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ELECTROGALVANIZED

STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

"JFE is committing to environment and human life."


This is our motto.
Our galvanized steel sheet products
have been developed to meet the strict
requirements of demanding customers.
Our goal is to help people and
contribute to society by manufacturing
these and other products which provide
high quality and performance.

Steel sheets are used in a remarkably wide range of applications in


everyday life. The growth of coated steel sheets has been especially
astonishing in fields where improved product durability and cost
reduction by process omission are strongly required.
Today, coated steel sheets are widely used as corrosion-resistant steel
sheets with excellent economy, mainly in fields such as automobiles,
electrical appliances, and OA equipment.
JFE Steel Corporation has devoted great effort to the development and
production of various types of coated steel sheets, taking advantage
of the company's state-of-the-art manufacturing equipment and
technologies accumulated over many years.
JFE's electrogalvanized steel sheets have responded to market needs
that are constantly changing and increasingly diverse and sophisticated
with extensive chemical conversion-treated products suited to their
attractive appearance. In particular, JFE has earned the firm confidence
of customers in Japan and other countries by early commercialization
of the "Eco Frontier Series" of chromate-free products, which
responds to customers' needs for environment-friendly products.
In the future, we appreciate customers' understanding of the
outstanding properties of JFE products and we look forward to
serving you with the best possible product for every application.

JFE Steel propelling in to the future.

JFE's electrogalvanized steel sheets

Contents

Manufacturing Process 2
List of JFE Electrogalvanized Products 4
JFE EXCELZINC and JFE EXCELZINC NICKEL 6
Mechanical Properties 8
Products Standards 10
Available Product Size Range 12
Eco Frontier Series 14
Steel Sheets for Fuel Tanks 19
Comparison of Performance of Eco FrontierTM Series 21
Instruction for Ordering 24
Packaging and Labeling 24
Handling Precautions 25

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Manufacturing Process

Lime Stone

Cokes

Iron ore

Vacuum degasser

Blast furnace

Converter

Hot strip mill

Reheating furnace

Converter

Manufacturing process

Continuous caster

Scale breaker

Rougher

Hot rolled coil

Finishing train

Manufacturing process

Blast furnace

Cold rolled coil


Pickling line

Continuous annealing line

Continuous cold rolling mill

Pickled coil

Pickling line

Electrogalvanizing line

Electrogalvanizing line
Pickling
Works/Districts manufacturing
electrogalvanized steel sheets

Degreasing Plating

Chemical treatment

Coating weight measurement


Oiler

Kurashiki

Surface
inspection

Pay off reel Thickness gage Welder

Fukuyama

Entry looper

West Japan Works

Tension reel

Delivery looper

Base materials
Chita Works

Chiba
Keihin
East Japan Works

Hot rolled coil


Cold rolled coil

Pre-treatment
Degreasing
Pickling

Plating
Electroplated in
electrolytic bath.
Coating weight is
controlled by quantity
of electricity.

Chemical treatment
Various post-treatments
can be used to improve
anti-corrosion and paint
properties.

Products
JFE EXCELZINC
JFE EXCELZINC
NICKEL

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

List of JFE Electrogalvanized Products

Classification

Chemical
treatment
designation

Available range
Structure of coating layer

Zinc coat

Phosphate coat
Zinc coat
Steel

Special chromate-free coat

JN

JFE Eco Frontier


Series

Coating
weight
(g/m2)

Thickness
(mm)

Width
(mm)

No treatment

3 40

0.3 3.2

600 1850

Chromate free
Phosphate treatment

3 40

0.3 3.2

600 1630

Paint
Scratch
adhesion resistance

Corrosion
Conductivity Lubricity
resistance

Zinc coat
Steel

Special chromate-free coat

JX

Zinc coat
Steel

List of JFE electrogalvanized products

Type of coating

Zinc coat
Steel

Special chromate-free coat

Z1

Chemical
treatment
designation

Switch board,
office equipment,
construction materials

14

15

Chromate-free
Anti-fingerprint treatment
(standard type)

3 40

0.3 2.6

700 1500

AV, office equipment,


automotive applications,
PC cases, electrical
appliances, etc.

Chromate-free
Anti-fingerprint treatment
(high performance type)

3 40

0.4 2.3

700 1500

AV, office equipment,


motor cases, tanks, etc.

16

3 40

0.4 2.3

900 1350

High
speed
press
formability

Motor cases,
automotive applications,
electrical appliances,
etc.

17

Blackened Zn-Ni coat


Steel

10 20

0.5 1.6

800 1219

Heat
radiation

AV, office equipment,


etc.

18

Chromate-free
Black steel sheet

Available range
Structure of coating layer

Anti-fuel corrosion coat

GT

Zinc coat
Steel

Chemical treatment

Coating
weight
(g/m2)

Thickness
(mm)

Characteristics
Width
(mm)

Anti-gasoline
corrosion
(*1)

Weldability
(*2)

Formability
(*3)

Paint
adhesion
(*3)

Main applications

Reference
page
No.

Gasoline tank for


motorcycle and general
use
(Motorboat, Mowing
machine, Cropper,
Dynamo)

19

Antigasoline
corrosion

Gasoline tank for


automobile
(Passenger car, Truck)

20

Heat
resistance

Substrate for painting

Gasoline tank for


motorcycle and general
use
(Motorboat, Mowing
machine, Cropper,
Dynamo)

19

Other

One side coating


(both sides coating)
+one side special coating

10 40

0.7 1.2

600 1500

Both sides coating


+both sides special coating

10 40

0.6 1.6

750 1400

No treatment

10 40

0.4 2.3

600 1850

[Outer side]
[Fuel side]

Anti-fuel corrosion coat


Zinc coat

GP

Steel
Zinc coat
[Outer side]

JFE EXCELZINC NICKEL


(Zinc-nickel alloy coating)

Lubricant coat

Zinc-nickel coat

Steel
[Fuel side]
Anti-fuel corrosion coat

GT

Zinc-nickel coat
Steel
[Outer side]

Remarks: (*1) The cup test piece is immersed in 40C contaminated gasoline for 10 days.

