Professional Documents
Culture Documents
STEEL SHEET
Contents
Manufacturing Process 2
List of JFE Electrogalvanized Products 4
JFE EXCELZINC and JFE EXCELZINC NICKEL 6
Mechanical Properties 8
Products Standards 10
Available Product Size Range 12
Eco Frontier Series 14
Steel Sheets for Fuel Tanks 19
Comparison of Performance of Eco FrontierTM Series 21
Instruction for Ordering 24
Packaging and Labeling 24
Handling Precautions 25
Manufacturing Process
Lime Stone
Cokes
Iron ore
Vacuum degasser
Blast furnace
Converter
Reheating furnace
Converter
Manufacturing process
Continuous caster
Scale breaker
Rougher
Finishing train
Manufacturing process
Blast furnace
Pickled coil
Pickling line
Electrogalvanizing line
Electrogalvanizing line
Pickling
Works/Districts manufacturing
electrogalvanized steel sheets
Degreasing Plating
Chemical treatment
Kurashiki
Surface
inspection
Fukuyama
Entry looper
Tension reel
Delivery looper
Base materials
Chita Works
Chiba
Keihin
East Japan Works
Pre-treatment
Degreasing
Pickling
Plating
Electroplated in
electrolytic bath.
Coating weight is
controlled by quantity
of electricity.
Chemical treatment
Various post-treatments
can be used to improve
anti-corrosion and paint
properties.
Products
JFE EXCELZINC
JFE EXCELZINC
NICKEL
Classification
Chemical
treatment
designation
Available range
Structure of coating layer
Zinc coat
Phosphate coat
Zinc coat
Steel
JN
Coating
weight
(g/m2)
Thickness
(mm)
Width
(mm)
No treatment
3 40
0.3 3.2
600 1850
Chromate free
Phosphate treatment
3 40
0.3 3.2
600 1630
Paint
Scratch
adhesion resistance
Corrosion
Conductivity Lubricity
resistance
Zinc coat
Steel
JX
Zinc coat
Steel
Type of coating
Zinc coat
Steel
Z1
Chemical
treatment
designation
Switch board,
office equipment,
construction materials
14
15
Chromate-free
Anti-fingerprint treatment
(standard type)
3 40
0.3 2.6
700 1500
Chromate-free
Anti-fingerprint treatment
(high performance type)
3 40
0.4 2.3
700 1500
16
3 40
0.4 2.3
900 1350
High
speed
press
formability
Motor cases,
automotive applications,
electrical appliances,
etc.
17
10 20
0.5 1.6
800 1219
Heat
radiation
18
Chromate-free
Black steel sheet
Available range
Structure of coating layer
GT
Zinc coat
Steel
Chemical treatment
Coating
weight
(g/m2)
Thickness
(mm)
Characteristics
Width
(mm)
Anti-gasoline
corrosion
(*1)
Weldability
(*2)
Formability
(*3)
Paint
adhesion
(*3)
Main applications
Reference
page
No.
19
Antigasoline
corrosion
20
Heat
resistance
19
Other
10 40
0.7 1.2
600 1500
10 40
0.6 1.6
750 1400
No treatment
10 40
0.4 2.3
600 1850
[Outer side]
[Fuel side]
GP
Steel
Zinc coat
[Outer side]
Lubricant coat
Zinc-nickel coat
Steel
[Fuel side]
Anti-fuel corrosion coat
GT
Zinc-nickel coat
Steel
[Outer side]
Remarks: (*1) The cup test piece is immersed in 40C contaminated gasoline for 10 days.
(Contaminated gasoline: Formic acid, acetic acid, peroxides, water, Cl-ion are added in gasoline.)
(*2) Spot welding is evaluated by continuity of successful welding.
(*3) Since no common-method data were available, it is listed as qualitative evaluation.
Note: Conventional chemical treatments JD, JS, JF, and JT have been replaced by the following treatments.
JDJE, JS, JF, JTJX.
Chromate-free
Inorganic treatment
[Fuel side]
JFE EXCELZINC
(Pure zinc coating)
Reference
page
No.
