Professional Documents
Culture Documents
(WPS)
(SEE QW 201.1, SECTION IX, ASME BOILER
AND PRESSURE VESSEL CODE
SHEET 1 OF 2
Company Name DCMS ENGINEERING CO.
Welding Procedure Specification No DCMS/WPS/099 Rev-0
Date : 19/04/2012
Supporting PQR no. (S)
DCMS/PQR/099 Rev - 0 Date : 7.05.2012
Welding Process (es)
GTAW
Type (s)
Manual
(Automatic, Manual, Machine or semi Automatic)
JOINTS (QW-402)
Joints Design Single V Groove Joint
Backing Yes ___________ No ____X______
Backing Material (Type) _ARGON GAS______
(Refer to both backing & retailers).
Metal
Nonfusing Metal
Non Metallic
Other
DETAILS
SFA-5.9
ER-308L
6
8
1.6mm
1.6 mm to 12mm
All thicknesses
N.A.
N.A.
N.A.
N.A.
POSITION (QW-405)
POST WELD HEAT TREATMENT (QW-407)
Position (s) of Groove All Positions(Test piece 1G)
Temperature Range ____NA_____
Welding Progression : Up Uphill Down NA
Time Range
_____NA____
Position (s) of Fillet
All Positions
QW-482
Polarity,
Volts (Range)
GAS (QW-408)
Percent Composition
Shielding (Mixtures) Flow Rate
Shielding
Argon
99.99% Pure 12-15Ltr./min
Trailing
Argon
-Backing
Argon
99.99% Pure 5-10Ltr./min
DCEN (STRAIGHT)
10-12 Volts
(Amp and volts range should be recorded for each electrode size, positions and thickness etc.)
____________ NA ________________________
(Spray arc short circulating arc etc.)
____________ NA ________________________
TECHNIQUE (QW-410)
String or weave bead
Root (stringer) & Final (weaving).
Orifice or Gas Cup Size
ceramic nozzle of
Initial and Inter pass (Cleaning Brushing, Grinding etc.)Degreasing with acetone, wire brushing, if required grinding of all pass.
Method of Back Gouging
_____NA ______________
Oscillation
2.5 times of size of filler wire_____________
Contact Tube to Work Distance _____NA______________
Single Pass (per side) __ Multiple____________
Multiple or Single Electrode
__Single_____________
Travel Speed (Range)
40-65 mm/min.__
Peening
Not Allowed
Other
_NA__________________
FILLER METAL
WELD
LAYER(S)
CURRENT
AMP
RANGE
VOLT
RANGE
TRAVEL
SPEED
RANGE
(mm/min)
PROCESS
CLASS
DIAMETER
TYPE /
POLARITY
Root
(1st Pass)
GTAW
ER 308-L
1.6mm
DCEN
65-75
10-12
40-50
2nd Pass
GTAW
ER 308-L
1.6mm
DCEN
75-85
10-12
55-65
3rd &
Subsequent
Passes
GTAW
ER 308-L
1.6mm
DCEN
75-85
10-12
55-65
OTHER
(PQR)
(SEE QW200.2, SECTION IX ASME BOILER AND
PRESSURE VESSEL CODE)
RECORD ACTUAL CONDITION USED TO WELD TEST
COUPON
Company Name
M/S. DCMS Engineering Ltd. Mumbai
Procedure Qualification Record No. DCMS / PQR/099 Date : 7/5/2012
WPS No.
DCM/WPS/099
Date : 19/4/2012
Welding Process(es)
GTAW
Types (Manual, Automatic, Semi-Automatic) Manual
SHEET 1 OF 3
Rev 0
Rev. 0
JOINTS (QW-402)
Plates ASTM - A -240 Gr. 304L to Plate ASTM A - 240 Gr. 304L
Groove Design of Test Coupon
GAS (QW-408)
5.9
ER 308-L
6
Percent Composition
Shielding (Mixtures) Flow Rate
Shielding
Argon
99.99% Pure 12-15Ltr./min
Trailing
---Backing Argon
99.99% Pure 12-15Ltr./min
8
1.6mm &
2mm
Other
Weld Metal Thickness
6mm
POSITION (QW-405)
Position of Groove __________1G___________
Weld Progression (Uphill, Downhill) N.A.
Others __________________N.A.___________
PREHEAT (QW-406)
Preheat Temperature (Minimum) __N.A _
InterpassTemperature (Maximum) 1250 C
Other ________________N.A._______________
TECHNIQUE (QW-410)
Travel Speed
48.8 to 66.7 mm /min (Refer Annexure)
String or Weave Bead _Root(stringer) ,Final(weave)
Oscillation final pass weaving not exceeding 2.5 times dia of filler
wire.
Multipass or Single Pass (Per Side) ___Multipass____
Single or Multiple Electrodes _________Single ______
Other -------------------------------------
2007 SECTION IX
QW -483
PQR
Tensile Test (QW 150)
Specimen
No.
T-1
T-2
Width
mm
19
18.80
Thickness
mm
5.90
5.94
Area
mm2
112.10
99.75
Ultimate
Total Load N
70400
62400
Page 2 of 3
Ultimate Unit
Stress N/mm2
628.01
625.56
Result
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Notch
Location
Specimen
Size
Test
Temperature
Impact Values
ft.lb
% Shear
NA
Comments ________________________________________NA__________________________________
N. MADHAVAN
Stamp/ID: NMV
Test Conducted by Geo Chem Lab(P)Ltd. Laboratory Test No. M LD /12/04/2012 dt.4.5.2012
We Certify that the statement in this record are correct and that the test welds were prepared, welded, and
tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL
CODE.
Manufacture By DCMS Engg. Co.
Date:7.05.2012
Details of record of tests are illustrative only and may be modified to confirm to the type and number of tests
required by the Code.
Page 3 of 3
Annexure to PQR No. DCMS/PQR/099 Date: 7/5/2012 Rev: 0
Name of Welder: N. MADHAVAN
Numbers
of Runs /
Weld
Passes
Stamp/ID: NMV
Electrode
Th 2%
Filler Wire
(Tungsten)
st
1
(Root)
2nd pass
rd
3 pass
4th pass
Prepared By
Abhishek Nag
(QC Engineer)
Process: GTAW
Gas
Backing
Shielding
Gas
ltrs / min
Ltrs./min
2.4 mm
1.6 mm dia
ER 308-L
14
12
2.4mm
1.6 mm dia
ER 308-L
14
12
2.4mm
1.6 mm dia
ER 308-L
14
12
14
12
2.4mm
1.6 mm dia
ER 308-L
Reviewed By
P.V.Khambatkone
(Ex-NPCIL QA)
Current
Volts
11
12
12
12
Amp
Speed
mm/min
72
48.8
87
66.7
87
53.04
87
49.4
Accepted By
Client
Stamp/ID: PN
Identification of WPS followed by welder during welder during welding of test coupon : DCMS/WPS/099Rev-0 dt.15.09.11
SA-240 Gr 304L
Thickness
Actual Values
Without
Range Qualified
with or without
6 mm thk plate
ER-308L
A No.8
6
NA
NA
1.6mm GTAW
1G
N.A.
Argon Gas
99.995%
N.A.
DCEN (GTAW)
Actual Values
Range Qualified
N.A.
Argon Gas
99.995%
N.A.
DCEN (GTAW)
NA
__________
CLIENT
Date
_________________