facility ;
Illustrative concrete example : Achievement of a targeted maintenance plan with aim to control costs in a steel industry (metal
profiles manufacturing) ;
Open exercise on the basis of your needs and contributions ;
Questions/answers.

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P010
time to care !
Objectives:
DURation:
1 day
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP:
This collaborative role game stages
situations which refer to the whole
maintenance and production actors,
from the operator to the direction.
Perceive parameters and constraints inherently linked to

preventive and predictive maintenance plan creation of
industrial machines through a collaborative role game ;
Understand the assets of a good collaboration between all the
members and departments of a plant.
CONTENt:
General presentation and operation rules ;
Industrial context presentation ;
Profiles attribution, reading and functions description
presentation ;
This game has to be played in 3 phases :
The game will be controlled by a game master. He will lead the
players to the finale OBJECTIVE: composing a maintenance plan
according to industrial context.
Each phase of the game will be punctuated by events and actions
bringing the players to manage together common situations and
others more complex according to the profiles.
LANGUAGES:
Explanations of different game steps by practical examples ;

A reporting points system allows to assess the team at the end of
the game ;
Review of the game progress and conclusions.

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P011
LUBRICATION PLAN SET UP
ObjectiVE:
Ability to implement a proactive lubrication plan.
DURation:
3 days
NUMBER OF PERSONS:
6 to 8 persons
TARGET GROUP
Operators ;
maintenance supervisors ;
LANGUAGES:
ContenT:
Predictive technics overview ;
Lubrication effects on machines reliability ;
Introduction to machine lubrication ;
Basic lubricants and grease thickeners ;
Lubricant performances (main properties) ;
Food and environmental lubricants ;
Additives degradation ;
Best practices of grease lubrication ;
Best practices of oil lubrication ;
How to well drain, clean and manager its tanks ;
Lubricants storage and handling ;
Implementation and optimization of predictive lubrication plans ;
Automotive lubricants ;
Contamination control ;
Key indicators monitoring and evaluation ;
Practical case stuyd of lubricant plan implementation ;
On site practical exercise ;
Questions/answers.

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IS O 1 8 4 3 6 :
DESCRIPTION

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ISO 18436-2 (Vibration analyst)

Category 1:
Individuals meeting the requirements for Category I are recognized as being qualified to perform a range of simple single-channel machinery vibration condition monitoring and diagnostics of machines activities in accordance with ISO 17359 and ISO 13373-1.
They shall not be responsible, for example, for the choice of sensor or for any analysis to be
conducted, nor for the assessment of test results, except for identifying alert conditions against
a pre-established alert setting or settings.
They shall be qualified:
1.
2.
3.
4.
5.
6.
to operate portable instrumentation on pre-assigned or pre-programmed routes,

to acquire readings from permanently installed instrumentation,
to input results into a database and download routes from a computer,
to conduct testing under steady-state operating conditions following predefined procedures,
to be able to recognize that no signal is present,
to be able to compare overall or single value vibration measurements against pre-established alert settings.
Category 2:
Vibration measurements and basic vibration analysis using single-channel measurements,
with or without phase trigger signals, according to established and recognized procedures.
Personnel certified to Category II require all the knowledge and skills expected of Category I,
and shall also be qualified:
1. to select the appropriate machinery vibration measurement technique,
2. to set up instruments for basic resolution of amplitude, frequency and time
3. to perform basic vibration analysis of machinery and components, such as shafts,
bearings, gears, fans, pumps and motors, using spectrum analysis,
4. to maintain a database of results and trends,
5. to perform basic (single-channel) impact tests to determine natural frequencies,
6. to classify, interpret and evaluate the test results (including acceptance tests) in
accordance with applicable specifications and standards,
7. to recommend minor corrective actions,
8. to understand basic single-plane field balancing concepts,
9. to be aware of some of the causes and effects of bad measurement data.