JE
Other
Main applications
Steel
JP
JFE EXCELZINC
(Pure zinc coating)
Characteristics
Chemical treatment
Type of coating
10 40
0.7 1.2
600 1500
JFE Steel provides information in connection with substances of environmental concern for the following datasheets:
Safety Data Sheet (SDS)
JAMP format (AIS)
Specified Chemical Substances Data Sheet for Steel (SSDS)
JAMP format (MSDSplus)
RoHS Directive Restricted Material of hazardous Substances
JAMA format
(RoHS, RoHS2.0)
JIG format
For more information, please refer to the JFE Steel website: http://www.jfe-sds.jp/
Excellent
Good
Fair
Public standards
Public standards
JIS G 3313
Characteristics, application
Classification
JFS A 3041
Designation
Characteristics, application
Zinc-Nickel alloy coated
electrogalvanized
steel sheets for automobiles
JNH, JNC
JFS A 3021
Characteristics, application
JFE standards
Designation
JEH, JEC
Classification
JFE standards
JFE EXCELZINC
JFE EXCELZINC
Classification
Designation
Classification
Designation
Commercial quality
JFE-HC-EZ
Commercial quality
JFE-CC-EZ
Drawing quality
JFE-HD-EZ
Drawing quality
JFE-CD-EZ
JFE-HE-EZ
JFE-CE-EZ
JFE-HA390-EZ
JFE-CF-EZ
JFE-HA440-EZ
JFE-CG-EZ
JFE-CGX-EZ
JFE-CEH-EZ
JFE-CGH-EZ
JFE-CA390-EZ
JFE-CA440-EZ
JFE-CA590-EZ
Designation
Classification
Designation
Commercial quality
JFE-HC-EZN
Commercial quality
JFE-CC-EZN
Drawing quality
JFE-HD-EZN
Drawing quality
JFE-CD-EZN
JFE-HE-EZN
JFE-CE-EZN
JFE-HA390-EZN
JFE-CF-EZN
JFE-HA440-EZN
JFE-CG-EZN
JFE-CGX-EZN
JFE-CEH-EZN
JFE-CGH-EZN
JFE-CA390-EZN
JFE-CA440-EZN
JFE-CA590-EZN
Classification
JFE EXCELZINC
(base metal: cold-rolled high strength steel)
For other high strength steel substrates,
please inquire regarding the desired substrate.
6
Mechanical Properties
0.3
< 0.8
0.8
< 1.0
1.0
3.2
Tensile
Strength
min.
(N/mm2)
Thickness mm
Designation
Thickness mm
Thickness mm
0.3
< 0.4
0.4
< 0.6
0.6
< 0.8
0.8
< 1.0
1.0
< 1.2
1.2
< 1.6
1.6
< 2.0
2.0
< 2.5
2.5
3.2
0.5
1.0
1.0 <
1.6
BH Value
min.
(N/mm2)
Commercial quality
JFE-CC-EZ
(145)
(135)
(125)
(270)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
Drawing quality
JFE-CD-EZ
135
125
115
270
40
41
42
43
44
45
46
47
(1.2)
(1.1)
JFE-CE-EZ
130
120
110
270
42
43
44
45
46
47
48
49
(1.4)
(1.3)
JFE-CF-EZ
120
110
100
270
44
45
46
47
48
49
50
51
(1.6)
(1.5)
JFE-CG-EZ
110
100
90
260
46
47
48
49
50
51
1.8
1.7
90
260
46
47
48
49
50
51
2.1
2.0
(1.4)
(1.3)
30
(1.6)
(1.4)
30
100
JFE-CEH-EZ
135
125
115
270
40
41
42
43
44
135
125
115
260
44
45
46
47
52
45
Mechanical Properties
Mechanical Properties
Mean r-value
min.
Notes 1. JIS No.5 test piece for tensile test taken in rolling direction.
Notes 2. For thickness less than 0.6mm, above tests are omitted if not specifically requested.
Notes 3. Figures in the parentheses are reference values.
0.3
< 0.8
0.8
< 1.0
1.0
2.3
Tensile
Strength
min.
(N/mm2)
Thickness mm
Designation
Mean r-value
min.
Thickness mm
Thickness mm
0.3
< 0.4
0.4
< 0.6
0.6
< 0.8
0.8
< 1.0
1.0
< 1.2
1.2
< 1.6
1.6
< 2.0
2.0
2.3
0.5
1.0
1.0 <
1.6
BH Value
min.
