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21-1
21-2
= fs =
VQ
Ib
Eq. 1
21-3
y max
y dA =
= fs = shear stress
EXAMPLE Shear Stress, Rectangular Section
Calculate the shear stress at level y, for the rectangular
section shown.
V
ymax
y1
NA
Q=
y max
ydA =
h y
1
b h2
h
y1 2
Q = b y1 y1 + 2
=
2 2 4
2
Area
Moment Arm
VQ V h 2
2
=
y1
Ib 2I 4
3V
3V
= f s max =
=
2 A 2 bh
= fs =
max
Notes:
The peak shear stress is 1.5 times the average shear stress for the section. The shear
stresses are zero at the top and bottom of the beam.
21-4
I = 0.20 in 4
A = 0.95 in 2
0.056
0.056(12) 3
2
I=
+ 2 0.20 + 0.95(6 0.6 ) = 63.87 in 4
12
Maximum shear occurs at mid height.
Q = 0.056 (6)(3) + 0.95 (5.4) = 6.14 in3
5000(6.14)
f s max =
= 8580 psi
63.87(0.056 )
A subtle modification of the basic shear stress formula will be applied to open thin sections.
The following assumptions apply:
1. The cross sectional thickness is thin, so that all section dimensions will be measured
between the centerlines of the elements.
2. All shear stresses which act perpendicular to the thickness of the section are zero.
3. The cross section is open.
To calculate the shear stress in an open thin section, the following equation is used. Note this
is fundamentally the same as the basic shear equation.
= fs =
VQ
Ib
a
F+F
ab
d
c
d
21-5
tf
h/2
tw
VQ
= fs =
and Q = y dA
Ib
o
h/2
tf
b
For the top flange, the shear stress is a linear function of s.
s
h/2
h/2
tf
h
Q = (t , s ) 0 s b
2
h
Q = tf s
2
VyQ Vy h
=
fs =
s
Ib
2I x
at s = b
V y hb
1 =
2I x
b
For the top of the web,
Q = Q flange + Qweb
S
21-6
t f bh h s
+ t w s
Q =
2 2 2
at s = 0 and s = h/2
V y t f bh
2 =
I x t w 2
V y t f bh t w h 2
+
3 =
8
I x t w 2
1
2
2
1
Shear Center
One of the assumptions of the basic flexure formula is that the load acts in a plane symmetry
so that the beam does not twist. If vertical loads are applied on a cross section that are not in a
plane of symmetry, the resultant of the shear stresses produced by the loads will be a force
parallel to the plane of loading, but not necessarily in that plane. Consequently, the member
will twist. Bending without twisting is possible provided that the loads are in the same plane
that the resultant shear stresses act, or in more general terms, bending without twisting will
occur when the loads are applied through the shear center. The shear center is defined as the
point on the cross section of a member through which the resultant of the shear stresses must
pass for any orientation of loading so that the member will bend and not twist.
The following example will illustrate an example on locating the shear center.
21-7
tf
F1
tw
h
V y hb
2I x
, then substituting, F1 =
b 2 ht f
4I x
Vy
b
Summing moments about the flange/web junction yields.
V y (e) = F1 (h) =
e=
4I
Vy
b 2 h 2t f
4I x
Where, Ix =
e=
b 2 h 2t f
2
t w h 3 bt f h
+
, so
I2
2
b 2t f
ht w
+ 2bt f
3
Shear Flow
A common type of beam used in airplane structures is a so-called two-chord beam, which is a
beam fabricated from two heavy sections forming the upper and lower edges and joined
together by a thin web. Spars and ribs are examples of this type of beam used in the wing
structure; keel member and the floor beams are examples to be found in the body structure.
It is assumed that the bending moment is reacted by the heavier chord members and the shear
is carried by the web.
21-8
Web
Chord
x
x
S
+
0
=0=S.x-P. d
Therefore,
P=
Sx M
=
d
d
Eq. 2
This is an efficient type of beam because the material reacting the bending moment is located
at or near the extreme fibers where the maximum effects of bending occur.
From the flexure formula f =
My
I
Ad 2
d
and y =
2
2
Therefore,
f max =
md2 M
=
Ad 2 2 Ad
P
A
P=
MA M
lb
=
Ad
d
21-9
P
d
P
l
S/
S
A
S/
S/
d
+
0
-s
= d xd + S x 1
Now cut the beam at 2 in. from 0-0 and consider the free body to the left-hand end of the
beam.