(Contaminated gasoline: Formic acid, acetic acid, peroxides, water, Cl-ion are added in gasoline.)

(*2) Spot welding is evaluated by continuity of successful welding.

(*3) Since no common-method data were available, it is listed as qualitative evaluation.

Note: Conventional chemical treatments JD, JS, JF, and JT have been replaced by the following treatments.
JDJE, JS, JF, JTJX.

Chromate-free
Inorganic treatment

[Fuel side]

JFE EXCELZINC
(Pure zinc coating)

Reference
page
No.

Painting substrate, etc.

Special chromate-free coat

JE

JFE EXCELZINC NICKEL


(Zinc-nickel alloy coating)

Other

Main applications

Steel

JP

JFE EXCELZINC
(Pure zinc coating)

Characteristics

Chemical treatment

List of JFE electrogalvanized products

Type of coating

One side coating


(both sides coating)
+one side special coating

10 40

0.7 1.2

600 1500

JFE Steel provides information in connection with substances of environmental concern for the following datasheets:
Safety Data Sheet (SDS)
JAMP format (AIS)
Specified Chemical Substances Data Sheet for Steel (SSDS)
JAMP format (MSDSplus)
RoHS Directive Restricted Material of hazardous Substances
JAMA format
(RoHS, RoHS2.0)
JIG format

For more information, please refer to the JFE Steel website: http://www.jfe-sds.jp/

Excellent
Good
Fair

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

JFE EXCELZINC and JFE EXCELZINC NICKEL


(1) JFE EXCELZINC

(2) JFE EXCELZINC NICKEL

Public standards

Public standards

Japanese Industrial Standards (JIS)


Classification

JIS G 3313

The Japan Iron and Steel Federation Standard (JFS)


Designation

Electrolytic zinc-coated steel


sheets and strip

Characteristics, application

SEHC, SEHD, SEHE,


SECC, SECD, SECE, etc.

Defined electrogalvanized steel


sheets from structural quality
to deep drawing quality, from
general use to high strength steel.

Classification
JFS A 3041

Designation

Electrolytic zinc-nickel alloy


coated steel sheets and strip for
automobile uses

Characteristics, application
Zinc-Nickel alloy coated
electrogalvanized
steel sheets for automobiles

JNH, JNC

The Japan Iron and Steel Federation Standard (JFS)

JFS A 3021

Characteristics, application

JFE standards

Electrogalvanized steel sheets for


automobiles (From general use to
high strength steel.)

JFE EXCELZINC NICKEL

JFE EXCELZINC NICKEL

(base metal: hot-rolled steel)

(base metal: cold-rolled steel)

Designation

Electrolytic zinc coated steel


sheets and strip for automobile
uses

JEH, JEC

JFE EXCELZINC and JFE EXCELZINC NICKEL

Classification

JFE standards
JFE EXCELZINC

JFE EXCELZINC

(base metal: hot-rolled steel)

(base metal: cold-rolled steel)

Classification

Designation

Classification

Designation

Commercial quality

JFE-HC-EZ

Commercial quality

JFE-CC-EZ

Drawing quality

JFE-HD-EZ

Drawing quality

JFE-CD-EZ

Deep drawing quality

JFE-HE-EZ

Deep drawing quality 1

JFE-CE-EZ

High strength steel for


Commercial quality 390

JFE-HA390-EZ

Deep drawing quality 2

JFE-CF-EZ

High strength steel for


Commercial quality 440

JFE-HA440-EZ

Extra deep drawing quality

JFE-CG-EZ

Ultra deep drawing quality

JFE-CGX-EZ

Bake hardenability quality

JFE-CEH-EZ

Deep drawing quality with


bake hardenability

JFE-CGH-EZ

High strength steel for


commercial quality 390

JFE-CA390-EZ

High strength steel for


commercial quality 440

JFE-CA440-EZ

High strength steel for


commercial quality 590

JFE-CA590-EZ

Designation

Classification

Designation

Commercial quality

JFE-HC-EZN

Commercial quality

JFE-CC-EZN

Drawing quality

JFE-HD-EZN

Drawing quality

JFE-CD-EZN

Deep drawing quality

JFE-HE-EZN

Deep drawing quality 1

JFE-CE-EZN

High strength steel for


commercial quality390

JFE-HA390-EZN

Deep drawing quality 2

JFE-CF-EZN

High strength steel for


commercial quality440

JFE-HA440-EZN

Extra deep drawing quality

JFE-CG-EZN

Ultra deep drawing quality

JFE-CGX-EZN

Bake hardenability quality

JFE-CEH-EZN

Deep drawing quality with


bake hardenability

JFE-CGH-EZN

High strength steel for


commercial quality390

JFE-CA390-EZN

High strength steel for


commercial quality440

JFE-CA440-EZN

High strength steel for


commercial quality590

JFE-CA590-EZN

JFE EXCELZINC and JFE EXCELZINC NICKEL

Classification

JFE EXCELZINC NICKEL


(base metal: cold-rolled high strength steel)
For other high strength steel substrates,
please inquire regarding the desired substrate.