(N/mm2)
Commercial quality
JFE-CC-EZN
(145)
(135)
(125)
(270)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
Drawing quality
JFE-CD-EZN
135
125
115
270
38
39
40
41
42
43
44
(1.0)
(0.9)
JFE-CE-EZN
130
120
110
270
40
41
42
43
44
45
46
(1.2)
(1.1)
JFE-CF-EZN
120
110
100
270
42
43
44
45
46
47
48
(1.4)
(1.3)
110
100
90
260
44
45
46
47
48
49
50
1.6
1.5
90
260
44
45
46
47
48
1.9
1.8
(1.2)
(1.1)
30
(1.4)
(1.2)
30
100
JFE-CEH-EZN
135
125
115
270
38
39
40
41
42
135
125
115
260
42
43
44
43
Notes 1. JIS No.5 test piece for tensile test taken in rolling direction.
Notes 2. For thickness less than 0.6mm, above tests are omitted if not specifically requested.
Notes 3. Figures in the parentheses are reference values.
Products Standards
(1) JFE EXCELZINC
g/m2
3
10
15
20
30
40
0.4
1.4
2.1
2.8
4.2
5.6
8.5
8
12.7
12
17
16
25.5
24
34
32
Oiling
Products standards
Oiling
No oiled
Oiled
Designation
X
O
Chemical treatment
One-side
Zn coating
weight
designation
ES b)
EB
E8
E16
E24
E32
E40
C)
2.5
8.5
8
17
16
25.5
24
34
32
42.5
40
JIS G 3313(2010)
(Reference)
Standard Zn
coating weight
(One side) g/m2
3
10
20
30
40
50
Dimension tolerance
JIS G 3313 (2010), Appendix JA, Table JA.2 is applied to the dimensional tolerances of hot rolled steel.
JIS G 3313 (2010), Appendix JA, Table JA.6 is applied to cold rolled steel; however, JIS G 3141 (2011), Table
16 is applied when the indicated thickness is less than 0.40 mm. Examples of thickness tolerances are shown
below.
Hot-rolled base metal
Nominal thickness
1.60 , < 2.00
2.00 , < 2.50
2.50 , < 3.15
3.15 , 3.20
< 1,200
1,200
< 1,500
1,500
< 1,800
0.16
0.17
0.19
0.21
0.17
0.19
0.21
0.23
0.18
0.21
0.24
0.26
10
Thickness m
Equal coating
Differencial coating
1.4
8.5
10
15
15
2.1
12.7
12
20
20
2.8
17
16
30
30
4.2
25.5
24
40
40
5.6
34
32
One-side coating and differential coating are available, please contact JFE Steel for further information.
SE C C *
JN - X - E16/E16
JFE - C C - EZ *
JN - X - 20/20
JFE - C C - EZN * Z1 - X - 10/10
(B) (C)
(D)
(E)
(F)
(G)
(A) Standards:
SE = JIS Electrolytic zinc coated steel sheet standard, JFE = JFE standard
(B) Base metal used: C = Cold rolled steel sheet, H = Hot rolled steel sheet
(C) Classification: C = Commercial quality, D = Drawing quality, E = Deep drawing quality
(D) Coating:
EZ = JFE EXCELZINC = JFE Pure zinc electrogalvanized steel sheet
EZN = JFE EXCELZINC NICKEL = JFE Alloy Electrogalvanized steel sheet
(E) Chromate-free chemical treatment: JN = Standard, Z1 = Blackening chemical treatment
(F) Oiling: X = No Oiling
(G) Standard coating weight (Top side/Bottom side)
Steel sheets for fuel tanks
JFE - C G - EZ *
M/GT -
O - 0/20
JFE - C C - EZ *
GP -
40/40
JFE - C G - EZN * M/GT -
O - 0/20
1,800
< 2,300
0.21a)
0.25a)
0.26
0.27
10
Unit : mm
(A)
(B) (C)
(A) Standard:
(D)
(E)
(F)
(G)
Width
Designation
(A)
Width
Products standards
JFE EXCELZINC
Unit : mm
< 630
630
< 1,000
1,000
< 1,250
1,250
< 1,600
1,600
0.04
0.05
0.06
0.06
0.07