21-10
S x2 2S
=
lb.
d
d
+
0
-2S d
d + 2S
On the portion of the beam 0-0 to the 1-in. cut line, the horizontal force at the upper and lower
S
edges =
lb/in.
d
Expressed as a force/unit length =
S
S
= lb / in.
dx1 d
On the portion of the beam -0- to the 2-in. cut line shown in Figure 6, the horizontal force at
2S
the panel upper and lower edges
lb.
d
P0
P2
P0
P2
2S 1 S
x lb.
d 2 d
On both free bodies the vertical force on the panel edges = S lb. Expressed as a force/unit
S
length = lb as shown in Figure 7.
d
21-11
q
in.
Fsall
Eq. 3
21-12
Tension
Compression
P
d
P
P
Mds
EI
Pcrush = Pd
Pd M P
lb/in.
=
ds
EI
21-13
dx
x
B
L
Fx = q dx = q x lb
o
Eq. 4
In words, the horizontal force due to q is equal to the shear flow times the horizontal distance
between the chords.
Summating the forces vertically
x
Fy = q dy = q y lb
o
Eq. 5
In words, the vertical force due to q is equal to the shear flow times the vertical distance
between the chords.
The resultant force due to q = q L lb, and its line of action is parallel to a line drawn between
the chords.
21-14
Rds
2
Therefore,
R=
2da
ds
A
q
ds
da = 2 A q lb-in.
In words, the moment, or torque, about any point 0 due to q is equal to the shear flow times
twice the enclosed area of OAB.
In order that zero resultant torsion is produced on the section, the resultant force must be
applied at a point defined as the shear center (SC).
21-15
=
e=
+
0
F e - 2A q
Eq. 6
2A q
2A
=
L
L
Eq. 7
Therefore,
F
S.C.
21-16
4
b
4
c
4
d
8,000 lb
23
My
8,000 x 1
seg x Aseg =
x y seg x 0.5 = 100 y seg lb
I na
40
Seg
a
b
c
d
P
(lb)
Y
(in)
6
2
-2
-6
600
200
-200
-600
L
(in)
1.0
1.0
1.0
1.0
P
L
(lb/in)
600
200
-200
-600
q web =
P
L
(lb/in)
600
800
600
21-17
qab
200 lb
qbc
200 lb
qcd
600 lb
21-18
10
10,000 lb
d
e
P=
M yseg
I na
x Aseg
10,000
x y seg x 1.0
100
P = 100 yseg lb
21-19
qbc
qcd
Seg
a
b
c
d
5
5
-5
-5
500
500
-500
-500
1.0
1.0
1.0
1.0
P
L
500
500
-500
-500
q web =
P
L
500
1,000
500
For zero twist on the section the applied shear must act through the shear center.
d =
+
0
= 10,000 x e -500 x
4 x 10
10 x 4
x 2 - 1,000 x
x2
2
2
Therefore,
e = 6.0 in.
Shear Flow in Single-Cell Box
The determination of shear flows in the webs of single-cell sections are slightly more
complicated than the determination of shear flows in an open-cell section. The complication
arises because each end-load-carrying element has two reaction load paths and only one
equation of equilibrium, that is, Fx = 0. To overcome the difficulty the following procedure
can be adopted:
1. Cut one of the webs, thus making the cell an open cell, and therefore a statically
determinate structure.
2. Solve for the shear flows in the open cell, the so-called qo system.
21-20
qt
qt
c
qt
T
2A
Eq. 8
Which is
qt =
q
t
y
P
qt
d
c
0
Figure 14. Free Body Diagram of a One Cell Box Subjected to Torsion
Design and Analysis of Aircraft Structures
21-21
1.
Cut
web
21-22
2.
I n a = (1 x 5 2 ) 2 = 50 in.4
qo =
P 1,000
=
= 1,000 lb / in
L
1
My
x Aseg
I na
10,000 x 1 x 5 x 1
= 1,000 lb
50
Pu = PL =
P
U
0
q
o
P
L
3.
T
2A
L =
+
0
21-23
150 lb/in.
=
150 lb/in.
q system
o
5.