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Category 3:
Individuals certified to Category III are qualified to perform and/or direct and/or
establish programmes for vibration condition monitoring and diagnostics of machines in
accordance with ISO 17359 and ISO 13373-1. Personnel classified to Category III require all the
knowledge and skills expected of personnel classified to Category I and Category II, and shall
also be qualified:
1. to select the appropriate machinery vibration analysis technique,
2. to specify the appropriate vibration instrumentation hardware and software for both
portable and permanently installed systems,
3. to measure and perform diagnosis of single-channel frequency spectra, as well as time
domain plots such as waveforms and orbits, under both steady-state and unsteady
operating conditions, with or without a phase trigger,
4. to establish vibration monitoring programmes, including determination of machines
for periodic/continuous monitoring, frequency of testing, route plans,
5. to establish programmes for the specification of vibration levels and acceptance criteria
for new machinery,
6. to measure and analyse basic operating deflection shapes,
7. to understand and be able to direct the use of alternative condition monitoring
technologies (such as acoustic emission, thermography, motor current and oil analysis),
8. to recommend field corrective actions, such as balancing, alignment and replacement of
machine parts,
9. to be able to use acceleration enveloping (demodulation),
10. to perform basic single-plane field balancing,
11. to report to management regarding programme objectives, budgets, cost justification
and personnel development,
12. to prepare reports for appropriate personnel on machine condition, recommend
corrective action and report on the effectiveness of repairs,
13. to provide instructions and technical direction to vibration trainees.

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Subject
Hours of training
Category 1
Category 2
Category 3
Principes of vibration
Date acquisition
Signal processing
Condition Monitoring
Fault analysis
Corrective action
Equipment knowledge
Acceptance testing
Equipment testing and diagnostics
Reference standards
Reporting and documentation
Fault severity determination
32
38
40
Total hours

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BE@icareweb.com
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ISO 18436-4 (Field Lubricant Analyst)

Category 1:
Individuals classified as Category I are qualified to perform field lubricant analysis according to
established and recognized procedures. Personnel classified as Category I shall be able to:
1. dispense lubricants, re-lubricate and/or inspect lubricants on a pre-programmed route, as
appropriate in accordance with established procedures;
2. properly maintain lubrication devices and equipment;
3. install sampling hardware deemed appropriate, safe and non-intrusive by Category II or
higher personnel (any intrusive sampling hardware installation shall be undertaken by a
suitably qualified person authorized by the customer);
4. verify that analysis instruments are calibrated and report to the appropriate personnel where
action is needed;
5. operate (and maintain) portable lubricant analysis instrumentation on pre-programmed
routes;
6. download and upload raw test data from portable lubricant analysis instrumentation;
7. acquire lubricant samples from machine systems, equipment, and/or storage containers in
accordance with established procedures;
8. prepare samples for transport and/or testing in accordance with established procedures.
Category 2:
Individuals classified as Category II are qualified to perform basic field lubricant testing and
analysis according to established and recognised procedures. Personnel classified as Category II
shall be able to:
1.
2.
3.
4.
5.
6.
7.
8.
9.
set up instruments for basic on-site testing;

perform calibration checks on instruments used for on-site testing;
establish procedures for sample acquisition, preparation and transport;
select sample point locations, methods and hardware and oversee installation of sampling
hardware;
apply selected test methods for on-site testing and wear debris analysis;
liaise with an off-site laboratory;
classify, interpret and evaluate basic test results (including acceptance tests) in accordance
with applicable specifications and standards;
employ basic lubricant analysis techniques to troubleshoot lubricant, machinery and
components;
maintain a database of analysis schedules, results and diagnosis;

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10. prepare reports for appropriate personnel on basic lubricant and machine condition, recommend corrective action (non-intrusive maintenance) and report on effectiveness of repairs/changes;
11. be aware of the use of alternative or supplementary condition monitoring technologies;
12. provide guidance and supervision to Category I personnel.
Hours of training
Subject
Category 1
Category 2
2.5
2.5
Lubricant storage and management
2.5
Lubricant contamination measurement and control
2.5
Oil sampling
2.5
2.5
24
24
Maintenance strategies
Lubrication theory/fundamentals
Lubricant selection
Principles of lubricant application
Lubricant health monitoring, diagnostics, prognostics and

generic maintenance recommendations
Lubricant analysis programme development and
management
Total hours

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ISO 18436-7 (Infrared Thermography)

Category 1:
Individuals classified as Category I are qualified to perform infrared thermography according to established and recognized procedures. Personnel classified as Category I shall be
able to:
1. apply a specified thermographic measurement technique;
2. set up and operate the thermal imaging equipment for safe thermographic data
collection;
3. identify, prevent, minimize and control poor data acquisition and error sources;
4. perform basic fault detection, severity assessment and diagnosis in accordance with
established instructions;
5. perform basic image post-processing (measurement tools, emissivity adjustments, span
and scale adjustments, etc.);
6. maintain a database of results and trends;
7. verify the calibration of thermographic measurement systems;
8. evaluate and report test results and highlight areas of concern.
Category 2:
Individuals classified as Category II are qualified to perform infrared thermography according
to established and recognized procedures. Personnel classified as Category II shall be able to:
1. select the appropriate infrared thermography technique and understand its limitations;
2. apply thermography theory and techniques, including measurement and interpretation of
survey results;
3. specify the appropriate hardware and software;
4. perform advanced fault diagnoses;
5. recommend appropriate field corrective actions;
6. perform advanced image post-processing (image, trending, montage, subtraction,
superimposition, statistical analysis, etc.);
7. use generally recognized advanced techniques for infrared thermography and fault
diagnosis in accordance with established procedures;
8. prepare reports on equipment condition, fault diagnoses, corrective actions and the
effectiveness of repairs;
9. be aware of the use of alternative or supplementary condition monitoring technologies; and
10. provide guidance to and supervise Category I personnel.