JFE EXCELZINC
(base metal: cold-rolled high strength steel)
For other high strength steel substrates,
please inquire regarding the desired substrate.
6

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Mechanical Properties

JFE EXCELZINC (base metal: cold-rolled mild steel)


Tensile Test
2

Yield Point min. (N/mm )


Classification

0.3
< 0.8

0.8
< 1.0

1.0
3.2

Tensile
Strength
min.
(N/mm2)

Thickness mm

Designation

Thickness mm

Thickness mm

0.3
< 0.4

0.4
< 0.6

0.6
< 0.8

0.8
< 1.0

1.0
< 1.2

1.2
< 1.6

1.6
< 2.0

2.0
< 2.5

2.5
3.2

0.5
1.0

1.0 <
1.6

BH Value
min.
(N/mm2)

Commercial quality

JFE-CC-EZ

(145)

(135)

(125)

(270)

(36)

(37)

(38)

(39)

(40)

(41)

(42)

(43)

(44)

Drawing quality

JFE-CD-EZ

135

125

115

270

40

41

42

43

44

45

46

47

(1.2)

(1.1)

Deep drawing quality 1

JFE-CE-EZ

130

120

110

270

42

43

44

45

46

47

48

49

(1.4)

(1.3)

Deep drawing quality 2

JFE-CF-EZ

120

110

100

270

44

45

46

47

48

49

50

51

(1.6)

(1.5)

Extra deep drawing


quality

JFE-CG-EZ

110

100

90

260

46

47

48

49

50

51

1.8

1.7

90

260

46

47

48

49

50

51

2.1

2.0

(1.4)

(1.3)

30

(1.6)

(1.4)

30

Ultra deep drawing quality JFE-CGX-EZ

100

JFE-CEH-EZ

135

125

115

270

40

41

42

43

44

Deep drawing quality with


JFE-CGH-EZ
bake hardenability

135

125

115

260

44

45

46

47

52

45

Mechanical Properties

Bake hardenability quality

Mechanical Properties

Elongation min. (%)

Mean r-value
min.

Notes 1. JIS No.5 test piece for tensile test taken in rolling direction.
Notes 2. For thickness less than 0.6mm, above tests are omitted if not specifically requested.
Notes 3. Figures in the parentheses are reference values.

JFE EXCELZINC (base metal: cold-rolled high strength steel)


Please contact JFE Steel for further information.
JFE EXCELZINC NICKEL (base metal: cold-rolled mild steel)
Tensile Test
Yield Point min. (N/mm2)
Classification

0.3
< 0.8

0.8
< 1.0

1.0
2.3

Tensile
Strength
min.
(N/mm2)

Thickness mm

Designation

Elongation min. (%)

Mean r-value
min.

Thickness mm

Thickness mm

0.3
< 0.4

0.4
< 0.6

0.6
< 0.8

0.8
< 1.0

1.0
< 1.2

1.2
< 1.6

1.6
< 2.0

2.0
2.3

0.5
1.0

1.0 <
1.6

BH Value
min.
(N/mm2)

Commercial quality

JFE-CC-EZN

(145)

(135)

(125)

(270)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41)

Drawing quality

JFE-CD-EZN

135

125

115

270

38

39

40

41

42

43

44

(1.0)

(0.9)

Deep drawing quality 1

JFE-CE-EZN

130

120

110

270

40

41

42

43

44

45

46

(1.2)

(1.1)

Deep drawing quality 2

JFE-CF-EZN

120

110

100

270

42

43

44

45

46

47

48

(1.4)

(1.3)

Extra deep drawing quality JFE-CG-EZN

110

100

90

260

44

45

46

47

48

49

50

1.6

1.5

90

260

44

45

46

47

48

1.9

1.8

(1.2)

(1.1)

30

(1.4)

(1.2)

30

Ultra deep drawing quality JFE-CGX-EZN


Bake hardenability quality

100

JFE-CEH-EZN

135

125

115

270

38

39

40

41

42

Deep drawing quality with


JFE-CGH-EZN
bake hardenability

135

125

115

260

42

43

44

43

Notes 1. JIS No.5 test piece for tensile test taken in rolling direction.
Notes 2. For thickness less than 0.6mm, above tests are omitted if not specifically requested.
Notes 3. Figures in the parentheses are reference values.

JFE EXCELZINC NICKEL (base metal: cold-rolled high strength steel)


Please contact JFE Steel for further information.

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Products Standards
(1) JFE EXCELZINC

(2) JFE EXCELZINC NICKEL

Zinc Coating weight

Zinc coating weight


JIS-equivalent product

Coating Standard coating weight


(One side)
weight
Designation
A
10
15
20
30
40

g/m2

3
10
15
20
30
40

0.4
1.4
2.1
2.8
4.2
5.6

Min. coating weight


(One side g/m2)
Equal
Differencial
coating
coating

8.5
8
12.7
12
17
16
25.5
24
34
32

One-side coating, differencial coating or coating weight more than


40g/m2 are available, please contact JFE Steel for further information.

Oiling
Products standards

Oiling is specified in the table.

Oiling
No oiled
Oiled

Designation
X
O

Chemical treatment

One-side
Zn coating
weight
designation
ES b)
EB
E8
E16
E24
E32
E40

Min. Zn coating weight


(One side) g/m2 a)
Differencial
Equal coating
coating

C)
2.5

8.5
8
17
16
25.5
24
34
32
42.5
40

JIS G 3313(2010)
(Reference)
Standard Zn
coating weight
(One side) g/m2

3
10
20
30
40
50

Remarks: The standard coating weights given here are reference


values showing the coating weight (one-side) based on actual
production results.
Notes: a) Coating weight designations and minimum coating weights for
coatings over E40 are decided through consultation between
JFE and the customer.

b) The coating weight designation ES means the steel surface of
one-side coated products.

c) Coating weight is 50 mg/m2 or less except at the edges (edges
in widthwise direction).

Dimension tolerance
JIS G 3313 (2010), Appendix JA, Table JA.2 is applied to the dimensional tolerances of hot rolled steel.
JIS G 3313 (2010), Appendix JA, Table JA.6 is applied to cold rolled steel; however, JIS G 3141 (2011), Table
16 is applied when the indicated thickness is less than 0.40 mm. Examples of thickness tolerances are shown
below.
Hot-rolled base metal
Nominal thickness
1.60 , < 2.00
2.00 , < 2.50
2.50 , < 3.15
3.15 , 3.20

< 1,200

1,200
< 1,500

1,500
< 1,800

0.16
0.17
0.19
0.21

0.17
0.19
0.21
0.23

0.18
0.21
0.24
0.26

10

Min. coating weight (One side) g/m2

Standard coating weight (One side)


g/m

Thickness m

Equal coating

Differencial coating

1.4

8.5

10

15

15

2.1

12.7

12

20

20

2.8

17

16

30

30

4.2

25.5

24

40

40

5.6

34

32

One-side coating and differential coating are available, please contact JFE Steel for further information.