850 lb/in.
150 lb/in.
q system
t
Final q
Check balance.
1 in.
q
Figure 15.
= the deflection of element due to q
The strain energy stored in the element is defined as dU, where
dU =
qds
21-24
fs
G
ds
=
Then, dU =
q
T
and q =
, we find that the shearing strain is:
t
2A
T2
2tAG
T2
ds
8tA2G
ds
is the summation of the ratio of web length to web thickness around
t
the cell.
Using Catifliano's theorem, we can find an expression for the angle of twist with respect to the
applied torque, T.
T
U
ds
1
ds
or =
q
=
2
2 AG
t
T 4 A G t
The shear center for open cells was located by maintaining rotational equilibrium between the
applied load and reactive web shear flows. This is a requirement for open cells which are
unstable under torsion loading. Closed cells are stable under bending and torsion loads so a
different procedure is required, and is outlined as follows:
1. Solve the closed cell web shear flows. If the applied loads are not applied at the shear
center, the cell will undergo some angle of twist.
2. Calculate the shear flow, which would twist the cell back into its original position.
3. The summation of shear flows from step one and two represent the shear flow in the cell
when the load is applied at the shear center (zero twist).
4. Locate the line of action of the shear center by maintaining rotational equilibrium between
the shear flows in step 3 and the applied load.
Example-Shear Center of Closed Cell
A
2k
10
5
C
10
21-25
q1
=0
q2
q1(10) = q3(1) q3 = 50 lb / in
=0
q3
2k
qt
5
B
=0
50 lb/in
q1
qt
B
qt
50 lb/in
q2
q3
The cell with the wk load applied 5" away from AB will undergo bending and torsion. A shear
flow qt is then applied to this cell to twist it back to its original position. The resulting shear
flows, q1', q2' and q3' represent the shear flows in the cell when the 2k load is applied at the
shear center. The shear flow, qt, can be calculated as follows:
For zero twist,
qs
for the cell must be zero
t
1
ds
q
)
2 AG
t
ds
=0
t
21-26
172.73
27.27
Q = -(K3Vx-K1Vy) Qy-(K2Vy-K1Vx) Qx
Where
Q x = ydA
Q y = xdA
K1 =
I xy
IxIy I
2
xy
K2 =
Iy
IxIy I
2
xy
K3 =
Ix
I x I y I xy2
21-27
1.0 in
a
0.1
0.1
3.0
K2 =
Iy
IxIy I
2
xy
= 3.259 K 3 =
Ix
= 34.269
I x I y I xy2
Area = 0.1 in 2
a
Thus,
1.45
Thus,
0.7
21-28
yref
2 in2
b
12
x
1.5
in2
1.5
in2
xref
c
8
y=
I xy = Ad x d y
= (2)(3.333)(6)+(1.0)(-4.667)(6)+(1.5)(-4.667)(-6)+(1.5)(3.333)(-6)=24 in4
Compute constants
K1 =
K2 =
K3 =
I xy
IxIy I
2
xy
I xy
IxIy I
2
xy
I xy
IxIy I
2
xy
24
23
=
= 0.00123
2
19584
(216)(93.333) 24
93.333
= 0.00477
19584
216
= 0.01103
19584
21-29
q = 1.77 k/in
q = 3.00 k/in
q = 1.77 k/in
From b to c
Qx = 12 + (1)(6) = 18 in3
From c to d
Qx = 18 + (1.5)(-6) = 9 in3
Final Shear Flows
36k
1.77 k/in
a
3 k/in
1.77 k/in
Shear Flow in Tapered Beams
In the introductory lessons on shear flow, the beams were constant in height and the shear flow
was constant throughout the web where a constant shear force was applied. In aircraft
structures, there are many applications where the beams are tapered in depth. Consider the
beam shown in Figure 16.
21-30
b
h1
1
2
h
h2
Vy
Ptan 1
P
Vw
ho
Ptan 2
Vy
Vw = V y
ho
h
Vf = V y
h-ho
h
Vf = P tan1 + P tan2
21-31
h
c
so
Vf = P
h
c
b
c
b
, so
h
Vw = V y V f = V y
and
a
c
a ho
=
, so this leads to the final expressions for Vw and Vf.
c h
Vw = V y
ho
h
and
h ho
V f = Vy
h
The shear flow I the web, q, can be calculated by q =
Vw
.
h
The preceding discussion dealt with the distribution of shear forces in a tapered web with an
applied load Vy. Relationships between the shear flows can also be developed. Consider the
tapered web element shown in Figure 17.