T. +32 (0)65 45 72 14
BE@icareweb.com
www.icareweb.com
Hours of training
Subject
Category 1
Category 2
0,5
Principles of infrared thermography (IRT)
Equipment and data acquisition
Image processing
4,5
Diagnostics and prognostics
Condition monitoring applications
10,5
Corrective actions
Reporting and documentation
0,5
0,5
0,5
0,5
0,5
Training examination
Total hours
32
32
Introduction
General applications
Condition monitoring program desing

Condition monitoring programme implementation
Condition monitoring programme management

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For all
information
and offers,
contact us
via
training@icareweb.com
www.icareweb.com
FR-V1.6
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TRAINING

PREDICTIVE MAINTENANCE TECHNOLOGIES

VIBRATION ANALYSIS - iso 18436-2: level 1

VIBRATION ANALYSIS - iso 18436-2: LEVEL 2

VIBRATION ANALYSIS - iso 18436-2: LEVEL 3

oil ANALYSIS - ISO 18436-4: LEVEL 1

oil ANALYSIS - ISO 18436-4: LEVEL 2

INFRARED THERMOGRAPHY - ISO18436-7: LEVEL 1

INFRARED THERMOGRAPHY - ISO18436-7: LEVEL 2

GROUP 2: SOFTWARE & HARDWARE

Predictive Hardware and softwares

Predictive Maintenance Integration

Criticality Assessment and Maintenance Plan Setup

Inventory and Spare Parts Management

Reliability Engineer Tools

Total productive maintenance

RELIABILITY PROJECT MANAGEMENT

Lubrication Plan Setup

ISO 18436 : DESCRIPTION

PREDICTIVE MAINTENANCE TECHNOLOGIES

Technical /basic maintenance background.

English, French, Italian,

Rue R. Descartes - 7000 Mons - Belgium

VIBRATION ANALYSIS - LEVEL 1

Certified according ISO18436-2

Vibration test bench or rotating equipment if available on-site.

Rue R. Descartes - 7000 Mons - Belgium

VIBRATION ANALYSIS - LEVEL 2

Certified according ISO 18436-2

Rue R. Descartes - 7000 Mons - Belgium

VIBRATION ANALYSIS - LEVEL 3

Certified according ISO 18436-2

Vibration fault simulation rig/rotating equipment if available on-site.

Rue R. Descartes - 7000 Mons - Belgium

Oil analysis - level 1

Certified according ISO 18436-4

Rue R. Descartes - 7000 Mons - Belgium

OIL ANALYSIS - level 2

Certified according ISO 18436-4

Rue R. Descartes - 7000 Mons - Belgium

ULTRASONIC MAINTENANCE - LEVEL 1

Rue R. Descartes - 7000 Mons - Belgium

INFRARED THERMOGRAPHY - LEVEL 1

Certified according ISO 18436-7

Maintenance concepts presentation ;

Rue R. Descartes - 7000 Mons - Belgium

INFRARED THERMOGRAPHY - LEVEL 2

Certified according ISO 18436-7

Rue R. Descartes - 7000 Mons - Belgium

Rue R. Descartes - 7000 Mons - Belgium

Rue R. Descartes - 7000 Mons - Belgium

PREDICTIVE hardware and softwareS

Ability to use hardware and associated software ;

CONCERNED MATERIALS (NON-EXHAUSTIVE LIST):

Emerson/CSI: CSI 2125 - CSI 2130 - CSI 2140 ;

VIBRATION ANALYSIS ONLINE:

Emerson/CSI: CSI 4500 - CSI 6500 - CSI 2600 - CSI 9420 ;

UE systeme: UP 9000 - UP 15000 - UP 201 ;

Prftechnik: Shaftalign, optalign, rotalign ;

Rue R. Descartes - 7000 Mons - Belgium

PREDICTIVE MAINTENANCE INTEGRATION

Introduction: maintenance concepts overview ;

English, French, Italian,