Description of steel grade (examples)


TM
JFE Eco Frontier Series

SE C C *
JN - X - E16/E16
JFE - C C - EZ *
JN - X - 20/20
JFE - C C - EZN * Z1 - X - 10/10
(B) (C)

(D)

(E)

(F)

(G)

(A) Standards:
SE = JIS Electrolytic zinc coated steel sheet standard, JFE = JFE standard
(B) Base metal used: C = Cold rolled steel sheet, H = Hot rolled steel sheet
(C) Classification: C = Commercial quality, D = Drawing quality, E = Deep drawing quality
(D) Coating:
EZ = JFE EXCELZINC = JFE Pure zinc electrogalvanized steel sheet

EZN = JFE EXCELZINC NICKEL = JFE Alloy Electrogalvanized steel sheet
(E) Chromate-free chemical treatment: JN = Standard, Z1 = Blackening chemical treatment
(F) Oiling: X = No Oiling
(G) Standard coating weight (Top side/Bottom side)
Steel sheets for fuel tanks

JFE - C G - EZ *
M/GT -
O - 0/20
JFE - C C - EZ *
GP -
40/40
JFE - C G - EZN * M/GT -
O - 0/20

1,800
< 2,300
0.21a)
0.25a)
0.26
0.27

Cold-rolled base metal


Nominal thickness
< 0.40
0.40 , < 0.60
0.60 , < 0.80
0.80 , < 1.00
1.00 , < 1.25
1.25 , < 1.60
1.60 , < 2.00
2.00 , < 2.50
2.50 , < 3.15
3.15 , 3.20

10

Unit : mm

(A)

(B) (C)

(A) Standard:

(D)

(E)

(F)

(G)

JFE = JFE standard

(B) Base metal used: C = Cold rolled steel sheet

Remarks: a) is applied to the strip width less than 2,000mm.

Width

Designation

(A)

The chemical treatment of JFE EXCELZINC is referred to pages 4 to 5.

Width

JFE EXCELZINC NICKEL

Products standards

JFE EXCELZINC

Unit : mm
< 630

630
< 1,000

1,000
< 1,250

1,250
< 1,600

1,600

0.04
0.05
0.06
0.06
0.07
0.08
0.10
0.12
0.14
0.16

0.04
0.05
0.06
0.06
0.07
0.09
0.11
0.13
0.15
0.17

0.04
0.05
0.06
0.07
0.08
0.10
0.12
0.14
0.16
0.19

0.06
0.06
0.08
0.09
0.11
0.13
0.15
0.17
0.20

0.07
0.09
0.11
0.13
0.15
0.17
0.20

(C) Classification:

C = Commercial quality, D = Drawing quality, E = Deep drawing quality 1,

F = Deep drawing quality 2, G = Extra deep drawing quality

GX = Ultra deep drawing quality

(D) Coating:

EZ = JFE EXCELZINC = JFE Pure zinc electrogalvanized steel sheet

EZN = JFE EXCELZINC NICKEL = JFE Alloy Electrogalvanized steel sheet

(E) Chromate-free chemical treatment: M = No treatment, GT = Anti-fuel corrosion coat,


GP = Special anti-fuel corrosion coat

(F) Oiling: O = Oiling


(G) Standard coating weight (Top side/Bottom side): 0/20 (one-side coating) 0 = 0 g/m2, 20 = 20 g/m2

40/40 (both-side coating) 40 = 40 g/m2

11

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Available Product Size Range

1.0

0.3620

0.351250

0.31090

800

1000

1200

1400

Strip width (mm)

1600

1800

2000

0.651630

0.5600
0.3620

400

600

Strip thickness (mm)

2.31230

2.3700

1.61630

Available range

1.61500

1.0
0.51500
0.60600

0.31090

0.30700

400

600

800

1000

1200

0.651630
0.651500

0.351230

1400

Strip width (mm)

1600

1800

2000

2200

2.01300
1.61500

2.01230

Available range

Range subject to
negotiation

1.0
0.6700

0.61300

0.5900

0.61500

1200

1400

Strip width (mm)

1600

1800

2200

800

1000

1200

1400

Strip width (mm)

1600

1800

2000

2200

2.0

2.01230

1.5

1.61500

Available range

1.0

Range subject to
negotiation

0.61230
0.6700

0.61300

400

600

2.0
1.5

1000

1200

1400

Strip width (mm)

1600

1800

2000

0.0
200

2200

Range subject to negotiation


Available range

400

600

800

2.5
2.0

2.31250

1.5

1.61630

Available range

1.61500

1.0

0.0
200

0.5700
0.4900

0.61630

0.41230
0.301090

0.3700

600

800

1400

Strip width (mm)

1600

1800

2000

1000

2.5
2.0
1.5

1200

1400

Strip width (mm)

0.5

1600

1800

2000

2200

0.0
200

1400

1600

1800

2000

2200

1.81400

1.6600

1.61400
1.61600

Available range

0.6600

400

600

0.61600

0.61400

0.6750

800

1000

1200

1400

Strip width (mm)

1600

1800

2000

2200

(12) JFE EXCELZINC NICKEL (GT)


Applicable standard: JFE-CE-EZN
3.5
3.0

2.3900

2.31250

Range subject
to negotiation
1.6700

1.61850

1.6900

1.4600

Available range

1.0

0.51500

1200

Strip width (mm)

Range subject
to negotiation

1.0

0.0
200

2200

1.8750
1.6750

2.5
2.0
1.4600

1.5

1.2600

1.21500

0.5600

400

0.4900

600

800

0.41230

1000

1200

1400

Strip width (mm)