0.08
0.10
0.12
0.14
0.16
0.04
0.05
0.06
0.06
0.07
0.09
0.11
0.13
0.15
0.17
0.04
0.05
0.06
0.07
0.08
0.10
0.12
0.14
0.16
0.19
0.06
0.06
0.08
0.09
0.11
0.13
0.15
0.17
0.20
0.07
0.09
0.11
0.13
0.15
0.17
0.20
(C) Classification:
(D) Coating:
11
1.0
0.3620
0.351250
0.31090
800
1000
1200
1400
1600
1800
2000
0.651630
0.5600
0.3620
400
600
2.31230
2.3700
1.61630
Available range
1.61500
1.0
0.51500
0.60600
0.31090
0.30700
400
600
800
1000
1200
0.651630
0.651500
0.351230
1400
1600
1800
2000
2200
2.01300
1.61500
2.01230
Available range
Range subject to
negotiation
1.0
0.6700
0.61300
0.5900
0.61500
1200
1400
1600
1800
2200
800
1000
1200
1400
1600
1800
2000
2200
2.0
2.01230
1.5
1.61500
Available range
1.0
Range subject to
negotiation
0.61230
0.6700
0.61300
400
600
2.0
1.5
1000
1200
1400
1600
1800
2000
0.0
200
2200
400
600
800
2.5
2.0
2.31250
1.5
1.61630
Available range
1.61500
1.0
0.0
200
0.5700
0.4900
0.61630
0.41230
0.301090
0.3700
600
800
1400
1600
1800
2000
1000
2.5
2.0
1.5
1200
1400
0.5
1600
1800
2000
2200
0.0
200
1400
1600
1800
2000
2200
1.81400
1.6600
1.61400
1.61600
Available range
0.6600
400
600
0.61600
0.61400
0.6750
800
1000
1200
1400
1600
1800
2000
2200
2.3900
2.31250
Range subject
to negotiation
1.6700
1.61850
1.6900
1.4600
Available range
1.0
0.51500
1200
Range subject
to negotiation
1.0
0.0
200
2200
1.8750
1.6750
2.5
2.0
1.4600
1.5
1.2600
1.21500
0.5600
400
0.4900
600
800
0.41230
1000
1200
1400
0.51550
1600
1800
0.5
0.651850
2000
2200
0.0
200
1.41650
1.0
Available range
0.51230
0.6600
400
1200
3.0
2.31230
1000
1.5
0.5
3.5
2.61230
2.3750
2.3600
1000
2.0
3.21050
Range
subject to
negotiation
800
0.71650
0.71500
0.7600
3.2750
2.3700
1.41650
1.21500
1.0
0.5
0.61500
1.4600
1.2600
0.41230
800
600
2.5
2.01300
400
2.5
2.31230
2.3700
2.5
0.5
2000
600
3.0
0.51230
1000
400
12
2.31230
800
2200
2.3700
600
2000
0.0
200
0.51219
0.5800
0.41230 0.501350
3.0
3.0
400
1800
1.61219
Available
range
0.5
0.651550
0.4900
1.6800
1.0
3.0
0.0
200
3.0
1.5
1600
0.0
200
0.50700
Range subject
to negotiation
Range subject
to negotiation
1.5
3.5
3.5
2.0
1400
1.0
Available
range
Range subject
to negotiation
0.4900
3.5
0.0
200
1200
1.61550
1.6700
1.5
2.01219
2.0800
2.0
3.5
0.5
1000
2.0
2.5
3.5
0.5
2.5
800
2.31250
1.61350
0.5
0.51400
0.351230
0.31050
2.3900
2.5
2.61230
2.0600
1.5
0.0
200
0.0
200
3.21050
Range
subject to
negotiation
2.6700
0.5
1.0
0.5
2200
Available range
3.2750
3.0
2.0
1.5
3.5
2.5
2.0
600
0.651850
2.31630
400
0.51500
0.0
200
2.5
0.5600
3.0
1.61850
Available range
1.5
3.0
2.0
2.61230
2.6600
2.31630
2.61230
2.6600
3.21050
3.2750
3.0
2.5
0.5
3.21050
3.2750
3.5
3.0
0.7600
400
0.71500
600
800
1000
1200
1400
1600
0.71650
1800
2000
2200
13
Eco Frontier
Series
Winner of Okochi Memorial Technology Prize (2007) and National Commendation for Invention,
Invention Prize of the Minster of Education, Culture, Sports, Science and Technology (2008)
Used in a wide variety of applications, and also has excellent procurability.