B
qavg
h
qo
ho
qavg
b
21-32
Hence, once one shear flow on a tapered web is known, the shear flows on the other edges can
be calculated from the above equations.
Example Tapered Sections
For the tapered beam shown below, calculate the shear flows in the web at x-0, 20, 40, 60, 80
and 100".
A
14
10,000 lb
100
ho
.
h
x
(in)
h
(in)
ho
h
Vw
(lb)
10,000
1111.1
20
10
0.90
9000
900
40
11
0.8182
8182
743.8
60
12
0.75
7500
625
80
13
0.6923
6923
532.5
100
14
0.6429
6429
459.2
q=
Vw
(lb / in)
h
Alternate Solution
21-33
10,000
h
= 1,111.1 lb / in
Another equation can be used, q = q o o ; qo =
9
h
2
x
(in)
h
(in)
ho
h
h
q = q o o (lb / in)
h
1111.1
20
10
0.81
900
40
11
0.669
743.8
60
12
0.5625
625
80
13
0.4793
532.5
100
14
0.4133
459.2
12
4
36k
20
20
Please refer to the free-body diagram shown in the next page. Because of the assumptions, the
chords resist the moment reaction in the form of a couple at the right end; also the web in the
right end resists the vertical shear reaction. Thus, we find the chord reactions by external
equilibrium.
M = 0 R1(12) = 36 (40) => R1 = 120k
Fx = 0 R2 = 120k
21-34
h
Now we use the expression q = q o o to find q1.
h
2
4
q1 = 9 = 1 k / in
12
And the expression qavg = qo(ho/h) to find the average shear flow in the tapered web.
qavg = qo(4/12)= 3 k/in
The complete free-body diagram is shown on the next page. From equilibrium, we find the
axial forces and the other shear flows.
20
P2 =
P1 = q avg
(4
416
4
P3 =
+ 20 2 = 3 416
P1 = 60 k
P1 = 12 k
416
P4 = 12q1 + P3 + P3 = 36 k
P5 = 120 P2 = 60 k
P1
P2
P3
R1
q2
qavg
q1
qo
q2
q2
qavg
36k
q2
P3
P1
R2
P2
21-35
A
15
2 in2 a
10
b 1 in2 c
2 in2 f
1 in
5 10
A
8,000 lb
8,000 lb
2
100
In tapered sections, the shear in the web decreases with an increasing taper depth. Thus, we
need to know the web shear and the shear taken by the chords to find the shear flows.
At section A A, the moment of inertia is
I = (2 x 52 + 1 x 52 + 1 x 52)2 = 200 in4
Determination of web and chord shears
The analysis can be assisted by using the
FBD of the section cut at A-A,, as shown at
the right. The force P represents the sum of
the horizontal components of the axial forces
in the chords (a, b, and c) or (d, e and f). by
equilibrium we can find P = 40,000 lb.
However, we need the forces in the
individual chords; this is done using the
equation (forces need to be proportional to
the chord areas):
P tan
P
Vw
P
8,000 lb
50
EQUATION
P=
21-36
10
P tan
Area (nin2)
P (lb)
P tan (lb)
a
b
c
d
e
f
2
1
1
1
1
2
20,000
10,000
10,000
-10,000
-10,000
-20,000
1000
500
500
500
500
1000
The directions of P tan were deducted from the free-body diagram. P tan is the shear
force resisted by the individual chords at section A-A, acting downward in the right face of the
segment cut at section A-A.
h ho
Vf = total shear taken by chords = V y
= 8000 5/10) = 4,000 lb
h
This number is also equal to the sum of the numbers in the last column of the table.
Vw = Shear taken by web = Vy Vf = Vy (ho/h) = 8000 (5/10) = 4,000 lb
Calculate shear flow due to Vw.
We use the four-step procedure outlined for determining shear flows for closed cells.