0.51550

1600

1800

0.5

0.651850

2000

2200

0.0
200

1.41650

Range subject to negotiation

1.0

Available range

0.51230

0.6600

400

1200

3.0

2.31230

1000

1.5

0.5

3.5

2.61230

2.3750

2.3600

1000

2.0

Applicable standard: JFE-CC-EZN

3.21050

Range
subject to
negotiation

800

Applicable standard: JFE-CE-EZ

0.71650
0.71500

0.7600

(11) JFE EXCELZINC NICKEL (no treatment, oiling)

3.2750

2.3700

1.41650

1.21500

1.0
0.5

0.61500

1.4600
1.2600

0.41230

800

600

Applicable standard: JFE-CE-EZ

2.5

2.01300

400

(10) JFE EXCELZINC (GP)

2.5

2.31230

2.3700

2.5

0.5

2000

600

3.0

0.51230

1000

400

Applicable standard: SECC, JFE-CC-EZ

Strip thickness (mm)

Strip thickness (mm)

12

2.31230

800

2200

(6) JFE EXCELZINC (JX)

2.3700

600

2000

0.0
200

0.51219

0.5800

0.41230 0.501350

3.0

3.0

400

1800

1.61219

Available
range

0.5

0.651550

0.4900

1.6800

1.0

3.0

0.0
200

3.0

1.5

1600

0.0
200

0.50700

Range subject
to negotiation

Range subject
to negotiation

1.5

3.5

3.5

2.0

1400

1.0

Available
range

Range subject
to negotiation

(9) JFE EXCELZINC (GT)

0.4900

3.5

0.0
200

1200

Strip width (mm)

1.61550

1.6700

1.5

2.01219

2.0800

2.0

3.5

Applicable standard: CA440

0.5

1000

2.0

2.5

3.5

0.5

(5) JFE EXCELZINC (JN)

2.5

800

2.31250
1.61350

0.5

0.51400

0.351230
0.31050

2.3900

2.5

Applicable standard: CA390

2.61230

2.0600

1.5

0.0
200

0.0
200

3.21050

Range
subject to
negotiation

2.6700

0.5

1.0
0.5

2200

Available range

(4) JFE EXCELZINC (JN)

3.2750

3.0

2.0

1.5

Applicable standard: SECC, JFE-CC-EZ

3.5

2.5

2.0

Strip thickness (mm)

600

0.651850

2.31630

Strip thickness (mm)

400

0.51500

(3) JFE EXCELZINC (JN)

Strip thickness (mm)

Available product size range

0.0
200

2.5

0.5600

3.0

Available product size range

1.61850

Available range

1.5

3.0

Strip thickness (mm)

2.0

Applicable standard: JFE-CC-EZN


3.5

2.61230

2.6600

2.31630

Applicable standard: SECC, JFE-CC-EZ


3.5

Strip thickness (mm)

2.61230

Strip thickness (mm)

Strip thickness (mm)

2.6600

(8) JFE EXCELZINC NICKEL (Z1)

3.21050

3.2750

3.0

2.5

0.5

Applicable standard: SECC, JFE-CC-EZ


3.5

3.21050

3.2750

(7) JFE EXCELZINC (JE)

Strip thickness (mm)

Applicable standard: SECC, JFE-CC-EZ

3.5
3.0

(2) JFE EXCELZINC (JP)

Strip thickness (mm)

(1) JFE EXCELZINC (no treatment, oiling)

0.7600

400

0.71500

600

800

1000

1200

1400

Strip width (mm)

1600

0.71650

1800

2000

2200

13

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Eco Frontier Series

Eco Frontier

Series

Chromate-free Coated Steel Sheet


with Excellent Paint Adhesion = JP =

Standard Type Chromate-free


Coated Steel Sheet with
Excellent Anti-Fingerprint
Property, Excellent Corrosion
JP
Resistance and High
Conductivity = JN =

Suitable for application which requires high paint adhesion

Winner of Okochi Memorial Technology Prize (2007) and National Commendation for Invention,
Invention Prize of the Minster of Education, Culture, Sports, Science and Technology (2008)
Used in a wide variety of applications, and also has excellent procurability.

Eco Frontier Series


Features
1) Paint adhesion
Excellent paint adhesion. Optimum substrate for painting.
2) Corrosion resistance after painting Excellent corrosion resistance after painting.
3) Chromate-free
Chemical treatment coating contains absolutely no chromium.

Satisfies all applicable environmental standards.

Paint adhesion (secondary adhesion property)


JP

Features
1) Appearance
2) Corrosion resistance
3) Conductivity

Corrosion resistance after 120 hrs SST

Phosphate treatment

JP

Phosphate treatment

4) Anti-fingerprint property
5) Formability
6) Paint adhesion
7) Alkaline degreasing property

Good appearance by use of electrogalvanized substrate.


Excellent corrosion resistance. Unpainted use is possible.
Superior electrical conductivity (excellent weldability).Optimum material
for OA and AV applications in which electromagnetic shielding (EMS:
electromagnetic susceptibility) is a priority.
No remarkable fingerprints during handling.
Excellent press-formability.
Can be used as substrate for painting.
Possible to use alkaline degreasing as a flat sheet and after forming.

Chromate-free coating with excellent corrosion


resistance, electrical conductivity, formability,
anti-fingerprint property and paint adhesion

Chromate-free coating

Cross cut
No peeling

No peeling

Paint: Delicon #700 by Dai Nippon Toryo Co., Ltd.


Coating thickness: 25 m
Baking at 130C 30 min.
After dipping into boiling water for 2 hrscross cut peeling

No peeling

No peeling

Paint: Delicon #240NPS + Delicon #700


by Dai Nippon Toryo Co., Ltd.
Coating thickness: 30 m
Baking at 130C 30 min.
After cross cut 120 hrs SST

Steel sheet

Performance of JN Balanced performance

Structure of coating

Corrosion resistance

Chromate-free phosphate coating with


excellent paint adhesion
Zn coated layer

Zinc coated base having superior appearance

Zn coated layer

Eco Frontier Series

Eco Frontier Series

Structure of coating

Zinc coated base having superior appearance

Paint
adhesion

Corrosion
resistance
after alkaline
degreasing

Lubricity

Conductivity

Steel sheet

Applications
General usage with painting such as;
1) Steel sheet for general application
Cash dispenser, office equipment, etc.
2) Electrical appliances
Switch board, DVD casing, audio, etc.