Features
1) Appearance
2) Corrosion resistance
3) Conductivity
Phosphate treatment
JP
Phosphate treatment
4) Anti-fingerprint property
5) Formability
6) Paint adhesion
7) Alkaline degreasing property
Chromate-free coating
Cross cut
No peeling
No peeling
No peeling
No peeling
Steel sheet
Structure of coating
Corrosion resistance
Zn coated layer
Structure of coating
Paint
adhesion
Corrosion
resistance
after alkaline
degreasing
Lubricity
Conductivity
Steel sheet
Applications
General usage with painting such as;
1) Steel sheet for general application
Cash dispenser, office equipment, etc.
2) Electrical appliances
Switch board, DVD casing, audio, etc.
Performance of JP
Applications
Corrosion resistance
Paint
adhesion
Corrosion
resistance
after alkaline
degreasing
Lubricity
Conductivity
Scratch resistance
Scratch resistance
14
15
High performance steel sheets that realize advanced corrosion resistance and electrical
conductivity and also enable severe press forming.
Features
Features
Corrosion resistance
Corrosion
resistance
after alkaline
degreasing
JN
3) Conductivity
4) Corrosion resistance
Eco Frontier JE
Appearance
of formed
products
after press
forming
Conductivity
Lubricity
JX
Paint
adhesion
1) Press formability
Combustion
cylinder
Structure of coating
Scratch resistance
Kerosene tank
holder (JX)
Structure of coating
Chromate-free coating
(eNanoTM)
Zn coated layer
Chromate-free coating
Zn coated layer
Steel sheet
Steel sheet
Applications
1) Small motor cases:
2) Electrical components:
Applications
1) OA and AV equipment in which conductivity and electromagnetic shielding are priorities.
2) Electrical equipment and electrical machinery in which corrosion resistance is a priority.
3) Hard-to-form parts that require severe forming such as deep drawing, press-forming without oil coating, etc.
16
Example of application:
Micro motor
17
Suitable for applications such as cover box which requires internal heat irradiation and insulation
of electromagnetic wave
Steel sheets for gasoline tanks, in which a fuel corrosion resistant coating layer is applied to the
fuel side (inside) of the tanks. Available in Zn-Ni alloy coated and pure Zn coated steel sheets.
Features
Excellent tank inside-surface corrosion resistance.
JFE EXCELZINC
GT
90
Radiation
Temperature in the box (C)
Steel sheet
Absorption
Acryl box
Thermocouple
Heat
Heater
Aluminum sheet
Electrogalvanized steel sheet
70
Black chromate-free
coated steel sheet
60
15
10
5
JFE
EXCELZINC
M
JFE
JFE
EXCELZINC EXCELZINC
GT
NICKEL
GT
Structure of coating
50
A film that prioritizes gasoline corrosion resistance is applied to the side used as the inside of the fuel tank.
20
40
60
Time (min)
80
100
Fuel corrosion resistant coating*
Zn coated layer
Steel sheet
20
80
40
Structure of coating
1) Appearance
Attractive black color. Suitable for optical components, etc.
2) Heat absorption and radiation property High heat absorption and radiation property. Reduction of exhaust
fan can be expected.
3) Corrosion resistance
Excellent corrosion resistance. Possible to omit painting by customer.
4) Electrical conductivity
Excellent electrical conductivity in comparison with painted steel
sheets. Electromagnetic shielding and noise prevention are possible.
5) Anti-fingerprint property
Excellent anti-fingerprint property.
6) Chromate-free
Contains absolutely no chromium. Conforms to all applicable
environmental regulations.