1. Cut one of the webs to make it an open cell.
2. Determine the shear flows qo.
3. Apply a constant shear flow qt, closing the cell and find qt using equilibrium. However,
the equilibrium needs to include the shear forces taken by the chords and
4. Superimpose the qo and the qt systems to determine the web's final shear flows.
(1)
P =
1"
4,000 lb
21-37
P
(lb)
L
(in.)
P
(lb/in)
L
200 C
-200
100 C
-100
100 C
-100
-5
100 T
100
-5
100 T
100
-5
200 T
200
chord
q web =
P
L
(lb/in)
-200
-300
-400
-300
-200
100
q=200
100
q=300
q=400
q=0
200
100
100
q=200
q=300
(3) Apply a constant shear flow qt, to close the cell and find qt using equilibrium. Include the
shear forces taken by the chords. This view is taken at the right face of the left segment by
cutting through Section A-A.
21-38
1000
500
500
300
10
10
400
200
qt 10
300
qt
200
qt
qt
8000
18
=0
60lb/in
b
360lb/in
40lb/in
10
160lb/in
60lb/in
The procedure in solving for shear flows in multi-cell structures, as shown in Figure 18, is
similar to the procedure used in the single-cell analysis. The difference is in obtaining the
distribution of torsional or closing shear between the cells. The distribution of the torsional or
closing shear is determined by equating the stiffness of each cell such that the relative angle of
twist between the cells is equal.
21-39
Cell 2
3
A
2
A
1
1
A
3
10
9
q
Cell 3
4
q
2
10
t
2 AG
Referring to above diagram:
=
For cell 1
2 1 G =
1
[q1s1 + q1a2 + q1a8 + (q1 q2 )a 9 ]
A1
For cell 2
2 2 G =
1
[q2 a3 + q2a7 + (q1 q 2 ) a9 + (q2 a3 )a 10 ]
A2
For cell 3
2 3 G =
1
[q3a4 + q3a6 + q3a5 + (q2 q3 )a 10 ]
A3
Eq. 9
Also
1 = 2 = 2
Eq. 10
From the above expressions the values of q1, q2, and q3 can be calculated.
Solving the above equations is a tedious and laborious process, especially when three or more
cells must be considered. Therefore, their solution should be accomplished using a computer,
21-40
q1
q2
Web
ds
tw
2 AG
t
G2 A
ds
t
for each cell must be equal. For a first approximation of torsional shears q in each cell, let
G = 1.0.
q=
Then
2A
ds
t
Procedure
1. Consider each cell separately and determine the first approximation of the shear flow q.
2. Join the two cells by superposition. The net shear flow in the vertical web = q1 q2.
Consider cell 1:
q =
21-41
q1
q2
q1
Therefore,
ds
ds
q 2
=0
t
tw
Then
ds
t
q1 = q 2 w
ds
t
In words, the corrective shear to make G1 = 1 is equal to the shear from q2 times a carryover
factor.
ds
tw
ds
t
Similarly for cell 2
ds
t
q 2 = q1 w
ds
t
21-42
In the foregoing discussions it has been assumed that the beams were of constant depth. As the
moment increases along a beam it is efficient to increase the depth of the beam to reduce the
bending stresses. A typical example is an airplane wing that is shallow at the tip, where the
moment is small, and that increases in depth the further inboard the moment increases. The
effect of the variation, or taper, is to modify the shear to be reacted by the web of the beam.
a
ha
P
sw
S xa
ha
Eq. 1
P
cos
Eq. 2
21-43
P
cos
Eq. 3
Eq. 4
Sl = P tan
Eq. 5
Let Su + Sl = Sc, which is the vertical load, that is, the shear reacted by the chords.
For equilibrium, Ft and section a-a must equal zero
Fl = o = S S c S web
ha
tan tan
S web = S S c = P
a
Eq. 6
The reasons for tapering a beam also apply to box beams. In addition to a vertical taper a box
beam may also have a horizontal taper, which causes kick loads that may cause twisting of the
cell (or cells). Consider the portion of a tapered beam from S to section A-A as a free body.
21-44
P
S
Section A-A
P
Horizontal
kick loads
F = 0, F
= 0,
= 0
21-45
=
i =1
q i S i L
=0
2 At i Gi
21-46
1= 2 = = m
T = 2 j Aj q j
i =1
1 =
i =1
qi Si L
2 Ati Gi
1 =
i =1
qi Si L
=0
2 Ati Gi
21-47
21-48