Performance of JP
Applications

Corrosion resistance

Paint
adhesion

Corrosion
resistance
after alkaline
degreasing

Lubricity

Conductivity

Scratch resistance

1) OA and AV equipment and housings in which


electrical conductivity and electromagnetic shielding
are priorities.
2) Applications requiring unpainted use as a flat sheet
and after forming (electrical machinery and electronic
part applications).

Scratch resistance

14

15

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Eco Frontier Series

Eco Frontier Series

High Performance Chromate-free Steel Sheet with Advanced


Conductivity, Corrosion Resistance and Formability = JX =

Chromate-free Steel Sheet with Excellent Continuous HighSpeed Press Formability = JE =

High performance steel sheets that realize advanced corrosion resistance and electrical
conductivity and also enable severe press forming.

Suitable for applications such as high-speed drawing and ironing.

Features

Features

1) New corrosion-resistant coating


New corrosion-resistant coating (eNano) developed by JFE Steel prevents
(eNano) transmission of corrosion factors by a special nano-molecular layer on the
surface of the Zn coating layer, thereby realizing high corrosion resistance
with a thin film.
2) Corrosion resistance
Extremely high corrosion resistance. Can be used in severe corrosion
environments.
3) Conductivity
Excellent electrical conductivity. Suitable for OA and PC equipment in
which high conductivity is required.
4) Scratch resistance
Excellent scratch resistance. Because JX sheets have excellent resistance
to scratches during processing, improved yield can be expected.
5) Formability
Excellent press formability, allowing customers to omit oil coating and
degreasing processes.
6) Corrosion resistance after forming Excellent corrosion resistance after forming, allowing customers to omit
painting.

Corrosion resistance

Appearance after 96 h salt spray test (JIS Z 2371)


after cup forming
JX
JN

Corrosion
resistance
after alkaline
degreasing

JN

3) Conductivity
4) Corrosion resistance

Eco Frontier JE

Black stains: Many

Black stains: Rare

Appearance
of formed
products
after press
forming

JX part formed without oil coating (example)


Tank holder (top)

Conductivity

Lubricity

Conventional steel (JD)

Corrosion resistance of JX after forming (example)

JX
Paint
adhesion

2) Appearance after press forming

Excellent press formability. Continuous high-speed deep drawing is


possible.
Excellent appearance after forming. Prevents occurrence of black
stain after forming, and makes it possible to omit cleaning of parts and
dies after press forming.
Excellent electrical conductivity. High weldability (spot welding, etc.) and
electromagnetic shielding property can be expected.
Stable primary corrosion resistance. Management of storage before/
after processing is easy.

Eco Frontier Series

Eco Frontier Series

Performance of JX (comparison with JN)

1) Press formability

Combustion
cylinder

Structure of coating

Scratch resistance
Kerosene tank
holder (JX)

Structure of coating
Chromate-free coating
(eNanoTM)
Zn coated layer

Chromate-free coating
Zn coated layer

Tank holder (bottom)

Steel sheet

Zinc coated base having superior appearance

Steel sheet

Chromate-free coating with excellent


corrosion resistance, conductivity,
anti-fingerprint property, and paint adhesion

Zinc coated base having superior appearance

Chromate-free coating with excellent press


formability and electrical conductivity

Applications
1) Small motor cases:
2) Electrical components:

Motors for automotive applications, electrical


appliances, and AV/OA.
Electrical components and automotive, electrical
appliance, and AV/OA parts.

Applications
1) OA and AV equipment in which conductivity and electromagnetic shielding are priorities.
2) Electrical equipment and electrical machinery in which corrosion resistance is a priority.
3) Hard-to-form parts that require severe forming such as deep drawing, press-forming without oil coating, etc.
16

Example of application:
Micro motor

17

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Steel Sheets for Fuel Tanks


Eco Frontier Series

Steel Sheets for Fuel Tanks

Black Chromate-free Coated Steel Sheet with High Emissivity


and Electrical Conductivity = Z1 =

Electrogalvanized Steel Sheets for Gasoline Tanks


= JFE EXCELZINC NICKEL GT, JFE EXCELZINC GT =

Suitable for applications such as cover box which requires internal heat irradiation and insulation
of electromagnetic wave

Steel sheets for gasoline tanks, in which a fuel corrosion resistant coating layer is applied to the
fuel side (inside) of the tanks. Available in Zn-Ni alloy coated and pure Zn coated steel sheets.

Features
Excellent tank inside-surface corrosion resistance.

Appearance of corrosion after accelerated corrosion resistance test


JFE EXCELZINC
M

JFE EXCELZINC
GT

JFE EXCELZINC NICKEL


GT

90

Radiation
Temperature in the box (C)

Eco Frontier Series

Evaluation method of heat absorption and radiation properties

Steel sheet
Absorption

Acryl box

Thermocouple

Heat

Heater

Aluminum sheet
Electrogalvanized steel sheet
70
Black chromate-free
coated steel sheet

60

15
10
5

JFE
EXCELZINC
M

JFE
JFE
EXCELZINC EXCELZINC
GT
NICKEL
GT

Structure of coating

50

A film that prioritizes gasoline corrosion resistance is applied to the side used as the inside of the fuel tank.

20

40

60

Time (min)

80

100
Fuel corrosion resistant coating*

Properties of heat absorption and radiation


Anti-fingerprint chromate-free coating with corrosion
resistance and high electrical conductivity

*Special one-side coating

Zn-Ni coated layer


Steel sheet

Zn coated layer
Steel sheet

Electrochemically blackening coat with high


conductivity

Zn-Ni alloy coated layer


Steel sheet

20

80

40

Structure of coating

Zn elution after accelerated corrosion


resistance test

Steel Sheets for Fuel Tanks

1) Appearance
Attractive black color. Suitable for optical components, etc.
2) Heat absorption and radiation property High heat absorption and radiation property. Reduction of exhaust
fan can be expected.
3) Corrosion resistance
Excellent corrosion resistance. Possible to omit painting by customer.
4) Electrical conductivity
Excellent electrical conductivity in comparison with painted steel
sheets. Electromagnetic shielding and noise prevention are possible.
5) Anti-fingerprint property
Excellent anti-fingerprint property.
6) Chromate-free
Contains absolutely no chromium. Conforms to all applicable
environmental regulations.