Features
Applications
Gasoline tank for motor cycle and general use (motorboat, mowing machine, cropper, dynamo)
Applications
1) Heat radiation and absorption use
18
19
Corrosion resistance test: Salt spray test (SST) in accordance with JIS Z 2371
EXCELZINC GP
Pb-8%Sn plated
(conventional product)
Good
300
200
100
Poor
JP
JN
JX
JE
Z1
Measuring device: Loresta GP; manufactured by Mitsubishi Chemical Analytech Co., Ltd.
(After black post-coat painting)
Structure of coating
A film that prioritizes corrosion resistance is applied to the side used as the outside of the tank, and a film
prioritizing contaminated gasoline corrosion resistance is applied to the side used as the inside of the tank.
Lubricant coat 1 m
Zn coated Layer
Tank
inside surface
Press formability
Corrosion resistance
Corrosion resistance after forming
Applications
All types of fuel tanks: 4-wheeled vehicles (automobiles, trucks),
motorcycles, general-purpose fuel tanks.
Poor
Surface resistance value ()
Tank
outside surface
Good
106
104
102
1
10-2
10-4
JP
20
Lead and hexavalent chromium (Cr(VI))-free steel sheet with excellent corrosion resistance for fuel tank
use, manufactured by applying the optimum coating layers to the top and bottom sides of the steel sheet,
corresponding to the inside and outside of fuel tanks.
Features
Corrosion Resistance
JN
JX
JE
Z1
21
Test specimen
Bead: 1 mm 12 mm
Good
Good
0.4
Poor
Painting:
0.3
0.2
0.1
0
Poor
JP
JN
JX
JE
Z1
100
80
60
40
20
0
JP
JN
JX
JE
Anti-fingerprint Property
Measure color tone
Measurement of
L value, a value, b value
Measurement of
L value, a value, b value
E = (L)2+(a)2+(b)2
Notes:
The property values and other information contained in this catalog are presented solely for reference
and not intended to be guaranteed values.
The performance and properties of this companys products may differ from those shown in this
catalog, depending on the purpose and conditions of use, etc.
JFE Steel Corporation cannot accept responsibility for any damages arising from erroneous use of the
technical information contained in this document.
Poor
4
3
2
Not noticeable
range
1
Good
22
JP
JN
JX
JE
Z1
23
Handling Precautions
Type of processing (In case of press forming, please show the part shape in detail.)
Others requirements (Surface finish, edge form, strip shape, oiling, etc.)
Storage
When receiving products, check for moisture in
the package. Dry immediately if wet.
Use adequate care to prevent moisture in
spaces between sheets, coiled strips, and work
pieces.
Storage areas should be as dry as possible.
Storage in damp conditions and/or with broken
packaging can result in discoloration or rusting.
Repair broken packaging if long-term storage
is required. Abrasion marks (black dents)
may occur due to pressure if transportation or
storage conditions are improper.
Handling
Steel sheet products have sharp edges. Handle
carefully using gloves to avoid injury.
Packaging
Degreasing
Insufficient degreasing can cause paint
defects.
Degreasing by spraying or dipping in a neutral
or low alkaline agent is recommended. Strong
alkaline agents can damage the strip surface.
Adequate rinsing after degreasing is
recommended. If degreasing is inadequate,
water repulsion can be observed on the strip
after dipping in clean water. Use a degreasing
method which maintains smooth and uniform
water film.
Painting
Dirt or other foreign matter on the surface
will cause paint defects. Degrease/clean
adequately before painting.
JFE coated steel products are chemically
treated to improve paint adhesion. However,
certain paints may have poor adhesion
with certain zinc coatings. Prior testing is
recommended. Undercoating with a wash
primer will help ensure good results.
Handling precautions
Processing
Welding
For high temperature brazing, nickel-brass
brazing material is recommended.
24
25
Cat.No.B1E-003-03
http://www.jfe-steel.co.jp/en/
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Phone : (81)3-3597-3111
Fax : (81)3-3597-4860
HOUSTON OFFICE
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Phone : (86)20-3891-2467
Fax : (86)20-3891-2469
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
Copyright JFE Steel Corporation. All Rights Reserved.
Any reproduction, modification, translation, distribution, transmission, uploading of the contents of the document, in whole or in part, is strictly prohibited.
1503R(0620) JTR
Printed in Japan