Zn elution (mg/25 ml-etchant)

Features

Zn-Ni coated base with superior corrosion resistance

Applications
Gasoline tank for motor cycle and general use (motorboat, mowing machine, cropper, dynamo)

Applications
1) Heat radiation and absorption use

Computer, DVD, HDD, Car audio, etc.

2) Optical use without reflection

Copier, TV, etc.

3) Usage without painting

18

19

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Comparison of Performance of Eco FrontierTM Series (1)

Steel Sheets for Fuel Tanks

Lead and Cr (VI)-free Steel Sheets with Excellent Corrosion


Resistance for Fuel Tanks = JFE EXCELZINC GP =
Suitable for fuel tank materials in which environment-friendliness and corrosion resistance are
priorities.

Corrosion resistance test: Salt spray test (SST) in accordance with JIS Z 2371

Tank inside-surface corrosion resistance


Appearance of corrosion after accelerated corrosion test
Pb-8%Sn plated
(conventional product)

EXCELZINC GP

Appearance of corrosion after 1 year exposure


test in Okinawa
EXCELZINC GP

Pb-8%Sn plated
(conventional product)

Evaluation criterion: Time to white rust (area ratio: 5%)

Good

300

200

100

Poor

JP

JN

JX

JE

Z1

Conductivity (surface electrical resistance)


Max. reduction of sheet
thickness: 0

Max. reduction of sheet


thickness: 0.08 mm

Measuring device: Loresta GP; manufactured by Mitsubishi Chemical Analytech Co., Ltd.
(After black post-coat painting)

Structure of coating

Measurement method: Four-point probe method


(ASP probe manufactured by Mitsubishi Chemical Analytech Co., Ltd.)
(In accordance with JIS K 7194)

A film that prioritizes corrosion resistance is applied to the side used as the outside of the tank, and a film
prioritizing contaminated gasoline corrosion resistance is applied to the side used as the inside of the tank.

Lubricant coat 1 m

Zn coated Layer

Tank
inside surface

Anti-fuel corrosion coat 3 m

Press formability
Corrosion resistance
Corrosion resistance after forming

Hexavalent chromium-free coating layer

Contaminated gasoline corrosion resistance


Spot/seam weldability

Applications
All types of fuel tanks: 4-wheeled vehicles (automobiles, trucks),
motorcycles, general-purpose fuel tanks.

Poor
Surface resistance value ()

Tank
outside surface

Good

106
104
102
1
10-2
10-4
JP

20

Comparison of Performance of Eco FrontierSeries

Lead and hexavalent chromium (Cr(VI))-free steel sheet with excellent corrosion resistance for fuel tank
use, manufactured by applying the optimum coating layers to the top and bottom sides of the steel sheet,
corresponding to the inside and outside of fuel tanks.

Time the 5% white rust (hours)

Features

Steel Sheets for Fuel Tanks

Corrosion Resistance

JN

JX

JE

Z1
21

ELECTROGALVANIZED STEEL SHEET

ELECTROGALVANIZED STEEL SHEET

Comparison of Performance of Eco FrontierTM Series (2)

Comparison of Performance of Eco FrontierTM Series (3)


Paint Adhesion

Pressing load: 100 kgf

Test specimen

Drawing speed: 500 mm/min

(Paint) Dericon #700; manufactured by Dai Nippon Toryo Co., Ltd.

(Conditions) Coating thickness 30 m. Baking at 130C 30 min.

Bead: 1 mm 12 mm

Evaluation of adhesion: Immersion in boiling water (2 hrs)

Press oil: None (non-oil-coated)

Cross-cut Taping and Peeling

Evaluation of number of remaining squares of paint coating.

Good

Good

0.4

No. of remaining paint


squares ( / 100 squares)

Dynamic friction coefficient

Poor

Comparison of Performance of Eco FrontierSeries

Painting:

0.3
0.2
0.1
0

Poor

JP

JN

JX

JE

Z1

100
80
60
40
20
0

JP

JN

JX

JE

Anti-fingerprint Property
Measure color tone

Wipe with cloth


after applying
Vaseline

Measurement of
L value, a value, b value

Measure color tone

Calculate color difference (E)

Measurement of
L value, a value, b value

E = (L)2+(a)2+(b)2

Notes:
The property values and other information contained in this catalog are presented solely for reference
and not intended to be guaranteed values.
The performance and properties of this companys products may differ from those shown in this
catalog, depending on the purpose and conditions of use, etc.
JFE Steel Corporation cannot accept responsibility for any damages arising from erroneous use of the
technical information contained in this document.

Poor

Comparison of Performance of Eco FrontierSeries

Lubricity (Dynamic friction coefficient)

4
3
2

Not noticeable
range

1
Good

22

JP

JN

JX

JE

Z1
23

ELECTROGALVANIZED STEEL SHEET

Instruction for Ordering

ELECTROGALVANIZED STEEL SHEET

Handling Precautions

When ordering, please include the following information:

Instruction for ordering / Packaging and labeling

Classification of standard / Dimension / Quantity / Delivery date

Surface treatment / Coating weight

Application or parts name

Type of processing (In case of press forming, please show the part shape in detail.)

Unit mass and packaging


Coils : Maximum and minimum coil mass / Maximum coil outer diameter /

Coil inner diameter / Acceptability of welded portion in coil
Sheets : Maximum lot mass

Others requirements (Surface finish, edge form, strip shape, oiling, etc.)

Storage
When receiving products, check for moisture in
the package. Dry immediately if wet.
Use adequate care to prevent moisture in
spaces between sheets, coiled strips, and work
pieces.
Storage areas should be as dry as possible.
Storage in damp conditions and/or with broken
packaging can result in discoloration or rusting.
Repair broken packaging if long-term storage
is required. Abrasion marks (black dents)
may occur due to pressure if transportation or
storage conditions are improper.
Handling
Steel sheet products have sharp edges. Handle
carefully using gloves to avoid injury.

Packaging and Labeling

Packaging

Scratches and oil stain due to improper


handling can result in paint defects.

Degreasing
Insufficient degreasing can cause paint
defects.
Degreasing by spraying or dipping in a neutral
or low alkaline agent is recommended. Strong
alkaline agents can damage the strip surface.
Adequate rinsing after degreasing is
recommended. If degreasing is inadequate,
water repulsion can be observed on the strip
after dipping in clean water. Use a degreasing
method which maintains smooth and uniform
water film.
Painting
Dirt or other foreign matter on the surface
will cause paint defects. Degrease/clean
adequately before painting.
JFE coated steel products are chemically
treated to improve paint adhesion. However,
certain paints may have poor adhesion
with certain zinc coatings. Prior testing is
recommended. Undercoating with a wash
primer will help ensure good results.

Handling precautions

In using electrogalvanized steel sheets, the


following precautions should be taken in
order to ensure optimum use:

Lubricated products have a low friction


coefficient and slide easily. Coils may collapse
(telescope, etc.) due to repeated uncoiling and
recoiling. Cut sheets in piles may slide due to
impact. Use care in handling and work around
storage areas.

Electrogalvanized products are packed


according to applicable standards

Processing

and preserved in a properly controlled

Some types of lubricating oil corrode zinc. Prior


testing shall be recommended.

environment until shipment.


Labeling
Labels showing the product standard,
dimensions, mass and product serial No.

Welding
For high temperature brazing, nickel-brass
brazing material is recommended.

are attached to the electrogalvanized


product.

24

25

Cat.No.B1E-003-03

http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE

Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan
Phone : (81)3-3597-3111
Fax : (81)3-3597-4860

NEW YORK OFFICE

JFE Steel America, Inc.


600 Third Avenue, 12th Floor, New York, NY 10016, U.S.A.
Phone : (1)212-310-9320
Fax : (1)212-308-9292

HOUSTON OFFICE

JFE Steel America, Inc., Houston Office


10777 Westheimer, Suite 230, Houston, TX 77042, U.S.A.
Phone : (1)713-532-0052
Fax : (1)713-532-0062

BRISBANE OFFICE

JFE Steel Australia Resources Pty Ltd.


Level 28, 12 Creek Street, Brisbane, QLD 4000, Australia
Phone : (61)7-3229-3855
Fax : (61)7-3229-4377

RIO DE JANEIRO OFFICE

JFE Steel do Brasil LTDA / JFE Steel Corporation, Rio de Janeiro Office
Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22250-040, Rio de Janeiro-RJ, Brazil
Phone : (55)21-2553-1132
Fax : (55)21-2553-3430

LONDON OFFICE

JFE Steel Europe Limited


15th Floor, The Broadgate Tower, 20 Primrose Street, London EC2A 2EW, U.K.
Phone : (44)20-7426-0166
Fax : (44)20-7247-0168

DUBAI OFFICE

JFE Steel Corporation, Dubai Office


P.O.Box 261791 LOB19-1208, Jebel Ali Free Zone Dubai, U.A.E.
Phone : (971)4-884-1833
Fax : (971)4-884-1472

NEW DELHI OFFICE

JFE Steel India Private Limited


1101, 11th Floor, Unitechs Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India
Phone : (91)124-426-4981
Fax : (91)124-426-4982

MUMBAI OFFICE

JFE Steel India Private Limited Mumbai Office


308, A Wing, 215 Atrium, Andheri - Kurla Road, Andheri (East), Mumbai - 400093, Maharashtra, India
Phone : (91)22-3076-2760
Fax : (91)22-3076-2764

SINGAPORE OFFICE

JFE Steel Asia Pte. Ltd.


16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore
Phone : (65)6220-1174
Fax : (65)6224-8357

BANGKOK OFFICE

JFE Steel (Thailand) Ltd.


22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand
Phone : (66)2-636-1886
Fax : (66)2-636-1891

VIETNAM OFFICE

JFE Steel Vietnam Co., Ltd.


Unit 1401, 14th Floor, Kumho Asiana Plaza , 39 Le Duan Street, Dist 1, HCMC, Vietnam
Phone : (84)8-3825-8576
Fax : (84)8-3825-8562

JAKARTA OFFICE

JFE Steel Corporation, Jakarta Office


6th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia
Phone : (62)21-522-6405
Fax : (62)21-522-6408

MANILA OFFICE

JFE Steel Corporation, Manila Office


23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines
Phone : (63)2-886-7432
Fax : (63)2-886-7315

SEOUL OFFICE

JFE Steel Korea Corporation


6th Floor, 410, Teheran-ro, Gangnam-gu, Seoul, 135-570, Korea
(Geumgang-Tower, Daechi-dong)
Phone : (82)2-3468-4130
Fax : (82)2-3468-4137

BEIJING OFFICE

JFE Steel Corporation Beijing


1009 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China
Phone : (86)10-6590-9051
Fax : (86)10-6590-9056

SHANGHAI OFFICE

JFE Consulting (Shanghai) Co., Ltd.


Room 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, P.R.China
Phone : (86)21-6235-1345
Fax : (86)21-6235-1346

GUANGZHOU OFFICE

JFE Consulting (Guangzhou) Co., Ltd./ JFE Steel Corporation, Guangzhou Office
Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China
Phone : (86)20-3891-2467
Fax : (86)20-3891-2469

Notice

While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
Copyright JFE Steel Corporation. All Rights Reserved.
Any reproduction, modification, translation, distribution, transmission, uploading of the contents of the document, in whole or in part, is strictly prohibited.

1503R(0620) JTR
Printed in Japan

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